JP4080441B2 - Jig for circular cutting of pavement surface - Google Patents

Jig for circular cutting of pavement surface Download PDF

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JP4080441B2
JP4080441B2 JP2004063070A JP2004063070A JP4080441B2 JP 4080441 B2 JP4080441 B2 JP 4080441B2 JP 2004063070 A JP2004063070 A JP 2004063070A JP 2004063070 A JP2004063070 A JP 2004063070A JP 4080441 B2 JP4080441 B2 JP 4080441B2
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lid
iron
jig
underground structure
jig body
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JP2005248630A (en
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崇 井上
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長島鋳物株式会社
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Description

本発明は、地下構造物用鉄蓋の周囲の舗装面を円形に切断する作業のための治具に関するものである。   The present invention relates to a jig for an operation of cutting a pavement surface around an iron lid for an underground structure into a circle.

アスファルトやコンクリート等で舗装された路面を円形に切削する装置として、丸穴カッター、丸穴切断カッターなどと称されるものがあり、地下構造物用鉄蓋の周囲の舗装面を剥がす目的などで使用されている。この種のカッターにより舗装面を円形に切削ないし切断するためには、コンパスと同様に軸となるピン等を路面に打ち込む必要があり、この種の先行技術には特開2002−30608号、同2001−295216号、特開平7−279118号、等の発明がある。これらの発明では、中心となる位置にピンを打ち込むときに、舗装面が硬いと作業が容易でないとか、マンホール周囲の舗装面に適用する場合、鉄蓋にピンを打ち込めないのでそのまま適用できないという問題がある。   As a device that cuts the road surface paved with asphalt or concrete into a circle, there are devices called round hole cutters, round hole cutting cutters, etc., for the purpose of peeling the pavement surface around the iron cover for underground structures in use. In order to cut or cut the pavement surface into a circular shape with this type of cutter, it is necessary to drive a pin or the like as a shaft into the road surface as in the case of a compass. There are inventions such as 2001-295216 and JP-A-7-279118. In these inventions, when the pin is driven into the center position, the work is not easy if the pavement surface is hard, or when applied to the pavement surface around the manhole, the pin cannot be driven into the iron lid, so it cannot be applied as it is. There is.

一方、実開昭62-159509号では障害物を囲繞するリング状の走行路を設けて、そこを走行し得る車輪付きアームにブレードを取り付けた、円形切断装置を開示してお
り、これをマンホール鉄蓋に適用すればピンを鉄蓋に打ち込むことは必要とされない。しかしながらリング状の走行路をマンホールの周囲に設置することはそれほど簡単ではな
く、特に芯出しは困難である。芯出しがなされないまま施工した場合には、同心円でない非円形切断部となり、外見上違和感を生じさせるとともに、再充填する舗装材の量が方向によって不均等となり、仕上がり品質にも悪影響を及ぼす。
On the other hand, Japanese Utility Model Publication No. 62-159509 discloses a circular cutting device in which a ring-shaped traveling path surrounding an obstacle is provided, and a blade is attached to a wheeled arm that can travel there. If applied to the iron lid, it is not necessary to drive the pin into the iron lid. However, it is not so easy to install a ring-shaped traveling path around the manhole, and centering is particularly difficult. When the work is performed without being centered, it becomes a non-circular cut portion that is not concentric, and the appearance is uncomfortable, and the amount of pavement material to be refilled is uneven depending on the direction, which adversely affects the finished quality.

また或る場合には、鉄蓋上にピンを打ち込む代わりに、別途製作した芯出し治具を鉄蓋に粘着テープにより固定することが行なわれた。しかしこの場合には、芯出し治具を固定する力がどうしても不十分となり、芯ずれを起こし易く、作業中に芯ずれを起こしたときには、切断開始位置と終了位置が合わなくなり、円形切断を達成できないという問題を生ずることとなっていた。   In some cases, instead of driving pins onto the iron lid, a separately manufactured centering jig is fixed to the iron lid with adhesive tape. However, in this case, the force to fix the centering jig is inevitably inadequate, and misalignment is likely to occur. When misalignment occurs during work, the cutting start position and end position do not match, and circular cutting is achieved. The problem of not being able to occur.

