JP4070188B2 - Automotive back door structure - Google Patents

Automotive back door structure Download PDF

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Publication number
JP4070188B2
JP4070188B2 JP2002192692A JP2002192692A JP4070188B2 JP 4070188 B2 JP4070188 B2 JP 4070188B2 JP 2002192692 A JP2002192692 A JP 2002192692A JP 2002192692 A JP2002192692 A JP 2002192692A JP 4070188 B2 JP4070188 B2 JP 4070188B2
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Japan
Prior art keywords
back door
outer panel
window glass
vehicle body
wall
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JP2002192692A
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Japanese (ja)
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JP2004034791A (en
Inventor
宏 佐竹
片岡  浩
徹 岩村
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Daihatsu Motor Co Ltd
Toyota Motor Corp
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Daihatsu Motor Co Ltd
Toyota Motor Corp
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Description

【0001】
【発明が属する技術分野】
本発明は、バックドアのアウタパネルの上部に、窓ガラスの嵌入用の偏平な凹部をプレス加工により成形した自動車のバックドア構造に関するものである。
【0002】
【従来の技術】
自動車には、従来、その車体が、車体本体と、この車体本体の後壁に成形されたドア開口を開閉自在に閉じるよう上記車体本体に枢支されるバックドアと、上記車体本体の後壁の左右各側部に取り付けられる左右一対のコンビネーションランプとを備えたものが多く見られ、車体の後面視で、上記バックドアのアウタパネルの上部には、一般に、窓ガラスを嵌入させる偏平な凹部がプレス加工により成形されている(例えば、特開平10‐236166号公報)。
【0003】
上記構成において、従来、凹部の下壁と上記アウタパネルの上部における側部の下端縁とを車体の幅方向でほぼ一列に並べると共に、上記凹部の側壁と上記アウタパネルの下部における側端縁とを上下方向でほぼ一列に並べることとし、上記アウタパネルの上部の側部下端縁と、このアウタパネルの下部の側端縁との間の隅部空間に上記コンビネーションランプを嵌入させて、このコンビネーションランプを車体の後方から視認可能とさせたものが提案されている。
【0004】
【発明が解決しようとする課題】
ところで、上記従来の技術では、次のような問題点がある。
【0005】
即ち、上記車体の幅方向における上記凹部の下壁の端部と、この下壁の端部に対応する上記側壁の下端部との一体的な結合部は上記隅部空間に連なっていて、上記アウタパネルの面に沿った方向で、このアウタパネルの中途部に成形されたものではない。
【0006】
このため、上記アウタパネルの原材をプレス加工して上記凹部を成形しようとすると、上記隅部空間に連なる上記結合部の端部に応力集中が生じ易くなって、クラックなどプレス加工上の不都合が発生するおそれが多分にある。
【0007】
そこで、従来、上記バックドアのアウタパネルを、上記下壁が存在しない形状の凹部を有するアウタパネル本体と、このアウタパネル本体に別体として結合され上記下壁を構成する下壁構成部材とで構成し、上記アウタパネル本体と下壁構成部材とを個別にプレス加工により成形し、その後、これらを互いに結合させ、もって、上記プレス加工上の不都合の発生を回避して、上記アウタパネルを成形するようにしたものが提案されている。
【0008】
しかし、上記従来の技術によれば、バックドアのアウタパネルの成形作業には、アウタパネル本体と下壁構成部材とを互いに結合させる作業が要求されることから、このバックドアの成形作業は煩雑となっている。また、アウタパネルが少なくとも上記した2つの部品を備えることにより部品点数が多い分、バックドアの構成が複雑になるという問題点がある。
【0009】
本発明は、上記のような事情に注目してなされたもので、自動車のバックドアの成形作業が容易にできるようにすると共に、このバックドアの構成を簡単にさせることを課題とする。
【0010】
