JP4059062B2 - Engine-driven air conditioning system housing - Google Patents

Engine-driven air conditioning system housing Download PDF

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Publication number
JP4059062B2
JP4059062B2 JP2002315945A JP2002315945A JP4059062B2 JP 4059062 B2 JP4059062 B2 JP 4059062B2 JP 2002315945 A JP2002315945 A JP 2002315945A JP 2002315945 A JP2002315945 A JP 2002315945A JP 4059062 B2 JP4059062 B2 JP 4059062B2
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Japan
Prior art keywords
engine
conditioning system
air conditioning
groove
frame
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JP2002315945A
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Japanese (ja)
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JP2004150701A (en
Inventor
誠二 布谷
道彦 山本
栄治 森田
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Aisin Corp
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Aisin Seiki Co Ltd
Aisin Corp
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Priority to JP2002315945A priority Critical patent/JP4059062B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、内部にコンプレッサおよびこれを駆動するエンジンを収納する機械室を備えたエンジン駆動式空調システムの筐体に関する。
【0002】
【従来の技術】
従来のエンジン駆動式空調システムの筐体には、4本の柱と、方形枠状で各柱の下方に4隅が溶接固定された底枠と、方形枠状で各柱の中程に4隅が溶接固定された中枠と、この中枠に固定される上方の熱交換器室と下方の機械室を分けるドレンパンよりなり、中枠を構成する4つの横部材のうち左右の1対は上方に開口する溝を持つ断面樋形状としてこの溝の中間部の底面に排水管に連なる排水口を設けたものがある(例えば、特許文献1参照)。
【0003】
また、熱交換器を収納する第1ハウジングと、その下方に配設されてコンプレッサを収納する第2ハウジングと、この両ハウジングの間に配設されたドレンパンからなり、第2ハウジングの外側に配設されて第1ハウジングを支持する支柱をアルミニウム押し出し材からなる中空材としてその上端がドレンパンに連通されるようにしたものもある(例えば、特許文献2参照)。この従来技術は図8に示すように、ドレンパン1の四周に上向きのフランジ部2を形成するとともに各隅角に切欠き部3を形成し、ドレンパン1上に落ちた雨水などは切欠き部3に集まって各支柱4の中空部5内に落ち込んで排出されるようになっている。
【0004】
また、エンジン駆動式空気調和機のエンジン室の側壁を構成するパネルを外板と内板よりなる二重構造としてそれらの間に仕切板を配設するとともに外板に空気の流入口を形成し、流入口から外板と内板の間に入った空気を内板上に設けた消音装置を通してエンジンに燃焼用空気を供給するようにしたものもある(例えば、特許文献3参照)。
【0005】
【特許文献1】
実公平6−38253公報(図1、図2、図3)。
【0006】
【特許文献2】
実公平7−12818公報(図1、図2、図3)。
【0007】
【特許文献3】
実公平5−21639公報(図1、図2)。
【0008】
【発明が解決しようとする課題】
特許文献1で述べた従来技術は、筐体の強度を持たせるために溶接構造としており、かなりの重量物になるという問題がある。また、ドレンパン上に落ちた雨水などは左右の中枠を構成する断面樋形状の横部材から機械室内を通る排水管を通って排出されるが、機械室内の容積が限定されていることから排水管は直径が大きくとれなかったり途中で曲げたりする必要があり、ゴミ等の異物により排水管が閉鎖されて樋形状の横部材から溢れてしまうという問題があった。
【0009】
また、特許文献2で述べた従来技術は、支柱をアルミニウム押し出し材からなる中空材としてその中空部を排水管としているので、上述した問題は解決されるが、ドレンパン1上に落ちた枯れ葉などの大きい異物はドレンパン1上の水の流れにより流され各隅角の切欠き部3に集まってつまり、このため排水が悪くなって豪雨の際などにはドレンパン1から水が溢れるという問題がある。
【0010】
また、特許文献3で述べた従来技術によれば、エンジンで生じる吸気音その他の騒音がエンジン室から外部に漏れるのを減少させてエンジン駆動式空気調和機から生じる騒音を低下させることができるが、エンジン室の側壁を構成するパネルを二重構造にするとともにその内部に消音装置を設けているのでエンジン室内の容積が減少し、このためエンジン室内に設けるエンジンその他の機器の配置が困難になるという問題がある。
【0011】
本発明は、エンジン駆動式空調システムの筐体において、熱交換器室を支持する棚板とこれを支持する上部枠ならびに中空部が形成された支柱に対する上部枠の支持構造に改良を加えて上述したような排水上の問題を解決し、また機械室の底枠を利用して機械室内の容積を減少させることなく騒音を減少させる消音構造を形成することを目的とする。
【0012】
【課題を解決するための手段】
このために、本発明によるエンジン駆動式空調システムの筐体は、内部にコンプレッサおよびこれを駆動するエンジンを収納する機械室と、その上に設けられて熱交換器が設置される熱交換器室よりなるエンジン駆動式空調システムの筐体において、機械室は、各1対の第1横部材と第2横部材の各端部を連結してなる底枠と、この底枠の四隅部に固定されて上方に立ち上がる4本の支柱と、各1対の第1上部横部材と第2上部横部材の各端部を連結してなり四隅部が各支柱の上端部に固定した上部枠よりなるものとし、熱交換器室は、上部枠に4辺が支持された棚板上に形成され、各支柱の少なくとも一つは全長にわたり中空部が形成されたアルミニウム押し出し材よりなり、上部枠の各上部横部材の少なくとも一つは溝形部が形成されたアルミニウム押し出し材よりなり、棚板はその上に落ちた雨水などの液体の実質的に全量が、同棚板の少なくとも一側縁から溝形部内に流れ落ちるように上部枠の各上部横部材に支持され、溝形部の開放された端部はこの端部から流れ落ちる雨水などの液体が支柱の中空部内に入るように同支柱の上端部に取り付けられていることを特徴とするものである。
【0013】
前項に記載のエンジン駆動式空調システムの筐体は、上部枠の上部横部材には溝形部の内側壁部の上縁から内方に延びる支持フランジ部が形成され、棚板の少なくとも一側縁は支持フランジ部上に支持されるとともに支持フランジ部から外に張り出す部分は溝形部の内面に沿って下向きに折り曲げられていることが好ましい。
【0014】
前2項に記載のエンジン駆動式空調システムの筐体の熱交換器は熱交換器室の少なくとも一側面を形成するようにその下部が棚板の少なくとも一側縁上に沿って取り付けられ、熱交換器の下部に沿って配置される上部枠の上部横部材は溝形部を有するものとしてその溝形部の外側壁部の上縁に棚板よりも上方に延びる目隠し部を形成することが好ましい。
【0015】
前3項に記載のエンジン駆動式空調システムの筐体は、機械室の底枠を形成する横部材の少なくとも一つを全長にわたり空洞部が形成されたアルミニウム押し出し材により構成するとともにその上側および上側以外の箇所には空洞部内を外部に連通する第1吸入口および第2吸入口を形成し、底枠の残りの横部材と連結した状態では空洞部の両端を閉じ、さらに底枠の上側は第1吸入口が設けられた部分を除き底板により閉じ、また底枠と支柱と上部枠の間となる機械室の4側面はカバー板により閉じることが好ましい。
【0018】
た、本発明によるエンジン駆動式空調システムの筐体は、内部にコンプレッサおよびこれを駆動するエンジンを収納する機械室と、その上に設けられて熱交換器が設置される熱交換器室よりなるエンジン駆動式空調システムの筐体において、機械室は、各1対の第1横部材と第2横部材の各端部を連結してなる底枠と、この底枠の四隅部に固定されて上方に立ち上がる4本の支柱と、各1対の第1上部横部材と第2上部横部材の各端部を連結してなり四隅部が各支柱の上端部に固定した上部枠よりなるものとし、熱交換器室は、上部枠に4辺が支持された棚板上に形成され、各支柱の少なくとも一つは中空部が形成されており、上部枠の各上部横部材の少なくとも一つは溝形部が形成されており、棚板はその上に落ちた液体が、同棚板の少なくとも一側縁から溝形部内に流れ落ちるように上部枠の各上部横部材に支持され、溝形部の開放された端部はこの端部から流れ落ちる液体が支柱の中空部内に直接入るように同支柱に取り付けられていることを特徴とするものである。
【0019】
【発明の作用および効果】
本発明の請求項1に記載のエンジン駆動式空調システムの筐体によれば、機械室は、各1対の第1横部材と第2横部材の各端部を連結してなる底枠と、この底枠の四隅部に固定されて上方に立ち上がる4本の支柱と、各1対の第1上部横部材と第2上部横部材の各端部を連結してなり四隅部が各支柱の上端部に固定した上部枠よりなるものとし、熱交換器室は、上部枠に4辺が支持された棚板上に形成され、各支柱の少なくとも一つは全長にわたり中空部が形成されたアルミニウム押し出し材よりなり、上部枠の各上部横部材の少なくとも一つは溝形部が形成されたアルミニウム押し出し材よりなるものとし、棚板はその上に落ちた雨水などの液体の実質的に全量が、同棚板の少なくとも一側縁から溝形部内に流れ落ちるように上部枠の各上部横部材に支持され、溝形部の開放された端部はこの端部から流れ落ちる雨水などの液体が支柱の中空部内に入るように同支柱の上端部に取り付けられているので、棚板上に落ちた雨水などは実質的に全量が棚板の少なくとも一側縁から上部枠の溝形部内に流れ落ち、溝形部の開放された端部から支柱の中空部内に入って支柱の下部から外部に排出される。このように雨水などは棚板の少なくとも一側縁から溝形部内に流れ落ちるので、この雨水などにより押し流される枯れ葉などの大きい異物は溝形部の全長に分散されて入り、幅の狭い溝形部内では移動しにくいので、1箇所に集まって雨水などの流れをつまらせることはない。従って豪雨の際などでも上部枠の溝形部から水が溢れるおそれはなくなる。また、支柱をアルミニウム押し出し材からなる中空材としてその中空部を排水管としているので、機械室内の容積を狭めることなく真直で断面積が大きい排水管が得られ、上部枠を形成する上部横部材もアルミニウム押し出し材としたのでエンジン駆動式空調システムの筐体を軽量化することができる。
【0020】
