JP4057694B2 - Powder collection device - Google Patents

Powder collection device Download PDF

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Publication number
JP4057694B2
JP4057694B2 JP10971498A JP10971498A JP4057694B2 JP 4057694 B2 JP4057694 B2 JP 4057694B2 JP 10971498 A JP10971498 A JP 10971498A JP 10971498 A JP10971498 A JP 10971498A JP 4057694 B2 JP4057694 B2 JP 4057694B2
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JP
Japan
Prior art keywords
filter medium
roll
groove
belt
casing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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JP10971498A
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Japanese (ja)
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JPH11300132A (en
Inventor
伸之 本多
進 平松
禎浩 田中
功一 梅澤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TOYO. SS. CO., LTD.
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TOYO. SS. CO., LTD.
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Priority to JP10971498A priority Critical patent/JP4057694B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は空気中に含まれる粉粒体を除去して回収する装置に関し、粉塵に限らず、例えば人工雪による耐雪試験装置における雪が風(空気)とともに送られる風洞の適所に配して、風の中の雪を除去、回収するのに使用する。
【0002】
【従来の技術とその問題点】
粉粒体の除去、回収装置にはサイクロン方式のものが使用されている。しかしサイクロン方式の装置ではサイクロン発生塔が高さの大なるものとなり、ために占有空間が大となるデメリットがあり、また装置の製造コストが高くなる。
【0003】
また、被処理空気に渦巻き求心上昇気流を発生させるので、送風の圧力損失が大となり、ために送風機には能力の大なるものを必要とし、ランニングコストが高くなるというデメリットもある。
【0004】
【目的】
本発明はサイクロン方式の従来の装置におけるデメリットが解消され、設置スペースを節約でき、製造コストを低減化でき、圧力損失も少なくて、ランニングコストを小ならしめ得る粉粒物回収装置を提供できるようにした。
【0005】
【本発明の構成】
上記目的を達成するために、本発明に係る粉粒物回収装置は、左右側の少なくとも一側部に空気入口を有し、上板、底板、前後面板、左右側板よりなるケーシング内に、上下部に配した前後方向のロールに掛けられて、前記空気入口を遮って回走するエンドレス濾材を備え、このエンドレス濾材を通過した空気の出口をケーシングの前面部に有し、かつエンドレス濾材に付着した粉粒体をエンドレス濾材から離脱せしめる粉粒体の除去装置を備え、また、各ロールの端部外周にVベルト用の溝を形成するとともに、このVベルト用の溝と長手方向に一致するVベルト用の溝エンドレス濾材内側との対向面に形成したシール材がケーシングの前後面板の内側に固定した支持板に設けられ、エンドレス濾材の端部内側に設けたベルトがロール及びシール材の各Vベルト用の溝に嵌まり、かつエンドレス濾材端部の外側面を押圧するテンションローラを備え、各ロールの端部に、エンドレス濾材との接触面にエンドレス濾材のベルトが嵌まるVベルト用の溝が形成されていて、しかも前記支持板に固定したシール用ブロックを設けて、このシール用ブロックにて前記ロールがエンドレス濾材と接する部分を除くロール端部を囲んだものとしてあり、また、前記粉粒体の除去装置は、回転軸に羽根を有し、回転軸が駆動装置によって回転させられて羽根がエンドレス濾材を殴打する構成のものとしてある。
【0006】
【実施例】
