JP5443080B2 - Electric junction box electric wire holding structure - Google Patents

Electric junction box electric wire holding structure Download PDF

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Publication number
JP5443080B2
JP5443080B2 JP2009171005A JP2009171005A JP5443080B2 JP 5443080 B2 JP5443080 B2 JP 5443080B2 JP 2009171005 A JP2009171005 A JP 2009171005A JP 2009171005 A JP2009171005 A JP 2009171005A JP 5443080 B2 JP5443080 B2 JP 5443080B2
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electric wire
wire receiving
electric
wiring board
receiving groove
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JP2011030300A (en
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景 冨田
和俊 倉地
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Yazaki Corp
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Yazaki Corp
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Description

本発明は、例えば車両等に搭載される電気接続箱における配線板からの電線の径方向の抜け出しをアンダカバーの組立と同時に防いだ電気接続箱の電線保持構造に関するものである。   The present invention relates to an electric connection box electric wire holding structure that prevents the electric wire from coming out of a wiring board in an electric connection box mounted on a vehicle or the like in the radial direction at the same time as an under cover is assembled.

図6〜図8は、従来の電気接続箱の電線保持構造の各形態を示すものである(特許文献1参照)。   6-8 shows each form of the electric wire holding structure of the conventional electrical junction box (refer patent document 1).

この構造は、図6の如く、自動車に搭載される電気接続箱内に収容される絶縁樹脂製の配線板71にXY方向の電線布線溝(収容溝)72を設け、電線布線溝内に電線73を布線ヘッド(図示せず)のノズルから一筆書き状に所望形状に布線(配線)するものにおいて、図7の如く、布線溝72の長手方向の所要位置において布線溝72の両側の内面に垂直な一対の突条74を対向して設け、電線73の布線時に一対の突条74の間に電線73を圧入して径方向の抜け出しなく保持させるものである。   In this structure, as shown in FIG. 6, the wiring board 71 made of an insulating resin housed in an electrical junction box mounted on an automobile is provided with a wiring groove (housing groove) 72 in the XY direction, The wiring 73 is wired (wired) in a desired shape in a single stroke from the nozzle of a wiring head (not shown), and the wiring groove is disposed at a required position in the longitudinal direction of the wiring groove 72 as shown in FIG. A pair of protrusions 74 perpendicular to the inner surfaces on both sides of 72 are provided to face each other, and when the electric wires 73 are wired, the electric wires 73 are press-fitted between the pair of protrusions 74 to be held without coming out in the radial direction.

図8は、図6と同様の配線板71の布線溝72の長手方向の所要位置において、布線溝72内に電線73を布線した後、布線溝72の両側の内面の上端部をプレス治具75で上から押し潰して突起状に内側に突出させて(突起を符号76で示す)、布線溝72からの電線73の径方向の抜け出しを防止したものである。   FIG. 8 shows an upper end portion of the inner surface on both sides of the wiring groove 72 after the electric wire 73 is wired in the wiring groove 72 at a required position in the longitudinal direction of the wiring groove 72 of the wiring board 71 similar to FIG. Is crushed from above with a pressing jig 75 and protruded inward in a protruding shape (the protrusion is indicated by reference numeral 76) to prevent the wire 73 from coming out of the wiring groove 72 in the radial direction.

特開2000−115957号公報(図2,図3,図7)Japanese Patent Laid-Open No. 2000-115957 (FIGS. 2, 3, and 7)

しかしながら、上記従来の図7の構造にあっては、一対の突条74の間の隙間寸法や電線73の外径のばらつきによって、電線73の圧入代が変動し、圧入代が大きな場合に電線73が傷付いたり、圧入代が小さな場合に車両の振動等で電線73が径方向に抜け出したりし兼ねないという懸念や、突条74の樹脂成形にスライド駒を必要として成型金型コストがアップし兼ねないという懸念があった。   However, in the conventional structure shown in FIG. 7, when the press-fitting allowance of the electric wire 73 fluctuates due to the gap size between the pair of protrusions 74 and the outer diameter of the electric wire 73 and the press-fitting allowance is large, the electric wire If the wire 73 is damaged or the press-fitting allowance is small, there is a concern that the wire 73 may come out in the radial direction due to vibrations of the vehicle, etc. There was concern that it could be.

また、図8の構造にあっては、配線板71に電線73を布線した後、突起76を形成するために、電気接続箱の製造工数が増したり、プレス治具75で布線溝72の上縁を上手く潰すために熱プレス等を行うことで設備コストが増したりするという懸念があった。   Further, in the structure of FIG. 8, after the electric wires 73 are laid out on the wiring board 71, the number of manufacturing steps of the electrical junction box is increased or the wiring grooves 72 are formed by the press jig 75 in order to form the protrusions 76. There was a concern that the equipment cost would increase by performing a hot press or the like in order to crush the upper edge well.

本発明は、上記した点に鑑み、手間やコストをかけずに、電線収容溝からの電線の径方向の抜け出しを確実に防止することのできる電気接続箱の電線保持構造を提供することを目的とする。   An object of the present invention is to provide an electric connection box electric wire holding structure capable of reliably preventing the electric wires from coming out of the electric wire receiving grooves in the radial direction without taking time and cost. And

上記目的を達成するために、本発明の請求項1に係る電気接続箱の電線保持構造は、複数の電線収容溝を有する配線板と、該配線板に接合するカバーとを備える電気接続箱において、何れかの前記電線収容溝を塞いで、該電線収容溝からの電線の径方向の飛び出しを阻止するリブが前記カバーに設けられ、該カバー内にコネクタハウジングと、該コネクタハウジングに隣接する空間とが設けられ、該空間に前記リブが設けられ、前記何れかの電線収容溝以外の前記電線収容溝を該コネクタハウジングの底壁が塞ぐことを特徴とする。 To achieve the above object, an electric junction box electric wire holding structure according to claim 1 of the present invention is an electric junction box comprising a wiring board having a plurality of electric wire receiving grooves and a cover joined to the wiring board. A rib is provided on the cover to block any of the wire receiving grooves and prevent the electric wires from protruding in the radial direction from the wire receiving grooves , and a connector housing and a space adjacent to the connector housing in the cover. The rib is provided in the space, and the bottom wall of the connector housing closes the wire receiving groove other than any one of the wire receiving grooves .

