JP4064697B2 - Heat accumulation display label - Google Patents

Heat accumulation display label Download PDF

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Publication number
JP4064697B2
JP4064697B2 JP2002079905A JP2002079905A JP4064697B2 JP 4064697 B2 JP4064697 B2 JP 4064697B2 JP 2002079905 A JP2002079905 A JP 2002079905A JP 2002079905 A JP2002079905 A JP 2002079905A JP 4064697 B2 JP4064697 B2 JP 4064697B2
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JP
Japan
Prior art keywords
wax
absorber
display label
colored
temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2002079905A
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Japanese (ja)
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JP2003279422A (en
Inventor
礼子 神崎
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アセイ工業株式会社
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Priority to JP2002079905A priority Critical patent/JP4064697B2/en
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Description

【0001】
【産業上の利用分野】
この発明は熱量積算表示ラベル、詳しくは対象物体が経時的に受ける熱の総量を積算して表示する機能を持つ熱量積算表示ラベルに関するものである。
【0002】
【従来の技術】
温度管理を必要とする物体の中には、単なる時間毎の温度変化やある瞬間瞬間における温度情報だけではなく、対象物体が経時的に受けた熱の総量(積算値)を知る必要がある場合もある。たとえば、油入変圧器の場合、継続的な稼動により、変圧器内に発生した熱の総量(積算量)が一定値を越えた場合、絶縁性能が劣化した可能性があるとして精密検査することが行われている。
【0003】
【発明が解決しようとする課題】
しかしながら、従来においては、油入変圧器など経時的に受けた熱の総量(積算値)を簡単に知ることはできず、稼働時間、発熱値の変化状況などから計算によって推定するしかなかった。対象物体の温度変化を逐次記録できる記録機能を持った温度測定装置を油入変圧器などの対象物体に付設すれば、経時的な熱の総量を積算することは可能であるが、装置単価が高く、設備費が高額となり、コスト的には到底採用することは出来なかった。
【0004】
本発明者は、機械装置や電気機器等各種対象物体の所望箇所の温度を可逆的あるいは不可逆的に感知表示する為に広く用いられている感温ラベルを改良することによって、対象物体の受ける経時的な熱量の積算値を低コストで記録できる様にすべく鋭意研究を行った結果、今回全く新しい熱量積算表示ラベルを開発することに成功し、本発明としてここに提案するものである。
【0005】
【課題を解決するための手段】
長手方向一端から他端に行くに従って横幅が漸減したテーパ状平面形状を有する短冊形ワックス吸収体1の幅広側端部にあらかじめ設定された温度で融解を開始するワックスに顔料を分散せしめた着色ワックス2を重畳し、これらワックス吸収体1と着色ワックス2の表面全体を透明フィルム5で被覆せしめて熱量積算表示ラベルを構成することにより、上記課題を解決せんとするものである。
【0006】
【実施の形態】
図1はこの発明に係る熱量積算表示ラベルの一実施形態の平面図、図2はその断面図である。
【0007】
図1はシート状をした基材3上に重畳された短冊型をなしたワックス吸収体であり、図1に示す様に長手方向一端から他端に行くに従って横幅が漸減したテーパ状平面形状をなしており、融解したワックスが染み込みやすい性質を持った素材である和紙や吸い取り紙、濾紙等からなっている。
【0008】
そして、このワックス吸収体1の幅広側端部には、予め設定された温度で融解を開始するワックスの中に顔料を分散させた着色ワックス2が重畳されており、これら着色ワックス2及びワックス吸収体1の表面側全体は透明フィルム5で覆われ、基板3の裏面には粘着材層4が形成されている。
【0009】
この実施の形態は上記の通りの構成を有するものであり、基板3の裏面の粘着材層4を利用して油入変圧器など温度検知すべき対象物体の所望部位に貼付して使用するものである。そして、対象物体があらかじめ設定されて温度に達すると、着色ワックス2は融解し始め、ワックス吸収体1に染み込む。着色ワックス2は横幅が漸減したテーパ状のワックス吸収体1の幅広側端部に位置しているので、時間の経過と共に融解した着色ワックス2はワックス吸収体1の長手方向他端に向って染み込み、その面積を増して行き、それに伴い、図3に示す様に、ワックス吸収体1の発色部分12は増大する。
【0010】
なお、一般に、着色ワックス2の原位置(図1及び図2において左端)から離れるに従って、融解した着色ワックス2のワックス吸収体1への浸透スピードは低下するが、この実施の形態においては、ワックス吸収体1はその横幅がテーパ状に漸減しているので、着色ワックス2の見掛け上の浸透スピードは低下しない。つまり、着色ワックスの浸透面積、その原位置から離れるに従って小さくなっているので、発色部分12の見掛け上の拡大スピードは温度に比例してほぼ一定とな。この様に、ワックス吸収体1の横幅のテーパ角度を調整することにより、熱量積算値と発色量との関係を自由に変更できるのである。対象物体の温度が設定温度以下に低下すると、着色ワックス2は固化し、ワックス吸収体1への浸透は一時停止されるが、対象物体の温度が再び設定温度を超えると、着色ワックス2は再び融解し、ワックス吸収体1の染み込み面積は増大し、発色部分12も拡大する。
【0011】
この様にして、対象物体の温度が設定温度を超すたびごとに、ワックス吸収体1の着色ワックス2の浸透面積つまり発色部分12は拡大し続ける。この際、着色ワックス2は単に融解するだけではなく、温度が高くなるに従ってその粘度は低下するので対象物体の温度が高いとき程、着色ワックス2の浸透スピードは早くなる。
【0012】
従って、ワックス吸収体1の発色部分12の大きさと対象物体に経時的に加えられた熱の総量とは相関関係を持ち、発色部分12の大きさから経時的に加えられた熱の積算値を知ることが出来る。
【0013】
この熱量積算表示ラベルは、このままでも使用可能であるが図4に示す様に、設定温度(たとえば70℃)で特定時間(たとえば40時間)経過の際に発色する部分、同じく80時間経過の際に発色する部分などに開口窓6を設けた不透明板材7をその上に重畳しても良く、この場合には開口窓6の発色の有無を見るだけで熱量の積算値を即座に知ることが出来る。なお、この図4の場合は、対象物体が70℃以上で40時間経過したことを示している。
【0014】
又、図5に示す様に、ワックス吸収体1に重なるスリット状の窓8を設け、この窓8に沿って熱量積算値を数値で示した示標9を付記した不透明板材10を重畳し、棒グラフ式に熱量積算値を示す様にしても良い。
【0015】
更に、図6に示す様に、不可逆的に設定温度超過の事実を表示する既存の各種不可逆的感温ラベル13と組合せて使用しても良く、この場合には設定温度超過の事実と熱量積算値の両方を知ることが出来、より適切な温度管理が可能となる。
【0016】
【発明の効果】
この発明に係る熱量積算表示ラベルは上記の通りの構成を有するものであり、
対象物体に加えられた熱量の積算値を簡単に知ることができ、各種機器類の温度管理用として極めて有効である。又、ワックス吸収体には横幅方向にテーパが形成されているので、熱量積算値と発色量との相関関係を自由に調整することができ、対象物体の特性に応じ、よりチェックしやすい表示ラベルとすることができる。更に、構造も極めて簡単で、耐久性にも富み、低コストで生産でき、高い実用的価値を有するものである。
【図面の簡単な説明】
【図1】 この発明に係る熱量積算表示ラベルの一実施形態の平面図。
【図2】 同じくその断面図。
【図3】 同じくその使用状態の平面図。
【図4】 この発明に係る熱量積算表示ラベルの一応用例の平面図。
【図5】 同じく、他の応用例の平面図。
【図6】 同じく、更に他の応用例の平面図。
【符号の説明】
1 ワックス吸収体
着色ワックス
3 基板
4 粘着材層
5 透明フィルム
6 窓
7 不透明板材
8 窓
9 示標
10 不透明板材
11 不可逆的感温ラベル
12 発色部分
13 不可逆的感温ラベル
[0001]
[Industrial application fields]
The present invention relates to a heat integration display label, and more particularly to a heat integration display label having a function of integrating and displaying the total amount of heat received by a target object over time.
[0002]