特開2002−30608号JP 2002-30608 特開2001−295216号JP 2001-295216 A 特開平7−279118号JP 7-279118 A 実開昭62-159509号Japanese Utility Model Sho 62-159509

本発明は前記の点に着目してなされたもので、その課題は、容易に芯出しを行うことができ、かつ芯ずれを起こさない、舗装面の円形切断用治具を提供することである。また本発明の他の課題は、複数種の地下構造物用鉄蓋に適用することができる円形切断用治具を提供することである。   The present invention has been made paying attention to the above points, and its object is to provide a circular pavement cutting jig that can be easily centered and does not cause misalignment. . Another object of the present invention is to provide a circular cutting jig that can be applied to a plurality of types of iron lids for underground structures.

前記課題を解決するため、本発明は、地下構造物用鉄蓋の周囲の舗装面を円形に切断する作業のための治具として、地下構造物用鉄蓋の蓋体と同形同大かつ蓋体と置換可能な形態を持つ治具本体を具備し、治具本体は、単一の蓋体を有する地下構造物用鉄蓋と、親子蓋を有する地下構造物用鉄蓋に兼用可能であり、単一の蓋体を有する地下構造物用鉄蓋の周囲に描く円の中心となる位置に設けた凹部又は凸部から成る第1係合部と、親子蓋を有する地下構造物用鉄蓋の子蓋と同形同大かつ置換可能な形態を持つ治具本体において親蓋の中心となる位置に設けた凹部又は凸部から成る第2係合部を併有しているものとするという手段を講じたものである。 In order to solve the above problems, the present invention provides a jig for the work of cutting the pavement surface around the iron cover for an underground structure into a circle, and has the same shape and size as the cover of the iron cover for an underground structure. It has a jig body that can be replaced with a lid, and the jig body can be used as an iron lid for an underground structure having a single lid and an iron lid for an underground structure having a parent-child lid. There is a first engaging portion consisting of a concave or convex portion provided at the center of a circle drawn around the iron lid for an underground structure having a single lid, and an iron for an underground structure having a parent-child lid assumed to be both of an second engagement portions consisting of concave portions or convex portions are provided at the center and a position of the parent lid in a jig body having a child lid and same shape and size and substitutable form of lid This is a measure taken.

本発明において地下構造物用鉄蓋とは、地下構造物への接近ないし出入りのための手段としての装置のことであり、いわゆるマンホールやハンドホールに代表されるもので、装置構造として蓋体とその受枠を含む。本発明は、このような地下構造物用鉄蓋に対して、舗装面を円形に切断するための治具を対象としており、円形の切断のために円運動の中心を提供する。   In the present invention, the iron lid for an underground structure is a device as a means for approaching or going in and out of the underground structure, represented by a so-called manhole or hand hole, Including the receiving frame. The present invention is directed to a jig for cutting a paved surface into a circular shape for such an iron lid for an underground structure, and provides a center of circular motion for circular cutting.

本発明の円形切断用治具は、地下構造物用鉄蓋の蓋体と同形同大の治具本体を有する。従って、治具本体は、鉄蓋の蓋体と置換可能であるから、受枠から取り外した蓋体の代わりに、受枠に嵌め合わせることができる。治具本体は、受枠に嵌め合わせた状態で安定
し、カッター等の作業機械を取り付けて円運動を行なっている間受枠から外れたりすることのないものでなければならない。
The jig | tool for circular cutting | disconnection of this invention has a jig | tool main body same shape and the same size as the cover body of the iron cover for underground structures. Therefore, since the jig body can be replaced with the lid of the iron lid, it can be fitted to the receiving frame instead of the lid removed from the receiving frame. The jig body must be stable when fitted to the receiving frame, and cannot be detached from the receiving frame while performing a circular motion with a work machine such as a cutter attached.

