JP4063007B2 - Rotation switch - Google Patents

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JP4063007B2
JP4063007B2 JP2002226820A JP2002226820A JP4063007B2 JP 4063007 B2 JP4063007 B2 JP 4063007B2 JP 2002226820 A JP2002226820 A JP 2002226820A JP 2002226820 A JP2002226820 A JP 2002226820A JP 4063007 B2 JP4063007 B2 JP 4063007B2
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JP2003234034A (en
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泰弘 清野
俊博 鳴尾
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Omron Corp
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Omron Corp
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Description

【0001】
【発明が属する技術分野】
この発明は、例えば冷蔵庫のドアスイッチに利用されるようなスイッチに関し、さらに詳しくは部品点数の削減と安定した接点性能を実現することができ回動スイッチに関する。
【0002】
【従来の技術】
一般に、家電機器などに使用されるスイッチ、例えば家庭用冷蔵庫に組込まれるドアスイッチは、冷蔵庫のドアを開閉したときに、その冷蔵庫内のランプを点灯、消灯および冷却モータのオン、オフを行うスイッチング機能の役割を果たしている。
【0003】
さらに、このドアスイッチの必要条件として、ドアスイッチを家庭用冷蔵庫に取付けたとき、ドアスイッチ自体の外形と冷蔵庫の取付け位置の凹部形状との寸法的な誤差により、押下操作される操作部(アクチュエータ)の突出量が異なりやすく、このために操作部のストロークに過不足が生じてドアスイッチのスイッチ性能を確保し難くなっていた。
【0004】
このドアスイッチの取付け精度のバラツキによる悪影響を受けずに安定してオン、オフさせるためには操作方向に長い操作ストロークを必要としているが、現状では長い操作ストロークを採用すれば、スイッチ自体が大型化したり、オーバーストロークによりスイッチ部品に破損が生じる恐れがあった。
【0005】
また、片開き式や左右開き式などのドアの開閉方式の違いにより、ドアスイッチの操作方向も直線方向に進退してスイッチング動作する押しボタンタイプのものと、回動してスイッチング動作する回動タイプのものが知られており、各タイプ別に応じた複数種類の接点構造を用意しなければならなかった。
【0006】
さらに、スイッチング操作時は接点部間で接点の切換えが遅いとアークの発生原因につながり、接点不良を誘起する。この接点不良を防ぐためには、接点部間の切換えを素早く行うスナップアクション開閉機構やそれに代わる開閉機構が必要になっていた。
【0007】
このような問題を解決するために、押しボタンの押下操作に連動して可動接点がコイルバネに支持された一端を傾動支点とする45゜程度の傾斜位置と垂直位置との間を傾動して、接点部間を切換えるスイッチが知られている(例えば特開平11−111105号参照)。
【発明が解決しようとする課題】
ところが、このようなスイッチは内部に固定接点と可動接点と、さらに可動接点を復帰動作させるための専用のコイルバネとを要して内部の接点構造が複雑になるほか、組込みに際しても弾力性を有するコイルバネの取扱いや組立性が悪く、また部品点数や製作工数が多く低コスト化に限界が生じていた。
【0008】
さらに、接点部間の切換えに際しても、可動接点の接点部が固定接点の接点部をこすって酸化膜を除去しながら接点を切換える摺接機能付きの構造である反面、磨耗が大きく、寿命低下しやすくなっていた。
【0009】
このほかにも冷蔵庫内を照明するランプの点灯、消灯および冷却モータのオン、オフを1つのドアスイッチで切換える場合は、ドアの開閉に応じてスイッチをオン、オフする常閉・常開接点構成を有する単極双投タイプが必要であるが、ランプの点灯、消灯のみ、あるいは冷却モータのオン、オフの切換えのみを行うドアスイッチの場合は、常閉接点構成または常開接点構成の単極単投タイプだけで簡単に製作できる。
【0010】
ところが、この単極単投タイプの場合は常閉接点構成か常開接点構成かに応じてスイッチ構造が異なるためハウジングを共用できず、接点構造の異なる2種類のタイプ別に応じたハウジングを用意しなければならなかった。このため、現状では1スイッチ構造で常閉または常開に切換え可能な単極双投タイプのドアスイッチを単極単投タイプのドアスイッチとして用い、どちらかの接点構成を用途に応じて選択的に使い分けるようにしている。
【0011】
しかしながら、このような単極双投タイプのスイッチのうち、常閉または常開の一方の接点構成のみを選択的に使う場合は、他方の不使用側の接点構成が全く使用されず、不使用の接点部品が組込まれたままとなる不経済なドアスイッチとなり、コスト面からも割高となっていた。
【0012】
このため、不使用側の接点部品を予め省いておくことも考えられるが、この場合はハウジング内に不使用側の接点部品が省かれた空間スペースが生じ、この空間スペースに対向する可動接点片は過剰傾動するなど正規の移動量がとれなくなり、この結果、可動接点片が位置ずれするなど接点構造のバランスが崩れて故障しやすくなり、接点性能が低下してしまう。したがって、この場合は可動接点片が過剰傾動するのを防止するダミー接点を付加するなどの修正部材を要することになり、大量生産されるスイッチにあっては1部品の追加が大きく製作コストに影響を及ぼすため、ダミー接点を削減したスイッチの開発が望まれていた。
【0013】
そこでこの発明は、可動接点片自体に接点機能に加えて弾性変位するバネ機能との両機能を持たせた単一の共用部品として設けることができるため、部品点数を削減して低コスト化、小型化および組立性の向上を図ることができ、しかもスナップアクションによる良好な接点性能を確保して寿命延長を図ることができる信頼性の高い動スイッチを提供することを目的とする。
【0014】
【課題を解決するための手段】
この発明は、一側を開口した凹形状のハウジングと、その開口面を閉鎖するカバーとを設け、前記ハウジング内に導電性の固定接点片と可動接点片とを対設し、前記ハウジングに保持されて操作されるレバーの押圧力を前記可動接点片に加えて該可動接点片を可動変位させることにより接点部間を接離してスイッチング操作するスイッチであって、前記ハウジングには共通の固定接点片と、この共通固定接点片とは別の固定接点片とを並列配置して設け、前記各固定接点片の並列配置方向に直交して配置され、前記共通固定接点片側に付勢対接して前記直交方向に傾動自由に支持される傾動支点部を、導電性板バネ材を折曲げたU字形の一片側中間位置に有し、この一片側の可動変位方向の傾動支点部を基点とする該一片側の長手方向端部に接点部を形成した可動接点片を設け、前記可動接点片の傾動支点部を前記共通固定接点片に常時接触対応させた状態で、対向する固定接点片の接点部と前記可動接点片の接点部との接離を、前記可動接点片の他片側の外面長手方向に沿って接する前記レバーの押圧力に基づいて前記可動接点片をシーソ状に反転して切換える接点切換え機構を設け、前記接点切換え機構を内蔵したハウジングに回動自在に取付けられ、かつ復帰バネで外方に付勢突出させたレバーを設け、前記レバーの回動操作または回動復帰操作時に、該レバーの基端部に回動方向に沿って突出形成した円弧形突起が前記可動接点片の他片側を押圧接触・押圧退避して、該可動接点片を弾性変位させることにより該可動接点片の一片側に形成された接点部を固定接点片側に反転させて切換えることを特徴とする。
【0015】
ここで回動スイッチとは、ドアの開閉操作に伴ってオン、オフする冷蔵庫のドアスイッチなどに適用することができる。
【0016】
前記ハウジングとは、内方にスイッチの構成部品を組込む凹状の空洞部を有し、モールド成形および絶縁に適した合成樹脂材で構成することができる。また、ハウジングにスイッチの構成部品を取付ける際は、凹状の一面が開口した開口部より簡単に組込むことができる。この組込み後は、ハウジングの開口面を平板状のカバーで覆って容易に密封状態に閉鎖して組立てることができる。
【0017】
前記固定接点片とは、導電板から打抜いて構成することができる。例えば、一側に接点部を有し、他側に配線接続部を有する細長い小片形状に打抜いて設けることができる。
【0018】
前記可動接点片とは、導電性の板バネ材をU字形に屈曲形成して構成することができる。このうち、U字形の一片側を接点部側に設け、他片側を操作力受圧面側に設けている。また、開閉電流を大きくしたい場合や寿命延長を図る場合を考慮して接点部とバネ部を部分的に材質を変えた別部材で構成することもできる。例えば、接点部に導電性の高い材料を用い、バネ部に高弾性のバネ材を用い、両部品を、かしめなどでU字形に接合することもできる。
【0019】
前記レバーは復帰バネで付勢されて該レバーの外端部がハウジングより外方に突出して押下可能に抜止め保持され、押下されたときはハウジング内に没入する如く押下ガイドされて接点部間を切換えるものであり、同じくモールド成形および絶縁に適した合成樹脂材で構成することができる。
【0020】
前記接点部とは、可動接点片および固定接点片に一体形成して設けるか、あるいは導電性の接点部材を取付けて構成することができる。
【0021】
前記傾動支点部とは、可動接点片の一片側の中間位置に、一体的に凹部形成または凸部形成して構成することができる。
【0022】
前記接点切換え機構とは、並列配置された複数の固定接点片に対して直交方向に対設した1つの可動接点片をシーソ状に傾動自由に取付け、該可動接点片が操作部材の操作力を受けてシーソ状に反転することにより、可動接点片と固定接点片との接点部間を切換えるように構成することができる。
【0023】
この発明によれば、スイッチング操作に伴って可動接点片を反転するシーソ構造の接点切換え機構を有しているため、この可動接点片自体に可動接点片本来の接点機能と復帰バネ機能とを併せ持つ兼用部品となって、部品点数の削減および組立工数の削減が図れ、また内部構造の簡素化に伴って低コスト化および省スペース化に伴う小型化を図ることができる。
【0024】
ことに、ハウジングへの組込みに際しては、ハウジング内に複数の固定接点片を並列配置するため、ハウジングの内部空間に無駄な配置スペースを要せず効率よく整列させて取付けることができる。例えば、3個の固定接点片を組込む場合は、3列に整列させてコンパクトに組込むことができる。
【0025】
また、可動接点片においても、U字形に設けて折畳んだ如く小さな形状であるため小型化に適しており、しかもU字形の屈曲部を頂点とする両片が相対向方向に弾性変位して十分な弾力性を得ることができるため、小型でありながら的確なバネ機能が得られる。さらに、可動接点片を固定接点片の並列方向に直交させて各々の固定接点片に接触対応可能に対設させているため、集中的な接点部の配置構造に相応しく、効率のよい配置構成が図れる。
【0026】
また、可動接点片のU字形の他片側の外面長手方向に沿ってレバーが接するため、この他片側の長手方向に長く操作部材が接触対応することになり、レバーの操作長さ(操作ストローク)を十分に長くとれる。このようにスイッチング操作時に操作ストロークを長くとれるため、その操作ストロークの範囲内で接点の切換え領域を設定すれば、スイッチの取付け精度のバラツキによる悪影響を受けなくなる。このため、ストローク不足を解消して確実にオン、オフさせることができるほか、過剰ストロークを許容してスイッチ部品の破損の恐れもなくなる。
【0027】
また、接点の切換えに際しても、可動接点片自体を板バネ材でU字形に折曲げて屈曲形成し、その屈曲形成した板バネ材をシーソ状に勢いよく反転させる弾力性を作用させてなるスナップ動作で接点を切換える構成のため素早い切換えが可能になり、接点部間でのアークの発生を防止することができる。この結果、アークの発生を解消した良好な接点性能が得られ、信頼性の高い安定したスイッチが得られる。
【0028】
上述の可動接点片をシーソ状に反転許容する支持構成は、可動接点片側の傾動支点部と、これを受止める共通固定端子側の固定支点部との一方を凹部に、他方を凸部に形成して設けるのが簡単な構成で安定した傾動作用が得られることから適している。
【0029】
さらに、この接点切換え機構は、スイッチング操作に連動して可動接点片を反転させる簡単な動きで構成できるため、押しボタンタイプのスイッチにも、回動タイプのスイッチにも容易に適用でき、共用性の高い接点切換え機構として使用できる。
【0030】
また、固定接点片は、シーソ状に傾動する可動接点片の一端部の対向位置に1個だけ配設して切換えるように構成してもよく、両端部の対向位置に第1固定接点片と第2固定接点片とを配設して切換えるように構成することもできる。この場合、両固定接点片は同一形状で対処できるため、同一部品で共用することができる。
【0031】
さらに、固定接点片側のハウジング内壁面に可動接点片が過剰傾動するのを規制する過剰傾動規制突起を設けた場合は、この過剰傾動規制突起の過剰傾動規制作用が働いてシーソ状に傾動する可動接点片が過剰傾動するのを規制することができるため、不使用側の接点部品を予め省いて、その部分に空間スペースができても、その空間スペースの位置で過剰傾動規制突起が可動接点片の過剰傾動を規制して適正な傾動状態を保つことができる。
【0032】
この過剰傾動規制突起は、固定接点片側のハウジング内壁面に一体成形して可動接点片側に向けて突出し、その突出量は固定接点片の接点部により前記可動接点片の接点部を受止めるときの前記可動接点片の傾きよりも、より傾けた位置で可動接点片の端部を受止め許容するように突出構成すれば、可動接点片の反転動作時領域に入らず、安定した反転動作を確保することができる。
【0033】
このため、接点構造の異なる単極双投タイプのスイッチや単極単投タイプのスイッチの全てのスイッチに共用できる共通のハウジングを用いることができる。ことに、可動接点片の過剰傾動を規制して可動接点片の位置ずれなどの不安定な動きを防止できるため、この接点構造のバランスを正常に保って安定したスイッチング動作を確保することができる。したがって、この場合はダミー接点のような修正部材を省略することができ、部品点数を削減しても安定した接点性能が得られ、またハウジングの共通利用を図って低コスト化することができる。
【0034】
様に、接点切換え機構を回動スイッチに適用することにより、レバーの回動方向に対して、外部からのスイッチング操作力がレバーの回動方向の向きに円滑に加わるような加圧方向に設定して取付けられる。
【0035】
例えば、両開き式の冷蔵庫の開閉ドアに対応して取付けられる場合は、ドアの開閉に伴う操作力はハウジングの表面と略平行方向に加わるため、このハウジングの表面より突出したレバーは、その表面方向に沿った操作力を受けてレバーは一端を回動支点に回動しながらハウジング内に没入する如くスイッチング操作される。
【0036】
この場合も、レバーの回動動作に伴ってU字形の可動接点片を弾性変位させて、可動接点片と固定接点片との接点部間を弾性的に接離対応させてスイッチング操作するように構成することができる。
【0037】
ところで、上述したU字形の可動接点片については、他片側の開放端部を、くの字形に内向きに曲げた、くの字形折曲部に設けるのが好ましい。このくの字形折曲部を設けることにより、レバーの押圧が進んでも、このくの字形折曲部上の頂点が常に接触ポイントになるため、U字形を有する可動接点片自体の弾性作用と相まって安定した接点接触力が得られる。
【0038】
さらに、U字形の可動接点片については、他片側の外面中央部に長手方向に沿って細長い半円形に突出する摺接突起を突設し、この摺接突起の長手方向に沿って、レバーが操作時に接触対応する。この摺接突起を設けることにより、レバーとはスイッチング操作時に面接触ではなく点接触で摺接対応することになり、両部材間の相互の磨耗が少なくなり、寿命延長が図れるとともに、滑らかな動きが得られる。
【0039】
【発明の実施の形態】
この発明の実施の形態を以下図面に基づいて説明する。
[第1実施形態]
図面は冷蔵庫のドアスイッチに使用される押しボタンスイッチを示し、図1および図2において、この押しボタンスイッチ11はハウジング12と、カバー13と、押しボタン14と、復帰バネ15と、3個の固定端子16〜18と、可動片19とを一体に組込んで構成される。
【0040】
ハウジング12は、内部に上述の構成部品を組込む取付け空洞部を有し、この空洞部は後述するカバー13によって塞がれる。
【0041】
図3はカバー13を示し、このカバー13はハウジング12の一側面開口部12a(図2参照)より装着して取付けるものであり、そのカバー13の内面には後述する固定端子16〜18や可動片19を個別に区画して支持する仕切り部材13a…を備えている。
【0042】
また、カバー13の上部一側には、仕様タイプの異なる回動スイッチとの共用化を図った軸支部13bを備えており、この1種類のカバー13を押しボタンタイプのスイッチにも、回動レバータイプのスイッチにも利用できるようにしている。
【0043】
図4は押しボタン14を示し、この押しボタン14は上下方向に長く伸びた上部側を押圧面14aに設定し、下部側の両側面に一対の抜止め突起14bを突出形成している。この押しボタン14はハウジング12の筒部12bに下方から挿入されて、筒部12bをガイドとして上下方向に摺動可能に取付けられ、後述する復帰バネ15の付勢力を受けて押しボタン14の押下面14aが上方に突出した押下可能な状態に支持されている。このとき、押しボタン14の抜止め突起14bがハウジング内部の図示しない係止部に係止されて、押しボタン14はハウジング12に抜止め支持されている。
【0044】
さらに、この押しボタン14の下部一側には傾斜突起14cを突設し、この傾斜突起14cが後述する可動片19と接触対応してスイッチング操作させる。
【0045】
上述の復帰バネ15はコイルバネにて形成され、上端が押しボタン14の下面凹部14d(図7参照)内に挿入され、下端がカバー13の下面に形成されたバネ座13cに弾圧し、上下方向に圧縮可能な状態に収納支持されて押しボタン14を押下可能にハウジング12に付勢支持させている。図中、12cは端子接続口である。
【0046】
図5は接点構成部品として3個の固定端子16〜18と1個の可動片19を示し、各固定端子16〜18は導電性金属板にて細長い平板状にそれぞれ独立して3列に並列配設し、その中間位置の共通固定端子16を挟む上部位置に第1固定端子17を、下部位置に第2固定端子18を平行してハウジング12に一体に取付け、このうち共通固定端子16は先端部の平面上に山形状に突出する固定支点部16aを突出形成している。また、上部位置に配設される第1固定端子17の先端部平面上には半球形の小さな第1固定接点部17aを付設し、下側に配設される第2固定端子18の先端部平面上には半球形の小さな第2固定接点部18aを付設している。この場合、第1固定端子17と第2固定端子18とは同一形状で同機能を有するため、同一部品で共用することができる。
【0047】
また、第1固定端子17と第2固定端子18との各固定接点部17a,18aは別部品を付設する以外に、各固定端子17,18の先端を突出し接点として突出形成し、同一部品にて設けることもできる。
【0048】
可動片19は、導電バネ性の金属板をU字形に長く屈曲形成し、この屈曲した部分を頂部とする両片19A,19Bのうち、一片側19Aには中間位置に、前記共通固定端子16の先端部に突出する固定支点部16aに凹部対応する傾動支点部19aを形成し、この傾動支点部19aの上部側に固定接点部側に向けて突出する第1可動接点部19bを形成し、傾動支点部19aの下部側に固定端子側に向けて突出する第2可動接点部19cを形成している。この場合も、各可動接点部19b,19cは突出形成に限らず、接点用の別部品を付設して形成することもできる。
【0049】
そして、上述の可動片19の傾動支点部19aと、これと対向する共通固定端子16の固定支点部16aとが凹凸対応して傾動自在に支持される。このとき、可動片19の他片側19Bが、既述した押しボタン14の傾斜突起14cに加圧されて一片側19Aに付勢して固定端子側との接点部間を接触させた状態にあり、スイッチング操作時に押しボタン14と一体の傾斜突起14cが上下動して傾動支点部19aの位置を越えたときに可動片上部側にかかる付勢力から可動片下部側にかかる付勢力に切換わり、これに基づいて可動片19は傾動支点部19aを傾動支点にシーソ状に反転して接点が切換えられる。このため、可動片19はスイッチング操作時に傾動し、いずれかの可動接点部19b,19c側が対向する固定端子17,18側の固定接点部17a,18aに付勢対接して導通する。また、押しボタン14の押下解除時は可動片19が傾動支点部19aを傾動支点に逆向きの反転動作を行って接点が切換えられ、元の接点状態に戻る。
【0050】
さらに、U字形の可動片19については、他片側19Bの外面中央部に長手方向に沿って細長い半円形に突出する摺接突起19dを突設し、この摺接突起19dの長手方向に沿って、押しボタン14の傾斜突起14cが接触対応する。
【0051】
このとき、可動片19に摺接突起19dを設けることにより、押しボタン14の傾斜突起14cとはスイッチング操作時に面接触ではなく点接触で摺接対応することになり、両部材間の相互の磨耗が少なくなり、寿命延長が図れるとともに、滑らかな動きが得られる。
【0052】
さらに、他片側19Bの下端を、くの字形に内向きに曲げた、くの字形折曲部19eを有している。このくの字形折曲部19eを備えることにより、押しボタン14の押し込みが進んでも、このくの字形折曲部19e上の摺接突起19dの頂点19fが常に接触ポイントになるため、U字形を有する可動片自体の弾性作用と相まって安定した接点接触力が得られる(後述する図24〜図26の説明を参照)。
【0053】