[Prior art]
Some objects that require temperature management need to know not only the temperature change over time and temperature information at a certain moment, but also the total amount of heat (integrated value) received by the target object over time There is also. For example, in the case of oil-filled transformers, if the total amount of heat generated in the transformer (integrated amount) exceeds a certain value due to continuous operation, it is necessary to conduct a detailed inspection because the insulation performance may have deteriorated. Has been done.
[0003]
[Problems to be solved by the invention]
However, conventionally, the total amount (integrated value) of heat received over time, such as in an oil-filled transformer, could not be easily known, and could only be estimated by calculation from the operating time, changes in heat generation value, and the like. If a temperature measuring device with a recording function that can sequentially record the temperature change of the target object is attached to the target object such as an oil-filled transformer, the total amount of heat over time can be integrated, but the unit price of the device is It was expensive and the equipment cost was high, so it was impossible to adopt it in terms of cost.
[0004]
The present inventor has improved the temperature-sensitive label widely used for reversibly or irreversibly sensing and displaying the temperature of a desired part of various target objects such as mechanical devices and electrical equipment, thereby allowing the target object to undergo time-lapse. As a result of diligent research to make it possible to record the integrated value of heat quantity at a low cost, we have succeeded in developing a completely new heat quantity display label this time and propose it here as the present invention.
[0005]
[Means for Solving the Problems]
A colored wax in which a pigment is dispersed in a wax that starts melting at a preset temperature at the wide-side end of the strip-shaped wax absorber 1 having a tapered planar shape with a lateral width gradually decreasing from one end to the other in the longitudinal direction. The above problem is solved by superimposing 2 and covering the entire surfaces of the wax absorber 1 and the colored wax 2 with a transparent film 5 to form a heat amount integrated display label.
[0006]
Embodiment
FIG. 1 is a plan view of an embodiment of a heat quantity integrated display label according to the present invention, and FIG. 2 is a sectional view thereof.
[0007]
FIG. 1 shows a strip-shaped wax absorber superimposed on a sheet-like base material 3, and has a tapered planar shape with a lateral width gradually decreasing from one end to the other in the longitudinal direction as shown in FIG. It consists of Japanese paper, blotting paper, filter paper, etc., which are materials that have the property that the melted wax can easily permeate.
[0008]
And, this wider end of the wax absorber 1 is colored wax 2 in which a pigment is dispersed is superimposed in the wax starts to melt at a preset temperature, the coloring waxes 2 and wax absorption The entire surface side of the body 1 is covered with a transparent film 5, and an adhesive layer 4 is formed on the back surface of the substrate 3.
[0009]
This embodiment has the configuration as described above, and is used by sticking to a desired part of a target object to be temperature-detected such as an oil-filled transformer using the adhesive material layer 4 on the back surface of the substrate 3. It is. When the target object is set in advance and reaches the temperature, the colored wax 2 starts to melt and soaks into the wax absorber 1. Since colored wax 2 is located on the wide end of the tapered wax absorber 1 width is gradually decreased, colored wax 2 was melted over time toward the other longitudinal end of the wax absorber 1 penetration As the area increases, the colored portion 12 of the wax absorber 1 increases as shown in FIG.
[0010]