上部枠の上部横部材には溝形部の内側壁部の上縁から内方に延びる支持フランジ部が形成され、棚板の少なくとも一側縁は支持フランジ部上に支持されるとともに支持フランジ部から外に張り出す部分は溝形部の内面に沿って下向きに折り曲げられているエンジン駆動式空調システムの筐体によれば、上部枠による棚板の支持は確実におこなわれ、また棚板上に落ちた雨水などは実質的に全量が確実に上部枠の溝形部内に流れ落ちる。
【0021】
熱交換器は熱交換器室の少なくとも一側面を形成するようにその下部が棚板の少なくとも一側縁上に沿って取り付けられ、熱交換器の下部に沿って配置される上部枠の上部横部材は溝形部を有するものとしてその溝形部の外側壁部の上縁に棚板よりも上方に延びる目隠し部を形成したエンジン駆動式空調システムの筐体によれば、外観上見苦しくなりがちな熱交換器の下部の取付部が目隠し部により隠されるので、エンジン駆動式空調システムの筐体の外観を向上させることができる。
【0022】
機械室の底枠を形成する横部材の少なくとも一つを全長にわたり空洞部が形成されたアルミニウム押し出し材により構成するとともにその上側および上側以外の箇所には空洞部内を外部に連通する第1吸入口および第2吸入口を形成し、底枠の残りの横部材と連結した状態では空洞部の両端を閉じ、さらに底枠の上側は第1吸入口が設けられた部分を除き底板により閉じ、また底枠と支柱と上部枠の間となる機械室の4側面はカバー板により閉じたエンジン駆動式空調システムの筐体によれば、エンジンの燃焼用または冷却用の空気は、外部から第2吸入口を通って底枠を形成する横部材内に形成された空洞部内に入り、さらに第1吸入口を通って機械室内に吸入される。この空洞部、第1吸入口および第2吸入口は膨張形消音器を構成するので、エンジンで生じる吸気騒音、排気騒音、機械騒音などの騒音が機械室から外部に漏れるのを減少させてエンジン駆動式空調システムから生じる騒音を低下させることができる。この膨張形消音器は底枠を形成する横部材の一部により構成され、機械室内の容積を減少させることがないので、機械室内に設けるエンジンその他の機器の配置が困難になったり、あるいはこれを解決するため機械室を大型化する必要はなくなる。
【0025】
た、本発明の請求項に記載のエンジン駆動式空調システムの筐体によれば、機械室は、各1対の第1横部材と第2横部材の各端部を連結してなる底枠と、この底枠の四隅部に固定されて上方に立ち上がる4本の支柱と、各1対の第1上部横部材と第2上部横部材の各端部を連結してなり四隅部が各支柱の上端部に固定した上部枠よりなるものとし、熱交換器室は、上部枠に4辺が支持された棚板上に形成され、各支柱の少なくとも一つは中空部が形成されており、上部枠の各上部横部材の少なくとも一つは溝形部が形成されており、棚板はその上に落ちた液体が、同棚板の少なくとも一側縁から溝形部内に流れ落ちるように上部枠の各上部横部材に支持され、溝形部の開放された端部はこの端部から流れ落ちる液体が支柱の中空部内に直接入るように同支柱に取り付けられているので、請求項1に記載の発明と同様、この液体により押し流される大きい異物は溝形部の全長に分散されて入り、幅の狭い溝形部内では移動しにくいので、1箇所に集まって液体の流れをつまらせることはなく、従ってそのような液体が上部枠の溝形部から溢れるおそれはなくなる。また、支柱を中空材として溝形部の端部から流れ落ちる液体がこの中空部内に直接入るようにしているので、機械室内の容積を狭めることなく真直で断面積が大きい排出管が得られる。
【0026】
【発明の実施の形態】
以下に、図1〜図7に示す実施の形態により、本発明によるエンジン駆動式空調システムの筐体の説明をする。この実施の形態のエンジン駆動式空調システムの筐体は、図1に示すように、内部にコンプレッサおよびこれを駆動するエンジンを収納する直立方体形状の機械室Aと、その上に設けられて内部に熱交換器が設けられた直立方体形状の熱交換器室Bよりなるものである。
【0027】
先ず図1〜図7により、機械室Aの説明をする。主として図1に示すように、機械室Aのフレームは、長方形の底枠10と、この底枠10の四隅部に下端部が固定されて上方に立ち上がる4本の下支柱(支柱)20と、四隅部が各下支柱20の上端部に固定された長方形の上部枠30よりなるものである。このフレームは、上側が上部枠30に周縁が支持された棚板38により閉じられ、前後両側が第1カバー板26により閉じられ、左右両側は第2カバー板27により閉じられ、また下側が底枠10の上側に設けた底板17により閉じられて、実質的に密閉された機械室Aが形成される。
【0028】
底枠10は前後1対の第1横部材11と左右1対の第2横部材13の各端部を連結してなるもので、各横部材11,13は何れもアルミニウム押し出し材である。各第1横部材11の本体部は、主として図3に示すように、上が開いたE形断面形状で、外側となる一辺には上方に延びる縦フランジ部12aが形成され、また縦フランジ部12aの根本部からは外向きに延びる短いフランジ部22が形成されている。図1および図3に示すように、各第1横部材11の下面の両端に近い部分には、それぞれ2個の取付足15がボルトなどにより固定されている。
【0029】
また各第2横部材13の本体部は、主として図4に示すように、全長にわたり内部に空洞部13aが形成された長方形断面形状で、外側の下縁にはそれぞれ下向きと外向きに延びる短いフランジ部14a,14bが形成されている。各第2横部材13には、図1、図2および図4に示すように、上面の外縁に近い部分には長手方向に沿って細長いスリット状の第1吸入口13bが形成され、また下面の内縁に近い部分には長手方向に沿って第1吸入口13bよりも多少短いスリット状の第2吸入口13cが形成され、この両吸入口13b,13cにより空洞部13aの内部は外部に連通されている。各吸入口13b,13cは複数に分割してもよいし、スリット状以外の形状としてもよい。
【0030】
互いに平行に置かれた各第1横部材11の両端部上には、図1〜図3に示すように、各第2横部材13の両端部を重ね、それぞれの両端部をボルト・ナット16,16aにより連結することにより、長方形の底枠10が形成される。このように連結された状態では、第2横部材13の空洞部13aの両端は、第1横部材11の縦フランジ部12aにより閉じられている。機械室Aの下側を閉じる底板17は、図2〜図4に示すように、底枠10の上側の第1吸入口13bを除く部分に設けられてボルト止めされている。空洞部13a、第1吸入口13bおよび第2吸入口13cは膨張形消音器を構成し、この膨張形消音器を介して密閉された機械室Aは外部に連通されている。
【0031】
各下支柱20もアルミニウム押し出し材であり、主として図2に示すように、その断面形状は両突出部の長さが同じL形の中空部21と、その内側となる各壁部を延長した2つのフランジ部22よりなるものである。図2および図3に示すように、下支柱20は下端部の各内側面が底枠10の四隅の角部に当てられ、各フランジ部22をボルト・ナット23,23aにより第1横部材11の縦フランジ部12aと第2横部材13の外側部に締め付けることにより固定されて上方に起立される。下支柱20の下部は、中空部21の下端面が横フランジ部12b,14bの上面に当接されるように、フランジ部22の一部およびその延長部が切り欠かれている。
【0032】
上部枠30は前後1対の第1上部横部材31と左右1対の第2上部横部材34の各端部を連結してなるもので、各上部横部材31,34も何れもアルミニウム押し出し材である。各第1上部横部材31の断面形状は、主として図6に示すように、第1溝形部32と、その内側壁部の上縁から内方に延びる短い第1支持フランジ部33aと、第1溝形部32の底部付近から内方に延びる長い第1連結フランジ部33bと、第1溝形部32の内側壁部を下方に延長した第1下向きフランジ部33cよりなり、第1溝形部32の外側壁部の上縁には第1支持フランジ部33aよりも上方に延びてから内方に屈曲される目隠し部32aが形成されている。
【0033】
また各第2上部横部材34の断面形状は、主として図7に示すように、第2溝形部35と、第2支持フランジ部36aと、第2連結フランジ部36bと、第2下向きフランジ部36cよりなるもので、目隠し部32aに相当する部材がない点を除き第1上部横部材31と同様である。互いに平行に置かれた各第1上部横部材31と第2上部横部材34は、図5および図6に示すように、第1連結フランジ部33bと第2連結フランジ部36bの各端部が重ね合わされ、ボルト・ナット37,37aにより連結することにより長方形の上部枠30が形成される。
【0034】
上部枠30の四隅部となる各下向きフランジ部33c,36cの外側面は、図5および図6に示すように、底枠10の四隅部から立ち上がる下支柱20の先端部のフランジ部22の内側面に当接され、ボルト・ナット24,24aにより締め付けられて、上部枠30は各下支柱20の上端部に取り付けられる。下支柱20の上部は、中空部21の上端面が各溝形部32,35の下面に当接されるように、フランジ部22の一部およびその延長部は切り欠かれている。またこの取付状態では、上部横部材31,34の開放された各端部は、この端部から流れ落ちる雨水などが下支柱20の中空部21内に落ち込むように中空部21の直上に位置している。
【0035】
図6および図7に示すように、上部枠30の各支持フランジ部33a,36a上には棚板38が載せられ、棚板38の前後左右の各周縁の各支持フランジ部33a,36aから外に張り出す部分は下向きに折り曲げられて、各溝形部32,35の内側の壁部の内面に沿って下向きに延びている。この棚板38により機械室Aのフレームの上側は閉じられている。
【0036】
機械室Aのフレームの前側および後側を閉じる第1カバー板26の外縁部は、図2、図3および図6に示すように、底枠10の第1横部材11の縦フランジ部12a、左右の下支柱20の一方のフランジ部22および上部枠30の第1上部横部材31の第1下向きフランジ部33cに当接されてボルト(図示省略)止めされ、また左右両側を閉じる第2カバー板27の外縁部は、図2、図4および図7に示すように、底枠10の第2横部材13、前後の下支柱20の他方のフランジ部22および上部枠30の第2上部横部材34の第2下向きフランジ部36cに当接されてボルト(図示省略)止めされている。
【0037】
次に図1、図6および図7により熱交換器室Bの説明をする。主として図1に示すように、熱交換器室Bは機械室Aの上部枠30の四隅部に下端部が固定されて上方に立ち上がる4本の上支柱40と、この上支柱40の上端部に四隅部が固定された天板50を有しており、前後両側には熱交換器46が設置され、左右両側は第3カバー板47により閉じられている。天板50には内部にファンが取り付けられた3個の通風穴52が設けられ、また各周縁には補強部材51が設けられてる。
【0038】
上支柱40は下支柱20と同一断面形状のアルミニウム押し出し材である。図6に示すように、棚板38の四隅部の上にはL形の取付板43が、棚板38を貫通するボルト44を介して上部横部材31,34の支持フランジ部33a,36aに固定されており、上支柱40はこの取付板43にボルト・ナット45,45aを介して下端部が固定されて上方に起立される。上支柱40の下端と下支柱20の上端の少なくとも一部が当接し、また上支柱40が実質的に下支柱20の延長上に位置するように、上支柱40の下部はそのフランジ部42の一部およびその延長部が切り欠かれている。また上支柱40の中空部41の下部には、各第1上部横部材31の溝形部32の開放された両端部が中空部41内に入って下支柱20の中空部21の直上にまで達するように切欠き41a(図6参照)が形成され、また図示は省略したが、第2上部横部材34の第2溝形部35の両端部が中空部41内に入る部分にも、同様な切欠きが形成されている。
【0039】
