JP4093517B2 - Tooth gap adjustment device for crushing device and adjustment method thereof - Google Patents

Tooth gap adjustment device for crushing device and adjustment method thereof Download PDF

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JP4093517B2
JP4093517B2 JP24889499A JP24889499A JP4093517B2 JP 4093517 B2 JP4093517 B2 JP 4093517B2 JP 24889499 A JP24889499 A JP 24889499A JP 24889499 A JP24889499 A JP 24889499A JP 4093517 B2 JP4093517 B2 JP 4093517B2
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tooth
crushing
moving
gap
detection means
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JP2001070810A (en
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覚 小柳
勝博 池上
徹 中山
良一 冨樫
光伸 山田
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Komatsu Ltd
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Komatsu Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、岩石や鉱石等を破砕するジョークラッシャーを用いた破砕装置の歯先隙間調整装置及びその調整方法に関する。
【0002】
【従来の技術】
ジョークラッシャーの固定歯と動歯との間の歯先隙間は、破砕された岩石等の粒度、つまり製品品質に大きく影響する。したがって、歯先隙間の管理は非常に重要である。従来、この歯先隙間を制御すると共に、過負荷時に警報を発する装置については、特許登録第2570057号公報に記載されたものがある。
【0003】
【発明が解決しようとする課題】
しかしながら、特許登録第2570057号公報に記載された構成においては、以下のような問題点がある。
1)磨耗による動歯の退入量の算出時に、機械原点を基準として算出しているので、算出方法が複雑で、制御装置の演算処理装置に演算負荷がかかる。また、磨耗した場合に動歯を交換する際に、作業スペースを確保するために動歯の近傍に配置された油圧シリンダ等の部品も取り外すことがあるが、これによって前記基準となる機械原点が変わってしまうことになるので、部品交換後の歯先隙間調整時には機械原点の位置合わせを精度良く行う必要がある。したがって、歯先隙間調整方法が複雑となり、調整作業に時間がかかる。
2)歯先隙間を所定の一定値に維持するために必要な動歯移動量を算出してこの移動量に相当する油圧ポンプ作動量を演算し、この油圧ポンプ作動量により動歯駆動用油圧シリンダを伸長させて動歯を移動させるので、これらの油圧機器の油漏れ、機器毎の性能誤差等の影響による移動誤差が大きく、歯先隙間の調整精度が良くないことがある。
3)歯先隙間は、被破砕物の種類や破砕物の用途により変更する必要がある。特に、移動式クラッシャーのように、被破砕物の種類及び破砕物の用途が作業現場により異なる場合にはその都度歯先隙間を変更する必要があるが、上記従来技術の場合には歯先隙間は常時一定に調整されるようになっており、したがって用途が限られて破砕装置の適用範囲即ち汎用性が小さい。
4)過負荷時に警報を発して作業者に対応させる方法では作業者の適切な処置を期待するだけなので、人間の処置ミスをカバーすることはできず、最悪の場合には装置の破損を招くことがある。
【0004】
本発明は上記の問題点に着目し、ジョークラッシャーを有する破砕装置の歯先隙間調整において、簡単な演算方法で、調整作業を容易にし、しかも正確に歯先隙間を調整できるようにすることを目的としている。また、他の目的は、被破砕物の種類、破砕物の用途等に応じて歯先隙間の設定変更を容易に行えることである。さらに、別の目的は、過負荷による装置破損を未然に防止できることである。
【0005】
【課題を解決するための手段、作用及び効果】
上記の目的を達成するために、本発明においては、以下説明するように、固定歯と、動歯を取着したジョーと、トグルプレートと、動作支点の位置との幾何学的な関係により求まる歯先隙間特性に基づいて、動作支点の位置に応じた歯先隙間を算出するようにしている。これにより、従来のように動作支点のトグルブロックや駆動手段の側に設けた機械原点に対する動歯下端部位置までの距離演算により歯先隙間を求める方法に比較して、演算が非常に容易となり、また動歯交換作業後等の歯先調整作業が簡単になり調整時間も短縮される。
【0006】
即ち、本発明に係る第1発明は、フレーム(3)に設けた固定歯(4)とこの固定歯(4)に向かい合って揺動自在とされた動歯(5)とにより断面V字形の破砕室(6)を形成し、かつ動歯(5)を取着したジョー(16)の上端部を偏心軸(7)により偏心運動可能に軸支し、その下部を、駆動手段(20)によって移動自在とされたトグルブロック(13)に一端が取着されたトグルプレート(10)の前記一端を基点とした他端の円弧運動により運動自在に拘束してなるジョークラッシャー(2)を有し、駆動手段(20)によりトグルブロック(13)及びトグルプレート(10)を介してジョー(16)の下部を移動させて、固定歯(4)の下端部(4a)と動歯(5)の下端部(5a)との間の歯先隙間を調整する破砕装置の歯先隙間調整装置において、固定歯(4)の下端部(4a)と動歯(5)の下端部(5a)との接触を検出する接触検出手段(28)と、トグルプレート(10)の円弧運動の基点をなす一端側の動作支点(12)の位置を検出する位置検出手段(22)と、接触検出手段(28)及び位置検出手段(22)からの検出信号を入力し、前記接触が検出されたときの動作支点(12)の位置を基準として固定歯(4)と動歯(5)とトグルプレート(10)動作支点(12)の位置との幾何学的な関係に基づいて動作支点 (12) の位置と歯先隙間値との関係を表す歯先隙間特性を算出し、歯先隙間調整時に前記歯先隙間特性に基づいて算出する歯先隙間値が目標歯先隙間値に等しくなるように前記駆動手段を制御する制御装置(30)とを備えた構成としている。
【0007】
第1発明によれば、接触検出手段でジョークラッシャーの固定歯の下端部と動歯の下端部とが接触したことを検出し、そのときの動作支点の位置を位置検出手段で検出し、この位置を基準として動作支点の位置と歯先隙間値との関係を表す歯先隙間特性を算出することができる。これにより、機械原点と前記固定歯と動歯の接触位置との間の距離を基準に磨耗を算出すると共に歯先隙間を調整するという従来技術のような複雑な演算が不要となる。したがって、簡単な演算により歯先隙間値を算出でき、これにより所定の歯先隙間となる位置に動歯を移動させることができる。すなわち、基準位置は固定歯と動歯とが接触したときの動歯の動作支点位置だけとなるため、歯先隙間の算出を容易に、正確に行うことができる。したがって、歯先隙間の変更を容易に行うことができる共に、CPU等の演算処理装置の演算負荷を軽減してコスト低減及び装置小型化ができる。
【0008】
第2発明は、第1発明の構成に基づき、前記制御装置が算出した歯先隙間値を表示する歯先隙間表示装置を備えた構成としている。
【0009】
第2発明によれば、制御装置が算出した歯先隙間を歯先隙間表示装置により表示するので、作業者は現在の歯先隙間を容易に確認でき、したがって歯先隙間の調整作業が非常に容易となる。
【0010】
第3発明は、フレーム(3)に設けた固定歯(4)とこの固定歯(4)に向かい合って揺動自在とされた動歯(5)とにより断面V字形の破砕室(6)を形成し、動歯(5)の下端部(5a)を移動させて、固定歯(4)の下端部(4a)と動歯(5)の下端部(5a)との間の歯先隙間を調整する破砕装置の歯先隙間調整方法において、動歯(5)の下端部(5a)を移動させて固定歯(4)の下端部(4a)と動歯(5)の下端部(5a)とを接触させる工程と、接触したときの動歯(5)の下端部(5a)の位置を検出し、この検出位置を基準として固定歯(4)と動歯(5)と動歯(5)の下端部(5a)の位置との幾何学的な関係に基づいて動歯(5)の下端部(5a)の位置に対応する歯先隙間特性を算出し記憶する工程と、記憶した歯先隙間特性に基づく歯先隙間値を歯先隙間表示装置(32)に表示する工程と、作業者が,歯先隙間表示装置(32)に表示された歯先隙間値を見ながら動歯(5)の下端部(5a)を移動させ、所望の歯先隙間に達したときに動歯(5)の下端部(5a)の移動を停止させる工程とを有する方法としている。
【0011】
第3発明によれば、動歯の下端部を移動させ、固定歯の下端部と動歯の下端部とが接触した時の動歯の下端部位置を基準として動歯の下端部位置に応じた歯先隙間特性を算出する。これにより、上記第1発明の作用の説明段落で行ったように、簡単な演算で、正確な歯先隙間を算出できる。また、算出された歯先隙間特性に基づく歯先隙間値を歯先隙間表示装置に表示し、作業者はその表示値を見ながら歯先隙間の調整を行うことができる。そのため、正確な歯先隙間の調整を容易に行うことができる。したがって、品質の良い製品を得ることができる。
【0012】
第4発明は、第1発明の構成に基づき、前記制御装置は、固定歯の下端部と動歯の下端部とを最初に接触させたときに位置検出手段により検出した動作支点の位置を初期基準位置として記憶し、接触検出手段により接触を検出する毎に位置検出手段により検出した動作支点の位置と前記記憶した初期基準位置との差値を演算して固定歯及び動歯の磨耗量を求める構成としている。
【0013】
第4発明によれば、固定歯及び/又は動歯を交換した後に、固定歯の下端部と動歯の下端部とを最初に接触させたときの動作支点の位置を初期基準位置として記憶し、その後接触させる毎にその時の動作支点の位置と前記記憶した初期基準位置との差値を演算して固定歯及び動歯の磨耗量を求めているので、作業者が現物を測定することなく自動的に正確に磨耗量が測定され、よって磨耗量により歯先の寿命を予測可能となる。したがって、固定歯及び動歯の寿命管理を容易に、正確に行えるので、製品品質(つまり粒度)の精度を均一に維持できる。
【0014】
第5発明は、第4発明の構成に基づき、前記制御装置は、前記初期基準位置に基づいて固定歯及び動歯の磨耗限界に対応する動作支点の位置又は摩耗量限界値を予め設定して記憶しておき、接触検出手段により接触を検出する毎に、位置検出手段により検出した動作支点の位置と前記記憶した磨耗限界に対応する位置とを比較して、又は前記演算した磨耗量と前記記憶した摩耗量限界値とを比較して、磨耗限界に達したか否かを判断している。
【0015】
第5発明によれば、固定歯と動歯とが磨耗限界に達したか否かを作業者が判断することなく、自動的に判定する。したがって、固定歯及び動歯の寿命管理を正確に、容易に行え、適切な時期に固定歯又は動歯の交換ができるので、製品精度を向上できる。
【0016】
第6発明は、第5発明の構成に基づき、警報指令を入力したとき固定歯及び動歯が磨耗限界に達したことを報知する磨耗報知装置を付設し、前記制御装置は、固定歯及び動歯が磨耗限界に達したと判断したときに、磨耗報知装置に前記警報指令を出力する構成としている。
【0017】
第6発明によれば、報知装置(ブザーや表示器等)により作業者は固定歯や動歯が磨耗限界に達したか否かが分かり易い。そのため、固定歯や動歯の交換等の処置をすぐに行えるので、良好な品質の製品を得ることができる。
【0018】
第7発明は、フレームに設けた固定歯とこの固定歯に向かい合って揺動自在とされた動歯とにより断面V字形の破砕室を形成し、かつ動歯を取着したジョーの上端部を偏心軸により偏心運動可能に軸支し、その下部を、駆動手段によって移動自在とされたトグルブロックに一端が取着されたトグルプレートの前記一端を基点とした他端の円弧運動により運動自在に拘束してなるジョークラッシャーを有し、駆動手段によりトグルブロック及びトグルプレートを介してジョーの下部を移動させて、固定歯の下端部と動歯の下端部との間の歯先隙間を調整する破砕装置の歯先隙間調整装置において、固定歯の下端部と動歯の下端部との接触を検出する接触検出手段と、トグルプレートの円弧運動の基点をなす一端側の動作支点の位置を検出する位置検出手段と、目標歯先隙間値を設定する歯先隙間設定手段と、歯先隙間設定手段により設定された目標歯先隙間値を予め記憶し、歯先隙間調整時に、接触検出手段及び位置検出手段からの検出信号を入力し、前記接触が検出されたときの動作支点の位置を基準として固定歯と動歯とトグルプレートと動作支点の位置との幾何学的な関係に基づいて動作支点の位置に対応する歯先実隙間を算出し、この歯先実隙間値と前記記憶した目標歯先隙間値との偏差値を常時演算し、前記偏差値が略零になるように駆動手段に指令信号を出力して自動的に歯先実隙間を調整する制御装置とを備えた構成としている。
【0019】
第7発明によれば、ジョークラッシャーの歯先隙間を予め所望の目標値に設定し、制御装置にこの値を記憶させる。そして制御装置は、接触検出手段と位置検出手段との検出信号に基づいて算出した歯先実隙間と、上記記憶した目標歯先隙間値との偏差値を常時演算し、その偏差値が略零になるように駆動手段に指令信号を出力してジョー即ち動歯の下端部を移動させ、歯先実隙間を所望値に調整することができる。これにより、歯先隙間は被破砕物の種類や用途に応じて適切に設定可能となると共に、自動的に設定値に調整されるので、常に良好な品質の製品を、容易に得ることができ、作業効率が向上する。
【0020】