上記構成により、配線板をカバーに組み付けると同時に、カバーのリブが配線板の電線収容溝を塞いで(覆って)、電線収容溝内の電線の径方向の抜け出しを阻止する。電線収容溝内の電線は電線収容溝から径方向に抜け出そうとしても、リブに当接して抜け出しを阻止される。リブはカバーの剛性を高める。
また、リブがコネクタハウジングとカバー本体とを連結し、あるいはコネクタハウジング同士を連結し、あるいはカバー本体の壁部を相互に連結して、カバーの強度(剛性)を高める。リブは剛性アップと電線抜け出し防止との両方の役割を担う。
また、リブの先端面よりも広い幅のコネクタハウジングの底壁面が電線収容溝の開口を覆うことで、電線収容溝から電線が径方向に抜け出そうとしても、電線が底壁面に当接して、抜け出しが確実に阻止される。
With the configuration described above, the wiring board is assembled to the cover, and at the same time, the ribs of the cover block (cover) the electric wire receiving groove of the wiring board, thereby preventing the electric wires in the electric wire receiving groove from coming out in the radial direction. Even if the electric wire in the electric wire receiving groove tries to come out from the electric wire receiving groove in the radial direction, it comes into contact with the rib and is prevented from coming out. Ribs increase the rigidity of the cover.
Further, the ribs connect the connector housing and the cover main body, connect the connector housings to each other, or connect the wall portions of the cover main body to each other to increase the strength (rigidity) of the cover. The rib plays both the role of increasing rigidity and preventing the wire from coming out.
In addition, the bottom wall surface of the connector housing having a width wider than the tip end surface of the rib covers the opening of the electric wire receiving groove, so that even if the electric wire is about to come out from the electric wire receiving groove in the radial direction, the electric wire contacts the bottom wall surface, Escape is surely prevented.

請求項2に係る電気接続箱の電線保持構造は、請求項1記載の電気接続箱の電線保持構造において、前記リブが前記電線収容溝を全長に渡って塞ぐことを特徴とする。   The electric wire holding structure for an electric junction box according to claim 2 is characterized in that, in the electric wire holding structure for an electric junction box according to claim 1, the rib covers the electric wire receiving groove over the entire length.

上記構成により、リブが電線収容溝の開口に近接ないし接して開口を長手方向に塞ぐことで、電線の径方向の抜け出しや部分的な浮き上がり(飛び出し)が確実に阻止される。   With the configuration described above, the rib is close to or in contact with the opening of the electric wire receiving groove and the opening is closed in the longitudinal direction, so that the electric wire is prevented from being pulled out in the radial direction and partially lifted up.

請求項3に係る電気接続箱の電線保持構造は、請求項1記載の電気接続箱の電線保持構造において、一又は複数の前記リブが前記電線収容溝を横断方向に塞ぐことを特徴とする。   The electric wire holding structure for an electric junction box according to claim 3 is the electric wire holding structure for an electric junction box according to claim 1, wherein one or a plurality of the ribs block the electric wire receiving groove in the transverse direction.

上記構成により、電線収容溝にリブが交差して位置し、電線が電線収容溝から径方向に抜け出そうとしても、電線が部分的にリブに当接して、電線の抜け出しが阻止される。   With the above configuration, even if the rib intersects the electric wire receiving groove and the electric wire tries to come out from the electric wire receiving groove in the radial direction, the electric wire partially abuts on the rib and the electric wire is prevented from coming out.

請求項に係る電気接続箱の電線保持構造は、請求項1〜の何れかに記載の電気接続箱の電線保持構造において、前記電線収容溝が、前記配線板の圧接端子挿通孔に連通する電線収容溝を含むことを特徴とする。 The electric junction box electric wire holding structure according to claim 4 is the electric junction box electric wire holding structure according to any one of claims 1 to 3 , wherein the electric wire receiving groove communicates with the press contact terminal insertion hole of the wiring board. It is characterized by including an electric wire accommodation groove.

上記構成により、圧接用の電線収容溝内の電線がリブ又はコネクタハウジングの底壁で塞がれて、径方向の抜け出しを確実に阻止される。   With the above configuration, the electric wire in the pressure receiving electric wire receiving groove is blocked by the rib or the bottom wall of the connector housing, and the radial pull-out is reliably prevented.

請求項1記載の発明によれば、配線板をカバーに組み付けることで、カバーのリブが配
線板の電線収容溝を塞いで、電線の径方向の抜け出しを簡単且つ確実に阻止することがで
きる。従来のように狭い電線収容溝内に突条や突起を形成する必要がないから、配線板の
樹脂成形(製造)コストを低減させることができる。また、電線が抜け出そうとしてもリ
ブに当接して確実に抜け防止されるから、強い振動等で従来の突条や突起に沿って電線が
径方向に抜け出してしまうといった懸念が解消される。また、リブによってカバーの剛性
がアップし、電気接続箱の機械的強度が高まる。
また、カバーの剛性を高めるためのリブを電線抜け出し防止にも利用したことで、電線抜け出し防止用の別部材が不要となって、カバーや電気接続箱全体を低コスト化することができる。また、リブよりも幅広のコネクタハウジングの底壁を利用して、電線収容溝からの電線の径方向の抜け出しを簡単に低コストで確実に阻止することができる。
According to the first aspect of the present invention, by assembling the wiring board to the cover, the ribs of the cover block the electric wire receiving grooves of the wiring board, and it is possible to easily and reliably prevent the electric wires from coming out in the radial direction. Since it is not necessary to form protrusions and protrusions in the narrow wire receiving groove as in the conventional case, the resin molding (manufacturing) cost of the wiring board can be reduced. In addition, even if the electric wire is about to come out, it comes into contact with the rib and is surely prevented from coming off, so the concern that the electric wire will come out in the radial direction along conventional protrusions and protrusions due to strong vibration or the like is eliminated. Also, the ribs increase the rigidity of the cover and increase the mechanical strength of the electrical junction box.
Moreover, since the rib for increasing the rigidity of the cover is also used for preventing the wire from coming out, a separate member for preventing the wire from coming out becomes unnecessary, and the cost of the cover and the entire electrical junction box can be reduced. Further, by using the bottom wall of the connector housing wider than the rib, it is possible to easily and reliably prevent the wire from coming out from the wire housing groove in the radial direction.

