JP4024193B2 - Tile wall structure - Google Patents

Tile wall structure Download PDF

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JP4024193B2
JP4024193B2 JP2003319184A JP2003319184A JP4024193B2 JP 4024193 B2 JP4024193 B2 JP 4024193B2 JP 2003319184 A JP2003319184 A JP 2003319184A JP 2003319184 A JP2003319184 A JP 2003319184A JP 4024193 B2 JP4024193 B2 JP 4024193B2
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tile
tiles
wall structure
placement
pressing
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JP2005083144A (en
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昭雄 高橋
伸好 小林
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Shikoku Chemicals Corp
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Shikoku Chemicals Corp
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この発明は、乾式工法によりタイル壁を形成するための技術に関し、タイルを簡単に固定できると共に、美しい仕上りのタイル壁とすることのできるタイル壁構造に関するものである。   The present invention relates to a technique for forming a tile wall by a dry construction method, and relates to a tile wall structure that can easily fix a tile and can make a tile wall with a beautiful finish.

従来、タイル壁を施工するに当たっては、モルタル若しくは接着剤を用いて、タイルを配列貼着することが広く行われている。しかしながら、このような施工方法においては、タイルを固定するのに、モルタルまたは接着剤を使用するため、これらが硬化するのに長時間を要するものであり、しかも雨天時での屋外施工の場合には、施工作業がなかなか捗らないものであった。   Conventionally, when constructing a tile wall, it has been widely performed that tiles are arrayed and adhered using a mortar or an adhesive. However, in such a construction method, since mortar or adhesive is used to fix the tiles, it takes a long time for them to harden, and in the case of outdoor construction in rainy weather. The construction work did not progress easily.

特許文献1には、モルタル若しくは接着剤等を使用せず、タイルを金具と係合して固定する乾式工法が示されている。乾式工法であれば、天候に左右されることなく迅速な施工作業が可能となる。しかしながら、特許文献1に示されるタイル片は、側面に金具と係合する係合溝を形成した特殊なタイル片を用意しなければならず、汎用されているタイルを使用することができないので、コスト高を招くという難点があった。   Patent Document 1 discloses a dry construction method in which a tile is engaged and fixed without using a mortar or an adhesive. If it is a dry construction method, a quick construction work becomes possible without being influenced by the weather. However, the tile piece shown in Patent Document 1 must prepare a special tile piece in which an engagement groove that engages with a metal fitting is formed on the side surface, and a commonly used tile cannot be used. There was the difficulty of incurring high costs.

また、特許文献2に示されるタイル壁は、タイルの大きさに区画形成されたタイル収納部を形成し、タイル収納部の周囲を形成する目地体を弾性変形させてタイルを嵌め込んで固定することにより形成されている。特許文献2において使用されるタイルは、金具との係合溝は不要なので、汎用されているタイルを使用することができるが、目地体を弾性変形させてタイルを嵌め込んで固定するため、タイルに加わる力の向きによっては、収納部からタイルが外れ落ちる可能性を有するものである。
また、粘土等を焼成してなるタイルは、厚み方向における寸法公差が大きく、厚み寸法が変化するとタイル収納部のタイル保持力にバラツキが生じ、タイル保持力が弱いとタイルの脱落をさらに助長するものであった。また、タイルの大きさに合わせて収容部の大きさを変えなければならず、タイルの大きさの種類に合わせた複数の目地枠体を用意しておく必要があった。
Further, the tile wall shown in Patent Document 2 forms a tile storage section partitioned into tile sizes, and elastically deforms joints forming the periphery of the tile storage section to fit and fix the tile. It is formed by. Since the tile used in Patent Document 2 does not require an engagement groove with a metal fitting, a widely used tile can be used. However, the tile is fitted and fixed by elastically deforming the joint body. Depending on the direction of the force applied to the tile, the tile may come off from the storage portion.
In addition, tiles made by firing clay and the like have a large dimensional tolerance in the thickness direction, and if the thickness dimension changes, the tile holding force of the tile storage unit varies, and if the tile holding force is weak, the tiles are further removed. It was a thing. In addition, the size of the accommodating portion has to be changed according to the size of the tile, and it is necessary to prepare a plurality of joint frames according to the type of the size of the tile.

