JP4100017B2 - Release print head - Google Patents

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JP4100017B2
JP4100017B2 JP2002092372A JP2002092372A JP4100017B2 JP 4100017 B2 JP4100017 B2 JP 4100017B2 JP 2002092372 A JP2002092372 A JP 2002092372A JP 2002092372 A JP2002092372 A JP 2002092372A JP 4100017 B2 JP4100017 B2 JP 4100017B2
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JP2003285454A (en
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清志 伊藤
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Fujifilm Business Innovation Corp
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Fuji Xerox Co Ltd
Fujifilm Business Innovation Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、ドットプリンタ等に用いられる釈放式印字ヘッドに関し、さらに詳しくは、ばね部先端部の表面側に印字ピンが突設された片持ち支持板と、永久磁石による磁気吸引力により片持ち支持板のばね部をその弾性力に抗して引き込み、片持ち支持板のばね部裏面をヨークの磁気吸着面に吸着させる磁気回路と、ヨークに流れる永久磁石による磁束を打ち消すような磁束を発生するためのコイルとを備えた釈放式印字ヘッドに関する。
【0002】
【従来の技術】
従来の釈放式印字ヘッドの概略構成を図7および図8に示した。これは、12ピン構成の釈放式ドットプリンタの印字ヘッドの例である。ベースとなるヨーク10には、水平部11および垂直部12が設けられ、水平部11の上面には、図の上下方向に着磁された直方体状の永久磁石20が固着され、さらに、永久磁石20上に、ヨーク30が水平方向に向けて固着されている。
【0003】
このヨーク30は、図10に示すように、永久磁石20の上面に固着される共通ヨーク部31と、図7の左方に突き出る櫛歯状の分割ヨーク部32とから構成されている。分割ヨーク部32は、ピン数に対応する12個のヨーク歯32aを有している。又、分割ヨーク部32には、ボビン35が嵌合され、このボビン35に、各ヨーク歯32aに個別に磁束を流すことができるように、合計12個のコイル40が巻回されている(ヨーク歯32a毎にコイル40が設けられている)。ボビン35に設けられた端子35aは、12対あり、各ヨーク歯32a毎に巻かれたコイル40に励磁電流を独立に供給するものである。
【0004】
フィン45は、コイル40部分に接着され、コイル40部分の放熱を行うものである。フィン45の下面には支持台46が突設され、ここに、図11に示すようなプリント板50が止めねじ51でもって固定されている。プリント板50には、端子35aを挿入し半田付けするための12対の穴52と、コネクタ55の端子55aを挿入し半田付けするための12対の穴53と、止めねじ51挿通用の1つの穴54とが穿設されている。
【0005】
片持ち支持板60は、ヨーク70とヨーク10とに挟まれるようにして、ヨーク10の垂直部12にボルト80でもって下端が固定されたもので、高透磁率の弾性材料で構成されている。図9に示すように、この片持ち支持板60の下部には、ボルト80挿通用の2つの穴61が穿設され、上部には、分割ヨーク部32の各ヨーク歯32aと対向する櫛歯状のばね部62が形成されている。
【0006】
さらに、このばね部62の各先端部の表面側には、それぞれ印字ピン65が突設されている。印字ピン65は、インクリボン90を介してプラテン91上の用紙92を打撃し、印字を行うもので、印字ピン65の移動を確保するために、ヨーク70には、印字ピン65が通るための穴71と、片持ち支持板60のばね部62との干渉を回避するための凹部72とが形成されている。
【0007】
永久磁石20を挟むヨーク10,30は、ヨーク70と共に磁気回路を構成するもので、ヨーク30とヨーク70との間にはギャップが設けられ、このギャップ内に、上記片持ち支持板60のばね部62が位置する。このため、コイル40が通電されていない状態では、片持ち支持板60には、永久磁石20による磁気吸引力が作用し、片持ち支持板60のばね部62は弾性変形し、図7に示すように、ばね部62の裏面がヨーク30の磁気吸着面32bに当接する位置(磁気吸着面32bに吸着された位置;リセット位置)まで引き込まれている。
【0008】
この状態において、印字指示に基づき、コネクタ55を介して所望のコイル40に励磁電流が流されると、そのコイル40が巻かれているヨーク歯32aに、永久磁石20による磁束を打ち消すような磁束が発生する。このため、片持ち支持板60のばね部62は、磁気吸引力による拘束から解放され、その弾性復元力により、自然状態に戻ろうとする。これにより、印字ピン65も表側に移動し、インクリボン90を介してプラテン91上の用紙92を打撃し、ドットの記録がなされる。一定時間経過後、コイル40への通電を停止すると、片持ち支持板60のばね部62に、再び永久磁石20による磁気吸引力が作用し、片持ち支持板60のばね部62はリセット位置まで引き込まれ、次の印字指示を待つことになる。
【0009】
図12に、片持ち支持板60のばね部62の位置(リセット位置からの距離d)と、その位置における磁気吸引力F1,片持ち支持板60のばね部62の弾性復元力F2との関係を示した。このグラフのa点はばね部62がリセット位置に引き込まれ保持された状態での弾性復元力F2を、b点はばね部62が自由状態にある場合での弾性復元力F2(=0)を示している。
【0010】
図12では、距離dによらずどの位置でも、磁気吸引力F1>弾性復元力F2の関係が成り立っているため、コイル40への通電を止めると、片持ち支持板60のばね部62は磁気吸引力F1でリセット位置に戻ることができる。磁気吸引力F1から弾性復元力F2を引いた値ΔFの最小値をΔFminと定義したとき、ΔFmin>0を満足する範囲内で最適値となるように、ヨーク10,30間を磁気吸引力調整ヨーク95で連結している。
【0011】
