JP4074496B2 - Resin-coated steel sheet and can body for drawn ironing can - Google Patents

Resin-coated steel sheet and can body for drawn ironing can Download PDF

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Publication number
JP4074496B2
JP4074496B2 JP2002269329A JP2002269329A JP4074496B2 JP 4074496 B2 JP4074496 B2 JP 4074496B2 JP 2002269329 A JP2002269329 A JP 2002269329A JP 2002269329 A JP2002269329 A JP 2002269329A JP 4074496 B2 JP4074496 B2 JP 4074496B2
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Prior art keywords
resin
steel sheet
coated
film
drawn
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JP2004106244A (en
Inventor
浩 西田
正芳 末廣
亨 千々木
慶一郎 鳥巣
毅晴 片岡
季仁 楠田
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Nippon Steel Corp
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Nippon Steel Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、絞りしごき加工缶用樹脂被覆鋼板に関するものであり、さらに詳しくは少なくとも缶外面相当面が熱硬化性樹脂である絞りしごき加工缶用樹脂被覆鋼板に関する。
【0002】
【従来の技術】
従来から、食缶あるいは飲料缶には、缶胴、缶蓋、底蓋の三つの部分からなる3ピース缶と缶胴と底蓋が一体となった缶体、缶蓋の二つの部分からなる2ピース缶が用いられている。この3ピース缶の缶胴には一回あるいは数回の塗装を施したぶりき、電解クロム酸処理鋼板(一般にティンフリースチールと呼ばれ、以下TFSと称す)が使用され、接合にははんだ付け、ナイロンによる接着、あるいは抵抗溶接をする方法が使用されている。
【0003】
このように塗装を施すことは、焼付工程が煩雑であるばかりでなく、焼付けのため長時間の加熱が必要である。また、焼付工程で塗料中の多量の溶剤成分が排出されるため、公害面から排出溶剤を特別な焼却炉に導き焼却しなければならないという欠点をもっていた。また、2ピース缶には絞り缶、絞り再絞り缶(Drawn and redrawn can、DRD缶)、絞りしごき缶(Drawn and Ironed Can、DI缶)があるが、絞り缶、DRD缶のような比較的絞り比の小さい缶には上記の3ピース缶用の材料と同様に塗装を施したぶりきまたはTFSが使用されている。
【0004】
そのため上記同様に工程面および環境汚染の面から問題がある。また絞り缶、DI缶にはぶりきおよびアルミニウムが使用されているが、DI缶の製造には成形時に潤滑油を用い、成形加工後、この潤滑油を洗浄で除去し、乾燥後、缶の内外面に塗装が施される。このDI缶の製造工程は公害面から潤滑油の処理、塗料焼き付け時における塗料中から揮散される溶剤成分の処理などに問題がある。
【0005】
特許文献1には、電解クロム処理鋼板の両面に熱可塑性樹脂を被覆した高温揮発性潤滑性物質を塗布してなる乾式絞りしごき加工缶用樹脂被覆鋼板が提案されているが、目的とする缶壁の厚さが元板厚の70〜40%と厚い水準でありながら、実際には缶体外面の印刷鮮映性が不十分であり、成型後に白色塗装を行う必要があり、コスト上問題である。
【0006】
【引用文献】
(a)特許文献1(特開平7−258794号公報)
【0007】
【発明が解決しようとする課題】
本発明は、加工度が大きくなるにしたがい、皮膜の隠蔽率が低下することになり、母材が鋼板であると印刷鮮映性が低下することから、外面塗装を省略してなおかつ印刷鮮映性に優れた缶体を提供することを課題とする。
【0008】
【課題を解決するための手段】
本発明者らは上記の課題を解決するために、種々の検討を行い本発明に至ったものであり、その要旨とするところは、