特許第3390877号公報Japanese Patent No. 3390877 特開平8−260667号公報JP-A-8-260667

本発明の目的は、乾式工法によってタイルを簡単且つ確実に固定することができ、仕上りの美しいタイル壁を形成することのできるタイル壁構造を提供することにある。   An object of the present invention is to provide a tile wall structure capable of easily and reliably fixing a tile by a dry construction method and forming a tile wall having a beautiful finish.

本発明者等は、このような事情に鑑み鋭意検討を重ねた結果、方形状のタイルと、タイルが一列に連設して配置されるタイル配置部と、タイルの表面側と係合してタイルの外れを防止するタイル押え縁部がタイル配置部の両側に形成されたタイル配置ベースと、隣接するタイルの間に配設され、タイルの裏面側に当接してタイルをタイル配置ベースのタイル押え縁部に向けて押圧する弾性変形可能な押圧部と、隣接するタイルの間に定設される目地部とが形成された目地材によってタイル壁を構成して所期の課題を解決したものである。   As a result of intensive studies in view of such circumstances, the present inventors have engaged with square tiles, tile placement portions in which the tiles are arranged in a row, and the surface side of the tiles. Tiles that prevent tiles from falling off are arranged between the tile placement base with the tile placement base formed on both sides of the tile placement section and the adjacent tiles. A tile wall is formed by a joint material in which an elastically deformable pressing part that is pressed toward the presser edge and a joint part that is fixed between adjacent tiles is formed to solve the intended problem. It is.

また、係合部と被係合部によって連結される複数のタイル配置ベース部材を連設して、タイル配置ベースを形成したことにより、タイル壁の施工面積をタイル配置ベース部材の単位で調整可能としたものである。   In addition, the tile placement base can be adjusted in units of tile placement base members by forming a tile placement base by connecting a plurality of tile placement base members connected by the engaging portion and the engaged portion. It is what.

さらに、目地材の押圧部を断面へ字状を呈する板バネとしたことにより、強力な押圧力によってガタツキなく強固にタイルを挟着することができる。   Furthermore, by using a leaf spring having a cross-sectional shape as the pressing portion of the joint material, the tiles can be firmly sandwiched by a strong pressing force without rattling.

本発明タイル壁構造によれば、タイル配置ベースのタイル押え縁部と、目地材の押圧部によってタイルを挟着しているので、タイルをガタツキなく強固に固定できると共に、目地材の押圧部は弾性変形可能なのでタイルの厚みにバラツキが生じても、確実にタイルを固定することができる。   According to the tile wall structure of the present invention, since the tile is sandwiched between the tile holding edge of the tile arrangement base and the pressing portion of the joint material, the tile can be firmly fixed without rattling, and the pressing portion of the joint material is Since it can be elastically deformed, the tile can be securely fixed even if the thickness of the tile varies.

以下、発明を実施するための最良の形態を実施例に基づき説明する。
図1に示したとおり、本実施例におけるタイル壁構造は、屋根体Yを支柱Sによって支持した簡易構築物(車庫)に適用した例について説明する。これは、支柱SにタイルTによる装飾を施したものであるが、建物の外壁あるいは内壁等種々の壁面に適用可能である。タイルTも市販されている種々の材質のものが使用可能であるが、本実施例においては、せっ器タイルが使用され、その大きさは縦横が145±2.5mm×145±2.5mm、厚みが9±1.5mmである。
Hereinafter, the best mode for carrying out the invention will be described based on examples.
As shown in FIG. 1, the tile wall structure in a present Example demonstrates the example applied to the simple structure (garage) which supported the roof body Y by the support | pillar S. As shown in FIG. This is a column S decorated with a tile T, but can be applied to various wall surfaces such as an outer wall or an inner wall of a building. The tile T can be made of various materials that are commercially available, but in this embodiment, a stoneware tile is used, and its size is 145 ± 2.5 mm × 145 ± 2.5 mm in length and width. The thickness is 9 ± 1.5 mm.