また、上記のようにした場合でも、バックドアの外観上の見栄えが良好に保たれるようにすることを課題とする。
【0011】
【課題を解決するための手段】
上記課題を解決するための本発明の自動車のバックドア構造は、次の如くである。なお、この項において各用語に付記した符号は、本発明の技術的範囲を後述の「発明の実施の形態」の項の内容に限定解釈するものではない。
【0012】
請求項1の発明は、車体2の後面視(図1〜3)で、バックドア13のアウタパネル14の上部15に窓ガラス16を嵌入させる偏平な凹部17をプレス加工により成形し、この凹部17の下壁24と上記アウタパネル14の上部15における側部29の下端縁32とを車体2の幅方向でほぼ一列に並べると共に、上記凹部17の側壁25と上記アウタパネル14の下部30における側端縁31とを上下方向でほぼ一列に並べた自動車のバックドア構造において、
【0013】
上記車体の幅方向における上記下壁24の端部と、この下壁24の端部に対応する上記側壁25の下端部との間に切り欠き36を成形したものである。
【0014】
請求項2の発明は、請求項1の発明に加えて、上記下壁24の端部と、上記側壁25の下端部とで挟まれると共に上記切り欠き36に連なる上記凹部17の底部22の隅部分に凸形状の段差部37を成形したものである。
【0015】
請求項3の発明は、請求項1、もしくは2の発明に加えて、上記窓ガラス16の下側部の角部41からこの窓ガラス16の面に沿った方向での外方に突出するようこの角部41に取り付けられ、上記段差部37をその外面側から覆うと共に、その突出端部46が上記切り欠き36に嵌入されるモール42を設けたものである。
【0016】
請求項4の発明は、請求項3の発明に加えて、上記窓ガラス16の面に沿った方向で、この窓ガラス16の上記角部41の外方に上記段差部37を配置したものである。
【0017】
【発明の実施の形態】
以下、本発明の実施の形態を図面により説明する。
【0018】
図2において、符号1は自動車で、この自動車1の車体2は、車輪3により走行面4上に支持されると共にその内部に車室5を有する車体本体6と、この車体本体6の後壁7に設けられるバックドア装置8と、上記車体本体6の後壁7の左右各下側部に取り付けられる左右一対のコンビネーションランプ9,9とを備えている。
【0019】
上記バックドア装置8は、上記後壁7に成形され上記車室5の内外を連通させるドア開口12と、このドア開口12を車体2の外方から開閉自在に閉じるよう上記車体本体6に枢支されるバックドア13とを備え、このバックドア13は、その後面側を構成する板金製でプレス加工により成形されるアウタパネル14を備えている。
【0020】
上記車体2の後面視(図1〜3)で、上記アウタパネル14の上部15に矩形状の窓ガラス16を嵌入させて支持させる矩形で偏平な凹部17が成形されている。この凹部17は、上記バックドア13の厚さ方向(前後方向)で上記凹部17内の空間20の底面を成形すると共に窓開口21を有する底部22と、上記空間20の上、下縁を成形する上、下壁23,24と、上記空間20の左右各側縁を成形する左右側壁25,52とを備えている。上記窓ガラス16は、その外縁部が、ウレタン製で接着性のあるシール材26により、上記空間20の底部22、上、下壁23,24、および各側壁25の各外面に接着されて上記バックドア13のアウタパネル14に支持されている。
【0021】
上記アウタパネル14の上部15における左右各側部29は、上記アウタパネル14の下部30における側端縁31よりもそれぞれ外側方に向って突出し、上記各側部29は、上記ドア開口12に対するバックドア13の開閉動作に伴い、上記車体本体6の後端部の左右各外側面を開閉自在に覆うこととされている。上記凹部17の下壁24と上記アウタパネル14の上部15における各側部29の下端縁32とは車体2の幅方向で直線的にほぼ一列に並べられている。また、上記凹部17の側壁25と上記アウタパネル14の下部30における側端縁31とは上下方向で直線的にほぼ一列に並べられている。上記アウタパネル14の上部15における各側部29の下端縁32と、このアウタパネル14の下部30における側端縁31との間の隅部空間34に上記コンビネーションランプ9が嵌入されて、このコンビネーションランプ9が車体2の後方から視認可能とされている。
【0022】
上記車体2の幅方向における上記凹部17の下壁24の端部と、この下壁24の端部に対応する上記側壁25の下端部との間に切り欠き36が成形され、上記下壁24の端部と側壁25の下端部とは上記切り欠き36を挟んで少し離れて位置している。
【0023】
ここで、上記アウタパネル14の原材をプレス加工して上記凹部17を成形する場合、仮に、この凹部17における下壁24の端部と、この下壁24の端部に対応する上記側壁25の下端部とが互いに一体的に結合された結合部であるとすると、この結合部は上記アウタパネル14の上部15における側部29の下端縁32と上記アウタパネル14の下部30における側端縁31との間の隅部空間34に連なっているため、上記プレス加工によれば、上記結合部にはクラックなど不都合が発生するおそれがある。
【0024】
しかし、上記したように、車体の幅方向における上記凹部17の下壁24の端部と、この下壁24の端部に対向する上記側壁25の下端部との間に切り欠き36を成形してあるため、上記結合部が存在しないことから、上記クラックなどプレス加工上の不都合が生じることは未然に防止される。
