JP4012191B2 - Packing equipment - Google Patents

Packing equipment Download PDF

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Publication number
JP4012191B2
JP4012191B2 JP2004312653A JP2004312653A JP4012191B2 JP 4012191 B2 JP4012191 B2 JP 4012191B2 JP 2004312653 A JP2004312653 A JP 2004312653A JP 2004312653 A JP2004312653 A JP 2004312653A JP 4012191 B2 JP4012191 B2 JP 4012191B2
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packing
shape
packaging
outer peripheral
peripheral wall
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JP2005154007A (en
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博文 植野
誠人 池田
博文 那須
幹生 鈴木
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Asahi Kasei Homes Corp
Yamaha Living Tech Co Ltd
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Asahi Kasei Homes Corp
Yamaha Living Tech Co Ltd
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Description

本発明は、例えばキッチンや洗面化粧台、食器棚等の家具、家電製品、情報機器等の被梱包体を梱包する梱包装置に係り、特にリターナブル(返却、再使用)が可能な梱包装置に関する。   The present invention relates to a packing device for packing objects to be packed such as furniture such as kitchens, vanity tables, cupboards, home appliances, and information devices, and more particularly to a packing device that can be returned (returned and reused).

従来、洗面化粧台等を梱包する梱包装置としては、例えば特許文献1に開示されている。この梱包装置は、被梱包体に第1の有底包装部材を当接させ、当該第1の有底包装部材と相対向する位置に第2の有底包装部材を当接させ、第1の有底包装部材と第2の有底包装部材とを締結部材により締結すると共に、第1の有底包装部材の外壁部に、第2の有底包装部材が着脱される突出部を設けるようにしたものである。
特開2001−341790号公報
Conventionally, as a packing device for packing a vanity table or the like, it is disclosed in Patent Document 1, for example. The packaging device causes the first bottomed packaging member to abut against the packaged body, causes the second bottomed packaging member to abut on a position opposite to the first bottomed packaging member, The bottomed packaging member and the second bottomed packaging member are fastened by a fastening member, and a protruding portion on which the second bottomed packaging member is attached and detached is provided on the outer wall portion of the first bottomed packaging member. It is a thing.
JP 2001-341790 A

しかしながら、この梱包装置においては、被梱包体を施工現場に搬入した後に、2つの有底包装部材を突出部により連結して箱として、この箱の中に締結部材等の使用しない物や使用済みの不必要物を入れて回収する構造であるため、不要品等の回収は効率的に行えるものの、2つの有底包装部材の形状がそのまま維持された状態で回収され、有底包装部材自体の外形形状が大きくなって嵩張ることになる。その結果、有底包装部材の現場での回収作業や工場等への返却時の運搬作業等が面倒かつ煩雑となり、有底包装部材等の返却作業の効率が劣るという問題点を有している。この問題点は、特にキッチンキャビネットのように左右方向の長さが長い被梱包体の場合に顕著となり易く、その改善が望まれているのが実情である。   However, in this packing apparatus, after carrying the packaged body to the construction site, the two bottomed packaging members are connected by a protruding portion as a box, and in this box, unused items such as fastening members or used Although the unnecessary items can be recovered efficiently, the two bottomed packaging members are recovered in a state where the bottomed packaging members themselves are maintained. The outer shape becomes large and bulky. As a result, there is a problem that the collection work at the bottom of the bottomed packaging member and the transporting work when returning to the factory, etc. become troublesome and complicated, and the efficiency of the return work of the bottomed packaging member is inferior. . This problem tends to be particularly noticeable in the case of a packaged body having a long left and right length, such as a kitchen cabinet, and the actual situation is that improvement is desired.

本発明は、このような事情に鑑みてなされたもので、その目的は、一対の梱包材を最適な返却形状に設定することができて、その返却作業の効率を高めることが可能な梱包装置を提供することにある。   The present invention has been made in view of such circumstances, and a purpose of the present invention is to provide a packaging device that can set a pair of packaging materials in an optimal return shape and increase the efficiency of the return operation. Is to provide.

