JP4050651B2 - Bucket equipment - Google Patents

Bucket equipment Download PDF

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Publication number
JP4050651B2
JP4050651B2 JP2003107812A JP2003107812A JP4050651B2 JP 4050651 B2 JP4050651 B2 JP 4050651B2 JP 2003107812 A JP2003107812 A JP 2003107812A JP 2003107812 A JP2003107812 A JP 2003107812A JP 4050651 B2 JP4050651 B2 JP 4050651B2
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Japan
Prior art keywords
bucket
bucket body
clay
hole
opening
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP2003107812A
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Japanese (ja)
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JP2004316101A (en
Inventor
準一 井上
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Tcm株式会社
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Priority to JP2003107812A priority Critical patent/JP4050651B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、ホイールローダなどの作業用車両に設けられ、土砂などのすくい取り及び排出による搬送を行うバケット装置に関する。
【0002】
【従来の技術】
従来、土木作業において土砂などの運搬、移動、除去、搬入などを行う搬送装置として、ホイールローダなどの作業用車両の車体の前部に設けた作業ブームを介して昇降及び上下回動自在とされるバケット装置が知られている。バケット装置では、通常、土砂などをすくい取る作業と、隣接配備された搬送台車や所定の区画に排出する作業が行われる。この作業の中で一定量の搬送物をすくい取る計量機能を設けたものなども知られている。(例えば、特許文献1参照)。
【0003】
【特許文献1】
特開2002−275928号公報
【0004】
【発明が解決しようとする課題】
しかしながら、上述した従来のバケット装置や特許文献1に示されるようなバケット装置は、砂利や粘りけのない土などを扱う場合は問題ないが、赤土や粘土などのように粘りけのあるものの積み込み、排出作業において以下のような問題がある。図5は従来のバケット装置におけるバケット本体100を示す。バケット本体100は、左右の側板5と底部6を有する横長の容器であり、前方の開口4から土砂などの収納(すくい取り)、及び排出が行われる。このようなバケット本体100を用いて赤土や粘土などのように粘りけのあるものの積み込み、排出作業を行う場合、バケット本体100の隅部に、例えば粘土101が残留して堆積していくことがある。粘土101がバケット本体100に残留すると、毎回の実質的な収納・排出作業量が減少してしまい非効率である。バケット本体をダンプ状態(下向き)にしてバケット本体をはたく操作を行っても堆積した粘土101が落ちない場合、スコップ等でこれを取り除く作業が必要となる。
【0005】
本発明は、上記課題を解消するものであって、赤土や粘土などのように粘りけのある搬送物に対して、バケット本体底部からの荷離れを良くしたバケット装置を提供することを目的とする。
【0006】
【課題を解決するための手段及び発明の効果】
上記課題を達成するために、請求項1の発明は、搬送物の収納と排出のための開口を前方に備えた容器状のバケット本体が作業装置に昇降自在かつ上下回動自在に設けられたバケット装置であって、そのバケット本体の底部隅部近傍に複数の空気供給用の貫通孔を設けており、前記貫通孔は、バケット本体への搬送物収納時に移動する内容物からの外力により前記貫通孔を閉じると共に、バケット本体の開口を下向きにして搬送物排出時に前記貫通孔を開口して空気供給を行う可動板を備えているものである。
【0007】
上記構成においては、土砂等の堆積し易いバケット本体の底部隅部近傍に複数の空気供給用の貫通孔を設けたので、バケット本体をダンプ状態にし、バケット本体をはたく操作をしてバケット本体に振動を与えた場合、空気供給用の貫通孔から、土砂等とバケット本体底部との間に空気が入り、土砂等がバケット本体底部から離脱し易く荷離れが良くなる。本バケット装置を用いると、赤土や粘土などのように粘りけのある搬送物に対して効率の良い作業ができる。また、上記構成においては、搬送物収納時に貫通孔を閉じ、搬送物排出時に貫通孔を開口して空気供給を行う可動板を備えたので、赤土や粘土などのように粘りけのある搬送物に対しても効率の良い作業ができると共に、砂利などの粒状のものについても、貫通孔からの荷こぼれがなく、広範な種類の搬送物に対応することができる。
【0010】
【発明の実施の形態】
以下、本発明の一実施形態に係るバケット装置について、図面を参照して説明する。図1は本バケット装置1の使用状態を示す。バケット装置1は、土砂などの搬送物をすくい取り、又は排出する開口4を有する搬送物収納容器であるバケット本体10とこれを支持して上下動する作業ブーム11、及びバケット本体10を上下回動するための図示しない油圧シリンダなどからなる。バケット本体10を支持する作業ブーム11は、例えば、作業装置であるホイールローダ2の車体の前部に設けられる。バケット装置1は、ホイールローダ2とともに移動し、そのバケット本体10が、ホイールローダ2からの動力と制御によって昇降自在かつ上下回動自在に動かされる。
【0011】
バケット装置1を用いた荷役作業の一連の動きを説明する。バケット本体10は、位置Aの状態で前進(左方向移動)して地面にある搬送物を前方の開口4からすくい取り、矢印12で示すように上方向に回動されて位置Bとされる。次に、バケット本体10は、この姿勢で矢印13で示すように作業ブーム11の上昇により上昇して位置Cに至り、例えばダンプカー荷台に向けて搬送物である粘土101などを開口4から排出すべく、ホイールローダ2の移動によって移動し、矢印14で示すように下方に向けて回動されて位置Dの状態となる。バケット本体10は、位置Dにおいて粘土101の荷離れを促進するため、上下回動動作(はたき動作)が行われる。
【0012】
排出時の荷離れを良くするためバケット本体10に設けられた構造について説明する。図2はバケット本体10を示し、図3(a)は同バケット本体10の背面、図3(b)は短手方向断面を示す。バケット本体10は、側板5との接合部近傍であるバケット底部6の隅部に左右それぞれに11個の空気供給用の長穴形状の貫通孔7を有している。
【0013】
上述の貫通孔7は、例えば粘土をバケット本体の底部から引き離す場合、粘土の密封性のために真空吸着された状態になる部分に空気を供給して、粘土とバケット本体底部との剥離を促進するものである。
【0014】
次に、本発明の一実施形態に係る他のバケット装置について説明する。図4(a)は可動蓋付きの空気供給用貫通孔、図4(b)は搬送物収納状態の同貫通孔部分、図4(c)は同排出時の貫通孔部分をそれぞれ示す。可動板8は貫通孔7よりも大きく、貫通孔7を塞ぐことができる。また、可動板8は、蝶番構造82をバケット本体の底部6に設けた取付孔81に係合して回動自在に固定され、ストッパ構造83,84によって回動制限される。
【0015】
上述の可動板8は、バケット本体への搬送物収納時には、図4(b)に示すように、矢印15のように移動する粘土101からの圧力によって貫通孔7を閉じ、バケット本体の開口を下向きにした搬送物排出時には、図4(c)に示すように、貫通孔7からの空気供給19を可能とする。このような動きをする可動板8を備えたバケット装置本体を有するバケット装置は、赤土や粘土などのように粘りけのある搬送物に対しても効率の良い作業ができるとともに、砂利などの粒状のものについても、貫通孔からの荷こぼれがなく、広範な種類の搬送物に対応することができる。
【0016】
上述の可動板8は、その表面に凹凸を設けて、粘土などとの密着を妨げる構造とすることができる。また、可動板8の大きさを貫通孔7の開口面積よりも数倍の大きさとすることで、粘土などの離脱効果を上げることができる。
【0017】
なお、本発明は、上記構成に限られることなく種々の変形が可能である。例えば、空気供給用の貫通孔の形状、配置、個数は、対象とする搬送物の性状やバケット本体の形状及び寸法によって変えることができる。また、バケット本体の底部表面構造として、例えば直径100mmの球面の一部からなる凸部を多数配列した非平面構造を持たせ、空気供給用の貫通孔と併用してもよい。
【図面の簡単な説明】
【図1】 本発明の一実施形態に係るバケット装置の使用状態を説明する側面図。
【図2】 同バケット装置のバケット本体の斜視図。
【図3】 (a)は同バケット本体の背面図、(b)は(a)におけるF−F断面図。
【図4】 (a)は本発明の一実施形態に係る他のバケット装置におけるバケット本体の1つの空気供給用貫通孔部分の斜視図、(b)は同バケット本体への内容物収納時の貫通孔部分の断面図、(c)は同内容物排出時の貫通孔部分の断面図。
【図5】 従来のバケット装置における内容物排出残りを説明するバケット本体の斜視図。
【符号の説明】
1 バケット装置
2 作業装置
4 開口
6 底部
7 貫通孔
8 可動板
10 バケット本体
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a bucket apparatus that is provided in a work vehicle such as a wheel loader and that performs transport by scooping and discharging earth and sand.
[0002]
[Prior art]
