JP4043469B2 - Insulation method for cryogenic material storage tank - Google Patents

Insulation method for cryogenic material storage tank Download PDF

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JP4043469B2
JP4043469B2 JP2004307179A JP2004307179A JP4043469B2 JP 4043469 B2 JP4043469 B2 JP 4043469B2 JP 2004307179 A JP2004307179 A JP 2004307179A JP 2004307179 A JP2004307179 A JP 2004307179A JP 4043469 B2 JP4043469 B2 JP 4043469B2
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moisture
heat insulation
proof tape
joint
construction method
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JP2006118609A (en
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容透 中村
敏雄 志道
俊宏 ▲高▼木
昭人 皆木
章介 中野
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Kawasaki Zosen KK
Meisei Industrial Co Ltd
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Kawasaki Zosen KK
Meisei Industrial Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/32Hydrogen storage

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Description

本発明は、複数の断熱パネルを極低温物質を貯蔵するためのタンクの表面に固定して、隣り合う断熱パネルどうしの目地部に目地材を充填し、防湿テープを、前記目地材の外面側と、その目地材の両側の断熱パネルの外面側とに亘って粘着させる極低温物質貯蔵タンクの断熱施工方法に関する。 The present invention fixes a plurality of heat insulation panels to the surface of a tank for storing a cryogenic substance , fills joints between joints between adjacent heat insulation panels, and installs moisture-proof tape on the outer surface side of the joint material. Further, the present invention relates to a heat insulation construction method for a cryogenic material storage tank that adheres to the outer surface sides of the heat insulation panels on both sides of the joint material.

上記断熱施工方法は、例えば、液化石油ガスや液化天然ガス,液化酸素,液化窒素,液化水素等の極低温物質を貯蔵する陸上タンク又は運搬船に搭載してあるタンクを断熱するために使用され、水(水蒸気)の目地部への侵入による断熱性能の低下を防止するために、目地材の外面側と、その目地材の両側の断熱パネルの外面側とに亘って防湿テープを粘着させているが、従来、図9に示すように、防湿テープとして、アルミニウム合金箔などの金属シート13の一側面に、厚さ50μm程度のポリエチレンテレフタレートフィルムなどを接着剤層22で接着した保護層16を設け、他側面にブチルゴム系粘着材などを塗布した粘着層17を設けてある防湿テープ19を使用している(例えば、特許文献1参照)。   The heat insulation construction method is used to insulate a tank mounted on a land tank or a carrier ship that stores cryogenic substances such as liquefied petroleum gas, liquefied natural gas, liquefied oxygen, liquefied nitrogen, and liquefied hydrogen, for example, In order to prevent deterioration of heat insulation performance due to penetration of water (water vapor) into the joint, moisture-proof tape is adhered across the outer surface side of the joint material and the outer surface sides of the heat insulation panels on both sides of the joint material. However, conventionally, as shown in FIG. 9, as a moisture-proof tape, a protective layer 16 in which a polyethylene terephthalate film having a thickness of about 50 μm is bonded with an adhesive layer 22 is provided on one side of a metal sheet 13 such as an aluminum alloy foil. A moisture-proof tape 19 having an adhesive layer 17 coated with a butyl rubber-based adhesive material or the like on the other side is used (see, for example, Patent Document 1).

特許第2720322号公報Japanese Patent No. 2720322

タンク内に、例えば、極低温物質を収容すると、タンクが収縮して、タンク表面に固定した断熱パネルがタンク内方側に向けて引っ張られるとともに、目地材が断熱パネルで圧縮され、その結果、目地材の外面側とその両側の断熱パネルの外面側とに亘って粘着させた防湿テープにも、その面方向に沿った圧縮力が作用するが、従来から使用している防湿テープは伸縮変形しにくいために、その圧縮変位に対して追従できず、防湿テープ端部の断熱パネルとの粘着部に剪断力が発生する。
また、球形タンクなどのようにタンク表面が湾曲しているような場合は、防湿テープを湾曲形状に沿うように強制変形させて目地部表面や断熱パネル表面に粘着させるので、粘着させたあとの防湿テープが元の形状に戻ろうとし、この場合は、防湿テープと断熱パネルとの粘着部に引っ張り力が発生する。
これらの防湿テープに発生する剪断力や引っ張り力等が合成された力が防湿テープの剥離力となっており、剪断力や引っ張り力が発生しやすい防湿テープは剥離し易いテープとなる。
防湿テープが時間の経過とともにその剥離力に耐えきれなくなって、その縁部分などから剥離し易く、剥離箇所から目地部に水(水蒸気)が侵入して断熱性能が低下し易い欠点がある。
特に、運搬船に搭載してあるタンクの場合は、検査のためなどで2年に一回程度ドックに入渠する必要があるので、その都度、タンク温度が極低温と常温とに亘って変化して、防湿テープの伸縮変形が頻繁に繰り返され、防湿テープが一層剥離し易い欠点がある。
本発明は上記実情に鑑みてなされたものであって、断熱性能が低下し難い断熱施工方法を提供することを目的とする。
For example, when a cryogenic substance is accommodated in the tank, the tank contracts and the heat insulation panel fixed to the tank surface is pulled toward the inside of the tank, and the joint material is compressed by the heat insulation panel. Compressive force along the surface direction also acts on the moisture-proof tape that adheres to the outer surface side of the joint material and the outer surface side of the heat insulation panel on both sides, but the moisture-proof tape that has been used conventionally is elastically deformed Since it is difficult to follow, the compression displacement cannot be followed, and a shearing force is generated in the adhesive portion between the moistureproof tape and the heat insulating panel.
Also, if the tank surface is curved, such as a spherical tank, the moisture-proof tape is forced to deform along the curved shape and adheres to the joint surface and heat insulation panel surface. The moisture-proof tape tries to return to its original shape, and in this case, a tensile force is generated in the adhesive portion between the moisture-proof tape and the heat insulation panel.
The combined force of shearing force and tensile force generated in these moisture-proof tapes is the peeling force of the moisture-proof tape, and the moisture-proof tape that easily generates shearing force and tensile force becomes a tape that is easy to peel off.
The moisture-proof tape cannot withstand the peeling force as time passes, easily peels off from the edge portion, etc., and has a drawback that water (water vapor) enters the joint from the peeled portion and the heat insulation performance is likely to deteriorate.
In particular, in the case of a tank mounted on a transport ship, it is necessary to enter the dock about once every two years for inspection, etc., so the tank temperature changes between extremely low and normal temperatures each time. Further, the moisture-proof tape is repeatedly stretched and deformed frequently, so that the moisture-proof tape is more easily peeled off.
This invention is made | formed in view of the said situation, Comprising: It aims at providing the heat insulation construction method which heat insulation performance does not fall easily.

本発明の第1特徴構成は、複数の断熱パネルを極低温物質を貯蔵するためのタンクの表面に固定して、隣り合う断熱パネルどうしの目地部に目地材を充填し、防湿テープを、前記目地材の外面側と、その目地材の両側の断熱パネルの外面側とに亘って粘着させる極低温物質貯蔵タンクの断熱施工方法であって、前記防湿テープとして、金属シートと網状に形成した補強シートとを、前記金属シートが前記補強シートの網目に入り込むように積層するとともに、前記金属シート側に粘着層を設けて一体化してある防湿テープを使用して、前記粘着層を前記目地材の外面側と、その目地材の両側の断熱パネルの外面側とに亘って粘着させる点にある。 The first characterizing feature of the present invention, by fixing the plurality of insulation panels to the surface of the tank for storing the cryogenic material, the joint material is filled into joints of each other adjacent insulation panels, a moisture-proof tape, wherein A heat insulating construction method for a cryogenic substance storage tank that adheres to the outer surface side of a joint material and the outer surface sides of the heat insulating panels on both sides of the joint material, and the reinforcement formed in the form of a mesh with a metal sheet as the moisture-proof tape The sheet is laminated so that the metal sheet enters the mesh of the reinforcing sheet, and an adhesive layer is provided on the metal sheet side to integrate the adhesive layer with the joint material. It exists in the point made to adhere over the outer surface side and the outer surface side of the heat insulation panel of the both sides of the joint material.