上記従来例での片持ち支持板60のばね部62の寸法の一例を図13に示す。材料として工具鋼(SK5)を用い、ヤング率E=196000N/mm2 であるとすると、この数値例での印字ピン65の位置におけるばね定数Kは、材料力学の片持ち梁公式(図13参照)より、K=8.918N/mmである。ここで、ΔFminを大きく設定すると、永久磁石20による磁気吸引力F1を打ち消すためにコイル40に流す励磁電流を大きくしなければならなくなり得策ではない。そこで、この従来例では、ばね部62の引き込みストローク(自然状態からの変位量)を0.30mm,ΔFminを0.196〜0.3920N程度に調整されている。図14にこの関係を示した。
【0012】
【発明が解決しようとする課題】
この従来例で寿命試験を行った結果、約6億回の繰り返し動作で印字ピン65が戻らず寿命に達したサンプルが発生した。この時、片持ち支持板60のばね部62裏面とヨーク30の磁気吸着面32bとの当接部が当接の繰り返しにより潰れ(消耗し)、片持ち支持板60のばね部62の引き込みストロークが0.04mm増加していた。これによるばね部62の弾性復元力F2の増加は、8.918×0.04=0.35672Nであり、図12を用いて説明すれば、弾性復元力F2が二点鎖線の位置にシフトしたことになる。この状態では、ΔFminがマイナスとなっており、リセット位置に戻れなくなる。
【0013】
寿命を伸ばすための方法として、片持ち支持板60とヨーク30に窒化チタンや窒化クロムなどの硬質皮膜をコーティングする方法もあるが、この場合、かなりのコストアップになる。
【0014】
本発明は上記問題を解決するためになされたもので、本発明の解決すべき課題は、低コストでもって、コイルでの励磁電流を大きくする必要がない、高寿命の釈放式印字ヘッドを実現することである。
【0015】
【課題解決を解決するための手段】
上記課題を解決する請求項1に係る発明は、本発明の第1の実施の形態例を示す図1を用いて示すと、ばね部62の先端部の表面側に印字ピン65が突設された片持ち支持板60と、永久磁石20による磁気吸引力により片持ち支持板60のばね部62をその弾性力に抗して引き込み、片持ち支持板60のばね部62の裏面をヨーク30の磁気吸着面32bに吸着させる磁気回路と、ヨーク30に流れる永久磁石20による磁束を打ち消すような磁束を発生するためのコイル40とを備えた釈放式印字ヘッドであって、片持ち支持板60のばね部62の基端部分に押されて撓む従動ばね部102が形成されると共に、前記片持ち支持板の裏面に対向するように基端が支持された片持ち状の板ばねである添え板100と、前記添え板100と前記片持ち支持板60と間に挟みこまれ該片持ち支持板60のばね部62の引き込み動作の繰り返しにより磨耗するフイルム110とを有し、前記片持ち支持板60のばね部裏面とヨーク30の磁気吸着面32bとの当接部が当接の繰り返しにより潰れ、片持ち支持板60のばね部62の引き込みストロークが増加するのにつれて、前記フイルム110も磨耗して添え板100の従動ばね部102と片持ち支持板60のばね部62との合成ばね定数の上記引き込みストロークでの平均値が減少するように構成されていることを特徴とするものである。
【0016】
この発明では、片持ち支持板60のばね部62の裏面とヨーク30の磁気吸着面32bとの当接部が当接の繰り返しにより潰れ、片持ち支持板60のばね部62の引き込みストロークが増加しても、これに応じて、片持ち支持板60のばね部62の撓み開始に対する添え板100の従動ばね部102の従動開始のタイミングが遅れる。このため、添え板100の従動ばね部102と片持ち支持板60のばね部62との合成ばね定数の、上記引き込みストロークでの平均値が減少するため、上記引き込みストローク内での弾性復元力F2は大きくならず、永久磁石20による磁気吸引力F1からこの弾性復元力F2を引いた値ΔFの最小値であるΔFminはマイナスにならない。このため、印字ピン65が戻らない事態を回避でき、寿命が長くなる。
【0017】
又、上記引き込みストローク内での弾性復元力F2が経時的に増加することを回避できるので、ΔFminがマイナスになることを避けるために磁気吸引力F1を大きく設定する必要もなく、この磁気吸引力F1を打ち消すためにコイル40に流す励磁電流も小さくできる。
【0018】
さらに、片持ち支持板60とヨーク30に窒化チタンや窒化クロムなどの硬質皮膜をコーティングする必要もなく、コストアップを抑えることができる。
【0022】
【実施の形態】
(第1の実施の形態例)
図1は第1の実施の形態例の概略構成を示す正面図である。図1において、図7〜図11と対応する部分には同一符号を付し、その説明は省略する。
【0023】
本形態例は、片持ち支持板60のばね部62の基端部分に押されて撓む従動ばね部102が形成された添え板100を有する。又、片持ち支持板60のばね部62の裏面とヨーク30の磁気吸着面32bとの当接部が当接の繰り返しにより潰れ、片持ち支持板60のばね部62の引き込みストロークが増加するのにつれて、添え板100の従動ばね部102と片持ち支持板60のばね部62との合成ばね定数の上記引き込みストロークでの平均値が減少するように構成されている。
【0024】
具体的には、添え板100が、片持ち支持板60の裏面に対向するように基端が支持された片持ち状の板ばねであり、かつ、この添え板100と片持ち支持板60との間には、フイルム110が挟み込まれている。すなわち、フイルム110を間にして重ねられた添え板100と片持ち支持板60とは、ヨーク70とヨーク10とに挟まれるようにして、ヨーク10の垂直部12にボルト80でもって下端が固定されている。ここで、添え板100は弾性材料であればよく、必ずしも高透磁率である必要はない。又、フイルム110の最も摩耗する部分は、添え板100の上端角部近傍との摺接部分であるので、図1に示すように、フイルム110の上端位置を添え板100の上端位置よりも高くすることが好ましい。
【0025】
図2に示すように、上記添え板100の下部には、ボルト80挿通用の穴101が穿設され、上部には、片持ち支持板60のばね部62と対向するように、櫛歯状の従動ばね部102が形成されている。フイルム110は片持ち支持板60のばね部62の引き込み動作の繰り返しにより摩耗するものでなければならず、たとえば、ポリイミドやフッ素系樹脂等からなるプラスチックフイルムを用いる。
【0026】
本形態例において、片持ち支持板60のばね部62の引き込み動作の繰り返し回数が少なく、フイルム110がまだ摩耗していない場合、添え板100の従動ばね部102は、片持ち支持板60のばね部62の引き込み開始当初から、片持ち支持板60のばね部62と同期して弾性変形する。このため、添え板100の従動ばね部102と片持ち支持板60のばね部62との合成ばね定数Kは、引き込みストロークの全範囲にわたって、片持ち支持板60のばね部62のばね定数K1(印字ピン65の位置)と添え板100の従動ばね部102のばね定数K2(印字ピン65の位置に換算した値)とを加えたK1+K2となる。