請求項2記載の発明によれば、リブが電線収容溝を全長に渡ってリブで塞ぐことで、電線の径方向の抜け出しや部分的な浮き上がりを確実に阻止することができる。   According to the second aspect of the present invention, since the rib covers the wire receiving groove over the entire length with the rib, it is possible to reliably prevent the wire from coming out in the radial direction and partially rising.

請求項3記載の発明によれば、電線が電線収容溝から径方向に抜け出そうとしても、部分的にリブに当接することで、電線の抜け出しを阻止することができる。   According to the invention described in claim 3, even when the electric wire is about to come out from the electric wire receiving groove in the radial direction, it is possible to prevent the electric wire from coming out by partially contacting the rib.

請求項記載の発明によれば、圧接用の電線収容溝内の電線をリブ又はコネクタハウジングの底壁で塞いで、径方向の抜け出しを確実に阻止して、圧接の信頼性を高めることができる。 According to the fourth aspect of the present invention, the wire in the pressure receiving wire receiving groove is closed with the rib or the bottom wall of the connector housing, and the radial disconnection is surely prevented, thereby improving the pressure contact reliability. it can.

本発明に係る電気接続箱の電線保持構造の一実施形態を示す分解斜視図である。It is a disassembled perspective view which shows one Embodiment of the electric wire holding structure of the electrical junction box which concerns on this invention. 電線保持構造を構成する一部品である配線板の下面側の一形態を示す平面図である。It is a top view which shows one form of the lower surface side of the wiring board which is one component which comprises an electric wire holding structure. 同じく配線板の下面側を上面側から見た形態を示す図2とは左右反転した平面図である。Similarly, FIG. 2 is a plan view reversed left and right with respect to FIG. 2 showing a form in which the lower surface side of the wiring board is viewed from the upper surface side. 電線保持構造を構成する他部品であるアンダカバーの上面側の一形態を示す平面図である。It is a top view which shows one form of the upper surface side of the undercover which is another components which comprise an electric wire holding structure. 配線板とアンダカバーとの組付時における電線保持構造の一形態を示す縦断面図である。It is a longitudinal cross-sectional view which shows one form of the electric wire holding structure at the time of the assembly | attachment of a wiring board and an undercover. 従来の電気接続箱の電線保持構造を示す全体斜視図である。It is a whole perspective view which shows the electric wire holding structure of the conventional electrical junction box. 同じく従来の電線保持構造の一形態を示す要部斜視図である。It is a principal part perspective view which similarly shows one form of the conventional electric wire holding structure. 同じく従来の電線保持構造の他の形態を示す縦断面図である。It is a longitudinal cross-sectional view which similarly shows the other form of the conventional electric wire holding structure.

図1〜図5は、本発明に係る電気接続箱の電線保持構造の一実施形態を示すものである。   1-5 shows one Embodiment of the electric wire holding structure of the electrical-connection box based on this invention.

この構造は、図1の如く、絶縁樹脂製のメインカバー2と、絶縁樹脂製のアンダカバー(カバー)4と、両カバー2,4の間に配置される絶縁樹脂製の配線板3と、アンダカバー4に対向して配線板3に布線される電線5とを備える電気接続箱1において、図2,図3(図2を左右反転させた図)の如く、配線板3には複数本の絶縁被覆電線5(図1)の各端末部を収容するための複数の電線収容溝6〜16が所要位置に配設され、図4の如く、アンダカバー4には、各電線収容溝6〜16の下部開口を部分的に又は全体的に塞いで(覆って)、各電線収容溝内の電線5(図1)の径方向の抜け出し(浮き上がり)を阻止するための複数の垂直なリブ26,27,31〜36や水平な壁部28,29が配設され、図5の如く、配線板3とアンダカバー4との組付状態で、リブ(例えば36)や壁部28,29が電線収容溝(例えば16)の下部開口を収容溝長手方向に又は収容溝短手方向に塞いで(覆って)、電線収容溝6〜16からの電線5の径方向の抜け出しを防止したものである。   As shown in FIG. 1, this structure includes an insulating resin main cover 2, an insulating resin undercover (cover) 4, an insulating resin wiring board 3 disposed between both covers 2, 4, In the electrical junction box 1 provided with the electric wires 5 arranged on the wiring board 3 so as to face the under cover 4, the wiring board 3 includes a plurality of wiring boards 3 as shown in FIGS. A plurality of wire receiving grooves 6 to 16 for receiving each terminal portion of the insulated coated electric wire 5 (FIG. 1) are disposed at required positions, and as shown in FIG. A plurality of vertical openings for partially or entirely closing (covering) the lower openings 6 to 16 to prevent the electric wires 5 (FIG. 1) in each electric wire receiving groove from coming out (raising) in the radial direction. Ribs 26, 27, 31 to 36 and horizontal wall portions 28, 29 are disposed, and as shown in FIG. In the assembled state with the cover 4, ribs (for example, 36) and wall portions 28, 29 block (cover) the lower opening of the electric wire receiving groove (for example, 16) in the longitudinal direction of the receiving groove or in the short direction of the receiving groove. Further, the wire 5 is prevented from coming out from the wire receiving grooves 6 to 16 in the radial direction.

図1において各構成部品2〜5は縦置きに図示しているが、明細書においてはメインカバー2が上側に、アンダカバー4が下側にそれぞれ水平に配置されるものとして説明する。上下前後左右の方向は説明の便宜上のものであり、実使用状態ではアンダカバー4が必ずしも下側に配置されるとは限らない。   In FIG. 1, the components 2 to 5 are illustrated vertically, but in the specification, the description will be made assuming that the main cover 2 is horizontally disposed on the upper side and the under cover 4 is horizontally disposed on the lower side. The top, bottom, front, back, left, and right directions are for convenience of explanation, and the under cover 4 is not necessarily arranged on the lower side in the actual use state.