図中1はタイルTが配置されるタイル配置ベースであり、2列のタイル配置部11,11とタイル配置部11の両側縁に形成されたタイル押え縁部12とから形成されている。なお、本実施例においてタイル配置ベース1は、二種類のタイル配置ベース部材1A,1Bから形成されており、タイル配置ベース部材1Aの一側に形成した溝形状を呈する係合部13に、タイル配置ベース1Bの他側に形成した被係合部14を係合することによって、タイル配置部11が2列に並列したタイル配置ベース1が形成されている。タイル配置ベース1は、施工面積に合わせて1つあるいは2つ以上のタイル配置ベース部材1A,1Bを連結して、タイル配置部11の列数を調整することができる。本実施例のタイル配置ベース1は、アルミニウム製形材によって形成しているが、金属板を折り曲げて形成しても構わない。
図5はタイル壁の施工手順であり、タイルTをタイル配置ベース1の端縁から挿入し、スライドして位置決めする。この時、タイル押え縁部12は先端部が鉤状に内方に折曲しており、押え面121がタイルTの表面と係合し、タイルTがタイル配置部11から外れるのを防いでいる。対向する押え面121の先端部間の間隔は、タイルTの幅よりも小さくなっているため、タイルTがタイル配置部11から外れることはない。
In the figure, reference numeral 1 denotes a tile arrangement base on which tiles T are arranged, and is formed of two rows of tile arrangement portions 11 and 11 and tile holding edge portions 12 formed on both side edges of the tile arrangement portion 11. In this embodiment, the tile arrangement base 1 is formed of two types of tile arrangement base members 1A and 1B, and the tiles are formed on the engaging portions 13 having a groove shape formed on one side of the tile arrangement base member 1A. By engaging the engaged portions 14 formed on the other side of the arrangement base 1B, the tile arrangement base 1 in which the tile arrangement sections 11 are arranged in two rows is formed. The tile arrangement base 1 can adjust the number of tile arrangement parts 11 by connecting one or more tile arrangement base members 1A and 1B in accordance with the construction area. Although the tile arrangement base 1 of this embodiment is formed of an aluminum shape material, it may be formed by bending a metal plate.
FIG. 5 shows a tile wall construction procedure, in which the tile T is inserted from the edge of the tile placement base 1 and slid to be positioned. At this time, the tile presser edge 12 is bent inwardly in the shape of a bowl, and the presser surface 121 is engaged with the surface of the tile T to prevent the tile T from being detached from the tile placement portion 11. Yes. Since the interval between the tip portions of the opposing pressing surfaces 121 is smaller than the width of the tile T, the tile T does not come off the tile placement portion 11.

