JP4021293B2 - Wheel bearing device - Google Patents

Wheel bearing device Download PDF

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Publication number
JP4021293B2
JP4021293B2 JP2002281600A JP2002281600A JP4021293B2 JP 4021293 B2 JP4021293 B2 JP 4021293B2 JP 2002281600 A JP2002281600 A JP 2002281600A JP 2002281600 A JP2002281600 A JP 2002281600A JP 4021293 B2 JP4021293 B2 JP 4021293B2
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Japan
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plastic deformation
wheel
hub wheel
bearing device
periphery
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JP2002281600A
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JP2004114851A (en
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英児 田島
仁博 小澤
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NTN Corp
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NTN Corp
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Description

【0001】
【発明の属する技術分野】
この発明は、自動車等の車両の車輪を支持するための車輪軸受装置に関するものである。
【0002】
【従来の技術】
車輪軸受装置は、従動輪用と駆動輪用とに大別される。このうちで例えば駆動輪用の車輪軸受装置は、ハブ輪と、複列の軸受とからなるもので、さらにこれらと等速自在継手とをユニット化したものも存在する。
【0003】
この駆動輪用の車輪軸受装置の一つに、軸受の複列のインナレースのうち、一方をハブ輪の外周に、他方を等速自在継手の外側継手部材の外周に形成したものがある。この種の軸受装置では、複列のインナレースの位置決め行うと共に、軸受内部に付与された予圧を保持するため、ハブ輪と等速自在継手とを結合する必要がある。近年では、軸方向スペースの有効活用や塑性変形部での剛性向上等の観点から、外側継手部材のステム部を拡径方向に塑性変形させ、これにハブ輪内周の凹凸部を食い込ませることで両者を結合する方法(以下、「拡径加締め」と呼ぶ)が提案されている(例えば特開2001−18605公報)。
【0004】
この種の車輪軸受装置において、外側継手部材、およびハブ輪は、何れも鍛造成形される。鍛造後、外側継手部材にはステム部の外周やマウス部内周のトラック溝に研削が施される。また、ハブ輪には、鍛造後にその内周やインナレースに研削が施され、さらにブローチ加工等によって内周に凹凸部が形成される。従って、完成品では、塑性変形部の外周や凹凸部の表面(特に凸部の表面)には研削面が残っている。
【0005】
【特許文献1】
特開2001−18605号公報
【0006】
【発明が解決しようとする課題】
上記拡径加締めタイプの車輪軸受装置では、拡径方向の塑性変形後に外側継手部材の塑性変形部とハブ輪の凹凸部との間でフレッティングを生じる場合がある。フレッティングが進行すると、軸受の予圧の減少、軸力の低下を生じて製品機能が著しく低下する場合があるので、かかる不具合を回避できるような対策を講じることが望まれる。
【0007】
一般的な機械部品でのフレッティング対策は、相対する二面間に潤滑剤等の低摩擦化物を介在させ、二面間の摩擦係数を減じる方向で行うものが多い。この対策に倣って、上記車輪軸受装置においても塑性変形部の外周面にボンデ処理を施し、その上で拡径加締めを行って耐久試験に供したところ、むしろ軸受装置の耐久寿命が低下することが明らかになった。
【0008】
本発明は、以上の現象を考慮した上で、外側継手部材の塑性変形部とハブ輪の凹凸部との間のフレッティングを確実に抑制できる車輪軸受装置の提供を目的とする。
【0009】
【課題を解決するための手段】
上記目的の達成のため、本発明にかかる車輪軸受装置は、内周に複列のアウタレースが形成された外方部材と、車輪取付けフランジを有するハブ輪、およびハブ輪の内周または外周に嵌合した嵌合部材を備え、外周に複列のインナレースが形成された内方部材と、アウタレースとインナレースとの間に介装された複列の転動体とを備え、ハブ輪と嵌合部材のうち、内径側の部材に、拡径方向に塑性変形される塑性変形部を設けると共に、外径側の部材に、拡径した塑性変形部に食い込む凹凸部を設けた車輪軸受装置において、塑性変形部の外周面および凹凸部の表面を、両面間に低摩擦性の介在物を介在させずに金属接触させ、両面の少なくとも何れか一方の面に、二面間の摩擦係数を高める粗面化処理を施し、塑性変形部の塑性変形前の内径寸法φd1’と塑性変形後の内径寸法φd1との比Δ(Δ=φd1/φd1’)を1.05以上、1.20以下としたものである。
また、塑性変形部の外周面および凹凸部の表面を、両面間に低摩擦性の介在物を介在させずに金属接触させ、両面の少なくとも何れか一方の面を鍛造肌にし、塑性変形部の塑性変形前の内径寸法φd1’と塑性変形後の内径寸法φd1との比Δ(Δ=φd1/φd1’)を1.05以上としたものである
【0010】
上記車輪軸受装置においては、塑性変形後の塑性変形部に凹凸部が食い込んでいるため、本来はハブ輪と外側継手部材との間で滑りが生じることはない。しかしながら、塑性流動した塑性変形部の肉で凹凸部の凹部を全て充足することは難しいため、ハブ輪と外側継手部材との間に、回転トルク等に起因して微小な相対滑りを生じ、この微小滑りによって摩耗(フレッティング摩耗)を生じる場合がある。本発明は、粗面化によって二面間の摩擦係数を高め、これによって両面間で生じる微小滑りを規制するものである。
【0011】
具体的に粗面化は、粗面化された部分の面粗さが、JISに規定される中心線平均粗さでRa1.6以上(望ましくはRa3.2以上)となるように行われる。従来品では、塑性変形部の外周面や凹凸部の表面は研削面であるため、その面粗さは、Ra0.2〜0.63程度であったが、本願発明は、これよりも意図的に粗くしている。本発明者らの実験により、Raが1.6よりも小さい場合は、顕著なフレッティング防止効果が期待できないことが明らかとなったため、これ以上の面粗さに設定した。
【0012】
その一方で、粗面化された部分の面粗さがRa12.5を超えると、所定の寸法公差が得られなくなるため、面粗さはRa12.5以下、より好ましくはRa6.3以下とするのが望ましい。
【0013】
粗面化によるフレッティング防止効果を高めるため、塑性変形部の外周面および凹凸部の表面は、低摩擦性の介在物を介在させることなく金属接触させるのが望ましい。
【0014】
ここでいう「低摩擦性の介在物」は、塑性変形部の外周面と凹凸部の表面との間で、これらが金属接触する場合(一方または双方が熱処理による硬化層である場合も含む)よりも低い摩擦係数が得られるような介在物をいい、例えば潤滑油やグリースの油膜、固体潤滑被膜、ボンデ被膜やパーカー被膜等が該当する。
【0015】
車輪軸受装置の具体的構成としては、上述のように嵌合部材を等速自在継手の外側継手部材としたものが考えられる。この場合、ハブ輪および外側継手部材の何れか一方が内径側の部材となり、拡径方向に塑性変形加工を受ける。他方は外径側の部材となる。何れの場合でも複列のインナレースは、ハブ輪および外側継手部材の各外周に形成することができる(図1および図5参照)。
【0016】
他の具体的構成として、例えば嵌合部材をハブ輪に嵌合した内輪とすることが考えられる。この場合、複列のインナレースは、ハブ輪および内輪の各外周に形成することができ(図6参照)、あるいはハブ輪外周に嵌合した二つの内輪の各外周に形成することもできる(図7参照)。
【0017】
【発明の実施の形態】
以下、本発明の実施形態を図1〜図7に基づいて説明する。
【0018】
図1に本発明を適用した駆動輪用の車輪軸受装置の一例を示す。この車輪軸受装置は、ハブ輪10と、軸受20と、等速自在継手40とをユニット化して構成される。なお、以下の説明では、車両に組み付けた状態で車両の外側寄りとなる側をアウトボード側といい(各図において図面左側)、車両の中央寄りとなる側をインボード側という(各図において図面右側)。