このように構成された押しボタンスイッチ11は、ドア開放時の押しボタン14が押下されていない状態では、可動片上部の他片側19Bが押しボタンの傾斜突起14cに付勢されて、図6〜図8に示すように、可動片19の傾動支点部19aは共通固定端子16の固定支点部16aに支持されて常時接触対応した状態にあり、同時に可動片上部側の第1可動接点部19bが第1固定端子17の第1固定接点部17aに接触対応して、可動片19を介して共通固定端子16と第1固定端子17とは導通状態にある。
【0054】
次に、図9に示すように、押しボタン14が押下操作されると、この押しボタン14は復帰バネ15の付勢力に抗して下向きに直進移動し、押しボタン14の上部がハウジング12内に押し込まれる。
【0055】
このとき、押しボタン14の傾斜突起14cはバネ性を有する可動片19の他片側19Bに沿って滑り込みながら進み、可動片19の傾動支点部19aの位置を通過すると、図10〜図12に示すように、可動片19は傾動支点部19aを支点に、U字形自体の持つ弾力保有特性に基づいてシーソ状に反転し、今まで導通していた第1可動接点部19bが第1固定接点部17aより離れて不導通になり、これに代わって第2可動接点部19cが第2固定接点部18aと接触し、共通固定端子16と第2固定端子18は導通状態になる。
【0056】
この可動片19が反転するとき、可動片自体がU字形板バネ材の反力によるスナップ動作で勢いよく瞬時に反転するため、アークの発生を解消し、酸化膜の発生を防いで信頼性の高い安定した接点性能が得られる。
【0057】
さらに、押しボタン14が押し込まれて、押しボタン14の下端がカバー13の底面に当接して停止する。この押下状態から押しボタン14の外力が除かれると、押しボタン14は復帰バネ15の復帰力を受けて元の押下待機位置に退避して戻り、可動片19も同様に反転して元の位置に復帰し、接点部間も上述の動きと逆の反転動作を行って初期状態に戻り、接点の切換えが行われる。
【0058】
また、可動片19の摺接突起19dと接触対応する押しボタン14の傾斜突起14cの傾斜長さ14g(図12参照)を長くとれば、可動片19に対する長い押下ストロークが得られ、可動片19との接触安定性が向上する。
【0059】
ところで、上述の可動片19をシーソ状に反転許容する支持構成は、可動片19側の傾動支点部19aと、これを受止める共通固定端子16側の固定支点部16aとの一方を凹部に、他方を凸部に形成して設けるのが簡単な構成で安定した傾動作用が得られることから適している。上述例では共通固定端子16側を凸部に形成し、可動片19側を凹部に形成して設けたが、これに限定されるものではない。
【0060】
また、固定支点部16aの凸部形状においても、共通固定端子16の金属平板の一部を部分的に凸部形成して設けたが、同じく、図13(A)に示すように、共通固定端子131の平板先端部の上側全体を突出形成して固定支点部132を設けてもよく、図13(B)に示すように、共通固定端子133の平板先端部の一部を部分的に突出形成して固定支点部134を設けてもよい。
【0061】
このように、押しボタンスイッチ11は、スイッチング操作に伴って可動片19を反転するシーソ構造の接点切換え機構を有しているため、この可動片自体に可動片本来の接点機能と復帰バネ機能とを併せ持つ兼用部品となって、部品点数の削減および組立工数の削減が図れ、また内部構造の簡素化に伴って低コスト化および省スペース化に伴う小型化を図ることができる。
【0062】
ことに、ハウジング12への組込みに際しては、ハウジング内に複数の固定端子16〜18を並列配置するため、ハウジングの内部空間に無駄な配置スペースを要せず効率よく整列させてコンパクトに組込むことができる。
【0063】
また、可動片19においても、U字形に設けて折畳んだ如く小さな形状であるため小型化に適しており、しかもU字形の屈曲部を頂点とする両片が相対向方向に弾性変位して十分な弾力性を得ることができるため、小型でありながら的確なバネ機能が得られる。さらに、可動片19を固定端子16〜18の並列方向に直交させて各々の固定端子に接触対応可能に対設させているため、集中的な接点部の配置構造に相応しく、効率のよい配置構成が図れる。
【0064】
また、可動片19のU字形の他片側19Bの外面長手方向に沿って押しボタン14の傾斜突起14cが接するため、この他片側19Bの長手方向に長く押しボタン14が接触対応することになり、押しボタンの操作ストロークを十分に長くとれる。このようにスイッチング操作時に操作ストロークを長くとれるため、その操作ストロークの範囲内で接点の切換え領域を設定すれば、スイッチの取付け精度のバラツキによる悪影響を受けなくなる。このため、ストローク不足を解消して確実にオン、オフさせることができるほか、過剰ストロークを許容してスイッチ部品の破損の恐れもなくなる。
【0065】
[第2実施形態]
次に、押しボタンスイッチ11に代えて、回動スイッチを同様に冷蔵庫のドアスイッチに使用した場合について説明する。
【0066】
図14および図15において、この回動スイッチ141はハウジング142と、カバー143と、回動レバー144と、復帰バネ145と、3個の固定端子146〜148と、可動片149とを一体に組込んで構成される。
【0067】
ハウジング142は、内部に上述の構成部品を組込む取付け空洞部を有し、この空洞部は後述するカバー143によって塞がれる。
【0068】
上述のカバー143は、図3に示したカバー13と同一であり、押しボタンスイッチ11と同様に、ハウジング142の一側面開口部142aより取付けて一体化する。
【0069】
図16は回動レバー144を示し、この回動レバー144は扇形状を有し、その傾斜上面に沿ってレバー押下片144aを斜め上向きに延設し、下部の扇形中心角部の両側面に支軸144bを突設し、一方の支軸144bはカバー143の内側面に形成された軸支部13b(図3参照)に軸支され、他方の支軸144bはハウジング142の内側面に開口して設けた軸支孔142cに軸支されて該回動レバー144は、これらの軸支部を回動基点にハウジング142に回動自由に取付けられる。
【0070】
この回動レバー144はハウジング142のレバー装着口142bに上方から挿入されて、後述する復帰バネ145の付勢力を受けて回動レバー144の押下対応面としてのレバー押下片144aが上方に突出した押下可能な状態に支持されており、この斜め上方に長く伸びたレバー押下片144aが水平方向からの外力を受けたときに、両側の支軸144bを支点に回動する。
【0071】
さらに、この回動レバー144の下部一側面には半円形摺接突起144cを突設しており、この半円形摺接突起144cが、図5で既述した可動片19と同一構成を有する可動片147に接触対応してスイッチング操作される。
【0072】
このとき、半円形摺接突起144cは、レバー144の支軸144bを回動基点とする回動方向に沿う半円形状に全体を細長く突出形成し、その接触部分は断面半月状に突出させて接触面を点接触させて、摺接するように設けている。このため、相互の接触部材間の磨耗が少なくなり、滑らかな動きが得られる。
【0073】
さらに、このレバー144の下面には厚さ方向の伸縮を可能にして、支軸144b部分の取付け性を高めた各割溝144d,144eを形成している。
【0074】
上述の復帰バネ145はコイルバネにて形成され、この復帰バネ145がハウジング142の内部に水平に突出するバネ支持軸142dに挿通されて支持され、この復帰バネ145の一端をハウジング142に固定し、他端を回動レバー144の扇形状下面に係合固定して取付けられ、このバネ145の付勢力により回動レバー144は、そのレバー押下片144aがハウジング142の上面より突出して回動レバー144を押下可能にハウジング142の上面より上方に付勢突出させている。
【0075】
そして、上方のレバー押下片144aに外力が加わってスイッチング操作されると、回動レバー144が下向きに回動し始めて内方の接点部間が切換わる。
【0076】
上述の接点構成部品としての3個の固定端子146〜148と1個の可動片149は、図5で既述した固定端子16〜18と可動片19と同一の構造であり、共通固定端子146は固定支点部146aを有し、第1固定端子147には第1固定接点部147aを有し、第2固定端子148には第2固定接点部148aを有している。また、可動片149はU字形の一片側149Aに傾動支点部149aと第1可動接点部149bと第2可動接点部149cとを有している。
【0077】
したがって、上述の押しボタンスイッチ11と同一の接点構成のため同様な接点の切換えによるスイッチング操作がなされ、また同一の部品であるため共通部品として使用することができる。また、同様な接点の切換え構造を有し、かつ部分的に改良を施した図13に示した固定端子を用いても同様に適用することができる。このように、接点の切換え構造およびその作用効果は上述の実施の形態と同じであるため、同一の説明は省略する。
【0078】
このように構成された回動スイッチ141は、回動レバー144が押下されていない状態では、可動片上部の他片側149Bが回動レバーの半円形摺接突起144cに付勢されて、図17〜図19に示すように、可動片149の傾動支点部149aは共通固定端子146の固定支点部146aに支持されて常時接触対応した状態にあり、同時に可動片上部側の第1可動接点部149bが第1固定端子147の第1固定接点部147aに接触対応して、可動片149を介して共通固定端子146と第1固定端子147とは導通状態にある。
【0079】
次に、図20に示すように、回動レバー144が水平方向からの外力を受けて押下操作されると、この回動レバー144は復帰バネ145の付勢力に抗して下向きに回動し、回動レバー144の全体がハウジング142内に押し込まれる。
【0080】
このとき、回動レバー144の半円形摺接突起144cはバネ性を有する可動片149の他片側149Bに沿って滑り込みながら進み、可動片149の傾動支点部149aの位置を通過すると、図21〜図23に示すように、可動片149は傾動支点部149aを支点に、U字形自体の持つ弾力保有特性に基づいてシーソ状に反転し、今まで導通していた第1可動接点部149bが第1固定接点部147aより離れて不導通になり、これに代わって第2可動接点部149cが第2固定接点部148aと接触し、共通固定端子146と第2固定端子148は導通状態になる。
【0081】
この可動片149が反転するとき、可動片自体がU字形板バネ材の反力によるスナップ動作で勢いよく瞬時に反転するため、アークの発生を効率よく解消して接点面上の酸化膜の発生を防ぎ、信頼性の高い接点性能が得られる。
【0082】
さらに、回動レバー144が押し込まれて、回動レバー144のレバー押下片144aがハウジング上面と面一になった時点で回動停止する。この押下状態から回動レバー144の外力が除かれると、回動レバー144は復帰バネ145の復帰力を受けて元の押下待機位置に退避して戻り、可動片149も同様に反転して元の位置に復帰し、接点部間も上述の動きと逆の反転動作を行って初期状態に戻り、接点の切換えが行われる。
【0083】
ところで、既述した押しボタンスイッチ11の可動片19が可動変位したときの接触原理および接触作用を図24〜図26の動作説明図を参照して説明する。
【0084】
図24は可動片19が押下待機された初期位置を示し、可動接点部19b,19cと固定接点部17a,18aとの間の接触対応する部分の接触力および可動片19と共通固定端子16との間の接触対応する部分の接触力は、押しボタン14の下部に設けられて一体に上下動する傾斜突起14cの動きに連動して変化し、この傾斜突起14cに接する可動片19の他片側19Bが圧縮方向(内向き)に弾性変位して変形することにより、発生する力の大きさ(その力を解析すると、略水平方向の力W0、上方の力μN、下方の力F0、反力Nが生じる)と、水平方向の力が上下の可動接点部19b,19cと上下の固定接点部17a,18aおよび可動片19と共通固定端子16との相互の接触対応部分に作用する位置からの距離で決まる。
【0085】
この場合、押しボタンが押下されていない傾斜突起14cが押下待機初期位置のときは、略水平方向の力W0の作用する位置は、常閉接点部分17a、19bと傾動支点部19aの間に作用し、接点部間の接触に適した均等な接触力が得られる位置に設定している。このときの各接触力R1、R2は
R1:傾動支点部19aと固定支点部16aとの接点部間の接触力
R2:第1可動接点部19bと第1固定接点部17aとの接点部間の接触力
W0:略水平方向にかかる力
L1:傾動支点部19aから水平方向の力W0が作用する位置までの距離
L2:第1可動接点部19bから水平方向の力W0が作用する位置までの距離
とすると、
R1=W0・(L2/L1+L2)
R2=W0・(L1/L1+L2)
で求まる。
【0086】
図25は押しボタンの押下に伴い傾斜突起14cが下動し、その降下途中の可動片19の反転直前の変位状態を示し、傾斜突起14cが可動片19の他片側19Bを次第に押圧して固定接点部17a,18a側と可動片19側との接触力が高められる。このとき、可動片19の他片側19Bにかかる力W1が傾動支点部19aに到達した時点の可動片19の反転直前の対応位置を表している。
【0087】
図26は押しボタンの押下完了時に相当する傾斜突起14cが最下動した動作限界位置を示し、この動作限界位置でも可動片19に作用する力W2は、くの字形折曲部19eを形成しているため、力W2が作用する位置は常閉接点部分18a、19cと傾動支点部19aとの間に作用して、接点部間の接触に適した均等な接触力が得られるようにしている。このときの各接触力R3、R4は
R3:傾動支点部19aと固定支点部16aとの接点部間の接触力
R4:第2可動接点部19cと第2固定接点部18aとの接点部間の接触力
W2:略水平方向にかかる力
L3:傾動支点部19aから水平方向の力W2が作用する位置までの距離
L4:第2可動接点部19cから水平方向の力W2が作用する位置までの距離
とすると、
R3=W2・(L4/L3+L4)
R4=W2・(L3/L3+L4)
で求まる。
【0088】
さらに、傾斜突起14cと可動片19との接触領域を定めて、接点部間の接触に適した均等な接触力を確保できるように、可動片19の他片側19Bの下端部を内向きに曲げた、くの字形折曲部19eを有して接触領域長さを制限している。このため、可動片19がシーソ状に繰返し反転動作するスイッチング操作がなされても、この可動片19に対しては終始均等で安定した接触力が作用する。
【0089】
[第3実施形態]
図27および図28は冷蔵庫のドアスイッチに使用される他の例の押しボタンスイッチ271を示し、この押しボタンスイッチ271は数種類の押しボタンスイッチに共通利用可能なハウジング272を設けたことを特徴とし、ハウジング272と、カバー273と、押しボタン274と、復帰バネ275と、3個の固定端子276〜278と、可動片279とを一体に組込んで構成される。
【0090】
図29はハウジング272を示し、このハウジング272は内部に上述の構成部品を組込む取付け用の空洞部を有し、この空洞部の一側面開口部272aより押しボタン274と復帰バネ275と、3個の固定端子276〜278と、可動片279とが組込まれ、この一側面開口部272aは後述するカバー273によって塞がれる。
【0091】
また、ハウジング272の上面には上下方向に貫通する筒部272bを有し、ここに押しボタン274が上下方向に摺動自在に貫通して取付けられ、この押しボタン274の筒内の空間部に復帰バネ275が圧縮状態に収納されて取付けられる。また、押しボタン274の内部側方に隣接する位置には可動片279を保持する可動片取付け部272cを有し、さらに可動片279と隣接する位置には上下方向に区切った3連の並列する固定端子取付け部272dと、その端子接続口272eを有している。
【0092】
図30はカバー273を示し、このカバー273はハウジング272の一側面開口部272aより装着して取付けるものであり、そのカバー273の内面には後述する固定端子276〜278や可動片279を個別に区画して支持する仕切り部材273a…を備えている。
【0093】
また、カバー273の上部一側には、仕様タイプの異なる回動スイッチとの共用化を図った軸支部273bを備えており、この1種類のカバー273を押しボタンタイプのスイッチにも、回動レバータイプのスイッチにも利用できるようにしている。
【0094】
図31は押しボタン274を示し、この押しボタン274は上下方向に長く伸びた筒体の頂部を押圧面274aに設定し、下部側に抜止めブロック部274bを有している。この押しボタン274はハウジング272の筒部272bに下方から挿入されて、筒部272bをガイドとして上下方向に摺動可能に取付けられ、後述する復帰バネ275の付勢力を受けて押しボタン274の押下面274aが上方に突出した押下可能な状態に支持されている。このとき、押しボタン274の抜止めブロック部274bが、図32および図33に示すように、ハウジング272内部の抜止め係止面272fに係止されて、押しボタン274はハウジング272に一体に抜止め支持される。
【0095】
この場合、押しボタン274とハウジング272との摺動面間の水密性を高めるため押しボタン274の筒体下部の外周面には、図31に示すように、テーパ面274fを形成している。これにより、ハウジング272に組込まれた押下待機状態では、テーパ面274fが復帰バネ275の付勢力によりハウジング筒部272bの開口周縁エッジ部272gに圧接して簡易的な水密構造を有している。
【0096】
このようにテーパ面274fを設けるだけで簡易的な水密構造を持たせることができ、押しボタン部からハウジング内への水の浸入を防ぐことができる。このため、ゴムなどのシール部材を要せずに水密構造が得られ、しかもハウジング内への水の浸入がないのでドアスイッチとしての取付け方向を任意に選ぶことができる。
【0097】
なお、押しボタン274の抜止めブロック部274bの面に環状の突部(図示せず)を形成し、この突部をハウジング272内部の抜止め係止面272fに当接させて簡易的な水密構造を形成してもよい。
【0098】
さらに、この押しボタン274の下部一側には傾斜突起274cを突設し、この傾斜突起274cが後述する可動片279と接触対応してスイッチング操作される。
【0099】
上述の復帰バネ275はコイルバネにて形成され、上端が押しボタン274の下面凹部274d(図35参照)内に挿入され、下端がカバー273の下面に形成されたバネ座273cに弾圧し、上下方向に圧縮可能な状態に収納支持されて押しボタン274を押下可能にハウジング272に付勢支持させている。
【0100】
図34は接点構成部品として3個の固定端子276〜278と1個の可動片279を示し、各固定端子276〜278は導電性金属板にて細長い平板状に3列に独立して並列配設され、その中間位置の共通固定端子276を挟む上部位置に第1固定端子277を、下部位置に第2固定端子278を平行してハウジング272に一体に取付け、このうち共通固定端子276は先端部に山形状に突出する固定支点部276aを突出形成している。
また、上部位置に配設される第1固定端子277の先端部平面上には長方体の小さな第1固定接点部277aをカシメ固定して付設し、同じく下側に配設される第2固定端子278の先端部平面上には長方体の小さな第2固定接点部278aをカシメ固定して付設している。この場合、第1固定端子277と第2固定端子278とは同一形状で同機能を有するため、同一部品で共用することができる。
【0101】
さらに、取付けに際しては、各固定端子276〜278の中央部に開口した位置決め穴276b〜278bをハウジング272の位置決めピン272h…にそれぞれ挿通して定位置に正確に取付けている。
【0102】
可動片279は、導電バネ性の金属板をU字形に長く屈曲形成し、この屈曲した部分を頂部とする両片279A,279Bのうち、一片側279Aの長手方向中間位置に、前記共通固定端子276の先端部に突出する固定支点部276aに凹部対応する傾動支点部279aを形成し、この傾動支点部279aの上部側に、固定接点部側に向けて突出する第1可動接点部279bをカシメ固定して付設し、傾動支点部279aの下部側に、固定接点部側に向けて突出する第2可動接点部279cをカシメ固定して付設している。
【0103】
そして、上述の可動片279の傾動支点部279aと、これに対向する共通固定端子276の固定支点部276aとが凹凸対応して可動片279が傾動自在に支持される。このとき、可動片279の他片側279Bが、既述した押しボタン274の傾斜突起274cに加圧されて一片側279Aを付勢し、固定端子側との接点部間を接触させた状態にあり、スイッチング操作時に押しボタン274の下部に突出する傾斜突起274cの動きに連動して上下動し、この傾斜突起274cが下動時に傾動支点部279aの位置を越えたときに可動片上部側にかかる付勢力から可動片下部側にかかる付勢力に切換わり、これに基づいて可動片279は傾動支点部279aを支点にシーソ状に反転して接点が切換えられる。
【0104】
このため、可動片279はスイッチング操作時に傾動し、上下のいずれかの可動接点部279b,279cが対向する固定端子277,278側の固定接点部277a,278aに付勢対接して導通する。また、押しボタン274の押下解除時は可動片279が傾動支点部279aを支点にシーソ状に逆向きの反転動作を行って接点が切換えられ、元の接点状態に戻る。
【0105】
さらに、U字形の可動片279については、他片側279Bの外面中央部に長手方向に沿って細長い半円形に突出する摺接突起279dを突設し、この摺接突起279dの長手方向に沿って、押しボタンの傾斜突起274cが終始接触対応する。
【0106】
このとき、可動片279に摺接突起279dを設けることにより、押しボタンの傾斜突起274cとはスイッチング操作時に面接触ではなく点接触で終始摺接対応することになり、このため両部材間のスイッチング操作に伴う相互の磨耗は少なくなり、寿命延長が図れるとともに滑らかな動きが得られる。
【0107】
さらに、他片側279Bの下端を、くの字形に内向きに曲げた、くの字形折曲部279eを有している。このくの字形折曲部279eを備えることにより、押しボタン274の押し込みが進んでも、このくの字形折曲部279e上の摺接突起279dの頂点279fが常に接触ポイントになるため、U字形を有する可動片自体の弾性作用と相まって安定した接点接触力が得られる。