同列のタイル配置部11に配設されるタイルTの間には、タイルTの一辺の長さ程度に形成された目地材2が配置されている。目地材2は合成樹脂製の押出し形材によって形成されており、中央位置に断面四角形状の目地部21が形成され、目地部21の両側縁に断面へ字状を呈する弾性変形可能な板バネの押圧部22が形成されている。押圧部22の頂部221がタイルTの裏面と当接可能であり、頂部221によってタイルTが押え面121に向けて押圧される。押圧部22をタイルTの縁から挿入する際、押圧部22は弾性変形可能な板バネなので、押圧部22をタイルTの裏面側に押込んで目地材2が装着される。図7に示すt1>t2のように、タイルTの厚みにバラツキが生じても、押圧部22は弾性変形可能な板バネなので、タイルTを確実に押え面121と挟着することができる。また、目地材2の両端部は、タイル配置部11に一体的に形成した位置決め突起111によって位置規制され、目地材2の端部が外部から目視されることはない。   Between the tiles T arranged in the tile arrangement unit 11 in the same row, the joint material 2 formed to have a length of one side of the tile T is arranged. The joint material 2 is formed of an extruded shape made of a synthetic resin, a joint portion 21 having a square cross section is formed at the center position, and an elastically deformable leaf spring having a cross-sectional shape on both side edges of the joint portion 21. The pressing part 22 is formed. The top part 221 of the pressing part 22 can come into contact with the back surface of the tile T, and the tile T is pressed toward the pressing surface 121 by the top part 221. When the pressing portion 22 is inserted from the edge of the tile T, the pressing portion 22 is a plate spring that can be elastically deformed. Therefore, the joint material 2 is mounted by pressing the pressing portion 22 into the back side of the tile T. Even if the thickness of the tile T varies as shown in t1> t2 shown in FIG. 7, the pressing portion 22 is an elastically deformable leaf spring, so that the tile T can be securely clamped to the pressing surface 121. In addition, both ends of the joint material 2 are regulated by positioning protrusions 111 formed integrally with the tile placement portion 11, and the end of the joint material 2 is not visually observed from the outside.

タイルTと目地材2を繰り返しタイル配置部11に挿入した後、最後に挿入する目地材2は一側の押圧部22を切除したものが用いられ、さらにタイルTと目地材2の挿入口を塞ぐ抜け止め部材3がタイル配置ベース1に螺子4を用いて固定される。抜け止め部材3と支柱Sを螺子5を用いて固着することにより、タイル配置ベース1が抜け止め部材3を介して支柱Sに固定され、タイルTによって装飾された支柱Sが完成する。   After the tile T and the joint material 2 are repeatedly inserted into the tile placement portion 11, the joint material 2 to be inserted last is the one where the pressing portion 22 on one side is cut, and the insertion opening for the tile T and the joint material 2 is further used. The retaining member 3 to be closed is fixed to the tile arrangement base 1 with screws 4. By fixing the retaining member 3 and the column S using the screws 5, the tile arrangement base 1 is fixed to the column S via the retaining member 3, and the column S decorated with the tile T is completed.

以上のとおり、タイル配置部11に挿入されたタイルTは、タイル配置ベース1のタイル押え縁部12と目地材2の弾性変形可能な板バネの押圧部22によって挟着されるので、タイルTを強固に固定することができると共に、タイルTの固定作業はタイル配置部にタイルTと目地材2を交互に挿入することによって簡単に行うことができる。タイルTの厚みに変化が生じても、弾性変形可能な押圧部22がタイルTの裏面に当接することによって、押圧部22による押圧力がタイルTの裏面に作用し、タイルTをタイル押え縁部12と押圧部22によってガタツキなく挟着することができる。   As described above, the tile T inserted into the tile placement portion 11 is sandwiched between the tile pressing edge portion 12 of the tile placement base 1 and the elastically deformable leaf spring pressing portion 22 of the joint material 2. Can be firmly fixed, and the fixing operation of the tile T can be easily performed by alternately inserting the tile T and the joint material 2 into the tile placement portion. Even if the thickness of the tile T changes, the elastically deformable pressing portion 22 contacts the back surface of the tile T, so that the pressing force by the pressing portion 22 acts on the back surface of the tile T, and the tile T is attached to the tile holding edge. The part 12 and the pressing part 22 can be clamped without rattling.

