JP4022135B2 - Basic airtight spacer - Google Patents

Basic airtight spacer Download PDF

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Publication number
JP4022135B2
JP4022135B2 JP2002356256A JP2002356256A JP4022135B2 JP 4022135 B2 JP4022135 B2 JP 4022135B2 JP 2002356256 A JP2002356256 A JP 2002356256A JP 2002356256 A JP2002356256 A JP 2002356256A JP 4022135 B2 JP4022135 B2 JP 4022135B2
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Japan
Prior art keywords
spacer
elastic material
airtight
basic
longitudinal direction
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Expired - Fee Related
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JP2002356256A
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JP2004190240A (en
Inventor
圭一 久田
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城東テクノ株式会社
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Description

【0001】
【発明の属する技術分野】
この発明は、高気密高断熱住宅などに於いて、床下の気密保持の為、コンクリート製の布基礎と、木製の土台との間に挟み込んで使用する基礎気密スペーサの改良に関する。
【0002】
【従来の技術】
従来、床下気密保持用の部材としては、気密用基礎パッキンが提案されている(例えば、特許文献1参照)。この気密パッキンの構造は、長さが約20cm、幅が約10cm、厚さが約2cm程度の扁平な長方形の硬質合成樹脂製のブロック体の表裏両面に各2条の弾性材を付設したもので、これを布基礎の天端面の上に突き合せ状に敷き並べて、この上に土台を配することによって、布基礎と土台との間隙を気密シール化せんとするものである。
【0003】
【特許文献1】
登録実用新案第3071575号公報(第1−2項、図1−4)
【0004】
【発明が解決しようとする課題】
ところが、前記の気密パッキンは、長さが20cm程度と短寸であり、これを突き合せ状に繋いで使用する形式である為、施工能率が悪いという問題がある。長尺のものを作れば、この問題は解消されるのであるが、長尺にすると、取扱いや、運搬に難が出るという別の問題が発生する。
【0005】
本発明は、このような点に鑑み、運搬などに都合が良く、施工時の作業能率の良い基礎気密スペーサを提供するにある。また、本発明は、簡単かつ廉価に製造可能な基礎気密スペーサを提供するにある。
【0006】
【課題を解決するための手段】
本発明の基礎気密スペーサの技術的手段は、長尺で、硬質材製のスペーサ本体と、スペーサ本体の表面から突出するように、長手方向全長に亘って付設された弾性材とからなり、スペーサ本体には、長手方向に湾曲できるようにするための湾曲容易化加工が施されていることにある。
【0007】
また、スペーサ本体と弾性材とは、押出成型加工方式によって同時一体的に連続成形するのが好ましい。更に、スペーサ本体の厚さは、左右の縁辺部で厚くし、弾性体付設位置付近から中央部で薄くなっていて、少なくとも肉厚の縁辺部には湾曲容易化加工を施すようにするのがよい。また、弾性材の端部は、スペーサ本体の端部から延出させるのが好ましい。更に、湾曲容易化加工として、スペーサ本体の長手方向に適当な間隔でV字溝を形成してもよい。
【0008】
【発明の実施の形態】
本発明の気密スペーサの実施の形態を、図面の実施例に基づいて説明する。図1は、使用態様を分解状態で示していて、気密スペーサ1は、コンクリート製の布基礎2と、木製の土台3との間に挟み込まれる。4は調整板で、その厚さは1〜3mm程度であり、布基礎の天端面5に不陸などがある場合に、スペーサ1と布基礎天端面との間に左右両側から差し込んで、両者間に発生した隙間を埋めるようにする。
【0009】
気密スペーサ1は、図2に詳細に示されるように、硬質合成樹脂製のスペーサ本体11と、ゴム製や軟質合成樹脂製などの弾性材12とからなる。スペーサ本体11は、厚さが2〜5mm程度で、幅は約80〜150mmであり、長さは長尺体である。このスペーサ本体11と弾性材12とは押出成型加工方式によって同時一体的に連続製造される。図示の実施例では、弾性材12は、断面3角形で、スペーサ本体11の表裏両面の全長に互って2本平行に付設されているが、その本数や形状などは自由である。スペーサ本体の表面または裏面のいずれか一方のみに付設するようにすることも可能である。また、図示の弾性材12は中空体になっているが、これも自由であり、所望の弾性力を得る為に、適宜、設計するものとする。更に、スペーサ本体11の厚さは、弾性材付設位置付近から中央部13が、縁辺部14に比べて薄くなっている。これは、スペーサ本体11を湾曲し易くする為と、荷重作用時に弾性材12が完全に潰れないようにして長期に互って弾性復元力を保持させる為である。
【0010】
スペーサ本体11には、押出成型後に、中央部には、アンカーボルト用の孔15が連続的に打抜き形成される。更に、厚肉の縁辺部14には、スリット16が適当な間隔で穿設形成される。スリット16の形成は、スペーサ本体11の厚肉部を湾曲し易くする為である。湾曲容易化加工としては、このスリットの他に、図4のように表裏両面からV字溝を形成したり、或いは多数の小孔を直線状に設けたりするなど自由に採択可能である。なお、孔15及びスリット16の形成幅M、Nは、図2に示すようにするのが好ましい。
【0011】
更に、スペーサ本体11の表裏両面には、施工時の位置決めの便宜の為に、適当な位置に罫書き線18が形成されている。また、図3、図4に示されるように、スペーサ本体11の長手方向の端部では、弾性材12を突出させて延出部19が形成されている。これはスペーサを突き合せ状に連結した際に、突き合せ部に隙間を発生させないようにする為である。なお、この延出部に代えて、別個の弾性材で隙間を埋めるようにすることも可能である。
【0012】
図5は他の実施例であり、弾性材12は断面菱形で、同一体のものを表裏両側に突出させていて、この2個の弾性部12の中間と左右両側に硬質材製のスペーサ本体11が一体に付着している。図6は更に他の実施例であり、中間部13は弾性材12と同一材質の軟質材製になっている。
【0013】
以上に説明した本発明の気密スペーサは、通常、長手方向に巻き込んだり、或いは折り畳んだりした状態で市販提供される。スペーサ本体11の厚肉縁辺部14には適当な間隔でスリット16やV字溝17が形成されているので、湾曲させて巻込んだり、折り畳んだりが可能である。巻き込み直径は、通常、30〜100cm程度になるので、運搬に都合がよく、取扱いにも便利である。スペーサ本体11の中央部13には無加工の硬質材が存在するが、厚さが薄いので、巻き込みの邪魔にはならない。
【0014】
施工時には、図7のように、スペーサ1を巻き解きながら、布基礎の天端面5に敷き置く。布基礎2が直線の箇所では繋ぎ合わせが不要なので、作業能率がよい。布基礎2の角の位置では適当に切断し、更に向きを変えて、敷き置くようにする。この際、連結部での気密化を図る為には、延出部19を利用したり、別個の弾性材を間隙に挟み込んだりするのが好ましい。この際、延出部19があると、別個の弾性材を用いる必要がないので、非常に都合が良い。高気密高断熱住宅の外張断熱工法の場合には、建物全周の布基礎上に本発明のスペーサを配する。
【0015】
このようにして敷かれた気密スペーサ1の上に土台3が載置され、アンカーボルトで固定される。この際、土台からの荷重によって弾性材12は押し潰され、その弾性復元力によって、布基礎2と土台3との間の隙間は完全に気密遮蔽される。なお、布基礎の天端面に不陸があって、隙間が生じる時には調整板4を両側から差し込んで、調整する。本発明では、スペーサ本体11が一定の厚みを有するので、布基礎2と土台3とを完全に遮断できて、水湿分が布基礎から土台に及ぶことを阻止でき、木製土台の腐朽を防止できる。
【0016】
本発明は、前記の実施例に限定されるものではなく、特許請求の範囲の記載の範囲内で自由に変形実施可能である。特に、スペーサ本体11の厚さや断面形状、弾性材12の材質、形状、取付本数、スペーサ本体11に施す湾曲容易化加工の種類などは自由である。
【0017】
【発明の効果】