〔作用及び効果〕
防湿テープとして、金属シートと網状に形成した補強シートとを、金属シートが補強シートの網目に入り込むように積層するとともに、金属シート側に粘着層を設けて一体化してある防湿テープを使用して、その粘着層を目地材の外面側と、その目地材の両側の断熱パネルの外面側とに亘って粘着させるので、いわゆるコルゲーション効果により、防湿テープが剥離し難く、断熱性能が低下し難い。
つまり、図6(イ)に例示するように、金属シート13と網状に形成した補強シート14とを、金属シート13が補強シート14の各網目15に分散して入り込むように積層してある防湿テープ4を使用して、目地材を挟む両側の断熱パネルの表面材に跨って目地材を完全に覆うように粘着させて施工するので、断熱パネルどうしが目地材を挟んで互いに近接することによって圧縮変位を与えるような際には、図6(ロ)に示すように、粘着層17と各網目15に入り込んでいる金属シート部分13aの夫々が網目15の外側に押し出され、コルゲート状の折れ曲がり角θが大きくなるように変形して、断熱パネルどうしの近接変位に追従するように収縮し易く、また、断熱パネルどうしが目地材を挟んで互いに離間することによって引っ張り変位を与えるような際には、図6(ハ)に示すように、コルゲート状の折れ曲がり角θが小さくなるように変形して、断熱パネルどうしの離間変位に追従するように伸張し易い。
従って、断熱パネルどうしが近接することによって目地材に圧縮変位を与えるような変形においても、また、断熱パネルどうしが離間することによって目地材に引っ張り変位を与えるような変形においても、防湿テープ自体がコルゲーション効果により伸縮して目地材の変位に対して追従するので、防湿テープと断熱パネルとの粘着部に発生する剥離力が従来の防湿テープに比べて小さくなり、その結果、防湿テープが長期に亘って剥離し難くなって、断熱性能が低下し難い。
[Action and effect]
As a moisture-proof tape, a metal sheet and a reinforcing sheet formed in a mesh shape are laminated so that the metal sheet enters the mesh of the reinforcing sheet, and a moisture-proof tape that is integrated by providing an adhesive layer on the metal sheet side is used. Since the adhesive layer is adhered to the outer surface side of the joint material and the outer surface sides of the heat insulating panels on both sides of the joint material, the moisture-proof tape is hardly peeled off due to the so-called corrugation effect, and the heat insulation performance is not easily lowered.
In other words, as illustrated in FIG. 6A, the metal sheet 13 and the reinforcing sheet 14 formed in a net shape are laminated so that the metal sheet 13 is dispersed and enters each mesh 15 of the reinforcing sheet 14. Since the tape 4 is used to adhere the joint material so as to completely cover the surface material of the heat insulation panel on both sides sandwiching the joint material, the heat insulation panels are close to each other with the joint material sandwiched between them. When compressive displacement is applied, as shown in FIG. 6 (b), the adhesive layer 17 and the metal sheet portion 13a entering each mesh 15 are pushed out to the outside of the mesh 15 to be corrugated bent. Deforms so that the angle θ becomes large and easily contracts so as to follow the proximity displacement between the heat insulation panels. Also, the heat insulation panels are pulled apart by sandwiching the joint material. When that give the displacement, as shown in FIG. 6 (c), modified as corrugated bending angle θ becomes smaller, and stretched so as to follow the spaced displacement of each other insulating panel easily.
Therefore, the moisture-proof tape itself can be used in a deformation that gives compressive displacement to the joint material when the heat insulating panels are close to each other, and also in a deformation that gives a tensile displacement to the joint material by separating the heat insulating panels. Because it expands and contracts due to the corrugation effect, it follows the displacement of the joint material. It becomes difficult to peel over, and it is hard to reduce heat insulation performance.

本発明の第2特徴構成は、前記金属シートを、JISH4160の合金番号1N30で規定する厚さが15μm〜30μmのアルミニウム合金箔で構成してある防湿テープを使用する点にある。 The 2nd characteristic structure of this invention exists in the point which uses the moisture-proof tape which comprises the said metal sheet with the aluminum alloy foil whose thickness prescribed | regulated by the alloy number 1N30 of JISH4160 is 15 micrometers-30 micrometers.

〔作用及び効果〕
金属シートを、JISH4160の合金番号1N30で規定する厚さが15μm〜30μmのアルミニウム合金箔で構成してある防湿テープを使用するので、施工性を損なうことなく、防湿性を効果的に維持できる。
つまり、金属シートを、JISH4160の合金番号1N30で規定する厚さが15μm未満のアルミニウム合金箔で構成してある防湿テープを使用すると、アルミニウム合金箔にピンホールが生じているおそれがあるとともに、施工時の他物との接触などでアルミニウム合金箔が傷付いて破損し易く、防湿性に対する信頼性が低下する。
また、金属シートを厚さが30μmを越えるJISH4160の合金番号1N30で規定するアルミニウム合金箔で構成してある防湿テープは、金属シート側に粘着層を設ける製造工程などにおいて、アルミニウム合金箔が折れたり、アルミニウム合金箔に亀裂が発生し易く、柔軟性も損なわれるので、そのような防湿テープを使用すると、防湿性に対する信頼性が低下するとともに、球形タンクなどのようにタンク表面が湾曲しているような場合、目地部表面や断熱パネル表面に沿わせて粘着させ難くなり、防湿テープの縁部分に目地部の内部に連通するようなシワが生じ易い。
上記に対して、金属シートを、JISH4160の合金番号1N30で規定する厚さが15μm〜30μmのアルミニウム合金箔で構成してある防湿テープを使用するので、アルミニウム合金箔にピンホールが生じているおそれが少なく、金属シート側に粘着層を設ける製造工程などにおいても、アルミニウム合金箔が折れたり、アルミニウム合金箔に亀裂が発生したりし難いとともに、施工時の他物との接触などでもアルミニウム合金箔が傷付きにくく、防湿テープの柔軟性も確保し易いので、タンク表面が湾曲しているような場合でも、目地部表面や断熱パネル表面に沿わせて縁部分に目地部の内部に連通するようなシワが生じないように粘着させ易く、施工性を損なうことなく、防湿性を効果的に維持できる。
[Action and effect]
Since the moisture-proof tape which comprises the metal sheet with the aluminum alloy foil whose thickness prescribed | regulated by the alloy number 1N30 of JISH4160 is 15 micrometers-30 micrometers is used, moisture resistance can be maintained effectively, without impairing workability.
In other words, when a moisture-proof tape made of an aluminum alloy foil having a thickness of less than 15 μm as defined by the alloy number 1N30 of JISH4160 is used, there is a possibility that pinholes are formed in the aluminum alloy foil. The aluminum alloy foil is easily damaged and damaged by contact with other things at the time, and the reliability with respect to moisture resistance is lowered.
Further, moisture-proof tape of metal sheet thickness are composed of an aluminum alloy foil as defined in alloy No. 1N3 0 of JISH4160 exceeding 30μm, in such a manufacturing process of providing an adhesive layer on the metal sheet side, broken aluminum alloy foil The aluminum alloy foil is prone to cracking and the flexibility is impaired, so the use of such a moisture-proof tape reduces the reliability of the moisture-proof property and causes the tank surface to be curved like a spherical tank. In such a case, it becomes difficult to adhere along the surface of the joint portion or the surface of the heat insulating panel, and wrinkles that communicate with the inside of the joint portion at the edge portion of the moisture-proof tape are likely to occur.
Fear with respect to the, the metal sheet thickness to define an alloy number 1N30 of JISH4160 is because it uses moisture tapes are composed of an aluminum alloy foil 15Myuemu~30myuemu, which pinhole aluminum alloy foil has occurred Even in the manufacturing process where the adhesive layer is provided on the metal sheet side, the aluminum alloy foil is not easily broken or cracked in the aluminum alloy foil. Since it is hard to be damaged and it is easy to ensure the flexibility of the moisture-proof tape, even when the tank surface is curved, the edge part communicates with the inside of the joint part along the joint part surface and the heat insulation panel surface. It is easy to adhere so as not to cause wrinkles, and moisture resistance can be effectively maintained without impairing workability.

