JP4082698B2 - Pruning material crushing equipment - Google Patents

Pruning material crushing equipment Download PDF

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JP4082698B2
JP4082698B2 JP2004177435A JP2004177435A JP4082698B2 JP 4082698 B2 JP4082698 B2 JP 4082698B2 JP 2004177435 A JP2004177435 A JP 2004177435A JP 2004177435 A JP2004177435 A JP 2004177435A JP 4082698 B2 JP4082698 B2 JP 4082698B2
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crusher
pruning
tooth
teeth
rotating
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功 徳田
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西邦機工株式会社
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Description

本発明は、街路樹等の剪定によって発生する切断枝、竹材等の剪定材の破砕処理装置に関する。   The present invention relates to a crushing apparatus for pruning materials such as cut branches and bamboo materials generated by pruning roadside trees and the like.

従来係る街路樹の処理は、切り落とした剪定材をそのままか、あるいは街路で再切断してトラックによって処理場まで搬送していた。   Conventionally, in the processing of the roadside trees, the pruned timber that has been cut off is used as it is, or is cut again on the roads and transported to a treatment plant by a truck.

ところが、市街地の街路樹の剪定による枝、幹等の廃材量は多量となり、その搬出のための手間とトラック台数は相当数に上り、街地の街路樹の維持に伴う財政上の負担は膨大なものとなっている。   However, the amount of waste materials such as branches and trunks due to the pruning of street trees in the city area is large, and the labor and number of trucks for carrying them out are considerable, and the financial burden associated with maintaining the street trees in the city area is enormous. It has become a thing.

この問題を解消するために、剪定現場に、下記特許文献1、2等に記載の各種の小型破砕機を持ち込んで剪定材の搬送容量を小さくすることが試みられた。   In order to solve this problem, an attempt was made to reduce the conveyance capacity of the pruning material by bringing various small crushers described in Patent Documents 1 and 2 below to the pruning site.

しかしながら、形状が定まらない上に嵩容量の大きい剪定材を破砕機に投入することが困難な上、破砕効率も悪く、剪定現場での剪定材の破砕処理に適したものはなかった。   However, it was difficult to put a pruning material having a large volume capacity into a crusher because the shape was not fixed and the crushing efficiency was poor, and there was no one suitable for crushing the pruning material at the pruning site.

また、現状、破砕機は、高速回転(1000〜1500rpm)が主流であるため、(1)破砕音が大きく騒音問題により市街地での操業が難しい、(2)高速破砕により破砕粒度は小さくなるが、揉摺されず発酵が遅い、(3)草類等の柔らかい物の破砕ができない、といった問題がある。   In addition, since crushers currently have high-speed rotation (1000-1500 rpm), (1) loud noises make it difficult to operate in urban areas due to noise problems. There is a problem that fermentation is slow without being crushed, and (3) soft materials such as grass cannot be crushed.

そこで、騒音対策として低速回転の破砕機が登場してきたが、これでは、(1)破砕粒度が大きく比重が小さい、(2)発酵が遅い、といった問題があった。   Therefore, although a low-speed crusher has appeared as a noise countermeasure, there are problems such as (1) large crushing particle size and small specific gravity, and (2) slow fermentation.

この対策として、揉摺装置と併用される機種も登場してきたが、これでは、装置が大きくなり、移動用の重量制限がある場合、不適であり、また高価になる。
特開2002−126550号公報 特許第3445781号公報
As a countermeasure, a model that is used in combination with a hulling device has also appeared. However, this increases the size of the device and is unsuitable and expensive when there is a weight limit for movement.
JP 2002-126550 A Japanese Patent No. 34475781

本発明の課題は、剪定材を効率良く破砕・揉摺して早期に堆肥化でき、しかも、小型で、車両にも簡単に搭載できる剪定材の破砕処理装置を提供することにある。   SUMMARY OF THE INVENTION An object of the present invention is to provide a pruning material crushing apparatus that can efficiently crush and prun a pruning material and compost it at an early stage, and that can be easily mounted on a vehicle.