(1)鋼板の缶外面側相当面が厚さ1〜20μmのポリエステルメラミン系またはアクリルフェノール系の熱硬化性樹脂皮膜で被覆され、塗装乾燥質量比で5mass%以上の金属フィラーを含有し、前記該熱硬化性樹脂皮膜の熱機械分析による没入深さが3.5μm以下であり、かつ熱天秤での質量変化が10%以下であり、缶内面側相当面がポリエステル系樹脂で被覆された絞りしごき加工缶用樹脂被覆鋼板。
【0009】
(2)熱硬化性樹脂皮膜が1.0〜20.0mass%のインナーワックスを含有する前記(1)に記載された乾式絞りしごき加工缶用樹脂被覆鋼板。
(3)缶内面相当面に被覆されたポリエステル系樹脂の鋼板と相接しているポリエステル系樹脂層の面配向係数をn1とし、最表層のポリエステル系樹脂層の面配向係数をn2とした時、n1およびn2が共に0以上で、0.05以下であることを特徴とする前記(1)〜(2)に記載の絞りしごき加工缶用樹脂被覆鋼板。
【0010】
(4)缶内面相当面に被覆されたポリエステル樹脂の複屈折法配向度(Δn)が0.04未満であることを特徴とする前記(1)〜(3)に記載の絞りしごき加工缶用樹脂被覆鋼板である。
但し、Δn=n3−n4
n3はフィルムの表面内の最大配向の屈折率であり、n4はフィルムの厚み方向の屈折率である。
(5)缶内面相当面に被覆された樹脂が、エチレンテレフタレートを主体とし、エステル樹脂以外のTgが20℃以下の樹脂を3〜25mass%含有された樹脂であることを特徴とする前記(1)〜(4)に記載の絞りしごき加工缶用樹脂被覆鋼板。
【0011】
(6)前記(1)〜(5)に記載の絞りしごき加工缶用樹脂被覆鋼板を用いて成形後に、熱処理工程を経て、缶内面缶壁のポリエステル系樹脂の鋼板と相接しているポリエステル系樹脂層の面配向係数をn1とし、最表層のポリエステル系樹脂層の面配向係数をn2とした時、n1およびn2が共に0以上で、0.05以下である缶体。
(7)前記(1)〜(5)に記載の絞りしごき加工缶用樹脂被覆鋼板を用いて成形後に、熱処理工程を経て、缶内面缶壁のポリエステル系樹脂の複屈折法配向度(Δn)が0.04未満である缶体。
但し、Δn=n3−n4
n3はフィルムの表面内の最大配向の屈折率であり、n4はフィルムの厚み方向の屈折率
【0012】
以下、本発明の内容について詳細に説明する。まず、本発明の樹脂被覆鋼板は缶外面相当側に金属フィラー5%以上を含有する厚さ1〜20μmのポリエステルメラミン系またはアクリルフェノール系の熱硬化性樹脂皮膜を有する。これは、成型缶の印刷鮮映性を確保するためであり、その理由を述べる。鉄はアルミに比較して分光反射率が低いためにその外観は暗く、その上の印刷の鮮映性は劣るものである。そのため、缶外面相当側に熱可塑性樹脂フィルムを積層した熱可塑性樹脂膜とした場合には、熱可塑性樹脂フィルム中に主に白色顔料を加えて、印刷の鮮映性を補ってきた。
【0013】
しかしながら、しごき成型の加工度が大きくなると、しごき加工後の単位面積当たりの顔料量が少なくなるため、印刷の鮮映性の悪さを補いきれなくなる。熱可塑性樹脂フィルムの生産性から含有可能な白色顔料或いは有色顔料の量が大きく制限されるため、フィルム中の顔料含有率を高くすることも限界があり、フィルム厚みを厚くすることもコストの点から懸命ではない。このことから、発明者らは熱硬化性樹脂皮膜に注目し、その厚みを1〜20μmとし、金属フィラーを5%以上含有させることで成型缶の印刷鮮映性を確保できることを見い出したものである。熱硬化性樹脂皮膜厚みが1μm未満では皮膜が薄すぎてしごき成型後の印刷鮮映性の確保が不十分となるためである。
【0014】
また、皮膜が20μm超では成形性が低下するとともに、コストの点から有利ではない。好ましくは2〜8μmである。また、皮膜中の金属フィラーはしごき成型後の印刷鮮映性を確保のために5msss%以上が必要であり、その加工性を考慮するとその上限は70%が望ましい。また、熱硬化性樹脂皮膜は熱機械分析による没入深さが3.5μm以下であり、かつ熱天秤での質量変化が10%以下であることが重要である。
【0015】
ここでいう熱機械分析による没入深さとは、分析に影響の出ないようにカッター等で熱可塑性樹脂皮膜を除去した鋼板を試料として、熱硬化性樹脂皮膜側から直径1mmの先端の平坦な石英プローブに1gの荷重をかけて毎分10℃の昇温速度で室温から170℃まで測定した時の170℃の没入深さをいう。没入深さが3.5μm超ではしごき成型性が不良になる場合がある。
【0016】
また、ここでいう熱天秤での質量変化とは、樹脂被覆鋼板から熱硬化性樹脂皮膜をカッター等で採取しこれを試料として、窒素雰囲気で10℃の昇温速度で室温から270℃まで測定した時室温と270℃と差から求められる。質量変化が10%超では、しごき成型性が不良になる。望ましくは質量変化5%以下が好ましい。なお、金属フィラーは印刷鮮映性を確保の上から分光反射率の大きいアルミが好ましく、その形態は加工性確保の点から鱗片状のものが好ましい。さらにその粒子径は平均粒子径として5〜20μmが望ましい。また、皮膜中に1.0〜20.0msss%のインナーワックスを含有することが成型性確保上から望ましい。