本発明の第3特徴構成は、前記粘着層を厚さが400μm〜1000μmのブチルゴム系粘着材で構成してある防湿テープを使用する点にある。   The third characteristic configuration of the present invention is that a moisture-proof tape is used in which the adhesive layer is made of a butyl rubber adhesive material having a thickness of 400 μm to 1000 μm.

〔作用及び効果〕
JISH4160の合金番号1N30で規定する厚さが15μm〜30μmのアルミニウム合金箔側に、厚さが400μm〜1000μmのブチルゴム系粘着材で構成した粘着層を設けてある防湿テープを使用するので、アルミニウム合金箔が補強シートの網目に入り込んでいる構造を保った状態で、目地部表面と断熱パネル表面とに沿わせて粘着させ易いとともに、粘着層を厚さが1000μmを越えるブチルゴム系粘着材で構成してあると、施工時に、ローラなどで押さえながら粘着させると、粘着材が防湿テープと断熱パネル表面との間からはみ出て、断熱パネルの外面を汚すおそれがあるが、粘着層を厚さが1000μm以下のブチルゴム系粘着材で構成してあるので、施工時に、ローラなどで押さえながら粘着させても、そのようなおそれが少ない。
更に、ブチルゴム系粘着材は、アルミニウム合金箔側に粘着層として設けるために加熱溶融する必要があるが、厚さが1000μmを越える粘着層を設けてある防湿テープを使用する場合、その防湿テープの製造にあたって、ブチルゴム系粘着材を溶融するためのヒーターとして、通常使用するヒーターよりも加熱能力が高いヒーターを使用する必要があり、従来の製造ラインでは製造できないので製造コストが高くなって、施工コストも高くなるが、厚さが1000μm以下の粘着層を設けてある、従来の製造ラインでも製造できる防湿テープを使用するので、施工コストも安くすることができる。
また、ブチルゴム系粘着材で厚さが400μm未満の粘着層を設けてある防湿テープを使用すると、成形後の目地材表面の凹凸に対する粘着層の追従性や、タンクが収縮した際に、目地材表面や断熱パネルの変形に対する粘着層の追従性が低下して防湿テープが剥れ易くなるが、ブチルゴム系粘着材で厚さが400μm以上の粘着層を設けてある防湿テープを使用するので、成形後の目地材表面の凹凸に対する粘着層の追従性も、タンクが収縮した際の目地材表面や断熱パネルの変形に対する粘着層の追従性も確保でき、防湿テープが剥れ難い。
[Action and effect]
Since a moisture-proof tape having an adhesive layer made of a butyl rubber adhesive material having a thickness of 400 μm to 1000 μm is used on the side of an aluminum alloy foil having a thickness of 15 μm to 30 μm specified by alloy number 1N30 of JISH4160, an aluminum alloy While maintaining the structure where the foil penetrates the mesh of the reinforcing sheet, it is easy to adhere along the surface of the joint and the surface of the heat insulation panel, and the adhesive layer is made of a butyl rubber adhesive with a thickness exceeding 1000 μm. If the adhesive is adhered while being pressed with a roller or the like during construction, the adhesive may protrude from between the moisture-proof tape and the surface of the heat insulating panel, and the outer surface of the heat insulating panel may be soiled, but the adhesive layer has a thickness of 1000 μm. Since it is composed of the following butyl rubber adhesive, even if it is adhered while being pressed with a roller during construction, Les is small.
Furthermore, the butyl rubber-based pressure-sensitive adhesive material needs to be heated and melted to be provided as an pressure-sensitive adhesive layer on the aluminum alloy foil side, but when using a moisture-proof tape having a pressure-sensitive adhesive layer with a thickness exceeding 1000 μm, In manufacturing, it is necessary to use a heater with higher heating capacity than the heater normally used as a heater for melting the butyl rubber adhesive, and it cannot be manufactured with the conventional manufacturing line, so the manufacturing cost becomes high and the construction cost However, since the moisture-proof tape that can be manufactured even by a conventional manufacturing line provided with an adhesive layer having a thickness of 1000 μm or less is used, the construction cost can be reduced.
In addition, if a moisture-proof tape with an adhesive layer with a thickness of less than 400 μm is used with a butyl rubber-based adhesive material, the adhesive layer can follow the unevenness of the surface of the joint material after molding, and when the tank shrinks, the joint material The follow-up of the adhesive layer to the deformation of the surface and heat insulation panel is reduced and the moisture-proof tape is easy to peel off, but since the moisture-proof tape with an adhesive layer with a thickness of 400 μm or more is used with a butyl rubber adhesive material, molding The followability of the adhesive layer to the unevenness of the surface of the subsequent joint material and the followability of the adhesive layer to the deformation of the joint material surface and the heat insulating panel when the tank contracts can be secured, and the moisture-proof tape is difficult to peel off.

本発明の第4特徴構成は、前記補強シートを、熱可塑性樹脂製フィルムに延伸方向に沿った割繊を行ってウエブを製造しておき、このウエブの複数枚を割繊方向が交叉するように重ねて互いに融着させることにより、網状に形成した樹脂製シートで構成してある防湿テープを使用する点にある。 According to a fourth characteristic configuration of the present invention, the reinforcing sheet is split into a thermoplastic resin film along the stretching direction to produce a web, and the splitting direction intersects a plurality of webs. In other words , a moisture-proof tape made of a resin sheet formed in a net-like shape is used by being laminated and bonded to each other .