第8発明は、第7発明の構成に基づき、前記制御装置が算出した歯先実隙間値及び設定された目標歯先隙間値を表示する歯先隙間表示装置を備えている。
【0021】
第8発明によれば、歯先隙間表示装置により歯先実隙間値及び目標歯先隙間値が表示されるので、作業者は確認が容易となり、調整作業が楽になる。
【0022】
第9発明は、第1発明の構成に基づき、歯先隙間開側に予め定められた動作限界範囲に動作支点が達したことを検出する動作限検出手段を有し、制御装置は、位置検出手段及び動作限検出手段からの検出信号を入力し、破砕作業中に位置検出手段により検出した動作支点の位置が予め定められたずれの許容範囲を越えた場合、又は動作限検出手段の検出信号に基づき前記動作支点が動作限界範囲に達したと判断した場合に、偏心軸によるジョークラッシャーの作動、及びジョークラッシャーに被破砕物を供給する供給装置の作動を停止する指令信号を出力する構成としている。
【0023】
第9発明によれば、制御装置は、動作支点の位置が予め設定されたずれの許容範囲を越えたか否かを判断する。あるいは、動作支点の位置が予め設定された動作限界範囲に達したか否かを判断する。そして、動作支点がずれの許容範囲を越えた場合、又は動作限界範囲に達した場合には、ジョークラッシャー及び供給装置の作動を停止する。そのため、作業者の知らないうちに不良製品が多量に生産されることを防止できると共に、装置の破損を未然に防止できる。
【0024】
第10発明は、第1発明の構成に基づき、制御装置は、歯先隙間調整後の動作支点が、歯先隙間調整の際に固定歯と動歯との接触時の基準位置近傍に予め設定した移動禁止領域内に入った場合に、偏心軸によるジョークラッシャーの作動、及び/又は供給装置の作動を停止する指令信号を出力する構成としている。
【0025】
第10発明によれば、制御装置は、固定歯と動歯とが接近して干渉する恐れのある移動禁止領域内に動作支点が入った場合にジョークラッシャー及び/又は供給装置の作動を停止することができる。したがって、固定歯と動歯との干渉を防止し、装置の損傷を未然に防止できる。
【0026】
第11発明は、第9又は第10発明の構成に基づき、複数個の破砕装置が直列に配設され、上流側の破砕装置の破砕物搬送装置から破砕物の供給を受けて破砕を行う下流側の破砕装置のジョークラッシャー及び/又は供給装置の前記作動を停止するときに、同時に上流側の破砕装置のジョークラッシャー、供給装置及び破砕物搬送装置の内少なくとも供給装置の作動を停止させる指令信号を出力する出力手段を下流側の破砕装置に有する構成としている。
【0027】
第11発明によれば、下流側の破砕装置のジョークラッシャー及び/又は供給装置の作動を停止する場合、同時に上流側の破砕装置の少なくとも供給装置の作動を停止させる指令信号を出力する出力手段を下流側の破砕装置に有している。これにより、下流側の破砕装置が破砕停止したときでも下流側のジョークラッシャーに余分な被破砕物が供給されることはなく、再起動時に人力により余分な被破砕物を除去するなどの作業が不要となり、作業者の負荷が軽減されると共に、破砕作業が能率的に行える。よって、複数台の破砕装置の直列配置での適用が可能となり、被破砕物の種類及び破砕物の用途等に応じた多様な粒度の破砕物を製作できるので、破砕装置の汎用性が広くなる。
【0028】
【発明の実施の形態】
以下に、本発明に係る破砕装置の歯先隙間調整装置及びその調整方法の実施形態について、図面を参照して詳述する。
【0029】
図1は第1実施形態の破砕装置1の正面断面図であり、図2は図1のA−A矢視図である。図1において、ジョークラッシャー2は、フレーム3と固定歯4と動歯5と偏心軸7とを有している。フレーム3内に略上下方向に立設された固定歯4に向かい合って動歯5が揺動可能に設けられ、固定歯4及び動歯5によって断面V字形の破砕室6を形成している。動歯5が取着されたジョー16の上端部は偏心軸7により偏心運動可能に軸支され、下端部はトグルプレート10の円弧運動によりほぼ上下方向の揺動自在に拘束されている。ジョークラッシャー2の上方には被破砕物を破砕室6に投入する供給装置9が配設され、ジョークラッシャー2と共に破砕装置1を構成している。また、トグルプレート10の前端部11は動歯5の下端部の背面側に回動自在に当接しており、後端部はトグルブロック13の先端部に回動自在に当接している。トグルプレート10の後端部はトグルプレート10の前記円弧運動の基点であり、動歯5の下端部5aの動作支点12となっている。トグルブロック13は、フレーム3に固設された下部フレーム8上に動歯5に向けて摺動可能に載置されており、図1及び図2に示すように、その後端部は下部フレーム8に1対の油圧シリンダ21,21を介して連結されている。さらに、図2に示すように1対の油圧シリンダ21,21の左右両側には、トグルプレート10を動歯5とトグルブロック13との間に挾持するための1対のテンションロッド14,14が設けられている。1対のテンションロッド14,14は、バネ15,15により動歯5とトグルブロック13との間にトグルプレート10を圧縮する方向に付勢している。図1、図2において、油圧シリンダ21,21を伸縮することにより動歯5は偏心軸7を中心として揺動し、動歯5の下端部5aはほぼ水平方向に移動する。これにより、固定歯4の下端部4aと動歯5の下端部5aとの間に形成される歯先隙間Wは変化する。すなわち、破砕物の粒径(粒度)を変化させることができる。
【0030】
油圧シリンダ21には油圧シリンダ21の伸縮位置を検出する位置検出手段22が設けられている。位置検出手段22は例えばポテンショメータであり、油圧シリンダ21の伸縮、すなわち、動作支点12の位置を検出することができる。
尚、図1に示す動作支点12は機械的な動作支点であるが、本発明に係る歯先隙間Wを算出するための基準となる動作支点はこの動作支点12の位置に限定するものではなく、油圧シリンダ21の移動量と歯先隙間Wとの関係が得られる所定の位置をいう。
【0031】
図3は、動歯5の下端部5aをほぼ水平方向に移動させる油圧シリンダ21を駆動する駆動手段20の油圧回路図である。同図において、油圧ポンプ24と1対の油圧シリンダ21,21とは電磁切換弁25を介して接続している。電磁切換弁25は3位置切換弁であり,そのA位置は油圧シリンダ21の伸張位置に、C位置は縮小位置に、B位置は中立位置に相当する。また、電磁切換弁25の操作ソレノイド部は制御装置30と接続しており、制御装置30からの指令信号により電磁切換弁25は切り換わるようになっている。電磁切換弁25の出力ポートと油圧シリンダ21のボトム室とを接続するボトム回路26上には一方向弁27が設けられており、油圧シリンダ21に縮小側の外力が加わっても一方向弁27によりボトム回路26は閉じられて油圧シリンダ21は縮小しないようになっている。ボトム回路26の一方向弁27の上流側には接触検出手段28が設けられ、接触検出手段28による接触検出信号は制御装置30に接続している。接触検出手段28は例えば圧力スイッチ等により構成されており、ボトム回路26の油圧が所定圧力まで上昇して圧力スイッチがONになると、接触検出信号を制御装置30に出力する。また、油圧シリンダ21に取着された位置検出手段22の検出信号は、制御装置30に入力されている。
【0032】
制御装置30からの指令信号により電磁切換弁25をA位置に切り換えると油圧シリンダ21は伸張し、C位置にすると油圧シリンダ21は縮小し、B位置にすると油圧シリンダ21は移動を停止する。油圧シリンダ21を伸張すると歯先隙間Wは徐々に小さくなり、固定歯4の下端部4aと動歯5の下端部5aとが接触すると油圧シリンダ21のボトム室の油圧は上昇する。接触検出手段28は、この油圧上昇により固定歯4と動歯5との接触を検出する。
なお、接触検出手段28は例えば歪みゲージを用いてもよく、あるいは動歯5を固定歯4の方向に移動しているときに位置検出手段22の検出値が変化しなくなった場合を接触と判定するようにしてもよい。
【0033】
次に、歯先隙間Wの算出方法について説明する。歯先隙間Wは固定歯4の下端部4aと動歯5の下端部5aとが接触した、すなわち歯先隙間Wが零となった時点の動作支点12の位置を基準として算出して調整する。ここで、動歯5の歯先5aの位置は、動作支点12の位置に基づいて、偏心軸7の回転角度、偏心軸7の軸心とトグルプレート10の前端部11との距離、及びトグルプレート10の長さ等を参照して幾何学的に算出可能である。
【0034】
図4は、位置検出手段22の検出値即ち動作支点12の位置と歯先隙間Wとの関係を表す歯先隙間特性の説明図である。同図の横軸は位置検出手段22の検出値であり、縦軸は歯先隙間Wである。この歯先隙間特性は前述のように幾何学的な位置関係により求められ、制御装置30のメモリ内に所定距離毎の位置検出値に対応して記憶される。同図において、横軸上の点Aoは固定歯4と動歯5とが新品のときにそれぞれの下端部4a,5aが接触したときの位置検出手段22の検出値であり、この場合には歯先隙間特性foに基づいて歯先隙間Wを算出する。Anは歯先4a,5aが所定量磨耗した後(つまり所定時間稼動後)の固定歯4と動歯5との接触時の位置検出手段22の検出値であり、この場合には歯先隙間特性をfoからfnに更新し、更新した歯先隙間特性fnに基づいて歯先隙間Wを算出する。Azは固定歯4と動歯5との磨耗限界時の検出値であり、このときの歯先隙間特性はfzである。ここで横軸上の点Akは、機械的動作限界位置である。なお、本グラフの実線に示す曲線は上記のように幾何学的に演算して求めたものであるが、細い1点鎖線にて示すように同演算で求めた曲線を近似直線に置き換えてもよい。また、歯先隙間特性fnを位置検出値を変数とした幾何学的関係に基づく所定の関数によって表してもよく、実作動時には位置検出値に応じたこの関数値を演算することにより歯先隙間Wを求めてもよい。
【0035】
歯先隙間特性の更新は、図5に示すフローチャート例に従って行われる。同フローチャートにおいて、ステップ41で制御装置30は接触検出手段28からの検出信号を入力し、固定歯4と動歯5とが接触したか否かを判断する。接触した場合にはステップ42に進み、位置検出手段22からの位置検出信号Anを入力し、この位置検出信号Anに基づいて新たな歯先隙間特性fnを演算してこの特性に更新し、これ以降は次に固定歯4と動歯5とが接触するまで、新たな歯先隙間特性fnに基づいて歯先隙間Wを算出する。ステップ41で接触してない場合にはステップ43に進み、そのとき記憶している歯先隙間特性fn-1に基づいて歯先隙間Wを算出する。
【0036】
次に、歯先隙間制御方法について説明する。
図6は、第1実施形態の破砕装置の制御構成ブロック図である。駆動手段20は、前述の図3に示したような油圧シリンダ21の駆動手段である。歯先隙間表示装置32は、例えばLED表示器やグラフィック表示器等の数値表示器を有しており、この表示器に前記演算された歯先隙間値を表示するものである。摩耗報知装置33は、固定歯4及び/又は動歯5の摩耗量が所定値以上の磨耗限界に達した場合にこれを作業者等に報知するものであり、例えばグラフィック表示器、キャラクタ表示器及び警報ランプ等の表示手段、ブザー等の音声発生手段、又はこれらの組み合わせによって構成される。そして制御装置30は、例えば歯先調整手動開始スイッチ、動歯開指令スイッチ及び動歯閉指令スイッチ等よりなる動歯開閉信号入力手段31と、接触検出手段28と、位置検出手段22とに接続されており、これらの手段からの指令信号や検出信号を入力する。また、制御装置30はこれらの入力信号に基づいて所定の演算処理を行い、演算結果に基づいて、駆動手段20の電磁切換弁25に所定の駆動指令を出力し、歯先隙間表示装置32に表示指令を出力し、さらに摩耗報知装置33に摩耗限界時の報知指令を出力するようにしている。
【0037】
歯先隙間を調整する場合には、作業者はまず動歯開閉信号入力手段31の前記歯先調整手動開始スイッチにより歯先調整動作開始指令を手動で制御装置30に入力する。この後、制御装置30は自動的に動歯5を閉じる指令を駆動手段20に出力し、これにより油圧シリンダ21を伸張して動歯5を固定歯4に向けて移動させ、接触検出手段28により固定歯4と動歯5との接触を検出すると動歯5の移動を停止する。そして、このときの位置検出手段22の位置検出信号Anを入力し、この位置検出信号Anに基づいて新たな歯先隙間特性fnを演算してこれまでの歯先隙間特性fn-1(初期特性はfo)を新たな歯先隙間特性fnに更新する。これ以降、位置検出手段22の位置検出値の大きさに応じて歯先隙間特性fnに基づいて歯先隙間Wを算出し、算出した歯先隙間値を歯先隙間表示装置32に表示する。なお、上記の動歯閉開始から歯先隙間特性fnの演算及び更新の処理は、制御装置30が自動的に行う。
【0038】
次に、作業者は歯先隙間表示装置32に表示された現在の歯先隙間値を見ながら動歯開閉信号入力手段31の前記動歯開指令スイッチ又は動歯閉指令スイッチにより動歯開信号又は動歯閉信号を手動で制御装置30に入力して駆動手段20を介して油圧シリンダ21を駆動し、動歯5を開方向又は閉方向に移動させる。このとき、動歯開閉信号入力手段31のインチング操作により微速で移動させ、精度良く位置決め可能となっている。所望の歯先隙間になったら、作業者は動歯開閉信号入力手段31の操作をオフして移動を停止させる。
以上の操作により、作業者は所望の歯先隙間Wに精度良く、容易に調整することができる。
【0039】
次に、歯先磨耗報知方法について説明する。
作業者は、固定歯4及び動歯5が新品のときに接触検出手段28により両者の接触を検出した時点の位置検出手段22の検出値Aoを基準として、この検出値Aoよりも所定の限界摩耗量だけ大きな磨耗限界値Azを予め設定し、制御装置30内の所定メモリに記憶させておく。この後、制御装置30は固定歯4と動歯5とを接触させる毎に接触時の位置検出手段22の検出値が前記設定された磨耗限界値Azに達したら磨耗報知装置33に警報指令を出力することにより、作業者に磨耗限界に達したことを報知する。また、制御装置30は前記検出値Aoを記憶しておき、この検出値Aoと毎回の接触時の検出値Amとの差値即ち磨耗量「Am−Ao」を算出し、この磨耗量「Am−Ao」が予め設定された限界磨耗量「Az−Ao」より大きくなったときに磨耗報知装置33に警報指令を出力して報知するようにしてもよい。作業者はこの報知を受けて破砕装置1の駆動を停止し、固定歯4及び/又は動歯5を新品と交換するか上下反転する等の所定処置を行うことができる。