二軸スクリュー破砕機とこの二軸スクリュー破砕機の破砕材の移動方向に連続して二次破砕機を設け、前記二軸スクリュー破砕機の作動開始部分に剪定材の投入口を設け、前記二次破砕機の終端を破砕物の排出位置とした剪定材の破砕処理装置であって、前記二次破砕機は、固定歯と、前記二軸スクリュー破砕機の各回転軸と共に回転する回転歯とを備え、前記固定歯の切歯と前記回転歯の切歯とを相対して設けており、前記回転歯は、装置本体に固定されたガイド板のガイド孔内に位置するように装着され、前記固定歯は、その切歯の軸方向の投影が前記ガイド孔内に位置するように配置されていることを特徴とする。 A secondary crusher and a secondary crusher are provided continuously in the direction of movement of the crushing material of the twin screw crusher, and a pruning material inlet is provided at the operation start portion of the biaxial screw crusher. A pruning material crushing apparatus with the end of a secondary crusher as a crushing material discharge position , wherein the secondary crusher includes a fixed tooth and a rotating tooth that rotates together with each rotation shaft of the biaxial screw crusher. The fixed teeth incision and the rotation teeth incision are provided relative to each other, and the rotation teeth are mounted so as to be located in a guide hole of a guide plate fixed to the apparatus body, The fixed tooth is arranged so that an axial projection of the incisor is located in the guide hole .

本発明では、二軸スクリュー破砕機と二次破砕機を破砕物の移動方向に連続して設けているため、二軸スクリュー破砕機の作動開始部分に投入された剪定材は、相対する各回転軸のスクリュー歯の間に巻き込まれ、ほぐされながら破砕される。この二軸スクリュー破砕機で処理した状態では、剪定材は完全には破砕されず、部分的に連続した状態にある。二軸スクリュー破砕機でほぐされながら部分的に破砕された剪定材は、連続して設けられた二次破砕機に自動的に送り込まれ、微細片に切断破砕され揉摺される。   In the present invention, since the twin screw crusher and the secondary crusher are continuously provided in the moving direction of the crushed material, the pruning material introduced into the operation start part of the twin screw crusher is rotated at each rotation. It is caught between the screw teeth of the shaft and crushed while being loosened. In the state processed by this twin screw crusher, the pruning material is not completely crushed and is in a partially continuous state. The pruned material partially crushed while being unraveled by the twin screw crusher is automatically fed to a continuously provided secondary crusher, cut into pieces and crushed into fine pieces.

二軸スクリュー破砕機の各回転軸は、一方が他方に対して周速差を持って回転するようにすることが好ましい。これによって、相対する各回転軸のスクリュー歯の間で剪断力が発生し、二軸スクリュー破砕機による一次破砕効率が向上する。   It is preferable that one of the rotating shafts of the twin screw crusher rotates with a difference in peripheral speed with respect to the other. Thereby, a shearing force is generated between the screw teeth of the respective rotating shafts facing each other, and the primary crushing efficiency by the biaxial screw crusher is improved.

また、それぞれのスクリュー歯のピッチは、破砕材の移動方向に向かって、漸次、小さくすることが好ましい。これによって、各ピッチ間に溜まって二次破砕機に送り込まれる破砕された剪定材の送入密度が増すことになり、二次破砕機による二次破砕及び揉摺の効率が向上する。   Moreover, it is preferable that the pitch of each screw tooth is gradually reduced toward the moving direction of the crushed material. As a result, the feeding density of the crushed pruning material collected between the pitches and fed to the secondary crusher is increased, and the efficiency of secondary crushing and hulling by the secondary crusher is improved.

さらに、二軸スクリュー破砕機に連続して設けた二次破砕機の固定歯と回転歯は、前記二軸スクリュー破砕機の各回転軸の軸線方向に沿って交互に設け、この固定歯と回転歯の組合せの数は変更可能であることが好ましい。この固定歯と回転歯の設置枚数(組合せの数)は、破砕材の所望の最終サイズに応じて適宜設定する。 Further, the fixed tooth and the rotating tooth of the secondary crusher provided continuously to the twin screw crusher are alternately provided along the axial direction of each rotating shaft of the twin screw crusher, and the fixed tooth and the rotating tooth are rotated. The number of tooth combinations is preferably variable . The number of fixed teeth and rotating teeth (the number of combinations) is set as appropriate according to the desired final size of the crushed material.

