JP4091497B2 - Electrical junction box and its assembly method - Google Patents

Electrical junction box and its assembly method Download PDF

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JP4091497B2
JP4091497B2 JP2003292905A JP2003292905A JP4091497B2 JP 4091497 B2 JP4091497 B2 JP 4091497B2 JP 2003292905 A JP2003292905 A JP 2003292905A JP 2003292905 A JP2003292905 A JP 2003292905A JP 4091497 B2 JP4091497 B2 JP 4091497B2
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assembly
positioning hole
junction box
main cover
guide pin
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JP2005065421A (en
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浩一 上園
信宏 高田
昌博 高松
幸司 野村
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Toyota Motor Corp
Yazaki Corp
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Yazaki Corp
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Description

本発明は、ガイドピンで構成部品の位置決めをしつつ組立を行う電気接続箱とその組立方法に関するものである。   The present invention relates to an electrical junction box for assembling while positioning a component with a guide pin and an assembling method thereof.

図12〜14は従来の電気接続箱とその組立方法の一形態を示すものである(例えば特許文献1参照)。   12 to 14 show an embodiment of a conventional electrical junction box and its assembly method (see, for example, Patent Document 1).

図12の如く、電気接続箱81は合成樹脂製の上カバー(メインカバー)82と下カバー83及び両カバー間に配置されるバスバー配線板84等で構成される。上カバー82はヒューズやリレーといった電気部品に対する装着部85やコネクタハウジング86等を有している。バスバー配線板84は絶縁基板に複数本の所要形状のバスバー87を配索して成り、通常複数枚が積層される。   As shown in FIG. 12, the electrical junction box 81 includes an upper cover (main cover) 82 made of synthetic resin, a lower cover 83, a bus bar wiring board 84 disposed between both covers, and the like. The upper cover 82 includes a mounting portion 85 for electric parts such as a fuse and a relay, a connector housing 86, and the like. The bus bar wiring board 84 is formed by routing a plurality of bus bars 87 having a required shape on an insulating substrate, and a plurality of bus bars are usually laminated.

上下のカバー82,83及びバスバー配線板84には組立用の位置決め孔88が貫通して設けられると共に、図13の如く上カバー82の裏面(内面)に固定用の溶着ピン89が一体に突設され、下カバー83とバスバー配線板84に溶着ピン挿通孔90が設けられている。組立台91には各位置決め孔88に対するガイドピン92が突設されている。   The upper and lower covers 82 and 83 and the bus bar wiring board 84 are provided with positioning holes 88 for assembly, and as shown in FIG. 13, a fixing welding pin 89 protrudes integrally on the back surface (inner surface) of the upper cover 82. The welding pin insertion hole 90 is provided in the lower cover 83 and the bus bar wiring board 84. A guide pin 92 for each positioning hole 88 projects from the assembly table 91.

上カバー82を上下反転して組立台91のガイドピン92に位置決め孔88を係合させつつセットし、バスバー配線板84、下カバー83の順で各位置決め孔88をガイドピン92に係合させつつ、上カバー82の溶着ピン89を各挿通孔90に挿通させ、図14の如く下カバー83を貫通した溶着ピン89の先端部89aを溶融させて下カバー83に加締め固定させる。
実開昭63−127222号公報(第5〜7図)
The upper cover 82 is turned upside down and set while the positioning holes 88 are engaged with the guide pins 92 of the assembly table 91, and the positioning holes 88 are engaged with the guide pins 92 in the order of the bus bar wiring board 84 and the lower cover 83. Meanwhile, the welding pins 89 of the upper cover 82 are inserted into the respective insertion holes 90, and the tip end portions 89 a of the welding pins 89 penetrating the lower cover 83 are melted and crimped to the lower cover 83 as shown in FIG. 14.
Japanese Utility Model Publication No. 63-127222 (Figs. 5-7)

しかしながら、上記従来の電気接続箱とその組立方法にあっては、ガイドピン92を挿入する上下のカバー82,83の位置決め孔88から接続箱内に水や塵が浸入して、内部のバスバー配線板84等にショートや錆等の悪影響を与えたり、水の浸入はなくとも接続箱内面等に結露を生じて同様の問題を起こし兼ねないという懸念があった。また、例えばバスバー配線板84に複数の端子(図示せず)が下向きに突出され、その端子を下カバー83側の他のユニット部品(図示せず)のコネクタに挿入接続させる場合等においては、組立・接続の作業性及び信頼性が低下するという懸念があった。   However, in the conventional electrical junction box and its assembling method, water and dust enter the junction box from the positioning holes 88 of the upper and lower covers 82 and 83 into which the guide pins 92 are inserted, and the internal bus bar wiring There was a concern that the plate 84 and the like may be adversely affected by short-circuiting or rusting, and even if water does not enter, condensation may occur on the inner surface of the junction box and cause similar problems. Further, for example, when a plurality of terminals (not shown) protrude downward on the bus bar wiring board 84 and the terminals are inserted and connected to connectors of other unit parts (not shown) on the lower cover 83 side, etc. There was concern that workability and reliability of assembly and connection would be reduced.

本発明は、上記した点に鑑み、組立時の位置決め手段に起因する水等の浸入や内部結露の発生を確実に防止することができ、また、それに加えて、配線板と他のユニット部品との組付及び接続を確実に行わせることのできる電気接続箱とその組立方法を提供することを目的とする。   In view of the above points, the present invention can reliably prevent the intrusion of water and the like due to positioning means during assembly and the occurrence of internal dew condensation. In addition, the wiring board and other unit parts It is an object of the present invention to provide an electrical junction box that can be reliably assembled and connected, and an assembly method thereof.

上記目的を達成するために、本発明の請求項1に係る電気接続箱は、一工程目の組立台に立設された一次ガイドピンを挿入するための有底の位置決め穴が、組立体を収容するメインカバーの裏面側に開口して設けられ、該組立体に、該一次ガイドピンを貫通させるための位置決め孔が設けられ、二工程目の組立台に立設された二次ガイドピンを挿入するための有底の位置決め穴が、該メインカバーの表面側に開口して設けられ、該一次ガイドピンで該組立体と該メインカバーとの位置決めが行われ、該二次ガイドピンに該表面側の位置決め穴が係合した状態で、該組立体への部品の組付が行われることを特徴とする。 In order to achieve the above object, an electrical junction box according to claim 1 of the present invention is provided with a bottomed positioning hole for inserting a primary guide pin erected on an assembly base in a first step. An opening is provided on the back side of the main cover to be accommodated, the assembly is provided with a positioning hole for allowing the primary guide pin to pass through, and the secondary guide pin erected on the assembly stage in the second step is provided. A bottomed positioning hole for insertion is provided on the surface side of the main cover so that the assembly and the main cover are positioned by the primary guide pin, and the secondary guide pin has the positioning hole. The assembly of the parts to the assembly is performed in a state where the positioning holes on the surface side are engaged .