このような治具本体は、蓋体と同形同大の形態を有するだけでなく、同等の構造を有していることが望ましい。地下構造物用鉄蓋は日本工業規格(例えばJIS A 5506等)にその規格が定められているが、その規格の範囲内で、各社が様々な特徴のある製品を生産しているので、例えば同一口径であってもA社用鉄蓋とB社用、C社用の鉄蓋が相互に完全な互換性を有するとは限らない。しかしながら、蓋体を受枠に嵌め合わせるという基本的構造についての種類は限られており、従って何種類かの代表的な構造形態を有する蓋体に適合した何種類かの治具本体を用意しておくことにより、少なくとも日本国内のマンホール等に対しては本発明の治具で対応することができる。   It is desirable that such a jig body not only has the same shape and size as the lid, but also has an equivalent structure. The iron cover for underground structures is stipulated in Japanese Industrial Standards (for example, JIS A 5506 etc.), but within the scope of the standard, each company produces products with various characteristics. Even if the apertures are the same, the iron lids for company A and the iron lids for company B and company C are not necessarily completely compatible with each other. However, the types of basic structures for fitting the lid to the receiving frame are limited, and therefore several types of jig bodies suitable for lids having several typical structural forms are prepared. Therefore, at least a manhole in Japan can be handled with the jig of the present invention.

この地下構造物用鉄蓋の周囲に描くべき円の中心に相当する治具本体上の位置には、凹部又は凸部から成る第1係合部を設ける。地下構造物用鉄蓋が単一の蓋体と受枠から成るものである場合、第1係合部の位置は、受枠に嵌め合わせた状態において、受枠の中心と一致することになる。この一致ということにより、地下構造物用鉄蓋に対して芯出しされた、同心円から成る円形切断が可能となる。第1係合部は、カッター等の作業機械の中心軸を取り付ける部分であり、そのため凹部又は凸部の形態を取る。凹部は凹み又は貫通孔を含み、凸部は出っ張り又は凹部の貫通孔に通したボルト等の軸を含む。   A first engagement portion formed of a concave portion or a convex portion is provided at a position on the jig body corresponding to the center of a circle to be drawn around the iron lid for the underground structure. In the case where the iron lid for an underground structure is composed of a single lid and a receiving frame, the position of the first engagement portion coincides with the center of the receiving frame when fitted to the receiving frame. This coincidence makes it possible to make a circular cut consisting of concentric circles centered on the iron lid for the underground structure. The first engaging portion is a portion to which a central axis of a work machine such as a cutter is attached, and therefore takes the form of a concave portion or a convex portion. The concave portion includes a concave portion or a through hole, and the convex portion includes a shaft such as a bolt that passes through the through hole of the protruding portion or the concave portion.

本発明はいわゆる親子式の地下構造物用鉄蓋にも適用することができる。この形式の鉄蓋は、大口径の親蓋に例えば標準口径の子蓋を設けた構造を有し、通常時親蓋は受枠にボルト止めされ、子蓋を開閉する。そこで、親蓋が900φ、子蓋が600φの場合には、親蓋の中心が子蓋上に位置することになるので、このような場合には子蓋と同形同大の治具本体を用意し、親蓋の中心に一致する位置の治具本体に、第1係合部と同様の第2係合部を設ける。従って第1係合部は治具本体の中心にあるのに対して、第2係合部は偏心位置に来ることになる。   The present invention can also be applied to so-called parent-child iron covers for underground structures. This type of iron lid has a structure in which, for example, a standard-diameter child lid is provided on a large-diameter master lid, and the parent lid is normally bolted to a receiving frame to open and close the child lid. Therefore, when the main lid is 900φ and the sub lid is 600φ, the center of the main lid is located on the sub lid. In such a case, a jig body having the same shape and size as the sub lid is required. A second engaging part similar to the first engaging part is provided on the jig main body that is prepared and located at a position that coincides with the center of the parent lid. Therefore, the first engaging portion is at the center of the jig body, while the second engaging portion is at an eccentric position.

このため、1個の治具本体に、第1係合部と第2係合部を併せて設けることも可能となる。つまり、治具本体は、単一の蓋体を有する地下構造物用鉄蓋と、親子蓋を有する地下構造物用鉄蓋と、親子蓋を有する地下構造物用鉄蓋に兼用可能であり、単一の蓋体を有する地下構造物用鉄蓋のための第1係合部と、親子蓋を有する地下構造物用鉄蓋のための第2係合部を併有していても良い。   For this reason, it is also possible to provide the first engaging portion and the second engaging portion together in one jig body. That is, the jig body can be used as an iron lid for an underground structure having a single lid, an iron lid for an underground structure having a parent-child lid, and an iron lid for an underground structure having a parent-child lid, You may have both the 1st engagement part for the iron cover for underground structures which has a single cover, and the 2nd engagement part for the iron cover for underground structures which has a parent-child cover.