本発明の基礎気密スペーサは、布基礎と土台との間に敷き込むことによって、基礎を完全に気密シールできる。更に本発明のスペーサは、長尺で、巻込み状態で提供されるので、従来のものに比べて突き合せ連結箇所を少なくでき、施工作業能率を高めうる他、運搬にも便利である。
【0018】
請求項2のものでは、押出成型加工方式で連続成形するので、製造コストを低く押えることができる。
【0019】
請求項3のものでは、スペーサ本体の厚さが、左右の縁辺部で厚いので、布基礎からの水湿分を完全に遮断でき、木製土台の腐朽を防止できる。また、弾性材付設位置では薄くなっているので、荷重作用時でも弾性材が完全に潰れることがなく、弾性復元力を長期に互って保持できる。
【0020】
請求項4のものでは、弾性材の端部が延出しているので、連結部の気密処理に便利である。
【0021】
請求項5のものでは、スペーサ本体に、適当な間隔でV字溝が形成されているので、湾曲させて巻込んだり、折り畳んだりするのに適する。
【図面の簡単な説明】
【図1】本発明の気密スペーサの使用時の分離状態の断面図。
【図2】気密スペーサの一実施例の拡大断面図。
【図3】気密スペーサの一実施例の平面図。
【図4】気密スペーサの他の実施例の平面図。
【図5】気密スペーサの他の実施例の拡大断面図
【図6】気密スペーサの更に他の実施例の拡大断面図。
【図7】施工状態を示す側面図。
【符号の説明】
1 気密スペーサ
2 布基礎
3 土台
4 調整板
11 スペーサ本体
12 弾性材
13 スペーサ本体の中央部
14 スペーサ本体の縁辺部
15 アンカーボルト用の孔
16 スリット
17 V字溝
19 弾性材の延出部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an improvement in a basic airtight spacer used in a highly airtight and highly heat-insulated house and the like, sandwiched between a concrete cloth foundation and a wooden base in order to keep the airtight under the floor.
[0002]
[Prior art]
Conventionally, as an underfloor hermetic holding member, an airtight basic packing has been proposed (see, for example, Patent Document 1). The structure of this airtight packing is a flat rectangular rigid synthetic resin block body with a length of about 20 cm, a width of about 10 cm, and a thickness of about 2 cm. Then, these are laid on the top end surface of the fabric foundation in a butted manner, and a base is disposed on the top, thereby making the gap between the fabric foundation and the base an airtight seal.
[0003]
[Patent Document 1]
Registered Utility Model No. 3071575 (Section 1-2, Fig. 1-4)
[0004]
[Problems to be solved by the invention]
However, the hermetic packing is as short as about 20 cm in length, and has a problem that construction efficiency is poor because it is used by connecting it in a butt shape. If the long one is made, this problem can be solved. However, if the long one is made, another problem arises that handling and transportation become difficult.
[0005]
In view of such a point, the present invention provides a basic airtight spacer that is convenient for transportation and has a high work efficiency at the time of construction. Another object of the present invention is to provide a basic hermetic spacer that can be easily and inexpensively manufactured.
[0006]
[Means for Solving the Problems]
The technical means of the basic hermetic spacer of the present invention is a long, hard material spacer body, and an elastic material attached over the entire length in the longitudinal direction so as to protrude from the surface of the spacer body. The main body is subjected to a bending facilitation process so that the main body can be bent in the longitudinal direction .
[0007]
Moreover, it is preferable that the spacer body and the elastic material are continuously and integrally formed by an extrusion molding method. Furthermore, the thickness of the spacer body is increased at the left and right edges, and is decreased from the vicinity of the position where the elastic body is provided to the center , and at least the thick edge is subjected to a bending facilitation process. Good. Moreover, it is preferable to extend the edge part of an elastic material from the edge part of a spacer main body. Furthermore, V-shaped grooves may be formed at appropriate intervals in the longitudinal direction of the spacer body as a process for facilitating bending.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
An embodiment of an airtight spacer of the present invention will be described based on an example of the drawings. FIG. 1 shows the usage state in an exploded state, and the airtight spacer 1 is sandwiched between a concrete cloth foundation 2 and a wooden base 3. 4 is an adjustment plate having a thickness of about 1 to 3 mm. When there is unevenness on the top end surface 5 of the fabric foundation, it is inserted between the spacer 1 and the top end surface of the fabric foundation from both the left and right sides. Try to fill in the gaps that occur between them.
