JP4077164B2 - Charging device and image forming apparatus - Google Patents

Charging device and image forming apparatus Download PDF

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JP4077164B2
JP4077164B2 JP2001053890A JP2001053890A JP4077164B2 JP 4077164 B2 JP4077164 B2 JP 4077164B2 JP 2001053890 A JP2001053890 A JP 2001053890A JP 2001053890 A JP2001053890 A JP 2001053890A JP 4077164 B2 JP4077164 B2 JP 4077164B2
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JP2002258581A (en
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山田  正明
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Ricoh Co Ltd
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Ricoh Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、帯電装置および画像形成装置に関し、さらに詳しくはプリンタ、ファクシミリ、複写機等の画像形成装置に用いるのに適する非接触ローラ帯電装置に関する。
【0002】
【従来の技術】
従来のこの種の帯電装置は接触式のものである。例えば特開平6−348110号公報に開示の帯電ローラおよび帯電装置では、芯金上に感圧導電ゴムを含有した弾性体層および表層を積層し、加圧力を調節することにより、長期に亘って被帯電部材(感光体)を所望の帯電電圧に一様に帯電制御することができるというものである。
【0003】
上述のような接触帯電方式では、帯電電位の均一安定化のための配慮がそれぞれになされているが、被帯電部材である感光体表面に残留する異物(クリーニングで除去できなかった残トナー成分や、紙粉、タルク等の紙構成物質等)が帯電ローラに固着することは避けられず、経時的に帯電ムラが発生してしまって寿命が短く、この寿命の短さから高速、高信頼性の必要とされるクラスの電子写真複写機等までの商品化は実現していなかった。これを解決するために、非接触の帯電ローラを用いた非接触ローラ帯電装置が検討されている。
【0004】
【発明が解決しようとする課題】
しかしながら、非接触ローラ帯電装置を用いて、印加電圧を800V前後にしてムラのない安定した感光体帯電を行うには、上記帯電ローラと上記被帯電部材との間隙(エアーギャップ)を10μm〜50μmに保たねばならない。これを可能とする技術としては、例えば実開平5−15057号公報記載の技術がある。この技術では、リング状弾性スペーサ部材を被帯電体の両側端円周部(両端円周部)に装着して帯電ローラと被帯電体との間隙を維持する様にしている。しかし、この方法では、リング状弾性スペーサ部材の円周の厚みの変動を30μm以下にしなければ被帯電体の1回転の回転周期で間隙の変動による帯電ムラが生じてしまう。
【0005】
また、特開平9−311526号公報記載の技術では、帯電ローラと被帯電体との間隙を維持する方法として、帯電ローラの軸端にスペーサコロを配置して、上記スペーサコロを被帯電体に突き当てるように設け、スペーサコロと帯電ローラの径の差の半分に間隙を設定しているが、この方法では帯電ローラの円筒度と両端のスペーサコロの円筒度、帯電ローラの軸の振れなどを精度良く加工しなければ帯電ローラ1回転の間隙の変動を30μm以下にすることは難しく、帯電ローラの間隙の変動による帯電ムラを生じてしまう。
【0006】
そこで、本発明は、非接触ローラ帯電装置において、帯電ローラと被帯電体との微小な間隙を一定に維持することができるようにして、帯電ローラの間隙の変動による帯電ムラをなくすことを目的とする。
【0007】
【課題を解決するための手段】
上述した課題を解決すると共に上記目的を達成するために、各請求項記載の発明では以下の特徴ある手段を採用している。
請求項1記載の発明は、回転する帯電ローラを被帯電体と常に非接触状態に保って該被帯電体を帯電させる帯電装置において、上記帯電ローラの両端部と上記被帯電体の両端部との間に挟み込まれ、上記非接触状態を保持することが可能な厚みを有する低摩擦抵抗のスペーサ部材と、上記帯電ローラの両端部および上記被帯電体の両端部と当接する上記スペーサ部材の当接部分の位置を変える可変手段とを具備し、上記スペーサ部材が、一定の厚みを有し、上記可変手段は、上記スペーサ部材を上記帯電ローラの回転方向に沿って移動する移動機構であることを特徴とする。
【0008】
請求項2記載の発明は、回転する帯電ローラを被帯電体と常に非接触状態に保って該被帯電体を帯電させる帯電装置において、上記帯電ローラの両端部と上記被帯電体の両端部との間に挟み込まれ、上記非接触状態を保持することが可能な厚みを有する低摩擦抵抗のスペーサ部材と、上記帯電ローラの両端部および上記被帯電体の両端部と当接する上記スペーサ部材の当接部分の位置を変える可変手段とを具備し、上記スペーサ部材が、可撓性を有するベルト状の形状をなすベルト状スペーサ部材であり、上記可変手段は、上記ベルト状スペーサ部材を巻き取る巻取機構であることを特徴とする。
【0009】
請求項3記載の発明は、回転する帯電ローラを被帯電体と常に非接触状態に保って該被帯電体を帯電させる帯電装置において、上記帯電ローラの両端部と上記被帯電体の両端部との間に挟み込まれ、上記非接触状態を保持することが可能な厚みを有する低摩擦抵抗のスペーサ部材と、上記帯電ローラの両端部および上記被帯電体の両端部と当接する上記スペーサ部材の当接部分の位置を変える可変手段とを具備し、上記スペーサ部材が、円盤状の形状をなす回転可能な円盤状スペーサ部材であり、上記可変手段は、上記円盤状スペーサ部材を回転させる回転機構であることを特徴とする。
【0010】
請求項4記載の発明は、請求項1ないし3の何れか一つに記載の帯電装置において、上記スペーサ部材が、フッ素樹脂材料で形成されていることを特徴とする。
【0011】
請求項5記載の発明は、請求項1ないし4の何れか一つに記載の帯電装置を有することを特徴とする画像形成装置である。
【0014】
【発明の実施の形態】
以下、図を参照して実施例を含む本発明の実施の形態(以下、単に「実施形態」という)を説明する。各実施形態等に亘り、同一の機能および形状等を有する部材や構成部品等については、同一符号を付すことによりその説明を省略する。図において一対で構成されていて特別に区別して説明する必要がない部材や構成部品は、説明の簡明化を図る上から、その片方を適宜記載することでその説明に代えるものとする。また、図および説明の簡明化を図るため、図に表されるべき部材や構成部品であっても、その図において特別に説明する必要がない部材や構成部品は適宜断わりなく省略することがある。
【0015】
まず、図1を参照して、後述する実施形態に共通する技術事項を説明する。これらの共通する技術事項は、後述する実施形態での説明を省略する。
図1において、符号1は帯電ローラを、符号2は被帯電体の一例としての感光体を、符号3は帯電ローラ用電源(以下、単に「電源3」という)を、符号4は静電潜像を形成する露光を、符号5は現像装置を、符号6は転写部を、符号7は除電分離部を、符号8は転写材としての転写紙を、それぞれ示す。後述する各実施形態を示す図2ないし図8では、帯電ローラ1および感光体2等は、図の簡明化を図るためそれらを簡略的に示す。
【0016】
帯電ローラ1は、図示しない軸受によりその芯軸1cの両端で支持されており、図示しない駆動機構(例えば後述する図6参照)により、図1中矢印で示す反時計回りに回転可能となっている。帯電ローラ1は、後述する各実施形態のスペーサ部材によって、感光体2の外周表面と常に非接触状態に保たれて感光体2の外周表面を帯電させるものである。帯電ローラ1は、上記スペーサ部材を挟み込み、感光体2に圧接する向きに図示しない加圧機構により一定の圧力で加圧されている(例えば後述する図8の加圧機構29参照)。
【0017】
帯電ローラ1は、最外周の中〜高抵抗層部1a(以下、単に「高抵抗層部1a」という)と、その内周の低抵抗層部1bと、最内周の芯軸1cとからなる。高抵抗層部1aは、その抵抗値ρ1(Ω・cm)をρ1>105とするのが好適であり、また層厚のもっとも薄い部分の厚みを0〜10μmとするとよい。低抵抗層部1bは、その抵抗値ρ2(Ω・cm)をρ2<ρ1とする。なお、電源3からの電圧印加は、芯軸1cに対して行うため、芯軸1cには導電性の金属を用いる。
【0018】
そして、感光体2に帯電させる場合は、帯電ローラ1の外周表面をなす高抵抗層部1aの表面と感光体2の外周表面との空隙もしくは間隙(エアーギャップ)の電圧が、空気の破壊電圧を超える程度になるように電源3により電圧印加を行う。