【0017】
また、本発明では缶内面側相当面がポリエステル系樹脂で被覆されていることが重要である。コストおよび内容物の風味を変え難いといった点でポリエステル系樹脂が優れている。エチレンテレフタレートを主体とするポリエステル系樹脂が望ましい。
また、本発明において使用されるポリエステル樹脂フィルムの厚さは特に限定するものでないが、5〜40μmが好ましい。厚さが5μm以下になると、ラミネート作業性が著しく低下するとともに、十分な加工耐食性が得られない。また、厚さが40μm以上になると、製缶用材料に広く使用されているエポキシ系樹脂塗料などと比較し経済的でない。
【0018】
缶内面相当面がポリエステル樹脂の鋼板と相接しているポリエステル樹脂層の面配向係数をn1とし、最表層のポリエステル樹脂層の面配向係数をn2とした時、n1およびn2ともに0.05であることがフランジ部の密着性の点から望ましい。
ポリエステル樹脂被覆鋼板の鋼板と相接しているポリエステル樹脂層および最表層のポリエステル樹脂層の面配向係数は次に示す方法で求められる。すなわち、得られたポリエステル樹脂被覆鋼板を塩酸に浸漬し、金属板表面を化学的に溶解させ、ポリエステル樹脂フィルムのみを剥離し、そのフィルムの表面側および金属との接触面側のそれぞれの縦方向、横方向および厚さ方向の屈折率をアッベの屈折率系で測定し、次式から求める。
【0019】
面配向係数−(A+B)/2−C
A:縦方向のポリエステル樹脂層の屈折率
B:横方向のポリエステル樹脂層の屈折率
C:厚さ方向のポリエステル樹脂層の屈折率
さらに、缶内面相当面に被覆されたポリエステル樹脂の複屈折法配向度(Δn)が0.04未満であることが加工された缶体フランジ部の密着性の点から望ましい。
但し Δn=n3−n4
n3はフィルムの表面内の最大配向の屈折率であり、n4はフィルムの厚み方向の屈折率である。
【0020】
また、缶内面相当面に被覆された樹脂が、エチレンテレフタレートを主体とし、エステル樹脂以外のTgが20℃以下の樹脂を3〜25mass%含有された樹脂であることが缶体の耐デント性の点から望ましい。
さらに、缶に加工された後に熱処理され、内面缶壁の缶内面缶壁のポリエステル系樹脂の鋼板と相接しているポリエステル系樹脂層の面配向係数をn1とし、最表層のポリエステル系樹脂層の面配向係数をn2とした時、n1およびn2が共に0以上で、0.05以下である缶体がフランジ部の密着性の点から望ましい。
【0021】
さらに、缶に加工された後に熱処理され、缶内面缶壁のポリエステル系樹脂の複屈折法配向度(Δn)が0.04未満である缶体がフランジ部の密着性の点から望ましい。
但し、Δn=n3−n4
n3はフィルムの表面内の最大配向の屈折率であり、n4はフィルムの厚み方向の屈折率。
本発明の樹脂が被覆される鋼板は、表面処理の無い鋼板および電解クロム酸処理、あるいは、Ni、Snの単独あるいは両方のメッキ鋼板あるいはその後電解クロム酸処理した鋼板等の公知の鋼板を用いることができる。
【0022】
【実施例】
表1の樹脂皮膜を有する鋼板をDI缶に成型し、成形性を評価した。さらに、潤滑油を加熱脱脂で除去したのち、外面印刷を熱風で2分の焼付けを行い、印刷鮮映性を評価した。なお、熱風の温度は内面樹脂皮膜の融点+15℃(二層構造の場合は高融点を基準)とした。
また、フランジ部の密着性評価は、印刷後、3段ネックの成型を行い、さらにフランジ出し成型を行い、フランジ部の内面樹脂にカッターでクロスカットを入れてテープ剥離での剥離状況で判断した。
耐デント性の評価は、内容物(コカコーラ、ウーロン茶、オレンジジュース)を充填し、80cmの高さから型鋼の凸状部に缶を落下させ、意図的に缶の底部及び胴部に凹みを入れ、3ヶ月間、30℃で貯蔵した後、缶内面凹み部の腐蝕状況を観察した。その結果を表2に示す。
【0023】
【表1】

Figure 0004074496
【0024】
【表2】
Figure 0004074496
【0025】
【発明の効果】
以上説明したように、本発明の絞りしごき加工缶用樹脂被覆鋼板は加工性および加工耐食性に優れた材料であり、絞りしごき加工用に用いられるだけでなく、絞り缶、缶蓋、イージーオープン可能な缶蓋、王冠、キャップ類など容器用材料としても、広く適用できる。その工業的意義は極めて大きい。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a resin-coated steel sheet for a drawn and ironed can, and more particularly to a resin-coated steel sheet for a drawn and ironed can in which at least the outer surface corresponding to the outer surface of the can is a thermosetting resin.