熱交換器46は、図1および図6に示すように、熱交換器室Bの前側面および後側面を形成するように、その下部が棚板38の前後の側縁上に沿うように設けられ、その下面は棚板38から多少浮き上がり、両側縁および上縁は左右の上支柱40の一方のフランジ部42および天板50の前後の補強部材51により隠されるように取り付けられている。また熱交換器室Bの左右両側を閉じるカバー板47の外縁部は、図1および図7に示すように、前後の上支柱40の他方のフランジ部42および天板50の左右の補強部材51に当接されてボルト(図示省略)止めされ、カバー板47の下縁と棚板38の間には棚板38上から第2溝形部35内への排水のために多少の隙間が設けられている。
【0040】
次に上述した実施の形態の作用の説明をする。このエンジン駆動式空調システムを作動させた状態では、各通風穴52内のファンが作動されて熱交換器室B内の空気が吸い出され、これにより矢印Y1,Y2(図6参照)に示すように熱交換器46を空気が通過し、また棚板38に設けた穴(図示省略)から機械室A内の空気が吸い出されるので、機械室A内には矢印X1,X2,X3に示すように第2吸入口13c、空洞部13aおよび第1吸入口13bよりなる膨張形消音器を通って外気が導入される。これと同時に機械室A内ではエンジンによりコンプレッサが駆動されて、冷房運転の場合には圧縮された高温の冷媒ガスが熱交換器46に送られ、この冷媒ガスは熱交換器46を通る空気により冷却され凝縮されて室内熱交換器(図示省略)に送られる。機械室A内のエンジンは第2吸入口13c、空洞部13aおよび第1吸入口13bを通って導入される外気の一部を燃焼用空気として運転され、残りの空気により冷却される。
【0041】
機械室A内のエンジンは作動に伴い吸気騒音、排気騒音、機械騒音などの騒音を生じるが、機械室Aは密閉されているので外部に漏れることは少なく、外気が導入される空洞部13a、第1吸入口13bおよび第2吸入口13cも膨張形消音器を構成しているので、ここから機械室A内の騒音が外部に洩れることも少ない。従ってエンジン駆動式空調システムから生じる騒音を低下させることができる。またこの膨張形消音器は底枠10を形成する第2横部材13の一部により構成され、機械室A内の容積を減少させることがないので、機械室A内に設けるエンジンその他の機器の配置が困難になったり、あるいはこれを解決するため機械室Aを大型化する必要はなくなる。なお、第2横部材13の空洞部13a内に吸音材を設ければ、この膨張形消音器による消音効果は一層増大する。
【0042】
上述した実施の形態では、各第1横部材11の両端部上に、空洞部13aと第1吸入口13bと第2吸入口13cを形成した各第2横部材13の両端部を重ねて各両端部をボルト・ナット16,16aにより連結しており、このように下側とした第1横部材11を設置面G上に設置すれば、機械室A内に外気を導入する第2吸入口13cが形成される第2横部材13の下面は設置面Gから離れて配置されるので、機械室Aの底枠10をそのまま設置面G上に設置しても第2吸入口13cから外気を吸入することができる。しかしながら本発明はこれに限られるものではなく、底枠10の最下面に第2吸入口13cを形成するようにして実施してもよく、その場合には底枠10は台座を介して設置面G上に設置することにより底枠10の最下面が設置面Gから離れるようにすればよい。
【0043】
また上述した実施の形態では、空洞部13a、第1吸入口13bおよび第2吸入口13cが形成される第2横部材13の断面形状を長方形としており、このようにすれば底枠10を形成するための第1横部材11と第2横部材13との結合構造を簡単にすることができる。なお上述した実施の形態では、第2吸入口13cは第2横部材13の底面に形成したが、この第2吸入口13cは符号13c1に示すように第2横部材13の内側面に形成してもよく、そのようにすれば第2横部材13の底面が設置面Gに直接当接するように底枠10を設置することも可能である。なお第2吸入口13cは、第2横部材13の外側面に形成することも可能であるが、機械室A内から洩れる騒音が多少増大する。
【0044】
雨天の際などに棚板38上に落ちた雨水などは、棚板38の前後左右の各周縁から、矢印Z1,Z2(図5参照)に示すように各上部横部材31,34の溝形部32,35内に流れ落ち、各溝形部32,35の開放された端部から、矢印Z3,Z4(図5参照)に示すように下支柱20の中空部21内に直接流れ落ちて下支柱20の下部から外部に排出される。このように雨水などは棚板38の各周縁から溝形部32,35内に流れ落ちるので、この雨水などにより押し流される枯れ葉などの大きい異物は溝形部32,35の全長に分散されて入り、幅の狭い溝形部32,35内では移動しにくいので、1箇所に集まって雨水などの流れをつまらせることはない。従って豪雨の際などでも上部枠30の溝形部32,35から水が溢れるおそれはない。また、下支柱20をアルミニウム押し出し材からなる中空材としてその中空部を排水管としているので、機械室A内の容積を狭めることなく真直で断面積が大きい排水管が得られ、底枠10を形成する各横部材11,13および上部枠30を形成する各上部横部材31,34もアルミニウム押し出し材としたのでエンジン駆動式空調システムの筐体を軽量化することができる。
【0045】
またこの実施の形態では、棚板38は上部枠30の各支持フランジ部33a,36a上に支持したので上部枠30による棚板38の支持は確実におこなわれ、また各支持フランジ部33a,36aから前後左右に張り出した部分を下向きに折り曲げたので棚板38上に落ちた雨水などは下向き折り曲げ部を伝って実質的に全量が確実に上部枠30の溝形部32,35内に流れ落ちる。しかしながら本発明はこれに限られるものではなく、支持フランジ部33a,36aは廃止してもよく、また棚板38の周縁の折り曲げを止め、代わりに溝形部32,35と棚板38の間にシール部材を設けるなどして棚板38上の雨水などは実質的に全量が確実に上部枠30の溝形部32,35内に入るようにしてもよい。
【0046】
またこの実施の形態では、熱交換器46を設けた側である上部枠30の第1横部材31の第1溝形部32の外側壁部の上縁に棚板38よりも上方に延びる目隠し部32aを形成しており、このようにすれば外観上見苦しくなりがちな熱交換器46の下部の取付部が目隠し部32aにより隠されるので、エンジン駆動式空調システムの筐体の外観を向上させることができる。しかし本発明はこのような目隠し部32aを設けることなく実施することも可能である。
【0047】
上述した実施の形態では、上部枠30の各上部横部材31,34には全て溝形部32,35を形成したが、本発明は一部の上部横部材31,34には溝形部を設けないようにして実施してもよく、その場合には溝形部を設けない上部横部材31,34側となる棚板38の側縁には上向きに折り曲げたフランジを形成してその側に雨水などが流れ落ちないようにすればよい。また上述した実施の形態では、溝形部32,35の両端を開放しているが、本発明は溝形部32,35の一方の端部のみを開放し、他方の端部は閉じるようにして実施することも可能である。一部の上部横部材31,34には溝形部を設けない場合および溝形部32,35の一方の端部のみを開放した場合には、一部の下支柱20の上端部には溝形部32,35の開放された端部が連結されなくなることがあるが、そのような下支柱には中空部21を設ける必要はない。
【図面の簡単な説明】
【図1】 本発明によるエンジン駆動式空調システムの筐体の一実施形態の全体構造を示す斜視図である。
【図2】 図1の2−2線に沿った部分拡大断面図である。
【図3】 図2の3−3断面図である。
【図4】 図2の4−4断面図である。
【図5】 図1の5−5線に沿った部分拡大断面図である。
【図6】 図5の6−6断面図である。
【図7】 図5の7−7断面図である。
【図8】 従来技術による雨水等の排水構造を説明する斜視図である。
【符号の説明】
10…底枠、11,13…横部材(第1横部材、第2横部材)、13a…空洞部、13b…第1吸入口、13c…第2吸入口、17…底板、20…支柱(下支柱)、21…中空部、26,27…カバー板(第1カバー板、第2カバー板)、30…上部枠、31,34…上部横部材(第1上部横部材、第2上部横部材)、32,35…溝形部(第1溝形部、第2溝形部)、32a…目隠し部、33a,36a…支持フランジ部(…第1支持フランジ部、第2支持フランジ部)、38…棚板、46…熱交換器、A…機械室、B…熱交換器室。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a housing of an engine-driven air conditioning system including a compressor and a machine room that houses an engine that drives the compressor.
[0002]
[Prior art]
In the case of a conventional engine-driven air conditioning system, there are four pillars, a rectangular frame-like bottom frame with four corners welded to the bottom of each pillar, and a square-frame-like four in the middle of each pillar. It consists of a middle frame with a corner fixed by welding, and a drain pan that divides the upper heat exchanger chamber fixed to the middle frame and the lower machine chamber, and one pair of left and right of the four horizontal members constituting the middle frame is As a cross-sectional shape having a groove opening upward, there is one in which a drain outlet connected to a drain pipe is provided on the bottom surface of an intermediate portion of the groove (see, for example, Patent Document 1).
[0003]
In addition, the first housing that houses the heat exchanger, the second housing that is disposed below and houses the compressor, and the drain pan that is disposed between the two housings are arranged outside the second housing. There is also a structure in which the support that supports the first housing is made of a hollow material made of an aluminum extrusion material, and the upper end thereof communicates with a drain pan (for example, see Patent Document 2). In this prior art, as shown in FIG. 8, an upward flange portion 2 is formed on the four circumferences of the drain pan 1, and a notch portion 3 is formed at each corner, and rainwater or the like falling on the drain pan 1 is notched portion 3. Are collected in the hollow portion 5 of each column 4 and discharged.
