JP4019033B2 - Fixed blade for crusher - Google Patents

Fixed blade for crusher Download PDF

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Publication number
JP4019033B2
JP4019033B2 JP2003321604A JP2003321604A JP4019033B2 JP 4019033 B2 JP4019033 B2 JP 4019033B2 JP 2003321604 A JP2003321604 A JP 2003321604A JP 2003321604 A JP2003321604 A JP 2003321604A JP 4019033 B2 JP4019033 B2 JP 4019033B2
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blade
crusher
fixed blade
chevron
fixed
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JP2005087798A (en
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英明 磯見
大輔 坂本
芳明 加藤
泰久 山代
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Kubota Corp
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Kubota Corp
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Description

この発明は、破砕機用固定刃、特に一軸破砕機用に好適なものに関する。   The present invention relates to a fixed blade for a crusher, particularly suitable for a uniaxial crusher.

従来から、資源リサイクル工程において、材料を種類毎に分別し易くするため、不燃ごみや不燃粗大ごみ等の産業廃棄物を細かく破砕することが行なわれている。   Conventionally, in the resource recycling process, industrial waste such as incombustible waste and incombustible bulky waste has been finely crushed in order to facilitate separation of materials by type.

この際、種々の破砕機が利用されているが、例えば、図4に示すような一軸破砕機1は、破砕室2内に設置されたロータ3の外周面に周方向に一定間隔で列設された回転刃4と、破砕機本体側の取付け座1aに取付けられた上記回転刃4と噛合う固定刃5と、上記破砕室2につながった投入口6より投入された被破砕物Wを上記ロータ3に押し付けるプッシャー7とを備えている。被破砕物Wは、プッシャー7によってロータ3側に押され、回転するロータ3の回転刃4と固定刃5とによって破砕され、破砕片Tとなって排出される。   At this time, various crushers are used. For example, the uniaxial crushers 1 as shown in FIG. 4 are arranged at regular intervals in the circumferential direction on the outer peripheral surface of the rotor 3 installed in the crushing chamber 2. An object to be crushed W that has been introduced from the rotary blade 4 that has been made, the fixed blade 5 that meshes with the rotary blade 4 attached to the mounting seat 1a on the crusher body side, and the inlet 6 that is connected to the crushing chamber 2 A pusher 7 that presses against the rotor 3 is provided. The object to be crushed W is pushed by the pusher 7 toward the rotor 3, is crushed by the rotating blade 4 and the fixed blade 5 of the rotating rotor 3, and is discharged as crushed pieces T.

このような一軸破砕機1では、回転刃4と固定刃5とによって被破砕物Wを砕くため、一定間隔で周方向の列設された回転刃4よりも固定刃5が激しく磨耗する。それ故、固定刃5を頻繁に交換する必要があるので、固定刃5の構造は、一軸破砕機1の運転コストに大きな影響を及ぼす。   In such a uniaxial crusher 1, since the to-be-crushed object W is crushed by the rotary blade 4 and the fixed blade 5, the fixed blade 5 is more worn than the rotary blades 4 arranged in the circumferential direction at regular intervals. Therefore, since it is necessary to frequently replace the fixed blade 5, the structure of the fixed blade 5 greatly affects the operating cost of the uniaxial crusher 1.

そこで、従来から、特許文献1に示されたような破砕機用固定刃が提案されている。
特開平10−296107号公報
Thus, conventionally, a crusher fixed blade as shown in Patent Document 1 has been proposed.
JP-A-10-296107

図5に示した破砕機用固定刃50(以下、固定刃50)は、固定刃本体51と、互いに隣接してロータ3の回転軸3a方向に一列で回転刃4と間隙をもって噛合うように並べられた切刃チップ53とから構成されている。個々の切刃チップ53は、平面形状が正方形で、各角部が面取りされたものであり、固定刃本体51のロータ3側に形成された切欠座部54に嵌め込まれ、ボルト52で締結されている。   The crusher fixed blade 50 shown in FIG. 5 (hereinafter referred to as “fixed blade 50”) meshes with the fixed blade body 51 in a row adjacent to each other in the direction of the rotation axis 3a of the rotor 3 with a gap. The cutting edge tips 53 are arranged. Each of the cutting edge tips 53 has a square shape in plan view and is chamfered at each corner, and is fitted into a notch seat portion 54 formed on the rotor 3 side of the fixed blade main body 51 and fastened with a bolt 52. ing.