[0002]
[Prior art]
Conventionally, food cans or beverage cans consist of a three-piece can consisting of three parts, a can body, a can lid, and a bottom cover, a can body in which the can body and the bottom cover are integrated, and two parts: a can lid. A two-piece can is used. The can body of this three-piece can is coated with one or several coats, and an electrolytic chromic acid treated steel plate (generally called tin-free steel, hereinafter referred to as TFS) is used for soldering. A method of bonding with nylon or resistance welding is used.
[0003]
Applying the coating in this manner not only requires a complicated baking process, but also requires a long heating time for baking. In addition, since a large amount of solvent components in the paint are discharged in the baking process, there is a disadvantage that the discharged solvent must be led to a special incinerator and incinerated from the viewpoint of pollution. In addition, there are two-piece cans such as squeezed cans, squeezed re-drawn cans (Drawn and redrawn cans, DRD cans), and squeezed and squeezed cans (Drawn and Ironed Cans, DI cans). For tins with a small drawing ratio, tinplate or TFS with coating is used in the same manner as the material for the above three-piece can.
[0004]
Therefore, there is a problem from the viewpoint of process and environmental pollution as described above. In addition, tin can and aluminum can be used for squeezed cans and DI cans. For manufacturing DI cans, lubricating oil is used at the time of molding. After molding, this lubricating oil is removed by washing, and after drying, The interior and exterior surfaces are painted. The manufacturing process of this DI can has problems in the processing of lubricating oil from the viewpoint of pollution and the processing of solvent components that are volatilized from the paint during baking.