【0027】
一方、片持ち支持板60のばね部62の引き込み動作の繰り返し回数が増加して、片持ち支持板60のばね部62の裏面とヨーク30の磁気吸着面32bとの当接部が当接の繰り返しにより潰れ、片持ち支持板60のばね部62の引き込みストロークが増加した状況では、フイルム110の摩耗も進んで薄くなっており、片持ち支持板60のばね部62の引き込み開始当初は、添え板100の従動ばね部102は弾性変形を開始せず、片持ち支持板60のばね部62がフイルム110の摩耗量(厚み減少分)だけ弾性変形した後に、従動を開始することになる。
【0028】
このため、引き込み開始当初は、添え板100の従動ばね部102と片持ち支持板60のばね部62との合成ばね定数Kは、片持ち支持板60のばね部62だけのばね定数K1である(K=K1)。
【0029】
その後、添え板100の従動ばね部102が従動を開始すると、添え板100の従動ばね部102のばね定数K2が加わり、合成ばね定数Kは、K=K1+K2となる。よって、合成ばね定数Kの上記引き込みストロークでの平均値が減少することになり、図12を用いて説明すると、図12におけるb点が右に移動しても、a点は上方に移動しない。すなわち、上記引き込みストローク内での弾性復元力F2は大きくならず、永久磁石20による磁気吸引力F1からこの弾性復元力F2を引いた値ΔFの最小値であるΔFminは、マイナスにならない。このため、印字ピン65が戻らない事態を回避でき、寿命が長くなる。
【0030】
又、上記引き込みストローク内での弾性復元力F2が経時的に増加することを回避できるので、ΔFminがマイナスになることを避けるために磁気吸引力F1を大きく設定する必要性(図12において、F1を上方にシフトさせた位置に設定する必要性)もなく、この磁気吸引力F1を打ち消すためにコイル40に流す励磁電流も小さくできる。
【0031】
さらに、片持ち支持板60とヨーク30に窒化チタンや窒化クロムなどの硬質皮膜をコーティングする必要もなく、コストアップを抑えることができる。又、フイルム110と添え板100だけの追加で済み、コストアップを抑制できる。
【0032】
この形態例での片持ち支持板60のばね部62の寸法の一例を図3に示し、添え板100の従動ばね部102の寸法の一例を図4に示した。材料として双方とも工具鋼(SK5)を用い、ヤング率E=196000N/mm2 である。この数値例での印字ピン65の位置におけるばね定数K1,K2は、K1=7.546N/mm,K2=1.274N/mmである。フイルム110を介して密着している場合の合成ばね定数Kは、
K=K1+K2=8.82N/mmとなる。
【0033】
次に、片持ち支持板60のばね部62の引き込みストロークが0.04mm増加して、0.3mmから0.34mm(=0.3+0.04)となった場合の片持ち支持板60のばね部62単体のたわみ曲線は図6となる。添え板100の先端位置のたわみ0.026mmと同じ厚さのフイルム110を使用すれば、フイルム110が摩耗して穴が空いた状態では添え板100はばねとして作用しなくなる。したがって、合成ばね定数Kは、8.82N/mmから添え板100が機能しない7.546N/mmまで低下することになる。その結果、初期のΔFminでの弾性復元力F2=2.205N(=8.82×0.25)と、引き込みストロークが0.04mm増加した時のΔFminでの弾性復元力F2=2.188(=7.546×(0.25+0.04))がほぼ同じになり、ΔFmin>0が維持でき、片持ち支持板60のばね部62の引き込みストロークが0.04mm増加しても、寿命に到達したことにならない。
(第2の実施の形態例)
第2の実施の形態例の特徴部分だけを図6に示した。図6に示した以外の構成は、第1の実施の形態例と同一であるので、以下の説明では、図1の符号をそのまま引用する。この形態例は、上記フイルム110を用いずに、添え板100を片持ち支持板60の基端部側の裏面に直接密着し(摺接状態)、片持ち支持板60と共に片持ち支持したもので、添え板100は片持ち支持板60よりも軟質の材料で構成されている。たとえば、片持ち支持板60の材料を工具鋼(SK5、ビッカースHv500)とし、添え板100の材料をばね用りん青銅(Hv250)としたものである。
【0034】
この形態例では、片持ち支持板60のばね部62の引き込み動作の繰り返しにより、軟質の添え板100における片持ち支持板60との摺接部分が主に消耗する。このために、片持ち支持板60のばね部62の裏面とヨーク30の磁気吸着面32bとの当接部が当接の繰り返しにより潰れ、片持ち支持板60のばね部62の引き込みストロークが増加しても、これに応じて、軟質の添え板100に凹みが生じ、片持ち支持板60のばね部62の撓み開始に対する添え板100の従動ばね部102の従動開始のタイミングが遅れる。よって、上記引き込みストローク内での弾性復元力F2は大きくならず、ΔFの最小値であるΔFminはマイナスにならない。このため、印字ピン65が戻らない事態を回避でき、寿命が長くなる。又、添え板100だけの追加で済み、コストを抑制できる等、第1の実施の形態例と同様の効果が得られる。なお、印字反力を受ける片持ち支持板60のばね部62の基端部分は摩耗しないため、折損などは発生しない。
(その他の実施の形態例)
本発明は上記形態例の構成に限られるものではない。たとえば、本発明は次のような形態例も含むものである。
▲1▼磁気回路の一部を構成するヨーク70は、ギャプでの磁束密度を上げるために設けたものであり、必ずしも、必要ではない。
▲2▼添え板100を複数枚設けるようにしてもよい。
【0035】
【発明の効果】
以上説明したように、請求項1〜3に係る発明によれば、片持ち支持板のばね部基端部分に押されて撓む従動ばね部が形成された添え板を有すると共に、片持ち支持板のばね部裏面とヨークの磁気吸着面との当接部が当接の繰り返しにより潰れ、片持ち支持板のばね部の引き込みストロークが増加するのにつれて、添え板の従動ばね部と片持ち支持板のばね部との合成ばね定数の引き込みストロークでの平均値が減少するように構成されているので、低コストでもって、コイルでの励磁電流を大きくする必要がない、高寿命の釈放式印字ヘッドを実現することができる。
【0036】
又、請求項2に係る発明によれば、従来の構成に対して、フイルムと添え板だけの追加で済み、請求項3に係る発明によれば、添え板だけの追加で済むため、一層の低コストを実現できる。
【図面の簡単な説明】
【図1】本発明の第1の実施の形態例の概略構成を示す正面図である。
【図2】表面側(図1の左側)から見た添え板の外形図である。
【図3】片持ち支持板のばね部の寸法の一例を示す図である。