上記の固定刃50は、使用に伴う磨耗や欠損が生じても、ボルト52を外して旋回することにより切刃チップ53を180度入れ替えて使用可能となっており、運転コストを低減できるものである。   The above-mentioned fixed blade 50 can be used by replacing the cutting edge tip 53 by 180 degrees by turning off the bolt 52 even if wear or chipping due to use occurs, thus reducing the operating cost. is there.

しかしながら、固定刃50は、切刃チップ53同士が隣接して一列に並置された構造なので、切欠座部54と切刃チップ53とに高い寸法精度を要求される。このため、固定刃50は、製造コストが掛り、運転コストを十分に低減できないものであった。また、固定刃50には、切刃チップ53の交換作業の際に個々の切刃チップ53毎にボルト52の脱着を行ない、その並びを調整しなければならないので、整備時間が掛かるという問題があった。   However, since the fixed blade 50 has a structure in which the cutting edge tips 53 are adjacent to each other and arranged in a line, the notch seat portion 54 and the cutting edge chip 53 are required to have high dimensional accuracy. For this reason, the fixed blade 50 has a manufacturing cost, and the operating cost cannot be sufficiently reduced. Further, the fixed blade 50 has a problem in that it takes time for maintenance because the bolts 52 must be attached to and detached from each of the cutting blade tips 53 when the cutting blade tips 53 are replaced. there were.

そこで、この発明の課題は、運転コストの低減と整備時間の短縮を可能とする破砕機用固定刃を得ることにある。   Then, the subject of this invention is obtaining the fixed blade for crushers which makes it possible to reduce an operating cost and shorten maintenance time.

上記の課題を解決するため、この発明は、破砕機用固定刃を、破砕機のロータに設けられた回転刃との噛合い歯が両側面に形成され、上記回転刃と協働して被破砕物を破砕する切刃を、上記噛合い歯の表面側および裏面側に形成し、破砕機の破砕室内に設けられた取付け座に対し、裏返し及び180度回転した状態に固定可能とした。   In order to solve the above-mentioned problems, the present invention provides a fixed blade for a crusher, in which meshing teeth with a rotary blade provided on a rotor of the crusher are formed on both sides, and in cooperation with the rotary blade, Cutting blades for crushing the crushed material were formed on the front side and the back side of the meshing teeth, and fixed to a mounting seat provided in the crushing chamber of the crushing machine and turned over and rotated 180 degrees.

上記構成の破砕機用固定刃は、両側面に噛合い歯を有し、この噛合い歯の両面に切刃を形成しているので、180度旋回させ、或いは裏返して取付け座に固定することにより、合計4箇所の切刃を使用することができる。   The fixed blade for a crusher having the above configuration has meshing teeth on both sides, and the cutting blades are formed on both sides of the meshing teeth, so it can be rotated 180 degrees or turned over and fixed to the mounting seat. Thus, a total of four cutting edges can be used.

また、この発明の破砕機用固定刃では、切刃を両側面の噛合い歯の両面に形成しているので、切刃に高い寸法精度を設定する必要もない。   Moreover, in the fixed blade for a crusher according to the present invention, since the cutting blade is formed on both surfaces of the meshing teeth on both sides, it is not necessary to set a high dimensional accuracy for the cutting blade.

以上に述べたように、この発明の破砕機用固定刃を用いると、切刃に高い寸法精度を設定する必要がないので、製造コストを低減できると共に、合計4箇所の切刃を使用できるので、破砕機の運転コストを大きく低減できる。   As described above, if the fixed blade for a crusher of the present invention is used, it is not necessary to set a high dimensional accuracy for the cutting blade, so that the manufacturing cost can be reduced and a total of four cutting blades can be used. The operating cost of the crusher can be greatly reduced.

さらに、この発明の破砕機用固定刃を用いると、破砕機用固定刃のみを脱着するだけで切刃を入れ替えできるから、整備時間を短くすることができる。   Furthermore, when the fixed blade for a crusher according to the present invention is used, the cutting blade can be replaced only by detaching only the fixed blade for the crusher, so that the maintenance time can be shortened.