以下本発明を添付図面に示す実施例により説明する。
図1は本発明に係る粉粒物回収装置のユニットAの基本構成を後方からみた斜視図で、符号1はそのケーシングを示し、上板、底板、前後面板、左右側板からなり、左右側板にそれぞれ空気入口2を有し、前面板には空気出口3を設けてある。
なお、空気入口2は左右側板の一方のものに設ける場合もある。
【0007】
ケーシング内には左右の上部及び下部にそれぞれロール4を前後方向の軸線まわりに回転できるように設けてあり、これらのロールによって回走されるエンドレス濾材5がロールに掛けられている。かくして左右の各空気入口2からの空気はエンドレス濾材の左右走行部を通る際に粉粒物が濾材によって除去され、粉粒物が除去された空気は空気出口3から排気される。
【0008】
エンドレス濾材5における下部走行部5a上には、エンドレス濾材に付着している粉粒物をエンドレス濾材から離脱せしめる粉粒体の除去装置6を設けてある。この粉粒体の除去装置6は、例えば図示のように、前後方向の軸線まわりに回転させられる軸7に複数枚の羽根8を設けたものとしてあって、エンドレス濾材の下部走行部の下面に付着している粉粒物を、回転する羽根がエンドレス濾材の下部走行部を通るときの衝撃によっていわば叩き落とすようにしてあり、粉粒物はケーシング内底の粉粒物回収用のトレー30等に回収されるようにしてある。
【0009】
エンドレス濾材5を回走させる駆動装置には種々の手段のものがあるが、一例として図2のように、モータMaにより動力伝達機構(例えばモータプーリもしくはスプロケット9に掛けたベルトもしくはチェン10を上部の左右いずれか一方のロール4のプーリもしくはスプロケット11へ掛けた機構)を介して上部ローラを回転駆動させる。また、粉粒体の除去装置6は、図3のようにモータMbにより動力伝達機構(例えばモータプーリもしくはスプロケット12に掛けたベルトもしくはチェン13を粉粒体の除去装置6の軸7のプーリもしくはスプロケット14に掛けた機構)による駆動装置にて回転駆動させられるようにしてある。
【0010】
エンドレス濾材5の前後端部の内面にはそれぞれ2本のVベルト15を取り付けてあり、Vベルト15は各ロールの端部外周に形成したVベルト用の溝16に嵌まっているとともに、エンドレス濾材5の前後端部の内面と相対するシール材17のVベルト用の溝18へ滑動可能に嵌まっており、シール材17は低摩擦係数の材質のもので、ケーシングの内面に固定した支持板19に取り付けられている。
【0011】
しかしてエンドレス濾材5の前後端部の外側はテンションローラ20によって押されてVベルト15がシール材17のVベルト用の溝18内へ密ではあるが滑れるように、あるいはVベルト用の溝18内とはわずかの隙間はあるがラビリンスシール機能を有するようにシール材17内に嵌められるようにしてあり、テンションローラの支持体21はケーシングの内側に取り付けてある。なお、テンションローラ20は適宜のばね機構によりエンドレス濾材5への押圧力が付与されており、押圧力付与機構は種々あるので、その説明は省略する。
【0012】
各ロール4の端部はシール用ブロック22のブロックの凹部23に滑動可能に嵌めてあって、このシール用ブロックはシール材17用の前記支持板19に取り付けられている。シール用ブロック22ブロックの凹部23はロール4がエンドレス濾材と接する部分(ロールの円弧角にして90度)を残してロールの端部を囲んでおり、シール用ブロック22エンドレス濾材5と接する面にはVベルト15が嵌まるVベルト用の溝24を形成してある。
【0013】
図9、10はユニット収容ハウジング25内に回収装置のユニットAを2基設けた例を示す。この実施例ではハウジング入口26からの空気中の中央部の空気は中央通路27から各ユニットA、A内にユニット対向する面のエンドレス濾材5を通って入り、各空気出口3から次の工程部、たとえば人工雪による対雪試験装置の風洞部29へ排風される。
【0014】
ハウジング入口26からの左右両側の空気は左右通路28によりユニット収容ハウジング25の左右側板と各ユニットとの間に入り、エンドレス濾材5の外側の面を通って各ユニットに入って各空気出口3から排風される。しかして各ユニットA、Aはエンドレス濾材5により粉粒物を捕集し、捕集された粉粒物は粉粒体の除去装置6によって各エンドレス濾材5から離脱させられ、回収される。なお、送風機はたとえば風洞の適所に設けてあり、風洞内の送風機による循環空気がユニットを通過する。
【0015】
【作用・効果】
空気入口2からケーシング1内に流入した被処理空気はエンドレス濾材5を通るが、濾材通過時に被処理空気中の粉粒物はエンドレス濾材5により捕集され、粉粒物が除去された処理空気は空気出口3から排風される。しかしてエンドレス濾材5に捕集された粉粒物は粉粒体の除去装置6によりエンドレス濾材5から離脱させられて回収される。
【0016】