【図4】添え板の従動ばね部の寸法の一例を示す図である。
【図5】片持ち支持板のばね部単体のたわみ曲線を示す図である。
【図6】第2の実施の形態例の特徴部分を示す正面図である。
【図7】従来の釈放式印字ヘッドの概略構成を示す正面図である。
【図8】図7の印字ヘッドのコネクタ部分を示す右側面図である。
【図9】表面側(図7の左側)から見た片持ち支持板の外形図である。
【図10】ヨークの外観を示す図である。
【図11】プリント板の外観を示す図である。
【図12】磁気吸引力および弾性復元力の説明図である。
【図13】片持ち支持板のばね部の寸法の一例を示す図である。
【図14】図13の数値例での磁気吸引力および弾性復元力を示す図である。
【符号の説明】
10,30,70 ヨーク
20 永久磁石
32 分割ヨーク部
32a ヨーク歯
32b 磁気吸着面
35 ボビン
40 コイル
45 フィン
50 プリント板
55 コネクタ
60 片持ち支持板
62 ばね部
65 印字ピン
80 ボルト
90 インクリボン
91 プラテン
92 用紙
100 添え板
110 フイルム
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a release type print head used for a dot printer or the like. More specifically, the present invention relates to a cantilever support plate having a print pin projecting from the surface side of a spring tip, and a cantilever by a magnetic attraction force by a permanent magnet. Pulls the spring part of the support plate against its elastic force, generates a magnetic circuit that attracts the back surface of the spring part of the cantilever support plate to the magnetic adsorption surface of the yoke, and generates a magnetic flux that cancels the magnetic flux generated by the permanent magnet flowing through the yoke The present invention relates to a release type print head provided with a coil for performing the above operation.
[0002]
[Prior art]
A schematic configuration of a conventional release print head is shown in FIGS. This is an example of a print head of a release dot printer having a 12-pin configuration. A yoke 10 serving as a base is provided with a horizontal portion 11 and a vertical portion 12, and a rectangular parallelepiped permanent magnet 20 magnetized in the vertical direction in the figure is fixed to the upper surface of the horizontal portion 11. On 20, a yoke 30 is fixed in the horizontal direction.
[0003]
As shown in FIG. 10, the yoke 30 is composed of a common yoke portion 31 fixed to the upper surface of the permanent magnet 20 and a comb-shaped split yoke portion 32 protruding leftward in FIG. The divided yoke portion 32 has 12 yoke teeth 32a corresponding to the number of pins. Further, a bobbin 35 is fitted to the divided yoke portion 32, and a total of 12 coils 40 are wound around the bobbin 35 so that magnetic flux can flow individually to each yoke tooth 32a ( A coil 40 is provided for each yoke tooth 32a). There are 12 pairs of terminals 35a provided on the bobbin 35, and the exciting current is independently supplied to the coil 40 wound around each yoke tooth 32a.
[0004]
The fins 45 are bonded to the coil 40 portion and radiate heat from the coil 40 portion. A support base 46 projects from the lower surface of the fin 45, and a printed board 50 as shown in FIG. 11 is fixed with a set screw 51. The printed board 50 has 12 pairs of holes 52 for inserting and soldering the terminals 35a, 12 pairs of holes 53 for inserting and soldering the terminals 55a of the connector 55, and 1 for inserting a set screw 51. Two holes 54 are formed.