[0005]
Patent Document 1 proposes a resin-coated steel sheet for a dry-type squeezing and ironing can formed by applying a high-temperature volatile lubricating material coated with a thermoplastic resin on both surfaces of an electrolytic chromium-treated steel sheet. Although the wall thickness is as high as 70 to 40% of the original plate thickness, the printing quality of the outer surface of the can body is actually insufficient, and it is necessary to perform white coating after molding, which is a cost issue It is.
[0006]
[Cited document]
(A) Patent Document 1 (Japanese Patent Laid-Open No. 7-258794)
[0007]
[Problems to be solved by the invention]
According to the present invention, as the degree of processing increases, the concealment rate of the film decreases, and when the base material is a steel plate, the print sharpness decreases. It is an object to provide a can having excellent properties.
[0008]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the present inventors have made various studies and reached the present invention.
(1) can outer surface corresponding surface of the steel sheet coated with polyester melamine or a thermosetting resin film of acrylic phenolic thickness 1 to 20 [mu] m, containing 5 mass% or more of the metal filler in paint drying mass ratio, the The immersion depth by thermomechanical analysis of the thermosetting resin film is 3.5 μm or less, the mass change with a thermobalance is 10% or less, and the inner surface corresponding to the inner surface of the can is coated with a polyester resin. Resin coated steel sheet for drawn ironing cans.
[0009]
(2) The resin-coated steel sheet for a dry-type squeezing and ironing can described in (1) above, wherein the thermosetting resin film contains 1.0 to 20.0 mass% of an inner wax.
(3) When the surface orientation coefficient of the polyester resin layer in contact with the polyester resin steel sheet coated on the inner surface corresponding to the inner surface of the can is n1, and the surface orientation coefficient of the outermost polyester resin layer is n2. , N1 and n2 are both 0 or more and 0.05 or less, The resin-coated steel sheet for drawn ironing cans according to (1) to (2) above.
[0010]
(4) The drawn and ironed can according to any one of (1) to (3) above, wherein the degree of birefringence orientation (Δn) of the polyester resin coated on the inner surface of the can is less than 0.04 It is a resin-coated steel sheet.
However, Δn = n3−n4
n3 is the refractive index of the maximum orientation in the surface of the film, and n4 is the refractive index in the thickness direction of the film.
(5) The resin coated on the inner surface corresponding to the inner surface of the can is a resin mainly containing ethylene terephthalate and containing 3 to 25 mass% of a resin having a Tg other than an ester resin of 20 ° C. or lower (1 The resin-coated steel sheet for a drawn and ironed can according to any of (4) to (4).
[0011]
(6) Polyester in contact with the polyester resin steel plate on the inner wall of the can after undergoing a heat treatment step after forming using the resin-coated steel plate for a drawn and ironed can according to (1) to (5) A can body in which n1 and n2 are both 0 or more and 0.05 or less, where n1 is the surface orientation coefficient of the resin layer and n2 is the surface orientation coefficient of the polyester resin layer as the outermost layer.
(7) The birefringence orientation degree (Δn) of the polyester-based resin on the inner wall of the can inner wall after a heat treatment step after forming using the resin-coated steel sheet for a drawn and ironed can according to (1) to (5) Cans having a thickness of less than 0.04.
However, Δn = n3−n4
n3 is the refractive index of the maximum orientation in the surface of the film, and n4 is the refractive index in the thickness direction of the film.
Hereinafter, the contents of the present invention will be described in detail. First, the resin-coated steel sheet of the present invention has a polyester melamine-based or acrylphenol- based thermosetting resin film having a thickness of 1 to 20 μm and containing 5% or more of a metal filler on the side corresponding to the outer surface of the can. This is to ensure the print clarity of the molded can and the reason will be described. Since iron has a lower spectral reflectance than aluminum, its appearance is dark and its print quality is inferior. Therefore, when a thermoplastic resin film is formed by laminating a thermoplastic resin film on the side corresponding to the outer surface of the can, a white pigment is mainly added to the thermoplastic resin film to compensate for printing clarity.