上記構成により、例えば一次ガイドピンに沿って組立体がセットされ、次いでメインカバーの位置決め穴を一次ガイドピンに係合させて、メインカバーが組立体の外側にスムーズに組み付けられる。位置決め穴の底部はメインカバーの表面側又は表面寄りで塞がれ、外部に貫通(開口)していないから、組立後において、外部から位置決め穴を経てメインカバー内(電気接続箱内)に水や塵等が侵入することがない。   With the above configuration, for example, the assembly is set along the primary guide pin, and then the main cover is smoothly assembled to the outside of the assembly by engaging the positioning hole of the main cover with the primary guide pin. The bottom of the positioning hole is closed on the surface side of the main cover or close to the surface, and does not penetrate (open) to the outside. Therefore, after assembly, water enters the main cover (in the electrical junction box) through the positioning hole from the outside. And dust do not enter.

また、二次ガイドピンにメインカバーの表面側の位置決め穴が係合され、それによりメインカバーが裏返しに位置決めセットされる。メインカバーは組立体の外側にスムーズに組み付けられる。その状態でメインカバー内の組立体に他の部品が装着される。組立体と他の部品は電気的に接続される。メインカバーが位置決め固定されているから、特に自動機で部品を組み付ける際に、メインカバー内の組立体に対する部品の組付及び接続が位置ずれなく正確に行われると共に、接続状態を目視確認可能となる。位置決め穴の底部はメインカバーの裏面側又は裏面寄りで塞がれ、裏面側に貫通(開口)していないから、組立後において、外部から位置決め穴を経てメインカバー内(電気接続箱内)に水や塵等が侵入することがない。
また、組立体の位置決め孔が一次ガイドピンに係合され、一次ガイドピンの先端部が組立体を貫通して突出する。そのガイドピンの先端部にメインカバーの裏面側の位置決め穴が係合される。これにより、組立体とメインカバーとが位置ずれなくスムーズに係合する。
Further, the positioning hole on the surface side of the main cover is engaged with the secondary guide pin, whereby the main cover is positioned and set upside down. The main cover is smoothly assembled outside the assembly. In this state, other parts are mounted on the assembly in the main cover. The assembly and other parts are electrically connected. Because the main cover is positioned and fixed, in particular assembled parts in automatic machines, with parts assembling and connection for the assembly of the main cover is correctly carried out without displacement, the connection status visually verifiable and Become. The bottom of the positioning hole is closed on the back side of the main cover or close to the back side, and does not penetrate (open) the back side. After assembly, it passes from the outside into the main cover (in the electrical junction box) through the positioning hole. Water and dust do not enter.
The positioning hole of the assembly is engaged with the primary guide pin, and the tip of the primary guide pin protrudes through the assembly. A positioning hole on the back side of the main cover is engaged with the tip of the guide pin. Thereby, the assembly and the main cover are smoothly engaged without being displaced.

請求項に係る電気接続箱は、請求項記載の電気接続箱において、前記裏面側と表面側の各位置決め穴が各一対対角方向に配置されたことを特徴とする。 An electrical junction box according to a second aspect is the electrical junction box according to the first aspect , wherein the positioning holes on the back side and the front side are arranged in a pair of diagonal directions.

上記構成により、裏面側の位置決め穴が二つ対角方向に配置されたことで、一次ガイドピンに対するメインカバーの係合がXY方向(二次元方向)に正確に位置決めされつつ、少ない位置決め穴による低い摺動抵抗で引っ掛かりなくスムーズに行われる。同様に、表面側の位置決め穴が二つ対角方向に配置されたことで、二次ガイドピンに対するメインカバーの係合がXY方向(二次元方向)に正確に位置決めされつつ、少ない位置決め穴による低い摺動抵抗で引っ掛かりなくスムーズに行われる。   With the configuration described above, two positioning holes on the back side are arranged in the diagonal direction, so that the engagement of the main cover with respect to the primary guide pin is accurately positioned in the XY direction (two-dimensional direction), but with fewer positioning holes. Smooth operation with low sliding resistance without catching. Similarly, since the two positioning holes on the front side are arranged in the diagonal direction, the engagement of the main cover with the secondary guide pin is accurately positioned in the XY direction (two-dimensional direction), and with fewer positioning holes. Smooth operation with low sliding resistance without catching.

請求項に係る電気接続箱は、請求項記載の電気接続箱において、前記裏面側と表面側の各位置決め穴のピッチを相違させたことを特徴とする。 The electrical junction box according to claim 3 is the electrical junction box according to claim 2 , wherein the pitches of the positioning holes on the back side and the front side are made different.

上記構成により、裏面側の位置決め穴を二次ガイドピンに係合させようとしたり、表面側の位置決め穴を一次ガイドピンの係合させようとした場合に、各位置決め穴が各ガイドピンに係合せず、誤組付が防止される。裏面側の位置決め穴と表面側の位置決め穴とが一本の対角線の近くに配置されてもよく、あるいは裏面側の位置決め穴が一方の対角線に沿って配置され、表面側の位置決め穴が他方の対角線に沿って配置されてもよい。   With the above configuration, when trying to engage the positioning hole on the back side with the secondary guide pin, or when trying to engage the positioning hole on the front side with the primary guide pin, each positioning hole is related to each guide pin. Incorrect assembly is prevented. The positioning hole on the back side and the positioning hole on the front side may be arranged near one diagonal line, or the positioning hole on the back side is arranged along one diagonal line, and the positioning hole on the front side is located on the other side. You may arrange | position along a diagonal.

請求項に係る電気接続箱の組立方法は、請求項1〜3の何れか1項に記載の電気接続箱を組み立てるための電気接続箱の組立方法であって、前記一次ガイドピンに前記組立体の位置決め孔を貫通係合させ、次いで該一次ガイドピンの先端部に前記メインカバーの裏面側の位置決め穴を係合させて、接続箱主体部を構成させ、次いで該接続箱主体部を該一次ガイドピンから離脱させて反転させ、前記二次ガイドピンに該メインカバーの前記表面側の位置決め穴を係合させ、その状態で該組立体側に前記部品を装着することを特徴とする。 An assembly method for an electrical junction box according to claim 4 is an assembly method for an electrical junction box for assembling the electrical junction box according to any one of claims 1 to 3 , wherein the assembly is attached to the primary guide pin. A three-dimensional positioning hole is penetrated and engaged, and then a positioning hole on the back side of the main cover is engaged with the tip of the primary guide pin to form a connection box main body, and then the connection box main body is The primary guide pin is separated from the primary guide pin and reversed, the positioning hole on the surface side of the main cover is engaged with the secondary guide pin, and the component is mounted on the assembly side in this state.