In general, as the colored wax 2 moves away from the original position (the left end in FIGS. 1 and 2), the penetration speed of the molten colored wax 2 into the wax absorber 1 decreases. Since the width of the absorbent body 1 gradually decreases in a tapered shape, the apparent permeation speed of the colored wax 2 does not decrease. In other words, penetration area of the colored wax 2, since decreases with increasing away is from its original position, expansion speed of the apparent color portion 12 that Do approximately constant in proportion to the temperature. In this way, by adjusting the taper angle of the lateral width of the wax absorber 1, the relationship between the heat amount integrated value and the color development amount can be freely changed. When the temperature of the target object falls below the set temperature, the colored wax 2 solidifies and the penetration into the wax absorber 1 is temporarily stopped, but when the temperature of the target object exceeds the set temperature again, the colored wax 2 is again As a result of melting, the permeation area of the wax absorber 1 is increased, and the coloring portion 12 is also enlarged.
[0011]
In this way, the temperature of the target object each time in excess of the set temperature, osmotic area clogging coloring part 12 of the colored word box 2 of the wax absorber 1 will continue to expand. At this time, the colored wax 2 is not simply melted, but its viscosity decreases as the temperature increases, so that the penetration speed of the colored wax 2 increases as the temperature of the target object increases.
[0012]
Therefore, the size of the colored portion 12 of the wax absorber 1 and the total amount of heat applied to the target object have a correlation, and the integrated value of the heat applied with time from the size of the colored portion 12 is calculated. I can know.
[0013]
Although this heat amount integrated display label can be used as it is, as shown in FIG. 4, a portion that develops color when a specific time (for example, 40 hours) elapses at a set temperature (for example, 70 ° C.), similarly, when 80 hours have elapsed. An opaque plate member 7 provided with an opening window 6 may be superimposed on the portion that develops color, etc., and in this case, the integrated value of the heat quantity can be immediately known only by looking at the presence or absence of coloration of the opening window 6. I can do it. Note that the case of FIG. 4 indicates that the target object has passed 40 hours at 70 ° C. or higher.
[0014]
Further, as shown in FIG. 5, a slit-shaped window 8 is provided to overlap the wax absorber 1, and an opaque plate material 10 with an indicator 9 indicating a numerical value of the accumulated heat value is superimposed along the window 8, You may make it show a calorie | heat amount integrated value in a bar graph type | formula.
[0015]
Further, as shown in FIG. 6, it may be used in combination with existing various irreversible temperature-sensitive labels 13 that irreversibly display the fact that the set temperature has been exceeded. Both values can be known, and more appropriate temperature management is possible.
[0016]
【The invention's effect】
The calorific value integrated display label according to the present invention has the configuration as described above,
The integrated value of the amount of heat applied to the target object can be easily known, and is extremely effective for temperature management of various devices. In addition, since the taper is formed in the width direction of the wax absorber, the correlation between the integrated amount of heat and the amount of color development can be freely adjusted, and the display label is easier to check according to the characteristics of the target object. It can be. In addition, the structure is extremely simple, durable, can be produced at low cost, and has high practical value.
[Brief description of the drawings]
FIG. 1 is a plan view of an embodiment of a heat accumulation display label according to the present invention.
FIG. 2 is a sectional view of the same.
FIG. 3 is also a plan view of the usage state.
FIG. 4 is a plan view of an application example of a heat amount integrated display label according to the present invention.
FIG. 5 is also a plan view of another application example.
FIG. 6 is a plan view of still another application example.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Wax absorber 2 Colored wax 3 Board | substrate 4 Adhesive material layer 5 Transparent film 6 Window 7 Opaque board material 8 Window 9 Indicator 10 Opaque board material 11 Irreversible thermosensitive label 12 Color development part 13 Irreversible thermosensitive label