[0005]
The cantilever support plate 60 has a lower end fixed to the vertical portion 12 of the yoke 10 with a bolt 80 so as to be sandwiched between the yoke 70 and the yoke 10 and is made of an elastic material having a high magnetic permeability. . As shown in FIG. 9, two holes 61 for inserting bolts 80 are formed in the lower portion of the cantilever support plate 60, and comb teeth facing the yoke teeth 32 a of the divided yoke portion 32 are formed in the upper portion. A spring portion 62 is formed.
[0006]
Further, printing pins 65 project from the front side of each tip of the spring part 62. The printing pin 65 strikes the paper 92 on the platen 91 via the ink ribbon 90 and performs printing. In order to ensure the movement of the printing pin 65, the printing pin 65 passes through the yoke 70. A recess 71 for avoiding interference between the hole 71 and the spring portion 62 of the cantilever support plate 60 is formed.
[0007]
The yokes 10 and 30 sandwiching the permanent magnet 20 constitute a magnetic circuit together with the yoke 70. A gap is provided between the yoke 30 and the yoke 70, and the spring of the cantilever support plate 60 is placed in the gap. The part 62 is located. For this reason, when the coil 40 is not energized, the magnetic attraction force by the permanent magnet 20 acts on the cantilever support plate 60, and the spring portion 62 of the cantilever support plate 60 is elastically deformed, as shown in FIG. As described above, the back surface of the spring portion 62 is drawn to a position where it contacts the magnetic attraction surface 32b of the yoke 30 (position attracted to the magnetic attraction surface 32b; reset position).
[0008]
In this state, when an exciting current is applied to the desired coil 40 via the connector 55 based on the print instruction, a magnetic flux that cancels the magnetic flux generated by the permanent magnet 20 is applied to the yoke teeth 32a around which the coil 40 is wound. appear. For this reason, the spring part 62 of the cantilever support plate 60 is released from the restraint by the magnetic attractive force, and tries to return to the natural state by the elastic restoring force. As a result, the printing pin 65 is also moved to the front side, hitting the paper 92 on the platen 91 via the ink ribbon 90, and dots are recorded. When the energization of the coil 40 is stopped after a certain period of time, the magnetic attractive force by the permanent magnet 20 acts again on the spring portion 62 of the cantilever support plate 60, and the spring portion 62 of the cantilever support plate 60 reaches the reset position. You will be drawn in and wait for the next print instruction.
[0009]
FIG. 12 shows the relationship between the position of the spring portion 62 of the cantilever support plate 60 (distance d from the reset position) and the magnetic attraction force F1 at that position and the elastic restoring force F2 of the spring portion 62 of the cantilever support plate 60. showed that. In this graph, point a represents the elastic restoring force F2 when the spring part 62 is drawn and held at the reset position, and point b represents the elastic restoring force F2 (= 0) when the spring part 62 is in the free state. Show.
[0010]
In FIG. 12, since the relationship of magnetic attraction force F1> elastic restoring force F2 is established at any position regardless of the distance d, when the energization to the coil 40 is stopped, the spring portion 62 of the cantilever support plate 60 is magnetic. It is possible to return to the reset position by the suction force F1. When the minimum value ΔF obtained by subtracting the elastic restoring force F2 from the magnetic attractive force F1 is defined as ΔFmin, the magnetic attractive force is adjusted between the yokes 10 and 30 so as to be an optimum value within a range satisfying ΔFmin> 0. The yokes 95 are connected.
[0011]
An example of the dimensions of the spring portion 62 of the cantilever support plate 60 in the conventional example is shown in FIG. Assuming that tool steel (SK5) is used as the material and Young's modulus E = 196000 N / mm 2 , the spring constant K at the position of the printing pin 65 in this numerical example is the cantilever formula of material mechanics (see FIG. 13). ), K = 8.918 N / mm. Here, if ΔFmin is set to be large, it is not a good idea to increase the exciting current flowing through the coil 40 in order to cancel the magnetic attractive force F1 by the permanent magnet 20. Therefore, in this conventional example, the retracting stroke (displacement from the natural state) of the spring portion 62 is adjusted to 0.30 mm, and ΔFmin is adjusted to about 0.196 to 0.3920N. FIG. 14 shows this relationship.
[0012]
[Problems to be solved by the invention]
As a result of performing a life test in this conventional example, a sample that reached the end of life was generated without the printing pin 65 returning after about 600 million repeated operations. At this time, the contact portion between the back surface of the spring portion 62 of the cantilever support plate 60 and the magnetic adsorption surface 32b of the yoke 30 is crushed (consumed) by repeated contact, and the retracting stroke of the spring portion 62 of the cantilever support plate 60 is reduced. Increased by 0.04 mm. The increase in the elastic restoring force F2 of the spring portion 62 due to this is 8.918 × 0.04 = 0.35672N, and the elastic restoring force F2 is shifted to the position of the two-dot chain line as described with reference to FIG. It will be. In this state, ΔFmin is negative and cannot be returned to the reset position.
[0013]
As a method for extending the life, there is a method in which the cantilever support plate 60 and the yoke 30 are coated with a hard film such as titanium nitride or chromium nitride. However, in this case, the cost is considerably increased.
[0014]
The present invention was made to solve the above problems, and the problem to be solved by the present invention is to realize a long-life release print head that is low in cost and does not require a large excitation current in the coil. It is to be.