【0025】
しかも、上記したように、アウタパネル14の原材をプレス加工して凹部17を成形したとき、この凹部17の下壁24と側壁25との間に生じようとする相対的な寸法誤差は上記切り欠き36によって吸収される。
【0026】
よって、上記アウタパネル14の成形作業が容易にでき、つまり、上記バックドア13の成形作業が容易にできることとなる。
【0027】
上記下壁24の端部と、上記側壁25の下端部とで挟まれると共に上記切り欠き36に連なる上記凹部17の底部22の隅部分に凸形状の段差部37が成形されている。この段差部37の外面は、上記バックドア13の厚さ方向で、上記底部22の外面の一般面38と、上記アウタパネル14の上部15における側部29と下部30との各外面の一般面39との間に位置させられている。
【0028】
このため、上記下壁24の端部と、上記側壁25の下端部とが単に上記底部22の隅部分で連結されたままであることに比べて、これら24,25の連結は上記段差部37によって補強される。
【0029】
よって、上記したように、凹部17の下壁24の端部と、上記側壁25の下端部との間に切り欠き36を成形すると、この切り欠き36を成形した上記アウタパネル14の部分の強度が低下しがちとなるが、この強度低下は、上記段差部37によって補填される。
【0030】
上記窓ガラス16の下側部の角部41からこの窓ガラス16の面に沿った方向での外方に突出するようこの角部41に取り付けられ、上記段差部37をその外面側から覆う樹脂製のモール42が設けられている。このモール42は、上記角部41と嵌合する嵌合孔43を有して上記角部41に取り付けられる嵌合部44と、この嵌合部44から上記角部41の外方に一体的に突出する突出部45とを備え、車体2の後面視での上記モール42の外縁部が、上記凹部17の下壁24と側壁25とに圧接状に接合させられ、上記突出部45の突出端部46が上記切り欠き36に嵌入されている。この場合、上記アウタパネル14の側部29および下部30の各一般面39と、上記モール42の各外面は互いにほぼ面一とされている。
【0031】
ここで、上記切り欠き36と段差部37とを単に設けると、バックドア13の外観上の見栄えが低下しがちとなるが、上記したように切り欠き36と段差部37とは上記モール42によって覆われることから、上記バックドア13の見栄えは良好なままに保たれる。
【0032】
また、上記窓ガラス16の面に沿った方向で、この窓ガラス16の上記角部41の外方に上記段差部37が配置されている。
【0033】
このため、上記窓ガラス16と段差部37とは互いに干渉し合わないことから、上記窓ガラス16の配置や構造に影響を与えることなく、上記段差部37がより高く設定されて強度向上が図られている。また、この段差部37に応じ、上記モール42の突出部45の厚さ寸法が短くさせられて、このモール42の外面が上記側部29の一般面39よりも外方に大きく突出するということが防止されている。よって、上記切り欠き36を設けたことによる強度低下は、上記バックドア13の見栄えに影響を与えることなく、上記段差部37によって十分に補填されている。
【0034】
【発明の効果】
本発明による効果は、次の如くである。
【0035】
請求項1の発明は、車体の後面視で、バックドアのアウタパネルの上部に窓ガラスを嵌入させる偏平な凹部をプレス加工により成形し、この凹部の下壁と上記アウタパネルの上部における側部の下端縁とを車体の幅方向でほぼ一列に並べると共に、上記凹部の側壁と上記アウタパネルの下部における側端縁とを上下方向でほぼ一列に並べた自動車のバックドア構造において、
【0036】
上記車体の幅方向における上記下壁の端部と、この下壁の端部に対応する上記側壁の下端部との間に切り欠きを成形している。
【0037】
ここで、上記アウタパネルの原材をプレス加工して上記凹部を成形する場合、仮に、この凹部における下壁の端部と、この下壁の端部に対応する上記側壁の下端部とが互いに一体的に結合された結合部であるとすると、この結合部は上記アウタパネルの上部における側部の下端縁と上記アウタパネルの下部における側端縁との間の隅部空間に連なっているため、上記プレス加工によれば、上記結合部にはクラックなど不都合が発生するおそれがある。
【0038】
しかし、上記したように、車体の幅方向における上記凹部の下壁の端部と、この下壁の端部に対向する上記側壁の下端部との間に切り欠きを成形してあるため、上記結合部が存在しないことから、上記クラックなどプレス加工上の不都合が生じることは未然に防止される。
【0039】
しかも、上記したように、アウタパネルの原材をプレス加工して凹部を成形したとき、この凹部の下壁と側壁との間に生じようとする相対的な寸法誤差は上記切り欠きによって吸収される。
【0040】
よって、上記アウタパネルの成形作業が容易にでき、つまり、上記バックドアの成形作業が容易にできることとなる。
【0041】
請求項2の発明は、上記下壁の端部と、上記側壁の下端部とで挟まれると共に上記切り欠きに連なる上記凹部の底部の隅部分に凸形状の段差部を成形してある。
【0042】
このため、上記下壁の端部と、上記側壁の下端部とが単に上記底部の隅部分で連結されたままであることに比べて、これらの連結は上記段差部によって補強される。
【0043】