ムラのない安定した感光体帯電を行うには、帯電ローラ1の外周表面(以下、単に「帯電ローラ1」というときがある)と感光体2の外周表面(以下、単に「感光体2」というときがある)との間隙Gを、6〜48μmにして印加電圧を800V前後にしたほうがよい。
【0019】
感光体2は、図示しない軸受によりその軸の両端で支持されており、図示しない駆動機構(例えば後述する図6参照)により、図1中矢印で示す時計回り方向に回転する。
【0020】
図1に示す帯電装置は、帯電ローラ1の両端部(図1の紙面の手前側および奥側)と感光体2の両端部(図1の紙面の手前側および奥側)との間に、非接触状態を保持することが可能な厚み、すなわち所定範囲の間隙Gを保持することが可能な厚みを有する低摩擦抵抗のスペーサ部材を挟み込む態様で帯電を行うことを特徴とするものである。
したがって、図1に示す帯電装置によれば、後述する第1ないし第5に共通する利点、すなわち帯電ローラ1と感光体2との微小な間隙Gを一定に維持することができて、帯電ローラ1の間隙の変動による帯電ムラをなくすことができるという利点がある。
(第1の実施形態)
図2および図3に第1の実施形態を示す。
図2および図3に示すように、帯電ローラ1の両端部および感光体2の両端部との間に、その厚みが10〜50μmのスペーサ部材10を挟み込んで、装置本体側に固設されたスペーサ支持部材11により、スペーサ部材10が帯電ローラ1の回転によって動かないように固定されている。スペーサ部材10は、薄い板状の部材である。
スペーサ部材10の一端部は図2において左方のスペーサ支持部材11に固定され、その他端部は帯電ローラ1の一端部と感光体2の一端部との間におよび帯電ローラ1の他端部と感光体2の他端部との間に、すなわち帯電ローラ1の両端部と感光体2の両端部との間に、挟み込まれる態様で設けられている。
【0021】
帯電ローラ1は、図示しない軸受によりその芯軸1cの両端で支持されており、図示しない駆動機構(例えば後述する図6参照)により、図1中矢印で示す反時計回り方向に回転可能となっている。帯電ローラ1は、スペーサ部材10を挟み込み、感光体2に圧接する向きに図示しない加圧機構により一定の圧力で加圧されている(例えば後述する図8の加圧機構29参照)。感光体2は、図示しない軸受によりその軸の両端で支持されており、図示しない駆動機構(例えば後述する図6参照)によって、図1中矢印で示す時計回り方向に回転する。
【0022】
第1の実施形態では、上述したように、帯電ローラ1と感光体2との各両端部に、所定範囲の間隙Gを保持することが可能な厚みを有する低摩擦抵抗のスペーサ部材10を挟み込むことにより、帯電ローラ1と感光体2の間に10〜50μmの間隙Gを形成している。したがって、実施形態1によれば、一定の間隙Gを保て帯電ローラ1の一回転周期による間隙Gの変動がない。また、加工精度による間隙変動を極力なくすことができるという利点がある。
【0023】
ここで、スペーサ部材10の材料・材質は、帯電ローラ1の両端部および感光体2の両端部との間に挟み込まれ、帯電ローラ1の両端部および感光体2の両端部と当接する際の摩擦抵抗を極力減少させてその回転抵抗や摩耗を減らす上から、低摩擦抵抗のフッ素樹脂で形成することが好ましい。これは、後述する第2ないし第5の実施形態の各スペーサ部材でも同様である。
フッ素樹脂材料としては、例えば、ポリテトラフルオロエチレン(PTFE)、テトラフルオロエチレンパーフルオロアルキルビニルエーテル共重合体(PFA)、テトラフルオロエチレン−ヘキサフルオロプロピレン共重合体(FEP)、テトラフルオロエチレン−エチレン共重合体(ETFE)、ポリクロロトリフルオロエチレン(PCTFE)、ポリビニリデンフルオライド(PVDF)、ポリビニルフルオライド(PVF)などが好ましく用いられる。
【0024】
なお、スペーサ部材10の材料・材質としては、上記したほどの利点を望まなくてもよいのであれば、低摩擦抵抗のフッ素樹脂以外の適宜の低摩擦抵抗性の樹脂で形成してもよい。
(第2の実施形態)
図4に第2の実施形態を示す。
第2の実施形態は、第1の実施形態と比較して、第1の実施形態において装置本体側に固設されたスペーサ支持部材11に代えて、移動可能なスペーサ支持部材11Aを有すること、および帯電ローラ1の両端部および感光体2の両端部と当接するスペーサ部材10の当接部分の位置を変える可変手段としての、スペーサ部材10を帯電ローラ1の回転方向に沿って移動する移動機構を有することが主に相違する。
【0025】
図4に示すように、帯電ローラ1と感光体2との各両端部の間に、厚みが10〜50μmで一定の厚みのスペーサ部材10の他端部を挟み込んで、スペーサ支持部材11Aによりスペーサ部材10が帯電ローラ2の回転により動かないように固定されている。
【0026】
スペーサ支持部材11Aの一端部側には、スペーサ支持部材11Aを帯電ローラ2の回転方向に沿って水平に移動するようにラック12とこれに噛み合うピニオン13とで構成された移動機構が配設されている。ピニオン13は、図示しない軸受を介して装置本体側の定位置に図4中矢印で示す時計回り方向に回転自在に支持されている。上記移動機構により、スペーサ支持部材11Aと共にスペーサ部材10が帯電ローラ2の回転方向に沿って水平に一定の量で送り出される。
【0027】
例えば、ピニオン13を、装置本体側に固設された電動モータ13Aの出力軸に連結し、この電動モータ13Aが図示しない制御装置からの指令により、スペーサ部材10の厚みが摩耗して減少したときに回転駆動されるように構成してもよい。そして、スペーサ部材10の厚みが摩耗して減少したことを間接的に、あるいは直接的に検出する検出手段を適宜配設し、その検出手段からの出力信号に基づいて、上記制御装置がスペーサ部材10の送り出し移動量を調整するように電動モータ13Aを制御してもよい。
なお、第2の実施形態の移動機構は、上記した電動による利点を望まなくてもよいのであれば、例えばピニオン13に取り付けたハンドルを手動で回転調整するようなことも考えられる。
【0028】
帯電ローラ1は、スペーサ部材10の他端部を挟み込み、感光体2に圧接する向きに図示しない加圧機構により一定の圧力で加圧されている(例えば後述する図8の加圧機構29参照)。帯電ローラ1は、図示しない軸受によりその芯軸1cの両端で支持されており、図示しない駆動機構(例えば後述する図6参照)により、図4中矢印で示す反時計回り方向に回転可能となっている。感光体2は、図示しない軸受によりその軸の両端で支持されており、図示しない駆動機構(例えば後述する図6参照)によって、図4中矢印で示す時計回り方向に回転する。
【0029】
第2の実施形態によれば、上記移動機構を有することにより、スペーサ部材10の厚みが摩耗により減少しても新しいスペーサ部材10を送り出すことによって、スペーサ部材10の厚みの減少が元にもどるため帯電ローラ1と感光体2との間隙Gの減少をなくすことができる。
(第3の実施形態)
図5に第3の実施形態を示す。
第3の実施形態は、第1の実施形態と比較して、装置本体側に固定されたスペーサ部材10に代えて、可撓性を有するベルト状の形状をなすベルト状スペーサ部材10A(以下、単に「スペーサ部材10A」という)を有すること、および帯電ローラ1の両端部および感光体2の両端部と当接するスペーサ部材10Aの当接部分の位置を変える可変手段としての、スペーサ部材10Aを巻き取る巻取機構を有することが主に相違する。
【0030】
図5に示すように、帯電ローラ1と感光体2との各両端部の間に、厚みが10〜50μmで一定の厚みのスペーサ部材10Aを挟み込んで、帯電ローラ1の回転方向に水平に移動するようスペーサ部材10Aを送り出す送り出し機構14と、送り出されたスペーサ部材10Aを巻き取る巻き取り機構15とが配設されている。スペーサ部材10Aは、所定の可撓性を有する上記したフッ素樹脂材料で形成されていて、送り出し機構14によりスペーサ部材10Aが送り出され、巻き取り機構15により使用済みのスペーサ部材10Aがロール状に巻き取られるようになっている。上記巻取機構は、送り出し機構14および巻き取り機構15から構成される。
【0031】
送り出し機構14は、装置本体側に対して着脱自在であり、かつ、スペーサ部材10Aの一端を係止し、スペーサ部材10Aをロール状に巻き付けていて、図5中矢印で示す時計回り方向に回転自在な送り出し軸14Aと、この送り出し軸14Aを回転自在に支持する、装置本体側に設けられた図示しない支持部材とを有する。
巻き取り機構15は、装置本体側に対して着脱自在であり、かつ、スペーサ部材10Aの他端を係止し、図5中矢印で示す時計回り方向に回転自在な巻き取り軸15Aと、この巻き取り軸15Aを回転自在に支持する、装置本体側に設けられた図示しない支持部材と、巻き取り軸15Aを時計回り方向に回転駆動する電動モータ15Bとを有する。
【0032】
このように、送り出し軸14Aおよび巻き取り軸15Aを、スペーサ部材10Aを介して連結された一種のスペーサ部材収納カセットとして構成し、このスペーサ部材収納カセットを装置本体側に対して着脱するようにしてもよい。
【0033】
電動モータ15Bは図示しない制御装置からの指令により、スペーサ部材10Aの厚みが摩耗して減少したときに回転駆動されるように構成されている。スペーサ部材10Aの厚みが摩耗して減少したことを間接的に、あるいは直接的に検出する検出手段を適宜配設し、その検出手段からの出力信号に基づいて、上記制御装置がスペーサ部材10Aの送り出し量を調整するように電動モータ15Bを制御するようにすればよい。