[0015]
[Means for solving problems]
The invention according to claim 1, which solves the above problem, is shown in FIG. 1 showing the first embodiment of the present invention, and a printing pin 65 projects from the surface side of the tip of the spring portion 62. The spring portion 62 of the cantilever support plate 60 is pulled in against the elastic force by the magnetic attraction force of the cantilever support plate 60 and the permanent magnet 20, and the back surface of the spring portion 62 of the cantilever support plate 60 is attached to the yoke 30. A release-type print head comprising a magnetic circuit to be attracted to the magnetic attracting surface 32 b and a coil 40 for generating a magnetic flux that cancels the magnetic flux generated by the permanent magnet 20 flowing in the yoke 30. formed follower spring portion 102 bent by being pushed by the proximal end portion of the spring portion 62 is Rutotomoni, served the a cantilevered leaf spring having a base end is supported so as to face the back surface of the cantilevered plate Plate 100 and said plate 100 and front And a film 110 for wear by repeating the drawing operation of the spring portion 62 of the sandwiched between a support plate 60 cantilevered該片lasting support plate 60, the spring portion rear surface and the yoke 30 of the cantilevered plate 60 As the contact portion with the magnetic attracting surface 32b is crushed by repeated contact and the retracting stroke of the spring portion 62 of the cantilever support plate 60 increases, the film 110 also wears and the driven spring portion 102 of the splicing plate 100 is worn. And the spring portion 62 of the cantilever support plate 60 are configured such that the average value of the combined spring constant in the pull-in stroke is reduced.
[0016]
In this invention, the contact portion between the back surface of the spring portion 62 of the cantilever support plate 60 and the magnetic attraction surface 32b of the yoke 30 is crushed by repeated contact, and the pull-in stroke of the spring portion 62 of the cantilever support plate 60 increases. Even so, the start timing of the driven spring portion 102 of the attached plate 100 relative to the start of bending of the spring portion 62 of the cantilever support plate 60 is delayed. For this reason, the average value of the combined spring constant of the driven spring portion 102 of the attachment plate 100 and the spring portion 62 of the cantilever support plate 60 decreases in the pull-in stroke, and therefore, the elastic restoring force F2 within the pull-in stroke. ΔFmin, which is the minimum value of ΔF obtained by subtracting the elastic restoring force F2 from the magnetic attractive force F1 by the permanent magnet 20, does not become negative. For this reason, the situation where the printing pin 65 does not return can be avoided, and the life is extended.
[0017]
Further, since it is possible to avoid the elastic restoring force F2 within the pulling stroke from increasing with time, it is not necessary to set the magnetic attractive force F1 large in order to avoid ΔFmin becoming negative. The exciting current that flows through the coil 40 to cancel F1 can also be reduced.
[0018]
Furthermore, it is not necessary to coat the cantilever support plate 60 and the yoke 30 with a hard film such as titanium nitride or chromium nitride, and the cost increase can be suppressed.
[0022]
Embodiment
(First embodiment)
FIG. 1 is a front view showing a schematic configuration of the first embodiment. 1, parts corresponding to those in FIGS. 7 to 11 are denoted by the same reference numerals, and description thereof is omitted.
[0023]
The present embodiment includes an attachment plate 100 in which a driven spring portion 102 that is pushed and bent by the proximal end portion of the spring portion 62 of the cantilever support plate 60 is formed. Further, the contact portion between the back surface of the spring portion 62 of the cantilever support plate 60 and the magnetic adsorption surface 32b of the yoke 30 is crushed by repeated contact, and the pulling stroke of the spring portion 62 of the cantilever support plate 60 increases. Accordingly, the average value of the combined spring constant of the driven spring portion 102 of the attachment plate 100 and the spring portion 62 of the cantilever support plate 60 is reduced in the above-described pull-in stroke.
[0024]
Specifically, the attachment plate 100 is a cantilever plate spring whose base end is supported so as to face the back surface of the cantilever support plate 60, and the attachment plate 100, the cantilever support plate 60, A film 110 is sandwiched between them. That is, the lower plate is fixed to the vertical portion 12 of the yoke 10 with the bolt 80 so that the accessory plate 100 and the cantilever support plate 60 stacked with the film 110 interposed therebetween are sandwiched between the yoke 70 and the yoke 10. Has been. Here, the attachment plate 100 may be an elastic material and does not necessarily have a high magnetic permeability. Since the most worn portion of the film 110 is a sliding contact portion with the vicinity of the upper end corner of the cover plate 100, the upper end position of the film 110 is set higher than the upper end position of the cover plate 100 as shown in FIG. It is preferable to do.
[0025]
As shown in FIG. 2, a hole 101 for inserting a bolt 80 is formed in the lower portion of the accessory plate 100, and the upper portion is comb-shaped so as to face the spring portion 62 of the cantilever support plate 60. The driven spring portion 102 is formed. The film 110 must be worn by repeated pulling operation of the spring portion 62 of the cantilever support plate 60. For example, a plastic film made of polyimide, fluorine resin, or the like is used.
[0026]
In this embodiment, when the number of repetitions of the pull-in operation of the spring portion 62 of the cantilever support plate 60 is small and the film 110 is not yet worn, the driven spring portion 102 of the attachment plate 100 is the spring of the cantilever support plate 60. From the beginning of the drawing of the part 62, it elastically deforms in synchronization with the spring part 62 of the cantilever support plate 60. Therefore, the combined spring constant K of the driven spring portion 102 of the attachment plate 100 and the spring portion 62 of the cantilever support plate 60 is the spring constant K1 of the spring portion 62 of the cantilever support plate 60 over the entire range of the pull-in stroke ( K1 + K2 obtained by adding the position of the printing pin 65) and the spring constant K2 of the driven spring portion 102 of the attached plate 100 (value converted to the position of the printing pin 65).