【0040】
次に、図7に基づいて第2実施形態を説明する。図7は、本実施形態の破砕装置の制御構成ブロック図である。
歯先隙間設定手段36は、歯先隙間データを数値入力するためのものであり、例えばテンキーやディジタルスイッチ等の数値入力スイッチ、及び書き込みスイッチ等により構成できる。あるいは、通信により設定データ及び設定指令を入力するようにしてもよい。
また、歯先隙間調整開始手段37は、歯先隙間の自動調整を開始させる手段であり、例えば調整開始スイッチで構成してもよいし、通信により調整開始指令を入力するようにしてもよい。
制御装置30は、歯先隙間設定手段36、歯先隙間調整開始手段37、接触検出手段28及び位置検出手段22からの数値データ、指令信号及び検出信号等を入力し、これらのデータ及び信号に基づいて所定の処理を行う。そして、この処理結果に応じて、駆動手段20及び歯先隙間表示装置32にそれぞれ所定の指令信号を出力するようになっている。
【0041】
歯先隙間を調整する場合には、作業者はまず歯先隙間設定手段36により所望の歯先隙間データを制御装置30に入力し記憶させる。次に、作業者は歯先隙間調整開始手段37により歯先隙間の調整開始信号を制御装置30に入力する。調整開始信号を入力した制御装置30は、以下の動作を自動的に行う。まず、駆動手段20に指令信号を出力して油圧シリンダ21を伸張し、動歯5を固定歯4に向けて移動させる。接触検出手段28が固定歯4と動歯5との接触を検出すると、油圧シリンダ21の伸張を停止し、同時にそのときの位置検出手段22の検出値を基準にして歯先隙間特性を更新する。次に、実際の歯先隙間が前記入力された所望の歯先隙間データと等しくなるような動作支点12の目標位置を、前記更新した歯先隙間特性に基づいて算出し、実際の動作支点12がこの目標位置になるように油圧シリンダ21に縮小指令信号を出力し、位置検出手段22の検出値がこの目標位置に等しくなったら油圧シリンダの作動を停止する。
以上の動作により、設定された歯先隙間に自動的に調整されるので、調整作業が非常に容易となる。また、作業現場の被破砕対象物の種類及び用途に応じた歯先隙間に設定できるので、本破砕装置を汎用的に使用できるようになる。
【0042】
次に、第3実施形態を説明する。
図8は、本実施形態の破砕装置の正面断面図である。同図において、図1と同一の構成要素には同一の符号を付し、ここでの説明を省く。
破砕作業中にジョークラッシャー2に過負荷が加わり、動作支点12が予め定められたずれの許容限界範囲を越えてずれた場合、歯先隙間Wが大きくなって製品品質が低下する(つまり粒度が大きくなる)という問題が発生する。また、動作支点12のずれが機械的動作限界位置に達してなお過大な外力が加わると、破砕装置が損傷する可能性がある。さらに、歯先隙間Wが過少になりすぎると、動歯5の揺動時に固定歯4と動歯5とが干渉し、装置破損の原因となることもある。これらを防止するために、本発明の破砕装置は過負荷防止機能及び干渉防止機能を有している。
【0043】
油圧シリンダ21を縮小すると、トグルブロック13は所定位置で下部フレーム8に当接する構造になっている。この当接位置はトグルブロック13の機械的動作限界位置であり、トグルブロック13がこの機械的動作限界位置から所定距離だけ離れた所定位置に到達したことを検出する動作限検出手段23が下部フレーム8とトグルブロック13との間に設けられている。動作限検出手段23は、例えばリミットスイッチや近接スイッチ等の位置検出器で構成される。尚、位置検出手段22にて動作限検出手段23を兼ねてもよい。
【0044】
図9は、本実施形態の破砕装置の制御構成ブロック図である。制御装置30は、接触検出手段28、位置検出手段22及び動作限検出手段23に接続されており、それぞれの検出信号を入力する。また、制御装置30はこれらの検出信号に基づいて所定の演算処理を行い、この演算結果に基づいてジョークラッシャー2の偏心軸7を回転駆動する油圧モータ等の偏心軸駆動手段34、及び供給装置9を駆動する油圧モータ等の供給装置駆動手段35にそれぞれの駆動指令信号を出力する。
【0045】
次に、上記構成による作動について説明する。作業者は、予め、品質保証のための動作支点ずれの許容限界L、動作限検出手段23により検出する動作限位置、及び固定歯4と動歯5との干渉を防止するための動歯5の移動禁止領域を設定し、制御装置30に記憶させておく。図10はこれらの各設定位置の説明図であり、同図の横軸は位置検出手段22の検出位置を表している。基準位置Boは、ある隙間調整のときに、固定歯4と動歯5とが接触している時の動作支点12の検出位置であり、位置Bnは所望の歯先隙間Wに調整したときの動作支点12の検出位置である。位置Bnから所定距離L(Lは、ずれの許容限界値)の位置に品質保証上必要なずれの許容限界位置Bsを設定する。位置Akは機械的動作限界位置であり、位置Akより所定距離Mだけ手前の位置に動作限検出手段23により検出される動作限位置Amを設定する。基準位置Boから所定距離Nだけ動歯5の開側に離れた位置Bpを設定し、基準位置Boと位置Bpとの間を固形歯4と動歯5との干渉のおそれがある移動禁止領域としている。尚、位置Azは、固定歯4と動歯5とを接触させた時の動作支点12がこの位置Azに来たときは磨耗限界とみなす位置である。
【0046】
制御装置30は、前回、動歯5の動作支点12を移動させて歯先隙間調整を行い、動作支点12の位置を決めたときの位置検出手段22の検出位置Bnを記憶しておく。この後、制御装置30は前記検出位置Bnと、破砕作業中の位置検出手段22の検出位置Bとに基づいて両位置間の距離、即ち「Bn−B」の絶対値を演算し、両位置間の距離がずれの許容限界値L以上になったとき、偏心軸駆動手段34及び供給装置駆動手段35に作動停止信号を出力して作動を停止させ、不良品の発生を防止する。また、上記両位置間の距離がずれの許容限界値Lよりも小さいときでも、破砕作業中の検出位置Bが動作限位置Amを越えて機械的動作限界位置Akに接近したら、即ち動作限検出手段23が検出した場合には、制御装置30は偏心軸駆動手段34及び供給装置駆動手段35の作動を停止させ、これにより機械の損傷を防止する。
さらに、制御装置30は、直前の隙間調整の際に固定歯4と動歯5とが接触したときの位置検出手段22の検出位置を基準位置Boとして記憶し、歯先隙間調整後の破砕中に位置検出手段22の検出位置Bと前記基準位置Boとの距離、即ち「Bo−B」の絶対値を演算する。そして、両位置間の距離が所定距離N以下になったときには、検出位置Bが固定歯4近傍の移動禁止領域に達したと判断し、偏心軸駆動手段34及び供給装置駆動手段35の作動を停止して固定歯4と動歯5との干渉を防止し、これにより破砕装置の破損を未然に防止できる。
【0047】
以上のような構成の破砕装置を移動自在な車両上に搭載した、いわゆる自走式破砕機の場合、複数台の自走式破砕機を直列に配設して破砕物を順次細かく破砕する作業を行う場合がある。図11は、2台の自走式破砕機50a,50bを直列に配設した適用例を示している。2台の自走式破砕機50a,50bの各下部走行体51a,51bには、それぞれジョークラッシャー2a,2bと供給装置9a,9bとからなる破砕装置1a、1bが搭載されている。各ジョークラッシャー2a,2bの下方には、破砕物を外部に搬出する破砕物搬送装置52a,52bがそれぞれ設けられている。下流側の自走式破砕機50bは上流側の自走式破砕機50aの破砕物搬送装置52aから供給装置9bに破砕物の供給を受け、ジョークラッシャー2bによりさらに細かく破砕(2次破砕)を行う。このような直列適用の場合に、下流側の破砕装置に前述したような問題が発生して、供給装置9b及びジョークラッシャー2bの作動を停止しても、破砕物は上流側の自走式破砕機50aの破砕物搬送装置52aにより供給され続ける。そのため、下流側の自走式破砕機50bの供給装置9b及びジョークラッシャー2bは破砕物が充満し、再起動する場合にはつまった破砕物を人力で除去しなければならず、多大の労力と時間とを必要とする。
【0048】
上記問題を解決するために、本発明に係る破砕装置の歯先隙間調整装置の制御装置は、下流側の自走式破砕機50bの供給装置9b及び/又はジョークラッシャー2bを作動停止すると同時に、上流側の自走式破砕装置50aの少なくとも供給装置9aの作動を停止させるインタロック機能を有するものである。
図12は、上流側破砕機と下流側破砕機との間のインタロック機能の構成ブロック図である。下流側の自走式破砕機50bの制御装置30bは無線発信機よりなる第1外部出力部53を有しており、上流側の自走式破砕機50aの制御装置30aは無線受信機55を有している。下流側の自走式破砕機50bの供給装置9b及び/又はジョークラッシャー2bを停止する場合には、第1外部出力部53から無線で上流側の自走式破砕機50aに停止指令信号を出力し、上流側の無線受信機55はこれを受信して制御装置30aに入力し、制御装置30aは少なくとも供給装置9aの作動を停止させるようにしている。このインタロック信号により、下流側の自走式破砕機50bが停止中でも、自走式破砕機50bには多量の破砕物が供給されることはなく、したがって再起動時に作業者が余分な破砕物を除去する必要はなく、容易に再起動を行うことができる。なお、無線によるインタロックなので、両自走式破砕機の移動、配置等は影響を受けずに自在に行える。
また、下流側の自走式破砕機50bの制御装置30bは第2外部出力部54を有していてもよい。第2外部出力部54はリレー又は電子回路(トランジスタやロジックIC等の回路)による出力回路で構成され、有線で上流側の自走式破砕機50aの制御装置30aに接続されている。この場合の作用及び効果は、上記無線によるインタロックとほぼ同一であるが、無線機を使用するよりも安価なコストで製造できる。
【0049】
以上説明したように、本発明によれば以下の効果が得られる。
(1)固定歯と動歯が当接した位置を基準として歯先隙間を求めているので、機械原点位置からの距離に基づく演算は不要となり、簡単な演算でジョークラッシャーの正確な歯先隙間を算出できる。したがって、制御装置のCPU等の演算処理装置の演算負荷を軽減できるので、コスト低減及び軽量小型化ができる。
(2)また、機械原点位置からの距離に基づく演算が不要となったため、修理や保守点検時に機械原点位置を正確に設定する必要がなくなる。これにより、機械原点設定作業も簡単に、短時間で行え、作業者の労力を大幅に軽減できる。
(3)さらに、被破砕物の種類や用途に応じた歯先隙間設定を容易に行うことができるので、高い品質の製品、即ち所望の粒度の破砕物をバラツキなく得ることができる。これにより、適用範囲が広く、汎用性の高い破砕装置が得られる。
(4)また、歯先隙間を精度良く測定できるので、固定歯及び動歯の摩耗度も正確に測定でき、よって磨耗時の歯先交換を適切な時期に有効に行うことができる。したがって、歯先の交換部品を無駄無く、しかも製品の精度を劣化させずに使用できると共に、保守作業回数を低減できる。
(5)歯先隙間調整後、動歯の動作支点の位置を常時監視していて、破砕中に過負荷が加わり、動歯がずれの許容限界範囲を越えたとき、機械原点近傍の動作限位置を越えたとき、又は固定歯近傍の移動禁止領域内に入ったときには、動歯の作動及び供給装置を停止するようにしたので、人的判断のミスにより発生し易い破砕装置の破損を確実に未然に防止できる。
(6)被破砕物の種類や破砕物の用途に応じて、複数個の破砕装置を直列に配設して使用する場合に、下流側の破砕装置の破砕停止時に上流側の破砕装置の少なくとも供給装置を停止し、又はこれに加えてジョークラッシャーを停止するようにしたので、破砕物が下流側の破砕装置に多量に溜まることがなくなり、作業の再開始を容易に行うことができる。さらに、上流側の破砕装置の少なくとも供給装置を停止するので、下流側の破砕装置の停止に伴なって上流側の破砕装置のジョークラッシャーに被破砕物が多量に貯まることによる上流側の破砕装置の故障の発生を未然に防止できる。
【図面の簡単な説明】
【図1】本発明の第1実施形態の破砕装置の正面断面図である。
【図2】図1のA−A矢視図である。
【図3】本発明の駆動手段の油圧回路図である。
【図4】位置検出手段の検出値と歯先隙間との関係を表す歯先隙間特性の説明図である。
【図5】歯先隙間特性の更新のフローチャート例である。
【図6】第1実施形態の制御構成ブロック図である。
【図7】第2実施形態の制御構成ブロック図である。
【図8】第3実施形態の破砕装置の正面断面図である。
【図9】第3実施形態の制御構成ブロック図である。
【図10】過負荷防止機能に係る各設定位置の説明図である。
【図11】自走式破砕機の直列配置での作業への適用例の説明図である。
【図12】上流側破砕機と下流側破砕機との間のインタロック機能の構成ブロック図である。
【符号の説明】
1:破砕装置、2:ジョークラッシャー、3:フレーム、4:固定歯、4a,5a:歯先、5:動歯、8:下部フレーム、9:供給装置、10:トグルプレート、12:動作支点、13:トグルブロック、20:駆動手段、21:油圧シリンダ、22:位置検出手段、23:動作限検出手段、28:接触検出手段、30:制御装置、31:動歯開閉信号入力手段、32:歯先隙間表示装置、33:磨耗警報装置、34:偏心軸駆動手段、35:供給装置駆動手段、36:歯先隙間設定手段、37:歯先隙間調整開始手段、50,50a,50b:自走式破砕機、52a,52b:破砕物搬送装置、53:第1外部出力部、54:第2外部出力部。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a tooth gap adjusting device for a crushing device using a jaw crusher that crushes rocks, ores, and the like, and an adjusting method thereof.
