JP4035957B2 - Electromagnetic relay and manufacturing method thereof - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an electromagnetic relay configured to drive a movable block on the side of a coil block.
[0002]
[Prior art]
Conventionally, for example, an electromagnetic relay having the following configuration has been proposed.
In JP-A-2000-222990, an iron core suction part is extended laterally from a coil block placed on the upper surface of a base, and a movable iron piece arranged below is driven to be arranged above. An electromagnetic relay is disclosed in which a contact is opened and closed by operating a movable contact piece.
[0003]
Japanese Examined Patent Publication No. 4-42766 discloses an electromagnetic relay in which an armature is driven by an iron core attracting portion extending downward from an electromagnet to open and close a contact.
[0004]
[Problems to be solved by the invention]
However, in the electromagnetic relay described in Japanese Patent Application Laid-Open No. 2000-222990, the movable iron piece and the movable contact piece are arranged above and below the iron core, so that the assembling property is poor and the operation is difficult to stabilize.
[0005]
In addition, the electromagnetic relay described in Japanese Patent Publication No. 4-42766 has a problem in that it is impossible to structure due to its small size and also lacks stability of operation.
[0006]
Then, this invention makes it a subject to provide the electrical relay excellent in the assembly property and the operation | movement characteristic of a movable block.
[0007]
[Means for Solving the Problems]
As a means for solving the above problems, the present invention provides:
In the electromagnetic relay comprising a base, a coil block formed by winding a coil around an iron core via a spool, and a movable block that is disposed on the side of the coil block and includes a movable iron piece and a movable contact piece.
The base includes an electrical connection portion to which the movable contact piece is electrically connected, and a notch is formed in a side wall near the electrical connection portion,
The iron core includes suction portions extending laterally at both ends,
The movable iron piece is rotatably supported with one end portion as one fulcrum of the suction portion,
The movable contact piece includes a flat portion that is electrically connected to the electrical connection portion, a bent portion that is bent along one end portion of the movable iron piece , and a second bent portion that engages with the notch portion. ,
The flat part is formed with a notch for integrating the movable contact piece and the electrical connection part by welding,
The bending portion is formed so that the rotation fulcrum of the movable contact piece contacting the suction portion of the iron core is in the vicinity of the rotation fulcrum of the movable iron piece contacting the same surface of the suction portion,
The second bent portion is obtained by positioning the movable contact piece in the longitudinal direction with respect to the base before welding the flat portion to the electrical connection portion by engaging with the notch portion.
With this configuration, when the coil block is excited, the movable iron piece is sucked by one suction portion at one end portion, so that the movable block rotates with the other suction portion as a fulcrum. At this time, the rotation fulcrum of the movable iron piece and the rotation fulcrum of the movable contact piece are close to each other because a bent portion is formed in the movable contact piece. Therefore, the operation of the movable block becomes stable. In addition, the contacts can be reliably arranged to face each other with a simple configuration.
[0008]
The base includes an electrical connection portion to which the movable contact piece is electrically connected,
If the movable contact piece has a configuration in which the flat part electrically connected to the electrical connection part is partially cut away, the electric connection part and the flat part of the movable contact piece can be melted together and joined together. It is preferable in that a good and strong connection state can be formed.
[0010]
If the movable iron piece is provided with inclined surfaces that are not in contact with the movable contact piece at both ends, interference with the bent portion of the movable contact piece can be surely avoided and an elastic deformation range on the movable contact side can be secured. It is preferable in that it can be performed.
[0011]
A case covering the base;
Providing a protrusion that presses against the elastic force of the movable contact piece on the ceiling surface of the case is preferable in that the movable block is free from shakiness and can be made resistant to vibration.
[0012]
When the electrical connection portion is formed above the suction portion of the iron core by a predetermined dimension, the elastic force of the movable contact piece acts to reduce the contact pressure between the movable iron piece and the suction portion of the iron core, and deteriorates due to wear. It is preferable at the point which can prevent.