図1の如く、メインカバー2は、水平な上壁41と、前後左右の垂直な側壁(周壁)42とを有し、上壁41に複数のヒューズ装着部43やヒュージブルリンク装着部44を有している。各装着部43,44に装着されたブレード型のヒューズ(図示せず)の雄端子や箱形のヒュージブルリンク(図示せず)の雄端子は、例えば配線板3を貫通した雄端子(図示せず)に雌−雌中継端子または、バスバーに設けた音叉状端子(図示せず)を介して接続される。これらヒューズ等の電気部品と端子との接続形態は必要に応じて適宜設定可能である。   As shown in FIG. 1, the main cover 2 has a horizontal upper wall 41 and vertical side walls (peripheral walls) 42 in the front, rear, left, and right. A plurality of fuse mounting portions 43 and fusible link mounting portions 44 are provided on the upper wall 41. Have. A male terminal of a blade-type fuse (not shown) attached to each of the attachment portions 43 and 44 and a male terminal of a box-shaped fusible link (not shown) are, for example, male terminals (see FIG. (Not shown) through a female-female relay terminal or a tuning-fork terminal (not shown) provided on the bus bar. The connection form between the electric parts such as fuses and the terminals can be appropriately set as necessary.

配線板3は、左右の鍔部45aを有する横長な上板部45と、上板部45よりも少し短い下板部46とで一体に形成され、雄端子挿通用の貫通した矩形状の複数の孔部47を適宜位置に複数段に並列に有している。図2の如く、アンダカバー4に対向する配線板3の下面側には、端子挿通用の各孔部47に隣接して所要位置に圧接端子挿入用の有底の孔部すなわち圧接端子挿入孔48が設けられている。配線板3のX方向の長さとY方向の幅はメインカバー2の周壁42の内面側の長さと幅よりも若干小さい。   The wiring board 3 is integrally formed by a horizontally long upper plate portion 45 having left and right flange portions 45a and a lower plate portion 46 slightly shorter than the upper plate portion 45, and has a plurality of penetrating rectangular shapes for inserting male terminals. Are provided in a plurality of stages in parallel at appropriate positions. As shown in FIG. 2, on the lower surface side of the wiring board 3 facing the under cover 4, a bottomed hole portion for inserting a press contact terminal at a required position adjacent to each hole portion 47 for inserting a terminal, that is, a press contact terminal insertion hole. 48 is provided. The length in the X direction and the width in the Y direction of the wiring board 3 are slightly smaller than the length and width on the inner surface side of the peripheral wall 42 of the main cover 2.

図1のアンダカバー4は、前後左右の垂直な側壁(周壁)49と水平な底壁50とを有し、各壁部49,50で囲まれた空間内に複数のコネクタハウジング51〜54を一体に有している。各コネクタハウジング51〜54はその前後左右の周壁51a〜54aとの間にXY方向の垂直な複数のリブ(26,27,31〜36等)を介して連結され、且つ各コネクタハウジング51〜54はXY方向の垂直なリブ(37等)で相互に連結されている。各コネクタハウジング51〜54に隣接する空間57(図4)にリブ(26,27,31〜36等)が配設されている。各リブ26,27,31〜36はアンダカバー4の補強用と、前記した配線板3の電線収容溝(6〜16の何れか)を塞ぐ部材として作用する。アンダカバー4のコネクタハウジング51〜54やリブ26,27,31〜36を除く部分はカバー本体と呼称される。図4の如く、アンダカバー3の右端側と左端後半側等にはコネクタハウジング51〜54が配設されていないが、これらコネクタハウジング51〜54のない部分においても、アンダカバー3の前後左右の周壁49をリブ(31,32,35等)が相互に連結することで、アンダカバー3の剛性が高められている。   The under cover 4 of FIG. 1 has front and rear, left and right vertical side walls (peripheral walls) 49 and a horizontal bottom wall 50, and a plurality of connector housings 51 to 54 are placed in a space surrounded by the wall portions 49 and 50. It has one. Each of the connector housings 51 to 54 is connected to the front, rear, left and right peripheral walls 51a to 54a via a plurality of vertical ribs (26, 27, 31 to 36, etc.) in the XY direction, and each of the connector housings 51 to 54. Are connected to each other by vertical ribs (37, etc.) in the XY directions. Ribs (26, 27, 31-36, etc.) are disposed in spaces 57 (FIG. 4) adjacent to the connector housings 51-54. Each of the ribs 26, 27, 31 to 36 functions as a member for reinforcing the under cover 4 and closing the wire receiving groove (any of 6 to 16) of the wiring board 3 described above. A portion of the under cover 4 excluding the connector housings 51 to 54 and the ribs 26, 27, and 31 to 36 is referred to as a cover body. As shown in FIG. 4, the connector housings 51 to 54 are not disposed on the right end side and the left end rear half side of the under cover 3, but the front, rear, left, and right sides of the under cover 3 are also provided in the portions without the connector housings 51 to 54. The rigidity of the undercover 3 is enhanced by connecting the peripheral wall 49 to each other by ribs (31, 32, 35, etc.).

図1のコネクタハウジング51〜54の水平な底壁(上壁)28〜30と各リブ26,27,31〜36(図4)の水平な上端とはアンダカバー4の周壁49の上端よりも下側において同一面に位置し、底壁28〜30と周壁49の上端との間に配線板3を収容するための空間が形成されている。なお、リブの符号26,27,31〜36は主要なリブのみを示しており、符号26,27,31〜36の他にもリブは存在する(図1,図4参照)。   The horizontal bottom walls (upper walls) 28-30 of the connector housings 51-54 in FIG. 1 and the horizontal upper ends of the ribs 26, 27, 31-36 (FIG. 4) are more than the upper ends of the peripheral walls 49 of the under cover 4. A space for accommodating the wiring board 3 is formed between the bottom walls 28 to 30 and the upper end of the peripheral wall 49, which is located on the same surface on the lower side. In addition, the code | symbol 26, 27, 31-36 of a rib has shown only the main ribs, and a rib exists other than the codes | symbols 26, 27, 31-36 (refer FIG. 1, FIG. 4).

各コネクタハウジング51〜54は底壁28〜30に複数の雄端子(図示せず)や圧接端子(図示せず)を挿通させる複数の矩形状の孔部55を有している。圧接端子は一方に電線圧接部を有し、他方にタブないしピン状の電気接触部を有したものである。   Each connector housing 51-54 has a plurality of rectangular holes 55 through which a plurality of male terminals (not shown) and pressure contact terminals (not shown) are inserted into the bottom walls 28-30. The pressure contact terminal has a wire pressure contact portion on one side and a tab or pin-shaped electrical contact portion on the other side.