[0002]
[Prior art]
The gap between the fixed teeth and the moving teeth of the jaw crusher greatly affects the grain size of the crushed rock, that is, the product quality. Therefore, management of the tooth gap is very important. Conventionally, an apparatus that controls the tooth gap and issues an alarm when overloaded is described in Japanese Patent Registration No. 2570057.
[0003]
[Problems to be solved by the invention]
However, the configuration described in Japanese Patent Registration No. 2570057 has the following problems.
1) When calculating the retraction amount of the moving tooth due to wear, since the calculation is based on the machine origin, the calculation method is complicated, and a calculation load is applied to the calculation processing device of the control device. In addition, when exchanging the moving teeth when worn, parts such as a hydraulic cylinder arranged in the vicinity of the moving teeth may be removed in order to secure a working space. Therefore, it is necessary to accurately align the machine origin when adjusting the tooth gap after replacing the parts. Therefore, the method for adjusting the tip clearance is complicated, and the adjustment work takes time.
2) Calculate the amount of movement of the moving tooth necessary to maintain the tooth tip clearance at a predetermined constant value, calculate the amount of hydraulic pump operation corresponding to this amount of movement, and use this amount of hydraulic pump operation to drive the driving tooth drive hydraulic pressure Since the moving tooth is moved by extending the cylinder, there is a large movement error due to the oil leakage of these hydraulic devices, performance error of each device, etc., and the adjustment accuracy of the tip clearance may not be good.
3) The tooth tip gap needs to be changed according to the type of the object to be crushed and the application of the crushed object. In particular, when the type of material to be crushed and the application of the crushed material differ depending on the work site, such as a mobile crusher, it is necessary to change the tooth tip gap each time. Is always adjusted to be constant, and therefore, the application is limited and the application range of the crushing apparatus, that is, the versatility is small.
4) The method of issuing an alarm and responding to the worker at the time of overload only expects the operator's appropriate measures, so it cannot cover human treatment mistakes, and in the worst case, damages the device. Sometimes.
[0004]
The present invention pays attention to the above-mentioned problem, and makes it easy to adjust the tooth tip gap with a simple calculation method in the adjustment of the tooth tip gap of the crushing device having a jaw crusher. It is aimed. Another object is to easily change the setting of the tooth tip gap according to the type of object to be crushed, the use of the crushed object, and the like. Another object is to prevent damage to the apparatus due to overload.
[0005]
[Means, actions and effects for solving the problems]
In order to achieve the above object, in the present invention, as will be described below, the geometrical relationship among the fixed tooth, the jaw to which the moving tooth is attached, the toggle plate, and the position of the operation fulcrum is obtained. Based on the tooth tip gap characteristic, the tooth tip gap corresponding to the position of the operation fulcrum is calculated. This makes the calculation much easier compared to the conventional method of obtaining the tooth tip clearance by calculating the distance to the moving tooth lower end position with respect to the machine origin provided on the toggle block of the operation fulcrum or on the drive means side. In addition, the tooth tip adjustment work such as after the moving tooth replacement work is simplified, and the adjustment time is shortened.
[0006]
  That is, the first invention according to the present invention has a V-shaped cross section by a fixed tooth (4) provided on the frame (3) and a moving tooth (5) which is swingable facing the fixed tooth (4). The crushing chamber (6) is formed and the upper end of the jaw (16) to which the moving tooth (5) is attached is pivotally supported by the eccentric shaft (7) so that it can be eccentrically moved, and the lower part thereof is driven by the drive means (20). There is a jaw crusher (2) that is freely constrained by an arc motion of the other end of the toggle plate (10) attached at one end to the toggle block (13) made movable by The lower part (4a) of the fixed tooth (4) and the moving tooth (5) are moved by moving the lower part of the jaw (16) through the toggle block (13) and the toggle plate (10) by the driving means (20). In the tooth gap adjustment device of the crushing device that adjusts the tooth gap between the lower end portion (5a) and the lower end portion (4a) of the fixed tooth (4) and the lower end portion (5a) of the moving tooth (5) Contact detection means for detecting contact ( 28), position detecting means (22) for detecting the position of the operating fulcrum (12) on one end side that forms the base of the circular motion of the toggle plate (10), contact detecting means (28) and position detecting means (22) The detection signal is input from the position of the operation fulcrum (12) when the contact is detected.,Fixed teeth (4), moving teeth (5) and toggle plates (10)ofBased on the geometrical relationship with the position of the movement fulcrum (12)Operating fulcrum (12) Tooth tip gap characteristics representing the relationship between the position of the tooth and the tooth tip gap valueWhen adjusting the tip clearanceThe drive means is controlled so that the tooth gap value calculated based on the tooth gap characteristic is equal to the target tooth gap value.And a control device (30).
[0007]
  According to the first invention, the contact detecting means detects that the lower end portion of the fixed tooth of the jaw crusher and the lower end portion of the moving tooth are in contact, and the position of the operation fulcrum at that time is detected by the position detecting means. Based on positionRepresents the relationship between the position of the operating fulcrum and the tip clearance valueTooth gapCharacteristicCan be calculated. This eliminates the need for complicated calculations as in the prior art, in which wear is calculated based on the distance between the machine origin and the contact position between the fixed tooth and the moving tooth and the tooth tip gap is adjusted. Therefore, the tooth tip gap value can be calculated by a simple calculation, and thereby the moving tooth can be moved to a position where a predetermined tooth tip gap is obtained. That is, since the reference position is only the operation fulcrum position of the moving tooth when the fixed tooth and the moving tooth are in contact with each other, the tooth tip clearance can be calculated easily and accurately. Therefore, it is possible to easily change the tooth tip gap, and it is possible to reduce the calculation load of an arithmetic processing device such as a CPU, thereby reducing costs and downsizing the device.
[0008]
A second aspect of the invention is based on the configuration of the first aspect of the invention, and includes a tooth tip gap display device that displays the tooth tip gap value calculated by the control device.
[0009]
According to the second invention, since the tooth tip gap calculated by the control device is displayed by the tooth tip gap display device, the operator can easily confirm the current tooth tip gap, and therefore the adjustment work of the tooth tip gap is very much. It becomes easy.
[0010]
  In the third invention, a crushing chamber (6) having a V-shaped cross section is formed by a fixed tooth (4) provided on the frame (3) and a moving tooth (5) which is swingable facing the fixed tooth (4). Forming and moving the lower end (5a) of the moving tooth (5) to create a tooth tip gap between the lower end (4a) of the fixed tooth (4) and the lower end (5a) of the moving tooth (5). In the method of adjusting the tip gap of the crushing device to be adjusted, the lower end (5a) of the moving tooth (5) is moved to move the lower end (4a) of the fixed tooth (4) and the lower end (5a) of the moving tooth (5). And the position of the lower end (5a) of the moving tooth (5) at the time of contact, and the fixed tooth (4), the moving tooth (5) and the moving tooth (5 ) Corresponding to the position of the lower end (5a) of the moving tooth (5) based on the geometric relationship with the position of the lower end (5a) ofCharacteristicCalculateMemoryAnd a process ofMemorydidBased on tooth gap characteristicsThe process of displaying the tooth tip gap value on the tooth tip gap display device (32) and the operator watching the tooth tip gap value displayed on the tooth tip gap display device (32) and the lower end of the moving tooth (5) (5a) is moved, and the movement of the lower end (5a) of the moving tooth (5) is stopped when the desired tooth tip gap is reached.
[0011]
  According to the third aspect of the present invention, the lower end portion of the moving tooth is moved, and the lower end portion position of the moving tooth when the lower end portion of the fixed tooth and the lower end portion of the moving tooth contact each other is determined according to the position of the lower end portion of the moving tooth. Tooth gapCharacteristicIs calculated. As a result, as was done in the paragraph describing the operation of the first aspect of the invention, an accurate tooth tip gap can be calculated with a simple calculation. Also calculatedBased on tooth gap characteristicsThe tooth tip gap value is displayed on the tooth tip gap display device, and the operator can adjust the tooth tip gap while viewing the displayed value. Therefore, accurate adjustment of the tooth tip gap can be easily performed. Therefore, a product with good quality can be obtained.
[0012]
According to a fourth aspect of the present invention based on the configuration of the first aspect of the invention, the control device initially sets the position of the operation fulcrum detected by the position detection means when the lower end portion of the fixed tooth and the lower end portion of the moving tooth are first brought into contact with each other. Stored as a reference position, every time contact is detected by the contact detection means, the difference between the position of the operation fulcrum detected by the position detection means and the stored initial reference position is calculated to calculate the amount of wear of the fixed teeth and the moving teeth. The configuration is as desired.
[0013]
According to the fourth aspect of the invention, after the fixed teeth and / or the moving teeth are replaced, the position of the operation fulcrum when the lower end portion of the fixed teeth and the lower end portion of the moving teeth are first contacted is stored as the initial reference position. Then, every time contact is made, the difference between the position of the operation fulcrum at that time and the stored initial reference position is calculated to obtain the wear amount of the fixed tooth and the moving tooth, so that the operator does not measure the actual thing. The amount of wear is automatically and accurately measured so that the life of the tooth tip can be predicted by the amount of wear. Accordingly, the life management of the fixed teeth and the moving teeth can be easily and accurately performed, so that the accuracy of the product quality (that is, the particle size) can be maintained uniformly.
