JP4085736B2 - Rolling bearing device - Google Patents

Rolling bearing device Download PDF

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Publication number
JP4085736B2
JP4085736B2 JP2002233422A JP2002233422A JP4085736B2 JP 4085736 B2 JP4085736 B2 JP 4085736B2 JP 2002233422 A JP2002233422 A JP 2002233422A JP 2002233422 A JP2002233422 A JP 2002233422A JP 4085736 B2 JP4085736 B2 JP 4085736B2
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Japan
Prior art keywords
wheel
rolling bearing
bearing device
axial direction
guide
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Expired - Fee Related
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JP2002233422A
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Japanese (ja)
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JP2004074815A (en
Inventor
眞平 首藤
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JTEKT Corp
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JTEKT Corp
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72Sealings
    • F16C33/76Sealings of ball or roller bearings
    • F16C33/80Labyrinth sealings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C35/00Rigid support of bearing units; Housings, e.g. caps, covers
    • F16C35/04Rigid support of bearing units; Housings, e.g. caps, covers in the case of ball or roller bearings
    • F16C35/06Mounting or dismounting of ball or roller bearings; Fixing them onto shaft or in housing
    • F16C35/063Fixing them on the shaft
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/14Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
    • F16C19/18Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls
    • F16C19/181Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact
    • F16C19/183Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles
    • F16C19/184Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement
    • F16C19/185Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement with two raceways provided integrally on a part other than a race ring, e.g. a shaft or housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2326/00Articles relating to transporting
    • F16C2326/01Parts of vehicles in general
    • F16C2326/02Wheel hubs or castors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72Sealings
    • F16C33/76Sealings of ball or roller bearings
    • F16C33/78Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members
    • F16C33/7869Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members mounted with a cylindrical portion to the inner surface of the outer race and having a radial portion extending inward

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sealing Of Bearings (AREA)
  • Rolling Contact Bearings (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、転がり軸受装置に関する。
【0002】
【従来の技術】
車軸用転がり軸受装置は、外輪部材と、この外輪部材に同心かつ径方向内方に配置される内輪部材と、外輪部材と内輪部材との間に転動自在に配置される複列の玉とを有する。
【0003】
例えば外輪部材は、その外周面途中に径方向外向きに突出してブレーキディスクを取付けるためのハブフランジを有する。このハブフランジの車両インナ側部分の内周面に玉の外輪軌道面が形成され、ハブフランジの車両アウタ側部分は、ブレーキディスクおよびタイヤホイールを重ねて取付けるためのインロー部とされている。
【0004】
【発明が解決しようとする課題】
上記のように、従来の転がり軸受装置では、外輪部材は、径方向外向きに突出するハブフランジと、その車両インナ側部分および車両アウタ側部分を熱間鍛造によって一体的に形成している。このように3方向に張出す部分を有する外輪部材を、熱間鍛造によって一体的に形成するためには、高価で大掛かりな設備を必要とする。
【0005】
【課題を解決するための手段】