かかる目的を達成すべく、本発明のうち請求項1に記載の発明は、被梱包体の相対向する二つの面に被せられる上下一対の梱包材と、該梱包材の内面と被梱包体との間に介挿される緩衝材と、前記梱包材の外面側を締結する結束材とを備え、前記梱包材は、外周壁部を底壁部に対して略垂直状態にして被梱包体の前記面に被せる梱包形状と、前記外周壁部を展開した返却形状とに形状変更可能であるとともに、前記結束材は、上下一対の梱包材のうち下方の梱包材に外れない程度に固定されていることを特徴とする。 In order to achieve such an object, the invention described in claim 1 of the present invention includes a pair of upper and lower packing materials that are placed on two opposite surfaces of a packaged body, an inner surface of the packaging material, and a packaged body. And a bundling material that fastens the outer surface side of the packing material, and the packing material has the outer peripheral wall portion in a substantially vertical state with respect to the bottom wall portion. The shape can be changed to a packaging shape that covers the surface and a return shape that expands the outer peripheral wall portion, and the binding material is fixed to the extent that it does not come off the lower packaging material of the pair of upper and lower packaging materials. It is characterized by that.

請求項2に記載の発明は、前記梱包材は、その梱包形状における角部に前記緩衝材が外部に露出する開口が形成されることを特徴とする。The invention according to claim 2 is characterized in that the packing material is formed with an opening through which the cushioning material is exposed to the outside at a corner portion of the packing shape.

請求項3に記載の発明は、前記梱包材は、その底壁部外面に滑り機構が設けられることを特徴とする。The invention described in claim 3 is characterized in that the packing material is provided with a sliding mechanism on the outer surface of the bottom wall.

請求項4に記載の発明は、前記梱包材は、バーコードを有するラベルもしくは各種タグ等からなる識別手段が付与されているとともに、前記識別手段は、1セット分の梱包装置の組み合わせが識別可能なものであることを特徴とする。According to a fourth aspect of the present invention, the packing material is provided with identification means including a label having a barcode or various tags, and the identification means can identify a combination of one set of packing apparatuses. It is a characteristic.

請求項5に記載の発明は、前記梱包形状が略舟形状で、前記返却形状が略平板形状であるとともに、前記梱包材は、その外周壁部が着脱可能な面状ファスナー、釦、フックの少なくとも一つである係止手段の係止によって略垂直状態に設定可能であり、梱包形状に設定した際に、隣合う外周壁部が二重壁となり、該二重壁部分に取っ手が設けられ、且つ、前記取っ手は、二重壁部分に設けられた一対の開口で形成され、少なくともその一方の開口が補強され、前記緩衝材は、梱包材に一体化され、前記一対の梱包材間の開放面に、被梱包体を保護する保護材が介挿されることを特徴とする。The invention according to claim 5 is characterized in that the packing shape is a substantially boat shape, the return shape is a substantially flat plate shape, and the packing material includes a surface fastener, a button, and a hook whose outer peripheral wall portion is removable. It can be set in a substantially vertical state by locking at least one locking means, and when it is set in a packing shape, the adjacent outer peripheral wall portion becomes a double wall, and a handle is provided on the double wall portion. And the handle is formed of a pair of openings provided in the double wall portion, at least one of the openings is reinforced, and the cushioning material is integrated with the packing material, and between the pair of packing materials. A protective material for protecting the packaged body is interposed on the open surface.

本発明の請求項1に記載の発明によれば、梱包材が外周壁部を略垂直状態にして被梱包体の所定面に被せられる梱包形状と、外周壁部を展開した返却形状とに形状変更可能であるため、梱包形状で施工現場等に搬入した後に、梱包材の形状を返却に適した返却形状に形状変更できて、梱包材の施工現場等での回収作業や工場等への運搬作業あるいは工場等における再使用時の組み立て作業等を効率的に行うことが可能となる。また、結束材が上下一対の梱包材のうち下方の梱包材に外れない程度に固定されているため、被梱包体の梱包時や梱包材の返却時に結束材が紛失すること等がなくなり、梱包作業や返却作業等をより一層効率的に行うことができる。 According to the invention described in claim 1 of the present invention, the packing material is shaped into a packing shape that covers the predetermined surface of the packaged body with the outer peripheral wall portion being in a substantially vertical state, and a return shape in which the outer peripheral wall portion is developed. Since it is possible to change the shape of the packing material to a return shape suitable for return after it has been brought into the construction site, etc. in the packing shape, the packing material can be recovered at the construction site or transported to the factory, etc. It is possible to efficiently perform work or assembly work at the time of reuse in a factory. In addition, since the binding material is fixed to the lower packing material of the pair of upper and lower packing materials, the binding material will not be lost when packing the package or returning the packing material. Work, return work, etc. can be performed more efficiently.