よって、上記したように、凹部の下壁の端部と、上記側壁の下端部との間に切り欠きを成形すると、この切り欠きを成形した上記アウタパネルの部分の強度が低下しがちとなるが、この強度低下は、上記段差部によって補填される。
【0044】
請求項3の発明は、上記窓ガラスの下側部の角部からこの窓ガラスの面に沿った方向での外方に突出するようこの角部に取り付けられ、上記段差部をその外面側から覆うと共に、その突出端部が上記切り欠きに嵌入されるモールを設けてある。
【0045】
このため、上記切り欠きと段差部とを単に設けると、バックドアの外観上の見栄えが低下しがちとなるが、上記したように切り欠きと段差部とは上記モールによって覆われることから、上記バックドアの見栄えは良好なままに保たれる。
【0046】
請求項4の発明は、上記窓ガラスの面に沿った方向で、この窓ガラスの上記角部の外方に上記段差部を配置してある。
【0047】
このため、上記窓ガラスと段差部とは互いに干渉し合わないことから、上記窓ガラスの配置や構造に影響を与えることなく、上記段差部をより高く設定させて強度向上を図ることができる。よって、上記切り欠きを設けたことによる強度低下は、上記バックドアの見栄えに影響を与えることなく、上記段差部によって十分に補填できる。
【図面の簡単な説明】
【図1】図2の部分拡大図である。
【図2】自動車の後面図である。
【図3】図1に相当する図で、窓ガラスとモールを取り外した図である。
【図4】図1の4‐4線矢視断面図である。
【図5】図1の5‐5線矢視断面図である。
【符号の説明】
1 自動車
2 車体
6 車体本体
7 後壁
8 バックドア装置
9 コンビネーションランプ
12 ドア開口
13 バックドア
14 アウタパネル
15 上部
16 窓ガラス
17 凹部
20 空間
22 底部
23 上壁
24 下壁
25 側壁
29 側部
30 下部
31 側端縁
32 下端縁
34 隅部空間
36 切り欠き
37 段差部
38 一般面
39 一般面
41 角部
42 モール
46 突出端部
[0001]
[Technical field to which the invention belongs]
The present invention relates to an automobile back door structure in which a flat concave portion for fitting a window glass is formed by press working on an upper portion of an outer panel of a back door.
[0002]
[Prior art]
Conventionally, a vehicle body includes a vehicle body, a back door pivotally supported by the vehicle body so as to freely open and close a door opening formed on the rear wall of the vehicle body, and the rear wall of the vehicle body. In many cases, a pair of left and right combination lamps attached to the left and right sides of the vehicle is provided, and in the rear view of the vehicle body, a flat concave portion for inserting a window glass is generally provided on the upper portion of the outer panel of the back door. It is formed by press working (for example, JP-A-10-236166).
[0003]
In the above configuration, conventionally, the lower wall of the recess and the lower edge of the side portion at the top of the outer panel are arranged in a line in the width direction of the vehicle body, and the side wall of the recess and the side edge at the lower portion of the outer panel are vertically The combination lamp is inserted into a corner space between the lower edge of the upper side of the outer panel and the lower side edge of the outer panel, and the combination lamp is mounted on the vehicle body. Proposals have been made that are visible from the rear.