[0004]
In addition, the panel constituting the engine chamber side wall of the engine-driven air conditioner has a double structure consisting of an outer plate and an inner plate, a partition plate is disposed between them, and an air inlet is formed in the outer plate. There is also a type in which combustion air is supplied to the engine through a silencer provided on the inner plate with the air that has entered between the outer plate and the inner plate through the inlet (see, for example, Patent Document 3).
[0005]
[Patent Document 1]
Japanese Utility Model Publication No. 6-38253 (FIGS. 1, 2, and 3).
[0006]
[Patent Document 2]
Japanese Utility Model Publication No. 7-12818 (FIGS. 1, 2, and 3).
[0007]
[Patent Document 3]
Japanese Utility Model Publication 5-21639 (FIGS. 1 and 2).
[0008]
[Problems to be solved by the invention]
The prior art described in Patent Document 1 has a problem that it has a welded structure in order to give the strength of the housing, and becomes a heavy object. In addition, rainwater, etc. that has fallen on the drain pan is discharged through a drain pipe that passes through the machine room from a horizontal member having a cross-sectional shape that forms the left and right inner frames, but since the volume in the machine room is limited, There is a problem that the pipe cannot be taken large in diameter or needs to be bent in the middle, and the drain pipe is closed by foreign matters such as dust and overflows from the bowl-shaped lateral member.
[0009]
Moreover, since the prior art described in Patent Document 2 uses the support column as a hollow material made of an aluminum extrusion material and uses the hollow portion as a drain pipe, the above-described problem is solved, but dead leaves that have fallen on the drain pan 1 or the like Large foreign matters are swept away by the flow of water on the drain pan 1 and gather in the notch portions 3 at each corner. In other words, there is a problem that the drain pan 1 becomes poor and the water overflows from the drain pan 1 during heavy rain.
[0010]
Further, according to the prior art described in Patent Document 3, it is possible to reduce the noise generated from the engine-driven air conditioner by reducing the leakage of intake noise and other noises generated in the engine from the engine room to the outside. In addition, since the panel constituting the side wall of the engine compartment has a double structure and a silencer is provided therein, the volume of the engine compartment is reduced, which makes it difficult to arrange the engine and other equipment provided in the engine compartment. There is a problem.
[0011]
The present invention adds the improvement to the support structure of the upper frame with respect to the support | pillar in which the shelf board which supports a heat exchanger room, the upper frame which supports this, and the hollow part in the housing | casing of an engine drive type | formula air conditioning system were formed. It is an object of the present invention to solve the above-mentioned problem of drainage and to form a noise reduction structure that reduces noise without reducing the volume in the machine room by using the bottom frame of the machine room.
[0012]
[Means for Solving the Problems]
For this purpose, the housing of the engine-driven air conditioning system according to the present invention includes a machine room that houses a compressor and an engine that drives the compressor, and a heat exchanger room that is provided thereon and in which a heat exchanger is installed. In the engine-driven air conditioning system casing, the machine room is fixed to the bottom frame formed by connecting the ends of the pair of first and second horizontal members and to the four corners of the bottom frame. The four struts that rise upward are connected to the ends of each of the pair of first upper horizontal member and second upper horizontal member, and the upper corners of the four columns are fixed to the upper ends of the columns. The heat exchanger chamber is formed on a shelf plate supported on four sides by the upper frame, and at least one of the columns is made of an aluminum extruded material in which a hollow portion is formed over the entire length. At least one of the upper transverse members is formed with a channel The shelf board is made of a ruminium extruded material, and the shelf board is supported by each upper transverse member of the upper frame so that substantially the entire amount of liquid such as rain water that has fallen on the shelf board flows from at least one side edge of the shelf board into the groove. The open end of the groove-shaped portion is attached to the upper end of the support so that liquid such as rainwater flowing from the end enters the hollow of the support.