また、請求項2に記載の発明によれば、請求項1に記載の発明の効果に加え、梱包形状における梱包材の角部に緩衝材が外部に露出する開口が形成されるため、角部の開口から露出する緩衝材で、例えば梱包物搬入時の住宅壁面への傷付け等を確実に防止できて、搬入作業を容易に行うことができる。 According to the invention described in claim 2, in addition to the effect of the invention described in claim 1, an opening for exposing the cushioning material to the outside is formed at the corner of the packing material in the packing shape. With the cushioning material exposed from the opening, for example, it is possible to reliably prevent damage to the housing wall surface when the package is carried in, and the carrying-in operation can be easily performed.

また、請求項3に記載の発明によれば、請求項1または2に記載の発明の効果に加え、梱包材の底壁部外面に滑り機構が設けられるため、この滑り機構で被梱包体の移動が容易となり、特に横持ちする際の作業を容易に行うことができると共に、滑り機構により梱包材の底壁部が補強され、その剛性アップを図ることができる。 Further, according to the invention described in claim 3, in addition to the effect of the invention described in claim 1 or 2 , since the sliding mechanism is provided on the outer surface of the bottom wall portion of the packaging material, It is easy to move and can be easily carried out especially when it is held sideways, and the bottom wall of the packing material is reinforced by the sliding mechanism, so that its rigidity can be increased.

また、請求項4に記載の発明によれば、請求項1ないし3に記載の発明の効果に加え、梱包材にバーコードを有するラベルもしくは各種タグ等からなる識別手段が付与されているため、この識別手段で梱包材の管理が容易に行えて、例えば返却時や再使用時の各種作業を効率的に行うことができるとともに、識別手段が1セット分の梱包装置の組み合わせが識別可能なものであるため、識別手段による梱包装置の1セット分の各部材の管理が可能となって、各種作業を一層効率的に行うことができる。 Further, according to the invention described in claim 4, in addition to the effects of the invention described in claims 1 to 3, since the packing member is provided with identification means including a label having a barcode or various tags, This identification means makes it easy to manage packaging materials, for example, can efficiently perform various operations when returning or reusing, and the identification means can identify combinations of one set of packaging devices Therefore, it becomes possible to manage each member for one set of the packing device by the identification means, and various operations can be performed more efficiently.