[0004]
[Problems to be solved by the invention]
By the way, the above conventional technique has the following problems.
[0005]
That is, an integrated joint between the end of the lower wall of the recess in the width direction of the vehicle body and the lower end of the side wall corresponding to the end of the lower wall is connected to the corner space, and It is not formed in the middle part of the outer panel in a direction along the surface of the outer panel.
[0006]
For this reason, when the outer panel raw material is pressed to form the recess, stress concentration tends to occur at the end of the connecting portion connected to the corner space, and there is a problem in pressing such as a crack. Most likely to occur.
[0007]
Therefore, conventionally, the outer panel of the back door is composed of an outer panel main body having a recess having a shape in which the lower wall does not exist, and a lower wall constituting member that is coupled to the outer panel main body as a separate body and constitutes the lower wall. The outer panel main body and the lower wall constituent member are individually molded by press working, and then joined together, thereby avoiding inconvenience in the press working and molding the outer panel. Has been proposed.
[0008]
However, according to the above-described conventional technology, the outer door panel forming operation requires the operation of coupling the outer panel main body and the lower wall constituent member to each other. Therefore, the back door forming operation is complicated. ing. Further, since the outer panel includes at least the above-described two parts, there is a problem that the configuration of the back door becomes complicated due to the large number of parts.
[0009]
The present invention has been made paying attention to the above situation, and it is an object of the present invention to make it possible to easily form a back door of an automobile and to simplify the configuration of the back door.
[0010]
Moreover, even if it does as mentioned above, it makes it a subject to keep the appearance on the external appearance of a back door favorable.
[0011]
[Means for Solving the Problems]
The vehicle back door structure of the present invention for solving the above-described problems is as follows. In addition, the code | symbol attached | subjected to each term in this term does not limit and interpret the technical scope of this invention to the content of the term of the following "embodiment of invention".
[0012]
According to the first aspect of the present invention, in the rear view of the vehicle body 2 (FIGS. 1 to 3), a flat concave portion 17 into which the window glass 16 is fitted into the upper portion 15 of the outer panel 14 of the back door 13 is formed by press working. The lower wall 24 and the lower edge 32 of the side portion 29 in the upper portion 15 of the outer panel 14 are arranged in a line in the width direction of the vehicle body 2, and the side edges of the side wall 25 of the recess 17 and the lower portion 30 of the outer panel 14 are arranged. In the back door structure of an automobile in which 31 is arranged in a line in the vertical direction,
[0013]
A notch 36 is formed between the end of the lower wall 24 in the width direction of the vehicle body and the lower end of the side wall 25 corresponding to the end of the lower wall 24.
[0014]
According to a second aspect of the present invention, in addition to the first aspect of the invention, the corner of the bottom portion 22 of the concave portion 17 that is sandwiched between the end portion of the lower wall 24 and the lower end portion of the side wall 25 and continues to the notch 36 is provided. A convex step portion 37 is formed on the portion.
[0015]
In addition to the invention of claim 1 or 2, the invention of claim 3 protrudes outward in a direction along the surface of the window glass 16 from the corner 41 on the lower side of the window glass 16. A molding 42 is provided which is attached to the corner portion 41 and covers the stepped portion 37 from the outer surface side, and has a protruding end portion 46 fitted into the notch 36.
[0016]
According to a fourth aspect of the present invention, in addition to the third aspect of the invention, the stepped portion 37 is disposed outside the corner portion 41 of the window glass 16 in a direction along the surface of the window glass 16. is there.
[0017]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[0018]
In FIG. 2, reference numeral 1 denotes an automobile, and a vehicle body 2 of the automobile 1 is supported on a running surface 4 by wheels 3 and has a vehicle interior 5 inside thereof, and a rear wall of the vehicle body 6. 7 and a pair of left and right combination lamps 9 attached to the lower left and right sides of the rear wall 7 of the vehicle body 6.
[0019]
The back door device 8 is formed on the rear wall 7 and has a door opening 12 communicating with the inside and outside of the vehicle compartment 5. The back door device 8 is pivoted to the vehicle body main body 6 so that the door opening 12 can be opened and closed from the outside of the vehicle body 2. The back door 13 is provided with an outer panel 14 made of sheet metal and forming the rear side thereof by press working.