なお、上記実施例において、目地材2は合成樹脂から成る形材によって形成したが、アルミニウム等の金属製形材を使用しても構わない。また、目地材2の押圧部22の形状もタイルTの裏面に当接し、タイルTを押え面121に向けて押付ける力を発揮できる構成であれば種々の形状を採用することができる。タイル配置ベース1は、二つのタイル配置ベース部材1A,1Bによって形成したが、複数のタイル配置部11が一体的に形成されたタイル配置ベース1としても構わない。   In the above embodiment, the joint material 2 is formed of a shape made of a synthetic resin, but a metal shape material such as aluminum may be used. Various shapes can be employed as long as the shape of the pressing portion 22 of the joint material 2 is configured to abut against the back surface of the tile T and exert a force for pressing the tile T against the pressing surface 121. Although the tile arrangement base 1 is formed by the two tile arrangement base members 1A and 1B, the tile arrangement base 1 may be a tile arrangement base 1 in which a plurality of tile arrangement portions 11 are integrally formed.

本発明タイル壁構造を簡易構築物の支柱に適用した例を表わす全体図The whole figure showing the example which applied this invention tile wall structure to the support | pillar of a simple structure 本発明タイル壁構造におけるタイル配置ベースの端面図End view of tile placement base in tile wall structure of the present invention 本発明タイル壁構造におけるタイル配置ベース部材1Aの端面図End view of tile placement base member 1A in the tile wall structure of the present invention 本発明タイル壁構造におけるタイル配置ベース部材1Bの端面図End view of tile placement base member 1B in the tile wall structure of the present invention 本発明タイル壁構造の施工手順を表わす説明図Explanatory drawing showing the construction procedure of this invention tile wall structure 本発明タイル壁構造における目地材の端面図End view of joint material in tile wall structure of the present invention 本発明タイル壁構造の要部拡大図The main part enlarged view of the tile wall structure of the present invention 図1における支柱Sの要部拡大横断面図The principal part expanded cross-sectional view of the support | pillar S in FIG. 図1における支柱Sの要部拡大縦断面図1 is an enlarged vertical cross-sectional view of the main part of the column S in FIG.

符号の説明Explanation of symbols

1 タイル配置ベース
1A タイル配置ベース部材
1B タイル配置ベース部材
2 目地材
11 タイル配置部
12 タイル押え縁部
13 係合部
14 被係合部
21 目地部
22 押圧部
T タイル
1 tile placement base
1A Tile placement base member
1B Tile placement base member
2 Joint materials
11 Tile placement section
12 Tile presser edge
13 Engagement part
14 engaged parts
21 Joint
22 Pressing part
T tile

Claims (3)

方形状のタイルと、タイルが一列に連設して配置されるタイル配置部と、タイルの表面側と係合してタイルの外れを防止するタイル押え縁部がタイル配置部の両側に形成されたタイル配置ベースと、隣接するタイルの間に配設され、タイルの裏面側に当接してタイルをタイル配置ベースのタイル押え縁部に向けて押圧する弾性変形可能な押圧部と、隣接するタイルの間に定設される目地部とが形成された目地材によって構成したことを特徴とするタイル壁構造。 Square tiles, tile placement sections where the tiles are arranged in a row, and tile presser edges that engage the surface side of the tiles to prevent detachment of the tiles are formed on both sides of the tile placement section. A tile placement base, an elastically deformable pressing portion disposed between adjacent tiles, abutting against the back side of the tile and pressing the tile toward the tile holding edge of the tile placement base, and the adjacent tile A tile wall structure characterized by comprising a joint material in which joint parts established between the two are formed. 係合部と被係合部によって連結される複数のタイル配置ベース部材を連設して、タイル配置ベースを形成したことを特徴とする請求項1に記載のタイル壁構造。 The tile wall structure according to claim 1, wherein a tile arrangement base is formed by connecting a plurality of tile arrangement base members connected by the engaging portion and the engaged portion. 目地材の押圧部を断面へ字状を呈する板バネとしたことを特徴とする請求項1または2に記載のタイル壁構造。 The tile wall structure according to claim 1 or 2, wherein the pressing portion of the joint material is a leaf spring having a cross-sectional shape.
JP2003319184A 2003-09-11 2003-09-11 Tile wall structure Expired - Fee Related JP4024193B2 (en)

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