[0014]
5th invention is based on the structure of 4th invention, and the said control apparatus presets the position or wear amount limit value of the operation | movement fulcrum corresponding to the wear limit of a fixed tooth and a moving tooth based on the said initial reference position. Each time the contact is detected by the contact detection means, the position of the operation fulcrum detected by the position detection means is compared with the position corresponding to the stored wear limit, or the calculated wear amount and the The stored wear amount limit value is compared to determine whether or not the wear limit has been reached.
[0015]
According to the fifth invention, the operator automatically determines whether the fixed tooth and the moving tooth have reached the wear limit or not. Accordingly, the life management of the fixed teeth and the moving teeth can be performed accurately and easily, and the fixed teeth or the moving teeth can be replaced at an appropriate time, so that the product accuracy can be improved.
[0016]
According to a sixth aspect of the present invention, based on the configuration of the fifth aspect of the invention, a wear notification device for notifying that the fixed teeth and the moving teeth have reached the wear limit when an alarm command is input is provided. When it is determined that the tooth has reached the wear limit, the warning command is output to the wear notification device.
[0017]
According to the sixth aspect of the invention, it is easy for the operator to know whether the fixed tooth or the moving tooth has reached the wear limit by the notification device (buzzer, display, etc.). Therefore, since treatments such as replacement of fixed teeth and moving teeth can be performed immediately, a product of good quality can be obtained.
[0018]
According to a seventh aspect of the present invention, a crushing chamber having a V-shaped cross section is formed by a fixed tooth provided on the frame and a moving tooth facing the fixed tooth and freely swingable, and the upper end of the jaw to which the moving tooth is attached is formed. The shaft is pivotally supported by an eccentric shaft so that it can be moved eccentrically, and the lower part thereof can be moved freely by an arc motion of the other end with the one end as the base point of the toggle plate attached at one end to a toggle block that can be moved by driving means. The jaw crusher is constrained, and the lower part of the jaw is moved by the driving means via the toggle block and toggle plate to adjust the gap between the lower end of the fixed tooth and the lower end of the moving tooth. In the tip clearance adjustment device of the crushing device, the contact detection means for detecting the contact between the lower end of the fixed tooth and the lower end of the moving tooth, and the position of the operation fulcrum on the one end side that forms the base point of the circular motion of the toggle plate are detected. To do Detection means, tooth tip gap setting means for setting a target tooth gap value, and target tooth tip gap values set by the tooth tip gap setting means are stored in advance, and contact detection means and position detection are performed during tooth tip gap adjustment. The detection signal from the means is input, and the operation fulcrum is determined based on the geometric relationship between the fixed tooth, the moving tooth, the toggle plate, and the position of the operation fulcrum based on the position of the operation fulcrum when the contact is detected. The actual tooth tip clearance corresponding to the position is calculated, the deviation value between the actual tooth tip clearance value and the stored target tooth tip clearance value is constantly calculated, and the drive means is instructed so that the deviation value becomes substantially zero. And a controller that automatically adjusts the actual tooth tip clearance by outputting a signal.
[0019]
According to the seventh invention, the tooth crevice of the jaw crusher is set in advance to a desired target value, and this value is stored in the control device. The control device constantly calculates a deviation value between the actual tooth tip clearance calculated based on the detection signals from the contact detection means and the position detection means and the stored target tooth tip clearance value, and the deviation value is substantially zero. The command signal is output to the drive means so that the jaw, that is, the lower end of the moving tooth is moved, and the actual tooth tip clearance can be adjusted to a desired value. As a result, the tooth tip gap can be set appropriately according to the type and application of the object to be crushed and is automatically adjusted to the set value, so that a product with always good quality can be easily obtained. , Work efficiency is improved.
[0020]
The eighth invention includes a tooth tip gap display device that displays the actual tooth tip gap value calculated by the control device and the set target tooth tip gap value based on the configuration of the seventh invention.
[0021]
According to the eighth aspect, since the actual tooth tip clearance value and the target tooth tip clearance value are displayed by the tooth tip clearance display device, the operator can easily confirm and the adjustment work becomes easier.
[0022]
The ninth invention has operation limit detecting means for detecting that the operation fulcrum has reached a predetermined operation limit range on the tooth tip gap opening side based on the configuration of the first invention, and the control device is provided with position detection. When the detection signal from the operation limit detection means is input and the position of the operation fulcrum detected by the position detection means during the crushing operation exceeds a predetermined deviation allowable range, or the detection signal of the operation limit detection means When the operation fulcrum is determined to have reached the operation limit range based on the above, a command signal for stopping the operation of the jaw crusher by the eccentric shaft and the operation of the supply device for supplying the object to be crushed is output. Yes.
[0023]
According to the ninth aspect, the control device determines whether or not the position of the operation fulcrum exceeds a preset allowable deviation range. Alternatively, it is determined whether or not the position of the operation fulcrum has reached a preset operation limit range. When the operation fulcrum exceeds the allowable range of deviation or reaches the operation limit range, the operations of the jaw crusher and the supply device are stopped. Therefore, it is possible to prevent a large amount of defective products from being produced without the operator's knowledge, and to prevent damage to the apparatus.
[0024]
In a tenth aspect based on the configuration according to the first aspect, the control device sets the operation fulcrum after the adjustment of the tooth tip gap in the vicinity of the reference position when the fixed tooth and the moving tooth are in contact during the adjustment of the tooth tip gap. When entering the movement prohibition region, a command signal for stopping the operation of the jaw crusher by the eccentric shaft and / or the operation of the supply device is output.
[0025]
According to the tenth invention, the control device stops the operation of the jaw crusher and / or the supply device when the operation fulcrum enters the movement prohibition area where the fixed tooth and the moving tooth may approach and interfere with each other. be able to. Therefore, it is possible to prevent interference between the fixed teeth and the moving teeth and prevent damage to the device.
[0026]
The eleventh invention is based on the configuration of the ninth or tenth invention, wherein a plurality of crushing devices are arranged in series, and the crushing material is supplied from the crushing material transport device of the crushing device on the upstream side to perform crushing. When stopping the operation of the jaw crusher and / or the supply device of the side crushing device, at the same time, a command signal for stopping the operation of at least the supply device of the jaw crusher, the supply device and the crushed material conveying device of the upstream crushing device In the downstream crushing device.
[0027]
According to the eleventh aspect of the invention, when the operation of the jaw crusher and / or the supply device of the downstream crushing device is stopped, the output means for outputting a command signal for stopping the operation of at least the supply device of the upstream crushing device at the same time. It is in the crushing device on the downstream side. As a result, even when the crushing device on the downstream side stops crushing, the extra crushing material is not supplied to the downstream jaw crusher. It becomes unnecessary and the burden on the operator is reduced, and the crushing work can be performed efficiently. Therefore, it is possible to apply a plurality of crushing devices in series, and it is possible to produce crushed materials with various particle sizes according to the type of material to be crushed and the purpose of the crushed material. .
[0028]
DETAILED DESCRIPTION OF THE INVENTION
DESCRIPTION OF EMBODIMENTS Embodiments of a tooth tip gap adjusting device and a method for adjusting a crushing device according to the present invention will be described below in detail with reference to the drawings.
[0029]
FIG. 1 is a front sectional view of the crushing apparatus 1 of the first embodiment, and FIG. 2 is a view taken along the line AA of FIG. In FIG. 1, the jaw crusher 2 has a frame 3, fixed teeth 4, moving teeth 5, and an eccentric shaft 7. A moving tooth 5 is slidably provided facing a fixed tooth 4 erected substantially vertically in the frame 3, and a crushing chamber 6 having a V-shaped cross section is formed by the fixed tooth 4 and the moving tooth 5. The upper end portion of the jaw 16 to which the moving teeth 5 are attached is pivotally supported by the eccentric shaft 7 so as to be able to move eccentrically, and the lower end portion thereof is constrained to be swingable substantially vertically by the arc movement of the toggle plate 10. Above the jaw crusher 2, a supply device 9 for putting a material to be crushed into the crushing chamber 6 is disposed, and the crushing device 1 is configured together with the jaw crusher 2. Further, the front end portion 11 of the toggle plate 10 is pivotally in contact with the back side of the lower end portion of the moving tooth 5, and the rear end portion is pivotally in contact with the tip portion of the toggle block 13. A rear end portion of the toggle plate 10 is a base point of the circular arc motion of the toggle plate 10, and serves as an operation fulcrum 12 of the lower end portion 5 a of the moving tooth 5. The toggle block 13 is slidably mounted on the lower frame 8 fixed to the frame 3 so as to be slidable toward the moving tooth 5, and as shown in FIGS. Are connected to each other via a pair of hydraulic cylinders 21 and 21. Further, as shown in FIG. 2, a pair of tension rods 14, 14 for holding the toggle plate 10 between the moving tooth 5 and the toggle block 13 are provided on the left and right sides of the pair of hydraulic cylinders 21, 21. Is provided. The pair of tension rods 14 and 14 are biased by the springs 15 and 15 in the direction of compressing the toggle plate 10 between the moving tooth 5 and the toggle block 13. In FIGS. 1 and 2, when the hydraulic cylinders 21 and 21 are expanded and contracted, the moving tooth 5 swings about the eccentric shaft 7, and the lower end portion 5 a of the moving tooth 5 moves in a substantially horizontal direction. As a result, the tooth gap W formed between the lower end 4a of the fixed tooth 4 and the lower end 5a of the moving tooth 5 changes. That is, the particle size (particle size) of the crushed material can be changed.
[0030]
The hydraulic cylinder 21 is provided with position detecting means 22 for detecting the expansion / contraction position of the hydraulic cylinder 21. The position detection means 22 is a potentiometer, for example, and can detect the expansion and contraction of the hydraulic cylinder 21, that is, the position of the operation fulcrum 12.
Although the operation fulcrum 12 shown in FIG. 1 is a mechanical operation fulcrum, the operation fulcrum serving as a reference for calculating the tooth tip gap W according to the present invention is not limited to the position of the operation fulcrum 12. The predetermined position where the relationship between the movement amount of the hydraulic cylinder 21 and the tooth tip gap W is obtained.
[0031]
FIG. 3 is a hydraulic circuit diagram of the drive means 20 that drives the hydraulic cylinder 21 that moves the lower end portion 5a of the moving tooth 5 in a substantially horizontal direction. In the figure, a hydraulic pump 24 and a pair of hydraulic cylinders 21, 21 are connected via an electromagnetic switching valve 25. The electromagnetic switching valve 25 is a three-position switching valve. The A position corresponds to the extension position of the hydraulic cylinder 21, the C position corresponds to the contraction position, and the B position corresponds to the neutral position. The operation solenoid portion of the electromagnetic switching valve 25 is connected to the control device 30, and the electromagnetic switching valve 25 is switched by a command signal from the control device 30. A one-way valve 27 is provided on the bottom circuit 26 that connects the output port of the electromagnetic switching valve 25 and the bottom chamber of the hydraulic cylinder 21, and the one-way valve 27 is applied even when an external force on the reduction side is applied to the hydraulic cylinder 21. Thus, the bottom circuit 26 is closed and the hydraulic cylinder 21 is not reduced. A contact detection means 28 is provided upstream of the one-way valve 27 of the bottom circuit 26, and a contact detection signal from the contact detection means 28 is connected to the control device 30. The contact detection means 28 is composed of, for example, a pressure switch, and outputs a contact detection signal to the control device 30 when the hydraulic pressure of the bottom circuit 26 rises to a predetermined pressure and the pressure switch is turned on. The detection signal of the position detection means 22 attached to the hydraulic cylinder 21 is input to the control device 30.
[0032]
When the electromagnetic switching valve 25 is switched to the A position by a command signal from the control device 30, the hydraulic cylinder 21 expands, when it is set to the C position, the hydraulic cylinder 21 contracts, and when it is set to the B position, the hydraulic cylinder 21 stops moving. When the hydraulic cylinder 21 is extended, the tooth gap W gradually decreases, and when the lower end 4a of the fixed tooth 4 and the lower end 5a of the moving tooth 5 come into contact with each other, the hydraulic pressure in the bottom chamber of the hydraulic cylinder 21 increases. The contact detection means 28 detects the contact between the fixed tooth 4 and the moving tooth 5 by this increase in hydraulic pressure.
The contact detection means 28 may use, for example, a strain gauge, or the contact detection means 28 determines that the detection value of the position detection means 22 does not change when the moving tooth 5 is moved in the direction of the fixed tooth 4. You may make it do.
[0033]
Next, a method for calculating the tooth tip gap W will be described. The tooth tip gap W is calculated and adjusted based on the position of the operation fulcrum 12 when the lower end portion 4a of the fixed tooth 4 and the lower end portion 5a of the moving tooth 5 are in contact, that is, when the tooth tip gap W becomes zero. . Here, the position of the tooth tip 5a of the moving tooth 5 is based on the position of the operation fulcrum 12, the rotation angle of the eccentric shaft 7, the distance between the axis of the eccentric shaft 7 and the front end portion 11 of the toggle plate 10, and the toggle. It can be calculated geometrically with reference to the length of the plate 10 or the like.