[0020]
In the rear view of the vehicle body 2 (FIGS. 1 to 3), a rectangular and flat concave portion 17 is formed in which a rectangular window glass 16 is inserted into and supported by the upper portion 15 of the outer panel 14. The concave portion 17 forms the bottom surface of the space 20 in the concave portion 17 in the thickness direction (front-back direction) of the back door 13 and forms the bottom portion 22 having the window opening 21 and the upper and lower edges of the space 20. In addition, lower walls 23 and 24 and left and right side walls 25 and 52 for forming left and right side edges of the space 20 are provided. The outer edge of the window glass 16 is bonded to the outer surface of the bottom portion 22 of the space 20, the upper and lower walls 23 and 24, and the side walls 25 by an adhesive seal material 26 made of urethane. It is supported by the outer panel 14 of the back door 13.
[0021]
The left and right side portions 29 in the upper portion 15 of the outer panel 14 protrude outwardly from the side edge 31 in the lower portion 30 of the outer panel 14, and the side portions 29 are back doors 13 with respect to the door opening 12. In accordance with the opening / closing operation, the left and right outer surfaces of the rear end portion of the vehicle body 6 are covered so as to be freely opened and closed. The lower wall 24 of the concave portion 17 and the lower edge 32 of each side portion 29 in the upper portion 15 of the outer panel 14 are linearly arranged in a line in the width direction of the vehicle body 2. Further, the side wall 25 of the recess 17 and the side edge 31 of the lower portion 30 of the outer panel 14 are arranged in a straight line in the vertical direction. The combination lamp 9 is inserted into a corner space 34 between the lower end edge 32 of each side portion 29 in the upper portion 15 of the outer panel 14 and the side end edge 31 in the lower portion 30 of the outer panel 14. Is visible from the rear of the vehicle body 2.
[0022]
A notch 36 is formed between the end portion of the lower wall 24 of the recess 17 in the width direction of the vehicle body 2 and the lower end portion of the side wall 25 corresponding to the end portion of the lower wall 24. And the lower end of the side wall 25 are located slightly apart from each other with the notch 36 interposed therebetween.
[0023]
Here, when the raw material of the outer panel 14 is pressed and the concave portion 17 is formed, the end portion of the lower wall 24 in the concave portion 17 and the side wall 25 corresponding to the end portion of the lower wall 24 are temporarily assumed. Assuming that the lower end portion is a joint portion integrally joined to each other, this joint portion is formed by a lower end edge 32 of the side portion 29 in the upper portion 15 of the outer panel 14 and a side end edge 31 in the lower portion 30 of the outer panel 14. Since it is connected to the corner space 34, there is a possibility that inconveniences such as cracks may occur in the joint portion according to the press work.
[0024]
However, as described above, the notch 36 is formed between the end portion of the lower wall 24 of the concave portion 17 in the width direction of the vehicle body and the lower end portion of the side wall 25 facing the end portion of the lower wall 24. Therefore, the absence of the coupling portion prevents the occurrence of inconveniences in press processing such as cracks.
[0025]
In addition, as described above, when the recess 17 is formed by pressing the raw material of the outer panel 14, the relative dimensional error that is likely to occur between the lower wall 24 and the side wall 25 of the recess 17 is the above-described cut. Absorbed by the notch 36.
[0026]
Therefore, the molding operation of the outer panel 14 can be facilitated, that is, the molding operation of the back door 13 can be facilitated.
[0027]
A convex stepped portion 37 is formed at the corner portion of the bottom portion 22 of the concave portion 17 sandwiched between the end portion of the lower wall 24 and the lower end portion of the side wall 25 and connected to the notch 36. The outer surface of the stepped portion 37 is, in the thickness direction of the back door 13, a general surface 38 of the outer surface of the bottom portion 22, and a general surface 39 of each outer surface of the side portion 29 and the lower portion 30 of the upper portion 15 of the outer panel 14. It is located between.
[0028]
For this reason, compared with the case where the end portion of the lower wall 24 and the lower end portion of the side wall 25 are merely connected at the corner portion of the bottom portion 22, the connection between these 24 and 25 is made by the step portion 37. Reinforced.
[0029]
Therefore, as described above, when the notch 36 is formed between the end portion of the lower wall 24 of the recess 17 and the lower end portion of the side wall 25, the strength of the portion of the outer panel 14 formed with the notch 36 is increased. Although it tends to decrease, this decrease in strength is compensated by the step portion 37.
