JP4084443B2 - Multi-needle sewing machine thread path device - Google Patents

Multi-needle sewing machine thread path device Download PDF

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JP4084443B2
JP4084443B2 JP16501497A JP16501497A JP4084443B2 JP 4084443 B2 JP4084443 B2 JP 4084443B2 JP 16501497 A JP16501497 A JP 16501497A JP 16501497 A JP16501497 A JP 16501497A JP 4084443 B2 JP4084443 B2 JP 4084443B2
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thread
tension
tension members
sewing machine
path device
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JPH10337393A (en
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常一 篠田
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株式会社バルダン
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Description

【0001】
【発明の属する技術分野】
本発明は、多針ミシンのミシンヘッドの上方に設けられて上糸にテンションを付与するための糸道装置に関するものである。
【0002】
【従来の技術】
図3に示すように、多針刺繍ミシンのヘッド59の上方には糸道装置51が設けられ、糸道装置51の取付台52の正面にはヘッド59の針本数に対応した多数組の張力付与機構付き糸案内具53、糸調子54及び糸案内孔部材55が互いに近接した状態で配設されている。糸道装置51は9本針のヘッド59に対応したもので、上から順に、9つの張力付与機構付き糸案内具53が横一列に配設され、9つの糸調子54が3行3列に配設され、3つの糸案内孔部材55が各行の糸調子54の下方に取付けられている。そして、上糸Tは手作業によって、まず張力付与機構付き糸案内具53に巻き掛けられ、次に糸調子54に巻き掛けられ、続いて糸案内孔部材55の案内孔に上方から挿し込まれて通される。
【0003】
【発明が解決しようとする課題】
ところが、9つの糸案内具53が互いに近接した状態で配設されているため、上糸Tを通すときに糸案内具53に上糸Tを巻き掛け難かった。また、同じ理由により、刺繍加工中に糸案内具53の付近で隣合う上糸同士がからみ合って糸切れが発生することがあった。
【0004】
また、刺繍ヘッドの針数を増やそうとすると、これに対応する糸案内具53を設けるために糸道装置51の横幅を広くしなければならない。このため、糸道装置51の横幅に応じて刺繍ヘッド59同士の間隔を広くしなければならず、特に多針多頭式の刺繍ミシンでは、刺繍ミシンのサイズの大型化が問題となる。
【0005】
さらに、各針に対応する糸案内具53と糸調子54との間隔が針ごとに異なっているため、針ごとに張力にばらつきが生じ、これによって刺繍の品質にばらつきが生じていた。
【0006】
本発明の目的は、上記課題を解決し、糸通しが容易で、横幅を狭くしても刺繍加工中に隣合う糸同士の糸絡みが生じ難く、刺繍の品質を向上させることができる多針ミシンの糸道装置を提供することにある。
【0007】
【課題を解決するための手段】
上記目的を達成するために、本発明の多針ミシンの糸道装置は、多針ミシンのミシンヘッドの上方に設けられて上糸にテンションを付与するための糸道装置であって、該糸道装置の正面にミシンヘッドの針本数に対応した多数組の、該糸道装置の取付台の上部の糸挿通孔と、該糸挿通孔より下方のテンション部材と、該テンション部材の下方の第二テンション部材とを備えた多針ミシンの糸道装置において、上糸を糸道装置に最初に通すための前記取付台の上部の多数の糸挿通孔が、上下に2列に分けられて、かつ、平面からみて相対的に上の列の糸挿通孔の相互間に相対的に下の列の糸挿通孔が位置するように配設され、前記多数のテンション部材が、上下に2列に分けられて、かつ、平面からみて相対的に上の列のテンション部材の相互間に相対的に下の列のテンション部材が位置するように配設され、前記下の列の糸挿通孔は、正面からみて前記上の列のテンション部材の相互間に該テンション部材の下縁レベルより上側に位置するように、前記糸道装置の取付台を正面から裏面へと貫通して形成され、前記多数の糸挿通孔と前記多数のテンション部材との相互間隔は、すべての組で略同一にされ、前記多数の第二テンション部材が、上下に2列に分けられて、かつ、平面からみて相対的に上の列の第二テンション部材の相互間に相対的に下の列の第二テンション部材が位置するように配設され、前記多数のテンション部材と前記多数の第二テンション部材との相互間隔は、すべての組で略同一にされたことを特徴とする。
【0013】
なお、以上において、「多数」とは、3つ以上であれば特に限定されないが、8つ以上であれば特に効果が大きい。
【0014】
【発明の実施の形態】
図1及び図2は一実施形態の多針刺繍ミシンの糸道装置1を示し、該糸道装置1は、多針刺繍ミシン2の刺繍ヘッド3の上方に設けられて上糸Tにテンションを付与するものである。糸道装置1は、刺繍ヘッド3の15本の針に対応した15組の糸挿通孔5、第一テンション部材としての小つまみ付き糸案内具6及び第二テンション部材としてのつまみ付き糸調子7と、多数の糸案内孔部材8とを備えている。
【0015】
15個の糸挿通孔5は、糸道装置1の取付台4の上部に、上下に2列(上列に8個、下列に7個)に分けられて、かつ、平面からみて相対的に上の列の糸挿通孔5の相互間に相対的に下の列の糸挿通孔5が位置するように配設されている。糸挿通孔5は、取付台4の上部において、該取付台4の正面から裏面へと貫通する孔であり、該孔の正面には糸挿通部材9が圧入固定されている。また、取付台4の裏面側には、糸挿通孔5に接手管10が圧入固定され、該接手管10の反取付台側の開口には可撓管11が圧入固定されている。この可撓管11は糸立て装置(図示略)に立設されたボビン(図示略)から解かれた上糸Tを糸道装置1へと導くためのものである。
【0016】
15個の糸案内具6は、取付台4に、上下に2列(上列に8個、下列に7個)に分けられ、かつ、平面からみて相対的に上の列の糸案内具6の相互間に相対的に下の列の糸案内具6が位置するように配設されている。このように、多数でありながら横方向の糸案内具6同士の間隔が大きくとられているため、上糸Tを通しやすく、上糸Tが付近の糸案内具6にからみ難い。
【0017】
ここで、糸挿通孔5の下列は、糸案内具6の列の間に配されることにより、糸挿通孔5が対応する各糸案内具6の直上に接近して設けられている。このため、糸挿通孔5から引き出された上糸Tが、すぐに糸案内具6によってガイドされるようになっているため、糸挿通孔5から糸案内具6までの間での上糸同志のからみが少ない。
【0018】
15個の糸調子7は、取付台4の糸案内具6の下側に、上下に2列(上列に8個、下列に7個)に分けられて、かつ、平面からみて相対的に上の列の糸調子7の相互間に相対的に下の列の糸調子7が位置するように配設されている。このように、多数でありながら横方向の糸調子7同士の間隔が大きくとられているため、上糸Tを通しやすく、上糸Tが付近の糸調子7にからみ難い。なお、各糸調子7の真下ないし斜め下には、糸案内孔部材8が適宜配され、該糸調子7を経由して刺繍ヘッド3へ向かう上糸Tが、他の糸調子7や他の上糸T等にからまないようにガイドするようになっている。
【0019】
以上のように、15個の糸挿通孔5と15個の糸案内具6との相互間隔は、すべての組で略同一にされている。また、15個の糸案内具6と15個の糸調子7との相互間隔も、すべての組で略同一にされている。このため、各上糸Tへ付与される張力のばらつきが少なく、刺繍の品質を向上させることができる。
【0020】
さて、糸道装置1に上糸Tを通すには、まず、前記ボビンから解かれ可撓管11に挿通された上糸Tを、糸挿通孔5から糸道装置1の正面側に引き出す。そして、糸案内具6、糸調子7、糸案内孔部材8に順に通された後、刺繍ヘッド3の針へと供給されるようになっている。
【0021】
なお、本発明は前記実施形態の構成に限定されず、例えば以下のように、発明の趣旨から逸脱しない範囲で適宜変更して具体化することもできる。
(1)糸挿通孔5、糸案内具6及び糸調子7がそれぞれ上下に3列以上に分けて配設されるようにすること。
【0022】
(2)可撓管11を使用せず、前記ボビンから解かれた上糸Tが、前記糸立て装置と糸道装置1との間において前記ボビンより高い位置に設けられた糸ガイドに一旦引っ掛けられ、そこから糸道装置1まで空中に張られ、糸道装置1へ案内されるようにした上糸供給構造を備えた多針ミシンに適用すること。この場合、該上糸供給構造によって導かれた上糸Tは、糸道装置1の裏面側から糸挿通孔5に挿通され、そこから針までは前記実施形態と同様に通される。