図1のアンダカバー4の周壁49のX方向の長さとY方向の幅はメインカバー2の長さと幅よりも小さく、配線板3の鍔部45aを含むX方向の長さはアンダカバー4の長さと等しく、配線板3のY方向の幅はアンダカバー4の幅よりも若干小さく、配線板3の下板部46の長さはアンダカバー4の長さよりも小さい。   The length in the X direction and the width in the Y direction of the peripheral wall 49 of the under cover 4 in FIG. 1 are smaller than the length and width of the main cover 2, and the length in the X direction including the flange 45 a of the wiring board 3 is the length of the under cover 4. The width in the Y direction of the wiring board 3 is slightly smaller than the width of the under cover 4, and the length of the lower plate portion 46 of the wiring board 3 is smaller than the length of the under cover 4.

配線板3の厚肉の下板部46がアンダカバー4のコネクタハウジング上側の空間に収容され、下板部46の下面がコネクタハウジング51〜54の上面28〜30や各リブ26,27,31〜36の上端に当接支持され、配線板3の上側の左右の鍔部45aがアンダカバー4の左右の壁部49の上端に当接し、又はアンダカバー4の空間内に収容されてガタなく位置決めされ、メインカバー2の周壁42の内面が配線板3を通過してアンダカバー4の周壁49の外面に接し、メインカバー2の上壁41等の下面(図示せず)が配線板3の上面に当接した状態で、メインカバー2がアンダカバー4に例えば係止枠片と係止突起等といった係止手段(図示せず)で係止される。   The thick lower plate portion 46 of the wiring board 3 is accommodated in the space above the connector housing of the under cover 4, and the lower surface of the lower plate portion 46 is the upper surfaces 28 to 30 of the connector housings 51 to 54 and the ribs 26, 27, 31. The left and right flanges 45a on the upper side of the wiring board 3 abut on the upper ends of the left and right wall portions 49 of the under cover 4, or are accommodated in the space of the under cover 4 and have no play. Positioned, the inner surface of the peripheral wall 42 of the main cover 2 passes through the wiring board 3 and contacts the outer surface of the peripheral wall 49 of the under cover 4, and the lower surface (not shown) of the upper wall 41 and the like of the main cover 2 The main cover 2 is locked to the under cover 4 by a locking means (not shown) such as a locking frame piece and a locking projection while being in contact with the upper surface.

配線板3は電線5を布線(配線)した状態でアンダカバー4に組み付けられる。アンダカバー4には各コネクタハウジング51〜54に雄端子や圧接端子が挿入(貫通)して組み付けられた状態で、配線板3がアンダカバー4に組み付けられ、それと同時にアンダカバー側の雄端子が配線板3の孔部47を貫通してメインカバー2側に突出すると共に、アンダカバー4側の圧接端子に配線板3側の電線5が圧接接続される。   The wiring board 3 is assembled to the under cover 4 in a state where the electric wires 5 are wired (wired). The wiring board 3 is assembled to the under cover 4 in a state in which the male terminals and press contact terminals are inserted (penetrated) into the respective connector housings 51 to 54, and at the same time, the male terminals on the under cover side are The hole 47 of the wiring board 3 is penetrated and protrudes to the main cover 2 side, and the electric wire 5 on the wiring board 3 side is press-connected to the press-contact terminal on the under cover 4 side.

図1の例では、アンダカバー4の前半に左右二つの大きなコネクタハウジング51,52が配設され、アンダカバー4の後半のほぼ中央と右側とに二つの小さなコネクタハウジング53,54が配設されている。各コネクタハウジング51〜54は底壁28〜30に前後二段ないし三段の端子挿通用の孔部55を有し、各底壁28〜30は各コネクタハウジング51〜54の前後左右の周壁51a〜54aに直交して続き、各周壁51a〜54aの内側に、孔部55に連通したコネクタ嵌合室(図示せず)を有し、コネクタ嵌合室内に雄端子のタブ状ないしピン状の電気接触部が突出して位置する。   In the example of FIG. 1, two large left and right connector housings 51, 52 are disposed in the front half of the under cover 4, and two small connector housings 53, 54 are disposed substantially at the center and right side of the rear half of the under cover 4. ing. Each of the connector housings 51 to 54 has two or three-stage terminal insertion holes 55 in the bottom walls 28 to 30, and the bottom walls 28 to 30 are front and rear peripheral walls 51 a of the connector housings 51 to 54. The connector fitting chamber (not shown) communicated with the hole 55 is provided inside each of the peripheral walls 51a to 54a, and the male terminal is tabbed or pin-shaped in the connector fitting chamber. The electrical contact part is located protruding.

各コネクタハウジング51〜54の周壁51a〜54aの外面がリブ(図4の符号26,27等)でアンダカバー4の周壁49の内面に連結され、各コネクタハウジング51〜54の周壁51a〜54aの外面が各リブ37で相互に連結されている。アンダカバー4はコネクタブロックを成し、メインカバー2はヒューズブロックを成す。   The outer surfaces of the peripheral walls 51a to 54a of the connector housings 51 to 54 are connected to the inner surface of the peripheral wall 49 of the under cover 4 with ribs (reference numerals 26, 27, etc. in FIG. 4), and the peripheral walls 51a to 54a of the connector housings 51 to 54 are connected. The outer surfaces are connected to each other by the ribs 37. The under cover 4 forms a connector block, and the main cover 2 forms a fuse block.

図1の前半の二つのコネクタハウジング51,52の孔部55に対応して、配線板3の前半の左右に端子挿通用の孔部47が左右並列に配設され、後半の二つのコネクタハウジング53,54の孔部55に対応して、配線板3の後半のほぼ中央と右側とに端子挿通用の孔部47が配設されている。   Corresponding to the hole portions 55 of the first two connector housings 51 and 52 in FIG. 1, terminal insertion hole portions 47 are arranged in parallel on the left and right sides of the first half of the wiring board 3. Corresponding to the hole portions 55 of 53 and 54, terminal insertion hole portions 47 are arranged at substantially the center and right side of the second half of the wiring board 3.

図1〜図4で符号56は、組立時に位置決めピン(図示しない治具)を挿通させるための孔部である。図2の配線板3は図1の配線板3を上下反転して図1の配線板3の下面を示し、図3の配線板3は図2の配線板3の下面を左右反転させて示したものである。図4のアンダカバー4は図1のアンダカバー4と同様に上面を示している。図3の配線板3は図4のアンダカバー4に対応して示している。   1-4, the code | symbol 56 is a hole for inserting the positioning pin (jig not shown) at the time of an assembly. The wiring board 3 in FIG. 2 shows the lower surface of the wiring board 3 in FIG. 1 by turning the wiring board 3 in FIG. 1 upside down, and the wiring board 3 in FIG. 3 shows the lower surface of the wiring board 3 in FIG. It is a thing. The under cover 4 of FIG. 4 has shown the upper surface similarly to the under cover 4 of FIG. The wiring board 3 in FIG. 3 is shown corresponding to the under cover 4 in FIG.