【0108】
このように構成された押しボタンスイッチ271は、ドアが開けられて押しボタン274が押下されていないドア開放時の状態では、可動片上部の他片側279Bが押しボタンの傾斜突起274cに付勢されて、図35〜図36に示すように、可動片279の傾動支点部279aは共通固定端子276の固定支点部276aに支持されて常時接触対応した状態にあり、同時に可動片上部側の第1可動接点部279bが第1固定端子277の第1固定接点部277aに接触対応して、可動片279を介して共通固定端子276と第1固定端子277とは導通状態にある。
【0109】
この押しボタン274が押下操作されると、この押しボタン274は復帰バネ275の付勢力に抗して下向きに直進移動し、押しボタン274の上部がハウジング272内に押し込まれる。
【0110】
このとき、押しボタン274の傾斜突起274cと可動片279とは既述した第1実施形態の図9〜図12で説明した動きと同様な動きをするため、その図面は省略する。
【0111】
押下時に下動する傾斜突起274cはバネ性を有する可動片279の他片側279Bに沿って滑り込みながら進み、可動片279の傾動支点部279aの位置を通過すると、可動片279は傾動支点部279aを支点に、U字形の持つ弾力保有特性に基づいてシーソ状に反転し、今まで導通していた第1可動接点部279bが第1固定接点部277aより離れて不導通になり、これに代わって第2可動接点部279cが第2固定接点部278aと接触し、共通固定端子276と第2固定端子278は導通状態になる。
【0112】
この可動片279が反転するとき、可動片自体がU字形板バネ材の反力によるスナップ動作で勢いよく瞬時に反転するため、アークの発生を解消し、酸化膜の発生を防いで信頼性の高い安定した接点性能が得られる。
【0113】
さらに、押しボタン274が押し込まれて、押しボタン274の下端がカバー273の底面に当接すると停止し、この押下状態から押しボタン274の外力が除かれると、押しボタン274は復帰バネ275の復帰力を受けて元の押下待機位置に戻り、可動片279も同様に反転して元の位置に復帰し、接点部間も上述の動きと逆の反転動作を行って初期状態に戻り、接点の切換えが行われる。
【0114】
また、可動片279の摺接突起279dと接触対応する押しボタン274の傾斜突起274cの傾斜長さ274g(図36参照)を長くとれば、可動片279に対する長い押下ストロークが得られ、可動片279との接触安定性が向上する。
【0115】
ところで、上述の可動片279をシーソ状に反転許容する支持構成は、可動片279側の傾動支点部279aと、これを受止める共通固定端子276側の固定支点部276aとの一方を凹部に、他方を凸部に形成して設けるのが簡単な構成で安定した傾動作用が得られることから適している。
【0116】
さらに、上下の固定接点部277a,278aと対向するハウジング内壁面には可動片279が過剰傾動するのを規制する過剰傾動規制突起272i(図33参照)をそれぞれ突設している。
【0117】
この過剰傾動規制突起272iは、上側の第1可動接点部279bと第1固定接点部277aか、あるいは下側の第2可動接点部279cと第2固定接点部278aを取除いて単極単投タイプの接点構成にしたスイッチの場合に、その不使用側の接点部品を予め省いているため、その部分に空間スペースができても、その空間スペースの位置で過剰傾動規制突起272iが可動片279の過剰傾動を規制して適正な傾動状態を保つように形成している。
【0118】
このため、過剰傾動規制突起272iを設けた場合は、この突起272iの過剰傾動規制作用が働いてシーソ状に傾動する可動片279が過剰傾動するのを規制することができる。このため、接点構造の異なる2種類の単極単投タイプのスイッチにも単極双投タイプのスイッチにも共用できる共通のハウジング272を用いることができる。
【0119】
例えば、図37に示すように、ハウジング272を常閉接点構成に適用した単極単投タイプの押しボタンスイッチ271Aの場合は、上部側に設けられた第1可動接点部279bと第1固定接点部277aのみを有し、下部側の第2可動接点部と第2固定接点部は製作段階で予め省いて製作され、必要な構成部品だけを備えて構成できる。
【0120】
この押しボタンスイッチ271Aの押しボタン274が押下されていない押下待機状態では、図37(A)に示すように、第1可動接点部279bと第1固定接点部277aが常時接触対応した常閉接点状態にある。
【0121】
この常閉接点状態から押しボタン274が押下されると、図37(B)に示すように、可動片279は押しボタンの傾斜突起274cに押されてシーソ状に反転し、上部側の常閉の接点部間は閉から開に切換えられる。
【0122】
このとき、可動片279の下部が、取除かれた接点部分に相当する空間スペースSの位置で過剰傾動するのを、過剰傾動規制突起272iで可動片279を受止める如く傾動規制して適正な傾動角度に位置規制することができる。
【0123】
この結果、可動片279の過剰傾動を規制して可動片279の位置ずれなどの不安定な動きを防止できるため、この接点構造のバランスを正常に保って安定したスイッチング動作を確保することができる。
【0124】
図38はハウジング272を常開接点構成に適用した単極単投タイプの押しボタンスイッチ271Bの場合を示し、この場合は下部側に設けられた第2可動接点部279cと第2固定接点部278aのみを有し、上部側の第1可動接点部と第1固定接点部は製作段階で予め省いて製作され、必要な構成部品だけを備えて構成できる。
【0125】
この押しボタンスイッチ271Bの押しボタン274が押下されていない押下待機状態では、図38(A)に示すように、下部側の第2可動接点部279cと第2固定接点部278aが常時開放された常開接点状態にある。
【0126】
このとき、可動片279の上部が、取除かれた接点部分に相当する空間スペースSの位置で過剰傾動するのを、過剰傾動規制突起272iで受止める如く傾動規制している。このため、可動片279を適正な傾動角度に位置規制することができる。
【0127】
この常開接点状態から押しボタン274が押下されると、図38(B)に示すように、可動片279は押しボタンの傾斜突起274cに押されてシーソ状に反転し、下部側の接点部間は開から閉に切換えられる。
【0128】
図39は図36にも示したようにハウジング272を常閉・常開接点構成に適用した単極双投タイプの押しボタンスイッチ271の場合を示し、この場合は押しボタン274が押下されていない押下待機状態では、図39(A)に示すように、第1可動接点部279bと第1固定接点部277aが常時接触対応した常閉接点状態にある。例えば、冷蔵庫のドア開に連動して上部側は閉接点になると、この上部側の閉信号に伴って庫内照明用のランプが点灯され、同時に冷却モータの出力が停止される。
【0129】
この常閉接点状態から押しボタン274が押下されると、図39(B)に示すように、可動片279は押しボタンの傾斜突起274cに押されてシーソ状に反転し、上部側の接点部間は閉から開に切換えられる。この切換えと同時に、下部側の第2可動接点部279cと第2固定接点部278aが接触対応して開から閉に切換えられる。
【0130】
この下部側の閉信号に伴って、例えば冷蔵庫の冷却モータが起動され、庫内照明用のランプが消灯する。このときは、上下部に接点部がそれぞれ存在するので接点部分には過剰傾動を発生させる空間スペースは生じない。
【0131】
図40は図37で示した常閉接点構成に適用した単極単投タイプの押しボタンスイッチ271Aの可動片279と、第1固定端子277と、共通固定端子276との3点で構成することができる。この場合は、可動片279側にあっては、第2可動接点部を省いた構成にでき、固定端子側にあっては、第2固定端子そのものを削減することができる。
【0132】
図41は図38で示した常開接点構成に適用した単極単投タイプの押しボタンスイッチ271Bの可動片279と、共通固定端子276と、第2固定端子278との3点で構成することができる。この場合は、可動片279側にあっては、第1可動接点部を省いた構成にでき、固定端子側にあっては、第1固定端子そのものを削減することができる。
【0133】
[第4実施形態]
図42は冷蔵庫のドアスイッチに使用した回動スイッチに備えられるハウジング421を示し、既述した第2実施形態の回動スイッチとは、ハウジング421のみが異なり、他の構造は同一であるため異なる点についてのみ説明する。
【0134】
このハウジング421は、上下の接点対応位置に過剰傾動規制突起421iをそれぞれ備えて構成したものであって、このような過剰傾動規制突起421iを備えた場合は、可動片の過剰傾動を規制して第3実施形態と同様に複数種の接点構成の異なるタイプのスイッチに適用することができる。
【0135】
上述のように、スイッチング操作に伴って可動片を反転させるシーソ構造の接点切換え機構に設けているため、この可動片自体が接点機能と復帰バネ機能とを併せ持つ共用部品となり、部品点数の削減、組立工数の削減に伴う低コスト化および内部空間の省スペース化に伴う小型化を図ることができる。また、接点の切換えに際しても、可動片自体をU字形板バネ材で形成して、このU字形板バネ材のスナップ動作でシーソ状に勢いよく反転させて接点を切換える構成のため、素早い切換えが可能になり、接点部間でのアークの発生を防止することができる
【0136】
また、ハウジングに過剰傾動規制突起を設けた場合は、可動片の位置ずれなどの不安定な動きを防止できるため、適正な姿勢を保って安定したスイッチング動作を確保することができる。
【0137】
この発明の構成と、上述の実施の形態の構成との対応において、
この発明の共通の固定接点片は、実施の形態の固定端子16,146に対応し、
以下同様に、
第1固定接点片は、第1固定端子17,147,277に対応し、
第2固定接点片は、第2固定端子18,148,278に対応し、
可動接点片は、可動片19,149,279に対応し
円弧形突起は、半円形摺接突起144cに対応するも、
この発明は請求項に示される技術思想に基づいて応用することができ、上述の実施の形態の構成のみに限定されるものではない。
【発明の効果】
この発明によれば、シーソ状の接点切換え機構を設けることにより、部品点数の削減および組立工数の削減が図れ、また内部構造の簡素化に伴う低コスト化を図ることができる。また、勢いよく反転させて接点を素早く切換える構成のため、接点部間でのアークの発生を防止して良好な接点性能が得られる。
【0138】
また、ハウジングに過剰傾動規制突起を設ければ、部品点数を削減しても可動片の動きを安定させることができ、接触信頼性の高い接点性能が得られ、さらに異種タイプのスイッチに対するハウジングの共通利用を図って各種スイッチの製作コストを低減することができる。
【図面の簡単な説明】
【図1】 押しボタンスイッチの外観斜視図。
【図2】 押しボタンスイッチの展開斜視図。
【図3】 押しボタンスイッチのカバーを示す拡大斜視図。
【図4】 押しボタンを示す拡大斜視図。
【図5】 押しボタンスイッチの可動片と固定端子を示す外観斜視図。
【図6】 押しボタンスイッチの押下待機状態を示す要部破断斜視図。
【図7】 押しボタンスイッチの押下待機状態を示す縦断側面図。
【図8】 押しボタンスイッチの押下待機状態を示す縦断正面図。
【図9】 押しボタンスイッチの押下途中の状態を示す要部破断斜視図。
【図10】 押しボタンスイッチの押下状態を示す要部破断斜視図。
【図11】 押しボタンスイッチの押下状態を示す縦断側面図。
【図12】 押しボタンスイッチの押下状態を示す縦断正面図。
【図13】 他の実施の形態の共通固定端子を示す拡大斜視図。
【図14】 回動スイッチの外観斜視図。
【図15】 回動スイッチの展開斜視図。
【図16】 回動レバーを示す拡大斜視図。
【図17】 回動スイッチの押下待機状態を示す要部破断斜視図。
【図18】 回動スイッチの押下待機状態を示す縦断側面図。
【図19】 回動スイッチの押下待機状態を示す縦断正面図。
【図20】 回動スイッチの押下途中の状態を示す要部破断斜視図。
【図21】 回動スイッチの押下状態を示す要部破断斜視図。
【図22】 回動スイッチの押下状態を示す縦断側面図。
【図23】 回動スイッチの押下状態を示す縦断正面図。
【図24】 可動片の初期位置を示す動作説明図。
【図25】 可動片の反転直前位置を示す動作説明図。
【図26】 可動片の反転後の変位状態を示す動作説明図。
【図27】 他の押しボタンスイッチの外観斜視図。
【図28】 他の押しボタンスイッチの展開斜視図。
【図29】 他の押しボタンスイッチのハウジングを示す斜視図。
【図30】 他の押しボタンスイッチのカバーを示す拡大斜視図。
【図31】 他の押しボタンを示す拡大斜視図。
【図32】 他の押しボタンスイッチのシール構造を示す要部破断斜視図。
【図33】 他のハウジングを斜め下方から見た斜視図。
【図34】 他の押しボタンスイッチの可動片と固定端子を示す外観斜視図。
【図35】 他の押しボタンスイッチの押下待機状態を示す縦断側面図。
【図36】 他の押しボタンスイッチの押下待機状態を示す縦断正面図。
【図37】 常閉接点構成のスイッチング動作状態を示す縦断正面図。
【図38】 常開接点構成のスイッチング動作状態を示す縦断正面図。
【図39】 常閉・常開接点構成のスイッチング動作状態を示す縦断正面図。
【図40】 常閉接点構成に用いられる可動片と固定端子を示す外観斜視図。
【図41】 常開接点構成に用いられる可動片と固定端子を示す外観斜視図。
【図42】 他の回動スイッチに用いられるハウジングを示す外観斜視図。
【符号の説明】
11,271,271A,271B…押しボタンスイッチ
14,274…押しボタン
14c,274c…傾斜突起
16〜18,146〜148,276〜278…固定端子
16a,146a,276a…固定支点部
19,149,279…可動片
19a,149a,279a…傾動支点部
19e,279e…くの字形折曲部
19d,279d…摺接突起
141…回動スイッチ
144…回動レバー
144c…半円形摺接突起
272i,421i…過剰傾動規制突起
[0001]
[Technical field to which the invention belongs]
  The present invention relates to a switch used for a door switch of a refrigerator, for example. More specifically, the present invention can realize a reduction in the number of parts and stable contact performance.RuIt relates to a rotary switch.
[0002]
[Prior art]
  In general, a switch used in home appliances, for example, a door switch incorporated in a household refrigerator, switches on / off a lamp in the refrigerator and turns on / off a cooling motor when the refrigerator door is opened / closed. It plays a role of function.
[0003]
  Furthermore, as a necessary condition of this door switch, when the door switch is mounted on a household refrigerator, the operation unit (actuator) to be pressed down is caused by a dimensional error between the outer shape of the door switch itself and the recessed shape of the refrigerator mounting position. ) Tends to be different, which makes it difficult to ensure the switch performance of the door switch due to excessive and insufficient strokes of the operation unit.
[0004]
  In order to stably turn on and off without being adversely affected by variations in the installation accuracy of this door switch, a long operation stroke is required in the operation direction, but at present, if a long operation stroke is adopted, the switch itself is large. There was a risk of damage to the switch parts due to over-stroke.
[0005]
  Also, depending on the door opening and closing method such as single-opening type and left-and-right opening type, the door switch operation direction also advances and retracts in the linear direction and push button type that performs switching operation, and rotation that rotates and rotates The types are known, and multiple types of contact structures corresponding to each type had to be prepared.
[0006]
  Furthermore, if switching of the contacts between the contact portions is slow during the switching operation, it may cause an arc and induce a contact failure. In order to prevent this contact failure, a snap action opening / closing mechanism for quickly switching between contact points and an opening / closing mechanism replacing it have been required.
[0007]
  In order to solve such a problem, the movable contact is tilted between a tilt position of about 45 ° and a vertical position with one end supported by the coil spring as a tilt fulcrum in conjunction with the pressing operation of the push button, A switch for switching between contact points is known (see, for example, JP-A-11-111105).
[Problems to be solved by the invention]
  However, such a switch requires a fixed contact, a movable contact, and a dedicated coil spring for returning the movable contact inside, which makes the internal contact structure complicated and also has elasticity when incorporated. The handling and assembling of the coil spring is poor, and the number of parts and the number of manufacturing steps are large, so there is a limit to cost reduction.
[0008]
  In addition, when switching between contact parts, the contact part of the movable contact rubs the contact part of the fixed contact and removes the oxide film while switching the contact point. It was easy.
[0009]
  In addition, when switching on / off the lamp that illuminates the interior of the refrigerator and turning on / off the cooling motor with a single door switch, a normally closed / normally open contact configuration that turns the switch on / off according to the opening / closing of the door A single-pole double-throw type is required, but in the case of a door switch that only turns the lamp on and off, or only switches the cooling motor on and off, the single pole with a normally closed contact configuration or a normally open contact configuration Easy to manufacture with a single throw type.