【0019】
ハブ輪10は軸心部に軸方向の貫通孔を有する中空状に形成される。ハブ輪10のアウトボード側の端部には、車輪(図示せず)を取り付けるための車輪取付けフランジ14が形成され、このフランジ14の円周方向等間隔位置にホイールディスクを固定するためのハブボルト15が植え込まれている。ハブ輪10のフランジ14よりもインボード側の外周面にアウトボード側のインナレース27を形成してある。
【0020】
等速自在継手40は、ドライブシャフトからのトルクを内側継手部材42およびトルク伝達ボール43を介して外側継手部材41に伝達する。外側継手部材41の内周部には複数のトラック溝41aが形成されている。このトラック溝41aと内側継手部材42の外周部に設けた複数のトラック溝42aとの協働で複数のボールトラックが形成され、各ボールトラックにトルク伝達ボール43が配置される。各トルク伝達ボール43は、ケージ44によって同一平面内に保持されている(図5参照)。
【0021】
外側継手部材41は、ハブ輪10の内周に嵌合した嵌合部材である。この外側継手部材41は、一体に形成されたステム部45とマウス部46とを備え、ステム部45にてハブ輪10の内周に嵌合されている。マウス部46の肩面47がハブ輪10のインボード側の端面と当接し、これにより、ハブ輪10と外側継手部材41の軸方向の位置決めがなされ、かつ、インナレース27,28間の寸法が規定される。マウス部46の肩面47寄りの外周面にインボード側のインナレース28を形成してある。外側継手部材41は、ステム部45に、椀状のマウス部46の底と連通した軸方向の貫通孔48を設けることによって中空に形成されている。ステム部45には、そのアウトボード側の軸端に後述する拡径加締めに際して外径側に塑性変形する塑性変形部34が形成される。
【0022】
外側継手部材41の素材としては、S40CやS53Cを始め、炭素量0.30〜0.61の間の機械構造用炭素鋼(JISに規定)が広く使用可能である。この他、重量%でCを0.5〜0.7%、Siを0.6〜1.2%、Mnを0.6〜1.0%含有すると共に、残部をFeおよび不可避的不純物とした鋼材も使用することができる。
【0023】
外側継手部材41には、上記素材の鍛造成形後、部分的に熱処理が施される。熱処理により硬化される部分は、図1にハッチングを付して表すように、肩面47からインボード側のインナレース28を経てシール26のシールリップとの摺接面(シールランド)に至る領域と、マウス部46内周の、トルク伝達ボールが転動するトラック溝41aの領域とであり、何れもHRc58以上となるまで硬化される。熱処理としては、局部加熱ができ、硬化層深さの選定が自由であり、かつ硬化層以外への熱影響が少なく母材の性能を保持できる高周波焼入れが適当である。
【0024】
これ以外の部分、特にステム部45のうちで塑性変形部34には、鍛造後も熱処理が施されない。これら未熱処理部のうち、塑性変形部34の硬度は、拡径加締め時の加工性を考えると低いほど好ましいが、低すぎる場合は疲労耐久性の低下を招く。従って、塑性変形部34は、HRc13以上28以下、好ましくはHRc18以上25以下の硬度とするのが好ましい。
【0025】
軸受20は外方部材21と複列の転動体22とを含む。外方部材21は車体(図示せず)に取り付けるためのフランジ23を備え、内周面に複列の転動体22が転動する複列のアウタレース24を形成してある。ハブ輪10のインナレース27および外側継手部材41のインナレース28と外方部材21の複列のアウタレース24との間に複列の転動体22が組み込まれている。ここでは転動体22としてボールを使用した複列アンギュラ玉軸受の場合を図示してあるが、重量の嵩む自動車用の車輪軸受装置の場合には、転動体として円すいころを使用した複列円すいころ軸受を採用する場合もある。外方部材21の両端開口部にはシール25,26が装着され、軸受内部に充填したグリースの漏洩ならびに外部からの水や異物の侵入を防止するようになっている。
【0026】
ハブ輪10の内周のうち、外側継手部材41の塑性変形部34外周との対向部分には凹凸部31が形成される。凹凸部31のインボード側には、ステム部45の円筒状外周面と密着嵌合する嵌合面16が形成されており、両者の嵌合によって車輪軸受装置に負荷された曲げモーメントが支持される構造になっている。
【0027】
凹凸部31の凹凸形状は任意であり、鍛造成形後のブローチ加工等によって例えばねじ形状やセレーション(スプラインも含む)形状、あるいは互いに平行な複数列の溝同士を交差させたアヤメローレット形状に形成される。このようにして形成された凹凸部31は、熱処理によってHRc58以上まで硬化される。
【0028】
熱処理による硬化層は、図1にハッチングで示すように、ハブ輪10内周の凹凸部31の領域のみならず、ハブ輪10外周の、シール25のシールランドからインナレース27を経てインボード側の端面に至る領域にも形成される。これらの熱処理は、上記と同様の理由から高周波焼入れにより行うのが望ましい。なお、図示のように双方の硬化層を非連続とすることにより、ハブ輪10の焼き割れを生じにくくすることができる。
【0029】
内径側の部材としてのハブ輪10と、嵌合部材としての外側継手部材41とは、いわゆる拡径加締めにより一体に塑性結合される。すなわち、ハブ輪10の内周に外側継手部材41のステム部45を嵌合した状態で、ステム部45の塑性変形部34を内径側から外径側に塑性変形させ、塑性変形部34の外周を凹凸部31に食い込ませてハブ輪10と外側継手部材41とを塑性的に結合する。これにより、インナレース27,28間の寸法が規定されて軸受20内部に所定の予圧が付与される。塑性結合されたハブ輪10と外側継手部材41とは、外周に複列のインナレース27、28を有する内方部材29を形成する。
【0030】
加締めに際しては、上述のように凹凸部31は高い硬度を備えるために潰れにくく、また、拡径側の塑性変形部34は凹凸部31に比べて低硬度で延性に富むために拡径代を大きくとってもステム部45に加締め割れが生じにくい。従って、凹凸部31を塑性変形部34に深く食い込ませることができ、これによりハブ輪10と外側継手部材41の間で高い結合強度が確保される。
【0031】
加締めは、例えば図2に示すように、外側継手部材41のステム部45内周の貫通孔48に加締め治具(ポンチ)60を挿入することによって行うことができる。加締め治具60は、先端側(ステム部45への挿入側)より順に小径円筒部61、テーパ部62、および大径円筒部63を具備するもので、小径円筒部61の外径寸法は加締め前の塑性変形部34の内径寸法よりも小さく、大径円筒部63の外径寸法は当該内径寸法よりも大きい。
【0032】
加締めに際しては、外側継手部材41をハブ輪10の内周に挿入した状態で、車輪軸受装置が受け台64上にセットされる。この時、車輪取付けフランジ14のアウトボート側の端面が受け台64の端面に支持される。ハブボルト15は、受け台64に設けたボルト穴65に収容される。
【0033】
この状態で加締め治具60をインボード側から外側継手部材41の貫通穴48に押込む。これによりステム部45の塑性変形部34が加締め治具60のテーパ面62、さらには大径円筒部63によって押し広げられ、拡径方向に塑性変形して外周面がハブ輪10内周の凹凸部31に食い込む。
【0034】
この時、加締め治具60の押込みに伴い、外側継手部材41はアウトボード側に向けて押込み力を受ける。一方、受け台64に支持されたハブ輪10がこの押込み力に対抗するため、ハブ輪10と外側継手部材41との軸方向の当接部(外側継手部材41の肩面47とハブ輪10のインボード側端面との当接部)には圧縮歪が生じる。これにより、アキシャル軸受隙間を負にして軸受20に予圧を付与することができ、加締め結合の完了と同時に予圧設定を完了することが可能となる。同様の効果は、加締め結合する二部材間の当接部(軸方向の当接部)で圧縮歪を生じる方向に加締め治具60を挿入することによって得られる。
【0035】
塑性変形部34の拡径加締めに際し、拡径量が一定量以下であると、凹凸部31に対する塑性変形部34の食い込み量が不足するので、塑性変形部34の塑性変形前の内径寸法φd1’と塑性変形後の内径寸法φd1との比Δ(Δ=φd1/φd1’)は、1.05以上とするのが望ましい(φd1およびφd1’の図示は省略している)。その一方、拡径量が一定量以上であると、素材の延びが過大となって加締め割れ等の不具合を招く可能性があるので、上記比Δの上限値は、(塑性変形部34の素材に含まれる炭素量によって異なるが)1.14〜1.20の範囲に設定するのが望ましい。
【0036】
本発明にかかる車輪軸受装置では、外側継手部材41の塑性変形部34の外周面が従来品に比べて粗面化されている。粗面化する具体的手段としては、例えば鍛造・研削後の表面に化学的・物理的処理を施す方法や、鍛造・研削後の表面にサンドブラスト等の機械的処理を施す方法、あるいは、鍛造後の研削加工を省略し、当該外周面を鍛造肌(その後に熱処理されたものも含む)のままで使用する方法などが考えられる。研削加工を省略すれば、その分だけ加工コストを低廉化することができる。