したがって、従来から使用されているサイクロン方式の回収装置のように、高さの大なるサイクロン発生塔を設ける必要がなくて設置スペースを節約できるとともに製造コストを低減化でき、しかも被処理空気に特殊な気流を発生させる必要もなくて送風の圧力損失が小であり、ランニングコストを小ならしめることができる。
【0017】
また、エンドレス濾材5の端部内側に設けたベルト15がロール4外周のVベルト用の溝16、シール材17のVベルト用の溝18およびシール用ブロック22のVベルト用の溝24に嵌められ、かつエンドレス濾材5は外側からテンションローラ20によって内側方向へ押圧されているので、エンドレス濾材5端部から被処理空気中の粉粒物が処理空気側へ漏れるようなことは殆どなく、粉粒物はエンドレス濾材5により確実に捕集される。さらに、エンドレス濾材5を交換することにより回収する粉粒物の径を自由に選択することができる。
【図面の簡単な説明】
【図1】本発明に係る粉粒物回収装置のユニットを後方から示す斜視図。
【図2】同ユニットの上部を拡大して示す縦断面図。
【図3】同ユニットの下部を拡大して示す縦断面図。
【図4】同ユニットの一部破断正面図。
【図5】図4の V-V線縦断面図。
【図6】図5の VI-VI線水平断面図。
【図7】ロール端部を拡大して示す平面図。
【図8】図7の VIII-VIII線縦断面図。
【図9】ユニット収容ハウジング内にユニットを2基設けた例を示す縦断面図。
【図10】同上の平面図。
【符号の説明】
A:粉粒物回収装置のユニット
1:ケーシング 2:空気入口
3:空気出口 4:ロール
5:エンドレス濾材 6:粉粒体の除去装置
7:軸 8:羽根
9:プーリ(スプロケット) 10:ベルト(チェン)
11:プーリ(スプロケット) 12:プーリ(スプロケット)
13:ベルト(チェン) 14:プーリ(スプロケット)
15:Vベルト 16:Vベルト用の溝
17:シール材 18:Vベルト用の溝
19:支持板 20:テンションローラ
21:支持体 22:シール用ブロック
23:ブロックの凹部 24:Vベルト用の溝
25:ユニット収容ハウジング 26:ハウジング入口
27:中央通路 28:左右通路
29:風洞 30:粉粒物回収用のトレー
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an apparatus that removes and collects particulate matter contained in the air, and is not limited to dust. For example, snow in a snow resistance test apparatus using artificial snow is arranged at an appropriate location in a wind tunnel where it is sent together with wind (air). Used to remove and recover snow from inside.
[0002]
[Prior art and its problems]
Cyclone type devices are used for removing and collecting powder. However, in the cyclone type apparatus, the height of the cyclone generating tower becomes large, which has the disadvantage that the occupied space becomes large, and the manufacturing cost of the apparatus becomes high.
[0003]
Further, since a spiral centripetal updraft is generated in the air to be treated, the pressure loss of the blowing becomes large, so that the blower requires a large capacity and has a demerit that the running cost becomes high.
[0004]
【the purpose】
The present invention eliminates the disadvantages of the conventional cyclone system, saves the installation space, reduces the manufacturing cost, reduces the pressure loss, and can provide a powder recovery device that can reduce the running cost. I made it.