この発明を実施するための最良の形態を図面に基き説明する。図1は、この発明の最良の実施形態の破砕機用固定刃の使用状態を平面表示している。図2は、図1の破砕機用固定刃の取付け部分を拡大表示している。図3は、図1の横断面を部分拡大表示している。図1〜図3に示した破砕機用固定刃10(以下、固定刃10)は、図4に示したような一軸破砕機1の破砕室2内に設けられた取付け座1aに固定される固定刃5として用いることができるものである。   The best mode for carrying out the present invention will be described with reference to the drawings. FIG. 1 is a plan view showing a usage state of a fixed blade for a crusher according to the best embodiment of the present invention. FIG. 2 is an enlarged view of an attachment portion of the crusher fixed blade of FIG. FIG. 3 is a partially enlarged view of the cross section of FIG. 1 to 3 is fixed to a mounting seat 1a provided in the crushing chamber 2 of the uniaxial crusher 1 as shown in FIG. It can be used as the fixed blade 5.

図1、図3に示すように、固定刃10は、基本形状がロータ軸3a方向を長手辺とする矩形板である。固定刃10には、回転刃4との噛合い歯11がロータ3と面する長手側の両側面に形成されている。   As shown in FIGS. 1 and 3, the fixed blade 10 is a rectangular plate whose basic shape has a longitudinal side in the direction of the rotor shaft 3 a. On the fixed blade 10, meshing teeth 11 with the rotary blade 4 are formed on both side surfaces on the long side facing the rotor 3.

噛合い歯11は、平面から見て楔形で上記ロータ3側に突出し、ロータ3の回転軸3a方向に並ぶように構成されている。   The meshing teeth 11 are wedge-shaped when viewed from above and protrude toward the rotor 3 and are arranged in the direction of the rotating shaft 3 a of the rotor 3.

切刃12は、噛合い歯11と固定刃10の表面10a側および裏面10b側の稜線に形成されている。噛合い歯11および切刃12の形態を上記のように形成すると、固定刃10は、合計4箇所の切刃12を有するものとなる。なお、噛合い歯11、切刃12の形態は、これに限定されず、回転刃4の形態に応じて回転刃4と協働して被破砕物を破砕するように設定するとよい。   The cutting blade 12 is formed on the ridge line on the front surface 10 a side and the back surface 10 b side of the meshing tooth 11 and the fixed blade 10. When the forms of the meshing teeth 11 and the cutting blade 12 are formed as described above, the fixed blade 10 has a total of four cutting blades 12. In addition, the form of the meshing tooth 11 and the cutting edge 12 is not limited to this, It is good to set so that a to-be-crushed object may be crushed in cooperation with the rotary blade 4 according to the form of the rotary blade 4.

固定刃10は、各箇所の切刃12毎に使用できるように点対称配列のボルト座付き貫通孔13が形成されており、貫通孔13よりも小径のボルト14を貫通孔13に挿通し、各貫通孔13と対応するように取付け座1aに形成されたボルト孔15と、ボルト14とを螺合することにより、取付け座1aに固定される。これにより、固定刃10は、取付け座1aに対し、裏返し及び180度回転した状態に固定可能となる。ここで、貫通孔13に貫通孔13よりも小径のボルト14を挿通するのは、後述の調整代を作るためである。   The fixed blade 10 is formed with a point-symmetrically arranged through hole 13 with a bolt seat so that it can be used for each cutting edge 12 at each location, and a bolt 14 having a smaller diameter than the through hole 13 is inserted into the through hole 13. The bolt hole 15 formed in the mounting seat 1a so as to correspond to the through hole 13 and the bolt 14 are screwed together to be fixed to the mounting seat 1a. Thereby, the fixed blade 10 can be fixed in a state where it is turned over and rotated 180 degrees with respect to the mounting seat 1a. Here, the bolt 14 having a smaller diameter than the through hole 13 is inserted into the through hole 13 in order to make an adjustment allowance described later.