本発明における転がり軸受装置は、固定輪と、この固定輪に径方向同心に配置されて軸心回りに回転自在に設けられる回転輪と、前記固定輪と回転輪との間に転動自在に設けられる転動体と、前記回転輪の軸方向一方側端部の外周部に、径方向外向きに突出するよう形成されるフランジと、環状のブレーキディスクおよび環状のタイヤホイールを前記フランジに取付ける際に案内する案内部材とを含み、前記案内部材は、前記回転輪とは別体であるとともに、外周部に前記ブレーキディスクおよびタイヤホイールにおける中心穴用の案内面を有する筒状の外側案内部と、この外側案内部の軸方向一方側端部に径方向内方に向けて形成した折曲部を介して前記外側案内部の径方向内方に一体に形成される筒状の内側補強部とから成形され、前記外側案内部の軸方向他方側端部が、前記回転輪の軸方向一方側端部に取付けられており、前記外側案内部の軸方向一方側端部において前記タイヤホイールの取付け穴に対向して前記外側案内部の周方向等配位置に凹部が形成されている。
【0006】
上記構成において、案内部材を回転輪と別体とすることにより、回転輪の製造のための装置を縮小化し得、製造時間を削減して製造コストを低減し得る。
【0007】
また、案内部材を、外側案内部と、この外側案内部の径方向内方に配置される内側補強部とから成形したことにより、外側案内部のみの場合に比べて案内部材の剛性が向上する。
【0008】
また、前記内側補強部は、前記回転輪と固定輪との間の環状空間を軸方向一方側で密封する密封部を有しており、前記密封部の端面と前記固定輪の軸方向一方側端面との間に隙間を形成した構成とすることにより、特別に環状空間の密封部を設ける場合に比べて製造コストを低減し得る。
【0009】
【発明の実施の形態】
以下、本発明の実施形態に係る転がり軸受装置を、車軸用転がり軸受装置を例に、図面に基づいて説明する。まず図1および図2に基づいて本発明の第一の参考例を説明する。図1は本発明の第一の参考例を示す車軸用転がり軸受装置の全体構成を示す断面図、図2は図1の要部拡大断面図である。
【0010】
図示のように、第一の参考例における車軸用転がり軸受装置1は、従動輪側に設けられるもので、軸心回りに回転自在な回転輪としての筒状の外輪部材2と、この外輪部材2の径方向内方に配置される固定輪としての内輪部材3,4と、外輪部材2と内輪部材3,4との間の環状空間5に転動自在に配置される転動体としての2列の玉6,7とを有する。
【0011】
内輪部材3,4は、軸方向に並設した2個の内輪部材3,4が背面組合せ式に用いられている。外輪部材2の車両アウタ側(軸方向一方側)に、径方向外向きに突出するよう形成されるハブフランジ8が形成されている。また車軸用転がり軸受装置1は、ブレーキディスク9およびタイヤホイール10をハブフランジ8に対して重ねて取付ける際に、ブレーキディスク9およびタイヤホイール10のそれぞれの中心に形成された取付け穴(中心穴)9a,10aの周面を案内する案内部材11を有する。
【0012】
各列の玉6,7は、それぞれ保持器12,13によって円周方向等配位置に保持されている。各内輪部材3,4の各外周面に、各列の玉6,7の内輪軌道面が形成され、外輪部材2の内周面に、各列の玉6,7の外輪軌道面が形成されている。外輪部材2と内輪部材3,4との間の環状空間5を、車両インナ側で密封する密封部材14が環状空間5の車両インナ側端部に配置されている。
【0013】
内輪部材3,4の中心穴15に、車軸16が挿通され、この車軸16の車両インナ側には、車両インナ側の内輪部材4から軸方向に突出した位置で径方向外向きに拡径される固定用フランジ17が一体的に形成される。この固定用フランジ17は車体側に組付けられた、不図示のキャリアに対して軸心回りに非回転に固定される。
【0014】
車軸16の車両アウタ側の端部は、車両アウタ側の内輪部材3から軸方向に突出した部分にねじ部18が形成されている。このねじ部18にナット19が螺着され、これにより各列の玉6,7に所定の予圧が付与される。
【0015】
図の符号20は、ハブボルトを示し、このハブボルト20は、ハブフランジ8に重ねられるブレーキディスク9およびタイヤホイール10に形成された取付け孔21に挿通されるものである。
【0016】
前記案内部材11は、前記外輪部材2とは別体であり、耐食性に優れる金属製の板状あるいは管状の素材(メッキ鋼板:SECCやステンレス鋼:SUS430などが用いられる)を冷間鍛造することによって形成されるものである。この案内部材11は、外輪部材2の車両アウタ側端部開口に嵌着される。
【0017】
案内部材11は、径方向外側に配置されてブレーキディスク9およびタイヤホイール10の案内面23を有する筒状の外側案内部24と、この外側案内部24に、その車両アウタ側端部に径方向内方に向けて形成した折曲部25を介して車両インナ側に折曲して外側案内部24に平行に配置された筒状の内側補強部26と、この内側補強部26の車両インナ側端部から径方向内方に折曲して形成された環状の密封部27とから形成される。外側案内部24と内側補強部26との間には、折曲部25によって、環状の間隙28が形成されている。外側案内部24の車両インナ側端部は、外輪部材2の中心穴29における車両アウタ側周面を切削して拡径した嵌着部30に圧入されている。
【0018】
密封部27の端面27aと車両アウタ側の内輪部材3の端面3aとの間にはわずかな隙間31が形成され、密封部27の端面27aと車両アウタ側の内輪部材3の端面3aとでラビリンス機能を有する。これにより、軸受内部に泥水等が侵入するのを防止できる。
【0019】
上記構成において、外輪部材2に対し、各列の玉6,7および内輪部材3,4を組付け、車軸16を内輪部材3,4の中心穴15に挿通して、ねじ部18にナット19を螺着し、各列の玉6,7に所定の予圧を付与する。その後、案内部材11における外側案内部24の端部を、外輪部材2の中心穴29における嵌着部30に圧入する。これにより、案内部材11を外輪部材2に組付ける。
【0020】
このとき、上記したように、密封部27の端面27aと車両アウタ側の内輪部材3の端面3aとの間にラビリンス機能を有する隙間31が形成され、これにより、軸受内部に泥水等が侵入するのを防止できる。なお、図示しないが、案内部材11の開放側にエンドキャップを設けることで、いっそうシール性は向上する。
【0021】
上記のようにして、案内部材11を外輪部材2に組付けた後、ブレーキディスク9およびタイヤホイール10のそれぞれの中心に形成された取付け穴9a,10aを案内部材11における外側案内部24に案内させて、ブレーキディスク9およびタイヤホイール10をハブフランジ8に対して重ねて取付ける。
【0022】
そして、案内部材11は、外側案内部24に折曲部25を介して形成される内側補強部26を有しているので、車輪側から車両重量による負荷が働いた場合であっても、その荷重を充分に支持し得る。
【0023】
さらに、案内部材11は外輪部材2とは別体である。このため外輪部材2は径方向と軸方向一方に張出す部分を有するのみであり、従って、その製造(例えば熱間鍛造)にあたって従来のように大掛かりな装置を使用する必要がなく、また製造のための時間も削減できる。案内部材11は、金属製の板状あるいは管状の素材を、冷間鍛造によって形成している。このため安価なコストで製造することができる。
【0024】
図3に第二の参考例を示す。図3は、第二の参考例を示す要部拡大断面図である。この第二の参考例では、案内部材11は、金属製の板状あるいは管状の素材を用いて、外側案内部24、折曲部25、内側補強部26、密封部27に加え、外側案内部24の車両インナ側(図3の右側)の端部に径方向外方へ拡がる係止片32が形成されている。この係止片32は、外輪部材2の中心穴29における嵌着部30をさらに拡径するよう形成した係止部36に係合されている。
【0025】