(3)糸挿通孔5を備えていない糸道装置に適用すること。この場合、前記ボビンから解かれ、糸道装置まで導かれた上糸Tは直接糸案内具6に通される。
【0023】
【発明の効果】
以上詳述したように、請求項1の発明に係る多針ミシンの糸道装置によれば、上糸を通しやすく、上糸が付近の部材にからみ難いという優れた効果を得ることができるのに加え、各上糸へ付与される張力にばらつきが少なく、刺繍の品質を向上させることができる。
【図面の簡単な説明】
【図1】本発明を具体化した実施形態の多針刺繍ミシンの糸道装置を示す正面図である。
【図2】図1のII−II線断面図である。
【図3】従来の多針刺繍ミシンの糸道装置を示す正面図である。
【符号の説明】
1 糸道装置
2 多針刺繍ミシン
3 刺繍ヘッド
5 糸挿通孔
6 第一テンション部材としての糸案内具
7 第二テンション部材としての糸調子
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a yarn path device that is provided above a sewing head of a multi-needle sewing machine and applies tension to an upper thread.
[0002]
[Prior art]
As shown in FIG. 3, a yarn path device 51 is provided above the head 59 of the multi-needle embroidery sewing machine, and a large number of tensions corresponding to the number of needles of the head 59 are provided on the front surface of the mounting base 52 of the yarn path device 51. The yarn guide with attached mechanism 53, the thread tension 54, and the yarn guide hole member 55 are arranged in a state of being close to each other. The yarn path device 51 corresponds to a nine-needle head 59, and in order from the top, nine thread guides 53 with tension applying mechanisms are arranged in a horizontal row, and nine thread tensions 54 are arranged in three rows and three columns. The three thread guide hole members 55 are attached below the thread tension 54 in each row. Then, the upper thread T is manually wound around the thread guide 53 with a tension applying mechanism, then wound around the thread tension 54, and then inserted into the guide hole of the thread guide hole member 55 from above. Passed through.
[0003]
[Problems to be solved by the invention]
However, since the nine thread guides 53 are arranged close to each other, it is difficult to wind the upper thread T around the thread guide 53 when the upper thread T is passed. Further, for the same reason, adjacent upper threads are entangled in the vicinity of the thread guide 53 during embroidery processing, and thread breakage may occur.
[0004]
If the number of needles of the embroidery head is to be increased, the lateral width of the yarn path device 51 must be increased in order to provide the thread guides 53 corresponding thereto. For this reason, the interval between the embroidery heads 59 must be increased according to the lateral width of the yarn path device 51. In particular, in the case of a multi-needle multi-head embroidery sewing machine, an increase in the size of the embroidery sewing machine becomes a problem.
[0005]
Further, since the interval between the thread guide 53 and the thread tension 54 corresponding to each needle is different for each needle, the tension varies among the needles, thereby varying the quality of the embroidery.
[0006]
The object of the present invention is to solve the above-mentioned problems, easy threading, and even if the lateral width is narrow, entanglement between adjacent threads hardly occurs during embroidery processing, and multi-needle that can improve the quality of embroidery It is to provide a threading device for a sewing machine.
[0007]
[Means for Solving the Problems]
In order to achieve the above object, a yarn path device for a multi-needle sewing machine according to the present invention is a yarn path device that is provided above a sewing head of a multi-needle sewing machine and applies tension to an upper thread. A large number of sets corresponding to the number of needles of the sewing head at the front of the path device, a thread insertion hole at the upper part of the mounting base of the thread path device, a tension member below the thread insertion hole, and a first member below the tension member In the thread passage device of the multi-needle sewing machine provided with a two-tension member, a number of thread insertion holes at the top of the mounting base for first passing the upper thread through the thread passage device are divided into two rows vertically, The lower row of thread insertion holes are relatively positioned