また、本発明では、二次破砕機の排出位置から排出された破砕物をコンベアによって破砕物収納容器まで搬送するようにしても良い。二次破砕機の排出位置から排出された破砕物を破砕物収納容器で受けるようにしても良い。また、これらの一連の装置を一体として車両に搭載することもできる。   Moreover, in this invention, you may make it convey the crushed material discharged | emitted from the discharge position of a secondary crusher to a crushed material storage container with a conveyor. You may make it receive the crushed material discharged | emitted from the discharge position of a secondary crusher with a crushed material storage container. In addition, these series of devices can be integrally mounted on a vehicle.

本発明の剪定材の破砕処理装置は、二軸スクリュー破砕機と二次破砕機を連続して設けることで、小型に形成でき、地面に載置しての作動と共に、車両に搭載しての作動を可能とする。また、二軸スクリュー破砕機による一次破砕に引き続き連続して二次破砕機による二次破砕及び揉摺を行うので、剪定材の破砕・揉摺効率を上げることができると共に、剪定材が柔軟になって発酵がより早く進み、堆肥化期間が大幅に短縮される。   The pruning material crushing apparatus of the present invention can be formed in a small size by continuously providing a twin screw crusher and a secondary crusher. Enable operation. In addition, secondary crushing and hulling with a secondary crusher is performed following the primary crushing with a twin screw crusher, so that the efficiency of crushing and hulling of the pruned material can be increased, and the pruned material can be made flexible. Fermentation proceeds faster and the composting period is greatly reduced.

これによって、街路樹等の剪定材の搬送量を実質的に増大でき、引いては、剪定処理の効率化が可能となる。   Thereby, the conveyance amount of pruning materials such as street trees can be substantially increased, and the pruning process can be made more efficient.

以下、実施例によって本発明の実施の形態を説明する。   Hereinafter, embodiments of the present invention will be described by way of examples.

図1は本発明に係る剪定材の破砕処理装置を示し、同図(a)は平面図、(b)は正面図である。図2は図1(b)のA−A線矢視図である。   FIG. 1 shows a pruning material crushing apparatus according to the present invention, in which FIG. 1 (a) is a plan view and FIG. 1 (b) is a front view. FIG. 2 is a view taken along line AA in FIG.

図1において、本発明の剪定材の破砕処理装置は、二軸スクリュー破砕機10と、この二軸スクリュー破砕機10の破砕材の移動方向に連続して設けた二次破砕機20とを有する。また、二軸スクリュー破砕機10の作動開始部分の上方には、剪定材の投入口として投入シュータ30が設けられている。   In FIG. 1, the pruning material crushing apparatus of the present invention includes a twin screw crusher 10 and a secondary crusher 20 provided continuously in the moving direction of the crushing material of the biaxial screw crusher 10. . In addition, an input shooter 30 is provided above the operation start portion of the twin screw crusher 10 as a pruning material input port.

二軸スクリュー破砕機10の各回転軸11、12には、それぞれスクリュー歯13、14が軸線方向に沿って設けられており、各回転軸11、12を回転駆動することにより、二軸スクリュー破砕機10が作動する。スクリュー歯13、14のピッチは、破砕材の移動方向に向かって、漸次、小さくしており、その刃先は2〜3mmの間隙を持って対向している。   The rotary shafts 11 and 12 of the twin screw crusher 10 are respectively provided with screw teeth 13 and 14 along the axial direction. By rotating the rotary shafts 11 and 12, the twin screw crushing is performed. The machine 10 is activated. The pitch of the screw teeth 13 and 14 is gradually reduced toward the moving direction of the crushed material, and the cutting edges are opposed to each other with a gap of 2 to 3 mm.