[0009]
As shown in detail in FIG. 2, the airtight spacer 1 includes a spacer body 11 made of hard synthetic resin, and an elastic material 12 made of rubber or soft synthetic resin. The spacer body 11 has a thickness of about 2 to 5 mm, a width of about 80 to 150 mm, and a long body. The spacer body 11 and the elastic material 12 are continuously and integrally manufactured simultaneously by an extrusion molding method. In the illustrated embodiment, the elastic material 12 has a triangular cross section and is attached in parallel to the entire length of both the front and back surfaces of the spacer body 11. However, the number and shape of the elastic material 12 are arbitrary. It is also possible to attach it only to either the front surface or the back surface of the spacer body. Moreover, although the illustrated elastic material 12 is a hollow body, it is also free and is designed as appropriate in order to obtain a desired elastic force. Furthermore, the thickness of the spacer body 11 is thinner at the central portion 13 than at the edge portion 14 from the vicinity of the elastic material attachment position. This is to make the spacer main body 11 bend easily and to keep the elastic restoring force over a long period of time so that the elastic material 12 is not completely crushed when a load is applied.
[0010]
After the extrusion molding, the spacer main body 11 is continuously punched with an anchor bolt hole 15 at the center. Further, slits 16 are formed in the thick edge portion 14 at appropriate intervals. The formation of the slit 16 is to make it easier to curve the thick part of the spacer body 11. In addition to this slit, the bending facilitating process can be freely selected by forming V-shaped grooves from both the front and back surfaces as shown in FIG. 4 or by providing a large number of small holes in a straight line. The formation widths M and N of the holes 15 and the slits 16 are preferably as shown in FIG.
[0011]
Further, on both the front and back surfaces of the spacer body 11, ruled lines 18 are formed at appropriate positions for the convenience of positioning during construction. Further, as shown in FIGS. 3 and 4, an extended portion 19 is formed by projecting the elastic material 12 at the end of the spacer body 11 in the longitudinal direction. This is to prevent a gap from being generated in the abutting portion when the spacers are connected in a butting manner. In addition, it can replace with this extension part and can make it fill a clearance gap with a separate elastic material.
[0012]
FIG. 5 shows another embodiment, in which the elastic material 12 has a rhombus cross section, and the same material is protruded on both the front and back sides, and a spacer body made of a hard material on the middle and left and right sides of the two elastic portions 12 11 is integrally attached. FIG. 6 shows still another embodiment, and the intermediate portion 13 is made of a soft material that is the same material as the elastic material 12.
[0013]
The airtight spacer of the present invention described above is usually provided commercially in a state of being wound in the longitudinal direction or folded. Since the slit 16 and the V-shaped groove 17 are formed at an appropriate interval on the thick edge portion 14 of the spacer body 11, it can be bent and wound. Since the entrainment diameter is usually about 30 to 100 cm, it is convenient for transportation and convenient for handling. An unprocessed hard material exists in the central portion 13 of the spacer body 11, but since it is thin, it does not interfere with the entrainment.
[0014]