[0013]
However, when the degree of processing of ironing molding increases, the amount of pigment per unit area after ironing processing decreases, so that it is not possible to compensate for poor print clarity. Since the amount of white pigments or colored pigments that can be contained is greatly limited from the productivity of thermoplastic resin films, there is a limit to increasing the pigment content in the film, and increasing the film thickness is also a point of cost. Not so hard. From this, the inventors have focused on the thermosetting resin film, and found that the thickness of the film can be 1 to 20 μm, and the printing clarity of the molded can can be ensured by including a metal filler of 5% or more. is there. This is because if the thickness of the thermosetting resin film is less than 1 μm, the film is too thin to ensure the print vividness after ironing molding.
[0014]
On the other hand, if the film exceeds 20 μm, the moldability is lowered and the cost is not advantageous. Preferably it is 2-8 micrometers. Further, the metal filler in the film needs to be 5 msss% or more in order to ensure the print vividness after ironing molding, and considering the workability, the upper limit is preferably 70%. Further, it is important that the thermosetting resin film has an immersion depth of 3.5 μm or less by thermomechanical analysis and a mass change by a thermobalance of 10% or less.
[0015]
The immersion depth by thermomechanical analysis here is a flat steel plate with a 1 mm diameter tip from the thermosetting resin film side, using a steel plate from which the thermoplastic resin film has been removed with a cutter or the like so as not to affect the analysis. The immersion depth is 170 ° C. when a load of 1 g is applied to the quartz probe and measured from room temperature to 170 ° C. at a temperature rising rate of 10 ° C. per minute. If the immersion depth exceeds 3.5 μm, the ironing moldability may be poor.
[0016]
The mass change on the thermobalance here refers to measuring a thermosetting resin film from a resin-coated steel sheet with a cutter or the like from a room temperature to 270 ° C. at a temperature rising rate of 10 ° C. in a nitrogen atmosphere. Calculated from the difference between room temperature and 270 ° C. If the mass change exceeds 10%, the ironing moldability becomes poor. Desirably, a mass change of 5% or less is preferable. The metal filler is preferably aluminum having a large spectral reflectance from the viewpoint of ensuring print sharpness, and the form thereof is preferably a scaly shape from the viewpoint of ensuring workability. Further, the particle diameter is preferably 5 to 20 μm as an average particle diameter. In addition, it is desirable to contain 1.0 to 20.0 msss% of the inner wax in the film from the viewpoint of securing moldability.
[0017]
In the present invention, it is important that the surface corresponding to the inner surface of the can is coated with a polyester resin. Polyester resins are superior in that it is difficult to change the cost and flavor of the contents. A polyester resin mainly composed of ethylene terephthalate is desirable.
The thickness of the polyester resin film used in the present invention is not particularly limited, but is preferably 5 to 40 μm. When the thickness is 5 μm or less, the laminating workability is remarkably lowered and sufficient processing corrosion resistance cannot be obtained. On the other hand, when the thickness is 40 μm or more, it is not economical as compared with epoxy resin paints widely used for can-making materials.
[0018]
When the surface orientation coefficient of the polyester resin layer where the inner surface corresponding to the inner surface of the can is in contact with the steel plate made of polyester resin is n1, and the surface orientation coefficient of the polyester resin layer of the outermost layer is n2, both n1 and n2 are 0.05. It is desirable from the point of adhesion of the flange portion.
The plane orientation coefficient of the polyester resin layer in contact with the steel plate of the polyester resin-coated steel plate and the outermost polyester resin layer is determined by the following method. That is, the obtained polyester resin-coated steel sheet is immersed in hydrochloric acid, the metal plate surface is chemically dissolved, only the polyester resin film is peeled off, and the respective longitudinal directions on the surface side of the film and the contact surface side with the metal Then, the refractive index in the lateral direction and the thickness direction is measured by Abbe's refractive index system, and obtained from the following equation.
[0019]
Plane orientation coefficient-(A + B) / 2-C
A: Refractive index of the polyester resin layer in the longitudinal direction B: Refractive index of the polyester resin layer in the transverse direction C: Refractive index of the polyester resin layer in the thickness direction Further birefringence method of the polyester resin coated on the inner surface corresponding to the inner surface of the can The degree of orientation (Δn) is preferably less than 0.04 from the viewpoint of adhesion of the processed can flange portion.