二軸スクリュー破砕機10の各回転軸11、12の回転駆動は、駆動モータ40(油圧モータ)により行う。駆動モータ40の回転は、減速ギヤ41によって1/3に減速される。減速ギヤ41には一方の回転軸11が直結されているので、一方の回転軸11は駆動モータ40の回転の1/3の回転数で回転する。一方の回転軸11の回転は、減速ギヤ42により減速されて他方の回転軸12に伝達される。これによって、一方の回転軸11と他方の回転軸とが周速差を持って回転するようになっており、実施例では、一方の回転軸11の周速(回転数)が他方の回転軸12の周速(回転数)の1.5倍程度となるようにしている。なお、この周速差は任意に設定できる。   The rotary shafts 11 and 12 of the biaxial screw crusher 10 are rotationally driven by a drive motor 40 (hydraulic motor). The rotation of the drive motor 40 is reduced to 1/3 by the reduction gear 41. Since one rotation shaft 11 is directly connected to the reduction gear 41, the one rotation shaft 11 rotates at a rotational speed that is 1/3 of the rotation of the drive motor 40. The rotation of one rotating shaft 11 is decelerated by the reduction gear 42 and transmitted to the other rotating shaft 12. Thereby, one rotating shaft 11 and the other rotating shaft rotate with a peripheral speed difference, and in the embodiment, the peripheral speed (rotational speed) of one rotating shaft 11 is the other rotating shaft. The peripheral speed (rotational speed) of 12 is about 1.5 times. This peripheral speed difference can be set arbitrarily.

二次破砕機20は、二軸スクリュー破砕機10の各回転軸11、12の終端部分に設けられており、二軸スクリュー破砕機10と二次破砕機20の境界部分には、図1(b)及び図2に示すようにガイド部材50が設けられている。このガイド部材50によって、二軸スクリュー破砕機10の各回転軸11、12の軸線方向に沿って移動する破砕材を二次破砕機20に向けて確実に振り分けるようにしている。   The secondary crusher 20 is provided in the terminal part of each rotating shaft 11 and 12 of the twin-screw crusher 10, and the boundary part of the twin-screw crusher 10 and the secondary crusher 20 is shown in FIG. As shown in b) and FIG. 2, a guide member 50 is provided. By this guide member 50, the crushed material that moves along the axial direction of the rotary shafts 11 and 12 of the biaxial screw crusher 10 is reliably distributed toward the secondary crusher 20.

図3は、二次破砕機20の要部の分解斜視図である。二次破砕機20は、装置本体に固定される固定歯21と、二軸スクリュー破砕機10の各回転軸11、12の終端部分に装着されて各回転軸11、12と共に回転する回転歯22とを有する。実施例では、回転歯22は、装置本体に固定されるガイド板23のガイド孔23a内に位置するように装着される。二次破砕機20は、固定歯21と回転歯22の組合せを、必要に応じ、破砕材の移動方向に沿って複数連結して構成される。図1に示す実施例では、固定歯21と回転歯22の組合せを2組連結しており、固定歯21と回転歯22は、破砕材の移動方向(二軸スクリュー破砕機10の各回転軸11、12の軸線方向)に沿って交互に設けられている。   FIG. 3 is an exploded perspective view of a main part of the secondary crusher 20. The secondary crusher 20 includes a fixed tooth 21 fixed to the apparatus main body, and a rotating tooth 22 that is attached to a terminal portion of each rotary shaft 11, 12 of the biaxial screw crusher 10 and rotates together with each rotary shaft 11, 12. And have. In the embodiment, the rotating tooth 22 is mounted so as to be positioned in the guide hole 23a of the guide plate 23 fixed to the apparatus main body. The secondary crusher 20 is configured by connecting a plurality of combinations of fixed teeth 21 and rotating teeth 22 along the moving direction of the crushing material as necessary. In the embodiment shown in FIG. 1, two sets of fixed teeth 21 and rotating teeth 22 are connected, and the fixed teeth 21 and rotating teeth 22 move in the direction of movement of the crushed material (the respective rotating shafts of the biaxial screw crusher 10). 11 and 12 in the axial direction).