〔作用及び効果〕
金属シートと、熱可塑性樹脂製フィルムに延伸方向に沿った割繊を行ってウエブを製造しておき、このウエブの複数枚を割繊方向が交叉するように重ねて互いに融着させることにより、網状に形成した樹脂製シートとを、金属シートが樹脂製シートの各網目に分散して入り込むように積層して、金属シートに弛みを分散して持たせてある防湿テープを使用するので、いわゆるコルゲーション効果により、防湿テープの伸縮変形に追従し易い。
尚、厚さが15μm〜30μmのアルミニウム合金箔と、坪量が15〜50g/m2で厚さが50〜200μmの樹脂製シートとを、アルミニウム合金箔が樹脂製シートの網目に入り込むように積層してある防湿テープを使用する場合は、アルミニウム合金箔が樹脂製シートの網目に確実に入り込んでいて、目地材の伸縮変形に追従し易い状態で粘着できる。
また、厚さが15μm〜30μmのアルミニウム合金箔を樹脂製シートの網目に一層入り込ませ易くするためには、網目の間隔が約2mm〜5mm(坪量:15〜50g/m2,厚さ:50μm〜200μm)の樹脂製シートが望ましい。
[Action and effect]
By dividing the metal sheet and the thermoplastic resin film along the stretching direction to produce a web, by laminating a plurality of webs so that the splitting direction intersects and fusing together, Since the metal sheet is laminated so that the metal sheet is dispersed and entered into each mesh of the resin sheet , and the moisture-proof tape that has the metal sheet dispersed and held is used, so-called a net-like resin sheet is used. The corrugation effect makes it easy to follow the expansion and contraction of the moisture-proof tape.
An aluminum alloy foil having a thickness of 15 to 30 μm and a resin sheet having a basis weight of 15 to 50 g / m 2 and a thickness of 50 to 200 μm are arranged so that the aluminum alloy foil enters the mesh of the resin sheet. In the case of using a laminated moisture-proof tape, the aluminum alloy foil surely enters the mesh of the resin sheet , and can adhere in a state in which it easily follows expansion and contraction of the joint material.
Moreover, in order to make it easier to enter the aluminum alloy foil having a thickness of 15 μm to 30 μm into the mesh of the resin sheet , the mesh spacing is about 2 mm to 5 mm (basis weight: 15 to 50 g / m 2 , thickness : A resin sheet of 50 μm to 200 μm) is desirable.

以下に本発明の実施の形態を図面に基づいて説明する。尚、図面において従来例と同一の符号で表示した部分は、同一又は相当の部分を示している。   Embodiments of the present invention will be described below with reference to the drawings. In the drawings, the parts indicated by the same reference numerals as those in the conventional example indicate the same or corresponding parts.

図1は、運搬船に搭載してある液化石油ガスや液化天然ガス,液化酸素,液化窒素,液化水素等の極低温物質を貯蔵するための鋼製の球形タンクTを示し、水平方向の外周に沿って長い略矩形の複数の断熱パネルAをタンク外表面1に千鳥に配置して固定するとともに、図2〜図4に示すように、本発明による断熱施工方法で、隣り合う断熱パネルAどうしの目地部2(2a,2b)に目地材3を充填し、目地材3の外面側と、その目地材3の両側の断熱パネルAの外面側とに亘って防湿テープ4(4a,4b)を粘着固定して、タンク外表面1に断熱被覆を設けてある。   FIG. 1 shows a steel spherical tank T for storing cryogenic substances such as liquefied petroleum gas, liquefied natural gas, liquefied oxygen, liquefied nitrogen, and liquefied hydrogen, which are mounted on a carrier ship, on the outer periphery in the horizontal direction. A plurality of substantially rectangular heat insulation panels A that are long along the tank are arranged and fixed to the tank outer surface 1 in a zigzag manner, and as shown in FIGS. The joint material 2 is filled in the joint portion 2 (2a, 2b), and the moisture-proof tape 4 (4a, 4b) extends over the outer surface side of the joint material 3 and the outer surface side of the heat insulating panel A on both sides of the joint material 3. Is adhered and fixed to the outer surface 1 of the tank.

前記断熱パネルAは、図5に示すように、予め工場などで、表面材5aで被覆してあるポリウレタンフォーム製の常温側断熱材5とフェノールフォーム製の低温側断熱材6とを、補強用網7を挟んで一体化した複合パネルで構成して、低温側断熱材6側がタンク外表面1側に接触する状態で取り付けるようにしてあり、常温側断熱材5は、その側端面9を全周に亘って低温側断熱材6側ほど内方側に入り込む傾斜面に形成した角錐台形状に形成してある。   As shown in FIG. 5, the heat insulation panel A is for reinforcing a normal temperature side heat insulating material 5 made of polyurethane foam and a low temperature side heat insulating material 6 made of phenol foam, which are previously coated with a surface material 5 a at a factory or the like. It is composed of a composite panel integrated with a net 7 and is attached so that the low temperature side heat insulating material 6 side is in contact with the tank outer surface 1 side. It is formed in the truncated pyramid shape formed in the inclined surface which penetrates into the inner side toward the low temperature side heat insulating material 6 side over the circumference.

上記断熱パネルAを使用して、球形タンクTのタンク外表面1に断熱被覆を設ける本発明による断熱施工方法を説明する。
まず、低温側断熱材6の厚さよりも若干長いスタッドボルト10を、所定間隔で水平方向に沿って配置してタンク外面1に溶接などで固定しておき、水平方向で隣り合う断熱パネルAの低温側断熱材6どうしを隙間ができないように密着させるとともに、上下方向で隣り合う断熱パネルAの低温側断熱材6どうしを隙間ができないようにスタッドボルト10を挟んで密着させて、スタッドボルト10の低温側断熱材6どうしの間からの突出部位にワッシャ11を上下の低温側断熱材6に跨るように嵌め込むとともに、ナット12をねじ込んで、各断熱パネルAをタンク表面1に固定する。
The heat insulation construction method according to the present invention in which the heat insulation coating is provided on the outer surface 1 of the spherical tank T using the heat insulation panel A will be described.
First, stud bolts 10 that are slightly longer than the thickness of the low-temperature side heat insulating material 6 are arranged along the horizontal direction at predetermined intervals and fixed to the outer surface 1 of the tank by welding or the like. The low temperature side heat insulating materials 6 are brought into close contact with each other so that there is no gap between them, and the low temperature side heat insulating materials 6 of the heat insulating panels A adjacent in the vertical direction are brought into close contact with each other with a stud bolt 10 interposed therebetween. The washer 11 is fitted into the projecting portion between the low temperature side heat insulating materials 6 so as to straddle the upper and lower low temperature side heat insulating materials 6, and the nuts 12 are screwed to fix the heat insulating panels A to the tank surface 1.

次に、水平方向で隣り合う断熱パネルAの常温側断熱材5どうしの目地部(以下、縦目地部という)2aと、上下方向で隣り合う断熱パネルAの常温側断熱材5どうしの目地部(以下、横目地部という)2bとに、発泡圧力を受け止める治具などを設置して、硬質ポリウレタンフォームなどの発泡性樹脂からなる目地材3を現場発泡により充填し、それらの目地材3の外面を目地幅方向に沿って円弧状の形状に整形する。   Next, a joint portion between the room temperature side heat insulating materials 5 of the heat insulating panels A adjacent in the horizontal direction (hereinafter referred to as a vertical joint portion) 2a and a joint portion between the normal temperature side heat insulating materials 5 of the heat insulating panel A adjacent in the vertical direction. 2b (hereinafter referred to as a horizontal joint portion) is installed with a jig or the like for receiving the foaming pressure, and the joint material 3 made of a foaming resin such as rigid polyurethane foam is filled by in-situ foaming. The outer surface is shaped into an arc shape along the joint width direction.