なお、第3の実施形態の移動機構は、上記した電動による利点を望まなくてもよいのであれば、例えば巻き取り軸15Aに取り付けたハンドルを手動で回転調整するようなことも考えられる。
【0034】
帯電ローラ1は、スペーサ部材10Aを挟み込み、感光体2に圧接する向きに図示しない加圧機構により一定の圧力で加圧されている(例えば後述する図8の加圧機構29参照)。帯電ローラ1は、図示しない軸受によりその芯軸1cの両端で支持されており、図示しない駆動機構(例えば後述する図6参照)により、図5中矢印で示す反時計回り方向に回転可能となっている。感光体2は、図示しない軸受によりその軸の両端で支持されており、図示しない駆動機構(例えば後述する図6参照)によって、図5中矢印で示す時計回り方向に回転する。
【0035】
第3の実施形態によれば、スペーサ部材10Aの厚みが摩耗により減少しても新しいスペーサ部材10Aを送り出すことによって、スペーサ部材10Aの厚みの減少が元にもどるため帯電ローラ1と感光体2との間隙Gの減少をなくすことができる。加えて、スペーサ部材10Aの送り出す量が増えるため、間隙Gを一定に維持する時間が増えるという利点もある。
(第4の実施形態)
図6および図7に第4の実施形態を示す。
第4の実施形態は、第1の実施形態と比較して、装置本体側に固定されたスペーサ部材10に代えて、円盤状の形状をなす回転可能な円盤状スペーサ部材16(以下、単に「スペーサ部材16」という)を有すること、および帯電ローラ1の両端部および感光体2の両端部と当接するスペーサ部材16の当接部分の位置を変える可変手段としての、スペーサ部材16を回転させる回転機構31を有することが主に相違する。
【0036】
帯電ローラ1と感光体2の両端部の間に、厚みが10〜50μmで一定の厚みの円盤状のスペーサ部材16が挟み込まれている。スペーサ部材16は、上記したフッ素樹脂材料で円い板状に形成されている。
【0037】
回転機構31は、図6および図7に示すように、スペーサ部材16を貫通してその回転中心に取り付けられた回転軸20と、この回転軸20の一端上部に設けられた軸受19と、回転軸20の他端下部に設けられた従動ギヤ17Bと、この従動ギヤ17Bと噛み合うアイドルギヤ17Aと、このアイドルギヤ17Aと常時噛み合う駆動ギヤ17と、この駆動ギヤ17を出力軸に有する、装置本体側に固設された円盤状スペーサ部材駆動モータ18とから主に構成されている。アイドルギヤ17Aは、図示しない軸受を介して装置本体側に回転自在に支持・配設されている。
【0038】
各スペーサ部材16は、回転軸20を介して軸受19により回転自在に支持されていることにより、各スペーサ部材16の上面および下面が帯電ローラ1および感光体2の各外周母線と垂直になるように帯電ローラ1の両端部に対称に配設されている。帯電ローラ1の両側端部には、円盤状のスペーサ部材16が配置されている。これに伴い、回転機構31も、帯電ローラ1の両側に対称に配設されている。図6に示す左右の円盤状スペーサ部材駆動モータ18は、図7に示すように、スペーサ部材16を回転駆動する方向のみが相違する。
【0039】
帯電ローラ1の駆動機構は、図6に示すように、帯電ローラ1の両端部の芯軸1cを回転自在に支持する左右一対の軸受23,23と、帯電ローラ1の芯軸1cの図6において右側端部に固設された従動ギヤ22Aと、この従動ギヤ22Aと噛み合う駆動ギヤ22と、この駆動ギヤ22を出力軸に有する帯電ローラ駆動モータ21とから主に構成されている。
上記したとおり、帯電ローラ1は、上記駆動機構の帯電ローラ駆動モータ21により回転駆動される。
【0040】
一方、感光体2の駆動機構は、図6に示すように、感光体2の両端部の軸を回転自在に支持する左右一対の軸受24,24と、感光体2の軸の図6において右側端部に固設された従動プーリ25Aと、従動プーリ25の近傍の装置本体側に設けられた駆動プーリ25と、従動プーリ25Aと駆動プーリ25との間に掛け渡されたベルト25Bと、駆動プーリ25を出力軸に有する、装置本体側に固設された感光体駆動モータ26とから主に構成されている。上記したとおり、感光体2は、上記駆動機構の感光体駆動モータ26により回転駆動される。
【0041】
第4の実施形態によれば、一定の厚みの円盤状のスペーサ部材16を有することにより、スペーサ部材16の厚みが摩耗により減少しても、上記回転機構の円盤状スペーサ部材駆動モータ18を駆動してスペーサ部材16を回転させ新しいスペーサ部材16の当接部分を出すことにより、スペーサ部材16の厚みの減少が元にもどるため、帯電ローラ1と感光体2との間隙Gの減少をなくすことができるという利点がある。
参考例
図8に参考例を示す。
図8に示す参考例は、第1の実施形態と比較して、装置本体側に固定されたスペーサ部材10に代えて、帯電ローラ1の回転方向に沿って厚みが変化するくさび状の形状をなすくさび状スペーサ部材27(以下、単に「スペーサ部材27」という)を有すること、および帯電ローラ1の両端部および感光体2の両端部と当接するスペーサ部材27の当接部分の位置を変える可変手段としての、スペーサ部材27を帯電ローラ1の回転方向に沿って往復移動させる往復移動機構32を有することが主に相違する。
【0042】
図8に示すように、帯電ローラ1と感光体2の各両端部の間に、厚みがt=10μmからt=50μmに変化するくさび状のスペーサ部材27を挟み込んで、スペーサ支持部材11Aによりスペーサ部材27が帯電ローラ1の回転により動かないように固定してある。
【0043】
往復移動機構32は、スペーサ支持部材11Aの図8における左端に固定されたラック12と、このラック12と噛み合うピニオン13と、ラック12の非ラック形成部の上面および下面に当接し、スペーサ支持部材11Aを帯電ローラ1の回転方向に沿って水平に往復移動すべく案内する案内部材としての上下一対のコロ28,28と、その出力軸にピニオン13が固設され装置本体側に固設された正逆転可能な電動モータ13Bとから主に構成されている。
スペーサ部材27、スペーサ支持部材11Aおよび往復移動機構32は、図8における紙面の手前側および奥側の、帯電ローラ1と感光体2の各両端部の間に同様に配設されている。
【0044】
ピニオン13は、図示しない軸受を介して装置本体側の定位置に、図8中両矢印で示す時計回りおよび反時計回り方向に回動自在に支持されている。往復移動機構32により、スペーサ支持部材11Aと共にスペーサ部材27が帯電ローラ2の回転方向に沿って水平に一定の量で送り出したり、引き戻したりすることができる。
【0045】
例えば、電動モータ13Bが図示しない制御装置からの指令により、スペーサ部材27の厚みが摩耗して減少したときに回転駆動されるように構成してもよい。スペーサ部材27の厚みが摩耗して減少したことを間接的に、あるいは直接的に検出する検出手段を適宜配設し、その検出手段からの出力信号に基づいて、上記制御装置がスペーサ部材27の送り出し方向および移動量を調整するように電動モータ13Bを制御するようにしてもよい。
【0046】
帯電ローラ1は、スペーサ部材27を挟み込み、帯電ローラ1を感光体2に圧接する向きに付勢する加圧バネ29A(圧縮バネ)等を備えた加圧機構29により一定の圧力で加圧されている。また、帯電ローラ1は、両端部の芯軸1cが軸受30(奥側図示せず)により回転自在に支持されており、図示しない駆動機構により図8中矢印で示す反時計回り方向に回転する。
感光体2は、図示しない軸受によりその軸の両端で支持されており、図示しない駆動機構(例えば図6参照)によって、図8中矢印で示す時計回り方向に回転する。
【0047】
なお、参考例の往復移動機構は、上記した電動による利点を望まなくてもよいのであれば往復移動機構32に限らず、例えばピニオン13に図示しないハンドルを取り付け、そのハンドルを手動で回動調整するようなことも考えられる。
往復移動機構32は、上述した例に限らず、部品点数を減らすために、往復移動機構32を図8における紙面の手前側および奥側の中央部に1箇所のみ配設することもできる。
【0048】
したがって、図8に示した参考例によれば、往復移動機構32により、帯電ローラ1の回転方向に沿って厚みが変化するスペーサ部材27が帯電ローラ1の回転方向に沿って往復移動されることにより、スペーサ部材27を任意の厚みの位置に移動させ固定することで、帯電ローラ1と感光体2との間の間隙Gを容易に調整できるという利点がある。
【0049】
以上述べたとおり、本発明を実施例を含む特定の実施形態等について説明したが、本発明の構成は、上述した各実施形態および各変形例等に限定されるものではなく、これらを適宜組み合わせて構成してもよく、本発明の範囲内において、その必要性および用途等に応じて種々の実施形態や実施例を構成し得ることは当業者ならば明らかである。
【0050】
【発明の効果】
以上説明したように、本発明によれば、従来装置の有する上述した課題を解決すると共に上記目的を達成することができて、新規な帯電装置および画像形成装置を提供することができる。請求項毎の効果を挙げれば以下のとおりである。