Further, the present invention provides a means for solving the above-described problems,
In a method of manufacturing an electromagnetic relay, comprising a coil block in which a coil is wound around an iron core via a spool, and a movable block made of a movable iron piece and a movable contact piece arranged on a side of the coil block. ,
The iron core includes suction portions extending laterally at both ends,
The movable iron piece is rotatably supported with one end portion as one fulcrum of the suction portion,
The movable contact piece includes a flat portion that is electrically connected to the electrical connection portion, a bent portion that is bent along one end portion of the movable iron piece, and a second bent portion that engages with the notch portion. ,
A coil block and a movable block are disposed on the base,
By engaging the second bent portion with the cutout portion, one end portion of the movable iron piece is rotatably supported with one of the suction portions as a fulcrum, and the movable block is supported in the longitudinal direction with respect to the base. Positioning to
The flat part is welded to the electrical connection part.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments according to the present invention will be described below with reference to the accompanying drawings.
FIG. 1 is an exploded perspective view of the electromagnetic relay according to the present embodiment. This electromagnetic relay generally has a configuration in which a coil block 2 and a movable block 3 are accommodated in a base 1 and covered with a case 4.
[0014]
As shown in FIG. 1, the base 1 has a substantially box shape including a housing recess 6 that is surrounded by the side walls 5 a, 5 b, 5 c, 5 d and opens upward, and is obtained by molding a synthetic resin material. The housing recess 6 is divided into a first housing recess 8 that houses the coil block 2 and a second housing recess 9 that houses the movable block 3 by an insulating wall 7 provided in the center. The insulating wall 7 has projecting portions 10a and 10b that are directed to the first housing recess 8 side at both ends. Terminal holes 11 (one of which is not shown) through which a coil terminal 29 described later is inserted are formed in two places at the bottom corners of the first receiving recess 8. The second receiving recess 9 has a bottom surface located above the first receiving recess 8. A pedestal 12 is formed on one end side of the second housing recess 9. The contact 12 is press-fitted into a terminal hole (not shown) on the pedestal 12 so that the fixed contact 13a is exposed upward. Further, a first notch 14 (corresponding to the opening of the present invention, which may be constituted by not only a notch shape but also a through hole) is formed on the side wall 5c in the vicinity of the pedestal 12 and is shown in FIG. As shown, the operation state of the movable iron piece 33 can be detected from the side. On the other hand, the connection terminal 15 is press-fitted into a terminal hole (not shown) on the other end side of the second housing recess 9 so that the electrical connection portion 15a is exposed upward. A second cutout portion 16 and a third cutout portion 17 are formed in the side wall 5b and the side wall 5c in the vicinity of the electrical connection portion. The second cutout portion 16 is for positioning the end of the movable contact piece 34, and the third cutout portion 17 is a relief for a wall surface that forms a concave portion 42 of the case 4 described later. Further, on the bottom surface of the second housing recess 9, a protrusion 18 is formed in the vicinity of the electrical connection portion 15 a for guiding both edges of the movable contact piece 34 with the side wall 5 c. Further, the both end walls 5a and 5b of the base 1 are respectively formed with locking portions 19 directed inward at the upper edge of the central portion. Further, on the bottom surface of the base 1, seal holes 20 used for sealing, which will be described later, are formed in the center portions on both ends. Note that both side edges of the lower surface of the base 1 are chamfered.
[0015]
As shown in FIG. 4, the coil block 2 is obtained by winding a coil 23 around an iron core 21 via a spool 22.
[0016]
The iron core 21 is configured to be divided into two iron core portions 24a and 24b. The iron core portions 24a and 24b have the same shape and can be processed in the same process (mold). At one end side (connection side) of each iron core portion 24a, 24b, connection portions 25a, 25b each having a stepped shape and having a tapered surface for facilitating connection are formed and brought into surface contact with each other. Magnetic flux leakage can be suppressed. Moreover, the other end side of each iron core part 24a, b becomes the suction part 26a, 26b extended in the direction along connection part 25a, 25b from a side.