between the upper row of thread insertion holes as viewed from above, and the plurality of tension members are vertically arranged in two rows. The tension members in the upper row are separated from each other and viewed from the plane. The lower row tension members are disposed so that the lower row tension members are positioned relatively to each other, and the lower row thread insertion holes are located between the upper row tension members when viewed from the front. It is formed so as to pass through the mounting base of the yarn path device from the front side to the back side so as to be located on the upper side, and the mutual spacing between the plurality of thread insertion holes and the plurality of tension members is substantially the same in all sets. The plurality of second tension members are divided into two rows in the upper and lower directions, and the second tension members in the lower row are relatively between the second tension members in the upper row as viewed from the plane. The two tension members are disposed so that the plurality of tension members and the plurality of second tension members are substantially equal in all groups .
[0013]
In the above, the “many” is not particularly limited as long as it is 3 or more, but if it is 8 or more, the effect is particularly great.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
1 and 2 show a thread passage device 1 for a multi-needle embroidery sewing machine according to an embodiment. The yarn passage device 1 is provided above an embroidery head 3 of a multi-needle embroidery sewing machine 2 and tensions an upper thread T. It is given. The yarn path device 1 includes 15 sets of thread insertion holes 5 corresponding to 15 needles of the embroidery head 3, a thread guide 6 with a small knob as a first tension member, and a thread tension 7 with a knob as a second tension member. And a large number of yarn guide hole members 8.
[0015]
The fifteen yarn insertion holes 5 are divided into two upper and lower rows (eight in the upper row and seven in the lower row) on the upper part of the mounting base 4 of the yarn path device 1, and relatively viewed from the plane. The lower row of thread insertion holes 5 are disposed relatively between the upper row of thread insertion holes 5. The thread insertion hole 5 is a hole penetrating from the front surface to the back surface of the mounting base 4 in the upper part of the mounting base 4, and a thread insertion member 9 is press-fitted and fixed to the front surface of the hole. A joint pipe 10 is press-fitted and fixed to the thread insertion hole 5 on the back surface side of the mounting base 4, and a flexible pipe 11 is press-fitted and fixed to the opening on the side opposite to the mounting base of the joint pipe 10. The flexible tube 11 is for guiding the upper thread T unwound from a bobbin (not shown) standing on a yarn stand (not shown) to the yarn path device 1.
[0016]
The fifteen yarn guides 6 are divided into two rows (8 in the upper row and seven in the lower row) on the mounting base 4, and the yarn guides 6 in the upper row relative to the plane. The yarn guides 6 in the lower row are disposed so as to be relatively located between the two. As described above, since the distance between the thread guides 6 in the lateral direction is large although the number is large, the upper thread T is easy to pass through and the upper thread T is difficult to get entangled with the nearby thread guide 6.
[0017]
Here, the lower row of the thread insertion holes 5 is arranged between the rows of the thread guides 6 so that the thread insertion holes 5 are provided close to the corresponding thread guides 6. For this reason, since the upper thread T pulled out from the thread insertion hole 5 is immediately guided by the thread guide 6, the upper thread T between the thread insertion hole 5 and the thread guide 6. There is little entanglement.
[0018]