[0027]
On the other hand, the number of repetitions of the retraction operation of the spring portion 62 of the cantilever support plate 60 increases, and the contact portion between the back surface of the spring portion 62 of the cantilever support plate 60 and the magnetic adsorption surface 32b of the yoke 30 comes into contact. When the pulling stroke of the spring part 62 of the cantilever support plate 60 is increased due to repetition, the wear of the film 110 is progressively thinned, and the spring part 62 of the cantilever support plate 60 is initially attached. The driven spring portion 102 of the plate 100 does not start elastic deformation, and the driven portion starts after the spring portion 62 of the cantilever support plate 60 is elastically deformed by the wear amount (thickness reduction) of the film 110.
[0028]
Therefore, at the beginning of the pull-in, the combined spring constant K of the driven spring portion 102 of the attachment plate 100 and the spring portion 62 of the cantilever support plate 60 is the spring constant K1 of only the spring portion 62 of the cantilever support plate 60. (K = K1).
[0029]
Thereafter, when the driven spring portion 102 of the attachment plate 100 starts to follow, the spring constant K2 of the driven spring portion 102 of the attachment plate 100 is added, and the combined spring constant K becomes K = K1 + K2. Therefore, the average value of the combined spring constant K in the above-described pull-in stroke is reduced. When described with reference to FIG. 12, even if the point b in FIG. 12 moves to the right, the point a does not move upward. That is, the elastic restoring force F2 within the pulling stroke does not increase, and ΔFmin, which is the minimum value ΔF obtained by subtracting the elastic restoring force F2 from the magnetic attractive force F1 by the permanent magnet 20, does not become negative. For this reason, the situation where the printing pin 65 does not return can be avoided, and the life is extended.
[0030]
Further, since it is possible to avoid the elastic restoring force F2 within the pulling stroke from increasing with time, it is necessary to set the magnetic attraction force F1 large in order to prevent ΔFmin from becoming negative (in FIG. 12, F1 Therefore, the exciting current flowing through the coil 40 to cancel the magnetic attractive force F1 can be reduced.
[0031]
Furthermore, it is not necessary to coat the cantilever support plate 60 and the yoke 30 with a hard film such as titanium nitride or chromium nitride, and the cost increase can be suppressed. Further, only the film 110 and the attachment plate 100 need be added, and the cost increase can be suppressed.
[0032]
An example of the dimension of the spring part 62 of the cantilever support plate 60 in this embodiment is shown in FIG. 3, and an example of the dimension of the driven spring part 102 of the accessory plate 100 is shown in FIG. Both use tool steel (SK5) as the material and Young's modulus E = 196000 N / mm 2 . In this numerical example, the spring constants K1 and K2 at the position of the printing pin 65 are K1 = 7.546 N / mm and K2 = 1.274 N / mm. The combined spring constant K in the case of close contact through the film 110 is
K = K1 + K2 = 8.82 N / mm.
[0033]
Next, the spring of the cantilever support plate 60 when the pull-in stroke of the spring portion 62 of the cantilever support plate 60 is increased by 0.04 mm from 0.3 mm to 0.34 mm (= 0.3 + 0.04). FIG. 6 shows a deflection curve of the unit 62 alone. If the film 110 having the same thickness as the deflection of 0.026 mm at the tip position of the attachment plate 100 is used, the attachment plate 100 does not act as a spring when the film 110 is worn and a hole is formed. Therefore, the composite spring constant K decreases from 8.82 N / mm to 7.546 N / mm at which the splicing plate 100 does not function. As a result, the elastic restoring force F2 = 2.205N (= 8.82 × 0.25) at the initial ΔFmin and the elastic restoring force F2 = 2.188 at ΔFmin when the pull-in stroke is increased by 0.04 mm ( = 7.546 × (0.25 + 0.04)) is substantially the same, ΔFmin> 0 can be maintained, and even if the retracting stroke of the spring portion 62 of the cantilever support plate 60 is increased by 0.04 mm, the service life is reached. I never did.
(Second Embodiment)
Only the features of the second embodiment are shown in FIG. Since the configuration other than that shown in FIG. 6 is the same as that of the first embodiment, the reference numerals in FIG. 1 are quoted as they are in the following description. In this embodiment, the support plate 100 is directly adhered to the back surface of the base end portion side of the cantilever support plate 60 (sliding contact state) without using the film 110 and is cantilever supported together with the cantilever support plate 60. Thus, the support plate 100 is made of a softer material than the cantilever support plate 60. For example, the material of the cantilever support plate 60 is tool steel (SK5, Vickers Hv500), and the material of the splicing plate 100 is spring phosphor bronze (Hv250).
[0034]
In this embodiment, the sliding contact portion of the soft support plate 100 with the cantilever support plate 60 is mainly consumed by repeating the pull-in operation of the spring portion 62 of the cantilever support plate 60. For this reason, the contact portion between the back surface of the spring portion 62 of the cantilever support plate 60 and the magnetic adsorption surface 32b of the yoke 30 is crushed by repeated contact, and the pull-in stroke of the spring portion 62 of the cantilever support plate 60 increases. However, in response to this, a depression is generated in the soft baffle plate 100, and the start timing of the driven spring portion 102 of the baffle plate 100 with respect to the start of bending of the spring portion 62 of the cantilever support plate 60 is delayed. Therefore, the elastic restoring force F2 within the pull-in stroke does not increase, and ΔFmin, which is the minimum value of ΔF, does not become negative. For this reason, the situation where the printing pin 65 does not return can be avoided, and the life is extended. Further, the same effect as that of the first embodiment can be obtained, for example, only the attachment plate 100 is added and the cost can be suppressed. In addition, since the base end part of the spring part 62 of the cantilever support plate 60 that receives the printing reaction force is not worn, breakage or the like does not occur.