このようにして治具本体は地下構造物用鉄蓋の受枠に嵌合し、或いは親子蓋の子蓋受け口に嵌合して据え付けられ、丸穴カッターのような作業機械により、舗装面を円形切断する治具として機能する。そこで、治具本体には治具本体の取り付けに使用する掛け止め部を設けることができる。掛け止め部としては、例えばテーパ嵌合解除のために治具本体の周縁に等間隔で3箇所設けるほぼU字状のこじり穴や、手かぎなどの工具の挿入口、ロック装置の解除のための鍵穴に相当するものなどが該当する。掛け止め部についても各社の蓋体固有の構造形態を適用することができるが、それが特許権等の対象になっていることも考えられるので、適用に慎重を期すべきである。   In this way, the jig body is fitted into the receiving frame of the iron lid for underground structures, or fitted into the child lid receptacle of the parent and child lid, and the paving surface is rounded by a work machine such as a round hole cutter. Functions as a jig for cutting. Therefore, the jig body can be provided with a latching portion used for mounting the jig body. As the latching part, for example, for releasing the taper fitting, for releasing the locking device, a substantially U-shaped prying hole provided at three positions on the periphery of the jig body, a tool key, etc. This corresponds to the keyhole. The structural form unique to the lid of each company can also be applied to the latching portion, but it should be considered carefully because it may be subject to patent rights.

本発明は以上の如く構成されかつ作用するものであるから、治具本体を受枠に嵌め合わせ、或いは親蓋の子蓋受け口に嵌め合わせることによって、その地下構造物用鉄蓋の中心を出すことができ、作業装置により正確な円形切断工事を施工することが可能となり、かつまた複数種の地下構造物用鉄蓋に適用することができる等顕著な効果を奏する。   Since the present invention is configured and operates as described above, the center of the iron cover for the underground structure is brought out by fitting the jig body to the receiving frame or the child lid receiving port of the main lid. Therefore, it is possible to perform an accurate circular cutting work by the working device, and there is a remarkable effect that it can be applied to a plurality of types of iron covers for underground structures.

以下図示の実施形態を参照して本発明を詳細に説明する。図1は、単一の蓋体11を有する地下構造物用鉄蓋に関する例1であり、蓋体11を受枠13に嵌め合わせると、蓋体11はその周面12によって受枠13の内周面14にテーパー嵌合する構造形態を有す
る。しかし、この構造形態は1つの例示であり、本発明に必須のものではなく、単なる置き蓋式のものやその他各種の構造形態を取り得ることは既に説明したとおりである。
Hereinafter, the present invention will be described in detail with reference to the illustrated embodiments. FIG. 1 is an example 1 regarding an iron lid for an underground structure having a single lid body 11. When the lid body 11 is fitted to a receiving frame 13, the lid body 11 is surrounded by the circumferential surface 12 of the inner circumferential surface of the receiving frame 13. 14 has a structure to be taper-fitted. However, this structure form is only an example, and is not essential to the present invention. As already described, it can take a simple lid type or other various structure forms.

治具本体15は、蓋体11と同形同大かつ同種の構造形態を有する。16は本体周面であり、受枠13の内周面14にテーパー嵌合するが、このように蓋体11と同一か或いは同一性が高いほど、受枠13に嵌め合わせたときに、治具本体15の安定性を高めることができる。治具本体15の材質は蓋体11と同じでも同じでなくても良く、例えばアルミ合金やプラスチック或いは木材を使用することにより軽量なものとなる。例1の治具本体15は、円形鉄蓋に対応するものであるから、円の中心に第1係合部17を設けている。例示の第1係合部17は円板状のものの表裏を貫通する孔として示されている。   The jig body 15 has the same shape and size as the lid body 11 and the same type of structure. Reference numeral 16 denotes a main body peripheral surface, which is taper-fitted to the inner peripheral surface 14 of the receiving frame 13. When the same or higher identity as the lid body 11 is fitted to the receiving frame 13, the jig main body 16 is fitted. The stability of 15 can be increased. The material of the jig body 15 may or may not be the same as that of the lid body 11. For example, the weight of the jig body 15 is reduced by using aluminum alloy, plastic, or wood. Since the jig body 15 of Example 1 corresponds to a circular iron lid, a first engagement portion 17 is provided at the center of the circle. The illustrated first engaging portion 17 is shown as a hole penetrating the front and back of a disk-shaped member.