[0013]
In the case of the engine-driven air conditioning system according to the previous item, the upper horizontal member of the upper frame is formed with a support flange portion extending inwardly from the upper edge of the inner wall portion of the groove portion, and at least one side of the shelf board It is preferable that the edge is supported on the support flange portion, and the portion protruding outward from the support flange portion is bent downward along the inner surface of the channel portion.
[0014]
The heat exchanger of the housing of the engine-driven air conditioning system described in the preceding item 2 is attached at its lower part along at least one side edge of the shelf so as to form at least one side surface of the heat exchanger chamber, The upper horizontal member of the upper frame arranged along the lower portion of the exchanger may have a groove-shaped portion, and a blindfold portion extending above the shelf plate may be formed on the upper edge of the outer wall portion of the groove-shaped portion. preferable.
[0015]
The casing of the engine-driven air conditioning system described in the preceding item 3 is configured by forming at least one of the transverse members forming the bottom frame of the machine room with an aluminum extruded material having a hollow portion formed over the entire length thereof, and an upper side and an upper side thereof. The first suction port and the second suction port that communicate with the outside of the cavity portion are formed at the other locations, and both ends of the cavity portion are closed when connected to the remaining horizontal members of the bottom frame. It is preferable to close with the bottom plate except for the portion provided with the first suction port, and to close the four side surfaces of the machine room between the bottom frame, the support column and the upper frame with the cover plate.
[0018]
Ma The housing of the engine-driven air conditioning system according to the present invention includes a machine room that houses a compressor and an engine that drives the compressor, and a heat exchanger room that is provided on the housing and in which a heat exchanger is installed. In the casing of the engine-driven air conditioning system, the machine room is fixed to the bottom frame formed by connecting the ends of each pair of the first and second horizontal members and the four corners of the bottom frame. It shall consist of four columns that rise upward, and an upper frame that is connected to each end of each pair of first upper horizontal member and second upper horizontal member, and whose four corners are fixed to the upper end of each column. The heat exchanger chamber is formed on a shelf plate whose four sides are supported by the upper frame, at least one of the support columns is formed with a hollow portion, and at least one of the upper horizontal members of the upper frame is A groove-shaped part is formed, and the liquid that has fallen on the shelf board is reduced. Both are supported by the upper lateral members of the upper frame so as to flow down from one side edge into the groove portion, and the open end of the groove portion is the same so that the liquid flowing from this end directly enters the hollow portion of the column. It is characterized by being attached to a column.
[0019]
Operation and effect of the invention
According to the case of the engine-driven air conditioning system according to claim 1 of the present invention, the machine room includes a bottom frame formed by connecting each pair of the first horizontal member and each end of the second horizontal member. The four struts fixed to the four corners of the bottom frame and rising upward are connected to the ends of the pair of the first upper lateral member and the second upper lateral member. The heat exchanger chamber is made of an upper frame fixed to the upper end, and the heat exchanger chamber is formed on a shelf plate supported on the four sides of the upper frame, and at least one of the support columns is an aluminum in which a hollow portion is formed over the entire length. It is made of extruded material, and at least one of the upper horizontal members of the upper frame is made of aluminum extruded material in which a groove-shaped portion is formed, and the shelf board has substantially the entire amount of liquid such as rainwater dropped thereon. Each top of the upper frame so that it flows down from at least one side edge of the shelf into the channel The open end of the channel-shaped part supported by the transverse member is attached to the upper end of the column so that liquid such as rainwater flowing down from this end enters the hollow of the column. Substantially all of the fallen rainwater, etc., flows down from at least one side edge of the shelf into the groove portion of the upper frame, enters the hollow portion of the column from the open end of the groove portion, and then goes outward from the bottom of the column. Discharged. As described above, since rainwater or the like flows down from at least one side edge of the shelf into the groove portion, large foreign matters such as dead leaves that are swept away by the rainwater and the like are dispersed and enter the entire length of the groove portion, and the narrow groove portion Because it is difficult to move, it does not gather in one place and block the flow of rainwater. Therefore, there is no possibility of water overflowing from the groove portion of the upper frame even during heavy rain. In addition, since the support column is a hollow material made of an aluminum extrusion material and the hollow portion is a drain pipe, a straight drain pipe having a large cross-sectional area can be obtained without reducing the volume in the machine room, and the upper horizontal member that forms the upper frame Since the aluminum extrusion material is also used, the casing of the engine-driven air conditioning system can be reduced in weight.
[0020]
A support flange portion extending inwardly from the upper edge of the inner wall portion of the groove portion is formed on the upper horizontal member of the upper frame, and at least one side edge of the shelf board is supported on the support flange portion and the support flange portion According to the engine-driven air conditioning system housing, the part that projects outward from the groove-shaped part is bent downward along the inner surface of the groove-shaped part, and the shelf is supported reliably by the upper frame. Rainwater, etc. that has fallen into the ground will surely flow down into the groove of the upper frame.
[0021]
The heat exchanger has a lower part mounted along at least one side edge of the shelf so as to form at least one side surface of the heat exchanger chamber, and an upper side of the upper frame arranged along the lower part of the heat exchanger. According to the engine-driven air conditioning system casing in which the member has a groove-shaped portion and a blindfold extending above the shelf plate is formed on the upper edge of the outer wall portion of the groove-shaped portion, the appearance is unsightly. Since the lower mounting portion of the heat exchanger is hidden by the blindfold, the appearance of the casing of the engine-driven air conditioning system can be improved.
[0022]
A first suction port which is constituted by an aluminum extruded material in which a hollow portion is formed over the entire length of at least one of the transverse members forming the bottom frame of the machine room and communicates the inside of the hollow portion to the outside at locations other than the upper side and the upper side When the second suction port is formed and connected to the remaining horizontal member of the bottom frame, both ends of the cavity are closed, and the upper side of the bottom frame is closed by the bottom plate except for the portion where the first suction port is provided. According to the case of the engine-driven air conditioning system in which the four sides of the machine room between the bottom frame, the support column and the upper frame are closed by the cover plate, the combustion or cooling air for the engine is secondly drawn from the outside. The air enters the cavity formed in the transverse member forming the bottom frame through the mouth, and is further sucked into the machine room through the first suction port. Since the hollow portion, the first suction port, and the second suction port constitute an expansion silencer, it is possible to reduce the noise such as intake noise, exhaust noise, and mechanical noise generated in the engine from leaking outside from the machine room. Noise generated from the driven air conditioning system can be reduced. This expansion silencer is constituted by a part of the transverse member forming the bottom frame, and does not reduce the volume in the machine room. Therefore, it is difficult to arrange the engine or other equipment provided in the machine room, or Therefore, it is not necessary to enlarge the machine room.
[0025]
Ma Claims of the present invention 5 According to the casing of the engine-driven air conditioning system described in the above, the machine room includes a bottom frame formed by connecting each pair of first and second lateral members, and four corners of the bottom frame. The upper part where the four corners are fixed to the upper end part of each pillar, and the four pillars fixed to the part and rising upward, and the respective ends of the pair of the first upper lateral member and the second upper lateral member are connected. The heat exchanger chamber is formed on a shelf plate whose four sides are supported by the upper frame, and at least one of the support columns is formed with a hollow portion, and each upper horizontal member of the upper frame At least one of the grooves is formed with a groove portion, and the shelf plate is supported by each upper horizontal member of the upper frame so that the liquid dropped on the shelf plate flows into the groove portion from at least one side edge of the shelf plate. The open end of the channel is attached to the strut so that liquid flowing down from this end enters directly into the hollow portion of the strut. As in the first aspect of the present invention, the large foreign matter swept away by the liquid is dispersed and enters the entire length of the groove-shaped portion, and is difficult to move within the narrow groove-shaped portion. They do not collect and obstruct the flow of liquid, so there is no risk of such liquid overflowing from the channel of the upper frame. Further, since the liquid that flows down from the end of the groove-shaped portion directly enters the hollow portion using the column as a hollow material, a straight discharge pipe having a large sectional area can be obtained without reducing the volume in the machine chamber.
[0026]
DETAILED DESCRIPTION OF THE INVENTION
Below, the housing | casing of the engine drive type air-conditioning system by this invention is demonstrated by embodiment shown in FIGS. As shown in FIG. 1, the casing of the engine-driven air conditioning system of this embodiment includes a rectangular machine room A that houses a compressor and an engine that drives the compressor, and an internal space provided on the machine room A. It comprises a heat exchanger chamber B having a cubic shape provided with a heat exchanger.