また、請求項5に記載の発明によれば、請求項1ないし4に記載の発明の効果に加え、梱包形状が略舟形状に設定され返却形状が略平板形状に設定されるため、舟形状の梱包形状で被梱包体の所定面を確実に覆って良好な梱包状態が得られると共に、平板形状の返却形状によりその嵩張り等が防止されて返却作業を一層効率的に行うことができる。
梱包材の外周壁部が係止手段の係止によって略垂直状態に設定可能であるため、外周壁部を底壁部に対して略垂直な梱包形状に容易かつ確実に設定できて、梱包作業の作業性の向上を図ることができる。係止手段が着脱可能な面状ファスナー、釦、フックの少なくとも一つであるため、用途に応じて構成簡易な係止手段を使用でき、安価で使い勝手に優れた梱包装置を得ることができる。
梱包材を梱包形状に設定した際に、隣合う外周壁部が二重壁となり、この二重壁部分に取っ手が設けられるため、2枚の外周壁部で取っ手の強度アップが図れ、重量ある被梱包体でも良好に適用することができる。取っ手が内外に連通する一対の開口で形成され、少なくともその一方の外周壁部の開口が補強されているため、取っ手の強度を一層高めることができる。
緩衝材が梱包材に一体化されているため、緩衝材を所定位置に一体化することで被梱包体への位置決めを簡単に行うことができると共に、別体の部材数を削減して梱包作業や返却作業等の各種作業をより一層効率的に行うことができる。一対の梱包材間の開放面に被梱包体を保護する保護材が介挿されるため、この保護材で梱包材間に位置する被梱包体の所定面を確実に保護できて、被梱包体の良好かつ安定した梱包状態を容易に得ることができる。
Further, according to the invention described in claim 5, in addition to the effects of the invention described in claims 1 to 4, since the packing shape is set to a substantially boat shape and the return shape is set to a substantially flat plate shape, The predetermined shape of the packaged body is surely covered with the above-described packing shape to obtain a good packing state, and the flat return shape prevents the bulkiness and the like so that the return operation can be performed more efficiently.
Since the outer peripheral wall of the packing material can be set in a substantially vertical state by the locking of the locking means, the outer peripheral wall can be easily and surely set in a packing shape substantially perpendicular to the bottom wall, and packing work It is possible to improve the workability. Since the locking means is at least one of a detachable planar fastener, a button, and a hook, it is possible to use a locking means with a simple configuration according to the application, and it is possible to obtain an inexpensive and easy-to-use packaging device.
When the packing material is set in a packing shape, the adjacent outer peripheral wall portion becomes a double wall, and a handle is provided on this double wall portion, so the strength of the handle can be increased by two outer peripheral wall portions, and there is weight Even a packaged body can be applied favorably. Since the handle is formed by a pair of openings communicating with the inside and the outside, and the opening of at least one outer peripheral wall portion is reinforced, the strength of the handle can be further increased.
Since the cushioning material is integrated with the packing material, it is possible to easily position the packaged body by integrating the cushioning material at a predetermined position and reduce the number of separate members for packing work. And various operations such as return work can be performed more efficiently. Since the protective material that protects the package body is inserted on the open surface between the pair of packaging materials, the protective material can reliably protect the predetermined surface of the package body positioned between the packaging materials, and the A good and stable packaging state can be easily obtained.

以下、本発明を実施するための最良の形態を図面に基づいて詳細に説明する。
図1〜図7は、本発明に係わる梱包装置の一実施形態を示し、図1が該梱包装置を使用したキッチンキャビネットの梱包状態の斜視図、図2がその分解斜視図、図3が梱包材と緩衝材の分解斜視図、図4が梱包材の梱包形状の平面図、図5が梱包材の返却形状の平面図、図6が梱包材の組み立て方法の説明図、図7が梱包装置の返却方法の説明図である。
Hereinafter, the best mode for carrying out the present invention will be described in detail with reference to the drawings.
1 to 7 show an embodiment of a packaging device according to the present invention, FIG. 1 is a perspective view of a packaging state of a kitchen cabinet using the packaging device, FIG. 2 is an exploded perspective view thereof, and FIG. 4 is an exploded perspective view of the packing material and the cushioning material, FIG. 4 is a plan view of the packing shape of the packing material, FIG. 5 is a plan view of the returning shape of the packing material, FIG. 6 is an explanatory view of an assembling method of the packing material, and FIG. It is explanatory drawing of the return method.

図1及び図2において、梱包装置1は、被梱包体としてのキッチンキャビネット2(以下、単にキャビネット2という)の相対向する二面である上面と下面に被せられる上下一対の梱包材3と、この梱包材3の内側でキャビネット2の上面と下面の左右幅方向両端部の角部に介挿される4本の緩衝材4と、キャビネット2の前面側の上下の梱包材3間に形成される開放面7に介挿される保護材5と、上下の梱包材2の外側で左右幅方向両端部を締結する一対の結束材6等で構成されている。   1 and 2, the packing device 1 includes a pair of upper and lower packing materials 3 that are placed on the upper surface and the lower surface, which are opposite surfaces of a kitchen cabinet 2 (hereinafter simply referred to as a cabinet 2) as a packaged body, Inside the packing material 3, it is formed between the four cushioning materials 4 inserted in the corners of the left and right width direction end portions of the upper surface and the lower surface of the cabinet 2 and the upper and lower packing materials 3 on the front side of the cabinet 2. It is comprised by the protective material 5 inserted in the open surface 7, and a pair of binding material 6 etc. which fasten the left-right width direction both ends on the outer side of the upper and lower packing materials 2.