[0010]
  However, in the case of this single-pole single-throw type, the switch structure differs depending on whether it is a normally closed contact configuration or a normally open contact configuration, so the housing cannot be shared, and a housing corresponding to two types with different contact structures is prepared. I had to. Therefore, at present, a single-pole double-throw type door switch that can be switched to normally closed or normally open with a single switch structure is used as a single-pole single-throw door switch, and either contact configuration is selectively used according to the application. I am trying to use it properly.
[0011]
  However, when only one normally closed or normally open contact configuration is selectively used among such single pole double throw type switches, the contact configuration on the other non-use side is not used at all. This is an uneconomical door switch in which the contact parts are still incorporated, which is expensive in terms of cost.
[0012]
  For this reason, it may be possible to omit the unused contact parts in advance, but in this case, a space space in which the unused contact parts are omitted is generated in the housing, and the movable contact piece facing this space space is created. As a result, the proper amount of movement cannot be obtained, such as excessive tilting. As a result, the contact structure is unbalanced, such as the movable contact piece being displaced, and the contact performance is liable to break down. Therefore, in this case, a correction member such as a dummy contact for preventing the movable contact piece from being tilted excessively is required, and in the case of a switch that is mass-produced, the addition of one part greatly affects the manufacturing cost. Therefore, the development of a switch with reduced dummy contacts has been desired.
[0013]
  Therefore, the present invention can be provided as a single common part having both the function of the movable contact piece itself and the spring function of elastic displacement in addition to the contact function, thereby reducing the number of parts and reducing the cost. High reliability that can improve downsizing and assemblability, and can ensure good contact performance by snap action and extend lifeTimesAn object is to provide a dynamic switch.
[0014]
[Means for Solving the Problems]
  According to the present invention, a concave housing having an opening on one side and a cover for closing the opening surface are provided, and a conductive fixed contact piece and a movable contact piece are provided in the housing and held in the housing. To be operatedLever pressing forceIn addition to the movable contact piece, and the movable contact piece is moved and displaced to switch the contact portion between and away from each other, and the housing includes a common fixed contact piece, a common fixed contact piece, Are arranged in parallel with another fixed contact piece, arranged perpendicular to the parallel arrangement direction of the fixed contact pieces, and urged against the common fixed contact piece side to be tilted freely supported in the orthogonal direction. A tilting fulcrum portion at a U-shaped one-sided intermediate position where the conductive leaf spring material is bent, and the one-sided longitudinal end portion of the one-sided side with respect to the tilting fulcrum portion in the movable displacement direction. A movable contact piece having a contact portion is provided, and the tilting fulcrum portion of the movable contact piece is always in contact with the common fixed contact piece, the contact portion of the fixed contact piece and the contact portion of the movable contact piece facing each other With the other side of the movable contact piece. The contact along the face length side directionLever pressing forceProvided with a contact switching mechanism for switching the movable contact piece in a seesaw shape based onA lever that is pivotally attached to the housing incorporating the contact switching mechanism and is urged outwardly by a return spring is provided, and the base end of the lever at the time of turning or returning of the lever is provided. An arc-shaped projection formed in a projecting manner along the rotation direction presses and retreats the other side of the movable contact piece, and elastically displaces the movable contact piece to move to one side of the movable contact piece. Switch the formed contact part by inverting it to one side of the fixed contactIt is characterized by that.
[0015]
  hereRotationThe switch can be applied to a door switch of a refrigerator that is turned on / off in accordance with a door opening / closing operation.
[0016]
  The housing has a concave hollow portion into which a switch component is incorporated, and can be made of a synthetic resin material suitable for molding and insulation. Further, when mounting the component parts of the switch to the housing, the switch can be easily assembled from the opening having one concave surface opened. After this assembly, the opening surface of the housing can be covered with a flat cover and can be easily closed and assembled.
[0017]
  The fixed contact piece can be formed by punching from a conductive plate. For example, it can be provided by punching in the shape of an elongated piece having a contact portion on one side and a wiring connection portion on the other side.
[0018]
  The movable contact piece can be formed by bending a conductive leaf spring material into a U shape. Among these, one side of the U-shape is provided on the contact portion side, and the other side is provided on the operating force pressure receiving surface side. In addition, the contact portion and the spring portion can be configured by separate members in which materials are partially changed in consideration of increasing the switching current or extending the life. For example, a highly conductive material can be used for the contact portion, a highly elastic spring material can be used for the spring portion, and both parts can be joined in a U shape by caulking or the like.
[0019]
  SaidleverIs biased by a return springleverThe outer end of the housing protrudes outward from the housing and is held so that it can be pressed down.When pressed, it is guided to press down so as to be immersed in the housing and switch between the contact parts. It can be composed of a suitable synthetic resin material.
[0020]
  The contact portion may be formed integrally with the movable contact piece and the fixed contact piece, or may be configured by attaching a conductive contact member.
[0021]
  The tilting fulcrum portion can be formed by integrally forming a concave portion or a convex portion at an intermediate position on one side of the movable contact piece.
[0022]
  The contact switching mechanism refers to a single movable contact piece that is arranged in a perpendicular direction with respect to a plurality of fixed contact pieces arranged in parallel so as to be freely tilted in a seesaw shape. By receiving and reversing in a seesaw shape, it is possible to switch between the contact portions of the movable contact piece and the fixed contact piece.
[0023]
  According to the present invention, since the contact switching mechanism of the seesaw structure that reverses the movable contact piece in accordance with the switching operation is provided, the movable contact piece itself has both the original contact function and the return spring function of the movable contact piece. As a shared part, the number of parts can be reduced and the number of assembly steps can be reduced, and the simplification of the internal structure can reduce the cost and the space saving.
[0024]
  In particular, when incorporating into the housing, a plurality of fixed contact pieces are arranged in parallel in the housing, so that it can be efficiently aligned and attached to the internal space of the housing without requiring a wasteful arrangement space. For example, when three fixed contact pieces are assembled, they can be compactly assembled by aligning them in three rows.
[0025]
  Also, the movable contact piece is suitable for miniaturization because it has a small shape as if it was provided in a U-shape and folded, and the two pieces with the U-shaped bend at the apex are elastically displaced in opposite directions. Since sufficient elasticity can be obtained, an accurate spring function can be obtained while being small. Furthermore, since the movable contact pieces are orthogonally arranged in the parallel direction of the fixed contact pieces so as to be capable of contacting each fixed contact piece, it is suitable for an intensive contact portion arrangement structure and an efficient arrangement configuration. I can plan.
[0026]
  Also, along the outer surface longitudinal direction of the other side of the U-shaped movable contact pieceleverTherefore, the operation member will be in contact with the long side in the longitudinal direction on the other side,leverThe operation length (operation stroke) can be made sufficiently long. Since the operation stroke can be made longer during the switching operation in this way, if the contact switching region is set within the range of the operation stroke, there is no adverse effect due to variations in switch mounting accuracy. For this reason, the shortage of strokes can be resolved and turned on and off reliably, and excessive strokes are allowed and there is no risk of breakage of the switch parts.