請求項1記載の発明によれば、上記構成により、帯電ローラと被帯電体(例えば感光体)との間に一定の間隙を保つことができ、これにより帯電ローラの一回転周期による間隙の変動がなくなって帯電ムラをなくすことができると共に、加工精度による間隙変動を極力なくすことができ、また、スペーサ部材の当接部分の厚みが摩耗により減少してもスペーサ部材の新しい当接部分に位置を変えることができるので、帯電ローラと被帯電体(例えば感光体)との間の間隙の減少をなくすことが可能となる。加えて、移動機構により、一定の厚みを有するスペーサ部材が帯電ローラの回転方向に沿って移動することにより、スペーサの厚みの減少が元にもどるため、帯電ローラと被帯電体(例えば感光体)との間の間隙の減少をなくすことができる。
【0051】
請求項2記載の発明によれば、上記構成により、帯電ローラと被帯電体(例えば感光体)との間に一定の間隙を保つことができ、これにより帯電ローラの一回転周期による間隙の変動がなくなって帯電ムラをなくすことができると共に、加工精度による間隙変動を極力なくすことができ、また、可撓性を有するベルト状の形状をなすベルト状スペーサ部材の当接部分の厚みが摩耗により減少してもベルト状スペーサ部材の新しい当接部分に位置を変えることができるので、帯電ローラと被帯電体(例えば感光体)との間の間隙の減少をなくすことが可能となる。加えて、巻取機構により、ベルト状スペーサ部材が巻き取られることにより、ベルト状スペーサ部材の送り出す量が増えるため、帯電ローラと被帯電体(例えば感光体)との間の間隙を一定に維持する時間が増える。
【0052】
請求項3記載の発明によれば、上記構成により、帯電ローラと被帯電体(例えば感光体)との間に一定の間隙を保つことができ、これにより帯電ローラの一回転周期による間隙の変動がなくなって帯電ムラをなくすことができると共に、加工精度による間隙変動を極力なくすことができ、また、円盤状の形状をなす回転可能な円盤状スペーサ部材の当接部分の厚みが摩耗により減少しても円盤状スペーサ部材の新しい当接部分に位置を変えることができるので、帯電ローラと被帯電体(例えば感光体)との間の間隙の減少をなくすことが可能となる。加えて、回転機構により、円盤状スペーサ部材が回転されることにより、円盤状スペーサ部材の厚みが摩耗により減少しても円盤状スペーサ部材を回転させ新しい円盤状スペーサ部材の当接部分を出すことによって円盤状スペーサの厚みの減少が元にもどるため、帯電ローラと被帯電体(例えば感光体)との間の間隙の減少をなくすことができる。
【0053】
請求項4記載の発明によれば、スペーサ部材をフッ素樹脂材料で形成することにより、帯電ローラや被帯電体(例えば感光体)との摩擦が小さくなり、摩擦による回転抵抗や摩耗を減らすことができる。
【0054】
請求項5記載の発明によれば、請求項1ないし4の何れか一つに記載の帯電装置を有する画像形成装置において、上記発明の効果を奏する。
【図面の簡単な説明】
【図1】本発明の各実施形態に共通する帯電装置周りの正面図である。
【図2】第1の実施形態を示す帯電装置の簡略的な一部断面正面図である。
【図3】図2の側面図である。
【図4】第2の実施形態を示す帯電装置の簡略的な一部断面正面図である。
【図5】第3の実施形態を示す帯電装置の簡略的な一部断面正面図である。
【図6】第4の実施形態を示す帯電装置の簡略的な一部断面側面図である。
【図7】図6の要部の平面図である。
【図8】 参考例を示す帯電装置の簡略的な一部断面正面図である。
【符号の説明】
1 帯電ローラ
2 被帯電体としての感光体
10,10A,16,27 スペーサ部材
12 移動機構または往復移動機構を構成するラック
13 移動機構または往復移動機構を構成するピニオン
14 巻取機構を構成する送り出し機構
15 巻取機構を構成する巻き取り機構
29 加圧機構
31 回転機構
32 往復移動機構
[0001]
BACKGROUND OF THE INVENTION
  The present invention relates to a charging device.And image forming apparatusMore particularly, the present invention relates to a non-contact roller charging device suitable for use in an image forming apparatus such as a printer, a facsimile machine, and a copying machine.
[0002]
[Prior art]
A conventional charging device of this type is a contact type. For example, in the charging roller and the charging device disclosed in Japanese Patent Application Laid-Open No. 6-348110, an elastic body layer and a surface layer containing pressure-sensitive conductive rubber are laminated on a core metal, and the pressure is adjusted for a long time. The charged member (photosensitive member) can be uniformly charged to a desired charging voltage.
[0003]
In the contact charging system as described above, consideration is given to uniform stabilization of the charging potential. However, foreign matters remaining on the surface of the photosensitive member, which is a member to be charged (remaining toner components that could not be removed by cleaning, , Paper constituents such as paper dust, talc, etc.) are unavoidably stuck to the charging roller, and charging unevenness occurs over time, resulting in a short lifespan. The commercialization of the required class of electrophotographic copying machines has not been realized. In order to solve this problem, a non-contact roller charging device using a non-contact charging roller has been studied.
[0004]
[Problems to be solved by the invention]
However, using a non-contact roller charging device to apply an applied voltage of about 800 V and perform stable and stable photoconductor charging, the gap (air gap) between the charging roller and the member to be charged is 10 μm to 50 μm. Must be kept. As a technique that makes this possible, for example, there is a technique described in Japanese Utility Model Laid-Open No. 5-15057. In this technique, ring-shaped elastic spacer members are mounted on the circumferential portions (both ends circumferential portions) on both sides of the member to be charged so as to maintain the gap between the charging roller and the member to be charged. However, in this method, unless the variation in the circumferential thickness of the ring-shaped elastic spacer member is set to 30 μm or less, uneven charging due to the variation in the gap occurs in one rotation cycle of the member to be charged.