【0037】
この粗面化は、塑性変形部34外周の面粗さがRa1.6〜12.5の範囲、より好ましくはRa3.2〜6.3の範囲となるように行われる。塑性変形部34外周の面粗さは、外側継手部材41とハブ輪10の加締め結合前に測定する他、加締め結合後であっても、図3に示すように、凹凸部31の凸部31aが食い込んでいない塑性変形部34の外周表面34aで測定することもできる。塑性変形部34の表面では、凹凸部31が食い込んでいない部分の面積が広いため、容易に面粗さを測定することができる。
【0038】
以上の面粗さに設定することにより、凹凸部31の表面と加締め結合前の塑性変形部34の外周との間の摩擦係数を従来品のそれ(μ=0.08程度)に比べて大きく(例えば0.18程度)することができる。図4は、当該摩擦係数が0.08(比較品)および0.18(本発明品)の車輪軸受装置について、耐久寿命の比較試験を行った結果を示すものである。図示からも明らかなように、本発明品は、従来品の約1.4倍程度の耐久寿命を備えており、本発明によるフレッティング抑制効果が実証された。なお、かかる効果を得るためには、当該摩擦係数を0.1以上に設定するのが望ましい。
【0039】
摩擦係数を大きくするという観点から、塑性変形部34の外周面および凹凸部31の表面の間に油膜等の低摩擦性の介在物を介在させることは好ましくない。従って、両面間では、これらの介在物を存在させることなく金属接触させるのが望ましい。
【0040】
粗面化は上述のように塑性変形部34の外周で行う他、凹凸部31の表面で行うこともできる。この場合の粗面化は、凹凸部31を形成する前、すなわち凹凸部の形成領域がまだ平滑面である段階で行う他、可能であれば凹凸部31の形成後に行っても良い。また、粗面化は、少なくとも加締め結合後に塑性変形部34と接触する凸部31aの周辺(図3参照)で行われていれば足り、必ずしも凹凸部31の全表面で行われている必要はない。もちろん塑性変形部34の外周と凹凸部31の双方を粗面化しても構わない。
【0041】
なお、図1では、加締め部分において、ハブ輪10を外径側に配置しているが、その逆に外側継手部材41を外径側に配置した車輪軸受装置でも同様に本発明を適用することもできる(図5参照)。この場合、ハブ輪10が内径側の部材となってそのインボード側に塑性変形部34が形成され、外側継手部材41がその外周に嵌合した嵌合部材となる。また、凹凸部31は、外側継手部材41の内周であってハブ輪の塑性変形部34との対向領域に形成される。
【0042】
以下、車輪軸受装置の他の実施形態を図6および図7に基づいて説明する。なお、両図において、図1に示す部材と機能が共通する部材には、同一の参照番号を付して重複説明を省略する。
【0043】
図6は、ハブ輪10と、ハブ輪10の外周に嵌合した内輪50とで内方部材29を形成した実施形態である。内方部材29のインナレース27,28のうち、アウトボード側のインナレース27がハブ輪10の外周に、インボード側のインナレース28が内輪50の外周にそれぞれ形成されている。
【0044】
この実施形態においては、ハブ輪10のインボード側端部に形成した小径円筒部19の外周に内輪50が圧入されている。外側継手部材41は、ハブ輪10の内周に嵌合され、スプライン等のトルク伝達手段37を介してハブ輪10と結合され、かつ止め輪38によってハブ輪10に対して抜け止めされている。内輪50のインボード側端面を外側継手部材41の肩面47と当接させ、かつアウトボード側の端面をハブ輪10の肩面18と当接させている。
【0045】
この実施形態において、塑性変形部34はハブ輪10の小径円筒部19に形成され、凹凸部31は内輪50の内周に形成されている(凹凸部31の形成領域を×印で示す)。ハブ輪10の塑性変形部34を未熱処理部とし、これを拡径方向に塑性変形させることにより、塑性変形部34の外周が内輪50の凹凸部31に食い込み、ハブ輪10と内輪50とが塑性的に結合される。この場合、ハブ輪10が内径側の部材となり、内輪50がハブ輪10の外周に嵌合した嵌合部材となる。
【0046】
図7は、ハブ輪10と、ハブ輪10の外周に嵌合した第一内輪51および第二内輪52とで内方部材29を形成した実施形態である。内方部材29のインナレース27,28は、何れも内輪51,52の外周にそれぞれ形成されている。図示しない外側継手部材は、ハブ輪10の内周に嵌合され、ハブ輪10とトルク伝達可能に結合される。
【0047】
インボード側の第一内輪51のインボード側端部には軸方向の延在部53が形成され、その内周に凹凸部31が形成されている。ハブ輪10のインボード側端部の塑性変形部34を未熱処理部とし、この部分を拡径方向に塑性変形させて凹凸部31に食い込ませることにより、ハブ輪10と内輪51とが塑性的に結合される。この場合、ハブ輪10が内径側の部材となり、内輪51,52がハブ輪10の外周に嵌合した嵌合部材となる。
【0048】
以上の図6および図7に示す何れの実施形態においても本発明を同様に適用することができる。
【0049】
なお、図6および図7では、車輪軸受装置としてハブ輪10、軸受20、および外側継手部材をユニット化した駆動車輪用の車輪軸受装置を例示しているが、外側継手部材を含まず、ハブ輪10と軸受20とのみをユニット化した従動輪用の車輪軸受装置にも本発明を同様に適用することができる。
【0050】
【発明の効果】
本発明によれば、塑性変形部の外周面または凹凸部の表面の少なくとも何れか一方を従来品より粗面化しているので、これらの二つの面の間で生じるフレッティングを抑制することができる。従って、車輪軸受装置の耐久寿命の向上を図ることができる。
【図面の簡単な説明】
【図1】本発明にかかる車輪軸受装置の一実施形態を示す断面図である。
【図2】上記車輪軸受装置の拡径加締め工程を示す断面図である。
【図3】加締め結合部の軸方向断面を拡大した図である。
【図4】従来品と本発明品の耐久寿命比較試験の結果を示す図である。
【図5】本発明にかかる車輪軸受装置の他の実施形態を示す断面図である。
【図6】本発明にかかる車輪軸受装置の他の実施形態を示す断面図である。
【図7】本発明にかかる車輪軸受装置の他の実施形態を示す断面図である。
【符号の説明】
10 ハブ輪
14 車輪取付けフランジ
20 軸受
21 外方部材
22 転動体
24 アウタレース
27 インナレース(アウトボード側)
28 インナレース(インボード側)
29 内方部材
31 凹凸部
34 塑性変形部
40 等速自在継手
41 外側継手部材
50 内輪
51 第一内輪
52 第二内輪
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a wheel bearing device for supporting wheels of a vehicle such as an automobile.
[0002]
[Prior art]
Wheel bearing devices are roughly classified into driven wheels and driving wheels. Among these, for example, a wheel bearing device for a drive wheel is composed of a hub wheel and a double row bearing, and there is also a unit in which these and a constant velocity universal joint are unitized.
[0003]
One of the wheel bearing devices for driving wheels is one in which one of the double row inner races of the bearing is formed on the outer periphery of the hub wheel and the other is formed on the outer periphery of the outer joint member of the constant velocity universal joint. In this type of bearing device, it is necessary to connect the hub wheel and the constant velocity universal joint in order to position the double-row inner race and to maintain the preload applied in the bearing. In recent years, from the viewpoint of effective utilization of the axial space and improvement of rigidity at the plastic deformation part, the stem part of the outer joint member is plastically deformed in the diameter expansion direction, and the uneven part of the inner periphery of the hub wheel is bitten by this. (Hereinafter, referred to as “expansion caulking”) has been proposed (for example, Japanese Patent Laid-Open No. 2001-18605).