これに対して、図3に示されている親子蓋構造を有する地下構造物用鉄蓋の場合、治具本体25は、子蓋と同形同大かつ置換可能な形態を持つ。図3中、21は親蓋、23は受枠、24は子蓋受け口、26は親蓋周面を夫々示す。例2の治具本体25は、親蓋21の子蓋受け口24に対して一定の位置関係を保持して嵌め合わされるものであり、その正しい嵌め合わせ状態において、親蓋21の中心となる位置の治具本体25に第2係合部27を設けている。   On the other hand, in the case of the iron lid for an underground structure having the parent-child lid structure shown in FIG. 3, the jig body 25 has the same shape and the same size as the child lid and can be replaced. In FIG. 3, 21 is a main lid, 23 is a receiving frame, 24 is a sub lid receiving port, and 26 is a peripheral surface of the main lid. The jig body 25 of Example 2 is fitted to the child lid receptacle 24 of the parent lid 21 while maintaining a certain positional relationship, and the center position of the parent lid 21 in the correct fitting state. A second engaging portion 27 is provided in the jig body 25.

例1、例2の治具本体15、25は、単一の蓋体11を有する地下構造物用鉄蓋の蓋体11と、親子蓋構造の地下構造物用鉄蓋の子蓋に兼用可能なものとして示されており、従って第1係合部17と第2係合部27を同一板面上に有している。なお、いうまでもないことであるが、第1係合部17は円形の治具本体15、25の中心に位置し、第2係合部27は同じ治具本体15、25の中心からずれた偏心位置にある。   The jig bodies 15 and 25 of Examples 1 and 2 can be used both as an iron lid for an underground structure having a single lid 11 and a child lid for an iron lid for an underground structure having a parent-child lid structure. Accordingly, the first engaging portion 17 and the second engaging portion 27 are provided on the same plate surface. Needless to say, the first engagement portion 17 is located at the center of the circular jig bodies 15 and 25, and the second engagement portion 27 is displaced from the center of the same jig bodies 15 and 25. In an eccentric position.

また例1、例2の治具本体15、25には、周縁に等間隔で3箇所設けたU字状の凹入部18、28、工具の挿入口19、29、ロック装置のための鍵穴などが設けられてい
る。この内、U字状の凹入部18、28は治具本体15、25のテーパー嵌合解除のために使用される。図4は作業の例示であり、受枠13から蓋体11を取り外して治具本体15に交換し、軸ピン31を第1係合部17に差し込む。このようにして取り付けられた作業機械30は第1係合部17を回転中心として、円運動を行なう。符号33はその円形切断の予定線、34は切断線を示す。かくして、本発明の工事用治具に取り付けられた軸ピン31を中心として作業機械30のカッター刃35による円形切断作業が行なわれ、切断線34は正確に始めと終わりが一致するものとなる。以上は単一の蓋体11を有するものについての例示であるが、親子蓋構造を有する場合も、軸ピン31を第2係合部27に差し込む以外は上記と同様の手順で作業を進めれば、円形切断予定線に沿う円形切断を正確に行なうことができる。なお、軸ピン31は作業機械30に取り付けても良いし(図5)、また治具本体15、25に取り付けても良い(図4)。
In addition, the jig bodies 15 and 25 of Examples 1 and 2 include U-shaped recessed portions 18 and 28 provided at three positions on the periphery at equal intervals, tool insertion ports 19 and 29, a key hole for a locking device, and the like. Is provided. Among these, the U-shaped recessed portions 18 and 28 are used for releasing the taper fitting of the jig bodies 15 and 25. FIG. 4 is an illustration of the work. The lid 11 is removed from the receiving frame 13 and replaced with the jig body 15, and the shaft pin 31 is inserted into the first engaging portion 17. The work machine 30 attached in this way performs a circular motion with the first engagement portion 17 as the center of rotation. Reference numeral 33 indicates a circular cutting line, and 34 indicates a cutting line. Thus, a circular cutting operation is performed by the cutter blade 35 of the work machine 30 around the shaft pin 31 attached to the construction jig of the present invention, and the cutting line 34 accurately coincides with the beginning and the end. The above is an example of a case having a single lid body 11, but even when it has a parent-child lid structure, the operation can proceed in the same procedure as above except that the shaft pin 31 is inserted into the second engagement portion 27. Thus, it is possible to accurately perform the circular cutting along the circular cutting planned line. The shaft pin 31 may be attached to the work machine 30 (FIG. 5), or may be attached to the jig bodies 15 and 25 (FIG. 4).