[0027]
  Also, when switching the contacts, the movable contact piece itself is bent into a U shape with a leaf spring material, and a snap is formed by applying elasticity that vigorously reverses the bent leaf spring material into a seesaw shape. Since the contact is switched by operation, quick switching is possible, and arcing between the contact portions can be prevented. As a result, good contact performance that eliminates the occurrence of arcs can be obtained, and a reliable and stable switch can be obtained.
[0028]
  The support structure for allowing the above-mentioned movable contact piece to be reversed in a seesaw shape is formed such that one of the tilting fulcrum portion on the movable contact piece side and the fixed fulcrum portion on the common fixed terminal side for receiving this is a concave portion and the other is a convex portion. Therefore, it is suitable because a stable tilting operation can be obtained with a simple configuration.
[0029]
  Furthermore, this contact switching mechanism can be configured with a simple movement that reverses the movable contact piece in conjunction with the switching operation, so it can be easily applied to both push button type switches and rotary type switches. It can be used as a contact switching mechanism with high.
[0030]
  Further, only one fixed contact piece may be arranged and switched at a position opposed to one end of the movable contact piece tilted in a seesaw shape. The second fixed contact piece may be arranged and switched. In this case, both fixed contact pieces can be dealt with in the same shape, and thus can be shared by the same parts.
[0031]
  Further, when an excessive tilt restricting projection that restricts the excessive tilting of the movable contact piece is provided on the inner wall surface of the housing on the fixed contact piece side, the excessive tilt restricting action of the excessive tilt restricting projection works and the movable tilts in a seesaw shape. Since the contact piece can be restricted from excessive tilting, the contact parts on the unused side are omitted in advance, and even if there is a space in the part, the excessive tilt control protrusion is movable at the position of the space. It is possible to maintain an appropriate tilting state by restricting excessive tilting.
[0032]
  The excessive tilt restricting protrusion is integrally formed on the inner wall surface of the housing on the fixed contact piece side and protrudes toward the movable contact piece side. The protrusion amount is obtained when the contact portion of the movable contact piece is received by the contact portion of the fixed contact piece. If it is configured to project and accept the end of the movable contact piece at a more inclined position than the inclination of the movable contact piece, stable reversal operation is ensured without entering the reversal operation area of the movable contact piece. can do.
[0033]
  For this reason, it is possible to use a common housing that can be shared by all switches of single-pole double-throw type switches and single-pole single-throw type switches having different contact structures. In particular, the excessive tilting of the movable contact piece can be regulated to prevent unstable movement such as displacement of the movable contact piece, so that the balance of the contact structure can be kept normal and stable switching operation can be ensured. . Therefore, in this case, a correction member such as a dummy contact can be omitted, and stable contact performance can be obtained even if the number of parts is reduced, and the cost can be reduced by using the housing in common.
[0034]
  sameSimilarly, the contact switching mechanism is applied to the rotary switch.By doingIt is set and attached in a pressurizing direction so that a switching operation force from the outside is smoothly applied in the direction of the lever rotation direction with respect to the lever rotation direction.
[0035]
  For example, when the door is installed corresponding to the open / close door of a double-opening refrigerator, the operating force accompanying the opening / closing of the door is applied in a direction substantially parallel to the surface of the housing. The lever is subjected to a switching operation so as to be immersed in the housing while rotating at one end about the rotation fulcrum.
[0036]
  Also in this case, the U-shaped movable contact piece is elastically displaced in accordance with the pivoting operation of the lever, and the switching operation is performed so that the contact portions between the movable contact piece and the fixed contact piece are elastically connected and separated. Can be configured.
[0037]
  By the way, about the U-shaped movable contact piece mentioned above, it is preferable to provide the open end part of the other piece side in the dogleg bent part bent inward in the dogleg shape. By providing this square-shaped bent part,Lever pressingHowever, since the apex on the bent portion is always a contact point, a stable contact contact force can be obtained in combination with the elastic action of the U-shaped movable contact piece itself.
[0038]
  Further, for the U-shaped movable contact piece, a sliding contact protrusion protruding in a long and narrow semicircular shape along the longitudinal direction is provided in the center of the outer surface on the other piece side, and along the longitudinal direction of the sliding contact protrusion,leverCorresponds to contact during operation. By providing this sliding contact projection,leverThis means that sliding contact is performed not by surface contact but by point contact during switching operation, so that mutual wear between both members is reduced, life can be extended, and smooth movement can be obtained.
[0039]
DETAILED DESCRIPTION OF THE INVENTION
  Embodiments of the present invention will be described below with reference to the drawings.
  [First Embodiment]
  The drawing shows a push button switch used for a door switch of a refrigerator. In FIGS. 1 and 2, this push button switch 11 includes a housing 12, a cover 13, a push button 14, a return spring 15, and three pieces. The fixed terminals 16 to 18 and the movable piece 19 are integrally assembled.
[0040]
  The housing 12 has a mounting cavity for incorporating the above-described components therein, and this cavity is closed by a cover 13 described later.
[0041]
  FIG. 3 shows a cover 13, which is attached and attached from one side opening 12a (see FIG. 2) of the housing 12. On the inner surface of the cover 13, fixed terminals 16 to 18 described later and movable The partition member 13a ... which partitions and supports the piece 19 separately is provided.
[0042]
  Also, on the upper side of the cover 13, there is provided a shaft support portion 13b that is shared with a rotation switch of different specification type. This one type of cover 13 can also be turned into a push button type switch. It can also be used for lever type switches.
[0043]
  FIG. 4 shows a push button 14. The push button 14 has an upper side elongated in the vertical direction as a pressing surface 14a, and a pair of retaining projections 14b projecting from both sides on the lower side. The push button 14 is inserted into the cylindrical portion 12b of the housing 12 from below and is slidably mounted in the vertical direction with the cylindrical portion 12b as a guide. The push button 14 is pressed by receiving a biasing force of a return spring 15 described later. The lower surface 14a is supported in a pressable state protruding upward. At this time, the retaining protrusion 14 b of the push button 14 is latched by a latching portion (not shown) inside the housing, and the push button 14 is retained by the housing 12.
[0044]
  Further, an inclined protrusion 14c is provided on the lower side of the push button 14, and the inclined protrusion 14c performs a switching operation in contact with a movable piece 19 described later.
[0045]
  The return spring 15 described above is formed of a coil spring, the upper end is inserted into the lower surface recess 14d (see FIG. 7) of the push button 14, and the lower end is elastically pressed against the spring seat 13c formed on the lower surface of the cover 13, so The housing 12 is urged and supported by the housing 12 so that the push button 14 can be pressed. In the figure, 12c is a terminal connection port.
[0046]
  FIG. 5 shows three fixed terminals 16 to 18 and one movable piece 19 as contact components, and each of the fixed terminals 16 to 18 is formed of a conductive metal plate in an elongated flat plate shape independently in three rows. The first fixed terminal 17 is attached to the housing 12 in parallel with the first fixed terminal 17 at the upper position sandwiching the common fixed terminal 16 at the intermediate position, and the second fixed terminal 18 at the lower position. A fixed fulcrum portion 16a protruding in a mountain shape is formed on the flat surface of the tip portion. Further, a small hemispherical first fixed contact portion 17a is provided on the top surface of the first fixed terminal 17 disposed at the upper position, and the distal end portion of the second fixed terminal 18 disposed on the lower side. A small hemispherical second fixed contact portion 18a is provided on the plane. In this case, since the first fixed terminal 17 and the second fixed terminal 18 have the same shape and the same function, they can be shared by the same parts.
[0047]
  Further, the fixed contact portions 17a and 18a of the first fixed terminal 17 and the second fixed terminal 18 are not provided with separate parts, but the tips of the fixed terminals 17 and 18 protrude as protruding contacts to form the same parts. It can also be provided.
[0048]
  The movable piece 19 is formed by bending a conductive spring metal plate into a long U shape. Of the two pieces 19A and 19B having the bent portion as a top, the common fixed terminal 16 is located at an intermediate position on one side 19A. A tilting fulcrum portion 19a corresponding to the concave portion is formed on the fixed fulcrum portion 16a projecting at the tip of the first fulcrum, and a first movable contact portion 19b projecting toward the fixed contact portion side is formed on the upper side of the tilting fulcrum portion 19a, A second movable contact portion 19c protruding toward the fixed terminal side is formed on the lower side of the tilting fulcrum portion 19a. In this case as well, the movable contact portions 19b and 19c are not limited to projecting, and can be formed by attaching separate parts for contacts.
[0049]
  Then, the tilting fulcrum portion 19a of the movable piece 19 and the fixed fulcrum portion 16a of the common fixed terminal 16 opposed to the movable piece 19 are supported in a tiltable manner corresponding to the unevenness. At this time, the other side 19B of the movable piece 19 is pressed against the inclined protrusion 14c of the push button 14 described above and biased toward the one side 19A so as to contact the contact portion with the fixed terminal side. In the switching operation, when the inclined protrusion 14c integrated with the push button 14 moves up and down and exceeds the position of the tilting fulcrum portion 19a, the biasing force applied to the upper side of the movable piece is switched to the biasing force applied to the lower side of the movable piece, Based on this, the movable piece 19 reverses the tilting fulcrum portion 19a to the tilting fulcrum in a seesaw shape, and the contact is switched. For this reason, the movable piece 19 is tilted at the time of the switching operation, and is brought into urging contact with the fixed contact portions 17a and 18a on the fixed terminals 17 and 18 side on which one of the movable contact portions 19b and 19c faces, and is conducted. Further, when the push button 14 is released, the movable piece 19 performs a reverse reversal operation with the tilting fulcrum portion 19a as the tilting fulcrum and the contact is switched to return to the original contact state.
[0050]
  Further, with respect to the U-shaped movable piece 19, a sliding contact projection 19d that protrudes in an elongated semicircular shape along the longitudinal direction is provided at the center of the outer surface of the other piece side 19B, and along the longitudinal direction of the sliding contact projection 19d. The inclined protrusion 14c of the push button 14 corresponds to contact.
[0051]
  At this time, by providing the sliding piece 19d on the movable piece 19, the inclined protrusion 14c of the push button 14 is slidably contacted not by surface contact but by point contact at the time of switching operation, and mutual wear between both members. As a result, the life can be extended and smooth movement can be obtained.
[0052]
  Furthermore, it has a dogleg-shaped bent portion 19e in which the lower end of the other side 19B is bent inwardly in a dogleg shape. By providing this dogleg-shaped bent portion 19e, the apex 19f of the sliding contact projection 19d on the dogleg-shaped bent portion 19e is always a contact point even when the push button 14 is pushed in. A stable contact contact force is obtained in combination with the elastic action of the movable piece itself (see the description of FIGS. 24 to 26 described later).
[0053]
  In the push button switch 11 configured as described above, when the push button 14 is not depressed when the door is opened, the other side 19B of the upper part of the movable piece is urged by the inclined protrusion 14c of the push button, and FIG. As shown in FIG. 8, the tilting fulcrum portion 19a of the movable piece 19 is supported by the fixed fulcrum portion 16a of the common fixed terminal 16 and is always in contact with the first movable contact portion 19b on the upper side of the movable piece. The common fixed terminal 16 and the first fixed terminal 17 are in a conductive state via the movable piece 19 in correspondence with the first fixed contact portion 17 a of the first fixed terminal 17.
[0054]
  Next, as shown in FIG. 9, when the push button 14 is pushed down, the push button 14 moves downward straight against the urging force of the return spring 15, and the upper part of the push button 14 is in the housing 12. Is pushed into.
[0055]
  At this time, the inclined protrusion 14c of the push button 14 advances while sliding along the other side 19B of the movable piece 19 having a spring property, and passes through the position of the tilting fulcrum 19a of the movable piece 19 as shown in FIGS. As described above, the movable piece 19 is inverted into a seesaw shape based on the elasticity possessing characteristic of the U shape itself with the tilting fulcrum 19a as a fulcrum, and the first movable contact 19b that has been conducted until now is the first fixed contact The second movable contact portion 19c comes into contact with the second fixed contact portion 18a instead of being away from 17a, and the common fixed terminal 16 and the second fixed terminal 18 become conductive.
[0056]
  When the movable piece 19 is reversed, the movable piece itself is momentarily reversed by the snap action by the reaction force of the U-shaped leaf spring material, so that the generation of arc is eliminated and the generation of an oxide film is prevented and reliability is improved. High and stable contact performance can be obtained.
[0057]
  Further, the push button 14 is pushed in, and the lower end of the push button 14 comes into contact with the bottom surface of the cover 13 and stops. When the external force of the push button 14 is removed from this pressed state, the push button 14 receives the return force of the return spring 15 and retreats back to the original pressing standby position, and the movable piece 19 is similarly reversed to return to the original position. , The contact portion performs the reverse operation opposite to the above-described movement to return to the initial state, and the contact is switched.
[0058]
  Further, if the inclined length 14g (see FIG. 12) of the inclined protrusion 14c of the push button 14 corresponding to the sliding contact protrusion 19d of the movable piece 19 is increased, a long pressing stroke with respect to the movable piece 19 is obtained, and the movable piece 19 is obtained. The contact stability with is improved.
[0059]
  By the way, the support structure for allowing the above-described movable piece 19 to be reversed in a seesaw shape is such that one of the tilting fulcrum portion 19a on the movable piece 19 side and the fixed fulcrum portion 16a on the common fixed terminal 16 side that receives this is a recess. Providing the other on the convex portion is suitable because a stable tilting operation can be obtained with a simple configuration. In the above example, the common fixed terminal 16 side is formed as a convex portion and the movable piece 19 side is formed as a concave portion. However, the present invention is not limited to this.
[0060]
  Also, in the convex shape of the fixed fulcrum portion 16a, a part of the metal flat plate of the common fixed terminal 16 is partially formed as a convex portion. Similarly, as shown in FIG. The fixed fulcrum portion 132 may be provided by protruding the entire upper end of the flat plate tip of the terminal 131, and as shown in FIG. 13B, a part of the flat plate tip of the common fixed terminal 133 partially protrudes. A fixed fulcrum part 134 may be provided.
[0061]
  Thus, since the push button switch 11 has a seesaw-type contact switching mechanism that reverses the movable piece 19 in accordance with the switching operation, the movable piece itself has a contact function and a return spring function. In addition, the number of parts and the number of assembly steps can be reduced, and the simplification of the internal structure can reduce the cost and the space saving.
[0062]
  In particular, when the housing 12 is assembled, the plurality of fixed terminals 16 to 18 are arranged in parallel in the housing. Therefore, the housing 12 can be assembled in a compact manner by efficiently aligning the interior space of the housing without requiring a wasteful arrangement space. it can.
[0063]
  The movable piece 19 is also suitable for miniaturization because it is small as if it was provided in a U-shape and folded, and both the pieces having the U-shaped bend at the apex are elastically displaced in the opposite direction. Since sufficient elasticity can be obtained, an accurate spring function can be obtained while being small. Further, since the movable piece 19 is orthogonal to the parallel direction of the fixed terminals 16 to 18 so as to be able to contact each fixed terminal, it is suitable for an intensive contact portion arrangement structure and an efficient arrangement configuration. Can be planned.
[0064]
  In addition, since the inclined protrusion 14c of the push button 14 contacts along the outer surface longitudinal direction of the U-shaped other side 19B of the movable piece 19, the push button 14 comes into contact with the longer side of the other side 19B, The operation stroke of the push button can be taken long enough. Since the operation stroke can be made longer during the switching operation in this way, if the contact switching region is set within the range of the operation stroke, there is no adverse effect due to variations in switch mounting accuracy. For this reason, the shortage of strokes can be resolved and turned on and off reliably, and excessive strokes are allowed and there is no risk of breakage of the switch parts.
[0065]
  [Second Embodiment]
  Next, instead of the push button switch 11, a case where a rotation switch is similarly used as a door switch of the refrigerator will be described.
[0066]
  14 and 15, the rotation switch 141 includes a housing 142, a cover 143, a rotation lever 144, a return spring 145, three fixed terminals 146 to 148, and a movable piece 149. Composed.
[0067]
  The housing 142 has a mounting cavity for incorporating the above-described components therein, and this cavity is closed by a cover 143 to be described later.
[0068]
  The above-described cover 143 is the same as the cover 13 shown in FIG. 3, and is attached and integrated from one side opening 142 a of the housing 142, similarly to the push button switch 11.