[0005]
In the technique described in Japanese Patent Application Laid-Open No. 9-31526, as a method for maintaining the gap between the charging roller and the member to be charged, a spacer roller is disposed at the shaft end of the charging roller and the spacer roller is abutted against the member to be charged. The gap is set at half the difference between the diameter of the spacer roller and the charging roller. Otherwise, it is difficult to make the variation in the gap of one rotation of the charging roller 30 μm or less, resulting in uneven charging due to the variation in the gap of the charging roller.
[0006]
SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to eliminate uneven charging due to fluctuations in the gap between the charging rollers so that the minute gap between the charging roller and the member to be charged can be kept constant in the non-contact roller charging device. And
[0007]
[Means for Solving the Problems]
  In order to solve the above-described problems and achieve the above object, the invention described in each claim employs the following characteristic means.
  According to a first aspect of the present invention, there is provided a charging device for charging a member to be charged by keeping the rotating charging roller in a non-contact state with the member to be charged, and both ends of the charging roller and both ends of the member to be charged. Sandwiched betweenEngulfed,Low friction resistance spacer member having a thickness capable of maintaining the non-contact stateAnd variable means for changing the position of the contact portion of the spacer member that contacts both ends of the charging roller and both ends of the charged body, and the spacer member has a certain thickness, The variable means is a moving mechanism that moves the spacer member along the rotation direction of the charging roller.It is characterized by that.
[0008]
  The invention according to claim 2The rotating charging roller is kept in a non-contact state with the object to be charged to charge the object to be charged.In the charging device,A spacer member having a low frictional resistance having a thickness capable of maintaining the non-contact state between the both ends of the charging roller and the both ends of the member to be charged, both ends of the charging roller, and And a variable means for changing the position of the contact portion of the spacer member that contacts both ends of the charged body, and the spacer member is a belt-like spacer member having a flexible belt-like shape. The variable means is a winding mechanism for winding the belt-shaped spacer member.It is characterized by that.
[0009]
  The invention described in claim 3The rotating charging roller is kept in a non-contact state with the object to be charged to charge the object to be charged.In the charging device,A low frictional resistance spacer member sandwiched between both ends of the charging roller and both ends of the charged body and having a thickness capable of maintaining the non-contact state;Variable means for changing the position of the contact portion of the spacer member that contacts both ends of the charging roller and both ends of the member to be charged;And the spacer member is a rotatable disc-like spacer member having a disc-like shape, and the variable means is a rotating mechanism for rotating the disc-like spacer member.It is characterized by that.
[0010]
  The invention according to claim 4 is the claim of claimAny one of 1 to 3In the charging device described,The spacer member is made of a fluororesin material.It is characterized by that.
[0011]
  The invention according to claim 5An image forming apparatus comprising the charging device according to claim 1.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention including examples will be described with reference to the drawings (hereinafter simply referred to as “embodiments”). In each embodiment, members, components, and the like having the same function and shape are denoted by the same reference numerals and description thereof is omitted. In the drawing, members and components that are configured as a pair and do not need to be specifically distinguished and described are described by appropriately describing one of them in order to simplify the description. In addition, in order to simplify the drawings and the description, even members and components that are to be represented in the drawings may be omitted without any notice unless necessary. .
[0015]
First, with reference to FIG. 1, the technical matter common to embodiment mentioned later is demonstrated. These common technical matters will not be described in the embodiments described later.
In FIG. 1, reference numeral 1 denotes a charging roller, reference numeral 2 denotes a photosensitive member as an example of an object to be charged, reference numeral 3 denotes a charging roller power source (hereinafter simply referred to as “power source 3”), and reference numeral 4 denotes an electrostatic latent. Reference numeral 5 denotes a developing device, reference numeral 6 denotes a transfer unit, reference numeral 7 denotes a charge eliminating / separating unit, and reference numeral 8 denotes a transfer sheet as a transfer material. In FIG. 2 to FIG. 8 showing each embodiment to be described later, the charging roller 1 and the photosensitive member 2 are simply shown for the sake of simplification of the drawing.
[0016]
The charging roller 1 is supported at both ends of the core shaft 1c by a bearing (not shown), and can be rotated counterclockwise as indicated by an arrow in FIG. 1 by a driving mechanism (not shown) (see FIG. 6 described later). Yes. The charging roller 1 charges the outer peripheral surface of the photosensitive member 2 while being kept in a non-contact state with the outer peripheral surface of the photosensitive member 2 by a spacer member of each embodiment described later. The charging roller 1 is pressed with a constant pressure by a pressure mechanism (not shown) in a direction in which the spacer member is sandwiched and pressed against the photoconductor 2 (see, for example, a pressure mechanism 29 in FIG. 8 described later).
[0017]
The charging roller 1 includes a middle to high resistance layer portion 1a (hereinafter simply referred to as “high resistance layer portion 1a”), an inner periphery low resistance layer portion 1b, and an innermost core shaft 1c. Become. The high resistance layer portion 1a has a resistance value ρ1 (Ω · cm) of ρ1> 10.FiveIt is preferable that the thickness of the thinnest layer is 0 to 10 μm. The low resistance layer portion 1b has a resistance value ρ2 (Ω · cm) of ρ2 <ρ1. In addition, since the voltage application from the power supply 3 is performed with respect to the core shaft 1c, a conductive metal is used for the core shaft 1c.
[0018]
When the photosensitive member 2 is charged, the voltage of the air gap or gap (air gap) between the surface of the high resistance layer portion 1a forming the outer peripheral surface of the charging roller 1 and the outer peripheral surface of the photosensitive member 2 is the air breakdown voltage. A voltage is applied by the power source 3 so as to exceed the range.
In order to perform stable charging of the photosensitive member without unevenness, the outer peripheral surface of the charging roller 1 (hereinafter simply referred to as “charging roller 1”) and the outer peripheral surface of the photosensitive member 2 (hereinafter simply referred to as “photosensitive member 2”). It is better to set the gap G to 6 to 48 μm and the applied voltage to around 800V.
[0019]
The photoreceptor 2 is supported at both ends of the shaft by a bearing (not shown), and is rotated in the clockwise direction indicated by an arrow in FIG. 1 by a driving mechanism (not shown) (see FIG. 6 described later).
[0020]
  The charging device shown in FIG. 1 has a gap between both ends of the charging roller 1 (front side and back side of the paper in FIG. 1) and both ends of the photosensitive member 2 (front side and back side of the paper in FIG. 1). Charging is performed in such a manner that a low friction resistance spacer member having a thickness capable of maintaining a non-contact state, that is, a thickness capable of maintaining a gap G within a predetermined range is sandwiched.
  Therefore, according to the charging device shown in FIG. 1, the advantages common to first to fifth described later, that is, the minute gap G between the charging roller 1 and the photosensitive member 2 can be maintained constant, and the charging roller There is an advantage that uneven charging due to fluctuations in the gap of 1 can be eliminated.
(First embodiment)
  2 and 3 show the first embodiment.The
  As shown in FIGS. 2 and 3, a spacer member 10 having a thickness of 10 to 50 μm is sandwiched between both ends of the charging roller 1 and both ends of the photosensitive member 2, and is fixed to the apparatus main body side. The spacer member 10 is fixed by the spacer support member 11 so as not to move due to the rotation of the charging roller 1. The spacer member 10 is a thin plate-like member.
  One end of the spacer member 10 is fixed to the left spacer support member 11 in FIG. 2, and the other end is between one end of the charging roller 1 and one end of the photosensitive member 2 and the other end of the charging roller 1. And the other end of the photosensitive member 2, that is, between the both ends of the charging roller 1 and the two ends of the photosensitive member 2.
[0021]
The charging roller 1 is supported at both ends of the core shaft 1c by a bearing (not shown), and can be rotated in a counterclockwise direction indicated by an arrow in FIG. 1 by a driving mechanism (not shown) (see FIG. 6 described later). ing. The charging roller 1 is pressed at a constant pressure by a pressure mechanism (not shown) in a direction in which the spacer member 10 is sandwiched and pressed against the photoconductor 2 (see, for example, a pressure mechanism 29 in FIG. 8 described later). The photoreceptor 2 is supported at both ends of its shaft by a bearing (not shown), and is rotated in a clockwise direction indicated by an arrow in FIG. 1 by a driving mechanism (not shown) (see FIG. 6 described later).