[0004]
In this type of wheel bearing device, the outer joint member and the hub wheel are both forged. After forging, the outer joint member is ground on the outer periphery of the stem portion and the track groove on the inner periphery of the mouse portion. In addition, the hub ring is ground on the inner periphery and inner race after forging, and further, an uneven portion is formed on the inner periphery by broaching or the like. Therefore, in the finished product, the ground surface remains on the outer periphery of the plastic deformation portion and the surface of the uneven portion (particularly the surface of the convex portion).
[0005]
[Patent Document 1]
Japanese Patent Laid-Open No. 2001-18605
[Problems to be solved by the invention]
In the above-described enlarged diameter caulking type wheel bearing device, fretting may occur between the plastic deformation portion of the outer joint member and the uneven portion of the hub wheel after plastic deformation in the expansion direction. As fretting progresses, the preload of the bearing is reduced and the axial force is reduced, so that the product function may be remarkably deteriorated. Therefore, it is desirable to take measures to avoid such problems.
[0007]
In general, countermeasures against fretting in general machine parts are performed in such a manner that a friction-reducing material such as a lubricant is interposed between two opposing surfaces to reduce the friction coefficient between the two surfaces. Following this measure, even in the wheel bearing device described above, the outer peripheral surface of the plastically deformed portion is subjected to a bond process, and then subjected to an endurance test by performing diameter expansion caulking, but rather the durability life of the bearing device is reduced. It became clear.
[0008]
In view of the above phenomenon, an object of the present invention is to provide a wheel bearing device that can reliably suppress fretting between a plastic deformation portion of an outer joint member and an uneven portion of a hub ring.
[0009]
[Means for Solving the Problems]
In order to achieve the above object, a wheel bearing device according to the present invention is fitted to an outer member having a double row outer race formed on the inner periphery, a hub wheel having a wheel mounting flange, and an inner periphery or outer periphery of the hub wheel. It has a mating member, an inner member with a double-row inner race formed on the outer periphery, and a double-row rolling element interposed between the outer race and the inner race. Among the members, in the wheel bearing device in which the inner diameter side member is provided with a plastic deformation portion that is plastically deformed in the diameter increasing direction, and the outer diameter side member is provided with an uneven portion that bites into the expanded diameter plastic deformation portion, Roughness to increase the friction coefficient between two surfaces on the outer peripheral surface of the plastic deformation portion and the surface of the concavo-convex portion with metal contact without interposing low friction inclusions between both surfaces and at least one surface of both surfaces. subjected to roughening treatment, of prior plastic deformation of the plastic deformation portion 'The ratio of the inner diameter .phi.D1 after the plastic deformation Δ (Δ = φd1 / φd1' dimensions .phi.D1) of 1.05 or more is obtained by 1.20 or less.