上記構成により、一次ガイドピンに組立体の位置決め孔が係合され、次いでメインカバーの裏面側の位置決め穴が係合されて、メインカバー内に組立体が組み付けられる。次いで一次ガイドピンからこれら接続箱主体部が離脱され、表裏反転されて、二次ガイドピンにメインカバーの表面側の位置決め穴が係合され、メインカバー内の組立体に他の部品が装着される。 With the above configuration, the positioning hole of the assembly is engaged with the primary guide pin, and then the positioning hole on the back surface side of the main cover is engaged, so that the assembly is assembled in the main cover. Next, the main part of the connection box is detached from the primary guide pin, turned upside down, the positioning hole on the front side of the main cover is engaged with the secondary guide pin, and other parts are mounted on the assembly in the main cover. The

メインカバーが位置決め固定されているから、特に自動機で部品を組み付ける際に、部品の組付が位置ずれなく正確に行われると共に、接続状態を目視確認可能となる。メインカバーに対する組立体の組み付けとは別に組立体に部品を組み付けることで、例えば組立体側の端子と部品側の端子とを相互に接続させる場合に、端子相互の接続及び接続確認をメインカバーで隠されることなく確実に行うことができる。組立後においては、表面側の位置決め穴は裏面側に貫通しておらず、裏面側の位置決め穴は表面側に貫通していないから、外部から位置決め穴を経てメインカバー内(電気接続箱内)に水や塵等が侵入することがない。 Because the main cover is positioned and fixed, in particular when assembling the parts in an automatic machine, with attached components of the set are performed accurately without displacement, a visual inspection allows connection state. By assembling the parts to the assembly separately from the assembly of the assembly to the main cover, for example, when connecting the terminals on the assembly side and the terminals on the part side, the connection and connection confirmation between the terminals are hidden by the main cover. It can be done reliably without being. After assembly, the positioning holes on the front side do not penetrate to the back side, and the positioning holes on the back side do not penetrate to the front side, so the inside of the main cover (in the electrical junction box) passes through the positioning hole from the outside. Water and dust do not enter the battery.

以上の如く、請求項1記載の発明によれば、組立用の位置決め穴が外部に開口していないから、外部から電気接続箱内への水や塵等の侵入や内部結露の発生が確実に防止され、組立体の回路のショートや錆による導通不良といった不具合が起こらず、電気接続箱の電気的接続の信頼性が向上する。   As described above, according to the first aspect of the present invention, since the positioning hole for assembly is not opened to the outside, water or dust can enter from the outside into the electrical junction box or internal condensation can surely occur. This prevents the occurrence of problems such as short circuits in the assembly and poor conduction due to rust, and improves the reliability of the electrical connection of the electrical junction box.

また、メインカバー内に組立体を組み付けた後、メインカバーを位置決め固定して他の部品を組立体に正確に組付及び接続させることができ、このように多種の構成部品を備えた電気接続箱を効率良く組み立てることができると共に、電気接続箱の電気的接続の信頼性を向上させることができる。また、表面側の位置決め穴がカバー内部に貫通(開口)していないから、外部から電気接続箱内への水や塵等の侵入や内部結露の発生が確実に防止され、組立体の回路のショートや錆による導通不良といった不具合が起こらず、電気接続箱の電気的接続の信頼性が向上する。
また、組立体とメインカバーとが位置ずれなくスムーズに係合され、電気接続箱の組立効率がアップする。
In addition, after the assembly is assembled in the main cover, the main cover can be positioned and fixed, and other parts can be accurately assembled and connected to the assembly. The box can be assembled efficiently, and the reliability of the electrical connection of the electrical junction box can be improved. In addition, since the positioning holes on the front side do not penetrate (open) inside the cover, entry of water and dust into the electrical junction box from outside and internal condensation are reliably prevented, and the assembly circuit There are no problems such as short-circuit or rust failure due to rust, and the reliability of the electrical connection of the electrical junction box is improved.
In addition, the assembly and the main cover are smoothly engaged with each other without displacement, and the assembly efficiency of the electrical junction box is increased.

請求項記載の発明によれば、ガイドピンに対するメインカバーの係合セットが二次元方向に正確に且つスムーズに行われ、電気接続箱の組立効率が向上する。 According to the second aspect of the present invention, the engagement set of the main cover with respect to the guide pin is performed accurately and smoothly in the two-dimensional direction, and the assembly efficiency of the electrical junction box is improved.

請求項記載の発明によれば、表裏の位置決め穴が対応するガイドピンとのみ整合するから、メインカバーの誤セットが防止され、誤セットに伴う構成部品の誤組付が防止されて、電気接続箱の組立品質が向上する。 According to the invention described in claim 3 , since the positioning holes on the front and back are aligned only with the corresponding guide pins, the main cover is prevented from being erroneously set, the erroneous assembly of the component parts accompanying the erroneous setting is prevented, and the electrical connection The assembly quality of the box is improved.

請求項記載の発明によれば、メインカバー内への組立体の組み付けとは別に、組立体に部品をスムーズに組み付けることができ、それにより、例えば組立体と部品との電気的接続とその確認をスムーズ且つ正確に行うことができ、電気接続箱の組立品質が向上する。メインカバーの各位置決め穴からの水等の侵入が防止されて、電気接続箱の接続品質が向上することは言うまでもない。 According to the invention described in claim 4, apart from the assembly of the assembly into the main cover, the components can be smoothly assembled to the assembly, and thereby, for example, the electrical connection between the assembly and the components and its The check can be performed smoothly and accurately, and the assembly quality of the electrical junction box is improved. Needless to say, water or the like can be prevented from entering from the positioning holes of the main cover, and the connection quality of the electrical junction box can be improved.

以下に本発明の実施の形態を図面に基づいて詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

図1は本発明の電気接続箱のメインカバー、図2は、メインカバー内に収容される配線板組立体をそれぞれ示すものである。   FIG. 1 shows a main cover of an electrical junction box according to the present invention, and FIG. 2 shows a wiring board assembly housed in the main cover.