However, Δn = n3-n4
n3 is the refractive index of the maximum orientation in the surface of the film, and n4 is the refractive index in the thickness direction of the film.
[0020]
In addition, the resin coated on the inner surface corresponding to the inner surface of the can is a resin mainly containing ethylene terephthalate and containing 3 to 25 mass% of a resin having a Tg other than an ester resin of 20 ° C. or less. Desirable in terms.
Further, the surface orientation coefficient of the polyester resin layer that is heat-treated after being processed into a can and is in contact with the polyester resin steel plate on the inner can wall of the inner can wall is n1, and the outermost polyester resin layer When the plane orientation coefficient of n2 is n2, n1 and n2 are both 0 or more and 0.05 or less in view of the adhesion of the flange portion.
[0021]
Furthermore, a can body that is heat-treated after being processed into a can and has a birefringence method orientation degree (Δn) of the polyester resin on the inner wall of the can of less than 0.04 is desirable from the viewpoint of adhesion of the flange portion.
However, Δn = n3−n4
n3 is the refractive index of the maximum orientation in the surface of the film, and n4 is the refractive index in the thickness direction of the film.
As the steel sheet coated with the resin of the present invention, a known steel sheet such as a steel sheet without surface treatment and electrolytic chromic acid treatment, or a plated steel plate of Ni or Sn alone or both, or a steel plate subjected to electrolytic chromic acid treatment thereafter is used. Can do.
[0022]
【Example】
A steel plate having the resin film of Table 1 was molded into a DI can and evaluated for formability. Furthermore, after removing the lubricating oil by heat degreasing, the outer surface printing was baked with hot air for 2 minutes to evaluate the print sharpness. The temperature of the hot air was the melting point of the inner surface resin film + 15 ° C. (in the case of a two-layer structure, the high melting point is used as a reference).
Moreover, the adhesion evaluation of the flange part was judged by the peeling situation in the tape peeling by forming a three-stage neck after printing, further molding the flange, and making a cross cut with a cutter in the inner surface resin of the flange part. .
To evaluate dent resistance, fill the contents (Coca-Cola, oolong tea, orange juice), drop the can onto the convex part of the mold steel from a height of 80 cm, and intentionally make a dent in the bottom and body of the can After storing at 30 ° C. for 3 months, the state of corrosion of the inner surface of the can was observed. The results are shown in Table 2.
[0023]
[Table 1]
Figure 0004074496
[0024]
[Table 2]
Figure 0004074496
[0025]
【The invention's effect】
As described above, the resin-coated steel sheet for drawn ironing cans according to the present invention is a material excellent in workability and processing corrosion resistance, and can be used not only for drawing ironing but also drawn cans, can lids, and easy-opening. It can be widely applied as container materials such as can lids, crowns and caps. The industrial significance is extremely great.