[0027]
First, the machine room A will be described with reference to FIGS. As shown mainly in FIG. 1, the frame of the machine room A includes a rectangular bottom frame 10, four lower struts (posts) 20 that rise upward with their lower ends fixed to the four corners of the bottom frame 10, and The four corners are formed of a rectangular upper frame 30 fixed to the upper end of each lower column 20. The upper side of the frame is closed by a shelf plate 38 whose periphery is supported by the upper frame 30, the front and rear sides are closed by a first cover plate 26, the left and right sides are closed by a second cover plate 27, and the lower side is a bottom. Closed by a bottom plate 17 provided on the upper side of the frame 10, a substantially sealed machine room A is formed.
[0028]
The bottom frame 10 is formed by connecting the ends of a pair of front and rear first lateral members 11 and a pair of left and right second lateral members 13, and each of the lateral members 11 and 13 is an aluminum extruded material. As shown in FIG. 3, the main body portion of each first lateral member 11 has an E-shaped cross section with an open top, and a vertical flange portion 12 a extending upward is formed on one outer side, and the vertical flange portion A short flange portion 22 extending outward from the base portion of 12a is formed. As shown in FIGS. 1 and 3, two attachment legs 15 are fixed to each of the portions near the both ends of the lower surface of each first lateral member 11 by bolts or the like.
[0029]
Further, as shown mainly in FIG. 4, the main body portion of each second transverse member 13 has a rectangular cross-sectional shape in which a hollow portion 13a is formed over the entire length, and the outer lower edge extends shortly and outwardly, respectively. Flange portions 14a and 14b are formed. As shown in FIGS. 1, 2, and 4, each second lateral member 13 is formed with a slit-like first suction port 13 b formed along the longitudinal direction in a portion near the outer edge of the upper surface, and the lower surface. A slit-like second suction port 13c that is slightly shorter than the first suction port 13b is formed along the longitudinal direction at a portion close to the inner edge of the inner space, and the inside of the cavity portion 13a communicates with the outside by both the suction ports 13b and 13c. Has been. Each of the suction ports 13b and 13c may be divided into a plurality of shapes, or may have a shape other than a slit shape.
[0030]
As shown in FIGS. 1 to 3, both ends of each second transverse member 13 are overlapped on both ends of each first transverse member 11 placed in parallel with each other, and both ends are bolts and nuts 16. , 16a to form a rectangular bottom frame 10. In such a connected state, both ends of the hollow portion 13 a of the second lateral member 13 are closed by the vertical flange portion 12 a of the first lateral member 11. As shown in FIGS. 2 to 4, the bottom plate 17 that closes the lower side of the machine room A is provided and bolted to a portion excluding the first suction port 13 b on the upper side of the bottom frame 10. The cavity 13a, the first suction port 13b, and the second suction port 13c constitute an expansion silencer, and the machine room A sealed through the expansion silencer communicates with the outside.
[0031]
Each of the lower struts 20 is also an aluminum extrusion material, and as shown mainly in FIG. It consists of two flange portions 22. As shown in FIG. 2 and FIG. 3, the lower strut 20 has its inner side surfaces at the lower end portions applied to the corners of the four corners of the bottom frame 10, and each flange portion 22 is connected to the first horizontal member 11 by bolts and nuts 23, 23 a. Are fixed by being fastened to the outer side portions of the vertical flange portion 12a and the second horizontal member 13 and raised upward. In the lower part of the lower support column 20, a part of the flange part 22 and an extension part thereof are notched so that the lower end surface of the hollow part 21 is in contact with the upper surfaces of the lateral flange parts 12 b and 14 b.
[0032]
The upper frame 30 is formed by connecting the ends of a pair of front and rear first upper horizontal members 31 and a pair of left and right second upper horizontal members 34, and each of the upper horizontal members 31 and 34 is an aluminum extruded material. It is. As shown mainly in FIG. 6, the cross-sectional shape of each first upper lateral member 31 includes a first groove portion 32, a short first support flange portion 33 a extending inward from the upper edge of the inner wall portion, The first groove shape comprises a long first connecting flange portion 33b extending inwardly from the vicinity of the bottom of the one groove portion 32 and a first downward flange portion 33c extending downward from the inner wall portion of the first groove portion 32. The upper edge of the outer wall portion of the portion 32 is formed with a blindfold portion 32a that extends upward from the first support flange portion 33a and is bent inward.
[0033]
Further, as shown in FIG. 7, the cross-sectional shape of each of the second upper transverse members 34 includes a second groove portion 35, a second support flange portion 36a, a second connection flange portion 36b, and a second downward flange portion. 36c, which is the same as the first upper horizontal member 31 except that there is no member corresponding to the blindfold 32a. As shown in FIGS. 5 and 6, each of the first upper lateral member 31 and the second upper lateral member 34 placed in parallel with each other has end portions of the first connection flange portion 33b and the second connection flange portion 36b. The rectangular upper frame 30 is formed by overlapping and connecting with bolts and nuts 37 and 37a.
[0034]
As shown in FIGS. 5 and 6, the outer side surfaces of the downward flange portions 33 c and 36 c which are the four corner portions of the upper frame 30 are the inner sides of the flange portions 22 at the distal end portion of the lower support column 20 rising from the four corner portions of the bottom frame 10. The upper frame 30 is attached to the upper end portion of each lower column 20 by being brought into contact with the side surface and tightened by bolts and nuts 24 and 24a. In the upper part of the lower support column 20, a part of the flange part 22 and its extension part are notched so that the upper end surface of the hollow part 21 is brought into contact with the lower surface of each groove-shaped part 32, 35. Further, in this attached state, the opened end portions of the upper lateral members 31 and 34 are positioned immediately above the hollow portion 21 so that rain water or the like flowing from the end portions falls into the hollow portion 21 of the lower support column 20. Yes.
[0035]
As shown in FIGS. 6 and 7, a shelf plate 38 is placed on the support flange portions 33 a and 36 a of the upper frame 30, and is removed from the support flange portions 33 a and 36 a on the front, rear, left and right edges of the shelf plate 38. The protruding portion is bent downward and extends downward along the inner surface of the inner wall portion of each of the groove portions 32 and 35. The upper side of the frame of the machine room A is closed by the shelf plate 38.
[0036]
As shown in FIGS. 2, 3 and 6, the outer edge portion of the first cover plate 26 that closes the front side and the rear side of the frame of the machine room A is a vertical flange portion 12 a of the first horizontal member 11 of the bottom frame 10, A second cover that is in contact with one flange portion 22 of the left and right lower struts 20 and the first downward flange portion 33c of the first upper transverse member 31 of the upper frame 30 and is bolted (not shown) and closed on both the left and right sides. As shown in FIGS. 2, 4, and 7, the outer edge portion of the plate 27 includes the second lateral member 13 of the bottom frame 10, the other flange portion 22 of the front and rear lower struts 20, and the second upper lateral portion of the upper frame 30. A bolt (not shown) is fixed by coming into contact with the second downward flange portion 36c of the member 34.
[0037]
Next, the heat exchanger chamber B will be described with reference to FIGS. 1, 6, and 7. As shown mainly in FIG. 1, the heat exchanger chamber B has four upper struts 40 which are fixed at the four corners of the upper frame 30 of the machine room A and rise upward, and upper end portions of the upper struts 40. The top plate 50 has four corners fixed, heat exchangers 46 are installed on the front and rear sides, and the left and right sides are closed by a third cover plate 47. The top plate 50 is provided with three ventilation holes 52 to which a fan is attached, and a reinforcing member 51 is provided at each peripheral edge.
[0038]
The upper strut 40 is an aluminum extruded material having the same cross-sectional shape as the lower strut 20. As shown in FIG. 6, L-shaped attachment plates 43 are placed on the support flange portions 33 a and 36 a of the upper lateral members 31 and 34 via bolts 44 penetrating the shelf plate 38 on the four corners of the shelf plate 38. The upper support column 40 is erected upward with its lower end fixed to the mounting plate 43 via bolts and nuts 45 and 45a. The lower portion of the upper strut 40 has a flange portion 42 so that at least a part of the lower end of the upper strut 40 abuts at least a part of the upper end of the lower strut 20 and the upper strut 40 is substantially located on the extension of the lower strut 20. Part and its extension are cut away. Further, at the lower part of the hollow part 41 of the upper support column 40, both open ends of the groove-shaped part 32 of each first upper lateral member 31 enter the hollow part 41 and directly above the hollow part 21 of the lower support column 20. A notch 41a (see FIG. 6) is formed so as to reach, and the illustration is omitted, but the same applies to the portion where both ends of the second groove 35 of the second upper transverse member 34 enter the hollow portion 41. A notch is formed.