[0022]
In the first embodiment, as described above, the low frictional resistance spacer member 10 having a thickness capable of holding the gap G in a predetermined range is sandwiched between the both ends of the charging roller 1 and the photoreceptor 2. As a result, a gap G of 10 to 50 μm is formed between the charging roller 1 and the photosensitive member 2. Therefore, according to the first embodiment, there is no fluctuation of the gap G due to one rotation period of the charging roller 1 while maintaining a constant gap G. Further, there is an advantage that gap variation due to machining accuracy can be minimized.
[0023]
Here, the material of the spacer member 10 is sandwiched between both ends of the charging roller 1 and both ends of the photosensitive member 2, and is in contact with both ends of the charging roller 1 and both ends of the photosensitive member 2. In order to reduce the frictional resistance as much as possible to reduce its rotational resistance and wear, it is preferable to form it with a low frictional resistance fluororesin. The same applies to the spacer members of the second to fifth embodiments described later.
Examples of the fluororesin material include polytetrafluoroethylene (PTFE), tetrafluoroethylene perfluoroalkyl vinyl ether copolymer (PFA), tetrafluoroethylene-hexafluoropropylene copolymer (FEP), and tetrafluoroethylene-ethylene copolymer. A polymer (ETFE), polychlorotrifluoroethylene (PCTFE), polyvinylidene fluoride (PVDF), polyvinyl fluoride (PVF) and the like are preferably used.
[0024]
  The spacer member 10 may be formed of an appropriate low-friction-resistant resin other than the low-friction-resistant fluororesin, as long as the advantages as described above are not desired.Yes.
(Second Embodiment)
  FIG. 4 shows the second embodiment.The
  Compared to the first embodiment, the second embodiment has a movable spacer support member 11A instead of the spacer support member 11 fixed on the apparatus main body side in the first embodiment. And a moving mechanism for moving the spacer member 10 along the rotation direction of the charging roller 1 as a variable means for changing the position of the contact portion of the spacer member 10 that contacts both ends of the charging roller 1 and both ends of the photosensitive member 2. Is mainly different.
[0025]
As shown in FIG. 4, the other end portion of the spacer member 10 having a constant thickness of 10 to 50 μm is sandwiched between both end portions of the charging roller 1 and the photoreceptor 2, and the spacer is supported by the spacer support member 11A. The member 10 is fixed so as not to move due to the rotation of the charging roller 2.
[0026]
On one end portion side of the spacer support member 11A, a moving mechanism configured by a rack 12 and a pinion 13 meshing with the rack 12 is disposed so as to move the spacer support member 11A horizontally along the rotation direction of the charging roller 2. ing. The pinion 13 is rotatably supported in a clockwise direction indicated by an arrow in FIG. 4 at a fixed position on the apparatus main body side via a bearing (not shown). By the moving mechanism, the spacer member 10 together with the spacer support member 11 </ b> A is sent out horizontally in a constant amount along the rotation direction of the charging roller 2.
[0027]
For example, when the pinion 13 is connected to the output shaft of an electric motor 13A fixed on the apparatus body side, and the electric motor 13A wears and decreases due to a command from a control device (not shown). You may comprise so that it may be rotationally driven. Then, a detecting means for detecting indirectly or directly that the thickness of the spacer member 10 has been worn and reduced is appropriately disposed, and the control device detects the spacer member based on an output signal from the detecting means. The electric motor 13 </ b> A may be controlled so as to adjust the 10 movement amount.
In addition, if the moving mechanism of 2nd Embodiment does not need the above-mentioned advantage by electricity, it is also conceivable that the handle attached to the pinion 13 is manually rotated and adjusted, for example.
[0028]
The charging roller 1 sandwiches the other end portion of the spacer member 10 and is pressurized with a constant pressure by a pressure mechanism (not shown) in a direction in which the charge roller 1 is pressed against the photosensitive member 2 (see, for example, a pressure mechanism 29 in FIG. 8 described later). ). The charging roller 1 is supported at both ends of the core shaft 1c by a bearing (not shown), and can be rotated in a counterclockwise direction indicated by an arrow in FIG. 4 by a driving mechanism (not shown) (see FIG. 6 described later). ing. The photosensitive member 2 is supported at both ends of its shaft by a bearing (not shown), and is rotated in a clockwise direction indicated by an arrow in FIG. 4 by a driving mechanism (not shown) (see FIG. 6 described later).
[0029]
  According to the second embodiment, since the moving mechanism is provided, even if the thickness of the spacer member 10 is reduced due to wear, the reduction of the thickness of the spacer member 10 is restored by sending out a new spacer member 10. A decrease in the gap G between the charging roller 1 and the photosensitive member 2 can be eliminated.
(Third embodiment)
  FIG. 5 shows a third embodiment.The
  Compared to the first embodiment, the third embodiment replaces the spacer member 10 fixed on the apparatus main body side with a belt-shaped spacer member 10A (hereinafter referred to as a belt-shaped spacer member having flexibility). The spacer member 10A as a variable means for changing the position of the contact portion of the spacer member 10A that contacts the both ends of the charging roller 1 and the both ends of the photoreceptor 2. The main difference is that it has a winding mechanism.
[0030]
As shown in FIG. 5, a spacer member 10 </ b> A having a thickness of 10 to 50 μm is sandwiched between both ends of the charging roller 1 and the photoreceptor 2, and moves horizontally in the rotation direction of the charging roller 1. A feeding mechanism 14 for feeding the spacer member 10A and a winding mechanism 15 for winding the fed spacer member 10A are provided. The spacer member 10A is made of the above-described fluororesin material having a predetermined flexibility, and the spacer member 10A is fed out by the feeding mechanism 14, and the used spacer member 10A is wound into a roll shape by the winding mechanism 15. It has come to be taken. The winding mechanism includes a feeding mechanism 14 and a winding mechanism 15.
[0031]
The delivery mechanism 14 is detachable with respect to the apparatus main body side, locks one end of the spacer member 10A, winds the spacer member 10A in a roll shape, and rotates in a clockwise direction indicated by an arrow in FIG. A flexible feed shaft 14A and a support member (not shown) provided on the apparatus main body side that rotatably supports the feed shaft 14A.
The winding mechanism 15 is detachable with respect to the apparatus main body side, locks the other end of the spacer member 10A, and can rotate in a clockwise direction indicated by an arrow in FIG. A support member (not shown) provided on the apparatus main body side that rotatably supports the winding shaft 15A, and an electric motor 15B that rotates the winding shaft 15A in the clockwise direction.
[0032]
In this way, the delivery shaft 14A and the take-up shaft 15A are configured as a kind of spacer member storage cassette connected via the spacer member 10A, and the spacer member storage cassette is attached to and detached from the apparatus main body side. Also good.
[0033]
The electric motor 15B is configured to be driven to rotate when the thickness of the spacer member 10A is reduced by wear according to a command from a control device (not shown). A detecting means for detecting indirectly or directly that the thickness of the spacer member 10A has decreased due to wear is appropriately disposed. Based on an output signal from the detecting means, the controller controls the spacer member 10A. The electric motor 15B may be controlled so as to adjust the feed amount.
In addition, if the moving mechanism of the third embodiment does not need the above-described advantages by electric power, for example, it is conceivable to manually rotate and adjust a handle attached to the winding shaft 15A.
[0034]
The charging roller 1 is pressed with a constant pressure by a pressure mechanism (not shown) in a direction in which the spacer member 10A is sandwiched and pressed against the photoreceptor 2 (see, for example, a pressure mechanism 29 in FIG. 8 described later). The charging roller 1 is supported at both ends of the core shaft 1c by a bearing (not shown), and can be rotated in a counterclockwise direction indicated by an arrow in FIG. 5 by a driving mechanism (not shown) (see FIG. 6 described later). ing. The photoreceptor 2 is supported at both ends of its shaft by a bearing (not shown), and is rotated in the clockwise direction indicated by an arrow in FIG. 5 by a driving mechanism (not shown) (see FIG. 6 described later).
[0035]
  According to the third embodiment, even if the thickness of the spacer member 10A is reduced due to wear, the reduction in the thickness of the spacer member 10A is restored by sending out a new spacer member 10A. The decrease in the gap G can be eliminated. In addition, since the amount of the spacer member 10A delivered increases, there is an advantage that the time for maintaining the gap G constant increases.