[0005]
[Configuration of the present invention]
In order to achieve the above-mentioned object, a granular material recovery apparatus according to the present invention has an air inlet in at least one side part on the left and right sides, and is vertically An endless filter medium that is hung on a roll in the front-rear direction arranged in the section and runs while blocking the air inlet, has an outlet for air that has passed through the endless filter medium on the front surface of the casing, and adheres to the endless filter medium A device for removing the granular material that separates the granular material from the endless filter medium is provided, and a groove for the V belt is formed on the outer periphery of the end of each roll and coincides with the groove for the V belt in the longitudinal direction. sealing material formed on the surface facing the groove endless filter medium inside the V-belt is provided on the support plate which is fixed to the inside of the front and back faceplate of the casing, belt roll及provided inside the end portion of the endless filter medium Fits into the groove for the V-belt of the sealing material, and includes a tension roller for pressing the outer surface of the endless filter medium end, the ends of each roll, endless belt filter medium fitted into the contact surface between the endless filter medium round A groove for the V belt is formed, and a sealing block fixed to the support plate is provided, and the end of the roll excluding a portion where the roll is in contact with the endless filter medium is surrounded by the sealing block. In addition, the apparatus for removing particulate matter has a structure in which a rotating shaft has blades, and the rotating shaft is rotated by a driving device so that the blades beat the endless filter medium .
[0006]
【Example】
The present invention will be described below with reference to embodiments shown in the accompanying drawings.
FIG. 1 is a perspective view of the basic structure of the unit A of the granular material recovery apparatus according to the present invention as seen from the rear. Reference numeral 1 denotes the casing, which includes an upper plate, a bottom plate, front and rear side plates, and left and right side plates. Each has an air inlet 2 and an air outlet 3 is provided on the front plate.
The air inlet 2 may be provided on one of the left and right side plates.
[0007]
In the casing, rolls 4 are provided at the left and right upper and lower parts, respectively, so that the rolls 4 can be rotated around the axis in the front-rear direction, and endless filter media 5 that are rotated by these rolls are hung on the rolls. Thus, when the air from the left and right air inlets 2 passes through the left and right traveling portions of the endless filter medium , the particulate matter is removed by the filter medium , and the air from which the particulate matter has been removed is exhausted from the air outlet 3 .
[0008]
The lower run on 5a of the endless filtering medium 5 is provided with a removal device 6 of the particulate material allowed to leave the particulate adhering to the endless filter medium from the endless filter medium. For example, as shown in the figure, this granular material removing device 6 is provided with a plurality of blades 8 on a shaft 7 that is rotated around an axis in the front-rear direction, and is provided on the lower surface of the lower running portion of the endless filter medium. The adhering granular material is knocked down by the impact when the rotating blade passes through the lower traveling part of the endless filter medium , and the granular material is a tray 30 for collecting the granular material at the bottom of the casing, etc. To be recovered.
[0009]
There are various means for driving the endless filter medium 5, and as an example, as shown in FIG. 2, a power transmission mechanism (for example, a belt or chain 10 hung on a motor pulley or sprocket 9 is mounted on the upper side by a motor Ma. The upper roller is rotationally driven via a pulley or a sprocket 11 of either the left or right roll 4). Further, as shown in FIG. 3, the granular material removing device 6 is a power transmission mechanism (for example, a motor pulley or a belt or chain 13 hung on a sprocket 12 by a motor pulley or a pulley or a sprocket of a shaft 7 of the granular material removing device 6. 14), and is driven to rotate by a driving device.
[0010]
Two V belts 15 are attached to the inner surfaces of the front and rear end portions of the endless filter medium 5 , respectively. The V belt 15 is fitted into a groove 16 for the V belt formed on the outer periphery of the end portion of each roll, and is endless. The sealant 17 is slidably fitted into the groove 18 for the V belt of the sealant 17 facing the inner surfaces of the front and rear end portions of the filter medium 5 , and the sealant 17 is made of a material having a low friction coefficient and is fixed to the inner surface of the casing. It is attached to the plate 19.