[0069]
  FIG. 16 shows a rotating lever 144. The rotating lever 144 has a fan shape, and a lever pressing piece 144a extends obliquely upward along the inclined upper surface thereof, and is formed on both side surfaces of the lower fan-shaped central corner. A support shaft 144b is provided so that one support shaft 144b is supported by a shaft support portion 13b (see FIG. 3) formed on the inner surface of the cover 143, and the other support shaft 144b opens on the inner surface of the housing 142. The pivot lever 144 is pivotally supported by a pivot support hole 142c provided to be freely pivoted to the housing 142 with these pivot support portions as pivot base points.
[0070]
  The rotating lever 144 is inserted into the lever mounting opening 142b of the housing 142 from above, and a lever pressing piece 144a as a pressing corresponding surface of the rotating lever 144 protrudes upward by receiving a biasing force of a return spring 145 described later. When the lever pressing piece 144a that extends obliquely upward receives an external force from the horizontal direction, the lever pressing piece 144b on both sides rotates about the fulcrum.
[0071]
  Further, a semicircular slidable contact projection 144c is provided on one side surface of the lower portion of the rotating lever 144, and the semicircular slidable contact projection 144c is movable having the same configuration as the movable piece 19 described above with reference to FIG. The switching operation is performed corresponding to the contact with the piece 147.
[0072]
  At this time, the semicircular sliding contact projection 144c is formed in a semicircular shape extending in a semicircular shape along the rotation direction with the support shaft 144b of the lever 144 as a rotation base point, and the contact portion protrudes in a semicircular shape in cross section. The contact surfaces are provided so as to come into sliding contact with each other. For this reason, wear between mutual contact members is reduced, and a smooth movement is obtained.
[0073]
  Further, on the lower surface of the lever 144, there are formed split grooves 144d and 144e that are capable of expanding and contracting in the thickness direction and improving the attachment of the support shaft 144b.
[0074]
  The return spring 145 described above is formed of a coil spring, and this return spring 145 is inserted and supported by a spring support shaft 142d that protrudes horizontally inside the housing 142, and one end of the return spring 145 is fixed to the housing 142. The other end is engaged and fixed to the fan-shaped lower surface of the rotating lever 144, and the lever pressing piece 144 a protrudes from the upper surface of the housing 142 by the biasing force of the spring 145 so that the rotating lever 144 Is pushed upward from the upper surface of the housing 142 so as to be pressed.
[0075]
  When an external force is applied to the upper lever pressing piece 144a and a switching operation is performed, the rotating lever 144 starts to rotate downward, and the inner contact portion is switched.
[0076]
  The three fixed terminals 146 to 148 and one movable piece 149 as the contact components described above have the same structure as the fixed terminals 16 to 18 and the movable piece 19 described above with reference to FIG. Has a fixed fulcrum part 146a, the first fixed terminal 147 has a first fixed contact part 147a, and the second fixed terminal 148 has a second fixed contact part 148a. The movable piece 149 has a tilting fulcrum part 149a, a first movable contact part 149b, and a second movable contact part 149c on one side 149A of the U shape.
[0077]
  Therefore, since the same contact configuration as that of the push button switch 11 described above, the same switching operation is performed by switching the contact, and since it is the same part, it can be used as a common part. Further, the present invention can be similarly applied even if the fixed terminal shown in FIG. 13 having the same contact switching structure and partially improved is used. As described above, the contact switching structure and the function and effect thereof are the same as those of the above-described embodiment, and thus the same description is omitted.
[0078]
  In the rotation switch 141 configured as described above, when the rotation lever 144 is not pressed, the other side 149B of the upper part of the movable piece is urged by the semicircular sliding contact projection 144c of the rotation lever, and FIG. As shown in FIG. 19, the tilting fulcrum portion 149a of the movable piece 149 is supported by the fixed fulcrum portion 146a of the common fixed terminal 146 and is always in contact with the first movable contact portion 149b on the upper side of the movable piece. Corresponds to the first fixed contact portion 147a of the first fixed terminal 147, and the common fixed terminal 146 and the first fixed terminal 147 are in a conductive state via the movable piece 149.
[0079]
  Next, as shown in FIG. 20, when the rotating lever 144 is pressed by receiving an external force from the horizontal direction, the rotating lever 144 rotates downward against the urging force of the return spring 145. The entire rotation lever 144 is pushed into the housing 142.
[0080]
  At this time, the semicircular sliding contact projection 144c of the rotating lever 144 advances while sliding along the other side 149B of the movable piece 149 having a spring property, and passes through the position of the tilting fulcrum portion 149a of the movable piece 149. As shown in FIG. 23, the movable piece 149 is inverted into a seesaw shape based on the elasticity possessing property of the U-shape itself with the tilting fulcrum portion 149a as a fulcrum, and the first movable contact portion 149b that has been conducted so far is the first one. The second movable contact portion 149c comes into contact with the second fixed contact portion 148a instead of being separated from the first fixed contact portion 147a, and the common fixed terminal 146 and the second fixed terminal 148 are in a conductive state.
[0081]
  When the movable piece 149 is reversed, the movable piece itself is momentarily reversed by the snap action by the reaction force of the U-shaped leaf spring material, so that the generation of an arc is efficiently eliminated and the generation of an oxide film on the contact surface And reliable contact performance can be obtained.
[0082]
  Further, when the turning lever 144 is pushed in and the lever pressing piece 144a of the turning lever 144 is flush with the upper surface of the housing, the turning is stopped. When the external force of the rotating lever 144 is removed from this pressed state, the rotating lever 144 receives the return force of the return spring 145 and retreats back to the original pressing standby position, and the movable piece 149 is similarly reversed to return to the original position. The position is returned to the position, and the reversing operation reverse to the above-described movement is performed between the contact portions to return to the initial state, and the contacts are switched.
[0083]
  By the way, the contact principle and the contact action when the movable piece 19 of the push button switch 11 described above is displaced will be described with reference to the operation explanatory diagrams of FIGS.
[0084]
  FIG. 24 shows the initial position where the movable piece 19 is waiting to be pressed. The contact force between the movable contact portions 19b and 19c and the fixed contact portions 17a and 18a and the contact force corresponding to the contact between the movable contact portions 19b and 19c and the common fixed terminal 16 The contact force of the portion corresponding to the contact between the two changes on the other side of the movable piece 19 in contact with the inclined protrusion 14c. 19B elastically displaces and deforms in the compression direction (inward), and the magnitude of the force generated (analyzing the force is calculated as follows: a substantially horizontal force W0, an upper force μN, a lower force F0, a reaction force N is generated) from the position where the horizontal force acts on the upper and lower movable contact portions 19b and 19c, the upper and lower fixed contact portions 17a and 18a, and the contact corresponding portion between the movable piece 19 and the common fixed terminal 16. Determined by distance.
[0085]
  In this case, when the inclined protrusion 14c where the push button is not pressed is in the pressing standby initial position, the position where the substantially horizontal force W0 acts is between the normally closed contact portions 17a, 19b and the tilting fulcrum portion 19a. However, it is set at a position where an even contact force suitable for contact between the contact portions can be obtained. Each contact force R1, R2 at this time is
  R1: Contact force between the contact points of the tilting fulcrum portion 19a and the fixed fulcrum portion 16a
  R2: Contact force between the contact portions of the first movable contact portion 19b and the first fixed contact portion 17a
  W0: Force applied in a substantially horizontal direction
  L1: Distance from the tilting fulcrum 19a to the position where the horizontal force W0 acts
  L2: Distance from the first movable contact portion 19b to the position where the horizontal force W0 acts
  Then,
            R1 = W0 · (L2 / L1 + L2)
            R2 = W0 · (L1 / L1 + L2)
  It is obtained by
[0086]
  FIG. 25 shows a state in which the inclined protrusion 14c moves downward as the push button is pressed, and the movable piece 19 is in the middle of its lowering, just before reversal. The inclined protrusion 14c gradually presses and fixes the other side 19B of the movable piece 19. The contact force between the contact portions 17a, 18a side and the movable piece 19 side is increased. At this time, it represents the corresponding position immediately before the reversal of the movable piece 19 when the force W1 applied to the other piece side 19B of the movable piece 19 reaches the tilting fulcrum 19a.
[0087]
  FIG. 26 shows the operation limit position where the inclined protrusion 14c corresponding to the completion of pressing the push button has moved to the lowest position, and the force W2 acting on the movable piece 19 at this operation limit position also forms a dogleg-shaped bent portion 19e. Therefore, the position where the force W2 acts acts between the normally closed contact portions 18a and 19c and the tilting fulcrum portion 19a so that an even contact force suitable for contact between the contact portions can be obtained. . Each contact force R3, R4 at this time is
  R3: Contact force between the contact points of the tilting fulcrum portion 19a and the fixed fulcrum portion 16a
  R4: Contact force between the contact portions of the second movable contact portion 19c and the second fixed contact portion 18a
  W2: Force applied in a substantially horizontal direction
  L3: Distance from the tilting fulcrum 19a to the position where the horizontal force W2 acts
  L4: Distance from the second movable contact portion 19c to the position where the horizontal force W2 acts
  Then,
            R3 = W2 ・ (L4 / L3 + L4)
            R4 = W2 ・ (L3 / L3 + L4)
  It is obtained by
[0088]
  Furthermore, the lower end portion of the other side 19B of the movable piece 19 is bent inward so that a contact area between the inclined projection 14c and the movable piece 19 is defined and an equal contact force suitable for contact between the contact portions can be secured. Further, the contact region length is limited by having a dogleg-shaped bent portion 19e. For this reason, even if a switching operation is performed in which the movable piece 19 is repeatedly reversed in a seesaw shape, a uniform and stable contact force acts on the movable piece 19 from beginning to end.
[0089]
  [Third embodiment]
  27 and 28 show another example of a push button switch 271 used for a door switch of a refrigerator, and this push button switch 271 is provided with a housing 272 that can be commonly used for several types of push button switches. The housing 272, the cover 273, the push button 274, the return spring 275, the three fixed terminals 276 to 278, and the movable piece 279 are integrally assembled.
[0090]
  FIG. 29 shows a housing 272. The housing 272 has a mounting cavity into which the above-described components are incorporated. A push button 274, a return spring 275, and three of the cavity 272 are opened from one side opening 272a. The fixed terminals 276 to 278 and the movable piece 279 are assembled, and the one side opening 272a is closed by a cover 273 described later.
[0091]
  Further, the upper surface of the housing 272 has a cylindrical portion 272b penetrating in the vertical direction, and a push button 274 is slidably mounted in the vertical direction and is attached to a space portion in the cylinder of the push button 274. A return spring 275 is housed and attached in a compressed state. Further, a position adjacent to the inner side of the push button 274 has a movable piece mounting portion 272c that holds the movable piece 279, and further, a position adjacent to the movable piece 279 is arranged in parallel in three rows divided in the vertical direction. It has a fixed terminal mounting portion 272d and its terminal connection port 272e.
[0092]
  FIG. 30 shows a cover 273. The cover 273 is attached and attached from one side opening 272a of the housing 272, and fixed terminals 276 to 278 and movable pieces 279 described later are individually attached to the inner surface of the cover 273. The partition member 273a ... which partitions and supports is provided.
[0093]
  Also, on the upper side of the cover 273, there is provided a shaft support portion 273b that is used in common with a rotation switch of different specification type, and this one type of cover 273 can also be turned into a push button type switch. It can also be used for lever type switches.
[0094]
  FIG. 31 shows a push button 274. The push button 274 has a top portion of a cylindrical body elongated in the vertical direction as a pressing surface 274a, and has a retaining block portion 274b on the lower side. The push button 274 is inserted into the cylindrical portion 272b of the housing 272 from below, and is slidably mounted in the vertical direction with the cylindrical portion 272b as a guide. The push button 274 receives the urging force of a return spring 275, which will be described later. The lower surface 274a is supported in a pressable state protruding upward. At this time, as shown in FIGS. 32 and 33, the retaining block portion 274b of the push button 274 is engaged with the retaining engagement surface 272f inside the housing 272, and the push button 274 is removed from the housing 272 integrally. Stopped and supported.
[0095]
  In this case, as shown in FIG. 31, a tapered surface 274f is formed on the outer peripheral surface of the bottom of the cylindrical body of the push button 274 in order to improve the water tightness between the sliding surfaces of the push button 274 and the housing 272. Thereby, in the pressing standby state incorporated in the housing 272, the taper surface 274f is pressed against the opening peripheral edge portion 272g of the housing cylindrical portion 272b by the urging force of the return spring 275 to have a simple watertight structure.
[0096]
  Thus, a simple watertight structure can be provided only by providing the tapered surface 274f, and water can be prevented from entering the housing from the push button portion. For this reason, a watertight structure can be obtained without the need for a sealing member such as rubber, and since there is no water intrusion into the housing, the mounting direction as a door switch can be arbitrarily selected.
[0097]
  An annular protrusion (not shown) is formed on the surface of the retaining block portion 274b of the push button 274, and this projecting portion is brought into contact with the retaining locking surface 272f inside the housing 272, thereby simplifying watertightness. A structure may be formed.
[0098]
  Further, an inclined protrusion 274c is provided on the lower side of the push button 274, and the inclined protrusion 274c is switched in contact with a movable piece 279 described later.
[0099]
  The above-described return spring 275 is formed of a coil spring, the upper end is inserted into the lower surface recess 274d (see FIG. 35) of the push button 274, and the lower end is elastically pressed against the spring seat 273c formed on the lower surface of the cover 273. The housing 272 is urged and supported so that the push button 274 can be pressed.
[0100]
  FIG. 34 shows three fixed terminals 276 to 278 and one movable piece 279 as contact components, and each fixed terminal 276 to 278 is arranged in parallel in three rows in an elongated flat plate shape with a conductive metal plate. The first fixed terminal 277 is mounted on the housing 272 in parallel with the first fixed terminal 277 at the upper position sandwiching the common fixed terminal 276 at the intermediate position, and the second fixed terminal 278 is mounted at the lower position. A fixed fulcrum portion 276a that protrudes in a mountain shape is formed on the portion.
  In addition, a first fixed contact portion 277a having a small rectangular parallelepiped shape is attached to the top surface of the first fixed terminal 277 disposed at the upper position by caulking, and is also disposed on the lower side. A second fixed contact portion 278a having a small rectangular parallelepiped shape is attached on the front end portion plane of the fixed terminal 278 by caulking. In this case, since the first fixed terminal 277 and the second fixed terminal 278 have the same shape and the same function, they can be shared by the same component.
[0101]
  Further, when mounting, the positioning holes 276b to 278b opened in the central portions of the fixed terminals 276 to 278 are inserted into the positioning pins 272h.
[0102]
  The movable piece 279 is formed by bending a conductive spring-like metal plate into a long U shape. Of the two pieces 279A and 279B having the bent portion at the top, the common fixed terminal is located at the middle position in the longitudinal direction of the one side 279A. The tilting fulcrum part 279a corresponding to the recess is formed in the fixed fulcrum part 276a projecting at the tip of the 276, and the first movable contact part 279b projecting toward the fixed contact part side is caulked on the upper side of the tilting fulcrum part 279a. The second movable contact portion 279c protruding toward the fixed contact portion side is caulked and attached to the lower side of the tilting fulcrum portion 279a.
[0103]
  The tilting fulcrum part 279a of the movable piece 279 described above and the fixed fulcrum part 276a of the common fixed terminal 276 opposite to the tilting fulcrum part 276a correspond to the projections and depressions so that the movable piece 279 can be tilted. At this time, the other side 279B of the movable piece 279 is pressed against the inclined protrusion 274c of the push button 274 described above to urge the one side 279A, and the contact portion with the fixed terminal side is in contact. In the switching operation, it moves up and down in conjunction with the movement of the inclined protrusion 274c protruding below the push button 274, and when the inclined protrusion 274c exceeds the position of the tilting fulcrum 279a during the downward movement, it is applied to the upper side of the movable piece. The urging force is switched to the urging force applied to the lower side of the movable piece, and based on this, the movable piece 279 is reversed in a seesaw shape with the tilting fulcrum portion 279a as a fulcrum, and the contact is switched.
[0104]
  For this reason, the movable piece 279 is tilted at the time of the switching operation, and the upper and lower movable contact portions 279b and 279c are brought into energized contact with the fixed contact portions 277a and 278a on the fixed terminals 277 and 278 facing each other. Further, when the push button 274 is released, the movable piece 279 reverses in a reverse direction like a seesaw with the tilting fulcrum 279a as a fulcrum, and the contact is switched to return to the original contact state.