The fifteen thread tensions 7 are divided into two upper and lower rows (eight in the upper row and seven in the lower row) on the lower side of the thread guide 6 of the mounting base 4 and relatively viewed from the plane. The thread tension 7 in the lower row is disposed relatively between the thread tensions 7 in the upper row. As described above, since the distance between the thread tensions 7 in the lateral direction is large although the number is large, the upper thread T is easy to pass through and the upper thread T is difficult to get entangled with the nearby thread tension 7. In addition, a thread guide hole member 8 is appropriately disposed directly below or obliquely below each thread tension 7, and the upper thread T heading to the embroidery head 3 via the thread tension 7 is transferred to other thread tensions 7 and other thread tensions. The guide is designed so as not to get entangled with the upper thread T or the like.
[0019]
As described above, the mutual interval between the 15 thread insertion holes 5 and the 15 thread guides 6 is substantially the same in all sets. Further, the mutual interval between the 15 thread guides 6 and the 15 thread tensions 7 is also made substantially the same in all sets. For this reason, there is little dispersion | variation in the tension | tensile_strength provided to each upper thread T, and the quality of embroidery can be improved.
[0020]
In order to pass the upper thread T through the yarn path device 1, first, the upper thread T unwound from the bobbin and inserted into the flexible tube 11 is pulled out from the thread insertion hole 5 to the front side of the yarn path device 1. Then, after passing through the thread guide 6, the thread tension 7 and the thread guide hole member 8 in order, the thread is supplied to the needle of the embroidery head 3.
[0021]
In addition, this invention is not limited to the structure of the said embodiment, For example, as follows, it can also be changed and embodied suitably in the range which does not deviate from the meaning of invention.
(1) The thread insertion hole 5, the thread guide 6, and the thread tension 7 are arranged in three or more rows in the vertical direction.
[0022]
(2) Without using the flexible tube 11, the upper thread T unwound from the bobbin is once hooked on a thread guide provided at a position higher than the bobbin between the thread stand device and the yarn path device 1. And applied to a multi-needle sewing machine having an upper thread supply structure that is stretched in the air from there to the yarn path device 1 and guided to the yarn path device 1. In this case, the upper thread T guided by the upper thread supply structure is inserted into the thread insertion hole 5 from the back surface side of the yarn path device 1, and from there to the needle is passed in the same manner as in the above embodiment.
(3) Apply to a yarn path device that does not include the thread insertion hole 5. In this case, the upper thread T unwound from the bobbin and guided to the yarn path device is directly passed through the thread guide 6.
[0023]
【The invention's effect】
As described above in detail, according to the yarn path device for a multi-needle sewing machine according to the first aspect of the present invention, it is possible to obtain an excellent effect that the upper thread is easy to pass and the upper thread is difficult to be entangled with nearby members . In addition, there is little variation in the tension applied to each upper thread, and the quality of the embroidery can be improved.
[Brief description of the drawings]
FIG. 1 is a front view showing a thread passage device of a multi-needle embroidery sewing machine according to an embodiment of the present invention.
FIG. 2 is a cross-sectional view taken along the line II-II in FIG.
FIG. 3 is a front view showing a thread passage device of a conventional multi-needle embroidery sewing machine.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Thread path device 2 Multi-needle embroidery sewing machine 3 Embroidery head 5 Thread insertion hole 6 Thread guide 7 as first tension member Thread tension as second tension member