At the time of construction, as shown in FIG. 7, the unwinding spacer 1 is laid on the top end surface 5 of the fabric foundation. Since the cloth base 2 is not connected at a straight portion, the work efficiency is good. At the corner position of the fabric foundation 2, it is cut appropriately, and the direction is further changed and laid. At this time, in order to achieve airtightness at the connecting portion, it is preferable to use the extending portion 19 or sandwich a separate elastic material in the gap. At this time, if the extending portion 19 is provided, it is not necessary to use a separate elastic material, which is very convenient. In the case of the outer heat insulation method for a highly airtight and highly insulated house, the spacer of the present invention is arranged on the fabric foundation around the entire building.
[0015]
The base 3 is placed on the airtight spacer 1 laid in this manner and fixed with anchor bolts. At this time, the elastic member 12 is crushed by the load from the base, and the gap between the fabric foundation 2 and the base 3 is completely hermetically shielded by the elastic restoring force. In addition, when there is unevenness on the top end surface of the fabric foundation and a gap is generated, the adjustment plate 4 is inserted from both sides and adjusted. In the present invention, since the spacer body 11 has a certain thickness, the cloth base 2 and the base 3 can be completely blocked, and water moisture can be prevented from reaching the base from the cloth base, thereby preventing the wooden base from decaying. it can.
[0016]
The present invention is not limited to the above-described embodiments, and can be freely modified within the scope of the claims. In particular, the thickness and cross-sectional shape of the spacer body 11, the material and shape of the elastic material 12, the number of attachments, the type of bending facilitating process applied to the spacer body 11, etc. are free.
[0017]
【The invention's effect】
The foundation hermetic spacer of the present invention can completely hermetically seal the foundation by laying between the fabric foundation and the base. Furthermore, since the spacer of the present invention is long and is provided in a wound state, the butt connection location can be reduced as compared with the conventional one, the construction work efficiency can be improved, and it is convenient for transportation.
[0018]
According to the second aspect of the present invention, since the continuous molding is performed by the extrusion molding method, the manufacturing cost can be kept low.
[0019]
According to the third aspect, since the thickness of the spacer main body is thick at the left and right edge portions, water and moisture from the fabric foundation can be completely blocked, and the wooden base can be prevented from decaying. Moreover, since it is thin at the position where the elastic material is provided, the elastic material is not completely crushed even when a load is applied, and the elastic restoring force can be maintained for a long time.
[0020]
In the fourth aspect, since the end portion of the elastic material extends, it is convenient for the airtight treatment of the connecting portion.
[0021]
According to the fifth aspect of the present invention, since the V-shaped grooves are formed in the spacer main body at an appropriate interval , the spacer main body is suitable for being bent and wound.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of a separated state when using an airtight spacer of the present invention.
FIG. 2 is an enlarged cross-sectional view of an embodiment of an airtight spacer.
FIG. 3 is a plan view of an embodiment of an airtight spacer.
FIG. 4 is a plan view of another embodiment of an airtight spacer.
FIG. 5 is an enlarged sectional view of another embodiment of the hermetic spacer. FIG. 6 is an enlarged sectional view of still another embodiment of the hermetic spacer.
FIG. 7 is a side view showing a construction state.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Airtight spacer 2 Fabric foundation 3 Base 4 Adjustment board 11 Spacer main body 12 Elastic material 13 Spacer main body part 14 Spacer main body edge 15 Anchor bolt hole 16 Slit 17 V-shaped groove 19 Elastic material extension part