Further, the outer peripheral surface of the plastic deformation portion and the surface of the concavo-convex portion are brought into metal contact without interposing low-friction inclusions between both surfaces , and at least one surface of both surfaces is forged skin, The ratio Δ (Δ = φd1 / φd1 ′) between the inner diameter dimension φd1 ′ before plastic deformation and the inner diameter dimension φd1 after plastic deformation is set to 1.05 or more .
[0010]
In the wheel bearing device described above, since the concavo-convex portion bites into the plastic deformation portion after plastic deformation, originally no slip occurs between the hub wheel and the outer joint member. However, since it is difficult to fill all of the concave and convex portions of the plastic deformed portion with plastic flow, a minute relative slip occurs between the hub wheel and the outer joint member due to rotational torque, etc. Wear (fretting wear) may occur due to minute slip. In the present invention, the friction coefficient between two surfaces is increased by roughening, and thereby minute slip generated between both surfaces is regulated.
[0011]
Specifically, the surface roughening is performed such that the surface roughness of the roughened portion is Ra 1.6 or more (preferably Ra 3.2 or more) in terms of the centerline average roughness specified by JIS. In the conventional product, since the outer peripheral surface of the plastic deformation portion and the surface of the uneven portion are ground surfaces, the surface roughness was about Ra 0.2 to 0.63, but the present invention is more intentional than this. It is rough. As a result of experiments by the present inventors, it has been clarified that when Ra is smaller than 1.6, a remarkable fretting prevention effect cannot be expected.
[0012]
On the other hand, if the surface roughness of the roughened portion exceeds Ra12.5, a predetermined dimensional tolerance cannot be obtained. Therefore, the surface roughness is Ra12.5 or less, more preferably Ra6.3 or less. Is desirable.
[0013]
In order to enhance the effect of preventing fretting due to roughening, it is desirable that the outer peripheral surface of the plastic deformation portion and the surface of the concavo-convex portion are brought into metal contact without interposing low friction inclusions.
[0014]
The “low-friction inclusion” as used herein refers to a case where these are in metal contact between the outer peripheral surface of the plastic deformation portion and the surface of the concavo-convex portion (including cases where one or both are hardened layers by heat treatment). Inclusions that can provide a lower coefficient of friction, such as lubricating oil or grease oil film, solid lubricating film, bonder film or Parker film.
[0015]
As a specific configuration of the wheel bearing device, as described above, the fitting member may be an outer joint member of a constant velocity universal joint. In this case, either the hub wheel or the outer joint member becomes a member on the inner diameter side, and is subjected to plastic deformation processing in the diameter increasing direction. The other is a member on the outer diameter side. In either case, double row inner races can be formed on the outer circumferences of the hub wheel and the outer joint member (see FIGS. 1 and 5).
[0016]
As another specific configuration, for example, it is conceivable that the fitting member is an inner ring fitted to the hub ring. In this case, the double-row inner race can be formed on each outer periphery of the hub wheel and the inner ring (see FIG. 6), or can be formed on each outer periphery of two inner rings fitted on the outer periphery of the hub ring ( (See FIG. 7).
[0017]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to FIGS.
[0018]
FIG. 1 shows an example of a wheel bearing device for a drive wheel to which the present invention is applied. This wheel bearing device is configured by unitizing the hub wheel 10, the bearing 20, and the constant velocity universal joint 40. In the following description, the side closer to the outside of the vehicle when assembled to the vehicle is referred to as the outboard side (the left side of the drawing in each figure), and the side closer to the center of the vehicle is referred to as the inboard side (in each figure). Right side of the drawing).
[0019]
The hub wheel 10 is formed in a hollow shape having an axial through hole in the shaft center portion. A wheel mounting flange 14 for mounting a wheel (not shown) is formed at an end portion on the outboard side of the hub wheel 10, and a hub bolt for fixing a wheel disk at circumferentially equidistant positions of the flange 14. 15 has been implanted. An inner race 27 on the outboard side is formed on the outer peripheral surface on the inboard side of the flange 14 of the hub wheel 10.
[0020]
The constant velocity universal joint 40 transmits torque from the drive shaft to the outer joint member 41 via the inner joint member 42 and the torque transmission ball 43. A plurality of track grooves 41 a are formed in the inner peripheral portion of the outer joint member 41. A plurality of ball tracks are formed in cooperation with the track grooves 41 a and a plurality of track grooves 42 a provided on the outer peripheral portion of the inner joint member 42, and a torque transmission ball 43 is disposed on each ball track. Each torque transmission ball 43 is held in the same plane by a cage 44 (see FIG. 5).
[0021]
The outer joint member 41 is a fitting member fitted to the inner periphery of the hub wheel 10. The outer joint member 41 includes a stem portion 45 and a mouth portion 46 that are integrally formed, and is fitted to the inner periphery of the hub wheel 10 by the stem portion 45. The shoulder surface 47 of the mouse portion 46 abuts against the end surface on the inboard side of the hub wheel 10, whereby the hub wheel 10 and the outer joint member 41 are positioned in the axial direction, and the dimension between the inner races 27 and 28. Is defined. An inner lace 28 on the inboard side is formed on the outer peripheral surface of the mouse portion 46 near the shoulder surface 47. The outer joint member 41 is formed hollow by providing the stem portion 45 with an axial through hole 48 communicating with the bottom of the bowl-shaped mouth portion 46. The stem portion 45 is formed with a plastic deformation portion 34 that is plastically deformed to the outer diameter side at the time of expansion caulking described later at the shaft end on the outboard side.
[0022]
As a material of the outer joint member 41, carbon steel for mechanical structure (specified in JIS) having carbon amount of 0.30 to 0.61 can be widely used, including S40C and S53C. In addition, it contains 0.5 to 0.7% by weight, 0.6 to 1.2% Si, 0.6 to 1.0% Mn, and the balance of Fe and inevitable impurities. Steel can also be used.
[0023]
The outer joint member 41 is partially heat treated after the forging of the material. As shown in FIG. 1 with hatching, the portion hardened by the heat treatment is a region extending from the shoulder surface 47 to the sliding contact surface (seal land) with the seal lip of the seal 26 through the inner race 28 on the inboard side. And an area of the track groove 41a on the inner periphery of the mouse portion 46 where the torque transmitting ball rolls, and both are hardened until reaching HRc58 or more. As the heat treatment, induction hardening is suitable, in which local heating can be performed, the depth of the hardened layer can be freely selected, and the performance of the base material can be maintained with little influence on the heat other than the hardened layer.