さらに外側案内部24は、車両インナ側の大径部34と車両アウタ側の小径部35とを有し、大径部34と小径部35との間には、段部33が形成されている。大径部34と小径部35とはそれぞれ平行(同心)の環状に形成されている。
【0026】
なお係止片32から大径部34にかけて、軸方向に沿って円周方向等配位置に複数個形成されるもので大径部34の円周方向等配位置に不図示のスリットが形成される。これらスリットによって係止片32から大径部34にかけて縮径することが可能になる。案内部材11を外輪部材2に取付ける際は、係止片32から大径部34にかけて縮径して、外側案内部24を嵌着部30に嵌着する。他の構成は上記第一の参考例と同様であるので、同一の符号を付してその説明を省略する。
【0027】
この第二の参考例においては、外側案内部24の軸方向途中位置において径方向に沿う段部33を形成している分だけ案内部材11の剛性が向上し、より確実に負荷を支持することができる。さらに、案内部材11に係止片32を形成して嵌着部30に形成した係止部36に係止させているので、案内部材11の引抜き抵抗を増大させることができる。
【0028】
次に、図4に基づいて本発明の第三の参考例を説明する。図4は本発明の第三の参考例を示す要部拡大断面図である。この第三の参考例では、案内部材11の外側案内部24の軸方向途中位置に、周方向に沿う凹部37が形成されている点で、第一の参考例と異なる。この凹部37の両側には、径方向に沿う段部38,39が形成され、車両アウタ側の段部38の方が車両インナ側の段部39に比べて低く形成され、これにより、外側案内部24は車両アウタ側の小径部40と、車両インナ側の大径部41とを有する。
【0029】
凹部37を形成する底部42は、小径部40よりもさらに小径で、小径部40および大径部41に平行(同心)な環状に形成されている。案内部材11の車両アウタ側端面から凹部37までの軸方向に沿った距離は、タイヤホイール10の幅に等しく形成され、凹部37からハブフランジ8までの軸方向に沿った距離は、ブレーキディスク9の幅に等しく形成されている。他の構成は上記第一の参考例と同様であるので、同一の符号を付してその説明を省略する。
【0030】
この第三の参考例において、案内部材11に、段部38,39を設けた分だけ案内部材11の剛性が向上し、負荷に対する抵抗力を増大させることができる。
【0031】
ところで、一般に、案内部(インロー部)の外周面には、タイヤホイール10の取付け穴10aの内周面との凝着を防止するために、凝着防止用の塗装が施される。これは、製造コストの上昇要因となる。
【0032】
しかし、本発明の第三の参考例では、小径部40に凹部37を形成して、小径部40の外周面と取付け穴10aの内周面との接触面積を従来に比べて小さくしてある。これにより、タイヤホイール10の取付け穴10aの内周面との凝着を抑えることができるため、従来の凝着防止用の塗装を省略することができ、製造コストの低減を図り得る。他の作用効果は、上記第一の参考例と同様であるので、その説明を省略する。
【0033】
次に、図5および図6に基づいて本発明の実施形態を説明する。本実施形態は、案内部材11と、タイヤホイール10の取付け穴10aの周面との凝着を防止する例であり、径方向にくぼむ凹部87を、軸方向に沿って外側案内部24の円周方向等配位置に配置するものである。この場合も、双方の部材の接触面積が小さくなり、双方の部材の凝着を防止することができ、凝着防止用の塗装を省略することができる。その他の部分において、上記各参考例と同様の機能を有する構成部分には、同一の符号を付してその説明を省略する。
【0034】
上記各参考例ならびに実施形態における車軸用転がり軸受装置1は、従動輪側に適用される場合を説明した。これに対し、本発明の第四の参考例に係る車軸用転がり軸受装置1は、駆動輪側に適用される。
【0035】
図7は、本発明の第四の参考例に係る車軸用転がり軸受装置の全体構成を示す断面図である。
【0036】
この参考例における車軸用転がり軸受装置1は、車体側に軸心回りに非回転に取付けられる外輪部材50と、この外輪部材50に径方向に同心に配置されて軸心回りに回転自在に設けられる内輪部材51と、外輪部材50と内輪部材51との間の環状空間52に転動自在に配置される2列の玉53,54とを備える。これら各列の玉53,54は、保持器55によって円周方向等配位置に配置されている。
【0037】
外輪部材50の外周面上に、図示しない車体側に取付けられる固定用フランジ56が、径方向外向きに突出して形成される。
【0038】
内輪部材51は、中心穴57を有するハブ軸58と、このハブ軸58の車両インナ側に形成された環状の凹部59に嵌着する環状部材60とから形成される。このハブ軸58は、その車両アウタ側に径方向外方に突出するハブフランジ61が一体的に形成されている。内輪部材51の中心穴57における車両アウタ側内周面には、中心穴57よりも大きな内径を有する嵌着部62が形成されている。
【0039】
ハブ軸58の外周面に、一方列の玉53の内輪軌道面が形成され、環状部材60の外周面に、他方列の玉54の内輪軌道面が形成されている。外輪部材50の内周面に、両列の玉53,54の外輪軌道面が形成されている。環状空間52の車両アウタ側および車両インナ側に、環状空間52を両側で密封する密封部材63,64が配置されている。
【0040】
内輪部材51の中心穴57に、車軸(駆動軸)65がスプライン部66を介して内輪部材51と軸心回りに回転一体に組付けられ、車軸65の端部に形成したねじにナット67が螺着されることにより、環状部材60がハブ軸58に対して回転一体に取付けられるとともに、各列の玉53,54に対して所定の予圧が付与される。
【0041】
また車軸用転がり軸受装置1は、ブレーキディスク68およびタイヤホイール69をハブフランジ61に対して重ねて取付ける際に、ブレーキディスク68およびタイヤホイール69のそれぞれの中心に形成された取付け穴68a,69aの周面を案内する案内部材70を有する。
【0042】
この案内部材70は、径方向外側に配置されてブレーキディスク68およびタイヤホイール69の案内面71を有する筒状の外側案内部72と、この外側案内部72に、その車両アウタ側端部に径方向内方に向けて形成した折曲部73を介して車両インナ側に折曲して外側案内部72に平行に配置された筒状の内側補強部74とからなる。
【0043】
外側案内部72と内側補強部74とは、互いに平行に形成され、外側案内部72の軸方向長さに比べて内側補強部74の軸方向長さがわずかに短く形成されている。案内部材70は、金属製の板状あるいは管状の素材を用いて冷間鍛造やプレス加工で形成される。
【0044】
図の符号75は、ハブボルトを示し、このハブボルト75は、ハブフランジ61に重ねられるブレーキディスク68およびタイヤホイール69に形成された取付け孔76に挿通されるものである。
【0045】
上記構成の車軸用転がり軸受装置1は、外輪部材50に対して玉53,54を組込み、内輪部材51を組込んで、ナッ67をねじに螺着する。続いて、案内部材70の外側案内部72を嵌着部62に圧入するようにして組立てる。
【0046】
続いて、ブレーキディスク68およびタイヤホイール69のそれぞれの中心に形成された取付け穴68a,69aを案内部材70における外側案内部72に案内させて、ブレーキディスク68およびタイヤホイール69をハブフランジ61に対して重ねて取付ける。
【0047】
そしてこの参考例では、車軸65が軸心回りに回転するのに伴なって、内輪部材51が軸心回りに回転し、ブレーキディスク68およびタイヤホイール69(タイヤ)が軸心回りに回転駆動する。
【0048】