Claims (5)

長尺で、硬質材製のスペーサ本体と、スペーサ本体の表面から突出するように、長手方向全長に亘って付設された弾性材とからなり、スペーサ本体には、長手方向に湾曲できるようにするための湾曲容易化加工が施されている基礎気密スペーサ。 It consists of a long , rigid spacer body, and an elastic material attached over the entire length in the longitudinal direction so as to protrude from the surface of the spacer body. The spacer body can be bent in the longitudinal direction. basic airtight spacer curved facilitate processing is given for. スペーサ本体と弾性材とは、押出成型加工方式によって同時一体的に連続成形されている請求項1記載の基礎気密スペーサ。  The basic airtight spacer according to claim 1, wherein the spacer main body and the elastic material are continuously and integrally formed by an extrusion molding method. スペーサ本体の厚さは、左右の縁辺部で厚く、弾性体付設位置付近から中央部で薄くなっていて、少なくとも肉厚の縁辺部には湾曲容易化加工が施されている請求項1記載の基礎気密スペーサ。The thickness of the spacer main body is thick at the left and right edge portions, thin from the vicinity of the elastic body attachment position to the central portion, and at least the thick edge portion is subjected to bending facilitation processing . Basic airtight spacer. 弾性材の端部が、スペーサ本体の端部から延出している請求項1記載の基礎気密スペーサ。  The basic airtight spacer according to claim 1, wherein an end of the elastic material extends from an end of the spacer body. 湾曲容易化加工として、スペーサ本体の長手方向に適当な間隔でV字溝が形成されている請求項1記載の基礎気密スペーサ。 2. The basic airtight spacer according to claim 1 , wherein V-grooves are formed at an appropriate interval in the longitudinal direction of the spacer body as the bending facilitating process .
JP2002356256A 2002-12-09 2002-12-09 Basic airtight spacer Expired - Fee Related JP4022135B2 (en)

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Application Number Priority Date Filing Date Title
JP2002356256A JP4022135B2 (en) 2002-12-09 2002-12-09 Basic airtight spacer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002356256A JP4022135B2 (en) 2002-12-09 2002-12-09 Basic airtight spacer

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JP2004190240A JP2004190240A (en) 2004-07-08
JP4022135B2 true JP4022135B2 (en) 2007-12-12

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JP5173675B2 (en) * 2008-08-25 2013-04-03 日本住環境株式会社 Airtight material
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JP6812175B2 (en) * 2016-09-05 2021-01-13 城東テクノ株式会社 Foundation packing

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JPS59167210U (en) * 1983-04-25 1984-11-09 三菱油化株式会社 Base material for foundation moisture proofing
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JP2002030671A (en) * 2000-07-17 2002-01-31 Misawa Homes Co Ltd Plinth block, sill foundation, and structure and method of joining base to structure body
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