(Fourth embodiment)
  6 and 7 show a fourth embodiment.The
  Compared to the first embodiment, the fourth embodiment replaces the spacer member 10 fixed to the apparatus main body side, and is a rotatable disk-shaped spacer member 16 (hereinafter simply referred to as “ Rotation of rotating the spacer member 16 as a variable means for changing the position of the abutting portion of the spacer member 16 in contact with both ends of the charging roller 1 and both ends of the photosensitive member 2. The main difference is that the mechanism 31 is provided.
[0036]
A disc-shaped spacer member 16 having a thickness of 10 to 50 μm and a constant thickness is sandwiched between both ends of the charging roller 1 and the photoreceptor 2. The spacer member 16 is formed in a circular plate shape from the above-described fluororesin material.
[0037]
As shown in FIGS. 6 and 7, the rotation mechanism 31 includes a rotation shaft 20 that passes through the spacer member 16 and is attached to the rotation center thereof, a bearing 19 provided at one upper end of the rotation shaft 20, An apparatus main body having a driven gear 17B provided at the lower end of the other end of the shaft 20, an idle gear 17A that meshes with the driven gear 17B, a drive gear 17 that always meshes with the idle gear 17A, and the drive gear 17 as an output shaft. It is mainly comprised from the disk-shaped spacer member drive motor 18 fixed by the side. The idle gear 17A is rotatably supported and disposed on the apparatus main body side via a bearing (not shown).
[0038]
Each spacer member 16 is rotatably supported by a bearing 19 via a rotating shaft 20 so that the upper and lower surfaces of each spacer member 16 are perpendicular to the outer peripheral buses of the charging roller 1 and the photoreceptor 2. Are arranged symmetrically at both ends of the charging roller 1. Disc-shaped spacer members 16 are disposed at both end portions of the charging roller 1. Accordingly, the rotation mechanism 31 is also arranged symmetrically on both sides of the charging roller 1. As shown in FIG. 7, the left and right disc-like spacer member driving motors 18 shown in FIG.
[0039]
As shown in FIG. 6, the driving mechanism of the charging roller 1 includes a pair of left and right bearings 23 and 23 that rotatably support the core shaft 1c at both ends of the charging roller 1, and the core shaft 1c of the charging roller 1 shown in FIG. In FIG. 2, the driven gear 22A fixed at the right end, the drive gear 22 meshing with the driven gear 22A, and the charging roller drive motor 21 having the drive gear 22 as an output shaft are mainly configured.
As described above, the charging roller 1 is rotationally driven by the charging roller driving motor 21 of the driving mechanism.
[0040]
On the other hand, as shown in FIG. 6, the driving mechanism of the photosensitive member 2 includes a pair of left and right bearings 24 and 24 for rotatably supporting the shafts at both ends of the photosensitive member 2, and the right side of the shaft of the photosensitive member 2 in FIG. A driven pulley 25A fixed at the end, a drive pulley 25 provided on the apparatus main body side in the vicinity of the driven pulley 25, a belt 25B spanned between the driven pulley 25A and the drive pulley 25, and a drive It is mainly composed of a photoreceptor driving motor 26 having a pulley 25 as an output shaft and fixed on the apparatus main body side. As described above, the photoreceptor 2 is rotationally driven by the photoreceptor drive motor 26 of the drive mechanism.
[0041]
  According to the fourth embodiment, by having the disc-shaped spacer member 16 having a constant thickness, the disc-shaped spacer member driving motor 18 of the rotating mechanism is driven even if the thickness of the spacer member 16 decreases due to wear. Then, by rotating the spacer member 16 to bring out the contact portion of the new spacer member 16, the reduction in the thickness of the spacer member 16 is restored, so that the reduction in the gap G between the charging roller 1 and the photosensitive member 2 is eliminated. There is an advantage that can be.
(Reference example)
  Figure 8Reference exampleShowThe
  Reference example shown in FIG.Compared with the first embodiment, instead of the spacer member 10 fixed on the apparatus main body side, a wedge-shaped spacer member 27 having a wedge-shaped shape whose thickness changes along the rotation direction of the charging roller 1. (Hereinafter simply referred to as "spacer member 27"), and a spacer member as a variable means for changing the position of the contact portion of the spacer member 27 that contacts both ends of the charging roller 1 and both ends of the photoreceptor 2. The main difference is that it has a reciprocating mechanism 32 that reciprocally moves 27 along the rotation direction of the charging roller 1.
[0042]
As shown in FIG. 8, the thickness between the both ends of the charging roller 1 and the photoreceptor 2 is t.1= 10 μm to t2A wedge-shaped spacer member 27 that changes to = 50 μm is sandwiched, and the spacer member 27 is fixed by a spacer support member 11 A so that it does not move due to the rotation of the charging roller 1.
[0043]
The reciprocating mechanism 32 is in contact with the rack 12 fixed to the left end of the spacer support member 11A in FIG. 8, the pinion 13 meshing with the rack 12, and the upper and lower surfaces of the non-rack forming portion of the rack 12, and the spacer support member A pair of upper and lower rollers 28 and 28 as guide members for guiding 11A to reciprocate horizontally along the rotation direction of the charging roller 1 and a pinion 13 fixed to the output shaft thereof are fixed to the apparatus main body. It is mainly composed of an electric motor 13B capable of forward and reverse rotation.
The spacer member 27, the spacer support member 11 </ b> A, and the reciprocating mechanism 32 are similarly arranged between both ends of the charging roller 1 and the photoreceptor 2 on the near side and the far side of the paper surface in FIG. 8.
[0044]
The pinion 13 is supported at a fixed position on the apparatus main body side via a bearing (not shown) so as to be rotatable in the clockwise and counterclockwise directions indicated by double arrows in FIG. The reciprocating mechanism 32 allows the spacer member 27 together with the spacer support member 11 </ b> A to be sent out or pulled back in a fixed amount horizontally along the rotation direction of the charging roller 2.
[0045]
For example, the electric motor 13B may be configured to be rotationally driven when the thickness of the spacer member 27 is reduced due to a command from a control device (not shown). A detecting means for detecting indirectly or directly that the thickness of the spacer member 27 has decreased due to wear is appropriately disposed. Based on an output signal from the detecting means, the controller controls the spacer member 27. The electric motor 13B may be controlled so as to adjust the delivery direction and the movement amount.
[0046]
The charging roller 1 is pressed at a constant pressure by a pressing mechanism 29 having a pressing spring 29A (compression spring) or the like that sandwiches the spacer member 27 and urges the charging roller 1 in a direction in which the charging roller 1 is pressed against the photoreceptor 2. ing. Further, the charging roller 1 has core shafts 1c at both ends rotatably supported by bearings 30 (not shown), and rotates in a counterclockwise direction indicated by an arrow in FIG. 8 by a driving mechanism (not shown). .
The photoconductor 2 is supported at both ends of its shaft by a bearing (not shown), and is rotated in a clockwise direction indicated by an arrow in FIG. 8 by a driving mechanism (not shown).
[0047]
  In addition,Reference exampleThe reciprocating mechanism of the present invention is not limited to the reciprocating mechanism 32 as long as it does not require the above-described advantages by electric drive. For example, a handle (not shown) is attached to the pinion 13 and the handle is manually rotated and adjusted. Is also possible.
  The reciprocating mechanism 32 is not limited to the above-described example, and the reciprocating mechanism 32 may be disposed only at one central portion on the near side and the far side of the paper surface in FIG. 8 in order to reduce the number of parts.
[0048]
  Therefore,Reference example shown in FIG.Accordingly, the spacer member 27 whose thickness varies along the rotation direction of the charging roller 1 is reciprocated along the rotation direction of the charging roller 1 by the reciprocating mechanism 32, so that the spacer member 27 has an arbitrary thickness. There is an advantage that the gap G between the charging roller 1 and the photoreceptor 2 can be easily adjusted by moving and fixing to the position.
[0049]
As described above, the present invention has been described with respect to specific embodiments including examples. However, the configuration of the present invention is not limited to the above-described embodiments and modifications, and a combination thereof is appropriately provided. It will be apparent to those skilled in the art that various embodiments and examples can be configured within the scope of the present invention according to the necessity and application thereof.
[0050]
【The invention's effect】
  As described above, according to the present invention, a novel charging device that can solve the above-described problems of the conventional device and achieve the above-described object can be achieved.And image forming apparatusCan be provided. The effects for each claim are as follows.