前記上下の梱包材3は同一形状に形成され、その材質としては段ボール等の紙類や樹脂類が使用され、予め設定された後述する折り曲げ線8a〜8cに沿って、舟形状の梱包形状と返却形状である展開形状に形状変更可能、すなわち展開・組み立て可能でリターナブル(返却、再使用)が可能に構成されている。そして、図1及び図2に示す梱包形状において、梱包材3は、キャビネット2の上下面より僅かに大きな面積を有する長方形状の底壁部3aと、この底壁部3aの周囲に垂直状態で折り曲げ立設された長辺側の2つの外周壁部3b及び短辺側の2つの外周壁部3cとで、外周壁部3b、3cの高さ分の深さを有する舟形状に設定されるようになっている。   The upper and lower packing materials 3 are formed in the same shape, and paper or resin such as corrugated cardboard is used as the material, and the boat-shaped packing shape is set along the preset fold lines 8a to 8c described later. The shape can be changed to a return shape that is a return shape, that is, can be expanded and assembled, and can be returned (returned and reused). In the packing shape shown in FIGS. 1 and 2, the packing material 3 has a rectangular bottom wall portion 3 a having an area slightly larger than the upper and lower surfaces of the cabinet 2 and a vertical state around the bottom wall portion 3 a. The two outer peripheral wall portions 3b on the long side and the two outer peripheral wall portions 3c on the short side which are bent upright are set in a boat shape having a depth corresponding to the height of the outer peripheral wall portions 3b and 3c. It is like that.

また、この舟形状(梱包形状)における梱包材3は、図3及び図4に示すように、その四隅の角部において長辺側の各外周壁部3bの端部と短辺側の各外周壁部3cの端部とがマジックテープ(登録商標)等の一対の面状ファスナー9a、9bからなる係止手段9で係止されると共に、この係止手段9で係止されることで2枚の外周壁部3b、3cが重なった二重壁部分に開口形状の取っ手11がそれぞれ設けられている。   Moreover, as shown in FIG.3 and FIG.4, the packing material 3 in this boat shape (packing shape) is the outer edge of each outer peripheral wall part 3b of a long side in each corner | angular part, and each outer periphery of a short side. The end of the wall 3c is locked by the locking means 9 including a pair of planar fasteners 9a, 9b such as Velcro (registered trademark), and is locked by the locking means 9. Opening handles 11 are respectively provided in the double wall portions where the outer peripheral wall portions 3b and 3c of the sheets overlap.

すなわち、図4に示すように、梱包材3の外周壁部3bの端部の内面側に一方の面状ファスナー9aが両面接着テープ等で固着されると共に、外周壁部3cの折り曲げ端部の外面側に他方の面状ファスナー9bが同様に固着されており、折り曲げられた外周壁部3cの端部を外周壁部3bの内側に入れて両外周壁部3b、3cの端部を面合わせさせることにより、各面状ファスナー9a、9bが係止されて、両外周壁部3b、3cが組み立てられるようになっている。つまり、梱包体3の4枚の外周壁部3b、3cは、その隣り合う端部を面状ファスナー9で係止させることにより舟形状に設定されることになる。   That is, as shown in FIG. 4, one planar fastener 9a is fixed to the inner surface side of the end of the outer peripheral wall 3b of the packing material 3 with a double-sided adhesive tape or the like, and the bent end of the outer peripheral wall 3c is The other planar fastener 9b is similarly fixed to the outer surface side, and the end portion of the outer peripheral wall portion 3c that is bent is placed inside the outer peripheral wall portion 3b, and the end portions of both outer peripheral wall portions 3b and 3c are brought into contact with each other. By doing so, each planar fastener 9a, 9b is locked, and both outer peripheral wall parts 3b, 3c are assembled. That is, the four outer peripheral wall portions 3 b and 3 c of the packing body 3 are set in a boat shape by locking the adjacent end portions with the planar fastener 9.