メインカバー1は絶縁性の合成樹脂で形成され、上側と左右及び後側の各壁部2〜5(図9)で囲まれた比較的深い収容空間6と、収容空間6に続く前側の開口7とを有している。上側の壁部2には各種形状のコネクタハウジング8〜14やリレー装着部15等が一体に設けられている。   The main cover 1 is made of an insulating synthetic resin, and is surrounded by a relatively deep accommodation space 6 surrounded by upper, left and right and rear wall portions 2 to 5 (FIG. 9), and a front opening following the accommodation space 6. 7. The upper wall 2 is integrally provided with connector housings 8 to 14 having various shapes, a relay mounting portion 15 and the like.

また、上側の壁部2の表面から収容空間6に向けて有底の位置決め穴21,22が二つ設けられると共に、上側の壁部2の裏面側(収容空間側)において上側の壁部2で天部(底部)を塞がれた上向きの位置決め穴(下側が開口した穴部)23,24が二つ設けられている。   In addition, two bottomed positioning holes 21 and 22 are provided from the surface of the upper wall portion 2 toward the accommodation space 6, and the upper wall portion 2 on the back surface side (accommodation space side) of the upper wall portion 2. Two upward positioning holes (holes opened on the lower side) 23 and 24 with the top (bottom) closed are provided.

後述する如く、表面側で開口した位置決め穴21,22は電子ユニット(ユニット部品又は接続ユニット)16(図11)の組付時に用いられ、裏面側で開口した位置決め穴23,24は電子ユニット16を除く配線板組立体(組立体)25(図2)や上カバー1の組立時に用いられる。各位置決め穴21〜24は後述の組立台31,32(図9〜10)のガイドピン33〜36に着脱自在に係合する。   As will be described later, the positioning holes 21 and 22 opened on the front surface side are used when the electronic unit (unit part or connection unit) 16 (FIG. 11) is assembled, and the positioning holes 23 and 24 opened on the back surface side are the electronic unit 16. Is used when assembling the wiring board assembly (assembly) 25 (FIG. 2) and the upper cover 1 except for. The positioning holes 21 to 24 are detachably engaged with guide pins 33 to 36 of assembly tables 31 and 32 (FIGS. 9 to 10) described later.

図2の如く、配線板組立体25は、複数の布線回路板17を積層すると共に布線回路板17の前半にバスバー回路板18を積層して成る回路配線板19と、回路配線板19の前端部に結合されるヒューズブロック20とで構成される。   As shown in FIG. 2, the wiring board assembly 25 includes a circuit wiring board 19 in which a plurality of wiring circuit boards 17 are stacked and a bus bar circuit board 18 is stacked in the first half of the wiring circuit board 17, and a circuit wiring board 19. The fuse block 20 is coupled to the front end of the fuse block 20.

布線回路板17は、周壁26を有する絶縁基板27と、絶縁基板上に所要形状に布線される複数の電線28と、電線28に接続(圧接)される各種の端子29,30とで構成され、端子29,30は一方に圧接部37、他方にタブ状又はピン状の電気接触部38,39を有している。   The wiring circuit board 17 includes an insulating substrate 27 having a peripheral wall 26, a plurality of electric wires 28 arranged in a required shape on the insulating substrate, and various terminals 29 and 30 connected (pressure contact) to the electric wires 28. The terminals 29 and 30 have a pressure contact portion 37 on one side and tab-like or pin-like electrical contact portions 38 and 39 on the other side.

バスバー回路板18は、絶縁基板40と、絶縁基板上に配索される複数のバスバー41とで構成され、バスバー41の一端はヒューズ接続用の挟持端子41として前方に突出し、バスバー41の他端は、電線28に対する圧接部42として下向きに直角に屈曲されている。 The bus bar circuit board 18 is composed of an insulating substrate 40 and a plurality of bus bars 41 arranged on the insulating substrate. One end of the bus bar 41 projects forward as a sandwiching terminal 41 a for fuse connection. The end is bent downward at a right angle as a pressure contact portion 42 with respect to the electric wire 28.

ヒューズブロック20は、バスバー41の挟持端子41に対する収容室43を有する合成樹脂製のブロック本体44と、収容室内でもう一方の挟持端子45を成す水平なバスバー46とで構成されている。バスバー46はバスバー回路板18に接続される。収容室43にブレード型のヒューズ47が装着される。 Fuse block 20 is composed of a synthetic resin block body 44 having an accommodation chamber 43 for clamping terminals 41 a of the bus bar 41, a horizontal bus bar 46 forming the other clamping terminal 45 in receiving chamber. The bus bar 46 is connected to the bus bar circuit board 18. A blade-type fuse 47 is mounted in the accommodation chamber 43.

上記配線板組立体25の布線回路板17とバスバー回路板18とに一つずつ板厚方向の位置決め孔51,52が貫通して設けられている。二つの位置決め孔51,52は対角方向に配置されている。位置決め孔51,52は後述の組立台31(図9)のガイドピン33,34に着脱自在に係合する。明細書中では貫通した「孔」と有底の「穴」とで表現を区別している。   Positioning holes 51 and 52 in the plate thickness direction are provided through the wiring circuit board 17 and the bus bar circuit board 18 of the wiring board assembly 25 one by one. The two positioning holes 51 and 52 are arranged diagonally. The positioning holes 51 and 52 are detachably engaged with guide pins 33 and 34 of an assembly table 31 (FIG. 9) described later. In the specification, the expression is distinguished by a “hole” penetrating and a “hole” with a bottom.

図3は上記メインカバー1の表面側を示す上面図である。   FIG. 3 is a top view showing the surface side of the main cover 1.

上側の壁部2の一側方(一方の側壁3に近い側)の後端寄りの位置でコネクタハウジング8と一方の側壁3との間に第一の位置決め穴21が設けられ、上側の壁部2の他側方(他方の側壁4に近い側)の前半側において前後のコネクタハウジング9,10の間に第二の位置決め穴22が設けられている。二つの位置決め穴21,22はメインカバー1のほぼ対角方向に配置されている。第一の位置決め穴21は楕円形に形成され、第二の位置決め穴22は真円形に形成されている。   A first positioning hole 21 is provided between the connector housing 8 and the one side wall 3 at a position near the rear end of one side of the upper wall portion 2 (side closer to the one side wall 3). A second positioning hole 22 is provided between the front and rear connector housings 9 and 10 on the front half side of the other side of the portion 2 (side closer to the other side wall 4). The two positioning holes 21 and 22 are disposed substantially diagonally with respect to the main cover 1. The first positioning hole 21 is formed in an elliptical shape, and the second positioning hole 22 is formed in a true circle.