この参考例においても、案内部材71は、外側案内部72に折曲部73を介して形成される内側補強部74を有しているので、車輪側から車両重量による負荷が働いた場合であっても、その荷重を充分に支持し得る。
【0049】
なお図示しないが、この参考例においても案内部材71の開放側(車両アウタ側)に、エンドキャップを挿着することで、軸受部分に対するシール性を確保することができる。
【0050】
なお、この第四の参考例における案内部材70を、上記第二の参考例、あるいは第三の参考例で示したように、外側案内部72を大径部と小径部とから形成するようにしてもよい。この場合は、いっそう案内部材70の剛性を向上させることができる。
【0051】
【発明の効果】
以上の説明から明らかな通り、本発明によれば、ブレーキディスクおよびタイヤホイールを取付けるための案内部材を、回転輪とは別体の構成としたことにより、全体の製造コストが安価になり、案内部材に、外側案内部の径方向内方に配置される内側補強部を設けたことにより、剛性の高い案内部材となる。
【図面の簡単な説明】
【図1】 本発明の第一の参考例を示す車軸用転がり軸受装置の全体構成を示す断面図である。
【図2】 同じく図1の要部拡大断面図である。
【図3】 本発明の第二の参考例を示す要部拡大断面図である。
【図4】 本発明の第三の参考例を示す要部拡大断面図である。
【図5】 本発明の実施形態を示す要部拡大断面図である。
【図6】 同じく拡大正面図である。
【図7】 本発明の第四の参考例に係る車軸用転がり軸受装置の全体構成を示す断面図である。
【符号の説明】
1 車軸用転がり軸受装置
2 外輪部材
3,4 内輪部材
8 ハブフランジ
9 ブレーキディスク
10 タイヤホイール
11 案内部材
23 案内面
24 外側案内部
25 折曲部
26 内側補強部
27 密封部
30 嵌着部
31 隙間
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a rolling bearing device.
[0002]
[Prior art]
The rolling bearing device for an axle includes an outer ring member, an inner ring member that is concentric with the outer ring member and radially inward, and a double-row ball that is rotatably disposed between the outer ring member and the inner ring member. Have
[0003]
For example, the outer ring member has a hub flange for projecting radially outward in the middle of the outer peripheral surface thereof to attach a brake disk. The outer ring raceway surface of the ball is formed on the inner peripheral surface of the vehicle inner side portion of the hub flange, and the vehicle outer side portion of the hub flange is an inlay portion for attaching the brake disk and the tire wheel in a stacked manner.
[0004]
[Problems to be solved by the invention]
As described above, in the conventional rolling bearing device, the outer ring member integrally forms the hub flange projecting radially outward, the vehicle inner side portion, and the vehicle outer side portion by hot forging. Thus, in order to integrally form the outer ring member having the portions protruding in the three directions by hot forging, expensive and large-scale equipment is required.
[0005]
[Means for Solving the Problems]
The rolling bearing device according to the present invention includes a fixed ring, a rotating wheel disposed concentrically in the radial direction of the fixed ring and provided to be rotatable about an axis, and freely rotatable between the fixed wheel and the rotating wheel. When attaching a rolling element to be provided, a flange formed so as to protrude radially outward at an outer peripheral portion of one end portion in the axial direction of the rotating wheel, and an annular brake disk and an annular tire wheel. A cylindrical outer guide portion that is separate from the rotating wheel and has a guide surface for a center hole in the brake disc and the tire wheel on an outer peripheral portion; A cylindrical inner reinforcing portion integrally formed radially inward of the outer guide portion via a bent portion formed radially inward at one axial end of the outer guide portion. Molded from The other axial end portion of the side guide part, said mounted on one axial end portion of the rotating ring and, in opposition to the mounting hole of the tire wheel in the one axial end portion of the outer guide portion Concave portions are formed at equal circumferential positions of the outer guide portion.