[0034]
FIG. 4 is an explanatory view of the tooth tip gap characteristic representing the relationship between the detected value of the position detecting means 22, that is, the position of the operation fulcrum 12, and the tooth tip gap W. In the figure, the horizontal axis represents the detection value of the position detecting means 22, and the vertical axis represents the tooth tip gap W. This tooth tip gap characteristic is obtained from the geometric positional relationship as described above, and is stored in the memory of the control device 30 in correspondence with the position detection value for each predetermined distance. In the figure, a point Ao on the horizontal axis is a detection value of the position detecting means 22 when the lower end portions 4a and 5a are in contact with each other when the fixed tooth 4 and the moving tooth 5 are new. In this case, The tooth tip gap W is calculated based on the tooth tip gap characteristic fo. An is a detection value of the position detection means 22 when the fixed teeth 4 and the moving teeth 5 are in contact after the tooth tips 4a and 5a are worn by a predetermined amount (that is, after operating for a predetermined time). The characteristic is updated from fo to fn, and the tooth tip gap W is calculated based on the updated tooth tip gap characteristic fn. Az is a detection value at the time of wear limit between the fixed tooth 4 and the moving tooth 5, and the tooth tip gap characteristic at this time is fz. Here, a point Ak on the horizontal axis is a mechanical operation limit position. Note that the curve indicated by the solid line in this graph is obtained by geometric calculation as described above, but the curve obtained by the same calculation may be replaced with an approximate straight line as indicated by a thin one-dot chain line. Good. Further, the tooth tip gap characteristic fn may be expressed by a predetermined function based on a geometric relationship with the position detection value as a variable, and the tooth tip gap is calculated by calculating this function value according to the position detection value in actual operation. W may be obtained.
[0035]
The update of the tooth tip clearance characteristic is performed according to the flowchart shown in FIG. In the flowchart, in step 41, the control device 30 inputs a detection signal from the contact detection means 28, and determines whether or not the fixed tooth 4 and the moving tooth 5 are in contact with each other. If contact has been made, the routine proceeds to step 42, where the position detection signal An from the position detection means 22 is input, a new tooth tip gap characteristic fn is calculated based on this position detection signal An, and updated to this characteristic. Thereafter, the tooth tip gap W is calculated based on the new tooth tip gap characteristic fn until the fixed tooth 4 and the moving tooth 5 come into contact with each other. If not in step 41, the process proceeds to step 43, where the tooth tip gap W is calculated based on the tooth tip gap characteristic fn-1 stored at that time.
[0036]
Next, the tooth tip clearance control method will be described.
FIG. 6 is a control configuration block diagram of the crushing apparatus of the first embodiment. The drive means 20 is a drive means for the hydraulic cylinder 21 as shown in FIG. The tooth tip clearance display device 32 has a numerical display such as an LED display or a graphic display, for example, and displays the calculated tooth tip clearance value on this display. The wear notification device 33 notifies a worker or the like when the amount of wear of the fixed teeth 4 and / or the moving teeth 5 reaches a wear limit equal to or greater than a predetermined value. For example, a graphic display or a character display And a display means such as an alarm lamp, a sound generation means such as a buzzer, or a combination thereof. The control device 30 is connected to a moving tooth opening / closing signal input means 31 comprising, for example, a tooth tip adjustment manual start switch, a moving tooth opening command switch, and a moving tooth closing command switch, a contact detection means 28, and a position detection means 22. The command signal and detection signal from these means are input. Further, the control device 30 performs a predetermined calculation process based on these input signals, and outputs a predetermined drive command to the electromagnetic switching valve 25 of the drive means 20 based on the calculation result, to the tooth gap display device 32. A display command is output, and further, a notification command at the time of wear limit is output to the wear notification device 33.
[0037]
When adjusting the tooth tip clearance, the operator first manually inputs a tooth tip adjustment operation start command to the control device 30 by the tooth tip adjustment manual start switch of the moving tooth opening / closing signal input means 31. Thereafter, the control device 30 automatically outputs a command to close the moving tooth 5 to the driving means 20, thereby extending the hydraulic cylinder 21 to move the moving tooth 5 toward the fixed tooth 4, and the contact detecting means 28. When the contact between the fixed tooth 4 and the moving tooth 5 is detected, the movement of the moving tooth 5 is stopped. Then, the position detection signal An of the position detection means 22 at this time is inputted, and a new tooth tip clearance characteristic fn is calculated based on the position detection signal An, and the previous tooth tip clearance characteristic fn-1 (initial characteristic). Fo) is updated to a new tooth gap characteristic fn. Thereafter, the tooth tip gap W is calculated based on the tooth tip gap characteristic fn according to the magnitude of the position detection value of the position detection means 22, and the calculated tooth tip gap value is displayed on the tooth tip gap display device 32. Note that the control device 30 automatically performs the calculation and update processing of the tip gap characteristic fn from the start of moving tooth closing.
[0038]
Next, the operator looks at the current tooth tip gap value displayed on the tooth tip gap display device 32, and uses the moving tooth opening command switch or the moving tooth closing command switch of the moving tooth opening / closing signal input means 31 to move the moving tooth opening signal. Alternatively, the moving tooth closing signal is manually input to the control device 30 and the hydraulic cylinder 21 is driven via the driving means 20 to move the moving tooth 5 in the opening direction or the closing direction. At this time, the moving tooth opening / closing signal input means 31 is moved at a slow speed by the inching operation, and positioning can be performed with high accuracy. When the desired tooth tip clearance is reached, the operator turns off the operation of the moving tooth opening / closing signal input means 31 to stop the movement.
By the above operation, the operator can easily adjust the desired tooth gap W with high accuracy.
[0039]
Next, the tooth tip wear notification method will be described.
The operator uses the detection value Ao of the position detection unit 22 when the contact detection unit 28 detects contact between the fixed tooth 4 and the moving tooth 5 as new as a reference, and has a predetermined limit beyond the detection value Ao. A wear limit value Az that is larger by the wear amount is set in advance and stored in a predetermined memory in the control device 30. After that, the control device 30 issues a warning command to the wear notification device 33 when the detected value of the position detecting means 22 at the time of contact reaches the set wear limit value Az every time the fixed tooth 4 and the moving tooth 5 are brought into contact with each other. By outputting, the operator is informed that the wear limit has been reached. Further, the control device 30 stores the detected value Ao, calculates a difference value between the detected value Ao and the detected value Am at the time of each contact, that is, the wear amount “Am−Ao”, and this wear amount “Am”. When “−Ao” becomes larger than the preset limit wear amount “Az−Ao”, an alarm command may be output to the wear notification device 33 to be notified. Upon receiving this notification, the operator stops driving the crushing device 1 and can perform predetermined measures such as replacing the fixed teeth 4 and / or the moving teeth 5 with new ones or turning them upside down.
[0040]
Next, a second embodiment will be described based on FIG. FIG. 7 is a control configuration block diagram of the crushing apparatus of the present embodiment.
The tooth tip gap setting means 36 is for inputting numerical values of the tooth tip gap data, and can be constituted by, for example, a numeric input switch such as a numeric keypad or a digital switch, and a writing switch. Or you may make it input setting data and a setting command by communication.
Further, the tooth tip gap adjustment start means 37 is a means for starting automatic adjustment of the tooth tip gap, and may be constituted by, for example, an adjustment start switch, or an adjustment start command may be input by communication.
The control device 30 inputs numerical data, command signals, detection signals, and the like from the tooth tip gap setting means 36, the tooth tip gap adjustment starting means 37, the contact detection means 28, and the position detection means 22, and these data and signals are input to these data and signals. Based on this, predetermined processing is performed. And according to this processing result, a predetermined command signal is output to the drive means 20 and the tooth gap display device 32, respectively.
[0041]
When adjusting the tooth tip clearance, the operator first inputs and stores desired tooth tip clearance data to the control device 30 by the tooth tip clearance setting means 36. Next, the operator inputs an adjustment start signal of the tooth tip clearance to the control device 30 by the tooth tip clearance adjustment start means 37. The control device 30 having input the adjustment start signal automatically performs the following operation. First, a command signal is output to the drive means 20 to extend the hydraulic cylinder 21 and move the moving tooth 5 toward the fixed tooth 4. When the contact detecting means 28 detects contact between the fixed tooth 4 and the moving tooth 5, the extension of the hydraulic cylinder 21 is stopped, and at the same time, the tooth tip gap characteristic is updated with reference to the detected value of the position detecting means 22 at that time. . Next, a target position of the operation fulcrum 12 such that the actual tooth tip clearance becomes equal to the input desired tooth tip clearance data is calculated based on the updated tooth tip clearance characteristics, and the actual operation fulcrum 12 is calculated. Is output to the hydraulic cylinder 21 so that the target position is reached, and when the detected value of the position detecting means 22 becomes equal to the target position, the operation of the hydraulic cylinder is stopped.
By the above operation, the adjustment is automatically made to the set tooth gap, so that the adjustment work becomes very easy. Moreover, since it can set to the tooth-tip gap according to the kind and usage of the object to be crushed at the work site, the crushing apparatus can be used universally.
[0042]
Next, a third embodiment will be described.
FIG. 8 is a front sectional view of the crushing apparatus of the present embodiment. In the figure, the same components as those in FIG. 1 are denoted by the same reference numerals, and description thereof is omitted here.
When an overload is applied to the jaw crusher 2 during the crushing operation and the operating fulcrum 12 is displaced beyond a predetermined allowable deviation range, the tooth gap W becomes large and the product quality is deteriorated (that is, the particle size is reduced). Problem). Further, if the displacement of the operation fulcrum 12 reaches the mechanical operation limit position and an excessive external force is applied, the crushing device may be damaged. Furthermore, if the tooth tip gap W becomes too small, the fixed tooth 4 and the moving tooth 5 may interfere with each other when the moving tooth 5 swings, which may cause damage to the device. In order to prevent these, the crushing device of the present invention has an overload prevention function and an interference prevention function.
[0043]
When the hydraulic cylinder 21 is reduced, the toggle block 13 is configured to abut against the lower frame 8 at a predetermined position. This abutting position is a mechanical operation limit position of the toggle block 13, and an operation limit detecting means 23 for detecting that the toggle block 13 has reached a predetermined position separated from the mechanical operation limit position by a predetermined distance is provided in the lower frame. 8 and the toggle block 13. The operation limit detection means 23 is composed of a position detector such as a limit switch or a proximity switch. The position detection unit 22 may also serve as the operation limit detection unit 23.
[0044]
FIG. 9 is a control configuration block diagram of the crushing apparatus of the present embodiment. The control apparatus 30 is connected to the contact detection means 28, the position detection means 22, and the operation limit detection means 23, and inputs each detection signal. Further, the control device 30 performs predetermined calculation processing based on these detection signals, and an eccentric shaft driving means 34 such as a hydraulic motor that rotationally drives the eccentric shaft 7 of the jaw crusher 2 based on the calculation result, and a supply device. Each drive command signal is output to supply device drive means 35 such as a hydraulic motor that drives 9.
[0045]
Next, the operation according to the above configuration will be described. The operator preliminarily moves the allowable limit L of the movement fulcrum for quality assurance, the movement limit position detected by the movement limit detecting means 23, and the moving tooth 5 for preventing interference between the fixed tooth 4 and the moving tooth 5. Is set and stored in the control device 30. FIG. 10 is an explanatory diagram of each of these setting positions, and the horizontal axis of the figure represents the detection position of the position detection means 22. The reference position Bo is the detection position of the operation fulcrum 12 when the fixed tooth 4 and the moving tooth 5 are in contact with each other during a certain gap adjustment, and the position Bn is when the desired tooth tip gap W is adjusted. This is the detection position of the operation fulcrum 12. A deviation allowable limit position Bs necessary for quality assurance is set at a position of a predetermined distance L (L is an allowable deviation limit value) from the position Bn. The position Ak is a mechanical motion limit position, and the motion limit position Am detected by the motion limit detection means 23 is set at a position a predetermined distance M before the position Ak. A movement prohibition area in which a position Bp separated from the reference position Bo by a predetermined distance N to the open side of the moving tooth 5 is set and there is a possibility of interference between the solid tooth 4 and the moving tooth 5 between the reference position Bo and the position Bp. It is said. The position Az is a position that is regarded as a wear limit when the operation fulcrum 12 when the fixed tooth 4 and the moving tooth 5 are brought into contact with each other comes to this position Az.