Claims (7)

鋼板の缶外面側相当面が厚さ1〜20μmのポリエステルメラミン系またはアクリルフェノール系の熱硬化性樹脂皮膜で被覆され、塗装乾燥質量比で5mass%以上の金属フィラーを含有し、前記該熱硬化性樹脂皮膜の熱機械分析による没入深さが3.5μm以下であり、かつ熱天秤での質量変化が10%以下であり、缶内面側相当面がポリエステル系樹脂で被覆された絞りしごき加工缶用樹脂被覆鋼板。Can outer surface side corresponding surface of the steel sheet coated with polyester melamine or a thermosetting resin film of acrylic phenolic thickness 1 to 20 [mu] m, containing 5 mass% or more of the metal filler in paint dry weight ratio, the thermosetting Squeezing process in which the immersion depth by thermomechanical analysis of the conductive resin film is 3.5 μm or less, the mass change with a thermobalance is 10% or less, and the inner surface corresponding to the inner surface of the can is coated with a polyester resin Resin-coated steel sheet for cans. 熱硬化性樹脂皮膜が1.0〜20.0mass%のインナーワックスを含有する請求項1に記載された乾式絞りしごき加工缶用樹脂被覆鋼板。The resin-coated steel sheet for a dry-type drawn ironing can according to claim 1, wherein the thermosetting resin film contains 1.0 to 20.0 mass% inner wax. 缶内面相当面に被覆されたポリエステル系樹脂の鋼板と相接しているポリエステル系樹脂層の面配向係数をn1とし、最表層のポリエステル系樹脂層の面配向係数をn2とした時、n1およびn2が共に0以上で、0.05以下であることを特徴とする請求項1〜請求項2に記載の絞りしごき加工缶用樹脂被覆鋼板。When the surface orientation coefficient of the polyester resin layer in contact with the steel sheet of the polyester resin coated on the inner surface of the can is n1, and the surface orientation coefficient of the outermost polyester resin layer is n2, n1 and 3. The resin-coated steel sheet for a drawn and ironed can according to claim 1, wherein n2 is both 0 or more and 0.05 or less. 缶内面相当面に被覆されたポリエステル系樹脂の複屈折法配向度(Δn)が0.04未満であることを特徴とする請求項1〜請求項3に記載の絞りしごき加工缶用樹脂被覆鋼板。
但し、Δn=n3−n4
n3はフィルムの表面内の最大配向の屈折率であり、n4はフィルムの厚み方向の屈折率である。
4. The resin-coated steel sheet for a drawn and ironed can according to claim 1, wherein the degree of birefringence orientation (Δn) of the polyester resin coated on the inner surface of the can is less than 0.04. .
However, Δn = n3−n4
n3 is the refractive index of the maximum orientation in the surface of the film, and n4 is the refractive index in the thickness direction of the film.
缶内面相当面に被覆された樹脂が、エチレンテレフタレートを主体とし、エステル樹脂以外のTgが20℃以下の樹脂を3〜25mass%含有された樹脂であることを特徴とする請求項1〜請求項4に記載の絞りしごき加工缶用樹脂被覆鋼板。The resin coated on the inner surface corresponding to the inner surface of the can is a resin mainly composed of ethylene terephthalate and containing 3 to 25 mass% of a resin having a Tg other than an ester resin of 20 ° C or lower. 4. A resin-coated steel sheet for a drawn and ironed can according to 4. 請求項1〜請求項5に記載の絞りしごき加工缶用樹脂被覆鋼板を用いて成形後に、熱処理工程を経て、缶内面缶壁のポリエステル系樹脂の鋼板と相接しているポリエステル系樹脂層の面配向係数をn1とし、最表層のポリエステル系樹脂層の面配向係数をn2とした時、n1およびn2が共に0以上で、0.05以下である缶体。The polyester resin layer in contact with the polyester resin steel sheet on the inner wall of the can can be subjected to a heat treatment process after being formed using the resin-coated steel sheet for a drawn ironing can according to claim 1. A can body in which n1 and n2 are both 0 or more and 0.05 or less when the surface orientation coefficient is n1 and the surface orientation coefficient of the outermost polyester resin layer is n2. 請求項1〜請求項5に記載の絞りしごき加工缶用樹脂被覆鋼板を用いて成形後に、熱処理工程を経て、缶内面缶壁のポリエステル系樹脂の複屈折法配向度(Δn)が0.04未満である缶体。
但し、Δn=n3−n4
n3:フィルムの表面内の最大配向の屈折率であり、n4:フィルムの厚み方向の屈折率
The birefringence orientation degree (Δn) of the polyester-based resin on the can inner wall can wall is 0.04 after being formed using the resin-coated steel sheet for a drawn and ironed can according to claims 1 to 5. Can body is less than.
However, Δn = n3−n4
n3: the refractive index of the maximum orientation in the surface of the film, n4: the refractive index in the thickness direction of the film
JP2002269329A 2002-09-17 2002-09-17 Resin-coated steel sheet and can body for drawn ironing can Expired - Fee Related JP4074496B2 (en)

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