本発明に係る舗装面の円形切断用治具の例1を示す斜視図。The perspective view which shows Example 1 of the jig | tool for circular cutting of the pavement surface which concerns on this invention. 同上のものによる切断円を説明するための平面図。The top view for demonstrating the cutting | disconnection circle | round | yen by the thing same as the above. 本発明の例2を説明するための平面図。The top view for demonstrating Example 2 of this invention. 本発明による舗装面の円形切断工事を示す斜視図。The perspective view which shows the circular cutting construction of the pavement surface by this invention. 同上の断面図。Sectional drawing same as the above.

符号の説明Explanation of symbols

11 蓋体
13、23 受枠
15、25 治具本体
17 第1係合部
18、28 掛け止め部としての凹入部
21 親蓋
24 子蓋受け口
27 第2係合部
30 作業機械
31 軸ピン
33 円形切断予定線
34 円形切断線
35 カッター刃


11 Lid 13, 23 Receiving frame 15, 25 Jig body 17 First engagement portion 18, 28 Recessed portion as latching portion 21 Parent lid 24 Child lid receptacle 27 Second engagement portion 30 Work machine 31 Axle pin 33 Circular Scheduled cutting line 34 Circular cutting line 35 Cutter blade


Claims (2)

地下構造物用鉄蓋の周囲の舗装面を円形に切断する作業のための治具であって、地下構造物用鉄蓋の蓋体と同形同大かつ蓋体と置換可能な形態を持つ治具本体を具備し、治具本体は、単一の蓋体を有する地下構造物用鉄蓋と、親子蓋を有する地下構造物用鉄蓋に兼用可能であり、単一の蓋体を有する地下構造物用鉄蓋の周囲に描く円の中心となる位置に設けた凹部又は凸部から成る第1係合部と、親子蓋を有する地下構造物用鉄蓋の子蓋と同形同大かつ置換可能な形態を持つ治具本体において親蓋の中心となる位置に設けた凹部又は凸部から成る第2係合部を併有していることを特徴とする地下構造物用カラー鉄蓋。 It is a jig for cutting the pavement surface around the iron cover for underground structures into a circle, and has the same shape and size as the cover of the iron cover for underground structures and can be replaced with the cover A jig body is provided, and the jig body can be used both as an iron lid for an underground structure having a single lid and an iron lid for an underground structure having a parent-child lid, and has a single lid. A first engaging portion composed of a concave portion or a convex portion provided at the center of a circle drawn around the iron lid for the underground structure, and the same size and size as the child lid of the iron lid for the underground structure having a parent- child lid A collar iron cover for an underground structure characterized in that it has a second engaging portion consisting of a concave portion or a convex portion provided at a position which becomes the center of the main lid in a jig body having a replaceable form. . 治具本体は、カッター等の作業機械の取り付けに使用される掛け止め部を有している請求項1記載の地下構造物用カラー鉄蓋。 The collar iron cover for underground structures according to claim 1, wherein the jig body has a latching portion used for mounting a work machine such as a cutter.
JP2004063070A 2004-03-05 2004-03-05 Jig for circular cutting of pavement surface Expired - Fee Related JP4080441B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2004063070A JP4080441B2 (en) 2004-03-05 2004-03-05 Jig for circular cutting of pavement surface

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Application Number Priority Date Filing Date Title
JP2004063070A JP4080441B2 (en) 2004-03-05 2004-03-05 Jig for circular cutting of pavement surface

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JP2005248630A JP2005248630A (en) 2005-09-15
JP4080441B2 true JP4080441B2 (en) 2008-04-23

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