第一の位置決め穴21はそのA−A断面図を図4に示す如く、メインカバー1の内側に突出し、上壁2に直交する断面楕円形の環状の周壁48と、周壁48の底部を塞ぐ底壁49とで囲まれて構成されている。第二の位置決め穴22はそのB−B断面図を図5に示す如く、上壁2に直交する断面円形の周壁53と、周壁53の底部を塞ぐ底壁54とで囲まれて構成されている。各位置決め穴21,22の上部開口縁にはテーパ状のガイド面50が形成されている。各位置決め穴21,22の深さは例えば10mm程度である。   As shown in FIG. 4, the first positioning hole 21 protrudes inside the main cover 1, and closes the annular peripheral wall 48 having an elliptical cross section perpendicular to the upper wall 2 and the bottom of the peripheral wall 48. It is configured to be surrounded by a bottom wall 49. As shown in FIG. 5, the second positioning hole 22 is formed by being surrounded by a circular peripheral wall 53 having a circular cross section perpendicular to the upper wall 2 and a bottom wall 54 closing the bottom of the peripheral wall 53. Yes. A tapered guide surface 50 is formed at the upper opening edge of each positioning hole 21, 22. The depth of each positioning hole 21 and 22 is, for example, about 10 mm.

図3で符号8〜14はコネクタハウジング、55は各コネクタハウジングの底壁の端子挿通孔、15は電気部品装着部であるリレー装着部をそれぞれ示している。   In FIG. 3, reference numerals 8 to 14 denote connector housings, 55 denotes a terminal insertion hole in the bottom wall of each connector housing, and 15 denotes a relay mounting portion which is an electric component mounting portion.

上壁2の裏面側には第一の位置決め穴21の近くに第三の位置決め穴23が配置され、第二の位置決め穴22の近くに第四の位置決め穴24が配置されている。その状態を図6(メインカバー1の裏面図)に示す。第三の位置決め穴23は断面楕円形に形成され、第四の位置決め穴24は断面真円形に形成されている。第三,第四の位置決め穴23,24の間隔(ピッチ)は第一,第二の位置決め穴21,22の間隔よりも広く設定され、ガイドピン33〜36(図9〜10)に対する誤組付が防止されている。   A third positioning hole 23 is disposed near the first positioning hole 21 on the back surface side of the upper wall 2, and a fourth positioning hole 24 is disposed near the second positioning hole 22. This state is shown in FIG. 6 (back view of the main cover 1). The third positioning hole 23 is formed in an elliptical cross section, and the fourth positioning hole 24 is formed in a true circular section. The interval (pitch) between the third and fourth positioning holes 23 and 24 is set wider than the interval between the first and second positioning holes 21 and 22, and is misassembled with respect to the guide pins 33 to 36 (FIGS. 9 to 10). Attaching is prevented.

第三の位置決め穴23は上壁2の後端(後壁5)寄りにおいて左右のコネクタハウジング11,12の間に形成されている。両コネクタハウジング11,12の対向近接する壁部56の中央が第三の位置決め穴23の環状の周壁57で一体的に連結されている。これにより、位置決め穴23の省スペース化と剛性アップが図られている。第三の位置決め穴23のC−C断面を図7に示す如く、第三の位置決め穴23の下部開口23aは両コネクタハウジング11,12の底壁58と同一水平面に位置し、第三の位置決め穴23の上部(底部)を塞ぐ天壁(壁部)59はメインカバー1の上壁2と同一水平面に一体に形成されている。   The third positioning hole 23 is formed between the left and right connector housings 11 and 12 near the rear end (rear wall 5) of the upper wall 2. The centers of the opposing wall portions 56 of the connector housings 11 and 12 are integrally connected by an annular peripheral wall 57 of the third positioning hole 23. This saves space and increases the rigidity of the positioning hole 23. As shown in FIG. 7, the C-C cross section of the third positioning hole 23 is such that the lower opening 23 a of the third positioning hole 23 is located on the same horizontal plane as the bottom walls 58 of the connector housings 11, 12. A top wall (wall portion) 59 that closes the upper portion (bottom portion) of the hole 23 is formed integrally with the upper wall 2 of the main cover 1 on the same horizontal plane.

第四の位置決め穴24は上壁2の他側寄り(他方の側壁4の近く)で前後のコネクタハウジング13,14の間に形成されている。第四の位置決め穴24のD−D断面を図8に示す如く、位置決め穴24の環状の周壁60は一方のコネクタハウジング13の壁部と一体化し、且つ他方のコネクタハウジング14の壁部とリブ61(図6)で連結されている。これにより、穴構造の省スペース化と剛性アップが図られている。第四の位置決め穴24の上部(底部)を塞ぐ天壁(壁部)62はメインカバー1の上壁2と一体に且つ上壁2の上面と同一水平面に形成されている。   The fourth positioning hole 24 is formed between the front and rear connector housings 13 and 14 on the other side of the upper wall 2 (near the other side wall 4). As shown in FIG. 8 in the DD cross section of the fourth positioning hole 24, the annular peripheral wall 60 of the positioning hole 24 is integrated with the wall portion of one connector housing 13, and the wall portion and rib of the other connector housing 14 are integrated. 61 (FIG. 6). This saves space and increases the rigidity of the hole structure. A top wall (wall portion) 62 that closes the upper portion (bottom portion) of the fourth positioning hole 24 is formed integrally with the upper wall 2 of the main cover 1 and on the same horizontal plane as the upper surface of the upper wall 2.

図9は電気接続箱の組立方法(製造方法)の一形態を示すものであり、水平な第一の組立台31に図2の配線板組立体25と図1のメインカバー1とを上向きに順に組み付けていく。図9では配線板組立体25の図示を省略している。   FIG. 9 shows an embodiment of an assembly method (manufacturing method) of the electrical junction box, and the wiring board assembly 25 of FIG. 2 and the main cover 1 of FIG. Assemble in order. In FIG. 9, the wiring board assembly 25 is not shown.

第一の組立台31には対角方向の二本のガイドピン(一次ガイドピン)33,34が垂直に立設されている。各ガイドピン33,34の長さは配線板組立体25(図2)の最大厚さよりも長く設定され、各ガイドピン33,34の太さは各位置決め孔51,52(図2)や裏面側の位置決め穴23,24の最小内径よりも若干細く設定されている。   Two diagonal guide pins (primary guide pins) 33 and 34 are vertically provided on the first assembly table 31. The length of each guide pin 33, 34 is set to be longer than the maximum thickness of the wiring board assembly 25 (FIG. 2), and the thickness of each guide pin 33, 34 is set to each positioning hole 51, 52 (FIG. 2) or the back surface. The positioning holes 23 and 24 on the side are set slightly thinner than the minimum inner diameter.