[0006]
In the above configuration, by separating the guide member from the rotating wheel, the apparatus for manufacturing the rotating wheel can be reduced, the manufacturing time can be reduced, and the manufacturing cost can be reduced.
[0007]
Further, by forming the guide member from the outer guide portion and the inner reinforcing portion arranged radially inward of the outer guide portion, the rigidity of the guide member is improved as compared with the case of only the outer guide portion. .
[0008]
The inner reinforcing portion has a sealing portion that seals the annular space between the rotating wheel and the fixed wheel on one side in the axial direction, and the end surface of the sealing portion and the one side in the axial direction of the fixed wheel By adopting a configuration in which a gap is formed between the end surfaces, the manufacturing cost can be reduced as compared with the case where a sealing portion of an annular space is provided.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, a rolling bearing device according to an embodiment of the present invention will be described with reference to the drawings, taking an axle rolling bearing device as an example. First, a first reference example of the present invention will be described with reference to FIGS. FIG. 1 is a cross-sectional view showing an overall configuration of an axle rolling bearing device according to a first reference example of the present invention, and FIG. 2 is an enlarged cross-sectional view of a main part of FIG.
[0010]
As shown in the figure, the axle rolling bearing device 1 in the first reference example is provided on the driven wheel side, and has a cylindrical outer ring member 2 as a rotating wheel that is rotatable around an axis, and the outer ring member. 2 as rolling elements that are arranged so as to be freely rollable in an annular space 5 between the outer ring member 2 and the inner ring members 3, 4. With balls 6 and 7 in a row.
[0011]
As the inner ring members 3 and 4, two inner ring members 3 and 4 arranged in parallel in the axial direction are used in a rear combination type. A hub flange 8 is formed on the vehicle outer side (one axial side) of the outer ring member 2 so as to protrude radially outward. The axle rolling bearing device 1 has mounting holes (center holes) formed at the centers of the brake disk 9 and the tire wheel 10 when the brake disk 9 and the tire wheel 10 are mounted on the hub flange 8 in an overlapping manner. It has the guide member 11 which guides the surrounding surface of 9a, 10a.
[0012]
The balls 6 and 7 in each row are held at circumferentially equidistant positions by holders 12 and 13, respectively. Inner ring raceway surfaces of the balls 6 and 7 in each row are formed on the outer peripheral surfaces of the inner ring members 3 and 4, and outer ring raceway surfaces of the balls 6 and 7 in each row are formed on the inner peripheral surface of the outer ring member 2. ing. A sealing member 14 that seals the annular space 5 between the outer ring member 2 and the inner ring members 3 and 4 on the vehicle inner side is disposed at the vehicle inner side end of the annular space 5.
[0013]
An axle 16 is inserted into the center hole 15 of the inner ring members 3 and 4, and the diameter of the axle 16 is increased radially outward at a position protruding in the axial direction from the inner ring member 4 on the vehicle inner side. The fixing flange 17 is integrally formed. The fixing flange 17 is fixed to the carrier (not shown) mounted on the vehicle body side so as not to rotate around the axis.
[0014]
The end portion on the vehicle outer side of the axle 16 is formed with a screw portion 18 at a portion protruding in the axial direction from the inner ring member 3 on the vehicle outer side. A nut 19 is screwed onto the threaded portion 18 so that a predetermined preload is applied to the balls 6 and 7 in each row.
[0015]
Reference numeral 20 in the drawing denotes a hub bolt, and the hub bolt 20 is inserted into a brake disc 9 that is superimposed on the hub flange 8 and a mounting hole 21 formed in the tire wheel 10.
[0016]
The guide member 11 is separate from the outer ring member 2 and is cold forged with a metal plate-like or tubular material (plated steel plate: SECC, stainless steel: SUS430, etc.) having excellent corrosion resistance. Is formed. The guide member 11 is fitted into the vehicle outer side end opening of the outer ring member 2.
[0017]
The guide member 11 is disposed on the radially outer side and has a cylindrical outer guide portion 24 having a guide surface 23 of the brake disk 9 and the tire wheel 10, and the outer guide portion 24 is radially disposed on the vehicle outer side end portion thereof. A cylindrical inner reinforcing portion 26 that is bent toward the vehicle inner side through a bent portion 25 formed inward and arranged in parallel to the outer guide portion 24, and the vehicle inner side of the inner reinforcing portion 26 It is formed from an annular sealing portion 27 formed by bending inward in the radial direction from the end portion. An annular gap 28 is formed by the bent portion 25 between the outer guide portion 24 and the inner reinforcing portion 26. A vehicle inner side end portion of the outer guide portion 24 is press-fitted into a fitting portion 30 whose diameter is increased by cutting a vehicle outer side peripheral surface in the center hole 29 of the outer ring member 2.
[0018]
A slight gap 31 is formed between the end surface 27a of the sealing portion 27 and the end surface 3a of the inner ring member 3 on the vehicle outer side, and the labyrinth is formed between the end surface 27a of the sealing portion 27 and the end surface 3a of the inner ring member 3 on the vehicle outer side. It has a function. This can prevent muddy water and the like from entering the bearing.
[0019]
In the above configuration, the balls 6, 7 and the inner ring members 3, 4 in each row are assembled to the outer ring member 2, the axle 16 is inserted through the center hole 15 of the inner ring members 3, 4, and the nut 19 And a predetermined preload is applied to the balls 6 and 7 in each row. Thereafter, the end portion of the outer guide portion 24 in the guide member 11 is press-fitted into the fitting portion 30 in the center hole 29 of the outer ring member 2. Thereby, the guide member 11 is assembled to the outer ring member 2.