図3の如く、配線板3の下面側には、雄端子挿入用の各孔部47と圧接端子収容用の有底の各孔部48と、各電線5の端末部を収容保持させる各電線収容溝6〜16とが設けられている。   As shown in FIG. 3, on the lower surface side of the wiring board 3, each hole 47 for inserting the male terminal, each bottomed hole 48 for accommodating the press contact terminal, and each electric wire for accommodating and holding the terminal portion of each electric wire 5. Housing grooves 6 to 16 are provided.

端子挿通用の孔部47に隣接した圧接端子収容用の各孔部48は、前後ないし左右に貫通した圧接用の各電線収容溝48aに連通している。例えば配線板3の前端側中央の圧接用の孔部48を含む電線収容溝48aは図4のアンダカバー4の前端側中央のY方向のリブ38に対応して位置する。   Each press-contact terminal accommodating hole 48 adjacent to the terminal insertion hole 47 communicates with each press-connecting wire receiving groove 48a penetrating in the front-rear or left-right direction. For example, the wire receiving groove 48a including the pressure contact hole 48 at the center of the front end side of the wiring board 3 is positioned corresponding to the Y-direction rib 38 at the center of the front end side of the under cover 4 in FIG.

図3の配線板3の幅方向前端側において、左端側から順に、Y方向(配線板幅方向)の第1の電線収容溝6と、X方向(配線板長手方向)の第2の各電線収容溝7と、X’方向(X方向とは180°反転した)とX方向の前後に隣接する第3の電線収容溝8とが設けられている。各電線収容溝6〜8は終端部を有している(これは以下同じである)。   On the front end side in the width direction of the wiring board 3 in FIG. 3, in order from the left end side, the first electric wire receiving groove 6 in the Y direction (wiring board width direction) and the second electric wires in the X direction (wiring board longitudinal direction). The housing groove 7 and the third electric wire housing groove 8 adjacent to the X ′ direction (inverted 180 ° from the X direction) and the front and rear in the X direction are provided. Each of the electric wire receiving grooves 6 to 8 has a terminal portion (this is the same hereinafter).

配線板3の幅方向前部中央寄りにおいて、左端側から順に、X方向の第4の電線収容溝9と、X’方向の二本の左右並列な第5の電線収容溝10と、右端側のY方向の第6の電線収容溝11とが設けられている。   Near the front center of the width direction of the wiring board 3, in order from the left end side, the fourth electric wire receiving groove 9 in the X direction, the two fifth electric wire receiving grooves 10 in parallel in the X ′ direction, and the right end side And a sixth wire receiving groove 11 in the Y direction.

また、配線板3の幅方向後部中央寄りにおいて、左端側から順に、X方向の第7の電線収容溝12と、X方向の第8の電線収容溝13と、第8の電線収容溝13の前側に隣接したX’方向の第9の電線収容溝14と、右端側の二本の隣接した前後並列なX’方向の第10の電線収容溝15とが設けられ、配線板3の幅方向後端側の中央寄りにおいて、Y方向の第11の電線収容溝16が設けられている。   Moreover, in the width direction rear part center side of the wiring board 3, the 7th electric wire accommodation groove | channel 12 of the X direction, the 8th electric wire accommodation groove | channel 13 of the X direction, and the 8th electric wire accommodation groove | channel 13 in order from the left end side. A ninth wire receiving groove 14 in the X ′ direction adjacent to the front side, and two adjacent front and rear tenth wire receiving grooves 15 in the X ′ direction on the right end side are provided, and the width direction of the wiring board 3 is provided. Near the center of the rear end side, an eleventh electric wire receiving groove 16 in the Y direction is provided.

各電線収容溝6〜16は、図5に一例を示す如く、配線板3の水平な基板部45から垂直に立設された一対の隣接して対向する溝壁16’の各内面16aと、基板部45の溝底面16bとで囲まれて縦断面凹字状に構成されている。図3の如く、本例の各電線収容溝6〜16の長さは電線5の端末部を収容するべく比較的短いものである。   As shown in FIG. 5, each of the electric wire receiving grooves 6 to 16 includes an inner surface 16 a of a pair of adjacent and opposing groove walls 16 ′ that are vertically erected from the horizontal substrate portion 45 of the wiring board 3, and It is surrounded by the groove bottom surface 16b of the substrate part 45, and is configured to have a vertical cross section. As shown in FIG. 3, the length of each of the wire receiving grooves 6 to 16 in this example is relatively short so as to receive the terminal portion of the wire 5.

各電線収容溝6〜16の長手方向の一方が溝壁(例えば16’)の直交(連結)部分で塞がれて終端部(例えば16c)を成し、各電線収容溝6〜16の他方の入口部(例えば16d)において、溝壁(例えば16’)の内面16aから電線挟持用(圧入用)の二対の近接する突起(例えば16e)が設けられている。突起16eは電線5の絶縁被覆に食い込んで電線収容溝16からの電線5の長手方向への抜けを防止する。   One of the wire receiving grooves 6 to 16 in the longitudinal direction is closed by an orthogonal (connected) portion of the groove wall (for example, 16 ′) to form a terminal portion (for example, 16c), and the other of the wire receiving grooves 6 to 16 In the inlet portion (for example, 16d), two pairs of adjacent projections (for example, 16e) for pinching (for press-fitting) electric wires are provided from the inner surface 16a of the groove wall (for example, 16 '). The protrusion 16e bites into the insulating coating of the electric wire 5 and prevents the electric wire 5 from coming out of the electric wire receiving groove 16 in the longitudinal direction.