[0024]
In other parts, in particular, in the stem portion 45, the plastic deformation portion 34 is not subjected to heat treatment even after forging. Of these unheat-treated parts, the hardness of the plastically deformed part 34 is preferably as low as possible in view of the workability at the time of diameter expansion caulking, but if it is too low, the fatigue durability is reduced. Therefore, it is preferable that the plastic deformation portion 34 has a hardness of HRc 13 to 28, preferably HRc 18 to 25.
[0025]
The bearing 20 includes an outer member 21 and double row rolling elements 22. The outer member 21 includes a flange 23 for attachment to a vehicle body (not shown), and a double-row outer race 24 on which the double-row rolling elements 22 roll is formed on the inner peripheral surface. Double row rolling elements 22 are incorporated between the inner race 27 of the hub wheel 10, the inner race 28 of the outer joint member 41, and the double row outer race 24 of the outer member 21. Here, the case of a double row angular contact ball bearing using a ball as the rolling element 22 is illustrated. However, in the case of a wheel bearing device for automobiles which is heavy in weight, a double row tapered roller using a tapered roller as the rolling element is shown. A bearing may be employed. Seals 25 and 26 are attached to openings at both ends of the outer member 21 to prevent leakage of grease filled in the bearing and intrusion of water and foreign matters from the outside.
[0026]
An uneven portion 31 is formed in a portion of the inner periphery of the hub wheel 10 facing the outer periphery of the plastic deformation portion 34 of the outer joint member 41. On the inboard side of the concavo-convex portion 31, a fitting surface 16 is formed which is closely fitted to the cylindrical outer peripheral surface of the stem portion 45, and the bending moment loaded on the wheel bearing device is supported by the fitting of both. It has a structure.
[0027]
The concavo-convex shape of the concavo-convex portion 31 is arbitrary, and is formed into, for example, a screw shape or a serration (including spline) shape by a broaching process after forging, or an iris knurl shape in which a plurality of parallel grooves are crossed. The The concavo-convex portion 31 thus formed is cured to HRc 58 or higher by heat treatment.
[0028]
As shown by hatching in FIG. 1, the hardened layer by heat treatment is not only the region of the uneven portion 31 on the inner periphery of the hub wheel 10 but also on the inboard side from the seal land of the seal 25 on the outer periphery of the hub wheel 10 through the inner race 27. It is also formed in a region that reaches the end face of. These heat treatments are desirably performed by induction hardening for the same reason as described above. It should be noted that by making both the hardened layers discontinuous as shown in the figure, it is possible to make the hub wheel 10 hard to be cracked.
[0029]
The hub wheel 10 as the member on the inner diameter side and the outer joint member 41 as the fitting member are integrally plastically coupled by so-called diameter expansion caulking. That is, in a state where the stem portion 45 of the outer joint member 41 is fitted to the inner periphery of the hub wheel 10, the plastic deformation portion 34 of the stem portion 45 is plastically deformed from the inner diameter side to the outer diameter side, and the outer periphery of the plastic deformation portion 34 is The hub wheel 10 and the outer joint member 41 are plastically coupled by biting into the concavo-convex portion 31. Thereby, the dimension between the inner races 27 and 28 is defined, and a predetermined preload is applied to the inside of the bearing 20. The plastically coupled hub wheel 10 and the outer joint member 41 form an inner member 29 having double rows of inner races 27 and 28 on the outer periphery.
[0030]
At the time of caulking, as described above, the uneven portion 31 has a high hardness so that it is not easily crushed, and the plastic deformation portion 34 on the expanded diameter side has a lower hardness than the uneven portion 31 and is rich in ductility. Even if it is large, caulking cracks are unlikely to occur in the stem portion 45. Therefore, the uneven portion 31 can be deeply digged into the plastic deformation portion 34, and thereby a high bonding strength is ensured between the hub wheel 10 and the outer joint member 41.
[0031]
For example, as shown in FIG. 2, the crimping can be performed by inserting a crimping jig (punch) 60 into the through hole 48 in the inner periphery of the stem portion 45 of the outer joint member 41. The caulking jig 60 includes a small-diameter cylindrical portion 61, a tapered portion 62, and a large-diameter cylindrical portion 63 in order from the distal end side (insertion side to the stem portion 45). The outer diameter dimension of the small-diameter cylindrical portion 61 is It is smaller than the inner diameter dimension of the plastic deformation part 34 before caulking, and the outer diameter dimension of the large diameter cylindrical part 63 is larger than the inner diameter dimension.
[0032]
At the time of caulking, the wheel bearing device is set on the cradle 64 with the outer joint member 41 inserted into the inner periphery of the hub wheel 10. At this time, the end surface on the outboard side of the wheel mounting flange 14 is supported by the end surface of the cradle 64. The hub bolt 15 is accommodated in a bolt hole 65 provided in the cradle 64.
[0033]
In this state, the caulking jig 60 is pushed into the through hole 48 of the outer joint member 41 from the inboard side. As a result, the plastic deformation portion 34 of the stem portion 45 is expanded by the tapered surface 62 of the caulking jig 60 and further by the large-diameter cylindrical portion 63 and is plastically deformed in the diameter-expanding direction so that the outer peripheral surface is the inner periphery of the hub wheel 10. It bites into the uneven part 31.
[0034]
At this time, as the caulking jig 60 is pushed, the outer joint member 41 receives a pushing force toward the outboard side. On the other hand, since the hub wheel 10 supported by the cradle 64 opposes this pushing force, the axial contact portion between the hub wheel 10 and the outer joint member 41 (the shoulder surface 47 of the outer joint member 41 and the hub wheel 10). Compressive strain occurs at the contact portion with the end face on the inboard side. This makes it possible to apply a preload to the bearing 20 with the axial bearing gap being negative, and to complete the preload setting simultaneously with the completion of the caulking connection. A similar effect can be obtained by inserting the caulking jig 60 in a direction in which compressive strain is generated at the abutting portion (axial abutting portion) between the two members to be caulked and joined.
[0035]
When the diameter of the plastic deformation portion 34 is increased, if the amount of expansion is equal to or less than a certain amount, the amount of biting of the plastic deformation portion 34 with respect to the concavo-convex portion 31 is insufficient, and therefore the inner diameter dimension φd1 of the plastic deformation portion 34 before plastic deformation. The ratio Δ (Δ = φd1 / φd1 ′) between “and the inner diameter dimension φd1 after plastic deformation is preferably 1.05 or more (φd1 and φd1 ′ are not shown). On the other hand, if the amount of diameter expansion is equal to or greater than a certain amount, the extension of the material may be excessive, which may cause problems such as caulking cracks. Therefore, the upper limit value of the ratio Δ is (the plastic deformation portion 34 It is desirable to set it in the range of 1.14 to 1.20 (depending on the amount of carbon contained in the material).
[0036]
In the wheel bearing device according to the present invention, the outer peripheral surface of the plastic deformation portion 34 of the outer joint member 41 is roughened as compared with the conventional product. Specific means for roughening include, for example, a method of subjecting the surface after forging / grinding to chemical / physical treatment, a method of subjecting the surface after forging / grinding to mechanical treatment such as sandblasting, or after forging A method in which the grinding process is omitted and the outer peripheral surface is used with the forged skin (including those that have been heat-treated thereafter) may be considered. If grinding is omitted, the machining cost can be reduced accordingly.