  According to invention of Claim 1,With the above configuration,With charging rollerCharged body (eg photoconductor)A constant gap can be maintained between the charging roller and the charging roller so that there is no fluctuation in the gap due to one rotation period, and charging unevenness can be eliminated.Along withIt is possible to eliminate gap variation due to construction accuracy as much as possible.In addition, even if the thickness of the contact portion of the spacer member decreases due to wear, the position can be changed to a new contact portion of the spacer member, so that the gap between the charging roller and the member to be charged (for example, the photosensitive member) Can be eliminated. In addition, since the spacer member having a certain thickness moves along the rotation direction of the charging roller by the moving mechanism, the reduction in the thickness of the spacer is restored, so that the charging roller and the member to be charged (for example, the photosensitive member) It is possible to eliminate the reduction of the gap between the two.
[0051]
  According to invention of Claim 2,With the above configuration, it is possible to maintain a constant gap between the charging roller and the member to be charged (for example, a photoconductor), thereby eliminating fluctuations in the gap due to one rotation cycle of the charging roller and eliminating charging unevenness. At the same time, the gap variation due to processing accuracy can be eliminated as much as possible, and even if the thickness of the contact portion of the belt-shaped spacer member having flexibility is reduced due to wear, a new belt-shaped spacer member can be obtained. Since the position can be changed to the contact portion, it is possible to eliminate the decrease in the gap between the charging roller and the member to be charged (for example, the photosensitive member). In addition, since the belt-like spacer member is taken up by the take-up mechanism, the amount of the belt-like spacer member to be fed increases, so that the gap between the charging roller and the member to be charged (for example, the photosensitive member) is kept constant. Time to do.
[0052]
  According to invention of Claim 3,With the above configuration, it is possible to maintain a constant gap between the charging roller and the member to be charged (for example, a photoconductor), thereby eliminating fluctuations in the gap due to one rotation cycle of the charging roller and eliminating charging unevenness. In addition, gap variation due to machining accuracy can be eliminated as much as possible, and even if the thickness of the abutting portion of the rotatable disc-shaped spacer member that forms a disc-like shape decreases due to wear, a new contact of the disc-shaped spacer member Since the position can be changed to the portion, it is possible to eliminate the decrease in the gap between the charging roller and the member to be charged (for example, the photosensitive member). In addition, when the disc-shaped spacer member is rotated by the rotation mechanism, even if the thickness of the disc-shaped spacer member decreases due to wear, the disc-shaped spacer member is rotated and a new disc-shaped spacer member abutting portion is brought out. As a result, the reduction in the thickness of the disk-shaped spacer is restored, so that the reduction in the gap between the charging roller and the member to be charged (for example, the photosensitive member) can be eliminated.
[0053]
  According to invention of Claim 4,By forming the spacer member with a fluororesin material, the friction with the charging roller and the member to be charged (for example, the photoreceptor) is reduced, and the rotational resistance and wear due to the friction can be reduced.
[0054]
  According to invention of Claim 5,The image forming apparatus having the charging device according to any one of claims 1 to 4 exhibits the effect of the invention.
[Brief description of the drawings]
FIG. 1 is a front view around a charging device common to embodiments of the present invention.
FIG. 2 is a simplified partial cross-sectional front view of the charging device according to the first embodiment.
FIG. 3 is a side view of FIG. 2;
FIG. 4 is a simplified partial cross-sectional front view of a charging device according to a second embodiment.
FIG. 5 is a simplified partial cross-sectional front view of a charging device according to a third embodiment.
FIG. 6 is a simplified partial cross-sectional side view of a charging device according to a fourth embodiment.
7 is a plan view of the main part of FIG. 6. FIG.
[Fig. 8]Reference exampleFIG. 2 is a simplified partial cross-sectional front view of the charging device.
[Explanation of symbols]
1 Charging roller
2 Photoconductor as a member to be charged
10, 10A, 16, 27 Spacer member
12 Racks constituting a moving mechanism or a reciprocating mechanism
13 Pinion constituting moving mechanism or reciprocating mechanism
14 Feeding mechanism constituting winding mechanism
15 Winding mechanism constituting the winding mechanism
29 Pressurization mechanism
31 Rotating mechanism
32 Reciprocating mechanism

Claims (5)

回転する帯電ローラを被帯電体と常に非接触状態に保って該被帯電体を帯電させる帯電装置において、
上記帯電ローラの両端部と上記被帯電体の両端部との間に挟み込まれ、上記非接触状態を保持することが可能な厚みを有する低摩擦抵抗のスペーサ部材と、
上記帯電ローラの両端部および上記被帯電体の両端部と当接する上記スペーサ部材の当接部分の位置を変える可変手段とを具備し、
上記スペーサ部材が、一定の厚みを有し、
上記可変手段は、上記スペーサ部材を上記帯電ローラの回転方向に沿って移動する移動機構であることを特徴とする帯電装置。
In the charging device for charging the charged body by keeping the rotating charging roller in a non-contact state with the charged body at all times,
Sandwiched between the both end portions of the both end portions and the member to be charged the charging roller, and a spacer member of a low frictional resistance with a thickness capable of holding the non-contact state,
Variable means for changing the position of the contact portion of the spacer member that contacts both ends of the charging roller and both ends of the member to be charged;
The spacer member has a certain thickness;
The charging device, wherein the variable means is a moving mechanism that moves the spacer member along a rotation direction of the charging roller .
回転する帯電ローラを被帯電体と常に非接触状態に保って該被帯電体を帯電させる帯電装置において、
上記帯電ローラの両端部と上記被帯電体の両端部との間に挟み込まれ、上記非接触状態を保持することが可能な厚みを有する低摩擦抵抗のスペーサ部材と、
上記帯電ローラの両端部および上記被帯電体の両端部と当接する上記スペーサ部材の当接部分の位置を変える可変手段とを具備し、
上記スペーサ部材が、可撓性を有するベルト状の形状をなすベルト状スペーサ部材であり、
上記可変手段は、上記ベルト状スペーサ部材を巻き取る巻取機構であることを特徴とする帯電装置。
In a charging device for charging a charged body by keeping a rotating charging roller in a non-contact state with the charged body at all times,
A low frictional resistance spacer member sandwiched between both ends of the charging roller and both ends of the charged body and having a thickness capable of maintaining the non-contact state;
Variable means for changing the position of the contact portion of the spacer member that contacts both ends of the charging roller and both ends of the member to be charged;
The spacer member is a belt-like spacer member having a flexible belt-like shape,
The charging device , wherein the variable means is a winding mechanism that winds up the belt-like spacer member .
回転する帯電ローラを被帯電体と常に非接触状態に保って該被帯電体を帯電させる帯電装置において、
上記帯電ローラの両端部と上記被帯電体の両端部との間に挟み込まれ、上記非接触状態を保持することが可能な厚みを有する低摩擦抵抗のスペーサ部材と、
上記帯電ローラの両端部および上記被帯電体の両端部と当接する上記スペーサ部材の当接部分の位置を変える可変手段とを具備し、
上記スペーサ部材が、円盤状の形状をなす回転可能な円盤状スペーサ部材であり、
上記可変手段は、上記円盤状スペーサ部材を回転させる回転機構であることを特徴とする帯電装置。
In a charging device for charging a charged body by keeping a rotating charging roller in a non-contact state with the charged body at all times,
A low frictional resistance spacer member sandwiched between both ends of the charging roller and both ends of the charged body and having a thickness capable of maintaining the non-contact state;
; And a changing means for changing the position of the abutting portion of both end portions abutting the spacer member of the opposite end portions and the member to be charged the charging roller,
The spacer member is a rotatable disc-like spacer member having a disc-like shape,
The charging device according to claim 1, wherein the variable means is a rotation mechanism that rotates the disk-shaped spacer member .
請求項1ないし3の何れか一つに記載の帯電装置において、
上記スペーサ部材が、フッ素樹脂材料で形成されていることを特徴とする帯電装置。
The charging device according to any one of claims 1 to 3 ,
A charging device , wherein the spacer member is made of a fluororesin material .
請求項1ないし4の何れか一つに記載の帯電装置を有することを特徴とする画像形成装置。An image forming apparatus comprising the charging device according to claim 1.
JP2001053890A 2001-02-28 2001-02-28 Charging device and image forming apparatus Expired - Fee Related JP4077164B2 (en)

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