図4の如く、アンダカバー4の幅方向前端側において、左端側から順に、図3のY方向の第1の電線収容溝6に対応する(図5の配線板3とアンダカバー4との組立時に対向する)Y方向の第1のリブ26と、X方向の一本の第2の電線収容溝7に対応するY方向の二本の左右並列な第2のリブ27と、X,X’方向の第3の電線収容溝8に対応する(を塞ぐ)右側のコネクタハウジング52の底壁(第3の壁部)28とが設けられている。電線収容溝(例えば6)と同方向のリブ(例えば26)は電線収容溝(6)を長手方向に塞ぎ、電線収容溝(例えば7)と直交する方向のリブ(例えば27)は電線収容溝(7)を短手方向(横断方向)に塞ぐ(これは以下同様である)。   As shown in FIG. 4, on the front end side in the width direction of the under cover 4, corresponding to the first wire receiving groove 6 in the Y direction in FIG. 3 in order from the left end side (assembly of the wiring board 3 and the under cover 4 in FIG. 5). A first rib 26 in the Y direction (which sometimes opposes), two second ribs 27 in parallel in the Y direction corresponding to one second wire receiving groove 7 in the X direction, and X, X ′. A bottom wall (third wall portion) 28 of the right connector housing 52 corresponding to (closes) the third electric wire receiving groove 8 in the direction is provided. A rib (for example, 26) in the same direction as the wire receiving groove (for example, 6) closes the wire receiving groove (6) in the longitudinal direction, and a rib (for example, 27) in a direction orthogonal to the wire receiving groove (for example, 7) is the wire receiving groove. (7) is closed in the lateral direction (transverse direction) (the same applies hereinafter).

アンダカバー4の幅方向前部中央寄りにおいて、左端側から順に、X方向の第4の電線収容溝9を塞ぐ左側コネクタハウジング51の底壁(第4の壁部)29と、X’方向の二本の第5の電線収容溝10を塞ぐ右側コネクタハウジング52の底壁(第5の壁部)28’と、Y方向の第6の電線収容溝11を長手方向に塞ぐY方向の第6のリブ31とが設けられている。   A bottom wall (fourth wall) 29 of the left connector housing 51 that closes the fourth wire housing groove 9 in the X direction, in order from the left end side, in the width direction front center of the under cover 4, and the X ′ direction A bottom wall (fifth wall portion) 28 ′ of the right connector housing 52 that blocks the two fifth electric wire receiving grooves 10, and a sixth Y direction wire that closes the sixth electric wire receiving groove 11 in the Y direction in the longitudinal direction. The rib 31 is provided.

また、アンダカバー4の幅方向後部中央寄りにおいて、左端側から順に、X方向の第7の電線収容溝12を長手方向に塞ぐX方向の第7のリブ32と、X方向の第8の電線収容溝13を横断方向に塞ぐY方向の第8のリブ33と、X’方向の第9の電線収容溝14を長手方向に塞ぐX方向の第9のリブ34と、X’方向の二本の第10の電線収容溝15を長手方向に同時に塞ぐ二本のX方向の第10のリブ35とが設けられ、アンダカバー4の幅方向後端側において、Y方向の第11の電線収容溝16を長手方向に塞ぐY方向の第11のリブ36が設けられている。   In addition, in the width direction rear center portion of the under cover 4, in order from the left end side, the X-direction seventh rib 32 that covers the X-direction seventh wire receiving groove 12 in the longitudinal direction, and the X-direction eighth electric wire. An eighth rib 33 in the Y direction that blocks the housing groove 13 in the transverse direction, a ninth rib 34 in the X direction that blocks the ninth wire housing groove 14 in the X ′ direction in the longitudinal direction, and two in the X ′ direction Two X-direction tenth ribs 35 for simultaneously closing the tenth electric wire receiving groove 15 in the longitudinal direction, and an eleventh electric wire receiving groove in the Y direction on the rear end side in the width direction of the under cover 4. An eleventh rib 36 in the Y direction is provided to block 16 in the longitudinal direction.

図5の如く、各リブ(例えば36)はアンダカバー4の底壁50から垂直に立設された板状の壁部であり、電線収容溝(例えば16)を長手方向に塞ぐ場合は、電線収容溝(16)の入口(16d(図3))から終端(16c)までを長手方向に完全に塞ぐ(覆う)ものであることが好ましい。すなわち、電線収容溝(16)の長さと同等ないしそれ以上の長さにリブ(36)が形成されることが好ましい。   As shown in FIG. 5, each rib (for example, 36) is a plate-like wall portion erected vertically from the bottom wall 50 of the under cover 4, and in the case of closing the wire receiving groove (for example, 16) in the longitudinal direction, It is preferable that the storage groove (16) is completely closed (covered) in the longitudinal direction from the inlet (16d (FIG. 3)) to the end (16c). That is, it is preferable that the rib (36) is formed to have a length equal to or longer than the length of the wire receiving groove (16).

電線収容溝(例えば図3の符号7)を横断方向に塞ぐリブ(例えば図4の符号27)は、電線収容溝(7)を部分的に塞ぐこととなるが、これでも電線収容溝(7)から電線5が飛び出す(浮き上がる)ことを阻止することができる。   A rib (for example, reference numeral 27 in FIG. 4) that blocks the electric wire receiving groove (for example, reference numeral 7 in FIG. 3) in the transverse direction partially closes the electric wire receiving groove (7). ) Can be prevented from jumping out (raising).

また、図5の如く、リブ36の先端(上端)36aは電線収容溝16の下部開口16fを塞げばよく、溝壁16’の先端16gに必ずしも当接する必要はない。リブ36の板厚が電線収容溝16の内幅よりも小さい場合、リブ36の先端36aと電線収容溝16の開口16fとは同一面に位置する、あるいはリブ36の先端36aが電線収容溝16内に少し進入することが好ましいが、リブ36の先端36aと電線収容溝16の開口16fとの間に電線5の外径以下の水平方向又は垂直方向の隙間があいていても実使用上の問題はない。   Further, as shown in FIG. 5, the tip (upper end) 36a of the rib 36 only has to close the lower opening 16f of the wire receiving groove 16, and does not necessarily need to contact the tip 16g of the groove wall 16 '. When the plate thickness of the rib 36 is smaller than the inner width of the wire receiving groove 16, the tip 36 a of the rib 36 and the opening 16 f of the wire receiving groove 16 are located on the same plane, or the tip 36 a of the rib 36 is the wire receiving groove 16. Although it is preferable to enter slightly into the inside, even if there is a horizontal or vertical gap less than the outer diameter of the electric wire 5 between the tip 36a of the rib 36 and the opening 16f of the electric wire receiving groove 16, it is practically used. No problem.