次に、縦目地部2a及び横目地部2bへの水(水蒸気)の侵入による断熱性能の低下を防止するために、縦目地部2aの目地材3の外面側と、その目地材3の両側の断熱パネルAの外面側とに亘って縦目地部防湿テープ4aを粘着させた後、横目地部2bの目地材3の外面側と、その目地材3の両側の断熱パネルAの外面側とに亘って、縦目地部2aに粘着させた縦目地部防湿テープ4aの端部に重なるように、横目地部防湿テープ4bを粘着させて断熱被覆を設ける。
尚、縦目地部防湿テープ4a及び横目地部防湿テープ4bは、目地材3の両側の常温側断熱材5にオーバーラップさせて粘着させることができるように、夫々の防湿テープ4a,4bの幅に若干の余裕を持たせた、例えば、200mm程度の幅のものを使用する。
Next, in order to prevent deterioration of the heat insulation performance due to the penetration of water (water vapor) into the vertical joint portion 2a and the horizontal joint portion 2b, the outer surface side of the joint material 3 of the vertical joint portion 2a and both sides of the joint material 3 After adhering the vertical joint moisture-proof tape 4a over the outer surface side of the heat insulation panel A, the outer surface side of the joint material 3 of the horizontal joint portion 2b, and the outer surface side of the heat insulation panel A on both sides of the joint material 3 Then, the horizontal joint portion moisture-proof tape 4b is adhered to the end portion of the vertical joint portion moisture-proof tape 4a adhered to the vertical joint portion 2a to provide a heat insulating coating.
The vertical joint moisture-proof tape 4a and the horizontal joint moisture-proof tape 4b can be overlapped and adhered to the room temperature side heat insulating material 5 on both sides of the joint material 3, so that the widths of the respective moisture-proof tapes 4a and 4b can be adhered. For example, one having a width of about 200 mm is used.

前記防湿テープ4(4a,4b)は、図6,図7に示すように、アルミニウム合金箔で構成してある金属シート13と、網目サイズが約2mm〜5mm(坪量:15〜50g/m2,厚さ:50μm〜200μm)の熱可塑性樹脂(本実施形態では高密度ポリエチレン樹脂)製のワリフで構成してある網状に形成した補強シート14とを、接着剤層(本実施形態では厚さが10μm程度のアイオノマー樹脂)22を挟んで、アルミニウム合金箔13がワリフ14の網目15に入り込むように押し出しラミネート法で積層するとともに、アルミニウム合金箔13側に厚さが400μm〜1000μmのブチルゴム系粘着材で構成してある粘着層17を設けて一体化してある。 As shown in FIGS. 6 and 7, the moisture-proof tape 4 (4a, 4b) has a metal sheet 13 made of aluminum alloy foil and a mesh size of about 2 mm to 5 mm (basis weight: 15 to 50 g / m). 2 , a reinforcing sheet 14 formed in a net shape made of a wall made of thermoplastic resin (in this embodiment, high-density polyethylene resin) having a thickness of 50 μm to 200 μm, and an adhesive layer (in this embodiment, thick) The aluminum alloy foil 13 is laminated by an extrusion laminating method so that the aluminum alloy foil 13 enters the mesh 15 of the walliff 14, and a butyl rubber system having a thickness of 400 μm to 1000 μm on the aluminum alloy foil 13 side. An adhesive layer 17 made of an adhesive material is provided and integrated.

前記アルミニウム合金箔13として、本実施形態ではJISH4160の合金番号1N30で規定する厚さが15μm〜30μmのアルミニウム合金箔を積層してあるが、JISH4160の合金番号8021或いは合金番号8079で規定する厚さが7μm〜30μmのアルミニウム合金箔を積層しても良い。   As the aluminum alloy foil 13, an aluminum alloy foil having a thickness specified by an alloy number 1N30 of JISH4160 of 15 μm to 30 μm is laminated in this embodiment, but a thickness specified by an alloy number 8021 or an alloy number 8079 of JISH4160. May be laminated with an aluminum alloy foil of 7 μm to 30 μm.

前記ワリフ14は網状に形成した樹脂製シートであって、インフレーション法で製膜した高密度ポリエチレン樹脂製フィルムを延伸させた後、スプリット工程で延伸方向に沿った割繊を行ってウエブを製造しておき、このウエブの複数枚を割繊方向が交叉するように重ねて熱ローラなどで互いに融着させることにより、網状に形成してあり、網目を形成する割繊の幅は同じ寸法のものに限定されるものではなく、スプリット間隔を調整することにより、幅の異なる割繊で形成された網目でも良く、また、割繊どうしの交叉角度を直角以外の任意の角度に調整してあっても良い。   The burif 14 is a resin sheet formed in a net shape, and after stretching a high-density polyethylene resin film formed by an inflation method, a splitting process is performed along the stretching direction to produce a web. A plurality of webs are overlapped so that the splitting directions cross each other and fused together with a heat roller or the like to form a mesh, and the width of the splits forming the mesh is the same size It is not limited to the above, but by adjusting the split interval, a mesh formed by split fibers with different widths may be used, and the crossing angle between split fibers is adjusted to an arbitrary angle other than a right angle. Also good.

上述のように高密度ポリエチレン樹脂製フィルムを使用して網状に形成してあるワリフ14は、ロール状に巻いて保管しておいても、巻癖が付き難く、防湿テープ4を目地材の外面側とその両側の断熱パネルの外面側とに亘って粘着させた際に、巻癖によって剥がれるようなおそれが少ない。   As described above, the burif 14 formed in a net shape using a high-density polyethylene resin film is difficult to be wound even when wound and stored in a roll shape, and the moisture-proof tape 4 is attached to the outer surface of the joint material. There is little risk of peeling by the curl when adhering across the side and the outer surface side of the heat insulation panel on both sides.

尚、上述のように、ワリフ14の坪量は15〜50g/m2の範囲のものが、JISH4160の合金番号1N30で規定する厚さが15μm〜30μmのアルミニウム合金箔13、及び、JISH4160の合金番号8021或いは合金番号8079で規定する厚さが7μm〜30μmのアルミニウム合金箔13をワリフ14の網目15に入り込ませる点で良好であるが、ワリフ14の網目15への入り込みを一層促進する目的で、坪量が15〜50g/m2で、網目のサイズが2〜5mmのものが望ましい。 As described above, the base weight of the walliff 14 is in the range of 15 to 50 g / m 2 , the aluminum alloy foil 13 having a thickness specified by the alloy number 1N30 of JISH4160 of 15 μm to 30 μm, and the alloy of JISH4160. The aluminum alloy foil 13 having a thickness specified by No. 8021 or Alloy No. 8079 having a thickness of 7 μm to 30 μm is good in that it enters the mesh 15 of the burif 14, but for the purpose of further promoting the penetration of the burif 14 into the mesh 15. A basis weight of 15 to 50 g / m 2 and a mesh size of 2 to 5 mm are desirable.

前記ワリフ14を構成する熱可塑性樹脂は、軽量で且つ施工時の工具や部品,部材の落下、及び、搬送時における損傷と、価格とを考慮して高密度ポリエチレンが好ましいが、低密度ポリエチレンや中密度ポリエチレン,ポリプロピレン,ナイロン,テフロン,ポリエチレンテレフタレート,ポリ塩化ビニリデン,ポリカーボネート等の市販の熱可塑性樹脂であっても良い。
また、金属シート13は、アルミニウム合金箔の他、銅や鉄やステンレス鋼などで構成しても良い。
The thermoplastic resin constituting the wallif 14 is preferably a high-density polyethylene in consideration of light weight, dropping of tools, parts and members during construction, damage during transportation, and cost. Commercially available thermoplastic resins such as medium density polyethylene, polypropylene, nylon, Teflon, polyethylene terephthalate, polyvinylidene chloride, and polycarbonate may be used.
Moreover, you may comprise the metal sheet 13 with copper, iron, stainless steel, etc. other than aluminum alloy foil.

尚、アルミニウム合金箔13とワリフ14とを積層して一体化した積層体18を製造する方法としては、押し出しラミネート法の他に、ウレタン系又はイソシアネート系接着剤により接着するドライラミネート法がある。   In addition, as a method of manufacturing the laminated body 18 in which the aluminum alloy foil 13 and the wallet 14 are laminated and integrated, there is a dry laminating method in which bonding is performed using a urethane or isocyanate adhesive in addition to the extrusion laminating method.