[0105]
  Further, with respect to the U-shaped movable piece 279, a sliding contact projection 279d projecting in an elongated semicircular shape along the longitudinal direction is provided in the center of the outer surface of the other piece side 279B, and along the longitudinal direction of the sliding contact projection 279d. The inclined protrusion 274c of the push button corresponds to contact from end to end.
[0106]
  At this time, by providing the sliding contact projection 279d on the movable piece 279, the inclined projection 274c of the push button is slidably contacted not only by surface contact but by point contact at the time of switching operation. Mutual wear due to operation is reduced, life can be extended and smooth movement can be obtained.
[0107]
  Furthermore, the lower end of the other side 279B has a dogleg-shaped bent portion 279e bent inwardly in a dogleg shape. By providing the dogleg-shaped bent portion 279e, the apex 279f of the sliding contact projection 279d on the dogleg-shaped bent portion 279e is always a contact point even when the push button 274 is pushed in. A stable contact force can be obtained in combination with the elastic action of the movable piece itself.
[0108]
  In the push button switch 271 configured as described above, when the door is opened and the push button 274 is not depressed, the other side 279B of the upper part of the movable piece is biased by the inclined protrusion 274c of the push button. 35 to 36, the tilting fulcrum portion 279a of the movable piece 279 is supported by the fixed fulcrum portion 276a of the common fixed terminal 276 and is always in contact with the first piece on the upper side of the movable piece. The common fixed terminal 276 and the first fixed terminal 277 are in a conductive state via the movable piece 279 so that the movable contact portion 279 b comes into contact with the first fixed contact portion 277 a of the first fixed terminal 277.
[0109]
  When the push button 274 is pressed, the push button 274 moves straight downward against the urging force of the return spring 275 and the upper part of the push button 274 is pushed into the housing 272.
[0110]
  At this time, the inclined protrusion 274c of the push button 274 and the movable piece 279 move in the same manner as the movement described in FIGS.
[0111]
  The inclined protrusion 274c that moves downward when pushed down advances while sliding along the other side 279B of the movable piece 279 having a spring property. At the fulcrum, the first movable contact portion 279b that has been turned on so far is separated from the first fixed contact portion 277a and turned off based on the elasticity possessing characteristics of the U-shape. The second movable contact portion 279c comes into contact with the second fixed contact portion 278a, and the common fixed terminal 276 and the second fixed terminal 278 become conductive.
[0112]
  When the movable piece 279 is reversed, the movable piece itself is momentarily reversed by the snap action caused by the reaction force of the U-shaped leaf spring material, so that the generation of arc is eliminated and the generation of oxide film is prevented. High and stable contact performance can be obtained.
[0113]
  Further, when the push button 274 is pushed in and the lower end of the push button 274 comes into contact with the bottom surface of the cover 273, the push button 274 stops. When the external force of the push button 274 is removed from this pushed state, the push button 274 returns to the return spring 275. In response to the force, it returns to the original pressing standby position, the movable piece 279 similarly reverses and returns to the original position, and the reverse operation reverse to the above movement is performed between the contact portions to return to the initial state. Switching takes place.
[0114]
  Further, if the inclined length 274g (see FIG. 36) of the inclined protrusion 274c of the push button 274 corresponding to the sliding contact protrusion 279d of the movable piece 279 is increased, a long pressing stroke with respect to the movable piece 279 is obtained, and the movable piece 279 is obtained. The contact stability with is improved.
[0115]
  By the way, the support structure for allowing the above-described movable piece 279 to be reversed in a seesaw shape is such that one of the tilting fulcrum part 279a on the movable piece 279 side and the fixed fulcrum part 276a on the common fixed terminal 276 side that receives this is formed into a recess. Providing the other on the convex portion is suitable because a stable tilting operation can be obtained with a simple configuration.
[0116]
  Further, excessive tilt restriction protrusions 272i (see FIG. 33) for restricting the movable piece 279 from tilting excessively are provided on the inner wall surface of the housing facing the upper and lower fixed contact portions 277a and 278a.
[0117]
  The excessive tilt restricting protrusion 272i is formed by removing the upper first movable contact portion 279b and the first fixed contact portion 277a, or the lower second movable contact portion 279c and the second fixed contact portion 278a, so as to provide a single pole single throw. In the case of a switch having a type of contact configuration, contact parts on the nonuse side are omitted in advance, so that even if there is a space in that portion, the excessive tilt restricting protrusion 272i is movable at the position of the space 279. It is formed so as to maintain an appropriate tilting state by restricting excessive tilting.
[0118]
  For this reason, when the excessive tilt restricting protrusion 272i is provided, the excessive tilt restricting action of the protrusion 272i acts to restrict the excessive tilting of the movable piece 279 tilted like a seesaw. For this reason, a common housing 272 that can be shared by two types of single pole single throw type switches and single pole double throw type switches having different contact structures can be used.
[0119]
  For example, as shown in FIG. 37, in the case of a single-pole single-throw type push button switch 271A in which the housing 272 is applied to a normally closed contact configuration, the first movable contact portion 279b and the first fixed contact provided on the upper side. The second movable contact portion and the second fixed contact portion on the lower side are manufactured in advance in the manufacturing stage, and can be configured with only necessary components.
[0120]
  When the push button 274 of the push button switch 271A is not depressed, as shown in FIG. 37A, a normally closed contact in which the first movable contact portion 279b and the first fixed contact portion 277a are always in contact with each other. Is in a state.
[0121]
  When the push button 274 is pressed from this normally closed contact state, as shown in FIG. 37 (B), the movable piece 279 is pushed by the inclined protrusion 274c of the push button and inverted in a seesaw shape, and the upper side normally closed Is switched from closed to open.
[0122]
  At this time, the excessive tilting of the lower part of the movable piece 279 at the position of the space space S corresponding to the removed contact portion is restricted by tilting so that the movable piece 279 is received by the excessive tilt restricting protrusion 272i. The position can be restricted to the tilt angle.
[0123]
  As a result, it is possible to prevent excessive movement of the movable piece 279 and prevent unstable movement such as displacement of the movable piece 279, so that a stable switching operation can be ensured while keeping the balance of the contact structure normal. .
[0124]
  FIG. 38 shows a case of a single-pole single-throw type push button switch 271B in which the housing 272 is applied to a normally open contact configuration. In this case, a second movable contact portion 279c and a second fixed contact portion 278a provided on the lower side are shown. The first movable contact portion and the first fixed contact portion on the upper side are manufactured in advance in the manufacturing stage, and can be configured with only necessary components.
[0125]
  In the pressing standby state in which the push button 274 of the push button switch 271B is not pressed, the lower second movable contact portion 279c and the second fixed contact portion 278a are always opened as shown in FIG. It is in a normally open contact state.
[0126]
  At this time, the upper portion of the movable piece 279 is restricted from tilting so as to be received by the excessive tilt restricting protrusion 272i from being excessively tilted at the position of the space S corresponding to the removed contact portion. For this reason, the position of the movable piece 279 can be restricted to an appropriate tilt angle.
[0127]
  When the push button 274 is pressed from this normally open contact state, as shown in FIG. 38 (B), the movable piece 279 is pushed by the inclined protrusion 274c of the push button and inverted in a seesaw shape, and the lower contact portion The interval is switched from open to closed.
[0128]
  FIG. 39 shows a case of a single-pole double-throw type push button switch 271 in which the housing 272 is applied to a normally closed / normally open contact configuration as shown in FIG. 36. In this case, the push button 274 is not depressed. In the pressing standby state, as shown in FIG. 39 (A), the first movable contact portion 279b and the first fixed contact portion 277a are in a normally closed contact state in which they always correspond to each other. For example, when the upper side becomes a closed contact in conjunction with the opening of the door of the refrigerator, the interior illumination lamp is turned on in response to the upper side closing signal, and simultaneously the output of the cooling motor is stopped.
[0129]
  When the push button 274 is pressed from this normally closed contact state, as shown in FIG. 39B, the movable piece 279 is pushed by the inclined protrusion 274c of the push button and inverted in a seesaw shape, and the upper contact portion The interval is switched from closed to open. Simultaneously with this switching, the second movable contact portion 279c and the second fixed contact portion 278a on the lower side are switched from open to closed in correspondence with each other.
[0130]
  Along with the closing signal on the lower side, for example, a cooling motor of a refrigerator is activated, and the lamp for interior lighting is turned off. At this time, since the contact portions exist in the upper and lower portions, there is no space space that causes excessive tilting in the contact portions.
[0131]
  FIG. 40 is composed of a movable piece 279 of a single-pole single-throw type push button switch 271A applied to the normally closed contact configuration shown in FIG. 37, a first fixed terminal 277, and a common fixed terminal 276. Can do. In this case, the second movable contact portion can be omitted on the movable piece 279 side, and the second fixed terminal itself can be reduced on the fixed terminal side.
[0132]
  FIG. 41 is composed of a movable piece 279 of a single-pole single-throw type push button switch 271B applied to the normally open contact configuration shown in FIG. 38, a common fixed terminal 276, and a second fixed terminal 278. Can do. In this case, the first movable contact portion can be omitted on the movable piece 279 side, and the first fixed terminal itself can be reduced on the fixed terminal side.
[0133]
  [Fourth embodiment]
  FIG. 42 shows a housing 421 provided in a rotation switch used for a door switch of a refrigerator, which is different from the rotation switch of the second embodiment described above because only the housing 421 is different and the other structure is the same. Only the point will be described.
[0134]
  The housing 421 is configured to include excess tilt restriction protrusions 421i at the upper and lower contact corresponding positions. When such an excessive tilt restriction protrusion 421i is provided, the excessive tilting of the movable piece is restricted. As in the third embodiment, the present invention can be applied to different types of switches having a plurality of types of contact configurations.
[0135]
  As described above, since it is provided in the contact switching mechanism of the seesaw structure that reverses the movable piece in accordance with the switching operation, the movable piece itself becomes a shared part having both the contact function and the return spring function, and the number of parts is reduced. Cost reduction associated with reduction of assembly man-hours and downsizing associated with space saving of the internal space can be achieved. Also, when switching the contact, the movable piece itself is formed of a U-shaped leaf spring material, and the U-shaped leaf spring material is snapped in a seesaw-like manner so that the contact point can be switched quickly. It becomes possible, and the generation of arc between the contact points can be prevented.
[0136]
  Further, when the excessive tilt restricting protrusion is provided on the housing, an unstable movement such as a displacement of the movable piece can be prevented, so that a stable switching operation can be secured while maintaining an appropriate posture.
[0137]
    In correspondence between the configuration of the present invention and the configuration of the above-described embodiment,
  The common fixed contact piece of the present invention corresponds to the fixed terminals 16 and 146 of the embodiment,
  Similarly,
  The first fixed contact piece corresponds to the first fixed terminals 17, 147, 277,
  The second fixed contact piece corresponds to the second fixed terminals 18, 148, 278,
  The movable contact pieces correspond to the movable pieces 19, 149, 279.,
  The arc-shaped protrusion corresponds to the semicircular sliding contact protrusion 144c,
  The present invention can be applied based on the technical idea shown in the claims, and is not limited to the configuration of the above-described embodiment.
【The invention's effect】
  According to the present invention, by providing a seesaw-like contact switching mechanism, the number of parts and the number of assembly steps can be reduced, and the cost can be reduced due to simplification of the internal structure. In addition, since the contact is quickly switched by inverting it vigorously, it is possible to prevent arcing between the contact portions and to obtain good contact performance.
[0138]
  In addition, if the housing is provided with excessive tilt restriction projections, the movement of the movable piece can be stabilized even if the number of parts is reduced, and contact performance with high contact reliability can be obtained. It is possible to reduce the manufacturing cost of various switches through common use.
[Brief description of the drawings]
FIG. 1 is an external perspective view of a push button switch.
FIG. 2 is a developed perspective view of a push button switch.
FIG. 3 is an enlarged perspective view showing a cover of a push button switch.
FIG. 4 is an enlarged perspective view showing a push button.
FIG. 5 is an external perspective view showing a movable piece and a fixed terminal of a push button switch.
FIG. 6 is a cutaway perspective view of a main part showing a push standby state of a push button switch.
FIG. 7 is a longitudinal side view showing a push button switch standby state.
FIG. 8 is a longitudinal front view showing a push standby state of a push button switch.
FIG. 9 is a cutaway perspective view of a main part showing a state in the middle of pressing a push button switch.
FIG. 10 is a cutaway perspective view of a main part showing a pressed state of a push button switch.
FIG. 11 is a longitudinal side view showing a pressed state of a push button switch.
FIG. 12 is a longitudinal front view showing a push button switch in a depressed state.
FIG. 13 is an enlarged perspective view showing a common fixed terminal according to another embodiment.
FIG. 14 is an external perspective view of a rotation switch.
FIG. 15 is an exploded perspective view of a rotation switch.
FIG. 16 is an enlarged perspective view showing a rotating lever.
FIG. 17 is a cutaway perspective view of a main part showing a standby state for pressing a rotary switch.
FIG. 18 is a vertical cross-sectional side view showing a waiting state for pressing a rotation switch.
FIG. 19 is a longitudinal front view showing a waiting state for pressing a rotation switch.
FIG. 20 is a fragmentary perspective view showing a state in the middle of depressing the rotation switch.
FIG. 21 is a fragmentary perspective view showing the main switch in a depressed state.
FIG. 22 is a longitudinal sectional side view showing a state where the rotation switch is pressed.
FIG. 23 is a longitudinal front view showing a state where the rotation switch is pressed.
FIG. 24 is an operation explanatory view showing an initial position of the movable piece.
FIG. 25 is an operation explanatory view showing a position immediately before the reversal of the movable piece.
FIG. 26 is an operation explanatory view showing a displacement state after the movable piece is reversed.
FIG. 27 is an external perspective view of another push button switch.
FIG. 28 is a developed perspective view of another push button switch.
FIG. 29 is a perspective view showing a housing of another push button switch.
FIG. 30 is an enlarged perspective view showing a cover of another push button switch.
FIG. 31 is an enlarged perspective view showing another push button.
FIG. 32 is a fragmentary perspective view showing the seal structure of another push button switch.
FIG. 33 is a perspective view of another housing as viewed obliquely from below.
FIG. 34 is an external perspective view showing a movable piece and a fixed terminal of another push button switch.
FIG. 35 is a longitudinal side view showing a standby state for pressing another push button switch.
FIG. 36 is a longitudinal front view showing a standby state for pressing another push button switch.
FIG. 37 is a longitudinal front view showing a switching operation state of a normally closed contact configuration.
FIG. 38 is a longitudinal front view showing a switching operation state of a normally open contact configuration.
FIG. 39 is a longitudinal front view showing a switching operation state of a normally closed / normally open contact configuration.
FIG. 40 is an external perspective view showing a movable piece and a fixed terminal used in a normally closed contact configuration.
FIG. 41 is an external perspective view showing a movable piece and a fixed terminal used in a normally open contact configuration.
FIG. 42 is an external perspective view showing a housing used for another rotation switch.