Conventionally, as a transport device for transporting, moving, removing, and carrying earth and sand in civil engineering work, it can be moved up and down and turned up and down via a work boom provided at the front of a vehicle body of a work vehicle such as a wheel loader. A bucket device is known. In the bucket apparatus, an operation of scooping up earth and sand and an operation of discharging to an adjacently arranged transport cart or a predetermined section are usually performed. In this work, there is also known one provided with a weighing function for scooping up a certain amount of transported material. (For example, refer to Patent Document 1).
[0003]
[Patent Document 1]
Japanese Patent Laid-Open No. 2002-275928
[Problems to be solved by the invention]
However, the conventional bucket device described above and the bucket device as shown in Patent Document 1 have no problem when handling gravel or non-sticky soil, etc., but loading or discharging sticky items such as red soil or clay There are the following problems in the work. FIG. 5 shows a bucket body 100 in a conventional bucket apparatus. The bucket main body 100 is a horizontally long container having left and right side plates 5 and a bottom portion 6. Storage (scraping) and discharge of earth and sand and the like are performed and discharged from the front opening 4. When a sticky material such as red soil or clay is loaded and discharged using such a bucket body 100, for example, clay 101 may remain and accumulate in the corners of the bucket body 100. . If the clay 101 remains in the bucket body 100, the substantial amount of storing and discharging operations each time is reduced, which is inefficient. If the accumulated clay 101 does not fall even if the bucket body is dumped (downward) and the bucket body is knocked, it is necessary to remove it with a scoop or the like.
[0005]
This invention solves the said subject, Comprising: It aims at providing the bucket apparatus which improved the load separation from a bucket main-body part with respect to a conveyance thing with stickiness like red clay or clay. .
[0006]
[Means for Solving the Problems and Effects of the Invention]
In order to achieve the above object, according to the first aspect of the present invention, a container-like bucket body having an opening for storing and discharging a transported object is provided on the working device so as to be movable up and down and vertically rotatable. In the bucket device, a plurality of through holes for supplying air are provided in the vicinity of the bottom corner of the bucket body, and the through holes are caused by the external force from the contents moving when the conveyed product is stored in the bucket body. While closing a through-hole, the opening of a bucket main body is faced down, and the movable plate which opens the said through-hole at the time of discharge of a conveyed product and supplies air is provided .
[0007]
In the above configuration, since a plurality of air supply through holes are provided in the vicinity of the bottom corner of the bucket main body where sediment such as earth and sand is easily deposited, the bucket main body is put into a dumped state and operated to knock the bucket main body. When vibration is applied to air, air enters between the earth and sand and the bottom of the bucket body from the air supply through- hole, so that the earth and sand are easily separated from the bottom of the bucket body, and the unloading is improved. If this bucket apparatus is used, an efficient operation | work can be performed with respect to a conveyance thing with stickiness like red clay or clay. Moreover, in the above configuration, since the movable plate that closes the through hole when the conveyed product is stored and opens the through hole when the conveyed product is discharged to supply the air is provided, it can be used for sticky conveyed items such as red clay and clay. In addition to being able to work efficiently, granular materials such as gravel are not spilled from the through hole, and can handle a wide variety of conveyed items.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, a bucket device according to an embodiment of the present invention will be described with reference to the drawings. FIG. 1 shows a usage state of the bucket device 1. The bucket apparatus 1 is configured to move a bucket body 10 that is an object storage container having an opening 4 for scooping or discharging a conveyed object such as earth and sand, a work boom 11 that moves up and down while supporting the bucket body 10, and a bucket body 10. It consists of a hydraulic cylinder (not shown) for moving. The work boom 11 that supports the bucket body 10 is provided, for example, at the front of the vehicle body of the wheel loader 2 that is a work device. The bucket device 1 moves together with the wheel loader 2, and the bucket body 10 is moved up and down and turned up and down by power and control from the wheel loader 2.
[0011]