なお、2枚の外周壁部3b、3cの端部を係止させる係止手段9としては、面状ファスナー9a、9bの使用に限らず、例えば図4の三点鎖線aで示すように、係止部10aを有する係止釦10を使用しても良い。この場合は、係止釦10が貫通し得る係止孔12を梱包材3の各外周壁部3b、3cに穿設し、この係止孔12の一方から他方側に向けて係止釦10をその弾性変形を利用して押し込み、係止釦10の係止部10aを係止孔12の端縁に係止させることで隣り合う両外周壁部3b、3cの端部が係止される。また、他の係止手段9としては、例えば一方の外周壁部3b、3cに係止フックを取り付け、この係止フックを他方の外周壁部3c、3bの係止孔や適宜の係止部に係止させるようにする等、隣り合う両外周壁部3b、3cを着脱可能に係止し得る適宜の係止手段9を採用することができる。   Note that the locking means 9 for locking the end portions of the two outer peripheral wall portions 3b and 3c is not limited to the use of the planar fasteners 9a and 9b, for example, as shown by a three-dot chain line a in FIG. You may use the latching button 10 which has the latching | locking part 10a. In this case, a locking hole 12 through which the locking button 10 can penetrate is formed in each of the outer peripheral wall portions 3b, 3c of the packing material 3, and the locking button 10 is directed from one side of the locking hole 12 to the other side. Is pressed using the elastic deformation, and the locking portion 10a of the locking button 10 is locked to the end edge of the locking hole 12, so that the ends of the adjacent outer peripheral wall portions 3b and 3c are locked. . Further, as another locking means 9, for example, a locking hook is attached to one of the outer peripheral wall portions 3b, 3c, and this locking hook is connected to a locking hole or an appropriate locking portion of the other outer peripheral wall portion 3c, 3b. For example, an appropriate locking means 9 that can detachably lock both adjacent outer peripheral wall portions 3b and 3c can be employed.

また、梱包材3の前記取っ手11は、長辺側の外周壁部3bの両端部に設けられ、図5に示すように、梱包材3の返却形状である展開形状において、四隅に設けられた切り込み8dに対して両側対象位置にそれぞれ穿設した略楕円形状の一対の開口11aで形成されている。そして、この開口11aは、隣り合う外周壁部3b、3cを折り曲げた際に内外において連通し、一対の開口11aのうち、例えば外側となる外周壁部3bの開口11aの縁部には、手による持ち易さの向上や手の傷付き防止及び開口縁部の補強を兼ねる樹脂カバー等の取っ手カバー11bが着脱可能(もしくは固定的)に設けられている。   Moreover, the said handle 11 of the packing material 3 was provided in the both ends of the outer peripheral wall part 3b by the side of a long side, and was provided in four corners in the expansion | deployment shape which is a return shape of the packing material 3, as shown in FIG. It is formed by a pair of substantially elliptical openings 11a respectively drilled at both side target positions with respect to the cut 8d. The opening 11a communicates inside and outside when the adjacent outer peripheral wall portions 3b and 3c are bent, and, of the pair of openings 11a, for example, the edge of the opening 11a of the outer peripheral wall portion 3b which is the outer side is a hand. A handle cover 11b such as a resin cover that also serves to improve the ease of holding, prevent damage to the hand, and reinforce the edge of the opening is detachably (or fixedly) provided.