先ず、ガイドピン33,34を配線板組立体25(図2)の二つの貫通した位置決め孔51,52に挿通させる(位置決め孔をガイドピンに着脱自在に係合させる)。ガイドピン33,34の先端部は配線板組立体25を貫通して上方に突出する。   First, the guide pins 33 and 34 are inserted into the two through-hole positioning holes 51 and 52 of the wiring board assembly 25 (FIG. 2) (the positioning holes are detachably engaged with the guide pins). The tip portions of the guide pins 33 and 34 penetrate the wiring board assembly 25 and protrude upward.

次いでガイドピン33,34の先端部をメインカバー1の裏面側の第三,第四の位置決め穴23,24に挿入する(ガイドピンの先端部に位置決め穴を着脱自在に係合させる)。配線板組立体25の各位置決め孔51,52とメインカバー1の各位置決め穴23,24とは同軸に位置する。各位置決め孔51,52と各位置決め穴23,24との最小内径は同一に設定されることが好ましい。   Next, the tip portions of the guide pins 33 and 34 are inserted into the third and fourth positioning holes 23 and 24 on the back surface side of the main cover 1 (the positioning holes are detachably engaged with the tip portions of the guide pins). The positioning holes 51 and 52 of the wiring board assembly 25 and the positioning holes 23 and 24 of the main cover 1 are positioned coaxially. The minimum inner diameters of the positioning holes 51 and 52 and the positioning holes 23 and 24 are preferably set to be the same.

上記位置決めによって配線板組立体25とメインカバー1との組付が傾きやそれによる干渉や擦れ等なくスムーズ且つ容易に行われる。メインカバー1は配線板組立体25を包み込むように収容する。配線板組立体25の上方に突出したタブ状や音叉状等の各端子29,63,64(図2)はメインカバー1のコネクタハウジングやリレー装着部(ハウジング)の各底壁の各挿通孔55(図1)に位置ずれやそれに伴う干渉や擦れ等なくスムーズに挿通される。配線板組立体25はメインカバー1に係止手段で係止されるようにしておくことが好ましい。   As a result of the positioning, the assembly of the wiring board assembly 25 and the main cover 1 can be performed smoothly and easily without tilting, interference and rubbing. The main cover 1 accommodates the wiring board assembly 25 so as to wrap it. The tab-like, tuning-fork-like terminals 29, 63, 64 (FIG. 2) projecting upward from the wiring board assembly 25 are insertion holes in the bottom wall of the connector housing of the main cover 1 and the relay mounting portion (housing). 55 (FIG. 1) is smoothly inserted without any positional shift, interference or rubbing associated therewith. The wiring board assembly 25 is preferably locked to the main cover 1 by locking means.

ガイドピン33,34とそれに対する位置決め孔51,52や位置決め穴23,24を対角方向に二つ設けたことで、位置決めが正確に行われ、しかも一対の位置決め穴の一方23を長孔状(楕円形)にしたことで、許容範囲の寸法誤差が長孔状の位置決め穴で吸収され、組立がスムーズに行われる。   By providing two guide pins 33, 34 and positioning holes 51, 52 and positioning holes 23, 24 corresponding to the guide pins in a diagonal direction, positioning is performed accurately, and one of the pair of positioning holes 23 is formed in a long hole shape. By adopting an (elliptical) shape, an allowable dimensional error is absorbed by the long hole-shaped positioning hole, and assembly is performed smoothly.

次いで、メインカバー1と配線板組立体25とで成る接続箱主体部65(図10)をガイドピン33,34から引き上げ(ガイドピン33,34を位置決め穴51,52及び位置決め孔23,24から抜き取り)、図10〜図11に示す如く、接続箱主体部65を上下反転させて、第二の組立台32の二本のガイドピン(二次ガイドピン)35,36にメインカバー1の表側の第一,第二の位置決め孔21,22を着脱自在に係合させる(ガイドピンを位置決め孔に挿入する)。   Next, the junction box main body 65 (FIG. 10) composed of the main cover 1 and the wiring board assembly 25 is pulled up from the guide pins 33 and 34 (the guide pins 33 and 34 are lifted from the positioning holes 51 and 52 and the positioning holes 23 and 24. 10 to 11, the connection box main body 65 is turned upside down so that the two guide pins (secondary guide pins) 35 and 36 of the second assembly base 32 are placed on the front side of the main cover 1. The first and second positioning holes 21 and 22 are detachably engaged (a guide pin is inserted into the positioning hole).

二次ガイドピン35,36の長さは一次ガイドピン33,34よりも短く設定され、二次ガイドピン35,36の太さは第一,第二の位置決め穴21,22の最小内径よりも若干小径に設定されている。二次ガイドピン35,36のピッチは第一,第二の位置決め穴21,22のピッチと同一で狭く、一次ガイドピン33,34のピッチは第三,第四の位置決め穴のピッチ23,24と同一で広く設定され、誤組付が防止されている。   The length of the secondary guide pins 35 and 36 is set shorter than that of the primary guide pins 33 and 34, and the thickness of the secondary guide pins 35 and 36 is smaller than the minimum inner diameter of the first and second positioning holes 21 and 22. The diameter is set slightly smaller. The pitch of the secondary guide pins 35 and 36 is the same as that of the first and second positioning holes 21 and 22 and is narrow, and the pitch of the primary guide pins 33 and 34 is the pitch 23 and 24 of the third and fourth positioning holes. Are widely set to prevent misassembly.

図11の如く第二の組立台32に接続箱主体部65を逆さにセットした状態で、配線板組立体25の裏面側に電子ユニット基板(電子ユニット又はユニット部品)16を装着する。配線板組立体25の裏面には合成樹脂製の略板状の中間カバー66が装着されており、電子ユニット基板16は中間カバー66の上から装着される。中間カバー66は図11の接続箱主体部65の反転セット状態で装着してもよく、あるいは図9の接続箱主体部65の組立工程で最初に第一の組立台31にガイドピン33,34と位置決め孔との係合で組み付けてもよい。中間カバー66の孔部から配線板組立体25の裏面側のピン状の端子39が突出されている。中間カバー66は電子ユニット基板16に対するねじ止め用のボス部67を有している。   As shown in FIG. 11, the electronic unit board (electronic unit or unit component) 16 is mounted on the back side of the wiring board assembly 25 with the junction box main body 65 set upside down on the second assembly base 32. A substantially plate-shaped intermediate cover 66 made of synthetic resin is attached to the back surface of the wiring board assembly 25, and the electronic unit substrate 16 is attached from above the intermediate cover 66. The intermediate cover 66 may be mounted with the junction box main body 65 shown in FIG. 11 in an inverted set state, or in the assembly process of the junction box main body 65 shown in FIG. And may be assembled by engagement with the positioning hole. A pin-shaped terminal 39 on the back surface side of the wiring board assembly 25 protrudes from the hole of the intermediate cover 66. The intermediate cover 66 has a boss portion 67 for screwing the electronic unit substrate 16.