[0039]
As shown in FIGS. 1 and 6, the heat exchanger 46 is provided so that the lower part thereof is along the front and rear side edges of the shelf 38 so as to form the front side surface and the rear side surface of the heat exchanger chamber B. The lower surface is slightly lifted from the shelf board 38, and both side edges and upper edges are attached so as to be hidden by one flange portion 42 of the left and right upper struts 40 and the front and rear reinforcing members 51. Moreover, the outer edge part of the cover board 47 which closes the both right and left sides of the heat exchanger chamber B is provided with the other flange part 42 of the front and rear upper struts 40 and the left and right reinforcing members 51 of the top board 50 as shown in FIGS. And a bolt (not shown) is fixed, and a slight gap is provided between the lower edge of the cover plate 47 and the shelf plate 38 to drain water from the shelf plate 38 into the second groove 35. It has been.
[0040]
Next, the operation of the above-described embodiment will be described. In a state in which this engine-driven air conditioning system is operated, the fans in the ventilation holes 52 are operated to suck out the air in the heat exchanger chamber B, and as shown by arrows Y1 and Y2 (see FIG. 6). In this way, air passes through the heat exchanger 46 and air in the machine room A is sucked out from a hole (not shown) provided in the shelf 38, so that the machine room A has arrows X1, X2, and X3. As shown, outside air is introduced through an expansion silencer comprising a second suction port 13c, a cavity 13a and a first suction port 13b. At the same time, in the machine room A, the compressor is driven by the engine, and in the case of cooling operation, the compressed high-temperature refrigerant gas is sent to the heat exchanger 46, and this refrigerant gas is caused by the air passing through the heat exchanger 46. It is cooled, condensed and sent to an indoor heat exchanger (not shown). The engine in the machine room A is operated with a part of the outside air introduced through the second suction port 13c, the cavity 13a and the first suction port 13b as combustion air, and is cooled by the remaining air.
[0041]
The engine in the machine room A generates noise such as intake noise, exhaust noise, and machine noise with operation. However, since the machine room A is sealed, it hardly leaks to the outside and the cavity 13a into which outside air is introduced, Since the first suction port 13b and the second suction port 13c also constitute an expansion silencer, the noise in the machine room A is less likely to leak to the outside. Accordingly, noise generated from the engine-driven air conditioning system can be reduced. The expansion silencer is constituted by a part of the second lateral member 13 forming the bottom frame 10 and does not reduce the volume in the machine room A. Arrangement becomes difficult, or it is not necessary to enlarge the machine room A in order to solve this problem. If a sound absorbing material is provided in the hollow portion 13a of the second lateral member 13, the silencing effect by the expansion silencer is further increased.
[0042]
In the above-described embodiment, the both end portions of each second horizontal member 13 in which the cavity portion 13a, the first suction port 13b, and the second suction port 13c are formed are overlapped on both end portions of each first horizontal member 11. Both ends are connected by bolts and nuts 16 and 16a, and if the first lateral member 11 having such a lower side is installed on the installation surface G, a second intake port for introducing outside air into the machine room A Since the lower surface of the second horizontal member 13 on which the 13c is formed is arranged away from the installation surface G, the outside air is drawn from the second suction port 13c even if the bottom frame 10 of the machine room A is installed on the installation surface G as it is. Can be inhaled. However, the present invention is not limited to this, and the second suction port 13c may be formed in the lowermost surface of the bottom frame 10, and in this case, the bottom frame 10 is installed on the installation surface via a pedestal. The bottom surface of the bottom frame 10 may be separated from the installation surface G by being installed on G.
[0043]
Further, in the above-described embodiment, the cross-sectional shape of the second lateral member 13 in which the cavity portion 13a, the first suction port 13b, and the second suction port 13c are formed is rectangular, and in this way, the bottom frame 10 is formed. Therefore, the coupling structure between the first lateral member 11 and the second lateral member 13 can be simplified. In the above-described embodiment, the second suction port 13c is formed on the bottom surface of the second lateral member 13, but the second suction port 13c is formed on the inner side surface of the second lateral member 13 as indicated by reference numeral 13c1. In this case, the bottom frame 10 can be installed so that the bottom surface of the second lateral member 13 directly contacts the installation surface G. The second suction port 13c can be formed on the outer surface of the second transverse member 13, but the noise leaking from the machine room A is somewhat increased.
[0044]
Rainwater or the like that has fallen on the shelf board 38 in the case of rain or the like is formed from the front, rear, left, and right edges of the shelf board 38 as shown by the arrows Z1, Z2 (see FIG. 5). It flows down into the portions 32 and 35, and enters the hollow portion 21 of the lower support column 20 from the open ends of the groove portions 32 and 35 as shown by arrows Z3 and Z4 (see FIG. 5). Directly It flows down and is discharged from the lower part of the lower support column 20 to the outside. In this way, rainwater or the like flows down into the groove portions 32 and 35 from the respective peripheral edges of the shelf plate 38, so that large foreign matters such as dead leaves pushed away by the rainwater and the like are dispersed and enter the entire length of the groove portions 32 and 35. Since it does not move easily in the narrow groove portions 32 and 35, it does not gather at one place and block the flow of rainwater or the like. Accordingly, there is no possibility of water overflowing from the groove portions 32 and 35 of the upper frame 30 even during heavy rain. Moreover, since the lower column 20 is a hollow material made of an aluminum extrusion material and the hollow portion is a drain pipe, a straight drain pipe having a large cross-sectional area can be obtained without reducing the volume in the machine room A. Since the horizontal members 11 and 13 to be formed and the upper horizontal members 31 and 34 to form the upper frame 30 are also made of an aluminum extruded material, the casing of the engine-driven air conditioning system can be reduced in weight.
[0045]
In this embodiment, since the shelf plate 38 is supported on the support flange portions 33a and 36a of the upper frame 30, the shelf plate 38 is reliably supported by the upper frame 30, and the support flange portions 33a and 36a. Since the portions projecting from front to back, left and right are bent downward, rainwater and the like that has fallen on the shelf plate 38 flows through the downward bent portion, so that substantially the entire amount flows down into the groove portions 32 and 35 of the upper frame 30 reliably. However, the present invention is not limited to this, and the support flange portions 33a and 36a may be eliminated, and the folding of the peripheral edge of the shelf plate 38 is stopped, and the groove portions 32 and 35 and the shelf plate 38 are instead replaced. For example, the rain water on the shelf plate 38 may be surely entered into the groove portions 32 and 35 of the upper frame 30 by providing a seal member.
[0046]
Further, in this embodiment, the blindfold extending above the shelf 38 on the upper edge of the outer wall portion of the first groove portion 32 of the first transverse member 31 of the upper frame 30 on the side where the heat exchanger 46 is provided. The portion 32a is formed, and the lower mounting portion of the heat exchanger 46, which tends to be unsightly in this way, is hidden by the blindfold 32a, so that the appearance of the casing of the engine-driven air conditioning system is improved. be able to. However, the present invention can be practiced without providing such a blindfold 32a.
[0047]
In the above-described embodiment, the groove portions 32 and 35 are formed on all the upper horizontal members 31 and 34 of the upper frame 30, but in the present invention, the groove portions are formed on some of the upper horizontal members 31 and 34. However, in this case, a flange that is bent upward is formed on the side edge of the shelf plate 38 on the side of the upper horizontal members 31 and 34 that are not provided with a groove portion, and the side is formed on that side. It is only necessary to prevent rainwater from flowing down. In the embodiment described above, both ends of the groove portions 32 and 35 are opened, but the present invention opens only one end portion of the groove portions 32 and 35 and closes the other end portion. It is also possible to implement. In the case where a groove portion is not provided in some of the upper lateral members 31 and 34 and only one end portion of the groove portions 32 and 35 is opened, a groove is formed in the upper end portion of some of the lower struts 20. Although the open ends of the shaped parts 32, 35 may not be connected, it is not necessary to provide the hollow part 21 in such a lower strut.
[Brief description of the drawings]
FIG. 1 is a perspective view showing the overall structure of an embodiment of a casing of an engine-driven air conditioning system according to the present invention.
FIG. 2 is a partially enlarged cross-sectional view taken along line 2-2 in FIG.
3 is a cross-sectional view taken along the line 3-3 in FIG.
4 is a cross-sectional view taken along line 4-4 of FIG.
5 is a partially enlarged cross-sectional view taken along line 5-5 in FIG.
6 is a cross-sectional view taken along the line 6-6 in FIG.
7 is a cross-sectional view taken along the line 7-7 in FIG.