A series of movements of cargo handling work using the bucket device 1 will be described. The bucket body 10 moves forward (moves in the left direction) in the state of position A, scoops the conveyed product on the ground from the front opening 4, and is rotated upward to the position B as indicated by an arrow 12. . Next, the bucket body 10 rises as the work boom 11 rises to the position C as shown by an arrow 13 in this posture, and discharges, for example, clay 101, which is a conveyed product, from the opening 4 toward the dump truck bed. Therefore, it moves by the movement of the wheel loader 2 and is rotated downward as indicated by the arrow 14 to be in the position D. The bucket body 10 performs an up-and-down rotation operation (happing operation) in order to promote the unloading of the clay 101 at the position D.
[0012]
The structure provided in the bucket main body 10 in order to improve the unloading at the time of discharge will be described. 2 shows the bucket body 10, FIG. 3 (a) shows the back surface of the bucket body 10, and FIG. 3 (b) shows a cross section in the short direction. The bucket body 10 has eleven through-holes 7 for supplying air on the left and right sides at the corner of the bucket bottom 6 near the joint with the side plate 5.
[0013]
For example, when the clay is separated from the bottom of the bucket body, the above-described through-hole 7 supplies air to the portion that is vacuum-adsorbed for the sealing property of the clay, thereby promoting the peeling between the clay and the bottom of the bucket body. To do.
[0014]
Next, another bucket device according to an embodiment of the present invention will be described. 4A shows an air supply through-hole with a movable lid, FIG. 4B shows the through-hole portion in the transported article storage state, and FIG. 4C shows the through-hole portion during discharge. The movable plate 8 is larger than the through hole 7 and can close the through hole 7. The movable plate 8 is rotatably fixed by engaging the hinge structure 82 with an attachment hole 81 provided in the bottom portion 6 of the bucket body, and is restricted by the stopper structures 83 and 84.
[0015]
As shown in FIG. 4B, the movable plate 8 closes the through-hole 7 by the pressure from the clay 101 that moves as shown by the arrow 15 to store the conveyed product in the bucket body, thereby opening the bucket body. When the conveyed product is discharged downward, the air supply 19 from the through hole 7 is enabled as shown in FIG. A bucket apparatus having a bucket apparatus body with a movable plate 8 that moves in this way can perform an efficient operation even on sticky transported objects such as red clay and clay, and can also be used for granular materials such as gravel. As for things, there is no spillage from the through-holes, and it can be used for a wide variety of conveyed items.
[0016]
The above-mentioned movable plate 8 can have a structure in which unevenness is provided on the surface to prevent adhesion with clay or the like. Further, by making the size of the movable plate 8 several times larger than the opening area of the through hole 7, it is possible to improve the separation effect of clay or the like.
[0017]
The present invention is not limited to the above-described configuration, and various modifications can be made. For example, the shape, arrangement, and number of through holes for supplying air can be changed depending on the properties of the object to be conveyed and the shape and dimensions of the bucket body. Further, as the bottom surface structure of the bucket body, for example, a non-planar structure in which a large number of convex portions made of a part of a spherical surface having a diameter of 100 mm may be provided and used together with the air supply through-hole.
[Brief description of the drawings]
FIG. 1 is a side view illustrating a usage state of a bucket device according to an embodiment of the present invention.
FIG. 2 is a perspective view of a bucket body of the bucket device.
3A is a rear view of the bucket body, and FIG. 3B is a cross-sectional view taken along line FF in FIG.
FIG. 4A is a perspective view of one air supply through-hole portion of a bucket body in another bucket apparatus according to an embodiment of the present invention, and FIG. 4B is a view when contents are stored in the bucket body. Sectional drawing of a through-hole part, (c) is sectional drawing of the through-hole part at the time of the same content discharge | emission.
FIG. 5 is a perspective view of a bucket body for explaining the remaining contents discharged in a conventional bucket apparatus.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Bucket apparatus 2 Working apparatus 4 Opening 6 Bottom part 7 Through-hole 8 Movable plate 10 Bucket body