前記粘着層17を構成するブチルゴム系粘着材は、イソブチレン−イソプレン系ゴムにポリイソブチレンゴムを添加したもので、この粘着材を溶解して積層体18のアルミニウム合金箔13側に塗布して、粘着層17を設けてある。
尚、ブチルゴム系粘着材として、ポリイソブチレン系ゴムを使用しても良く、また、粘着層17を、アクリル系や天然ゴム系,シリコンゴム系,スチレンイソプレンスチレン系の粘着材で構成しても良い。
The butyl rubber-based adhesive material constituting the adhesive layer 17 is obtained by adding polyisobutylene rubber to isobutylene-isoprene-based rubber. The adhesive material is dissolved and applied to the aluminum alloy foil 13 side of the laminate 18 to adhere Layer 17 is provided.
Polyisobutylene rubber may be used as the butyl rubber adhesive, and the adhesive layer 17 may be composed of an acrylic, natural rubber, silicon rubber, or styrene isoprene styrene adhesive. .

本発明による断熱施工方法で使用する防湿テープ(以下、本工法用防湿テープという)4と、図9に示す従来の断熱施工方法で使用する防湿テープ(以下、従来工法用防湿テープという)19の剛性を比較するために、本工法用防湿テープ4を構成している、JISH4160の合金番号1N30で規定するアルミニウム合金箔(厚さ:25μm)13とワリフ(坪量:35g/m2,厚さ:100μm)14とを押し出しラミネート法で積層して一体化した積層体(平均厚さ:140μm)18と、従来工法用防湿テープ19を構成している、アルミニウム合金箔(厚さ:25μm)13と保護層としてのポリエチレンテレフタレートフィルム(厚さ:50μm)16とを接着剤層22で接着するドライラミネート法で積層して一体化した積層体(平均厚さ:80μm)20とを引っ張り試験により評価し、その結果を表1に示す。 The moisture-proof tape (hereinafter referred to as the moisture-proof tape for the main construction method) 4 used in the heat-insulating construction method according to the present invention and the moisture-proof tape (hereinafter referred to as the moisture-proof tape for the conventional construction method) 19 used in the conventional thermal insulation construction method shown in FIG. In order to compare the rigidity, the aluminum alloy foil (thickness: 25 μm) 13 and the walif (basis weight: 35 g / m 2 , thickness) which are defined by the alloy number 1N30 of JISH4160, constituting the moisture-proof tape 4 for this construction method : Aluminum layer foil (thickness: 25 μm) 13 constituting the laminated body (average thickness: 140 μm) 18 and the moisture-proof tape 19 for the conventional construction method. And a polyethylene terephthalate film (thickness: 50 μm) 16 as a protective layer and laminated by a dry laminating method in which the adhesive layer 22 is used for adhesion. The body (average thickness: 80 μm) 20 was evaluated by a tensile test, and the results are shown in Table 1.

この結果から、本工法用防湿テープ4の積層体18の剛性率が、従来工法用防湿テープ19の積層体20に比べて、0℃〜40℃の温度範囲で約半分に低減されたことを確認できた。   From this result, it was found that the rigidity of the laminate 18 of the moisture barrier tape 4 for this construction method was reduced to about half in the temperature range of 0 ° C. to 40 ° C. compared to the laminate 20 of the moisture barrier tape 19 for the conventional construction method. It could be confirmed.

Figure 0004043469
Figure 0004043469

また、JISH4160の合金番号1N30で規定するアルミニウム合金箔(厚さ:25μm)13とワリフ(坪量:35g/m2,網目の間隔:2mm,厚さ:100μm)14とを積層して一体化した積層体18にブチルゴムからなる粘着層(厚さ:500μm)17を設けてある本工法用防湿テープ4と、図9に示すアルミニウム合金箔(厚さ:25μm)13と保護層としてのポリエチレンテレフタレートフィルム(厚さ:50μm)16とを接着剤層22で接着して一体化した積層体20にブチルゴムからなる粘着層(厚さ:500μm)17を設けてある従来工法用防湿テープ19と、高密度ポリエチレン樹脂製ワリフ(坪量:35g/m2,網目の間隔:2mm,厚さ:100μm)14にJISH4160の合金番号1N30で規定するアルミニウム合金箔(厚さ:7μm)13を積層し、ブチルゴムからなる厚さ400μmの粘着層17を設けてある比較用防湿テープ21との圧縮変位追従性を比較した。 Also, an aluminum alloy foil (thickness: 25 μm) 13 specified by alloy number 1N30 of JISH4160 and a wallet (basis weight: 35 g / m 2 , mesh spacing: 2 mm, thickness: 100 μm) 14 are laminated and integrated. The laminated body 18 is provided with a moisture-proof tape 4 for this construction method provided with an adhesive layer (thickness: 500 μm) 17 made of butyl rubber, an aluminum alloy foil (thickness: 25 μm) 13 shown in FIG. 9, and polyethylene terephthalate as a protective layer. A conventional moisture barrier tape 19 having a pressure-sensitive adhesive layer (thickness: 500 μm) 17 made of butyl rubber on a laminate 20 in which a film (thickness: 50 μm) 16 is bonded and integrated with an adhesive layer 22; density polyethylene resin CLAF (basis weight: 35g / m 2, the mesh spacing: 2 mm, thickness: 100 [mu] m) 14 on an alloy number 1N30 of JISH4160 Aluminum alloy foil (thickness: 7 [mu] m) to a constant 13 were laminated, were compared compressive displacement follow-up with the comparative moisture tape 21 is provided with adhesive layer 17 with a thickness of 400μm made of butyl rubber.

つまり、外形寸法が1200mm×900mmで厚さが225mmの断熱パネルAの3枚を用いて、一方の断熱パネルAの低温側断熱材6と隣り合う断熱パネルAの低温側断熱材6との間に隙間が生じないように、且つ、発泡圧に耐えられるように、各断熱パネルAを千鳥に固定した。   That is, between the low temperature side heat insulating material 6 of one heat insulation panel A and the low temperature side heat insulation material 6 of the adjacent heat insulation panel A using three sheets of the heat insulation panel A whose outer dimensions are 1200 mm × 900 mm and the thickness is 225 mm. Each heat insulation panel A was fixed to a staggered pattern so that no gap was formed in the panel and withstands the foaming pressure.