[0020]
At this time, as described above, the gap 31 having a labyrinth function is formed between the end surface 27a of the sealing portion 27 and the end surface 3a of the inner ring member 3 on the vehicle outer side, so that muddy water or the like enters the bearing. Can be prevented. Although not shown in the drawings, the sealing performance is further improved by providing an end cap on the open side of the guide member 11.
[0021]
After the guide member 11 is assembled to the outer ring member 2 as described above, the mounting holes 9a and 10a formed at the centers of the brake disc 9 and the tire wheel 10 are guided to the outer guide portion 24 of the guide member 11. Then, the brake disc 9 and the tire wheel 10 are attached to the hub flange 8 so as to overlap each other.
[0022]
And since the guide member 11 has the inner side reinforcement part 26 formed in the outer side guide part 24 via the bending part 25, even if it is a case where the load by a vehicle weight acts from the wheel side, The load can be fully supported.
[0023]
Further, the guide member 11 is a separate body from the outer ring member 2. For this reason, the outer ring member 2 only has a portion projecting in one of the radial direction and the axial direction. Therefore, it is not necessary to use a large-scale apparatus as in the prior art in the production (for example, hot forging), and Time can be reduced. The guide member 11 is made of a metal plate or tubular material by cold forging. For this reason, it can be manufactured at a low cost.
[0024]
FIG. 3 shows a second reference example . FIG. 3 is an enlarged sectional view of a main part showing a second reference example . In the second reference example , the guide member 11 is made of a metal plate-like or tubular material, in addition to the outer guide portion 24, the bent portion 25, the inner reinforcing portion 26, and the sealing portion 27, and the outer guide portion. A locking piece 32 that extends outward in the radial direction is formed at an end portion of the vehicle inner side 24 (right side in FIG. 3). The locking piece 32 is engaged with a locking portion 36 formed so as to further expand the diameter of the fitting portion 30 in the center hole 29 of the outer ring member 2.
[0025]
Further, the outer guide portion 24 has a large diameter portion 34 on the vehicle inner side and a small diameter portion 35 on the vehicle outer side, and a step portion 33 is formed between the large diameter portion 34 and the small diameter portion 35. . The large diameter part 34 and the small diameter part 35 are each formed in a parallel (concentric) annular shape.
[0026]
In addition, a plurality of slits (not shown) are formed in the circumferentially equidistant positions of the large diameter portion 34 from the locking pieces 32 to the large diameter portions 34 along the axial direction. The These slits enable the diameter to be reduced from the locking piece 32 to the large diameter portion 34. When the guide member 11 is attached to the outer ring member 2, the diameter is reduced from the locking piece 32 to the large diameter portion 34, and the outer guide portion 24 is fitted to the fitting portion 30. Since other configurations are the same as those of the first reference example , the same reference numerals are given and description thereof is omitted.
[0027]
In the second reference example , the rigidity of the guide member 11 is improved by the amount of the stepped portion 33 extending along the radial direction at an intermediate position in the axial direction of the outer guide portion 24, and the load is supported more reliably. Can do. Furthermore, since the locking piece 32 is formed on the guide member 11 and is locked to the locking portion 36 formed on the fitting portion 30, the pulling resistance of the guide member 11 can be increased.
[0028]
Next, a third reference example of the present invention will be described based on FIG. FIG. 4 is an enlarged cross-sectional view of a main part showing a third reference example of the present invention. In the third reference example, the axial intermediate position of the outer guide portion 24 of the guide member 11, in that the recess 37 along the circumferential direction is formed, different from the first reference example. On both sides of the concave portion 37, step portions 38 and 39 are formed along the radial direction, and the step portion 38 on the vehicle outer side is formed lower than the step portion 39 on the vehicle inner side. The portion 24 has a small diameter portion 40 on the vehicle outer side and a large diameter portion 41 on the vehicle inner side.
[0029]
The bottom portion 42 that forms the recess 37 has a smaller diameter than the small diameter portion 40 and is formed in an annular shape that is parallel (concentric) to the small diameter portion 40 and the large diameter portion 41. The distance along the axial direction from the vehicle outer side end surface of the guide member 11 to the recess 37 is formed equal to the width of the tire wheel 10, and the distance along the axial direction from the recess 37 to the hub flange 8 is the brake disc 9. It is formed equal to the width of. Since other configurations are the same as those of the first reference example , the same reference numerals are given and description thereof is omitted.
[0030]
In the third reference example , the rigidity of the guide member 11 is improved by the provision of the step portions 38 and 39 in the guide member 11, and the resistance force against the load can be increased.
[0031]
By the way, in general, a coating for preventing adhesion is applied to the outer peripheral surface of the guide portion (inlay portion) in order to prevent adhesion with the inner peripheral surface of the mounting hole 10a of the tire wheel 10. This becomes an increase factor of the manufacturing cost.
[0032]
However, in the third reference example of the present invention, the concave portion 37 is formed in the small-diameter portion 40, and the contact area between the outer peripheral surface of the small-diameter portion 40 and the inner peripheral surface of the mounting hole 10a is reduced as compared with the conventional example. . Thereby, since adhesion with the inner peripheral surface of the mounting hole 10a of the tire wheel 10 can be suppressed, the conventional coating for preventing adhesion can be omitted, and the manufacturing cost can be reduced. Other functions and effects are the same as those of the first reference example, and thus description thereof is omitted.