Claims (2)

長手方向一端から他端に行くに従って横幅が漸減したテーパ状平面形状を有する短冊形ワックス吸収体(1)の幅広側端部にあらかじめ設定された温度で融解を開始するワックスに顔料を分散せしめた着色ワックス(2)を重畳し、これらワックス吸収体(1)着色ワックス(2)の表面全体を透明フィルム(5)で被覆せしめたことを特徴とする熱量積算表示ラベル。A pigment is dispersed in wax that starts melting at a preset temperature at the wide-side end of a strip-shaped wax absorber (1) having a tapered planar shape whose width gradually decreases from one end to the other in the longitudinal direction. A calorific value integrated display label characterized in that the colored wax (2) is superposed and the entire surfaces of the wax absorber (1) and the colored wax (2) are covered with a transparent film (5) . ワックス吸収体(1)が和紙であることを特徴とする請求項1記載の熱量積算表示ラベル。The calorific value integrated display label according to claim 1, wherein the wax absorber (1) is Japanese paper.
JP2002079905A 2002-03-22 2002-03-22 Heat accumulation display label Expired - Fee Related JP4064697B2 (en)

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Cited By (1)

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CN106687786A (en) * 2014-09-12 2017-05-17 日清食品控股株式会社 Thermal-history-change-type indicator

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EP1729103A1 (en) * 2005-06-03 2006-12-06 Fu-Go Method and device for detecting a rise in temperature in a cooled container
JP2007121017A (en) * 2005-10-26 2007-05-17 Jiikuesuto:Kk Temperature indicating label changing with passage of time
JP5415712B2 (en) * 2008-04-24 2014-02-12 日本サーモスタット株式会社 Temperature sensitive indicator device
JP7353115B2 (en) 2019-09-30 2023-09-29 シスメックス株式会社 Thermal history detection labels and reagent kits

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106687786A (en) * 2014-09-12 2017-05-17 日清食品控股株式会社 Thermal-history-change-type indicator
CN106687786B (en) * 2014-09-12 2019-10-29 日清食品控股株式会社 Thermal history change type instruction device
US10545056B2 (en) 2014-09-12 2020-01-28 Nissin Foods Holdings Co., Ltd. Thermal history change type indicator

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