Claims (1)

搬送物の収納と排出のための開口を前方に備えた容器状のバケット本体が作業装置に昇降自在かつ上下回動自在に設けられたバケット装置であって、
そのバケット本体の底部隅部近傍に複数の空気供給用の貫通孔を設けており、前記貫通孔は、バケット本体への搬送物収納時に移動する内容物からの外力により前記貫通孔を閉じると共に、バケット本体の開口を下向きにして搬送物排出時に前記貫通孔を開口して空気供給を行う可動板を備えていることを特徴とするバケット装置。
A bucket apparatus in which a container-like bucket body provided with an opening for storing and discharging a transported object is provided on a work apparatus so as to be movable up and down and vertically rotatable,
A plurality of through holes for supplying air are provided in the vicinity of the bottom corner of the bucket body, and the through holes close the through holes by external force from the contents that move when the conveyed product is stored in the bucket body, A bucket apparatus comprising a movable plate that supplies air by opening the through-hole when discharging a conveyed product with the opening of the bucket body facing downward .
JP2003107812A 2003-04-11 2003-04-11 Bucket equipment Expired - Fee Related JP4050651B2 (en)

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JP4050651B2 true JP4050651B2 (en) 2008-02-20

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
JP7437256B2 (en) 2020-07-21 2024-02-22 日立建機株式会社 work vehicle

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Publication number Priority date Publication date Assignee Title
FR3037344B1 (en) 2015-06-11 2019-06-14 Abgralll Conception BUCKET FOR A VEHICLE FOR LOADING, MOVING, TRANSPORTING, FLYING AND SPREADING BULK MATERIAL
KR102347299B1 (en) * 2020-01-15 2022-01-04 이석휘 Puke discharge device of bucket for refract type skid loader

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7437256B2 (en) 2020-07-21 2024-02-22 日立建機株式会社 work vehicle

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