このとき、各断熱パネルA間の目地部2について、実施工時と合わせるために、縦目地部2aの常温側断熱材5どうしの目地幅を低温側断熱材6側で60mm、表面材5a側で30mmを確保し、横目地部2bの常温側断熱材5どうしの目地幅を低温側断熱材6側で100mm、表面材5a側で70mmを確保して、それらの目地部2a,2bにポリウレタンフォーム(目地材)3を発泡注入した後、試験用パネルとして、図8に示すように、目地部2a,2bどうしの交差部を含んだ、外形寸法が400mm×400mmで厚さが60mmの試験体B1,B2,B3を、各試験体B1,B2,B3について2体(以下、サンプル1,サンプル2という)ずつポリウレタンフォーム部から切り出して、試験体B1の各サンプル1,2には、従来工法用防湿テープ19をそのポリウレタンフォーム3の外表面に張り付け、試験体B2の各サンプル1,2には、本工法用防湿テープ4をそのポリウレタンフォーム3の外表面に張り付け、また、試験体B3の各サンプル1,2には、比較用防湿テープ21をそのポリウレタンフォーム3の外表面に張り付けた。   At this time, the joint width between the room temperature side heat insulating materials 5 of the vertical joint portion 2a is set to 60 mm on the low temperature side heat insulating material 6 side, and the surface material 5a side for the joint portions 2 between the respective heat insulating panels A in order to match the execution time. 30 mm, and the joint width between the room temperature side heat insulating materials 5 of the horizontal joint portion 2b is 100 mm on the low temperature side heat insulating material 6 side and 70 mm on the surface material 5a side, and polyurethane is formed on the joint portions 2a and 2b. After foaming and injecting foam (joint material) 3, as a test panel, as shown in FIG. 8, a test with an outer dimension of 400 mm × 400 mm and a thickness of 60 mm including the intersection of joint parts 2a and 2b Two bodies (hereinafter referred to as sample 1 and sample 2) of each of the test bodies B1, B2, and B3 were cut out from the polyurethane foam portion, and each of the samples 1 and 2 of the test body B1 was subordinate to the samples B1, B2, and B3. The moisture-proof tape 19 for construction method is stuck on the outer surface of the polyurethane foam 3, and the samples 1, 2 of the specimen B2 are stuck with the moisture-proof tape 4 for construction method on the outer surface of the polyurethane foam 3, and the specimen B3 In each of samples 1 and 2, a comparative moisture-proof tape 21 was attached to the outer surface of the polyurethane foam 3.

各試験体B1,B2,B3の各サンプル1,2において、各目地部2a,2bのポリウレタンフォーム3の表面は、発泡圧に耐えられるように発泡押さえテープ(ポリエステル樹脂製)で圧締し、ポリウレタンフォーム3の表面にスキン層を作り、防湿テープ4,19,21を貼り付ける表面状態を均一にした。   In each sample 1, 2 of each specimen B1, B2, B3, the surface of the polyurethane foam 3 of each joint 2a, 2b is pressed with a foam pressing tape (made of polyester resin) to withstand the foaming pressure, A skin layer was formed on the surface of the polyurethane foam 3, and the surface state to which the moisture-proof tapes 4, 19, and 21 were applied was made uniform.

また、実施工と同様に、各防湿テープ4,19,21は、縦目地部2aに先に施工してローラーによる圧締後に、横目地部2bに施工し、ローラーによる圧締回数は各々3回とし、実施工と同様に、縦目地部2aにも横目地部2bにも、幅が200mm程度の防湿テープ4,19,21を使用した。   Similarly to the implementation, each of the moisture-proof tapes 4, 19, and 21 is applied to the horizontal joint portion 2b after first being applied to the vertical joint portion 2a and being pressed by the roller. In the same manner as in the implementation, moistureproof tapes 4, 19, and 21 having a width of about 200 mm were used for the vertical joint 2a and the horizontal joint 2b.

前記本工法用防湿テープ4を張り付けた試験体B2の各サンプル1,2と、従来工法用防湿テープ19を張り付けた試験体B1の各サンプル1,2と、比較用防湿テープ21を張り付けた試験体B3の各サンプル1,2との各々を23℃の恒温室で1日養生した後、各試験体B1,B2,B3の各サンプル1,2を、極低温タンクの挙動を模擬して、図8に示すように、圧縮変位(0.4%)を縦方向(図8に示すX軸方向)に20回与えた後、横方向(図8に示すY軸方向)にも20回与えることにより、試験後の各試験体B1,B2,B3の各サンプル1,2における防湿テープ4,19,21の剥れ、及び、目地部2a,2bに充填した目地材(ポリウレタンフォーム)3が外気に連通しているシワの本数を観察し、[表2]に示すような結果を得た。   Tests 1 and 2 of the test body B2 to which the moisture barrier tape 4 for the main construction method is attached, samples 1 and 2 of the test body B1 to which the moisture barrier tape 19 for the conventional construction method is attached, and a comparative moistureproof tape 21 After each of the samples 1 and 2 of the body B3 was cured in a thermostatic chamber at 23 ° C. for 1 day, the samples 1 and 2 of the test bodies B1, B2 and B3 were simulated for the behavior of the cryogenic tank, As shown in FIG. 8, after 20 times of compressive displacement (0.4%) is applied in the vertical direction (X-axis direction shown in FIG. 8), 20 times is also applied in the horizontal direction (Y-axis direction shown in FIG. 8). As a result, the moisture-proof tapes 4, 19, and 21 are peeled off from the samples 1 and 2 of the test bodies B1, B2, and B3 after the test, and the joint material (polyurethane foam) 3 filled in the joint portions 2a and 2b is obtained. Observe the number of wrinkles communicating with the outside air and show in [Table 2] Results were obtained.

尚、圧縮変位を与える回数(20回)は、運搬船がドックに入渠する頻度を2年に1回として、タンクの稼働設計期間(20年間)の繰り返し回数である10回に安全係数「2」を乗じて求めたものである。   The number of times the compression displacement is applied (20 times) is set to 10 times, which is the number of repetitions of the tank operation design period (20 years), with the frequency of the carrier ship entering the dock once every two years. It is obtained by multiplying.

Figure 0004043469
Figure 0004043469

表2では、比較用防湿テープ21を張り付けた試験体B3の各サンプル1,2におけるシワの本数が、本工法用防湿テープ4を張り付けた試験体B2の各サンプル1,2と同様に「0」であることを示しているが、比較用防湿テープ21は、JISH4160の合金番号1N30で規定する厚さが7μmのピンホールが多くて水蒸気が透過しやすいアルミニウム合金箔13を積層してあるため、断熱性能が低下し易い。
以上の結果により、本発明による断熱施工方法は、本工法用防湿テープ4が、従来工法用防湿テープ19や比較用防湿テープ21に比べて、剥れに対して高い効果を得られることが確認できた。
In Table 2, the number of wrinkles in each sample 1 and 2 of the test body B3 pasted with the comparative moistureproof tape 21 is “0” as in each sample 1 and 2 of the test body B2 pasted with the moistureproof tape 4 for this construction method. However, the comparative moisture-proof tape 21 is formed by laminating aluminum alloy foils 13 having a thickness of 7 μm, which is specified by alloy number 1N30 of JISH4160, and easily permeates water vapor. Insulation performance is likely to deteriorate.
From the above results, it is confirmed that the heat insulation construction method according to the present invention can obtain a high effect on the peeling of the moisture-proof tape 4 for the construction method compared to the moisture-proof tape 19 for the conventional method and the moisture-proof tape 21 for comparison. did it.

更に、防湿テープの防湿性能を比較するために、仕様が異なる3種類の防湿テープを使用して作成した3種類の試験体1,2,3の各2体を、40℃で湿度が90%の環境下に24時間に亘って曝して、水蒸気透過率を測定し、その結果を[表3]に示す。   Furthermore, in order to compare the moisture-proof performance of moisture-proof tapes, each of two types of test specimens 1, 2, and 3 prepared using three types of moisture-proof tapes with different specifications was used, and the humidity was 90% at 40 ° C. The water vapor transmission rate was measured for 24 hours under the above environment, and the results are shown in [Table 3].