[0033]
Next, an embodiment of the present invention will be described based on FIG. 5 and FIG. The present embodiment is an example of preventing adhesion between the guide member 11 and the peripheral surface of the mounting hole 10a of the tire wheel 10, and a concave portion 87 recessed in the radial direction is provided along the axial direction with the outer guide portion 24. in which circumferentially disposed equidistant position of. Also in this case, the contact area of both members becomes small, the adhesion of both members can be prevented, and the coating for preventing adhesion can be omitted. In other parts, components having the same functions as those in each of the reference examples are given the same reference numerals, and the description thereof is omitted.
[0034]
The axle rolling bearing device 1 in each of the above reference examples and embodiments has been described as applied to the driven wheel side. On the other hand, the axle rolling bearing device 1 according to the fourth reference example of the present invention is applied to the drive wheel side.
[0035]
FIG. 7 is a cross-sectional view showing the overall configuration of an axle rolling bearing device according to a fourth reference example of the present invention.
[0036]
The axle rolling bearing device 1 in this reference example is provided on the vehicle body side so as to be non-rotatable around the shaft center, and is arranged concentrically in the radial direction on the outer ring member 50 so as to be rotatable around the shaft center. An inner ring member 51, and two rows of balls 53 and 54 that are rotatably disposed in an annular space 52 between the outer ring member 50 and the inner ring member 51. The balls 53 and 54 in each row are arranged at equidistant positions in the circumferential direction by a cage 55.
[0037]
On the outer peripheral surface of the outer ring member 50, a fixing flange 56 attached to the vehicle body (not shown) is formed so as to protrude outward in the radial direction.
[0038]
The inner ring member 51 is formed by a hub shaft 58 having a center hole 57 and an annular member 60 fitted into an annular recess 59 formed on the vehicle inner side of the hub shaft 58. The hub shaft 58 is integrally formed with a hub flange 61 projecting radially outward on the vehicle outer side. A fitting portion 62 having an inner diameter larger than that of the center hole 57 is formed on a vehicle outer side inner peripheral surface of the center hole 57 of the inner ring member 51.
[0039]
The inner ring raceway surface of the balls 53 in one row is formed on the outer circumferential surface of the hub shaft 58, and the inner ring raceway surface of the balls 54 in the other row is formed on the outer circumferential surface of the annular member 60. Outer ring raceway surfaces of the balls 53 and 54 in both rows are formed on the inner circumferential surface of the outer ring member 50. Sealing members 63 and 64 for sealing the annular space 52 on both sides are arranged on the vehicle outer side and the vehicle inner side of the annular space 52.
[0040]
An axle (drive shaft) 65 is assembled to the center hole 57 of the inner ring member 51 through a spline portion 66 so as to rotate integrally with the inner ring member 51, and a nut 67 is attached to a screw formed at the end of the axle 65. By being screwed, the annular member 60 is rotationally and integrally attached to the hub shaft 58, and a predetermined preload is applied to the balls 53 and 54 in each row.
[0041]
Further, the axle rolling bearing device 1 has mounting holes 68a and 69a formed at the centers of the brake disc 68 and the tire wheel 69 when the brake disc 68 and the tire wheel 69 are attached to the hub flange 61 in an overlapping manner. It has the guide member 70 which guides a surrounding surface.
[0042]
This guide member 70 is arranged on the outer side in the radial direction and has a cylindrical outer guide portion 72 having a guide surface 71 of the brake disc 68 and the tire wheel 69. It consists of a cylindrical inner reinforcing portion 74 that is bent toward the vehicle inner side via a bent portion 73 formed inward in the direction and arranged in parallel to the outer guide portion 72.
[0043]
The outer guide portion 72 and the inner reinforcement portion 74 are formed in parallel to each other, and the axial length of the inner reinforcement portion 74 is slightly shorter than the axial length of the outer guide portion 72. The guide member 70 is formed by cold forging or pressing using a metal plate-like or tubular material.
[0044]
Reference numeral 75 in the drawing denotes a hub bolt, and the hub bolt 75 is inserted into a mounting hole 76 formed in the brake disk 68 and the tire wheel 69 that are overlapped with the hub flange 61.
[0045]
The axle rolling bearing device 1 having the above-described configuration incorporates balls 53 and 54 into the outer ring member 50, incorporates the inner ring member 51, and screws a nut 67 onto a screw. Subsequently, the outer guide part 72 of the guide member 70 is assembled so as to be press-fitted into the fitting part 62.
[0046]
Subsequently, the mounting holes 68 a and 69 a formed at the centers of the brake disc 68 and the tire wheel 69 are guided to the outer guide portion 72 of the guide member 70, so that the brake disc 68 and the tire wheel 69 are connected to the hub flange 61. And install them one after another.
[0047]
In this reference example , as the axle 65 rotates about the axis, the inner ring member 51 rotates about the axis, and the brake disc 68 and the tire wheel 69 (tire) are driven to rotate about the axis. .
[0048]
Also in this reference example , since the guide member 71 has the inner reinforcing portion 74 formed on the outer guide portion 72 via the bent portion 73, the load due to the vehicle weight is applied from the wheel side. However, the load can be sufficiently supported.
[0049]
Although not shown in the figure, also in this reference example , the end cap is inserted into the open side (vehicle outer side) of the guide member 71, thereby ensuring the sealing performance for the bearing portion.
[0050]
In the fourth reference example , as shown in the second reference example or the third reference example , the outer guide part 72 is formed of a large diameter part and a small diameter part. May be. In this case, the rigidity of the guide member 70 can be further improved.