[0017]
The spool 22 has a structure in which flanges 27a and 27b at both ends are connected by a body portion 28 having a substantially rectangular tube shape. The flange portions 272 and 27 b are opened such that the coil terminal 29 is press-fitted into the terminal hole 29 a on the side edge portion, and the side edge portion and one end portion on the opposite side communicate with each other via the body portion 28. The flanges 27a and 27b have a lower thickness t obtained by opening to the side, the same as the step between the bottom surface of the first housing recess 8 and the bottom surface of the second housing recess 9. . Thereby, when the coil block 2 is disposed in the first housing recess 8, the suction portions 26 a and 26 b of the iron core 21 are disposed on the bottom surface of the second housing recess 9 without a gap. Further, protruding portions 30a and 30b projecting upward are formed at the boundary portions between the flange portions 27a and 27b and the body portion 28. By removing the central portions of the protrusions 30a and 30b to form the relief portions 31a and 31b, the ends of the coil 23 wound around the body portion 28 can be easily pulled out to the upper surfaces of the flange portions 27a and 27b. . Moreover, the side edge part of the collar parts 27a and 27b is notched, and the guide recessed parts 32a and 32b are comprised with the rib parts 30a and 30b. The protrusions 10a and 10b of the insulating wall 7 of the base 1 are engaged with the guide recesses 32a and 32b, respectively, so that the coil block 2 can be positioned.
[0018]
The movable block 3 includes a movable iron piece 33 and a movable contact piece 34.
The movable iron piece 33 is made of a strip-shaped magnetic plate material, and inclined surfaces 35a and 35b are formed on the upper surfaces of both ends. The inclined surface 35a is provided to provide a non-contact portion on the movable contact 36 side of the movable contact piece 34 to be described later so as to ensure a length that can be elastically deformed. This is to avoid interference with the first bent portion 37.
[0019]
One end side of the movable contact piece 34 is separated into two, and a movable contact 36 is provided on the lower surface of each tip portion. The other end side of the movable contact piece 34 is bent in two stages, the first bent portion 37 is along one end portion of the movable iron piece 33, and the second bent portion 38 is engaged with the second notch portion 16 of the base 1. Used for longitudinal positioning. Further, in the flat portion 39 between the two bent portions, a notch 40 is formed at the center of both edges. Then, the flat portion 39 comes into electrical contact with the electrical connection portion 15a of the connection terminal 15, and both side edges are guided between the side wall 5c of the base 1 and the protrusion 18 and positioned in the width direction. In addition, the width dimension W1 of the intermediate part 34a of the movable contact piece 34 is formed to be the same as the width dimension W2 of the movable iron piece 33 so that both can be accurately aligned.
[0020]
As shown in FIG. 1, the case 4 has a substantially box shape with an open bottom surface, and a pressing portion 41 (see FIG. 8) that abuts against the distal end side of the movable contact piece 34 protrudes from the ceiling surface. In addition, a recess 42 is formed in the upper corner portion of the case 4, and after completion of the electromagnetic relay, the cylindrical portion 43 provided there is melted to seal the inside. Further, standoffs 44 project from the lower edges of both side walls of the case 4 so that when the electromagnetic relay is mounted on a printed circuit board or the like, a predetermined gap can be formed between the printed circuit board or the like and the bottom surface of the base 1. ing.
[0021]
The legs of the terminals 13, 15, 29 are bent so as to correspond to the positions of terminal holes (not shown) such as a board to be mounted.
[0022]
Next, a method for assembling the electromagnetic relay having the above configuration will be described.
The contact terminal 13 and the connection terminal 15 are attached to the base 1 by press fitting. The coil terminal 29 is press-fitted into the flange portions 27a and 27b of the spool 22, and the coil 23 wound around the body portion 28 is wound around the upper end portion 29a. Then, the upper end portion 29a of the coil terminal 29 is bent at a substantially right angle so as to follow the upper surfaces of the flange portions 27a and 27b. In this case, since the coil 23 is wound around the coil terminal 29 via the relief portions 31a and 31b of the ridge portions 30a and 30b, it is difficult to break along the upper surfaces of the flange portions 27a and 27b. Thereafter, the iron core portions 24a and 24b are inserted from both ends of the spool 22, respectively. At this time, a slight gap is formed between the edge portion e2 of the iron core portion 24b and the spool 22 when the edge portion e1 of the iron core portion 24a comes into contact with a contact portion (not shown) of the spool 22. I am doing so. Therefore, the connecting portion tip e3 (or e3 ′) of the iron core portion 24b comes into contact with the edge e4 (or e4 ′) of the iron core portion 24a, and the surface contact range is always set to a stable value. Moreover, since the iron core 21 can be attached after the coil 23 is wound around the spool 22 by dividing the iron core 21 into two iron core portions 24a and 24b, the suction portions 24a and 24b of the iron core 21 can be attached from the side. It is possible to extend in a direction approaching each other to increase the occupation area, and it is possible to expand the winding range of the coil 23 and to exhibit a desired attraction force characteristic even if it is small.