(Other embodiments)
The present invention is not limited to the configuration of the above embodiment. For example, the present invention includes the following embodiments.
(1) The yoke 70 constituting a part of the magnetic circuit is provided to increase the magnetic flux density in the gap, and is not necessarily required.
(2) A plurality of attachment plates 100 may be provided.
[0035]
【The invention's effect】
As described above, according to the first to third aspects of the invention, the cantilever support plate includes the follower plate formed with the driven spring portion that is pushed and bent by the base end portion of the spring portion of the cantilever support plate. As the contact portion between the back surface of the spring portion of the plate and the magnetic adsorption surface of the yoke is crushed by repeated contact, and the retracting stroke of the spring portion of the cantilever support plate increases, the follower spring portion and cantilever support of the support plate Since the average value in the pulling stroke of the combined spring constant with the spring part of the plate is reduced, it is low-cost and does not require a large excitation current in the coil, so it has a long life and is free to print A head can be realized.
[0036]
Further, according to the invention according to claim 2, since only the film and the attachment plate are added to the conventional configuration, and according to the invention according to claim 3, only the attachment plate is required, so that Low cost can be realized.
[Brief description of the drawings]
FIG. 1 is a front view showing a schematic configuration of a first embodiment of the present invention.
FIG. 2 is an external view of the accessory plate viewed from the front surface side (left side of FIG. 1).
FIG. 3 is a diagram illustrating an example of dimensions of a spring portion of a cantilever support plate.
FIG. 4 is a diagram illustrating an example of a dimension of a driven spring portion of a splicing plate.
FIG. 5 is a diagram showing a deflection curve of a single spring portion of a cantilever support plate.
FIG. 6 is a front view showing the characteristic part of the second embodiment.
FIG. 7 is a front view showing a schematic configuration of a conventional release print head.
8 is a right side view showing a connector portion of the print head of FIG. 7. FIG.
9 is an external view of a cantilever support plate as viewed from the front surface side (left side of FIG. 7).
FIG. 10 is a view showing an appearance of a yoke.
FIG. 11 is a diagram illustrating an appearance of a printed board.
FIG. 12 is an explanatory diagram of magnetic attractive force and elastic restoring force.
FIG. 13 is a diagram illustrating an example of dimensions of a spring portion of a cantilever support plate.
14 is a diagram showing a magnetic attractive force and an elastic restoring force in the numerical example of FIG.
[Explanation of symbols]
10, 30, 70 Yoke 20 Permanent magnet 32 Divided yoke portion 32a Yoke teeth 32b Magnetic attracting surface 35 Bobbin 40 Coil 45 Fin 50 Print board 55 Connector 60 Cantilever support plate 62 Spring portion 65 Printing pin 80 Bolt 90 Ink ribbon 91 Platen 92 Paper 100 Attached plate 110 Film

Claims (1)

ばね部先端部の表面側に印字ピンが突設された片持ち支持板と、
永久磁石による磁気吸引力により前記片持ち支持板のばね部をその弾性力に抗して引き込み、前記片持ち支持板のばね部裏面をヨークの磁気吸着面に吸着させる磁気回路と、前記ヨークに流れる前記永久磁石による磁束を打ち消すような磁束を発生するためのコイルとを備えた釈放式印字ヘッドであって、
前記片持ち支持板のばね部基端部分に押されて撓む従動ばね部が形成されると共に、前記片持ち支持板の裏面に対向するように基端が支持された片持ち状の板ばねである添え板と、前記添え板と前記片持ち支持板との間に挟みこまれ該片持ち支持板のばね部の引き込み動作の繰り返しにより磨耗するフイルムとを有し、
前記片持ち支持板のばね部裏面とヨークの磁気吸着面との当接部が当接の繰り返しにより潰れ、前記片持ち支持板のばね部の引き込みストロークが増加するのにつれて、前記フイルムは磨耗して前記添え板の従動ばね部と前記片持ち支持板のばね部との合成ばね定数の前記引き込みストロークでの平均値が減少するように構成されている釈放式印字ヘッド。
A cantilever support plate having a printing pin projecting from the front surface of the spring portion;
A magnetic circuit that pulls the spring portion of the cantilever support plate against its elastic force by a magnetic attraction force by a permanent magnet, and attracts the back surface of the spring portion of the cantilever support plate to the magnetic adsorption surface of the yoke; A release-type print head comprising a coil for generating a magnetic flux that cancels out the magnetic flux generated by the flowing permanent magnet,
A cantilevered leaf spring in which a driven spring portion that is pushed and bent by the proximal end portion of the spring portion of the cantilever support plate is formed and the proximal end is supported so as to face the back surface of the cantilever support plate. An attachment plate, and a film that is sandwiched between the attachment plate and the cantilever support plate and is worn by repeated pull-in operations of the spring portion of the cantilever support plate,
As the contact portion between the back surface of the spring portion of the cantilever support plate and the magnetic adsorption surface of the yoke is crushed by repeated contact, the film wears as the pulling stroke of the spring portion of the cantilever support plate increases. A release-type print head configured to reduce an average value of the combined spring constant of the driven spring portion of the attachment plate and the spring portion of the cantilever support plate in the pull-in stroke.
JP2002092372A 2002-03-28 2002-03-28 Release print head Expired - Fee Related JP4100017B2 (en)

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JP4100017B2 true JP4100017B2 (en) 2008-06-11

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