[0051]
【The invention's effect】
As is apparent from the above description, according to the present invention, the guide member for mounting the brake disc and the tire wheel is configured separately from the rotating wheel, so that the entire manufacturing cost is reduced and the guide is reduced. By providing the member with the inner reinforcing portion disposed radially inward of the outer guide portion, the guide member has high rigidity.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing an overall configuration of an axle rolling bearing device according to a first reference example of the present invention.
2 is an enlarged cross-sectional view of the main part of FIG.
FIG. 3 is an enlarged cross-sectional view of a main part showing a second reference example of the present invention.
FIG. 4 is an enlarged cross-sectional view of a main part showing a third reference example of the present invention.
FIG. 5 is an enlarged cross-sectional view of a main part showing an embodiment of the present invention .
FIG. 6 is an enlarged front view of the same.
FIG. 7 is a cross-sectional view showing the overall configuration of an axle rolling bearing device according to a fourth reference example of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Rolling bearing apparatus for axles 2 Outer ring member 3, 4 Inner ring member 8 Hub flange 9 Brake disk 10 Tire wheel 11 Guide member 23 Guide surface 24 Outer guide part 25 Bending part 26 Inner reinforcement part 27 Sealing part 30 Fit part 31 Gap

Claims (3)

固定輪と、この固定輪に径方向同心に配置されて軸心回りに回転自在に設けられる回転輪と、前記固定輪と回転輪との間に転動自在に設けられる転動体と、前記回転輪の軸方向一方側端部の外周部に、径方向外向きに突出するよう形成されるフランジと、環状のブレーキディスクおよび環状のタイヤホイールを前記フランジに取付ける際に案内する案内部材とを含み、
前記案内部材は、前記回転輪とは別体であるとともに、外周部に前記ブレーキディスクおよびタイヤホイールにおける中心穴用の案内面を有する筒状の外側案内部と、この外側案内部の軸方向一方側端部に径方向内方に向けて形成した折曲部を介して前記外側案内部の径方向内方に一体に形成される筒状の内側補強部とから成形され、前記外側案内部の軸方向他方側端部が、前記回転輪の軸方向一方側端部に取付けられており、前記外側案内部の軸方向一方側端部において前記タイヤホイールの取付け穴に対向して前記外側案内部の周方向等配位置に凹部が形成されている、転がり軸受装置。
A fixed wheel, a rotating wheel disposed concentrically in the radial direction on the fixed wheel and provided to be rotatable about an axis, a rolling element provided to be rotatable between the fixed wheel and the rotating wheel, and the rotation A flange formed on the outer peripheral portion of one end in the axial direction of the wheel so as to protrude radially outward; and a guide member for guiding the annular brake disc and the annular tire wheel when the annular tire wheel is attached to the flange. ,
The guide member is separate from the rotating wheel, and has a cylindrical outer guide portion having a guide surface for a center hole in the brake disc and the tire wheel on an outer peripheral portion, and one axial direction of the outer guide portion. A cylindrical inner reinforcing portion integrally formed radially inward of the outer guide portion via a bent portion formed radially inward at a side end portion; The other end portion in the axial direction is attached to one end portion in the axial direction of the rotating wheel, and the outer guide portion faces the mounting hole of the tire wheel at the one end portion in the axial direction of the outer guide portion. A rolling bearing device in which recesses are formed at equally spaced positions in the circumferential direction .
請求項1記載の転がり軸受装置であって、
前記内側補強部は、前記回転輪と固定輪との間の環状空間を軸方向一方側で密封する密封部を有しており、
前記密封部の端面と前記固定輪の軸方向一方側端面との間に隙間を形成した、転がり軸受装置。
The rolling bearing device according to claim 1,
The inner reinforcing portion has a sealing portion that seals an annular space between the rotating wheel and the fixed wheel on one side in the axial direction,
A rolling bearing device in which a gap is formed between an end surface of the sealing portion and an end surface on one axial side of the fixed ring.
請求項1または2記載の転がり軸受装置であって、
前記案内部材は冷間鍛造にて形成されている、転がり軸受装置。
A rolling bearing device according to claim 1 or 2 ,
A rolling bearing device in which the guide member is formed by cold forging.
JP2002233422A 2002-08-09 2002-08-09 Rolling bearing device Expired - Fee Related JP4085736B2 (en)

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JP4581615B2 (en) * 2004-10-13 2010-11-17 日本精工株式会社 Wheel supporting hub unit, raceway member of wheel supporting hub unit, and manufacturing method thereof
EP1647418B1 (en) 2004-10-13 2012-06-27 Nsk Ltd. Hub unit with wheel support and bearing ring, and method of manufacturing the hub unit
JP2007022175A (en) * 2005-07-13 2007-02-01 Jtekt Corp Hub unit and method for adjusting stiffness of hub unit
JP5040108B2 (en) 2005-12-08 2012-10-03 日本精工株式会社 Manufacturing method of bearing ring member constituting rolling bearing unit for supporting wheel
JP2007161037A (en) * 2005-12-12 2007-06-28 Mitsubishi Motors Corp Wheel assembling structure of vehicle
JP5017951B2 (en) * 2006-07-25 2012-09-05 日本精工株式会社 Hub unit bearing
US20100210369A1 (en) * 2009-02-17 2010-08-19 Jtekt Corporation Wheel bearing device and manufacturing method therefor
JP5765607B2 (en) * 2010-06-30 2015-08-19 いすゞ自動車株式会社 Vehicle wheel hub
JP6035588B2 (en) * 2013-01-18 2016-11-30 内山工業株式会社 Cap for bearing device

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