ところで、固定刃10を取付け座1aに固定する場合、固定刃10の両側面に噛合い歯11が形成されているので、ロータ3側と反対側の噛合い歯11の歯間に隙間ができてしまう。このため、プッシャー7に押された被破砕物Wが引っ掛らないように噛合い歯11の歯間隙間を埋める必要がある。そこで、図1〜図3に示すように、プッシャー7の摺動面Sと取付け座1aとの段差壁1bと、固定刃10との間に設置されるスペーサブロック20を用いることが望ましい。   By the way, when the fixed blade 10 is fixed to the mounting seat 1a, since the meshing teeth 11 are formed on both side surfaces of the fixed blade 10, there is a gap between the teeth of the meshing teeth 11 opposite to the rotor 3 side. End up. For this reason, it is necessary to fill the interdental space of the meshing teeth 11 so that the object to be crushed W pushed by the pusher 7 is not caught. Therefore, as shown in FIGS. 1 to 3, it is desirable to use a spacer block 20 installed between the stepped wall 1 b between the sliding surface S of the pusher 7 and the mounting seat 1 a and the fixed blade 10.

スペーサブロック20は、段差壁1bに沿ってこれと密着する立壁部21に、噛合い歯11の歯間隙間と嵌合するスペーサ部22が立壁部21から固定刃10側に突設されたものである。スペーサ部22は、固定刃10の両端部と中央部にある歯間隙間と嵌合するように設けられている。   The spacer block 20 includes a standing wall portion 21 that is in close contact with the stepped wall 1b and a spacer portion 22 that fits into the interdental gap of the meshing teeth 11 protruding from the standing wall portion 21 toward the fixed blade 10 side. It is. The spacer portion 22 is provided so as to be fitted to the interdental gaps at both ends and the center portion of the fixed blade 10.

スペーサ部22間には、ストッパ30を挿入するとよい。ストッパ30は、固定刃10をロータ3側に押すことにより、固定刃10の位置決めを行なうものである。ストッパ30には、例えば、噛合い歯11の歯間隙間に嵌め込まれる受部材31と、立壁部21と受部材31との間に打ち込まれる打込み部材32とから構成され、受部材31と打込み部材32のそれぞれに打込み方向にテーパの付いた滑り面が形成されたものを用いることができる。   A stopper 30 may be inserted between the spacer portions 22. The stopper 30 positions the fixed blade 10 by pushing the fixed blade 10 toward the rotor 3. The stopper 30 includes, for example, a receiving member 31 that is fitted between the gaps of the meshing teeth 11 and a driving member 32 that is driven between the standing wall portion 21 and the receiving member 31. The receiving member 31 and the driving member Each of 32 may have a sliding surface tapered in the driving direction.

スペーサブロック20を用いて固定刃10を取付け座1aに固定する方法は、次の通りである。まず、取付け座1aにスペーサブロック20を取付ける。使用する切刃12の位置に応じて、固定刃10を180度旋回させ、或いは裏返して、いずれか一方の噛合い歯11をロータ3側に向け、他方の噛合い歯11をスペーサ部22と噛合うように取付け座1a上に置き、ボルト14を仮止めする。ストッパ30を設置し、打込み部材32の打込み量を調整しながら、固定刃10をロータ3側に押し出して切刃12と回転刃4との間隙を調整する。調整が終了したら、受部材31と打込み部材32、スペーサブロック20と打込み部材32とを溶接部mで点溶接した後、ボルト14を完全に締め付ける。最後に、ボルト14の締付後、貫通孔13とボルト14との隙間、固定刃10とスペーサブロック20との隙間に樹脂コーキングを行なう。   A method of fixing the fixed blade 10 to the mounting seat 1a using the spacer block 20 is as follows. First, the spacer block 20 is attached to the mounting seat 1a. Depending on the position of the cutting blade 12 to be used, the fixed blade 10 is turned 180 degrees or turned over so that one of the meshing teeth 11 faces the rotor 3 side, and the other meshing tooth 11 is placed on the spacer portion 22. Place on the mounting seat 1a so as to mesh with each other, and temporarily tighten the bolts 14. While the stopper 30 is installed and the driving amount of the driving member 32 is adjusted, the fixed blade 10 is pushed out to the rotor 3 side to adjust the gap between the cutting blade 12 and the rotary blade 4. When the adjustment is completed, the receiving member 31 and the driving member 32, the spacer block 20 and the driving member 32 are spot-welded at the welded portion m, and then the bolt 14 is completely tightened. Finally, after the bolt 14 is tightened, resin caulking is performed in the gap between the through hole 13 and the bolt 14 and the gap between the fixed blade 10 and the spacer block 20.