電子ユニット基板16には位置決め孔が設けられておらず、ユニット回路基板68に、ボス部67に対するねじ挿通孔69が設けられると共に、ジョイント用のコネクタ70や給電ないし信号用のコネクタハウジング71や図示しない電子部品等が上向きに配設されている。ジョイント用のコネクタ70は絶縁ハウジングの内部に複数の雌端子(図示せず)を有し、各雌端子はユニット回路基板68の回路に接続され、各雌端子に配線板組立体25のピン状の各雄端子39が挿入接続される。各雄端子39を位置ずれなく確実にコネクタ70内の各雌端子に挿入接続させるために、ガイドピン35,36と位置決め穴21,22との係合による接続箱主体部65の反転セットが可能となる。   The electronic unit board 16 is not provided with a positioning hole, the unit circuit board 68 is provided with a screw insertion hole 69 for the boss portion 67, a joint connector 70, a power supply or signal connector housing 71, and the illustrated figure. Electronic components that are not to be used are disposed upward. The joint connector 70 has a plurality of female terminals (not shown) inside the insulating housing. Each female terminal is connected to the circuit of the unit circuit board 68, and each female terminal has a pin shape of the wiring board assembly 25. Each male terminal 39 is inserted and connected. In order to securely insert and connect each male terminal 39 to each female terminal in the connector 70 without misalignment, the connection box main body 65 can be reversed by engaging the guide pins 35 and 36 with the positioning holes 21 and 22. It becomes.

電子ユニット基板16は自動車部品の各種制御等を行う。電子ユニット基板16の上からサブカバー(図示せず)が装着されてメインカバー1に係止される。メインカバー1と、リレーやヒューズを接続する配線板組立体25と、制御用の電子ユニット基板16と、サブカバーとで電気接続箱72が構成される。   The electronic unit board 16 performs various controls of automobile parts. A sub cover (not shown) is mounted from above the electronic unit substrate 16 and is locked to the main cover 1. The main cover 1, the wiring board assembly 25 for connecting the relay and the fuse, the control electronic unit board 16, and the sub cover constitute an electrical connection box 72.

なお、電子ユニット(ユニット部品)として電子ユニット基板16に代えて電子ユニットブロックを装着することも可能である。また、電子ユニットに限らず電気ユニットやコネクタブロック等の他のユニット部品を装着することも可能である。また、これらのユニット部品を用いない仕様の場合は、第一の組立台31のみで電気接続箱の組立を行うことになる。その場合でもメインケース1には表裏に位置決め穴21〜24を設けておき、メインカバー1を共用することが好ましい。また、配線板組立体25の端子39を電子ユニット基板16にコネクタ接続ではなく溶接や電線圧接等の手段で接続させることも可能である。   An electronic unit block can be mounted as an electronic unit (unit component) instead of the electronic unit substrate 16. In addition to the electronic unit, other unit parts such as an electric unit and a connector block can be mounted. In the case of specifications that do not use these unit parts, the electrical junction box is assembled only by the first assembly table 31. Even in that case, it is preferable to provide positioning holes 21 to 24 on the front and back of the main case 1 so that the main cover 1 is shared. It is also possible to connect the terminal 39 of the wiring board assembly 25 to the electronic unit substrate 16 by means such as welding or wire pressure welding instead of connector connection.

また、位置決め孔51,52や位置決め穴21〜24の数は各二つに限らず各三つとすることも可能である。但し、対角方向に二つ設けることが省スペースや組立作業性等の観点からベストである。各位置決め穴21〜24の間隔は適宜設定可能である。また、少し手間がかかるが、位置決め孔と位置決め穴とを各一つのみ設け、その孔部(穴部)と対角の位置で配線板組立体25やメインカバー1を突き当て等の他の位置決め手段で位置決めすることも可能である。また、位置決め精度を一層高める場合は全ての位置決め穴21〜24を断面真円形とすることも可能である。組立順から言えば表面側の上記第一,第二の位置決め穴21,22は第三,第四の位置決め穴となり、裏面側の上記三,第四の位置決め穴23,24は第一,第二の位置決め穴となる。   Further, the number of the positioning holes 51 and 52 and the positioning holes 21 to 24 is not limited to two, but may be three. However, it is best to provide two in the diagonal direction from the viewpoint of space saving and assembly workability. The interval between the positioning holes 21 to 24 can be set as appropriate. In addition, although it takes a little time, only one positioning hole and one positioning hole are provided, and the wiring board assembly 25 and the main cover 1 are abutted against each other at a position diagonal to the hole (hole). Positioning by positioning means is also possible. In order to further increase the positioning accuracy, it is possible to make all the positioning holes 21 to 24 have a perfect circular cross section. Speaking from the assembling order, the first and second positioning holes 21 and 22 on the front side become third and fourth positioning holes, and the third and fourth positioning holes 23 and 24 on the back side become first and second. Second positioning hole.

また、上記配線板組立体25はバスバー41と電線28の両方を用いたものであるが、バスバーのみ、あるいは電線のみを用いた配線板組立体であってもよい。各回路板17,18の枚数は回路仕様に応じて適宜設定される。また、上記配線板組立体25はリレーとヒューズとコネクタとを同時に接続させるものであるが、リレーのみ、あるいはヒューズのみ、あるいはコネクタのみを接続させるものであってもよい。また、布線板17や回路板18以外に接続ブロックや接続ユニット等(図示せず)で組立体を構成させることも可能である。この場合も組立体には位置決め孔51,52が貫設される。また、前部開口7側に位置するヒューズブロック20を用いずに、四方を壁部(周壁)で囲まれたメインカバーを用いることも可能である。   Moreover, although the said wiring board assembly 25 uses both the bus-bar 41 and the electric wire 28, the wiring board assembly using only a bus bar or only an electric wire may be sufficient. The number of circuit boards 17 and 18 is appropriately set according to circuit specifications. The wiring board assembly 25 connects the relay, the fuse, and the connector at the same time. However, the wiring board assembly 25 may connect only the relay, only the fuse, or only the connector. In addition to the wiring board 17 and the circuit board 18, the assembly can be constituted by a connection block, a connection unit or the like (not shown). Also in this case, positioning holes 51 and 52 are provided through the assembly. Moreover, it is also possible to use a main cover surrounded by walls (peripheral walls) on all sides without using the fuse block 20 located on the front opening 7 side.