FIG. 8 is a perspective view illustrating a drainage structure such as rainwater according to the prior art.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 ... Bottom frame, 11, 13 ... Horizontal member (1st horizontal member, 2nd horizontal member), 13a ... Hollow part, 13b ... 1st inlet, 13c ... 2nd inlet, 17 ... Bottom plate, 20 ... Post ( Lower support), 21 ... hollow part, 26, 27 ... cover plate (first cover plate, second cover plate), 30 ... upper frame, 31, 34 ... upper transverse member (first upper transverse member, second upper transverse member) Members), 32, 35 ... groove portions (first groove shape portions, second groove shape portions), 32a ... blindfold portions, 33a, 36a ... support flange portions (... first support flange portions, second support flange portions). 38 ... Shelf board, 46 ... Heat exchanger, A ... Machine room, B ... Heat exchanger room.

Claims (5)

内部にコンプレッサおよびこれを駆動するエンジンを収納する機械室と、その上に設けられて熱交換器が設置される熱交換器室よりなるエンジン駆動式空調システムの筐体において、
前記機械室は、各1対の第1横部材と第2横部材の各端部を連結してなる底枠と、この底枠の四隅部に固定されて上方に立ち上がる4本の支柱と、各1対の第1上部横部材と第2上部横部材の各端部を連結してなり四隅部が前記各支柱の上端部に固定した上部枠よりなり、
前記熱交換器室は、前記上部枠に4辺が支持された棚板上に形成され、
前記各支柱の少なくとも一つは全長にわたり中空部が形成されたアルミニウム押し出し材よりなり、
前記上部枠の各上部横部材の少なくとも一つは溝形部が形成されたアルミニウム押し出し材よりなり、
前記棚板はその上に落ちた雨水などの液体の実質的に全量が、同棚板の少なくとも一側縁から前記溝形部内に流れ落ちるように前記上部枠の各上部横部材に支持され、
前記溝形部の開放された端部はこの端部から流れ落ちる雨水などの液体が前記支柱の中空部内に入るように同支柱の上端部に取り付けられている
ことを特徴とするエンジン駆動式空調システムの筐体。
In a housing of an engine-driven air conditioning system comprising a machine room that houses a compressor and an engine that drives the compressor, and a heat exchanger room that is installed on the machine room,
The machine room has a bottom frame formed by connecting each end of each pair of the first and second lateral members, four columns fixed to the four corners of the bottom frame and rising upward, Each end of each pair of the first upper horizontal member and the second upper horizontal member is connected to each other, and the four corners are composed of an upper frame fixed to the upper end of each column.
The heat exchanger chamber is formed on a shelf plate supported on four sides by the upper frame,
At least one of the struts is made of an aluminum extruded material in which a hollow portion is formed over the entire length,
At least one of the upper lateral members of the upper frame is made of an aluminum extruded material in which a groove-shaped portion is formed,
The shelf is supported by each upper transverse member of the upper frame such that substantially the entire amount of liquid such as rain water that has fallen thereon flows down into the channel from at least one side edge of the shelf,
The engine-driven air conditioning system is characterized in that the open end portion of the groove-shaped portion is attached to the upper end portion of the column so that liquid such as rainwater flowing from the end portion enters the hollow portion of the column. Housing.
請求項1に記載のエンジン駆動式空調システムの筐体において、
前記上部枠の上部横部材には溝形部の内側壁部の上縁から内方に延びる支持フランジ部が形成され、
前記棚板の少なくとも一側縁は前記支持フランジ部上に支持されるとともに前記支持フランジ部から外に張り出す部分は前記溝形部の内面に沿って下向きに折り曲げられている
ことを特徴とするエンジン駆動式空調システムの筐体。
The casing of the engine-driven air conditioning system according to claim 1,
A support flange portion extending inward from the upper edge of the inner wall portion of the groove portion is formed on the upper horizontal member of the upper frame,
At least one side edge of the shelf plate is supported on the support flange portion, and a portion protruding outward from the support flange portion is bent downward along the inner surface of the groove portion. Enclosure for engine-driven air conditioning system.
請求項1または請求項2に記載のエンジン駆動式空調システムの筐体において、
前記熱交換器は前記熱交換器室の少なくとも一側面を形成するようにその下部が前記棚板の少なくとも一側縁上に沿って取り付けられ、
前記熱交換器の下部に沿って配置される前記上部枠の上部横部材は前記溝形部を有するものとしてその溝形部の外側壁部の上縁に前記棚板よりも上方に延びる目隠し部を形成した
ことを特徴とするエンジン駆動式空調システムの筐体。
In the housing of the engine-driven air conditioning system according to claim 1 or 2,
The heat exchanger has a lower part attached along at least one side edge of the shelf so as to form at least one side of the heat exchanger chamber,
The upper horizontal member of the upper frame arranged along the lower part of the heat exchanger has the groove-shaped portion, and the blindfold extends above the shelf on the upper edge of the outer wall portion of the groove-shaped portion. An engine-driven air conditioning system housing characterized by the formation of
請求項1〜請求項3の何れか1項に記載のエンジン駆動式空調システムの筐体において、
前記機械室の底枠を形成する横部材の少なくとも一つは全長にわたり空洞部が形成されたアルミニウム押し出し材により構成するとともにその上側および上側以外の箇所には前記空洞部内を外部に連通する第1吸入口および第2吸入口を形成し、
前記底枠の残りの横部材と連結した状態では前記空洞部の両端を閉じ、
さらに前記底枠の上側は前記第1吸入口が設けられた部分を除き底板により閉じ、
また底枠と支柱と上部枠の間となる前記機械室の4側面はカバー板により閉じた
ことを特徴とするエンジン駆動式空調システムの筐体。
In the housing of the engine drive type air conditioning system according to any one of claims 1 to 3,
At least one of the transverse members forming the bottom frame of the machine room is made of an aluminum extruded material having a cavity formed over its entire length, and the first inside the cavity communicates with the outside at locations other than the upper side and the upper side. Forming an inlet and a second inlet;
In a state where it is connected to the remaining horizontal member of the bottom frame, both ends of the cavity are closed,
Further, the upper side of the bottom frame is closed by a bottom plate except for the portion provided with the first suction port,
The engine-driven air conditioning system casing is characterized in that the four side surfaces of the machine room between the bottom frame, the support column, and the upper frame are closed by a cover plate.
内部にコンプレッサおよびこれを駆動するエンジンを収納する機械室と、その上に設けられて熱交換器が設置される熱交換器室よりなるエンジン駆動式空調システムの筐体において、
前記機械室は、各1対の第1横部材と第2横部材の各端部を連結してなる底枠と、この底枠の四隅部に固定されて上方に立ち上がる4本の支柱と、各1対の第1上部横部材と第2上部横部材の各端部を連結してなり四隅部が前記各支柱の上端部に固定した上部枠よりなり、
前記熱交換器室は、前記上部枠に4辺が支持された棚板上に形成され、
前記各支柱の少なくとも一つは中空部が形成されており、
前記上部枠の各上部横部材の少なくとも一つは溝形部が形成されており、
前記棚板はその上に落ちた液体が、同棚板の少なくとも一側縁から前記溝形部内に流れ落ちるように前記上部枠の各上部横部材に支持され、
前記溝形部の開放された端部はこの端部から流れ落ちる液体が前記支柱の中空部内に直接入るように同支柱に取り付けられている
ことを特徴とするエンジン駆動式空調システムの筐体。
In a housing of an engine-driven air conditioning system comprising a machine room that houses a compressor and an engine that drives the compressor, and a heat exchanger room that is installed on the machine room,
The machine room has a bottom frame formed by connecting each end of each pair of the first and second lateral members, four columns fixed to the four corners of the bottom frame and rising upward, Each end of each pair of the first upper horizontal member and the second upper horizontal member is connected to each other, and the four corners are composed of an upper frame fixed to the upper end of each column.
The heat exchanger chamber is formed on a shelf plate supported on four sides by the upper frame,
At least one of the pillars is formed with a hollow portion,
At least one of the upper lateral members of the upper frame is formed with a groove portion,
The shelf plate is supported by each upper lateral member of the upper frame so that the liquid dropped on the shelf plate flows into the groove-shaped portion from at least one side edge of the shelf plate,
The housing of the engine-driven air conditioning system, wherein the open end portion of the groove-shaped portion is attached to the column so that liquid flowing from the end directly enters the hollow portion of the column.
JP2002315945A 2002-10-30 2002-10-30 Engine-driven air conditioning system housing Expired - Fee Related JP4059062B2 (en)

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JP4761894B2 (en) * 2005-08-29 2011-08-31 三菱電機株式会社 Drain drainage device for heat exchange unit for heat pump water heater
JP4900709B2 (en) * 2007-06-15 2012-03-21 アイシン精機株式会社 Engine-driven air conditioner casing and engine-driven air conditioner
JP2014163603A (en) * 2013-02-26 2014-09-08 Aisin Seiki Co Ltd Engine-driven type air conditioning device
JP2019020043A (en) * 2017-07-18 2019-02-07 アイシン精機株式会社 Outdoor machine of air conditioner

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