図4は、二次破砕機20の固定歯21と回転歯22の組合せ状態を示す説明図である。組合せ状態において、固定歯21の切歯21aと回転歯22の切歯22aとは相対するように配置されており、回転歯22の回転に伴い、その切歯22aと固定歯21の切歯21aとの間に破砕物が挟まれ、さらに細かく切断破砕されて揉摺される。それぞれの切歯21a、22aの形状は、切断破砕時に破砕物が固定歯21及び回転歯22の中心方向に移動するような形状としている。また、実施例では、回転歯22をガイド板23のガイド孔23a内に位置するように装着し、固定歯21の切歯21aもガイド孔23aの範囲内に位置するように配置しているので、破砕物はガイド孔23aから外に漏れることなく、二次破砕機20の終端まで移動し、排出される。   FIG. 4 is an explanatory diagram showing a combined state of the fixed teeth 21 and the rotating teeth 22 of the secondary crusher 20. In the combined state, the incisor 21a of the fixed tooth 21 and the incisor 22a of the rotating tooth 22 are arranged so as to face each other. As the rotating tooth 22 rotates, the incisor 22a and the incisor 21a of the fixed tooth 21 are arranged. A crushed material is sandwiched between the two, and it is further cut and crushed into pieces. The shape of each incisor 21a, 22a is made into the shape that a crushed material moves to the center direction of the fixed tooth 21 and the rotation tooth 22 at the time of cutting and crushing. In the embodiment, the rotating tooth 22 is mounted so as to be positioned in the guide hole 23a of the guide plate 23, and the cutting tooth 21a of the fixed tooth 21 is also positioned within the range of the guide hole 23a. The crushed material moves to the end of the secondary crusher 20 and is discharged without leaking out from the guide hole 23a.

以上の構成において、投入シュータ30から投入された剪定材は、二軸スクリュー破砕機10の各スクリュー歯13、14によって一次破砕される。このとき、各スクリュー歯13、14は異なる周速で回転しているので、相対するスクリュー歯13、14の間で剪断力が発生し、一次破砕効率は向上する。二軸スクリュー破砕機10による一次破砕後、破砕材は連続的に二次破砕機20に送られる。二次破砕機20では、上述した固定歯21と回転歯22によって破砕物がさらに細かく切断破砕されて揉摺されながら移動し、その終端で排出される。   In the above configuration, the pruning material input from the input shooter 30 is primarily crushed by the screw teeth 13 and 14 of the biaxial screw crusher 10. At this time, since each screw tooth 13 and 14 is rotating at a different peripheral speed, a shearing force is generated between the opposing screw teeth 13 and 14, and the primary crushing efficiency is improved. After the primary crushing by the twin screw crusher 10, the crushed material is continuously sent to the secondary crusher 20. In the secondary crusher 20, the crushed material is further finely cut and crushed by the fixed teeth 21 and the rotating teeth 22 and moved while being crushed, and discharged at the end.

図5は、本発明に係る剪定材の破砕処理装置を車両に搭載した実施例を示す概略平面図である。図5において、二次破砕機20の終端から排出される破砕物はコンベア60によって破砕物収納容器70に搬送されて収納される。そして、これらの一連の装置が一体として車両の荷台80に搭載されている。   FIG. 5 is a schematic plan view showing an embodiment in which the pruning material crushing apparatus according to the present invention is mounted on a vehicle. In FIG. 5, the crushed material discharged from the end of the secondary crusher 20 is conveyed and stored in the crushed material storage container 70 by the conveyor 60. These series of devices are integrally mounted on the vehicle bed 80.

本発明は、街路樹の剪定材のみならず、果樹や竹木の剪定材の破砕処理にも適用可能である。   The present invention can be applied not only to the pruning material of street trees but also to the crushing treatment of pruning materials of fruit trees and bamboo trees.

本発明に係る剪定材の破砕処理装置を示し、(a)は平面図、(b)は正面図である。The crushing processing apparatus of the pruning material which concerns on this invention is shown, (a) is a top view, (b) is a front view. 図1のA−A線矢視図である。It is an AA arrow line view of FIG. 二次破砕機の要部の分解斜視図である。It is a disassembled perspective view of the principal part of a secondary crusher. 二次破砕機の固定歯と回転歯の組合せ状態を示す説明図である。It is explanatory drawing which shows the combination state of the fixed tooth and rotary tooth of a secondary crusher. 本発明に係る剪定材の破砕処理装置を車両に搭載した実施例を示す概略平面図である。It is a schematic plan view which shows the Example which mounted the crushing processing apparatus of the pruning material which concerns on this invention in the vehicle.