試験体1は、JISH4160の合金番号1N30で規定する厚さ7μmのアルミニウム合金箔13と、坪量が35g/m2,網目の間隔が2mmで厚さが100μmの高密度ポリエチレン樹脂製ワリフ14とを積層して厚さが400μmのブチルゴム粘着層17を設けてある防湿テープを使用して作成したものである。
試験体2は、JISH4160の合金番号1N30で規定する厚さ15μmのアルミニウム合金箔13と、坪量が35g/m2,網目の間隔が2mmで厚さが100μmの高密度ポリエチレン樹脂製ワリフ14とを積層して厚さが500μmのブチルゴム粘着層17を設けてある防湿テープを使用して作成したものである。
試験体3は、JISH4160の合金番号1N30で規定する厚さ25μmのアルミニウム合金箔13と、坪量が35g/m2,網目の間隔が2mmで厚さが100μmの高密度ポリエチレン樹脂製ワリフ14とを積層して厚さが500μmのブチルゴム粘着層17を設けてある防湿テープを使用して作成したものである。
The test body 1 includes a 7 μm thick aluminum alloy foil 13 defined by the alloy number 1N30 of JISH4160, a high density polyethylene resin burif 14 having a basis weight of 35 g / m 2 , a mesh interval of 2 mm, and a thickness of 100 μm. And a moisture-proof tape provided with a butyl rubber adhesive layer 17 having a thickness of 400 μm.
The test body 2 includes a 15 μm-thick aluminum alloy foil 13 defined by the alloy number 1N30 of JISH4160, a high-density polyethylene resin burif 14 having a basis weight of 35 g / m 2 , a mesh interval of 2 mm, and a thickness of 100 μm. And a moisture-proof tape provided with a butyl rubber adhesive layer 17 having a thickness of 500 μm.
Specimen 3, the aluminum alloy foil 13 having a thickness of 25μm to define an alloy number 1N30 of JISH4160, a basis weight of 35 g / m 2, the interval of the mesh thickness at 2mm is a high density polyethylene resin CLAF 14 of 100μm And a moisture-proof tape provided with a butyl rubber adhesive layer 17 having a thickness of 500 μm.

Figure 0004043469
Figure 0004043469

[表3]から、JISH4160の合金番号1N30で規定する厚さ15μm以上のアルミニウム合金箔13を積層してある防湿テープを使用した場合は、水蒸気透過率が略0となることが分かる。   From [Table 3], it can be seen that when the moisture-proof tape in which the aluminum alloy foil 13 having a thickness of 15 μm or more specified by the alloy number 1N30 of JISH4160 is laminated is used, the water vapor transmission rate becomes substantially zero.

〔その他の実施形態〕
1.本発明によるタンクの断熱施工方法は、樹脂繊維や天然繊維で作成した不織布や織布或いは網状に成形した樹脂フィルムを補強シートとして積層してある防湿テープを使用しても良い。
2.本発明によるタンクの断熱施工方法は、角柱状や円柱状のタンクを断熱被覆するために使用しても良い。
3.本発明によるタンクの断熱施工方法は、陸上に設置してあるタンクを断熱被覆するために使用しても良い。
[Other Embodiments]
1. The heat insulation construction method for a tank according to the present invention may use a moisture-proof tape in which a nonwoven fabric or a woven fabric made of resin fibers or natural fibers, or a resin film formed in a net shape is laminated as a reinforcing sheet.
2. The tank thermal insulation construction method according to the present invention may be used to thermally coat a prismatic or cylindrical tank.
3. The tank thermal insulation construction method according to the present invention may be used to thermally coat a tank installed on land.

断熱被覆を設けてあるタンクの一部切欠き側面図Partial cutaway side view of tank with thermal barrier coating 要部の一部切欠き平面図Partial cutaway plan view of the main part 図2のIII −III 線断面図Sectional view along line III-III in Fig. 2 図2のIV−IV線断面図IV-IV sectional view of FIG. 断熱パネルの斜視図Insulation panel perspective view (イ)防湿テープの断面図 (ロ)収縮変形時の防湿テープの断面図 (ハ)伸張変形時の防湿テープの断面図(B) Cross-sectional view of moisture-proof tape (b) Cross-sectional view of moisture-proof tape during shrinkage deformation (c) Cross-sectional view of moisture-proof tape during expansion deformation 防湿テープの分解斜視図Exploded perspective view of moisture-proof tape 試験方法の説明図Illustration of test method 従来工法に使用する防湿テープの断面図Cross-sectional view of moisture-proof tape used in conventional methods

符号の説明Explanation of symbols

2 目地部
3 目地材
4 防湿テープ
13 金属シート(アルミニウム合金箔)
14 補強シート(ワリフ)
15 網目
17 粘着層
A 断熱パネル
T タンク
2 Joint part 3 Joint material 4 Moisture-proof tape 13 Metal sheet (aluminum alloy foil)
14 Reinforcement sheet (Wariff)
15 mesh 17 adhesive layer A heat insulation panel T tank

Claims (4)

複数の断熱パネルを極低温物質を貯蔵するためのタンクの表面に固定して、隣り合う断熱パネルどうしの目地部に目地材を充填し、
防湿テープを、前記目地材の外面側と、その目地材の両側の断熱パネルの外面側とに亘って粘着させる極低温物質貯蔵タンクの断熱施工方法であって、
前記防湿テープとして、金属シートと網状に形成した補強シートとを、前記金属シートが前記補強シートの網目に入り込むように積層するとともに、前記金属シート側に粘着層を設けて一体化してある防湿テープを使用して、前記粘着層を前記目地材の外面側と、その目地材の両側の断熱パネルの外面側とに亘って粘着させる極低温物質貯蔵タンクの断熱施工方法。
A plurality of heat insulation panels are fixed to the surface of a tank for storing a cryogenic substance, and joint materials are filled in joint portions between adjacent heat insulation panels,
A heat insulating construction method for a cryogenic substance storage tank in which moisture-proof tape is adhered to the outer surface side of the joint material and the outer surface sides of the heat insulating panels on both sides of the joint material,
As the moisture-proof tape, a metal sheet and a reinforcing sheet formed in a net shape are laminated so that the metal sheet enters the mesh of the reinforcing sheet, and an adhesive layer is provided on the metal sheet side so as to be integrated. The thermal insulation construction method of the cryogenic substance storage tank which sticks the adhesion layer over the outer surface side of the joint material and the outer surface side of the heat insulation panel on both sides of the joint material.
前記金属シートを、JISH4160の合金番号1N30で規定する厚さが15μm〜30μmのアルミニウム合金箔で構成してある防湿テープを使用する請求項1記載の極低温物質貯蔵タンクの断熱施工方法。 The heat insulation construction method of the cryogenic substance storage tank of Claim 1 which uses the moisture-proof tape which comprises the said metal sheet for the aluminum alloy foil whose thickness prescribed | regulated by the alloy number 1N30 of JISH4160 is 15 micrometers-30 micrometers. 前記粘着層を厚さが400μm〜1000μmのブチルゴム系粘着材で構成してある防湿テープを使用する請求項2記載の極低温物質貯蔵タンクの断熱施工方法。 The heat insulation construction method for a cryogenic substance storage tank according to claim 2, wherein a moisture-proof tape is used in which the adhesive layer is made of a butyl rubber adhesive having a thickness of 400 µm to 1000 µm. 前記補強シートを、熱可塑性樹脂製フィルムに延伸方向に沿った割繊を行ってウエブを製造しておき、このウエブの複数枚を割繊方向が交叉するように重ねて互いに融着させることにより、網状に形成した樹脂製シートで構成してある防湿テープを使用する請求項1〜3のいずれか1項記載の極低温物質貯蔵タンクの断熱施工方法。 By splitting the reinforcing sheet into a thermoplastic resin film along the stretching direction to produce a web, and laminating a plurality of webs so that the splitting direction intersects and fusing them together The heat insulation construction method of the cryogenic substance storage tank of any one of Claims 1-3 which uses the moisture-proof tape comprised with the resin-made sheet | seat formed in mesh shape.
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