また、図9の第一の組立台31の一次ガイドピン33,34を着脱自在とし、第一の組立台31に図10の二次ガイドピン35,36を装着する孔部を設け、第一の組立台31と図10の二次ガイドピン35,36とで第二の組立台32を構成させることも可能である。   Further, the primary guide pins 33 and 34 of the first assembly table 31 of FIG. 9 are made detachable, and the first assembly table 31 is provided with holes for mounting the secondary guide pins 35 and 36 of FIG. The second assembly table 32 can be constituted by the assembly table 31 and the secondary guide pins 35 and 36 shown in FIG.

本発明に係る電気接続箱のメインカバーの一実施形態を示す斜視図である。It is a perspective view showing one embodiment of the main cover of the electric junction box concerning the present invention. 同じく電気接続箱の配線板組立体の一実施形態を示す分解斜視図である。It is a disassembled perspective view which similarly shows one Embodiment of the wiring board assembly of an electrical-connection box. メインカバーの表面側を示す平面図(上面図)である。It is a top view (top view) which shows the surface side of a main cover. メインカバーの表面側の一方の位置決め穴を示す図3のA−A断面図である。It is AA sectional drawing of FIG. 3 which shows one positioning hole of the surface side of a main cover. 表面側の他方の位置決め穴を示す図3のB−B断面図である。It is BB sectional drawing of FIG. 3 which shows the other positioning hole of the surface side. メインカバーの裏面側を示す平面図(下面図)である。It is a top view (bottom view) which shows the back surface side of a main cover. メインカバーの裏面側の一方の位置決め穴を示す図6のC−C断面図である。It is CC sectional drawing of FIG. 6 which shows one positioning hole of the back surface side of a main cover. 裏面側の他方の位置決め穴を示す図6のD−D断面図である。It is DD sectional drawing of FIG. 6 which shows the other positioning hole of a back surface side. 第一の組立台を用いた電気接続箱の組立方法の一形態を示す正面図である。It is a front view which shows one form of the assembly method of the electrical junction box using a 1st assembly stand. 第二の組立台を用いた電気接続箱の組立方法の一形態を示す正面図である。It is a front view which shows one form of the assembly method of the electrical junction box using a 2nd assembly stand. 同じく第二の組立台を用いた電気接続箱の組立方法を示す分解斜視図である。It is a disassembled perspective view which shows the assembly method of the electrical-connection box similarly using the 2nd assembly stand. 従来の電気接続箱の一形態を示す分解斜視図である。It is a disassembled perspective view which shows one form of the conventional electrical junction box. 同じく従来の電気接続箱の組立方法の一工程を示す斜視図である。It is a perspective view which similarly shows one process of the assembly method of the conventional electrical junction box. 同じく従来の電気接続箱の組立方法の他工程を示す縦断面図である。It is a longitudinal cross-sectional view which similarly shows the other process of the assembly method of the conventional electrical junction box.

符号の説明Explanation of symbols

1 メインカバー
16 電子ユニット基板(ユニット部品)
21,22 表面側の位置決め穴
23,24 裏面側の位置決め穴
25 配線板組立体(組立体)
33,34 一次ガイドピン
35,36 二次ガイドピン
51,52 位置決め孔
65 接続箱主体部
72 電気接続箱
1 Main cover 16 Electronic unit board (unit parts)
21, 22 Front side positioning holes 23, 24 Back side positioning holes 25 Wiring board assembly (assembly)
33, 34 Primary guide pin 35, 36 Secondary guide pin 51, 52 Positioning hole 65 Main part of connection box 72 Electric connection box

Claims (4)

一工程目の組立台に立設された一次ガイドピンを挿入するための有底の位置決め穴が、組立体を収容するメインカバーの裏面側に開口して設けられ、該組立体に、該一次ガイドピンを貫通させるための位置決め孔が設けられ、二工程目の組立台に立設された二次ガイドピンを挿入するための有底の位置決め穴が、該メインカバーの表面側に開口して設けられ、該一次ガイドピンで該組立体と該メインカバーとの位置決めが行われ、該二次ガイドピンに該表面側の位置決め穴が係合した状態で、該組立体への部品の組付が行われることを特徴とする電気接続箱。 A bottomed positioning hole for inserting a primary guide pin erected on the assembly stage in the first step is provided on the back side of the main cover that accommodates the assembly, and the primary assembly is provided in the assembly. A positioning hole for penetrating the guide pin is provided, and a bottomed positioning hole for inserting the secondary guide pin erected on the assembly stage in the second process is opened on the surface side of the main cover. Assembling of parts to the assembly is performed with the primary guide pin positioning the assembly and the main cover, and with the positioning hole on the surface side engaged with the secondary guide pin. An electrical junction box characterized in that is performed . 前記裏面側と表面側の各位置決め穴が各一対対角方向に配置されたことを特徴とする請求項記載の電気接続箱。 Electrical connection box according to claim 1, wherein the respective positioning holes of the back side and the front side are arranged in each pair diagonally. 前記裏面側と表面側の各位置決め穴のピッチを相違させたことを特徴とする請求項記載の電気接続箱。 The electrical junction box according to claim 2 , wherein pitches of the positioning holes on the back surface side and the front surface side are made different. 請求項1〜3の何れか1項に記載の電気接続箱を組み立てるための電気接続箱の組立方法であって、前記一次ガイドピンに前記組立体の位置決め孔を貫通係合させ、次いで該一次ガイドピンの先端部に前記メインカバーの裏面側の位置決め穴を係合させて、接続箱主体部を構成させ、次いで該接続箱主体部を該一次ガイドピンから離脱させて反転させ、前記二次ガイドピンに該メインカバーの前記表面側の位置決め穴を係合させ、その状態で該組立体側に前記部品を装着することを特徴とする電気接続箱の組立方法。 A method for assembling an electrical junction box for assembling the electrical junction box according to any one of claims 1 to 3 , wherein a positioning hole of the assembly is passed through and engaged with the primary guide pin, and then the primary A positioning hole on the back side of the main cover is engaged with the tip of the guide pin to form a junction box main body, and then the junction box main body is separated from the primary guide pin and inverted, and the secondary A method for assembling an electrical junction box, wherein a guide pin is engaged with a positioning hole on the surface side of the main cover, and the component is mounted on the assembly side in that state.
JP2003292905A 2003-08-13 2003-08-13 Electrical junction box and its assembly method Expired - Fee Related JP4091497B2 (en)

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JP2007259594A (en) * 2006-03-23 2007-10-04 Sumitomo Wiring Syst Ltd Electrical connection box and manufacturing method therefor
JP2008077932A (en) * 2006-09-20 2008-04-03 Sumitomo Wiring Syst Ltd Electric junction box
JP5769079B2 (en) * 2011-10-07 2015-08-26 住友電装株式会社 Electrical junction box
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