[0011]
Thus, the outer sides of the front and rear end portions of the endless filter medium 5 are pushed by the tension roller 20 so that the V-belt 15 can slide into the V-belt groove 18 of the sealing material 17 in a dense manner, or the V-belt groove 18. The tension roller support 21 is attached to the inside of the casing so as to have a labyrinth seal function with a slight gap from the inside. The tension roller 20 is applied with a pressing force to the endless filter medium 5 by an appropriate spring mechanism, and there are various pressing force applying mechanisms, and the description thereof will be omitted.
[0012]
The end of each roll 4 is slidably fitted in the block recess 23 of the sealing block 22, and this sealing block is attached to the support plate 19 for the sealing material 17. Recess 23 of the block of the sealing block 22 surrounds the end of the roll while leaving a portion of the roll 4 is in contact with the endless filter medium (with an arc angle of the roll 90 degrees), in contact with the endless filter medium 5 of the sealing block 22 A V-belt groove 24 into which the V-belt 15 is fitted is formed on the surface.
[0013]
FIGS. 9 and 10 show an example in which two units A of recovery devices are provided in the unit housing housing 25. Central portion of the air units A from the central passage 27 in the air from the housing inlet 26 is in this embodiment enters through an endless filter medium 5 of the surface facing the units in A, the next step from the air outlet 3 Part, for example, the wind tunnel 29 of the snow test apparatus using artificial snow is exhausted.
[0014]
Air left and right sides from the housing inlet 26 enters between the side plates and the respective units of the unit receiving housing 25 by lateral passage 28, from the air outlet 3 have in each unit through the outer surface of the endless filtering medium 5 It is exhausted. Thus, each unit A, A collects the granular material by the endless filter medium 5 , and the collected granular material is separated from each endless filter medium 5 by the granular material removing device 6 and collected. In addition, the air blower is provided in the suitable place of the wind tunnel, for example, and the circulating air by the air blower in a wind tunnel passes a unit.
[0015]
[Action / Effect]
The air to be treated that flows into the casing 1 from the air inlet 2 passes through the endless filter medium 5 , but the particulate matter in the air to be treated is collected by the endless filter medium 5 when passing through the filter medium, and the treated air from which the particulate matter has been removed. Is exhausted from the air outlet 3. Thus particulate matter collected on the endless filtering medium 5 is recovered is is disengaged from the endless filtering medium 5 by the removal device 6 of the granular material.
[0016]
Therefore, unlike conventional cyclone recovery devices, it is not necessary to install a tall cyclone generator tower, which saves installation space and reduces manufacturing costs. It is not necessary to generate a large air flow, and the pressure loss of the air blow is small, so that the running cost can be reduced.
[0017]
Further, the belt 15 provided inside the end of the endless filter medium 5 is fitted into the V belt groove 16 on the outer periphery of the roll 4, the V belt groove 18 of the sealing material 17, and the V belt groove 24 of the sealing block 22. Since the endless filter medium 5 is pressed inward by the tension roller 20 from the outside, the particulate matter in the air to be treated hardly leaks from the end of the endless filter medium 5 to the process air side. The particles are reliably collected by the endless filter medium 5 . Furthermore, the diameter of the granular material collect | recovered by replacing | exchanging the endless filter medium 5 can be selected freely.
[Brief description of the drawings]
FIG. 1 is a perspective view showing a unit of a powder and particle collection apparatus according to the present invention from the rear.
FIG. 2 is an enlarged longitudinal sectional view showing an upper part of the unit.
FIG. 3 is an enlarged longitudinal sectional view showing a lower part of the unit.
FIG. 4 is a partially broken front view of the unit.
5 is a vertical sectional view taken along line VV in FIG.