[0023]
The completed coil block 2 is attached to the first housing recess 8 of the base 1 from above. The coil terminal 29 is press-fitted into the terminal hole 11 of the base 1 and protrudes from the lower surface. When the coil block 2 comes into contact with the bottom surface of the first housing recess 8, the locking portion 19 is locked to the upper surfaces of the flange portions 27 a and 27 b to prevent the coil block 2 from coming off. In this state, since the protrusions 10a and 10b of the insulating wall 7 are engaged and positioned with the guide recesses 32a and 32b, there is no backlash. Moreover, the creeping distance between the coil 23 and the suction portions 26a and 26b of the iron core 21 is secured by the insulating wall 7, and a desired insulating state is maintained. Further, the suction portions 26a and 26b of the iron core 21 are positioned inside the fixed contact 13a and the electrical connection portion 15a on the second housing recess 9 side, and these are positioned on substantially the same straight line as shown in FIG. At this time, the electrical connection portion 15a is located in the same plane or slightly above the suction portion 26b of the iron core 21. However, this step is a value that does not impair the suction force between the movable iron piece 33 and the suction portion 26b.
[0024]
Here, the movable block 3 is formed by fixing the movable contact piece 34 to the upper surface of the movable iron piece 33 by bonding or caulking. The movable block 3 is disposed in the second housing recess 9 of the base 1. At this time, as shown in FIG. 6 or FIG. 7, the movable block 3 engages the second bent portion 38 of the movable contact piece 34 with the second notch portion 16 of the base 1 and the flat portion 39 on the side wall 5c. Between the projection 18 and the projection 18 so as to be installed at a desired position. Therefore, the movable contact piece 34 and the electrical connection portion 15a of the connection terminal 15 are integrated by welding using the notch 40 of the flat portion 39. As a result, the movable contact piece 34 is electrically positioned by bringing the flat portion 39 into surface contact with the electrical connection portion 15a and is firmly positioned facing the fixed contact 13a so that the movable contact 36 can be contacted and separated. . The operating state of the movable iron piece 33 is confirmed through the first notch 13 of the base 1.
[0025]
Finally, the base 4 is covered with the case 4 to seal the bottom side. At this time, the sealing agent enters through the seal hole 20 of the base 1 and joins the flange portions 27 a and 27 b of the coil block 2 to the base 1. Thereby, it is possible to reliably prevent the coil block 2 from rattling due to vibration or the like. Moreover, the electromagnetic relay is completed by heat-sealing the cylindrical part 43 of the case 4 according to the use and sealing the inside.
[0026]
Next, the operation of the electromagnetic relay having the above configuration will be described.
If the coil 23 is not energized and the coil block 2 is in a demagnetized state, the movable iron piece 33 rotates about the fulcrum in the clockwise direction by the elastic force of the movable contact piece 34 to move the movable contact 36. Is spaced from the fixed contact 13a. At this time, since the pressing portion 41 of the case 4 is pressed against the movable block 3, there is no backlash and the distance between the contacts is maintained at a constant value.
[0027]
Here, when the coil block 2 is excited by energizing the coil 23, the tip of the movable iron piece 33 is attracted to the suction part 26a of the iron core 21, and rotates counterclockwise in FIG. 8 with the suction part 26b as a fulcrum. To do. At this time, since the movable contact piece 34 is along the one end portion of the movable iron piece 33 by the first bent portion 37, the rotating operation of the movable iron piece 33 is not hindered. Further, as described above, since the electrical connecting portion 15a is located in the same plane or slightly above the suction portion 26b of the iron core 21, the contact pressure between the movable iron piece 33 and the suction portion 26b is reduced. Yes. Therefore, the operating state of the movable iron piece 33 and the movable contact piece 34 is stabilized, and wear between the one end portion of the movable iron piece 33 and the suction portion 26 of the iron core 21 is prevented.
[0028]
【The invention's effect】
As is clear from the above description, according to the present invention, the movable contact piece includes the bent portion bent along the one end portion of the movable iron piece, so that the rotating state of the movable block is stabilized. Moreover, since it can assemble only by mounting a coil block in a base and arrange | positioning a movable block to the side of a coil block, it is excellent in assemblability.