符号の説明Explanation of symbols

10 二軸スクリュー破砕機
11、12 回転軸
13、14 スクリュー歯
20 二次破砕機
21 固定歯
21a 切歯
22 回転歯
22a 切歯
23 ガイド板
23a ガイド孔
30 投入シュータ
40 駆動モータ
41、42 減速ギヤ
50 ガイド部材
60 コンベア
70 破砕物収納容器
80 車両の荷台
DESCRIPTION OF SYMBOLS 10 Twin screw crusher 11, 12 Rotating shaft 13, 14 Screw tooth 20 Secondary crusher 21 Fixed tooth 21a Cutting tooth 22 Rotating tooth 22a Cutting tooth 23 Guide plate 23a Guide hole 30 Input shooter 40 Drive motor 41, 42 Reduction gear 50 Guide member 60 Conveyor 70 Crushed object storage container 80 Cargo carrier

Claims (5)

二軸スクリュー破砕機とこの二軸スクリュー破砕機の破砕材の移動方向に連続して二次破砕機を設け、前記二軸スクリュー破砕機の作動開始部分に剪定材の投入口を設け、前記二次破砕機の終端を破砕物の排出位置とした剪定材の破砕処理装置であって、
前記二次破砕機は、固定歯と、前記二軸スクリュー破砕機の各回転軸と共に回転する回転歯とを備え、前記固定歯の切歯と前記回転歯の切歯とを相対して設けており、
前記回転歯は、装置本体に固定されたガイド板のガイド孔内に位置するように装着され、前記固定歯は、その切歯の軸方向の投影が前記ガイド孔内に位置するように配置されている剪定材の破砕処理装置。
A secondary crusher and a secondary crusher are provided continuously in the direction of movement of the crushing material of the twin screw crusher, and a pruning material inlet is provided at the operation start portion of the biaxial screw crusher. A pruning material crushing device with the end of the next crusher as the crushed material discharge position ,
The secondary crusher includes fixed teeth and rotating teeth that rotate together with the rotation shafts of the biaxial screw crusher, and the incisors of the fixed teeth and the incisors of the rotating teeth are provided in a relative manner. And
The rotating tooth is mounted so as to be positioned in a guide hole of a guide plate fixed to the apparatus main body, and the fixed tooth is arranged so that an axial projection of the incisor is positioned in the guide hole. and it is pruning material crushing processing device.
前記固定歯と前記回転歯は、前記二軸スクリュー破砕機の各回転軸の軸線方向に沿って交互に設けられ、この固定歯と回転歯の組合せの数が変更可能である請求項1に記載の剪定材の破砕処理装置。 The said fixed tooth and the said rotation tooth are alternately provided along the axial direction of each rotating shaft of the said twin-screw crusher, The number of the combination of this fixed tooth and a rotation tooth is changeable. Pruning material crushing equipment. 前記二軸スクリュー破砕機の各回転軸は、一方が他方に対して周速差を持って回転する請求項1又2に記載の剪定材の破砕処理装置。 3. The pruning material crushing apparatus according to claim 1 , wherein one of the rotating shafts of the biaxial screw crusher rotates with a difference in peripheral speed with respect to the other . 前記二軸スクリュー破砕機の各回転軸に沿って設けたスクリュー歯は、そのピッチが、破砕材の移動方向に向かって、漸次、小さくなるように形成されている請求項1〜3の何れかに記載の剪定材の破砕処理装置。 The screw teeth provided along each rotational axis of the biaxial screw crusher are formed so that the pitch gradually decreases in the moving direction of the crushed material . The pruning material crushing apparatus according to claim 1. 前記二次破砕機の排出位置から排出された破砕物を破砕物収納容器まで搬送するコンベアを設けた請求項1〜4の何れかに記載の剪定材の破砕処理装置。 The pruning material crushing apparatus according to any one of claims 1 to 4, further comprising a conveyor that conveys the crushed material discharged from the discharge position of the secondary crusher to a crushed material storage container .
JP2004177435A 2004-06-15 2004-06-15 Pruning material crushing equipment Expired - Lifetime JP4082698B2 (en)

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JP4968680B2 (en) * 2007-07-09 2012-07-04 株式会社栗本鐵工所 Single axis volume cutting machine
JP5836393B2 (en) * 2011-11-28 2015-12-24 株式会社ハイテム Chicken manure stirring and conveying device
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