[0030]
A resin that is attached to the corner 41 so as to protrude outward in a direction along the surface of the window glass 16 from the lower corner 41 of the window glass 16 and covers the stepped portion 37 from the outer surface side. A mall 42 is provided. The molding 42 has a fitting portion 44 that has a fitting hole 43 that fits the corner portion 41 and is attached to the corner portion 41, and is integrally formed from the fitting portion 44 to the outside of the corner portion 41. And the outer edge of the molding 42 in the rear view of the vehicle body 2 is joined in pressure contact with the lower wall 24 and the side wall 25 of the recess 17 so that the protrusion 45 protrudes. An end 46 is fitted into the notch 36. In this case, the general surfaces 39 of the side portion 29 and the lower portion 30 of the outer panel 14 and the outer surfaces of the molding 42 are substantially flush with each other.
[0031]
Here, if the notch 36 and the stepped portion 37 are simply provided, the appearance of the back door 13 tends to deteriorate. However, as described above, the notch 36 and the stepped portion 37 are formed by the molding 42. Since it is covered, the appearance of the back door 13 is kept good.
[0032]
Further, the step portion 37 is disposed outside the corner portion 41 of the window glass 16 in a direction along the surface of the window glass 16.
[0033]
For this reason, since the window glass 16 and the stepped portion 37 do not interfere with each other, the stepped portion 37 is set higher and the strength is improved without affecting the arrangement and structure of the windowglass 16. It has been. Further, the thickness dimension of the projecting portion 45 of the molding 42 is shortened according to the stepped portion 37, and the outer surface of the molding 42 projects more outward than the general surface 39 of the side portion 29. Is prevented. Therefore, the strength reduction due to the provision of the notch 36 is sufficiently compensated by the stepped portion 37 without affecting the appearance of the back door 13.
[0034]
【The invention's effect】
The effects of the present invention are as follows.
[0035]
According to the first aspect of the present invention, in the rear view of the vehicle body, a flat concave portion for fitting the window glass into the upper portion of the outer panel of the back door is formed by press working, and the lower wall of the concave portion and the lower end of the side portion at the upper portion of the outer panel In the automobile back door structure in which the edges are arranged in a row in the width direction of the vehicle body, and the side walls of the recesses and the side edges in the lower portion of the outer panel are arranged in a row in the vertical direction.
[0036]
A notch is formed between the end of the lower wall in the width direction of the vehicle body and the lower end of the side wall corresponding to the end of the lower wall.
[0037]
Here, when the recess is formed by pressing the raw material of the outer panel, the end of the lower wall in the recess and the lower end of the side wall corresponding to the end of the lower wall are integrated with each other. Assuming that the joint portion is a joint portion, the joint portion is connected to the corner space between the lower end edge of the side portion at the upper portion of the outer panel and the side end edge at the lower portion of the outer panel. According to the processing, there is a possibility that inconveniences such as cracks may occur in the joint portion.
[0038]
However, as described above, a notch is formed between the end of the lower wall of the recess in the width direction of the vehicle body and the lower end of the side wall facing the end of the lower wall. Since there is no coupling portion, it is possible to prevent inconveniences in press processing such as cracks.
[0039]
Moreover, as described above, when the recess is formed by pressing the raw material of the outer panel, a relative dimensional error that is about to occur between the lower wall and the side wall of the recess is absorbed by the notch. .
[0040]
Therefore, the molding operation of the outer panel can be facilitated, that is, the molding operation of the back door can be facilitated.
[0041]
According to a second aspect of the present invention, a convex stepped portion is formed at a corner portion of the bottom portion of the concave portion which is sandwiched between the end portion of the lower wall and the lower end portion of the side wall and is continuous with the notch.
[0042]
For this reason, compared with the case where the end portion of the lower wall and the lower end portion of the side wall are merely connected at the corner portion of the bottom portion, these connections are reinforced by the step portion.
[0043]
Therefore, as described above, when a notch is formed between the end portion of the lower wall of the recess and the lower end portion of the side wall, the strength of the portion of the outer panel formed with the notch tends to decrease. This strength reduction is compensated by the stepped portion.