Claims (1)

多針ミシンのミシンヘッドの上方に設けられて上糸にテンションを付与するための糸道装置であって、該糸道装置の正面にミシンヘッドの針本数に対応した多数組の、該糸道装置の取付台の上部の糸挿通孔と、該糸挿通孔より下方のテンション部材と、該テンション部材の下方の第二テンション部材とを備えた多針ミシンの糸道装置において、
上糸を糸道装置に最初に通すための前記取付台の上部の多数の糸挿通孔が、上下に2列に分けられて、かつ、平面からみて相対的に上の列の糸挿通孔の相互間に相対的に下の列の糸挿通孔が位置するように配設され、
前記多数のテンション部材が、上下に2列に分けられて、かつ、平面からみて相対的に上の列のテンション部材の相互間に相対的に下の列のテンション部材が位置するように配設され、
前記下の列の糸挿通孔は、正面からみて前記上の列のテンション部材の相互間に該テンション部材の下縁レベルより上側に位置するように、前記糸道装置の取付台を正面から裏面へと貫通して形成され、
前記多数の糸挿通孔と前記多数のテンション部材との相互間隔は、すべての組で略同一にされ、
前記多数の第二テンション部材が、上下に2列に分けられて、かつ、平面からみて相対的に上の列の第二テンション部材の相互間に相対的に下の列の第二テンション部材が位置するように配設され、
前記多数のテンション部材と前記多数の第二テンション部材との相互間隔は、すべての組で略同一にされたことを特徴とする多針ミシンの糸道装置。
A yarn path device provided above a sewing head of a multi-needle sewing machine for applying tension to an upper thread, and a plurality of sets of the yarn paths corresponding to the number of needles of the sewing machine head on the front side of the yarn path device In a thread passage device of a multi-needle sewing machine comprising a thread insertion hole at the upper part of a mounting base of the apparatus, a tension member below the thread insertion hole, and a second tension member below the tension member ,
A number of thread insertion holes in the upper part of the mounting base for first passing the upper thread through the yarn path device are divided into two rows in the upper and lower directions, and the thread insertion holes in the upper row relative to the plane. The lower row of thread insertion holes are positioned relative to each other,
The plurality of tension members are vertically divided into two rows, and are arranged so that the lower row tension members are positioned between the upper row tension members when viewed from above. And
The lower thread insertion hole is positioned above the lower edge level of the tension member between the tension members in the upper row when viewed from the front, and the thread guide device mounting base is disposed from the front to the rear. Formed to penetrate,
The mutual intervals between the multiple thread insertion holes and the multiple tension members are substantially the same in all sets,
The plurality of second tension members are vertically divided into two rows, and the second tension members in the lower row are relatively between the second tension members in the upper row relative to the plane. Arranged to be located,
The multi-needle sewing machine thread passage device, wherein the plurality of tension members and the plurality of second tension members have substantially the same distance between all the sets .
JP16501497A 1997-06-05 1997-06-05 Multi-needle sewing machine thread path device Expired - Fee Related JP4084443B2 (en)

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JP16501497A JP4084443B2 (en) 1997-06-05 1997-06-05 Multi-needle sewing machine thread path device

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Application Number Priority Date Filing Date Title
JP16501497A JP4084443B2 (en) 1997-06-05 1997-06-05 Multi-needle sewing machine thread path device

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JPH10337393A JPH10337393A (en) 1998-12-22
JP4084443B2 true JP4084443B2 (en) 2008-04-30

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CN114836910B (en) * 2022-05-12 2023-07-04 杭州传联花边有限公司 Tension control device of high-speed embroidery machine

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