6 is a horizontal sectional view taken along line VI-VI in FIG.
FIG. 7 is an enlarged plan view showing a roll end.
8 is a longitudinal sectional view taken along line VIII-VIII in FIG.
FIG. 9 is a longitudinal sectional view showing an example in which two units are provided in the unit housing.
FIG. 10 is a plan view of the same.
[Explanation of symbols]
A: Powder recovery unit unit 1: Casing 2: Air inlet 3: Air outlet 4: Roll 5: Endless filter medium 6: Powder removal device 7: Shaft 8: Blade 9: Pulley (sprocket) 10: Belt (Chen)
11: Pulley (sprocket) 12: Pulley (sprocket)
13: Belt (Chain) 14: Pulley (Sprocket)
15: V belt 16: V belt groove 17: Sealing material 18: V belt groove 19: Support plate 20: Tension roller 21: Support 22: Sealing block 23: Block recess 24: For V belt Groove 25: Unit housing 26: Housing inlet 27: Central passage 28: Left and right passage 29: Wind tunnel 30: Tray for collecting particulate matter

Claims (2)

左右側の少なくとも一側部に空気入口を有し、上板、底板、前後面板、左右側板よりなるケーシング内に、上下部に配した前後方向のロールに掛けられて、前記空気入口を遮って回走するエンドレス濾材を備え、この濾材を通過した空気の出口をケーシングの前面部に有し、かつ濾材に付着した粉粒体を濾材から離脱せしめる粉粒体除去装置を備え、また、各ロールの端部外周に溝を形成するとともに、この溝と長手方向に一致する溝を濾材内側との対向面に形成したシール材がケーシングの前後面板の内側に固定した支持板に設けられ、濾材の端部内側に設けたベルトがロール及びシール材の溝に嵌まり、かつ濾材端部の外側面を押圧するテンションローラを備え、各ロールの端部に、濾材との接触面に濾材のベルトが嵌まる溝が形成されていて、しかも前記支持板に固定したシール用ブロックを設けて、このシール用ブロックにて前記ロールが濾材と接する部分を除くロール端部を囲んでなる粉粒物回収装置。On at least one side of the right and left side have a air inlet, the top plate, bottom plate, front and rear faceplate, in the casing ing from right and left side plates, it hung in the longitudinal direction of the roll arranged in upper and lower portions, blocking the air inlet And an endless filter medium that circulates and has an outlet for air passing through the filter medium on the front surface of the casing, and a powder particle removing device that separates the powder particles adhering to the filter medium from the filter medium. A groove is formed on the outer periphery of the end of the roll, and a seal material in which a groove that coincides with the groove in the longitudinal direction is formed on the surface facing the inner side of the filter medium is provided on a support plate fixed to the inner side of the front and rear surface plates of the casing. A belt provided on the inner side of each of the rolls is provided with a tension roller that fits into the groove of the roll and the sealing material and presses the outer surface of the end of the filter medium, and the belt of the filter medium on the contact surface with the filter medium at the end of each roll A groove to fit is formed There are, moreover said fixed sealing block provided in the support plate, granular substance collecting device comprising surrounding the roll end portion except a portion where the roll contacts the filter material at the sealing block. 前記粉粒体除去装置が、回転軸に羽根を有し、回転軸が駆動装置によって回転させられて羽根が濾材を殴打する構成のものである請求項1に記載の粉粒物回収装置。The granular material collection device according to claim 1 , wherein the granular material removing device has a configuration in which a rotating shaft has a blade, the rotating shaft is rotated by a driving device, and the blade strikes the filter medium.
JP10971498A 1998-04-20 1998-04-20 Powder collection device Expired - Lifetime JP4057694B2 (en)

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JP4057694B2 true JP4057694B2 (en) 2008-03-05

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JP2008082639A (en) * 2006-09-28 2008-04-10 Daikin Ind Ltd Air-conditioner

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