上記のようにスペーサブロック20を用いると、スペーサブロック20がロータ3側と反対側の噛合い歯11の歯間隙間を埋めるので、樹脂コーキング量を減らせると共に、被破砕物Wが引っ掛ることによる切刃12の破損が起こり難くなり、より運転コストと整備時間を減少させることができる。   When the spacer block 20 is used as described above, the spacer block 20 fills the gap between the meshing teeth 11 on the side opposite to the rotor 3 side, so that the amount of resin coking can be reduced and the object to be crushed W is caught. As a result, the cutting blade 12 is less likely to be damaged, and the operating cost and maintenance time can be further reduced.

この発明の最良の実施形態の破砕機用固定刃の使用状態を示した平面図The top view which showed the use condition of the fixed blade for crushers of this best embodiment of this invention 図1の部分拡大図Partial enlarged view of FIG. 図1の破砕機用固定刃の拡大横断面図Enlarged cross-sectional view of the fixed blade for crusher in FIG. 破砕機の一例を示した全体構成図Overall configuration diagram showing an example of a crusher (a)は、従来の破砕機用固定刃の一例を示した平面図、(b)は、(a)のA−A断面の矢視図(A) is the top view which showed an example of the conventional fixed blade for crushers, (b) is the arrow line view of the AA cross section of (a).

符号の説明Explanation of symbols

1 一軸破砕機
1a 取付け座
3 ロータ
4 回転刃
5、10 破砕機用固定刃
11 噛合い歯
12 切刃
20 スペーサブロック
21 立壁部
22 スペーサ部
30 ストッパ
DESCRIPTION OF SYMBOLS 1 Uniaxial crusher 1a Mounting seat 3 Rotor 4 Rotating blade 5, 10 Crusher fixed blade 11 Engagement tooth 12 Cutting blade 20 Spacer block 21 Standing wall portion 22 Spacer portion 30 Stopper

Claims (4)