[0046]
The control device 30 moves the operation fulcrum 12 of the moving tooth 5 to adjust the tooth tip gap last time, and stores the detection position Bn of the position detection means 22 when the position of the operation fulcrum 12 is determined. Thereafter, the control device 30 calculates the distance between both positions, that is, the absolute value of “Bn−B” based on the detection position Bn and the detection position B of the position detection means 22 during the crushing operation. When the distance between them becomes equal to or greater than the allowable deviation limit value L, an operation stop signal is output to the eccentric shaft drive means 34 and the supply device drive means 35 to stop the operation, thereby preventing the occurrence of defective products. Even when the distance between the two positions is smaller than the allowable deviation limit value L, if the detection position B during the crushing operation exceeds the movement limit position Am and approaches the mechanical movement limit position Ak, that is, the movement limit detection. When the means 23 detects, the control device 30 stops the operation of the eccentric shaft drive means 34 and the supply device drive means 35, thereby preventing damage to the machine.
Furthermore, the control device 30 stores, as the reference position Bo, the detection position of the position detection means 22 when the fixed tooth 4 and the moving tooth 5 are in contact with each other during the last gap adjustment, and during crushing after the tooth tip gap adjustment. The distance between the detection position B of the position detection means 22 and the reference position Bo, that is, the absolute value of “Bo−B” is calculated. When the distance between the two positions is equal to or less than the predetermined distance N, it is determined that the detection position B has reached the movement prohibition region in the vicinity of the fixed tooth 4, and the operation of the eccentric shaft driving unit 34 and the supply device driving unit 35 is performed. By stopping, the interference between the fixed teeth 4 and the moving teeth 5 can be prevented, whereby the breakage of the crushing device can be prevented beforehand.
[0047]
In the case of a so-called self-propelled crusher equipped with a crushing device configured as described above on a movable vehicle, a work in which a plurality of self-propelled crushers are arranged in series to crush the crushed material in order. May be performed. FIG. 11 shows an application example in which two self-propelled crushers 50a and 50b are arranged in series. The lower traveling bodies 51a and 51b of the two self-propelled crushers 50a and 50b are equipped with crushing apparatuses 1a and 1b each including jaw crushers 2a and 2b and supply apparatuses 9a and 9b, respectively. Below the jaw crushers 2a and 2b, crushed material transport devices 52a and 52b for carrying the crushed material to the outside are provided, respectively. The downstream self-propelled crusher 50b receives the crushed material supplied from the crushed material transport device 52a of the upstream self-propelled crusher 50a to the supply device 9b and further finely crushes (secondary crushing) by the jaw crusher 2b. Do. In the case of such series application, even if the problems as described above occur in the downstream crushing device and the operation of the supply device 9b and the jaw crusher 2b is stopped, the crushed material is still in the upstream self-propelled crushing. The crushed material conveying device 52a of the machine 50a continues to be supplied. Therefore, the supply device 9b and jaw crusher 2b of the self-propelled crusher 50b on the downstream side are filled with crushed material, and when restarting, the crushed crushed material must be removed manually. Need time.
[0048]
In order to solve the above problem, the control device of the tip gap adjusting device of the crushing device according to the present invention simultaneously stops the operation of the supply device 9b and / or the jaw crusher 2b of the downstream self-propelled crusher 50b. The self-propelled crushing apparatus 50a on the upstream side has an interlock function for stopping the operation of at least the supply apparatus 9a.
FIG. 12 is a configuration block diagram of an interlock function between the upstream side crusher and the downstream side crusher. The control device 30b of the downstream side self-propelled crusher 50b has a first external output unit 53 formed of a wireless transmitter, and the control device 30a of the upstream side self-propelled crusher 50a has a wireless receiver 55. Have. When stopping the supply device 9b and / or the jaw crusher 2b of the downstream self-propelled crusher 50b, the first external output unit 53 wirelessly outputs a stop command signal to the upstream self-propelled crusher 50a. The upstream radio receiver 55 receives this and inputs it to the control device 30a, and the control device 30a stops at least the operation of the supply device 9a. This interlock signal prevents a large amount of crushed material from being supplied to the self-propelled crusher 50b even when the downstream self-propelled crusher 50b is stopped. There is no need to remove this, and restarting can be performed easily. In addition, since it is a wireless interlock, the movement, arrangement, etc. of both self-propelled crushers can be performed freely without being affected.
Further, the control device 30b of the downstream self-propelled crusher 50b may include a second external output unit 54. The second external output unit 54 is configured by an output circuit using a relay or an electronic circuit (circuit such as a transistor or a logic IC), and is connected to the control device 30a of the upstream self-propelled crusher 50a by wire. The operation and effect in this case are almost the same as the above-described wireless interlock, but it can be manufactured at a lower cost than using a wireless device.
[0049]
As described above, according to the present invention, the following effects can be obtained.
(1) Since the tooth tip clearance is obtained based on the position where the fixed tooth and the moving tooth contact, the calculation based on the distance from the machine origin position is not required, and the accurate tooth tip clearance of the jaw crusher can be obtained with a simple calculation. Can be calculated. Therefore, the calculation load of the arithmetic processing device such as the CPU of the control device can be reduced, so that the cost and the weight can be reduced.
(2) Further, since calculation based on the distance from the machine origin position is no longer necessary, it is not necessary to set the machine origin position accurately at the time of repair or maintenance inspection. As a result, the machine origin setting operation can be performed easily and in a short time, and the labor of the operator can be greatly reduced.
(3) Furthermore, because the tooth tip clearance can be easily set according to the type and application of the object to be crushed, a high quality product, that is, a crushed material having a desired particle size can be obtained without variation. Thereby, the application range is wide and a highly versatile crushing apparatus is obtained.
(4) Further, since the tooth tip gap can be measured with high accuracy, the degree of wear of the fixed teeth and the moving teeth can also be measured accurately, so that the tooth tip replacement at the time of wear can be effectively performed at an appropriate time. Therefore, the tooth tip replacement part can be used without waste and without deteriorating the accuracy of the product, and the number of maintenance operations can be reduced.
(5) After adjusting the tip clearance, the operating fulcrum position of the moving tooth is constantly monitored. When an overload is applied during crushing and the moving tooth exceeds the allowable deviation limit range, the operating limit near the machine origin is reached. When moving beyond the position, or when entering the movement prohibition area near the fixed tooth, the operation of the moving tooth and the supply device are stopped, so it is possible to reliably damage the crushing device that is likely to occur due to mistakes in human judgment. Can be prevented in advance.
(6) When using a plurality of crushing devices arranged in series according to the type of material to be crushed and the use of the crushed material, at least of the upstream crushing device at the time of crushing stop of the downstream crushing device Since the feeding device is stopped or the jaw crusher is stopped in addition to this, a large amount of crushed material is not accumulated in the crushing device on the downstream side, and the operation can be easily restarted. Further, since at least the supply device of the upstream crushing device is stopped, the upstream crushing device is configured such that a large amount of material to be crushed is stored in the jaw crusher of the upstream crushing device when the downstream crushing device is stopped. Can be prevented from occurring.
[Brief description of the drawings]
FIG. 1 is a front sectional view of a crushing apparatus according to a first embodiment of the present invention.
FIG. 2 is a view taken in the direction of arrows AA in FIG.
FIG. 3 is a hydraulic circuit diagram of drive means of the present invention.
FIG. 4 is an explanatory diagram of a tooth tip gap characteristic representing a relationship between a detection value of a position detection unit and a tooth tip gap.
FIG. 5 is an example of a flowchart for updating tooth tip clearance characteristics;
FIG. 6 is a control configuration block diagram of the first embodiment.
FIG. 7 is a control configuration block diagram of a second embodiment.
FIG. 8 is a front sectional view of a crushing device according to a third embodiment.
FIG. 9 is a control configuration block diagram of a third embodiment.
FIG. 10 is an explanatory diagram of each setting position related to an overload prevention function.
FIG. 11 is an explanatory diagram of an application example to work in a serial arrangement of self-propelled crushers.
FIG. 12 is a configuration block diagram of an interlock function between an upstream side crusher and a downstream side crusher.
[Explanation of symbols]
1: crushing device, 2: jaw crusher, 3: frame, 4: fixed tooth, 4a, 5a: tooth tip, 5: moving tooth, 8: lower frame, 9: feeding device, 10: toggle plate, 12: operation fulcrum , 13: Toggle block, 20: Driving means, 21: Hydraulic cylinder, 22: Position detecting means, 23: Operation limit detecting means, 28: Contact detecting means, 30: Control device, 31: Moving tooth opening / closing signal input means, 32 : Tooth tip gap display device, 33: wear warning device, 34: eccentric shaft drive means, 35: supply device drive means, 36: tooth tip gap setting means, 37: tooth tip gap adjustment start means, 50, 50a, 50b: Self-propelled crusher, 52a, 52b: crushed material transport device, 53: first external output unit, 54: second external output unit.

Claims (11)

フレーム(3)に設けた固定歯(4)とこの固定歯(4)に向かい合って揺動自在とされた動歯(5)とにより断面V字形の破砕室(6)を形成し、かつ動歯(5)を取着したジョー(16)の上端部を偏心軸(7)により偏心運動可能に軸支し、その下部を、駆動手段(20)によって移動自在とされたトグルブロック(13)に一端が取着されたトグルプレート(10)の前記一端を基点とした他端の円弧運動により運動自在に拘束してなるジョークラッシャー(2)を有し、駆動手段(20)によりトグルブロック(13)及びトグルプレート(10)を介してジョー(16)の下部を移動させて、固定歯(4)の下端部(4a)と動歯(5)の下端部(5a)との間の歯先隙間を調整する破砕装置の歯先隙間調整装置において、
固定歯(4)の下端部(4a)と動歯(5)の下端部(5a)との接触を検出する接触検出手段(28)と、
トグルプレート(10)の円弧運動の基点をなす一端側の動作支点(12)の位置を検出する位置検出手段(22)と、
接触検出手段(28)及び位置検出手段(22)からの検出信号を入力し、前記接触が検出されたときの動作支点(12)の位置を基準として固定歯(4)と動歯(5)とトグルプレート(10)動作支点(12)の位置との幾何学的な関係に基づいて動作支点 (12) の位置と歯先隙間値との関係を表す歯先隙間特性を算出し、歯先隙間調整時に前記歯先隙間特性に基づいて算出する歯先隙間値が目標歯先隙間値に等しくなるように前記駆動手段を制御する制御装置(30)とを備えたことを特徴とする破砕装置の歯先隙間調整装置。
A fixed tooth (4) provided on the frame (3) and a moving tooth (5) which is swingable facing the fixed tooth (4) form a crushing chamber (6) having a V-shaped cross section, A toggle block (13) in which the upper end of the jaw (16) with the teeth (5) attached is pivotally supported by the eccentric shaft (7) so that it can be moved eccentrically, and the lower part thereof is movable by the drive means (20). The jaw plate has a jaw crusher (2) that is movably constrained by an arc motion of the other end of the toggle plate (10) with one end attached to the base plate, and a toggle block ( 13) and the lower part of the jaw (16) through the toggle plate (10), and the tooth between the lower end (4a) of the fixed tooth (4) and the lower end (5a) of the moving tooth (5) In the tooth tip clearance adjusting device of the crushing device that adjusts the tip clearance,
Contact detection means (28) for detecting contact between the lower end (4a) of the fixed tooth (4) and the lower end (5a) of the moving tooth (5);
Position detection means (22) for detecting the position of the operation fulcrum (12) on one end side which forms the base point of the circular motion of the toggle plate (10);
The detection signals from the contact detection means (28) and the position detection means (22) are input , and the fixed tooth (4) and the moving tooth (5) based on the position of the operation fulcrum (12) when the contact is detected. ) And the geometrical relationship between the position of the movement fulcrum (12) of the toggle plate (10) and the tooth tip gap characteristic representing the relationship between the position of the movement fulcrum (12) and the tooth tip gap value , And a control device (30) for controlling the driving means so that a tooth tip gap value calculated based on the tooth tip gap characteristic at the time of the tooth tip gap adjustment is equal to a target tooth tip gap value. Tooth gap adjustment device for crushing device.
請求項1記載の破砕装置の歯先隙間調整装置において、
前記制御装置(30)が算出した歯先隙間値を表示する歯先隙間表示装置(32)を備えたことを特徴とする破砕装置の歯先隙間調整装置。
In the gear tip gap adjusting device of the crushing device according to claim 1,
An addendum clearance adjusting device for a crushing device, comprising an addendum clearance display device (32) for displaying an addendum clearance value calculated by the control device (30).