[Explanation of symbols]
  11, 271, 271A, 271B ... push button switches
  14,274 ... push buttons
  14c, 274c ... inclined projection
  16-18, 146-148, 276-278 ... fixed terminal
  16a, 146a, 276a ... fixed fulcrum
  19, 149, 279 ... movable piece
  19a, 149a, 279a ... tilting fulcrum
  19e, 279e ... V-shaped bent part
  19d, 279d ... sliding contact protrusion
  141 ... Rotation switch
  144 ... Rotating lever
  144c: Semicircular sliding contact protrusion
  272i, 421i ... excess tilt regulating protrusion

Claims (6)

一側を開口した凹形状のハウジングと、その開口面を閉鎖するカバーとを設け、前記ハウジング内に導電性の固定接点片と可動接点片とを対設し、前記ハウジングに保持されて操作されるレバーの押圧力を前記可動接点片に加えて該可動接点片を可動変位させることにより接点部間を接離してスイッチング操作する回動スイッチであって、
前記ハウジングには共通の固定接点片と、この共通固定接点片とは別の固定接点片とを並列配置して設け、
前記各固定接点片の並列配置方向に直交して配置され、前記共通固定接点片側に付勢対接して前記直交方向に傾動自由に支持される傾動支点部を、導電性板バネ材を折曲げたU字形の一片側中間位置に有し、この一片側の可動変位方向の傾動支点部を基点とする該一片側の長手方向端部に接点部を形成した可動接点片を設け、
前記可動接点片の傾動支点部を前記共通固定接点片に常時接触対応させた状態で、対向する前記固定接点片の接点部と前記可動接点片の接点部との接離を、前記可動接点片の他片側の外面長手方向に沿って接する前記レバーの押圧力に基づいて前記可動接点片をシーソ状に反転して切換える接点切換え機構を設け、
前記接点切換え機構を内蔵したハウジングに回動自在に取付けられ、かつ復帰バネで外方に付勢突出させたレバーを設け、
前記レバーの回動操作または回動復帰操作時に、該レバーの基端部に回動方向に沿って突出形成した円弧形突起が前記可動接点片の他片側を押圧接触・押圧退避して、該可動接点片を弾性変位させることにより該可動接点片の一片側に形成された接点部を固定接点片側に反転させて切換える
回動スイッチ。
A concave housing opened on one side and a cover for closing the opening surface are provided, and a conductive fixed contact piece and a movable contact piece are provided in the housing so as to be held and operated by the housing. A rotary switch that performs a switching operation by bringing a contact portion between the contact portions into contact with each other by applying a pressing force of a lever to the movable contact piece to displace the movable contact piece.
The housing is provided with a common fixed contact piece and a fixed contact piece different from the common fixed contact piece arranged in parallel,
A conductive leaf spring material is bent at a tilting fulcrum portion that is arranged perpendicular to the parallel arrangement direction of the fixed contact pieces and is urged against the common fixed contact piece side and supported to freely tilt in the orthogonal direction. A movable contact piece having a U-shaped one-sided intermediate position and having a contact portion formed at the longitudinal end of the one-piece side with the tilting fulcrum in the movable displacement direction of the one-piece side as a base point;
With the tilting fulcrum portion of the movable contact piece always in contact with the common fixed contact piece, the movable contact piece can be separated from the contact portion of the fixed contact piece and the movable contact piece facing each other. A contact switching mechanism for switching the movable contact piece in a seesaw-like manner based on the pressing force of the lever in contact with the outer surface longitudinal direction on the other piece side;
Provided with a lever that is pivotally attached to the housing containing the contact switching mechanism, and is biased outwardly by a return spring,
At the time of turning operation or returning operation of the lever, an arc-shaped protrusion formed on the base end portion of the lever along the rotating direction presses and retreats the other side of the movable contact piece, A rotation switch that reverses and switches the contact portion formed on one side of the movable contact piece to the fixed contact piece side by elastically displacing the movable contact piece.
一側を開口した凹形状のハウジングと、その開口面を閉鎖するカバーとを設け、前記ハウジング内に導電性の固定接点片と可動接点片とを対設し、前記ハウジングに保持されて操作されるレバーの押圧力を前記可動接点片に加えて該可動接点片を可動変位させることにより接点部間を接離してスイッチング操作する回動スイッチであって、
前記ハウジングには共通の固定接点片と、この共通固定接点片を挟む両側位置に第1固定接点片と第2固定接点片とをそれぞれ並列配置して設け、
前記各固定接点片の並列配置方向に直交して配置され、前記共通固定接点片側に付勢対接して前記直交方向に傾動自由に支持される傾動支点部を、導電性板バネ材を折曲げたU字形の一片側中間位置に有し、この一片側の可動変位方向の傾動支点部を挟む該一片側の長手方向両側位置に第1可動接点部と第2可動接点部を形成した可動接点片を設け、
前記可動接点片の傾動支点部を前記共通固定接点片に常時接触対応させた状態で、一方に対向する前記第1固定接点片と前記第1可動接点部との接離と、他方に対向する前記第2固定接点片と前記第2可動接点部との接離を、前記可動接点片の他片側の外面長手方向に沿って接する前記レバーの押圧力に基づいて前記可動接点片をシーソ状に反転して切換える接点切換え機構を設け、
前記接点切換え機構を内蔵したハウジングに回動自在に取付けられ、かつ復帰バネで外方に付勢突出させたレバーを設け、
前記レバーの回動操作または回動復帰操作時に、該レバーの基端部に回動方向に沿って突出形成した円弧形突起が前記可動接点片の他片側を押圧接触・押圧退避して、該可動接点片を弾性変位させることにより該可動接点片の一片側に形成された第1可動接点部と第2可動接点部とのいずれかの接点部を固定接点片側に反転させて切換える
回動スイッチ。
A concave housing opened on one side and a cover for closing the opening surface are provided, and a conductive fixed contact piece and a movable contact piece are provided in the housing so as to be held and operated by the housing. A rotary switch that performs a switching operation by bringing a contact portion between the contact portions into contact with each other by applying a pressing force of a lever to the movable contact piece to displace the movable contact piece.
The housing is provided with a common fixed contact piece, and a first fixed contact piece and a second fixed contact piece arranged in parallel at both side positions sandwiching the common fixed contact piece,
A conductive leaf spring material is bent at a tilting fulcrum portion that is arranged perpendicular to the parallel arrangement direction of the fixed contact pieces and is urged against the common fixed contact piece side and supported to freely tilt in the orthogonal direction. A movable contact having a U-shaped intermediate position on one side and having a first movable contact portion and a second movable contact portion formed on both sides in the longitudinal direction of the one piece with the tilting fulcrum portion in the movable displacement direction of this one side interposed therebetween. A piece,
With the tilting fulcrum portion of the movable contact piece always in contact with the common fixed contact piece, the first fixed contact piece and the first movable contact portion facing each other are opposed to each other, and the other is opposed to the other. The movable contact piece is formed into a seesaw shape based on the pressing force of the lever that contacts the second fixed contact piece and the second movable contact portion along the outer surface longitudinal direction of the other piece of the movable contact piece. Provide a contact switching mechanism that reverses and switches,
Provided with a lever that is pivotally attached to the housing containing the contact switching mechanism, and is biased outwardly by a return spring,
At the time of turning operation or returning operation of the lever, an arc-shaped protrusion formed on the base end portion of the lever along the rotating direction presses and retreats the other side of the movable contact piece, Rotation that reverses and switches one of the first movable contact portion and the second movable contact portion formed on one side of the movable contact piece to the fixed contact piece side by elastically displacing the movable contact piece. switch.
一側を開口した凹形状のハウジングと、その開口面を閉鎖するカバーとを設け、前記ハウジング内に導電性の固定接点片と可動接点片とを対設し、前記ハウジングに保持されて操作されるレバーの押圧力を前記可動接点片に加えて該可動接点片をシーソ状に可動変位させることにより対向する両接点片の接点部間を接離してスイッチング操作する回動スイッチであって、
前記可動接点片をシーソ状に支持する支点部を備えてハウジングに固定される共通固定接点片と、この共通固定接点片とは別に並列してハウジングに固定される固定接点片とを設け、
前記各固定接点片の並列配置方向に直交して配置され、前記共通固定接点片の支点部に付勢対接して前記直交方向にシーソ状に傾動自由に支持される傾動支点部を、導電性板バネ材を折曲げたU字形の一片側中間位置に有し、この一片側の可動変位方向の傾動支点部を基点とする該一片側の長手方向端部に接点部を形成した可動接点片を設け、
前記ハウジングに回動自在に取付けられ、かつ復帰バネで外方に付勢突出させたレバーを設け、
前記可動接点片の傾動支点部を前記共通固定接点片の支点部に常時接触対応させた状態で、前記該レバーの回動操作または回動復帰操作時に、該レバーの基端部に回動方向に沿って突出形成した円弧形突起が前記可動接点片の他片側を押圧接触・押圧退避して、該可動接点片を弾性変位させることにより該可動接点片の一片側に形成された接点部を固定接点片側に反転させ、対向する前記固定接点片の接点部と前記可動接点片の接点部との接離を、前記可動接点片の他片側の外面長手方向に沿って接する前記レバーの押圧力に基づいて前記可動接点片をシーソ状に反転して切換える接点切換え機構を設け、
前記可動接点片の両端部が対向する前記固定接点片側のハウジング内壁面に、前記可動接点片側に向けて突出し、前記可動接点片の傾動角度が過剰傾動するのを規制する過剰傾動規制突起を設けた
回動スイッチ。
A concave housing opened on one side and a cover for closing the opening surface are provided, and a conductive fixed contact piece and a movable contact piece are provided in the housing so as to be held and operated by the housing. A rotary switch that performs a switching operation by bringing a contact portion of both opposed contact pieces into and out of contact by applying a pressing force of a lever to the movable contact piece and moving the movable contact piece in a seesaw shape.
A common fixed contact piece that is fixed to the housing with a fulcrum that supports the movable contact piece in a seesaw shape, and a fixed contact piece that is fixed to the housing in parallel separately from the common fixed contact piece,
A tilting fulcrum portion that is arranged perpendicular to the parallel arrangement direction of the fixed contact pieces, is urged against the fulcrum portion of the common fixed contact piece, and is supported to freely tilt in a seesaw shape in the orthogonal direction. A movable contact piece having a U-shaped one-side intermediate position obtained by bending a leaf spring material, and having a contact portion formed at a longitudinal end portion of the one-piece side with a tilting fulcrum portion in the movable-displacement direction of the one-piece side as a base point Provided,
Provided with a lever that is pivotally attached to the housing and is urged outwardly by a return spring,
With the tilting fulcrum portion of the movable contact piece always in contact with the fulcrum portion of the common fixed contact piece, the rotation direction of the lever at the base end portion when the lever is rotated or returned The arc-shaped protrusions that project along the side of the movable contact piece press and retract the other side of the movable contact piece and elastically displace the movable contact piece to form a contact portion formed on one side of the movable contact piece. Is reversed to the fixed contact piece side so that the contact between the contact portion of the fixed contact piece and the contact portion of the movable contact piece facing each other is pushed by the lever that makes contact along the outer surface longitudinal direction of the other piece of the movable contact piece. Provided with a contact switching mechanism that reverses and switches the movable contact piece into a seesaw shape based on pressure,
Provided on the inner wall surface of the housing on the fixed contact piece side opposite to both ends of the movable contact piece is an excessive tilt regulating protrusion that projects toward the movable contact piece side and restricts the tilt angle of the movable contact piece from excessive tilting. Rotating switch.
一側を開口した凹形状のハウジングと、その開口面を閉鎖するカバーとを設け、前記ハウジング内に導電性の固定接点片と可動接点片とを対設し、前記ハウジングに保持されて操作されるレバーの押圧力を前記可動接点片に加えて該可動接点片をシーソ状に可動変位させることにより対向する両接点片の接点部間を接離してスイッチング操作する回動スイッチであって、
前記可動接点片をシーソ状に支持する支点部を備えてハウジングに固定される共通固定接点片と、この共通固定接点片を挟む両側位置に第1固定接点片と第2固定接点片とをそれぞれ並列配置して設け、
前記各固定接点片の並列配置方向に直交して配置され、前記共通固定接点片の支点部に付勢対接して前記直交方向にシーソ状に傾動自由に支持される傾動支点部を、導電性板バネ材を折曲げたU字形の一片側中間位置に有し、この一片側の可動変位方向の傾動支点部を挟む該一片側の長手方向両側位置に第1可動接点部と第2可動接点部を形成した可動接点片を設け、
前記ハウジングに回動自在に取付けられ、かつ復帰バネで外方に付勢突出させたレバーを設け、
前記可動接点片の傾動支点部を前記共通固定接点片の支点部に常時接触対応させた状態で、前記回動レバーの回動操作または回動復帰操作時に、該レバーの基端部に回動方向に沿って突出形成した円弧形突起が前記可動接点片の他片側を押圧接触・押圧退避して、該可動接点片を弾性変位させることにより該可動接点片の一片側に形成された第1可動接点部と第2可動接点部とのいずれかの接点部を固定接点片側に反転させて切換え、対向する前記第1固定接点片と前記第1可動接点部との接離と、他方に対向する前記第2固定接点片と前記第2可動接点部との接離を、前記可動接点片の他片側の外面長手方向に沿って接する前記レバーの押圧力に基づいて前記可動接点片をシーソ状に反転して切換える接点切換え機構を設け、
前記可動接点片の両端部が対向する前記固定接点片側のハウジング内壁面に、前記可動接点片側に向けて突出し、前記可動接点片の傾動角度が過剰傾動するのを規制する過剰傾動規制突起を設けた
回動スイッチ。
A concave housing opened on one side and a cover for closing the opening surface are provided, and a conductive fixed contact piece and a movable contact piece are provided in the housing so as to be held and operated by the housing. A rotary switch that performs a switching operation by bringing a contact portion of both opposed contact pieces into and out of contact by applying a pressing force of a lever to the movable contact piece and moving the movable contact piece in a seesaw shape.
A common fixed contact piece provided with a fulcrum for supporting the movable contact piece in a seesaw shape and fixed to the housing, and a first fixed contact piece and a second fixed contact piece at both positions sandwiching the common fixed contact piece, respectively. Arranged in parallel,
A tilting fulcrum portion that is arranged perpendicular to the parallel arrangement direction of the fixed contact pieces, is urged against the fulcrum portion of the common fixed contact piece, and is supported to freely tilt in a seesaw shape in the orthogonal direction. A first movable contact portion and a second movable contact at both longitudinal positions on one side of the U-shaped one-sided intermediate position where the leaf spring material is bent and sandwiching the tilting fulcrum portion of the one-side movable displacement direction A movable contact piece that forms a part is provided,
Provided with a lever that is pivotally attached to the housing and is urged outwardly by a return spring,
With the tilting fulcrum part of the movable contact piece always in contact with the fulcrum part of the common fixed contact piece, the lever pivots to the base end of the pivoting lever when the pivoting lever is rotated or returned. An arc-shaped protrusion formed so as to protrude along the direction presses and retreats the other side of the movable contact piece and elastically displaces the movable contact piece to form a first one formed on one side of the movable contact piece. One of the movable contact portion and the second movable contact portion is switched by inverting the fixed contact piece side, the contact between the first fixed contact piece and the first movable contact portion facing each other, and the other The movable contact piece is moved to a seesaw based on the pressing force of the lever that contacts the second fixed contact piece and the second movable contact portion facing each other along the outer surface longitudinal direction of the other piece of the movable contact piece. Provide a contact switching mechanism that reverses and switches
Provided on the inner wall surface of the housing on the fixed contact piece side opposite to both ends of the movable contact piece is an excessive tilt regulating protrusion that projects toward the movable contact piece side and restricts the tilt angle of the movable contact piece from excessive tilting. Rotating switch.
前記可動接点片はU字形板バネ材の一片側を接点接触用に設定し、他片側を外力受圧用に設定し、前記一片側に設けた傾動支点部を共通固定接点片の支点部に付勢対接してシーソ状に傾動自由に設け、前記他片側の開放端部を、くの字形に内向きに曲げた、くの字形折曲部に形成したことを特徴とする
請求項1からのうちいずれか1に記載の回動スイッチ。
For the movable contact piece, one side of the U-shaped leaf spring material is set for contact contact, the other side is set for receiving external force, and the tilting fulcrum provided on the one side is attached to the fulcrum of the common fixed contact piece. tilt freely provided seesaw-like contact-energized pair, the open end of the other side, bent inwardly dogleg, claim 1, characterized in that formed in the dog-leg bent portion 4 The rotation switch of any one of these.
前記可動接点片はU字形板バネ材の一片側を接点接触用に設定し、他片側を外力受圧用に設定し、前記一片側に設けた傾動支点部を共通固定接点片の支点部に付勢対接してシーソ状に傾動自由に設け、前記他片側の外面中央部に長手方向に沿って細長く突出する摺接突起を設けたことを特徴とする
請求項1からのうちいずれか1に記載の回動スイッチ。
For the movable contact piece, one side of the U-shaped leaf spring material is set for contact contact, the other side is set for receiving external force, and the tilting fulcrum provided on the one side is attached to the fulcrum of the common fixed contact piece. tilt freely provided seesaw-like contact-energized pair, to any one of claims 1 to 5, characterized in that a sliding contact projection projecting elongated along the longitudinal direction on the outer surface center portion of the other side The described rotary switch.
JP2002226820A 2001-08-20 2002-08-05 Rotation switch Expired - Fee Related JP4063007B2 (en)

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JP2001249003 2001-08-20
JP2001-368333 2001-12-03
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JP2002226820A JP4063007B2 (en) 2001-08-20 2002-08-05 Rotation switch

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