[0037]
This roughening is performed so that the surface roughness of the outer periphery of the plastic deformation portion 34 is in the range of Ra 1.6 to 12.5, and more preferably in the range of Ra 3.2 to 6.3. The surface roughness of the outer periphery of the plastic deformation portion 34 is measured before the outer joint member 41 and the hub wheel 10 are joined by caulking, and even after the caulking connection, as shown in FIG. It can also be measured at the outer peripheral surface 34a of the plastically deformed portion 34 where the portion 31a does not bite. On the surface of the plastic deformation portion 34, the surface roughness can be easily measured because the area of the portion where the uneven portion 31 does not bite is large.
[0038]
By setting the surface roughness as described above, the coefficient of friction between the surface of the concavo-convex portion 31 and the outer periphery of the plastic deformation portion 34 before caulking is compared with that of a conventional product (μ = 0.08). It can be increased (for example, about 0.18). FIG. 4 shows the results of a durability life comparison test on wheel bearing devices having the friction coefficients of 0.08 (comparative product) and 0.18 (product of the present invention). As is apparent from the drawing, the product of the present invention has a durability life of about 1.4 times that of the conventional product, and the fretting suppression effect of the present invention has been demonstrated. In order to obtain such an effect, it is desirable to set the friction coefficient to 0.1 or more.
[0039]
From the viewpoint of increasing the friction coefficient, it is not preferable to interpose a low-friction inclusion such as an oil film between the outer peripheral surface of the plastic deformation portion 34 and the surface of the uneven portion 31. Therefore, it is desirable to make metal contact between both surfaces without the presence of these inclusions.
[0040]
The roughening can be performed on the surface of the uneven portion 31 as well as on the outer periphery of the plastic deformation portion 34 as described above. In this case, the roughening may be performed before the formation of the concavo-convex portion 31, that is, at the stage where the formation region of the concavo-convex portion is still a smooth surface, or after the formation of the concavo-convex portion 31 if possible. Further, it is sufficient that the roughening is performed at least in the vicinity of the convex portion 31a (see FIG. 3) that contacts the plastic deformation portion 34 after the caulking connection, and it is necessary that the roughening is necessarily performed on the entire surface of the uneven portion 31. There is no. Of course, both the outer periphery of the plastic deformation portion 34 and the uneven portion 31 may be roughened.
[0041]
In FIG. 1, the hub wheel 10 is arranged on the outer diameter side in the caulking portion, but conversely, the present invention is similarly applied to a wheel bearing device in which the outer joint member 41 is arranged on the outer diameter side. (See FIG. 5). In this case, the hub wheel 10 becomes a member on the inner diameter side, the plastic deformation portion 34 is formed on the inboard side, and the outer joint member 41 becomes a fitting member fitted on the outer periphery thereof. Further, the concavo-convex portion 31 is formed in the inner periphery of the outer joint member 41 and in a region facing the plastic deformation portion 34 of the hub wheel.
[0042]
Hereinafter, other embodiments of the wheel bearing device will be described with reference to FIGS. 6 and 7. In both figures, members having the same functions as those shown in FIG. 1 are given the same reference numerals, and redundant description is omitted.
[0043]
FIG. 6 shows an embodiment in which the inner member 29 is formed by the hub wheel 10 and the inner ring 50 fitted to the outer periphery of the hub wheel 10. Of the inner races 27, 28 of the inner member 29, the inner race 27 on the outboard side is formed on the outer periphery of the hub wheel 10, and the inner race 28 on the inboard side is formed on the outer periphery of the inner ring 50.
[0044]
In this embodiment, the inner ring 50 is press-fitted into the outer periphery of the small-diameter cylindrical portion 19 formed at the inboard side end of the hub wheel 10. The outer joint member 41 is fitted to the inner periphery of the hub wheel 10, is connected to the hub wheel 10 via a torque transmission means 37 such as a spline, and is prevented from coming off from the hub wheel 10 by a retaining ring 38. . The end surface on the inboard side of the inner ring 50 is in contact with the shoulder surface 47 of the outer joint member 41, and the end surface on the outboard side is in contact with the shoulder surface 18 of the hub wheel 10.
[0045]
In this embodiment, the plastic deformation portion 34 is formed in the small-diameter cylindrical portion 19 of the hub wheel 10, and the uneven portion 31 is formed on the inner periphery of the inner ring 50 (the formation region of the uneven portion 31 is indicated by x). By making the plastic deformation portion 34 of the hub wheel 10 an unheat-treated portion and plastically deforming it in the diameter increasing direction, the outer periphery of the plastic deformation portion 34 bites into the concavo-convex portion 31 of the inner ring 50 so that the hub wheel 10 and the inner ring 50 are Be joined plastically. In this case, the hub wheel 10 is a member on the inner diameter side, and the inner ring 50 is a fitting member fitted to the outer periphery of the hub wheel 10.
[0046]
FIG. 7 shows an embodiment in which the inner member 29 is formed by the hub wheel 10 and the first inner ring 51 and the second inner ring 52 fitted to the outer periphery of the hub wheel 10. The inner races 27 and 28 of the inner member 29 are formed on the outer circumferences of the inner rings 51 and 52, respectively. An outer joint member (not shown) is fitted to the inner periphery of the hub wheel 10 and is coupled to the hub wheel 10 so that torque can be transmitted.
[0047]
An axially extending portion 53 is formed at the inboard side end portion of the first inner ring 51 on the inboard side, and an uneven portion 31 is formed on the inner periphery thereof. The plastic deformation portion 34 at the end of the inboard side of the hub wheel 10 is used as an unheat-treated portion, and this portion is plastically deformed in the diameter-expanding direction so as to bite into the uneven portion 31, whereby the hub wheel 10 and the inner ring 51 are plasticized. Combined with In this case, the hub wheel 10 is a member on the inner diameter side, and the inner rings 51 and 52 are fitting members fitted to the outer periphery of the hub wheel 10.
[0048]
The present invention can be similarly applied to any of the embodiments shown in FIGS.
[0049]
6 and 7 exemplify the wheel bearing device for the drive wheel in which the hub wheel 10, the bearing 20, and the outer joint member are unitized as the wheel bearing device, the hub joint does not include the outer joint member. The present invention can be similarly applied to a wheel bearing device for a driven wheel in which only the wheel 10 and the bearing 20 are unitized.
[0050]
【The invention's effect】
According to the present invention, since at least one of the outer peripheral surface of the plastic deformation portion and the surface of the uneven portion is roughened from the conventional product, fretting occurring between these two surfaces can be suppressed. . Therefore, the durability life of the wheel bearing device can be improved.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing an embodiment of a wheel bearing device according to the present invention.