[Brief description of the drawings]
FIG. 1 is an exploded perspective view of an electromagnetic relay according to the present embodiment.
FIG. 2 is a front view showing a state where components other than the case of FIG. 1 are assembled.
FIG. 3 is a bottom view of FIG. 2;
4 is an exploded perspective view of the coil block of FIG. 1. FIG.
FIG. 5 is an exploded perspective view of the movable block of FIG. 1;
6 is a plan view in a state where components other than the case of FIG. 1 are assembled. FIG.
7 is a perspective view in a state in which components other than the case of FIG. 1 are assembled. FIG.
FIG. 8 is a front sectional view taken along line AA in a state where the case is assembled to FIG.
9 is a cross-sectional view taken along line BB in FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Base 2 ... Coil block 3 ... Movable block 7 ... Insulating wall 8 ... 1st accommodation recessed part 9 ... 2nd accommodation recessed part 10a, 10b ... Projection part 13 ... Contact terminal 14 ... 1st notch part 15 ... Connection terminal 15a ... Electricity Connection part 16 ... 2nd notch part 17 ... 3rd notch part 18 ... Protrusion 19 ... Locking part 20 ... Seal hole 21 ... Iron core 22 ... Spool 23 ... Coil 24a, 24b ... Iron core part 25a, 25b ... Connection part 26a, 26b ... suction part 27a, 27b ... collar part 30 ... ridge part 31 ... relief part 32a, 32b ... guide recess 33 ... movable iron piece 34 ... movable contact piece 35a, 35b ... inclined surface 36 ... movable contact point 37 ... first bent part 38 ... 2nd bending part 39 ... Flat part 40 ... Notch 41 ... Pressing part

Claims (5)

In the electromagnetic relay comprising a base, a coil block formed by winding a coil around an iron core via a spool, and a movable block that is disposed on the side of the coil block and includes a movable iron piece and a movable contact piece.
The base includes an electrical connection portion to which the movable contact piece is electrically connected, and a notch is formed in a side wall near the electrical connection portion,
The iron core includes suction portions extending laterally at both ends,
The movable iron piece is rotatably supported with one end portion as one fulcrum of the suction portion,
The movable contact piece includes a flat portion that is electrically connected to the electrical connection portion, a bent portion that is bent along one end portion of the movable iron piece , and a second bent portion that engages with the notch portion. ,
The flat part is formed with a notch for integrating the movable contact piece and the electrical connection part by welding,
The bending portion is formed so that the rotation fulcrum of the movable contact piece contacting the suction portion of the iron core is in the vicinity of the rotation fulcrum of the movable iron piece contacting the same surface of the suction portion,
The electromagnetic relay according to claim 1, wherein the second bent portion is engaged with the cutout portion to position the movable contact piece in the longitudinal direction with respect to the base before welding the flat portion to the electrical connection portion .   The electromagnetic relay according to claim 1, wherein the movable iron piece includes inclined surfaces that are not in contact with the movable contact piece at both ends.   A case covering the base;
  The electromagnetic relay according to claim 1, wherein a protrusion that presses against the elastic force of the movable contact piece is provided on a ceiling surface of the case.   4. The electromagnetic relay according to claim 2, wherein the electrical connection portion is formed above the suction portion of the iron core by a predetermined dimension. 5.   In a method of manufacturing an electromagnetic relay, comprising: a coil block formed by winding a coil around a iron core via a spool; and a movable block including a movable iron piece and a movable contact piece arranged on a side of the coil block. ,
  The iron core includes suction portions extending laterally at both ends,
  The movable iron piece is rotatably supported with one end portion as one fulcrum of the suction portion,
  The movable contact piece includes a flat portion that is electrically connected to the electrical connection portion, a bent portion that is bent along one end portion of the movable iron piece, and a second bent portion that engages with the notch portion. ,
  A coil block and a movable block are disposed on the base,
  By engaging the second bent portion with the cutout portion, one end portion of the movable iron piece is rotatably supported with one of the suction portions as a fulcrum, and the movable block is supported in the longitudinal direction with respect to the base. Positioning to
  A method for manufacturing an electromagnetic relay, wherein the flat portion is welded to an electrical connection portion.

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