フレーム(3)に設けた固定歯(4)とこの固定歯(4)に向かい合って揺動自在とされた動歯(5)とにより断面V字形の破砕室(6)を形成し、動歯(5)の下端部(5a)を移動させて、固定歯(4)の下端部(4a)と動歯(5)の下端部(5a)との間の歯先隙間を調整する破砕装置の歯先隙間調整方法において、
動歯(5)の下端部(5a)を移動させて固定歯(4)の下端部(4a)と動歯(5)の下端部(5a)とを接触させる工程と、
接触したときの動歯(5)の下端部(5a)の位置を検出し、この検出位置を基準として固定歯(4)と動歯(5)と動歯(5)の下端部(5a)の位置との幾何学的な関係に基づいて動歯(5)の下端部(5a)の位置に対応する歯先隙間特性を算出し記憶する工程と、
記憶した歯先隙間特性に基づく歯先隙間値を歯先隙間表示装置(32)に表示する工程と、
作業者が,歯先隙間表示装置(32)に表示された歯先隙間値を見ながら動歯(5)の下端部(5a)を移動させ、所望の歯先隙間に達したときに動歯(5)の下端部(5a)の移動を停止させる工程とを有することを特徴とする破砕装置の歯先隙間調整方法。
A crushing chamber (6) having a V-shaped cross section is formed by a fixed tooth (4) provided on the frame (3) and a moving tooth (5) which faces the fixed tooth (4) and is swingable. The crushing device adjusts the tooth gap between the lower end (4a) of the fixed tooth (4) and the lower end (5a) of the moving tooth (5) by moving the lower end (5a) of (5). In the tooth tip clearance adjustment method,
Moving the lower end (5a) of the moving tooth (5) to bring the lower end (4a) of the fixed tooth (4) into contact with the lower end (5a) of the moving tooth (5);
The position of the lower end (5a) of the moving tooth (5) when contacted is detected, and the lower end (5a) of the fixed tooth (4), the moving tooth (5) and the moving tooth (5) with reference to this detection position Calculating and storing the tip gap characteristics corresponding to the position of the lower end (5a) of the moving tooth (5) based on the geometric relationship with the position of
A step of displaying the tooth tip gap value based on the stored tooth tip gap characteristic on the tooth tip gap display device (32);
The operator moves the lower end portion (5a) of the moving tooth (5) while observing the tooth gap value displayed on the tooth gap display device (32), and when the desired tooth gap is reached, the moving tooth And (5) a step of stopping the movement of the lower end portion (5a).
請求項1記載の破砕装置の歯先隙間調整装置において、
前記制御装置(30)は、固定歯(4)の下端部(4a)と動歯(5)の下端部(5a)とを最初に接触させたときに位置検出手段(22)により検出した動作支点(12)の位置を初期基準位置として記憶し、
接触検出手段(28)により接触を検出する毎に位置検出手段(22)により検出した動作支点(12)の位置と前記記憶した初期基準位置との差値を演算して固定歯(4)及び動歯(5)の磨耗量を求めることを特徴とする破砕装置の歯先隙間調整装置。
In the gear tip gap adjusting device of the crushing device according to claim 1,
The control device (30) is an operation detected by the position detection means (22) when the lower end (4a) of the fixed tooth (4) and the lower end (5a) of the moving tooth (5) are first contacted. Store the position of the fulcrum (12) as the initial reference position,
Every time contact is detected by the contact detection means (28), the difference value between the position of the operation fulcrum (12) detected by the position detection means (22) and the stored initial reference position is calculated, and the fixed teeth (4) and A tip clearance adjustment device for a crushing device, characterized in that the amount of wear of a moving tooth (5) is obtained.
請求項4記載の破砕装置の歯先隙間調整装置において、
前記制御装置(30)は、前記初期基準位置に基づいて固定歯(4)及び動歯(5)の磨耗限界に対応する動作支点(12)の位置又は摩耗量限界値を予め設定して記憶しておき、
接触検出手段(28)により接触を検出する毎に、位置検出手段(22)により検出した動作支点(12)の位置と前記記憶した磨耗限界に対応する位置とを比較して、又は前記演算した磨耗量と前記記憶した摩耗量限界値とを比較して、磨耗限界に達したか否かを判断することを特徴とする破砕装置の歯先隙間調整装置。
In the gear tip gap adjusting device of the crushing device according to claim 4,
The control device (30) presets and stores the position of the operating fulcrum (12) or the wear amount limit value corresponding to the wear limit of the fixed tooth (4) and the moving tooth (5) based on the initial reference position. Aside,
Every time contact is detected by the contact detection means (28), the position of the operation fulcrum (12) detected by the position detection means (22) is compared with the position corresponding to the stored wear limit, or the calculation is performed. A tip clearance adjustment device for a crushing device, wherein the wear amount is compared with the stored wear amount limit value to determine whether or not the wear limit has been reached.
請求項5記載の破砕装置の歯先隙間調整装置において、
警報指令を入力したとき固定歯(4)及び動歯(5)が磨耗限界に達したことを報知する磨耗報知装置(33)を付設し、
前記制御装置(30)は、固定歯(4)及び動歯(5)が磨耗限界に達したと判断したときに、磨耗報知装置(33)に前記警報指令を出力することを特徴とする破砕装置の歯先隙間調整装置。
In the gear tip gap adjusting device of the crushing device according to claim 5,
A wear notification device (33) is provided to notify that the fixed tooth (4) and the moving tooth (5) have reached the wear limit when an alarm command is input,
When the control device (30) determines that the fixed tooth (4) and the moving tooth (5) have reached the wear limit, the crushing feature is characterized by outputting the alarm command to the wear notification device (33). Device tooth gap adjustment device.
フレーム(3)に設けた固定歯(4)とこの固定歯(4)に向かい合って揺動自在とされた動歯(5)とにより断面V字形の破砕室(6)を形成し、かつ動歯(5)を取着したジョー(16)の上端部を偏心軸(7)により偏心運動可能に軸支し、その下部を、駆動手段(20)によって移動自在とされたトグルブロック(13)に一端が取着されたトグルプレート(10)の前記一端を基点とした他端の円弧運動により運動自在に拘束してなるジョークラッシャー(2)を有し、駆動手段(20)によりトグルブロック(13)及びトグルプレート(10)を介してジョー(16)の下部を移動させて、固定歯(4)の下端部(4a)と動歯(5)の下端部(5a)との間の歯先隙間を調整する破砕装置の歯先隙間調整装置において、
固定歯(4)の下端部(4a)と動歯(5)の下端部(5a)との接触を検出する接触検出手段(28)と、
トグルプレート(10)の円弧運動の基点をなす一端側の動作支点(12)の位置を検出する位置検出手段(22)と、
目標歯先隙間値を設定する歯先隙間設定手段(36)と、
歯先隙間設定手段(36)により設定された目標歯先隙間値を予め記憶し、歯先隙間調整時に、接触検出手段(28)及び位置検出手段(22)からの検出信号を入力し、前記接触が検出されたときの動作支点(12)の位置を基準として固定歯(4)と動歯(5)とトグルプレート(10)と動作支点(12)の位置との幾何学的な関係に基づいて動作支点(12)の位置に対応する歯先実隙間を算出し、この歯先実隙間値と前記記憶した目標歯先隙間値との偏差値を常時演算し、前記偏差値が略零になるように駆動手段(20)に指令信号を出力して自動的に歯先実隙間を調整する制御装置(30)とを備えたことを特徴とする破砕装置の歯先隙間調整装置。
A fixed tooth (4) provided on the frame (3) and a moving tooth (5) which is swingable facing the fixed tooth (4) form a crushing chamber (6) having a V-shaped cross section, A toggle block (13) in which the upper end of the jaw (16) with the teeth (5) attached is pivotally supported by the eccentric shaft (7) so that it can be moved eccentrically, and the lower part thereof is movable by the drive means (20). The jaw plate has a jaw crusher (2) that is movably constrained by an arc motion of the other end of the toggle plate (10) with one end attached to the base plate, and a toggle block ( 13) and the lower part of the jaw (16) through the toggle plate (10), and the tooth between the lower end (4a) of the fixed tooth (4) and the lower end (5a) of the moving tooth (5) In the tooth tip clearance adjusting device of the crushing device that adjusts the tip clearance,
Contact detection means (28) for detecting contact between the lower end (4a) of the fixed tooth (4) and the lower end (5a) of the moving tooth (5);
Position detection means (22) for detecting the position of the operation fulcrum (12) on one end side which forms the base point of the circular motion of the toggle plate (10);
Tooth tip gap setting means (36) for setting the target tooth tip gap value;
The target tooth gap value set by the tooth gap setting means (36) is stored in advance, and when the tooth gap is adjusted, detection signals from the contact detection means (28) and the position detection means (22) are input, Based on the position of the operating fulcrum (12) when contact is detected, the geometric relationship between the positions of the fixed tooth (4), moving tooth (5), toggle plate (10), and operating fulcrum (12) Based on the actual tooth tip clearance corresponding to the position of the operation fulcrum (12), the deviation value between this tooth tip actual clearance value and the stored target tooth tip clearance value is always calculated, and the deviation value is substantially zero. And a control device (30) for automatically adjusting the actual tooth tip clearance by outputting a command signal to the drive means (20) so as to become a tooth tip clearance adjusting device for a crushing device.
請求項7記載の破砕装置の歯先隙間調整装置において、
前記制御装置(30)が算出した歯先実隙間値及び設定された目標歯先隙間値を表示する歯先隙間表示装置(32)を備えたことを特徴とする破砕装置の歯先隙間調整装置。
In the gear tip gap adjusting device of the crushing device according to claim 7,
An addendum clearance adjusting device for a crushing device, comprising an addendum clearance display device (32) for displaying the actual addendum clearance value calculated by the control device (30) and the set target addendum clearance value .
請求項1記載の破砕装置の歯先隙間調整装置において、
歯先隙間開側に予め定められた動作限界範囲に動作支点(12)が達したことを検出する動作限検出手段(23)を有し、
制御装置(30)は、位置検出手段(22)及び動作限検出手段(23)からの検出信号を入力し、破砕作業中に位置検出手段(22)により検出した動作支点(12)の位置が予め定められたずれの許容範囲を越えた場合、又は動作限検出手段(23)の検出信号に基づき前記動作支点(12)が動作限界範囲に達したと判断した場合に、偏心軸(7)によるジョークラッシャー(2)の作動、及びジョークラッシャー(2)に被破砕物を供給する供給装置(9)の作動を停止する指令信号を出力することを特徴とする破砕装置の歯先隙間調整装置。
In the gear tip gap adjusting device of the crushing device according to claim 1,
It has operation limit detection means (23) for detecting that the operation fulcrum (12) has reached the predetermined operation limit range on the tooth gap opening side,
The control device (30) receives detection signals from the position detection means (22) and the operation limit detection means (23), and the position of the operation fulcrum (12) detected by the position detection means (22) during the crushing operation is determined. When the predetermined deviation allowable range is exceeded, or when it is determined that the operation fulcrum (12) has reached the operation limit range based on the detection signal of the operation limit detection means (23), the eccentric shaft (7) Output device for stopping the operation of the jaw crusher (2) and the supply device (9) for supplying the object to be crushed to the jaw crusher (2). .
請求項1記載の破砕装置の歯先隙間調整装置において、
制御装置(30)は、歯先隙間調整後の動作支点(12)が、歯先隙間調整の際に固定歯(4)と動歯(5)との接触時の基準位置近傍に予め設定した移動禁止領域内に入った場合に、偏心軸(7)によるジョークラッシャー(2)の作動、及び/又は供給装置(9)の作動を停止する指令信号を出力することを特徴とする破砕装置の歯先隙間調整装置。
In the gear tip gap adjusting device of the crushing device according to claim 1,
In the control device (30), the operation fulcrum (12) after the adjustment of the tooth tip clearance is preset in the vicinity of the reference position at the time of contact between the fixed tooth (4) and the moving tooth (5) at the time of the tooth tip clearance adjustment. A crushing device characterized by outputting a command signal to stop the operation of the jaw crusher (2) by the eccentric shaft (7) and / or the operation of the supply device (9) when entering the movement prohibited region. Tooth gap adjustment device.
請求項9又は10記載の破砕装置の歯先隙間調整装置において、
複数個の破砕装置(1a,1b…)が直列に配設され、上流側の破砕装置(1a)の破砕物搬送装置(52a)から破砕物の供給を受けて破砕を行う下流側の破砕装置(1b)のジョークラッシャー(2b)及び/又は供給装置(9b)の前記作動を停止するときに、同時に上流側の破砕装置(1a)のジョークラッシャー(2a)、供給装置(9a)及び破砕物搬送装置(52a)の内少なくとも供給装置(9a)の作動を停止させる指令信号を出力する出力手段(53,54)を下流側の破砕装置(1b)に有することを特徴とする破砕装置の歯先隙間調整装置。
In the gear tip gap adjusting device of the crushing device according to claim 9 or 10,
A plurality of crushing devices (1a, 1b ...) are arranged in series, and the crushing device on the downstream side performs crushing by receiving the supply of crushed material from the crushing material conveying device (52a) of the crushing device (1a) on the upstream side When the operation of the jaw crusher (2b) and / or the supply device (9b) of (1b) is stopped, the jaw crusher (2a), the supply device (9a) and the crushed material of the upstream crushing device (1a) at the same time Crushing device teeth characterized in that the crushing device (1b) on the downstream side has output means (53, 54) for outputting a command signal for stopping the operation of at least the supply device (9a) of the conveying device (52a). Tip clearance adjustment device.
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