破砕機1のロータ3に設けられた回転刃4と噛合う複数の山形の噛合い歯11を両側面に形成し、上記回転刃4と協働して被破砕物を破砕する切刃12を、上記噛合い歯11の表面側および裏面側に形成し、かつ点対称配列の貫通孔13を設けて回転刃4に対して位置が変化しないように設けられた取付け座1aに対し、一面、その裏返し或いは180度回転したいずれの状態にも固定可能とし、段差壁1bの間に設けられた立壁部21から突設されたスペーサ部22を有するスペーサブロック20を上記両側面の一側との間に挿置して、上記両側面の一側の複数の山形の噛合い歯11をスペーサ部22の複数の山形の歯と噛み合わせると共に、他方の側面の上記複数の山形の噛合い歯11の切刃12と回転刃4との間隙を調整するように形成した破砕機用固定刃。 A plurality of chevron-shaped meshing teeth 11 that mesh with the rotary blade 4 provided on the rotor 3 of the crusher 1 are formed on both sides, and a cutting blade 12 that crushes the object to be crushed in cooperation with the rotary blade 4. , formed on the surface side and back surface side of the meshing teeth 11, and to the attachment seat 1a which kicked set so that the position relative to the rotary blade 4 is provided through holes 13 does not change the point symmetrical arrangement, one side , the inside out, or also to be fixed in any state of being rotated 180 degrees, one side of the spacer block 20 of the side surfaces having a spacer portion 22 which protrudes from the upright wall portion 21 provided between the stepped wall 1b The plurality of chevron-shaped meshing teeth 11 on one side of the both side surfaces are meshed with the plurality of chevron-shaped teeth of the spacer portion 22 and the plurality of chevron-shaped meshing on the other side surface. To adjust the gap between the cutting blade 12 of the tooth 11 and the rotary blade 4 Crusher for fixed blade that form. 破砕機の破砕室2内にロータ3の回転刃4と対向して設けられる取付け座1aに破砕機用固定刃10と、固定刃を位置固定するためのスペーサ部22を有するスペーサブロック20とを取り付け、上記破砕機用固定刃10は回転刃4と噛合う複数の山形の噛合い歯11を両側面に形成し、この回転刃と協働して被破砕物を破砕する切刃12を噛合い歯11の表面側及び裏面側に形成し、かつ点対称配列の貫通孔13を設けて回転刃4に対して位置が変化しないように設けられた取付け座1aに対し、一面、その裏返し或いは180度回転したいずれの状態にも固定可能に形成され、段差壁1bの間に設けられた立壁部21から突設された複数の山形の歯からなるスペーサ部22を有するスペーサブロック20を破砕機用固定刃10との間に挿置して、上記両側面の一側の複数の山形の噛合い歯11をスペーサ部22の複数の山形の歯と噛み合わせると共に、他方の側面の上記複数の山形の噛合い歯11の切刃12と回転刃4との間隙を調整し、上記スペーサブロック20により破砕機用固定刃10を固定するように構成した破砕機用固定刃の固定構造。 A crusher fixed blade 10 and a spacer block 20 having a spacer portion 22 for fixing the position of the fixed blade are mounted on a mounting seat 1a provided in the crushing chamber 2 of the crusher so as to face the rotary blade 4 of the rotor 3. Mounting, the crusher fixed blade 10 is formed with a plurality of chevron teeth 11 that engage with the rotary blade 4 on both sides, and a cutting blade 12 for crushing the object to be crushed in cooperation with the rotary blade , One side is turned over with respect to the mounting seat 1a formed on the front surface side and the back surface side of the meshing teeth 11 and provided with point-symmetrically arranged through holes 13 so that the position does not change with respect to the rotary blade 4. , or also fixably formed in any state of being rotated 180 degrees, a spacer block 20 having a spacer 22 composed of a plurality of chevron teeth projecting from the upright wall portion 21 provided between the stepped wall 1b Between fixed blade 10 for crusher The plurality of chevron-shaped meshing teeth 11 on one side of the both side surfaces are meshed with the plurality of chevron-shaped teeth of the spacer portion 22, and the plurality of chevron-shaped meshing teeth 11 on the other side surface are cut. blade 12 and rotated to adjust the gap between the blades 4, configured the fixing structure of the crusher for the fixed blade so as to fix the grinder fixed blade 10 fracture Ri by the above spacer block 20. 前記歯間隙間に噛合い歯11の隙間を埋めるストッパ30を挿入して破砕機用固定刃10を固定するようにしたことを特徴とする請求項に記載の破砕機用固定刃の固定構造。 The fixed structure for a crusher fixed blade according to claim 2 , wherein a stopper 30 for filling a gap between the meshing teeth 11 is inserted between the tooth gaps to fix the crusher fixed blade 10. . 前記ストッパ30を、噛合い歯11の歯間隙間に嵌め込まれる受部材31と、受部材31と立壁部21との間に打ち込まれる打込み部材32とから形成したことを特徴とする請求項に記載の破砕機用固定刃の固定構造。 The stopper 30, the receiving member 31 to be fitted in the interdental gap meshing teeth 11, to claim 3, characterized in that formed from implantation members 32. implanted between the receiving member 31 and the vertical wall portion 21 The fixed structure of the fixed blade for crushers described.
JP2003321604A 2003-09-12 2003-09-12 Fixed blade for crusher Expired - Lifetime JP4019033B2 (en)

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JP2003321604A JP4019033B2 (en) 2003-09-12 2003-09-12 Fixed blade for crusher
KR1020040072747A KR101084603B1 (en) 2003-09-12 2004-09-10 Crusher

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JP5537828B2 (en) * 2009-03-31 2014-07-02 クボタ環境サ−ビス株式会社 Crushing device blade mounting structure, blade body and crushing device
JP5410042B2 (en) * 2008-07-09 2014-02-05 クボタ環境サ−ビス株式会社 Fixed blade mounting structure, chip-shaped fixed blade and crushing device
JP2014066864A (en) * 2012-09-26 2014-04-17 Seiwa Giken:Kk Optical fiber coating removal tool
CN103495466A (en) * 2013-10-11 2014-01-08 昆山市华浦塑业有限公司 Breaker provided with annular breaking wings

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