FIG. 2 is a sectional view showing a diameter expansion caulking process of the wheel bearing device.
FIG. 3 is an enlarged view of an axial cross section of a caulking joint.
FIG. 4 is a diagram showing the results of a durability life comparison test between a conventional product and a product of the present invention.
FIG. 5 is a sectional view showing another embodiment of the wheel bearing device according to the present invention.
FIG. 6 is a sectional view showing another embodiment of the wheel bearing device according to the present invention.
FIG. 7 is a sectional view showing another embodiment of the wheel bearing device according to the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Hub wheel 14 Wheel mounting flange 20 Bearing 21 Outer member 22 Rolling element 24 Outer race 27 Inner race (outboard side)
28 Inner race (inboard side)
29 Inner member 31 Uneven portion 34 Plastic deformation portion 40 Constant velocity universal joint 41 Outer joint member 50 Inner ring 51 First inner ring 52 Second inner ring

Claims (7)

内周に複列のアウタレースが形成された外方部材と、
車輪取付けフランジを有するハブ輪、およびハブ輪の内周または外周に嵌合した嵌合部材を備え、外周に複列のインナレースが形成された内方部材と、
アウタレースとインナレースとの間に介装された複列の転動体と
を備え、ハブ輪と嵌合部材のうち、内径側の部材に、拡径方向に塑性変形される塑性変形部を設けると共に、外径側の部材に、拡径した塑性変形部に食い込む凹凸部を設けた車輪軸受装置において、
塑性変形部の外周面および凹凸部の表面を、両面間に低摩擦性の介在物を介在させずに金属接触させ、両面の少なくとも何れか一方の面に、二面間の摩擦係数を高める粗面化処理を施し、塑性変形部の塑性変形前の内径寸法φd1’と塑性変形後の内径寸法φd1との比Δ(Δ=φd1/φd1’)を1.05以上、1.20以下としたことを特徴とする車輪軸受装置。
An outer member having a double row outer race formed on the inner periphery;
A hub wheel having a wheel mounting flange, and an inner member having a fitting member fitted to the inner periphery or outer periphery of the hub wheel, and a double row inner race formed on the outer periphery;
A double row rolling element interposed between the outer race and the inner race, and a plastic deformation portion that is plastically deformed in the diameter-expanding direction is provided on a member on the inner diameter side of the hub wheel and the fitting member. In the wheel bearing device in which the uneven portion that bites into the expanded plastic deformation portion is provided on the outer diameter side member,
Roughness to increase the friction coefficient between two surfaces on the outer peripheral surface of the plastic deformation portion and the surface of the concavo-convex portion with metal contact without interposing low friction inclusions between both surfaces and at least one surface of both surfaces. Surface treatment was performed, and the ratio Δ (Δ = φd1 / φd1 ′) between the inner diameter dimension φd1 ′ before plastic deformation of the plastic deformation portion and the inner diameter dimension φd1 after plastic deformation was set to 1.05 or more and 1.20 or less. A wheel bearing device.
内周に複列のアウタレースが形成された外方部材と、
車輪取付けフランジを有するハブ輪、およびハブ輪の内周または外周に嵌合した嵌合部材を備え、外周に複列のインナレースが形成された内方部材と、
アウタレースとインナレースとの間に介装された複列の転動体と
を備え、ハブ輪と嵌合部材のうち、内径側の部材に、拡径方向に塑性変形される塑性変形部を設けると共に、外径側の部材に、拡径した塑性変形部に食い込む凹凸部を設けた車輪軸受装置において、
塑性変形部の外周面および凹凸部の表面を、両面間に低摩擦性の介在物を介在させずに金属接触させ、両面の少なくとも何れか一方の面を鍛造肌にし、塑性変形部の塑性変形前の内径寸法φd1’と塑性変形後の内径寸法φd1との比Δ(Δ=φd1/φd1’)を1.05以上、1.20以下としたことを特徴とする車輪軸受装置。
An outer member having a double row outer race formed on the inner periphery;
A hub wheel having a wheel mounting flange, and an inner member having a fitting member fitted to the inner periphery or outer periphery of the hub wheel, and a double row inner race formed on the outer periphery;
A double row rolling element interposed between the outer race and the inner race, and a plastic deformation portion that is plastically deformed in the diameter-expanding direction is provided on a member on the inner diameter side of the hub wheel and the fitting member. In the wheel bearing device in which the uneven portion that bites into the expanded plastic deformation portion is provided on the outer diameter side member,
The outer peripheral surface of the plastic deformation part and the surface of the concavo-convex part are brought into metal contact without interposing low-friction inclusions between both surfaces , and at least one surface of both surfaces is forged skin, and the plastic deformation of the plastic deformation part A wheel bearing device characterized in that a ratio Δ (Δ = φd1 / φd1 ′) between a previous inner diameter dimension φd1 ′ and a plastic inner diameter dimension φd1 is 1.05 or more and 1.20 or less .
前記一方の面の面粗さをRa1.6以上で、かつRa12.5以下にした請求項1または2記載の車輪軸受装置。The wheel bearing device according to claim 1 or 2, wherein the surface roughness of the one surface is Ra 1.6 or more and Ra 12.5 or less . 嵌合部材が等速自在継手の外側継手部材であり、複列のインナレースが、ハブ輪および外側継手部材の各外周に形成されている請求項1〜3何れか記載の車輪軸受装置。  The wheel bearing device according to any one of claims 1 to 3, wherein the fitting member is an outer joint member of a constant velocity universal joint, and a double row inner race is formed on each outer periphery of the hub wheel and the outer joint member. 嵌合部材が、ハブ輪の外周に嵌合した内輪である請求項1〜3何れか記載の車輪軸受装置。  The wheel bearing device according to any one of claims 1 to 3, wherein the fitting member is an inner ring fitted to the outer periphery of the hub wheel. 複列のインナレースが、ハブ輪および内輪の各外周に形成されている請求項5記載の車輪軸受装置。  The wheel bearing device according to claim 5, wherein the double row inner race is formed on each outer periphery of the hub wheel and the inner ring. 複列のインナレースが、ハブ輪外周に嵌合した二つの内輪の各外周に形成されている請求項5記載の車輪軸受装置。  The wheel bearing device according to claim 5, wherein the double row inner race is formed on each outer periphery of two inner rings fitted on the outer periphery of the hub wheel.
JP2002281600A 2002-09-26 2002-09-26 Wheel bearing device Expired - Fee Related JP4021293B2 (en)

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JP4694147B2 (en) * 2004-05-26 2011-06-08 トヨタ自動車株式会社 Wheel support device
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JP4937531B2 (en) * 2005-06-09 2012-05-23 Ntn株式会社 Hub bearing
JP2008101685A (en) * 2006-10-18 2008-05-01 Ntn Corp Bearing device for wheel and its manufacturing method
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