リブ36の板厚が電線収容溝16の内幅よりも大きい場合でも、リブ36の先端36aと電線収容溝16の開口16fとの間に電線5の外径以下の垂直方向の隙間があいていても実使用上の問題はない。これは電線収容溝(例えば7)をリブ(例えば27)で横断方向に塞ぐ場合も同様である。   Even when the plate thickness of the rib 36 is larger than the inner width of the electric wire receiving groove 16, a vertical gap less than the outer diameter of the electric wire 5 is left between the tip 36 a of the rib 36 and the opening 16 f of the electric wire receiving groove 16. But there is no problem in actual use. The same applies to the case where the wire receiving groove (for example, 7) is closed in the transverse direction by a rib (for example, 27).

図3における圧接用の各電線収容溝48aは、図4の各コネクタハウジング51〜54の底壁28〜30で塞がれて、端子圧接済みの電線5の径方向の抜け出しが確実に防止される(電線5は圧接端子に圧接されることで径方向の抜け出しは一応防止されるが、強い振動等で径方向に抜け出すことが底壁28〜30で確実に防止される)。   3 is closed by the bottom walls 28 to 30 of the connector housings 51 to 54 in FIG. 4, so that the wires 5 that have undergone terminal pressure contact are reliably prevented from coming out in the radial direction. (The electric wire 5 is prevented from coming out in the radial direction by being pressed against the pressure contact terminal, but is surely prevented from coming out in the radial direction by strong vibration or the like by the bottom walls 28 to 30).

なお、上記実施形態においては、電線収容溝6〜16の長手方向に沿うリブ26,31,32,34,35,36や短手方向に直交するリブ27,33を示したが、直交に限らず斜めに交差するリブ(図示せず)を設けることも可能である。また、上記実施形態においては、アンダカバー4にリブ26,27,31〜36を設けたが、アンダカバー4に代えてアッパカバー(メインカバー2)やコネクタブロック等(図示せず)にリブ(26,27,31〜36)を設けることも可能である。   In addition, in the said embodiment, although the ribs 26, 31, 32, 34, 35, 36 along the longitudinal direction of the electric wire accommodation grooves 6-16 and the ribs 27, 33 orthogonal to a transversal direction were shown, it is restricted to orthogonal. It is also possible to provide ribs (not shown) that intersect diagonally. In the above embodiment, the ribs 26, 27, 31 to 36 are provided on the under cover 4. However, instead of the under cover 4, ribs (not shown) are provided on the upper cover (main cover 2), the connector block, etc. 26, 27, 31 to 36) can also be provided.

また、上記実施形態においては、メインカバー2を用いたが、メインカバー2を用いずに、配線板3の貫通した端子挿通孔47をなくして、配線板3をアンダカバー(カバー)4に係止手段で係止させて電気接続箱を構成することも可能である。   In the above embodiment, the main cover 2 is used. However, without using the main cover 2, the terminal insertion hole 47 that penetrates the wiring board 3 is eliminated, and the wiring board 3 is connected to the under cover (cover) 4. It is also possible to configure the electrical junction box by being locked by a stopping means.

本発明に係る電気接続箱の電線保持構造は、自動車に搭載される電気接続箱の例えば配線板とアンダカバーとの組立と同時に、配線板の電線収容溝内の電線の径方向の抜け出し(浮き上がり)を防止することに利用することができる。   The electrical connection box electric wire holding structure according to the present invention has a structure in which an electric connection box mounted on an automobile is assembled with, for example, a wiring board and an undercover, and at the same time, the electric wire is pulled out (raised) in the electric wire receiving groove of the wiring board. ) Can be used.

1 電気接続箱
3 配線板
4 アンダカバー(カバー)
5 電線
6〜16 電線収容溝
8〜10 何れかの電線収容溝以外の電線収容溝
6,7,11〜16 何れかの電線収容溝
26,27,31〜36 リブ
28〜30 底壁
48 圧接端子挿入孔
48a 電線収容溝
51〜54 コネクタハウジング
57 空間
1 Electrical connection box 3 Wiring board 4 Under cover (cover)
5 Electric wire 6-16 Electric wire accommodation groove 8-10 Electric wire accommodation groove other than any electric wire accommodation groove 6, 7, 11-16 Electric wire accommodation groove 26, 27, 31-36 Rib 28-30 Bottom wall 48 Pressure contact Terminal insertion hole 48a Wire receiving groove 51-54 Connector housing 57 Space

Claims (4)

複数の電線収容溝を有する配線板と、該配線板に接合するカバーとを備える電気接続箱において、何れかの前記電線収容溝を塞いで、該電線収容溝からの電線の径方向の飛び出しを阻止するリブが前記カバーに設けられ、該カバー内にコネクタハウジングと、該コネクタハウジングに隣接する空間とが設けられ、該空間に前記リブが設けられ、前記何れかの電線収容溝以外の前記電線収容溝を該コネクタハウジングの底壁が塞ぐことを特徴とする電気接続箱の電線保持構造。 In an electrical junction box comprising a wiring board having a plurality of electric wire receiving grooves and a cover joined to the wiring board, any of the electric wire receiving grooves is closed, and the electric wires are protruded from the electric wire receiving grooves in the radial direction. A rib for blocking is provided in the cover, a connector housing and a space adjacent to the connector housing are provided in the cover, the rib is provided in the space, and the electric wires other than any of the electric wire receiving grooves An electric connection box electric wire holding structure , wherein the housing groove is closed by the bottom wall of the connector housing . 前記リブが前記電線収容溝を全長に渡って塞ぐことを特徴とする請求項1記載の電気接続箱の電線保持構造。   2. The electric connection box electric wire holding structure according to claim 1, wherein the rib covers the electric wire receiving groove over its entire length. 一又は複数の前記リブが前記電線収容溝を横断方向に塞ぐことを特徴とする請求項1記載の電気接続箱の電線保持構造。   2. The electric connection box electric wire holding structure according to claim 1, wherein the one or more ribs block the electric wire receiving groove in a transverse direction. 前記電線収容溝が、前記配線板の圧接端子挿入孔に連通する電線収容溝を含むことを特徴とする請求項1〜の何れかに記載の電気接続箱の電線保持構造。 The electric wire holding structure for an electric junction box according to any one of claims 1 to 3 , wherein the electric wire receiving groove includes an electric wire receiving groove communicating with a press-contact terminal insertion hole of the wiring board.
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