[0044]
Invention of Claim 3 is attached to this corner | angular part so that it may protrude outward from the corner | angular part of the lower side part of the said window glass in the direction along the surface of this window glass, The said level | step-difference part is from the outer surface side. A molding is provided in which the projecting end portion is fitted into the notch while being covered.
[0045]
For this reason, if the cutout and the stepped portion are simply provided, the appearance of the back door tends to be deteriorated, but the cutout and the stepped portion are covered with the molding as described above. The appearance of the back door remains good.
[0046]
According to a fourth aspect of the present invention, the stepped portion is disposed outside the corner portion of the window glass in a direction along the surface of the window glass.
[0047]
For this reason, since the said window glass and a level | step-difference part do not mutually interfere, the intensity | strength improvement can be aimed at by setting the said level | step-difference part higher, without affecting the arrangement | positioning and structure of the said window glass. Therefore, the strength reduction due to the provision of the notch can be sufficiently compensated by the stepped portion without affecting the appearance of the back door.
[Brief description of the drawings]
FIG. 1 is a partially enlarged view of FIG.
FIG. 2 is a rear view of the automobile.
FIG. 3 is a view corresponding to FIG. 1, with the window glass and the molding removed.
4 is a cross-sectional view taken along line 4-4 of FIG.
FIG. 5 is a cross-sectional view taken along line 5-5 in FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Car 2 Car body 6 Car body body 7 Rear wall 8 Back door device 9 Combination lamp 12 Door opening 13 Back door 14 Outer panel 15 Upper part 16 Window glass 17 Recess 20 Space 22 Bottom part 23 Upper wall 24 Lower wall 25 Side wall 29 Side part 30 Lower part 31 Side edge 32 Lower edge 34 Corner space 36 Notch 37 Step portion 38 General surface 39 General surface 41 Corner portion 42 Mole 46 Projection end portion

Claims (4)

車体の後面視で、バックドアのアウタパネルの上部に窓ガラスを嵌入させる偏平な凹部をプレス加工により成形し、この凹部の下壁と上記アウタパネルの上部における側部の下端縁とを車体の幅方向でほぼ一列に並べると共に、上記凹部の側壁と上記アウタパネルの下部における側端縁とを上下方向でほぼ一列に並べた自動車のバックドア構造において、
上記車体の幅方向における上記下壁の端部と、この下壁の端部に対応する上記側壁の下端部との間に切り欠きを成形した自動車のバックドア構造。
In the rear view of the vehicle body, a flat concave portion for fitting the window glass into the upper portion of the outer panel of the back door is formed by pressing, and the lower wall of the concave portion and the lower edge of the side portion at the upper portion of the outer panel are formed in the width direction of the vehicle body. In the back door structure of an automobile in which the side walls of the recesses and the side edge at the lower part of the outer panel are arranged in a line in the vertical direction.
A back door structure for an automobile in which a notch is formed between an end portion of the lower wall in the width direction of the vehicle body and a lower end portion of the side wall corresponding to the end portion of the lower wall.
上記下壁の端部と、上記側壁の下端部とで挟まれると共に上記切り欠きに連なる上記凹部の底部の隅部分に凸形状の段差部を成形した請求項1に記載の自動車のバックドア構造。The back door structure for an automobile according to claim 1, wherein a convex stepped portion is formed at a corner portion of a bottom portion of the concave portion that is sandwiched between an end portion of the lower wall and a lower end portion of the side wall and is continuous with the notch. . 上記窓ガラスの下側部の角部からこの窓ガラスの面に沿った方向での外方に突出するようこの角部に取り付けられ、上記段差部をその外面側から覆うと共に、その突出端部が上記切り欠きに嵌入されるモールを設けた請求項1、もしくは2に記載の自動車のバックドア構造。It is attached to this corner so as to protrude outward in the direction along the surface of the window glass from the corner of the lower side of the window glass, and covers the stepped portion from the outer surface side, and its protruding end The back door structure of the automobile according to claim 1 or 2, further comprising a molding that is inserted into the notch. 上記窓ガラスの面に沿った方向で、この窓ガラスの上記角部の外方に上記段差部を配置した請求項3に記載の自動車のバックドア構造。The back door structure for an automobile according to claim 3, wherein the step portion is disposed outside the corner portion of the window glass in a direction along the surface of the window glass.
JP2002192692A 2002-07-01 2002-07-01 Automotive back door structure Expired - Fee Related JP4070188B2 (en)

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