さらに、前記梱包材3は、図3及び図4に示す舟形状において、角部に緩衝材4を外部に露出させて住宅壁面等への傷付き防止を図る開口13が設けられると共に、底壁部3aの外面の左右幅方向両端部には、滑り機構としての、例えば硬質合成樹脂板等で形成される滑り部材14が着脱可能に設けられている。すなわち、図5に示すように、展開形状の梱包材3の角部である各折り曲げ線8a〜8cの交点部分に円の中心25が位置するように所定内径の円孔13aが穿設され、この円孔13aにより、外周壁部3b、3cを折り曲げて垂直に組み立てた際に、梱包材3の角部に開口13が形成されるようになっている。   Further, the packing material 3 is provided with an opening 13 in the boat shape shown in FIGS. 3 and 4, in which the cushioning material 4 is exposed to the outside to prevent damage to the housing wall surface and the like, and the bottom wall Sliding members 14 formed of, for example, a hard synthetic resin plate or the like as a sliding mechanism are detachably provided at both ends in the left-right width direction of the outer surface of the portion 3a. That is, as shown in FIG. 5, a circular hole 13a having a predetermined inner diameter is formed so that the center 25 of the circle is located at the intersection of the folding lines 8a to 8c, which are corners of the unfolded packing material 3. With this circular hole 13a, when the outer peripheral wall portions 3b and 3c are bent and assembled vertically, openings 13 are formed at the corners of the packing material 3.

この時、円孔13aからなる開口13により、外周壁部3b、3cを折り曲げる際の負荷が円の円周上に均等に加わる状態となって、開口13部分の裂けが防止されるようになっている。なお、開口13の形状としては、裂け防止の点から円孔13aが最も好ましいが、裂け難い材質等の梱包材3の場合は、四角形や八角形等の多角形状の開口13を使用することも勿論可能である。なお、梱包材3の前記折り曲げ線8a〜8cは、例えば段ボールの折り曲げ方向側の面に直線状(もしくは所定間隔毎)に配置した凹部や肉薄部等によって形成されており、所定方向への曲げ癖が付与されて繰り返し折り曲げが可能となっている。   At this time, due to the opening 13 formed of the circular hole 13a, a load when the outer peripheral wall portions 3b and 3c are bent is evenly applied on the circumference of the circle, and the opening 13 portion is prevented from being torn. ing. As the shape of the opening 13, the circular hole 13 a is most preferable from the viewpoint of preventing tearing. However, in the case of the packing material 3 such as a material that is difficult to tear, a polygonal opening 13 such as a quadrangle or an octagon may be used. Of course it is possible. The folding lines 8a to 8c of the packing material 3 are formed by, for example, concave portions or thin portions arranged in a straight line (or at predetermined intervals) on the surface of the corrugated cardboard in the folding direction, and bent in a predetermined direction. Wrinkles are added to enable repeated folding.

そして、このように梱包材3に開口13を形成することで、図1に示す梱包状態において、上下の各梱包材3の4つ角部の開口13から、内部に介挿されている緩衝材4の角部4aが外部に露出するようになっている。この梱包材3の開口13から露出し該梱包材3より柔軟な緩衝材4の緩衝作用により、梱包装置1で梱包された被梱包体(梱包物という)を住宅内に搬入する際等に、梱包物の角部が住宅壁面等に接触した場合であっても該壁面への傷付きが防止されることになる。   And by forming the opening 13 in the packing material 3 in this way, in the packing state shown in FIG. 1, the cushioning material inserted inside from the four corner openings 13 of the upper and lower packing materials 3. 4 corners 4a are exposed to the outside. When the packaged body (referred to as a packaged item) packed in the packaging device 1 is brought into the house by the cushioning action of the cushioning material 4 exposed from the opening 13 of the packaging material 3 and more flexible than the packaging material 3, etc. Even when the corner portion of the package comes into contact with the wall surface of the house, damage to the wall surface is prevented.

また、前記滑り部材14は、その表面が潤滑性を有するシート状部材や硬質合成樹脂板等が使用され、図3〜図5に示すように、梱包材3の底壁部3aの外面で左右幅方向両端部の折り曲げ線8bの内側に、前記面状ファスナーや係止釦等と同様の図示しない係止手段によって着脱可能に取り付けられている。この滑り部材14により、梱包物を横持ちする際に移動がし易くなると共に、梱包材3の底壁部3a自体の剛性アップが図れることになる。なお、この滑り部材14は、上下の梱包材3の両方に設けても良いし、梱包物の天地が特定される場合は、例えば下部の梱包材3のみに設けるようにしても良い。   Further, the sliding member 14 is made of a sheet-like member having a lubricity on its surface, a hard synthetic resin plate, or the like, and left and right on the outer surface of the bottom wall portion 3a of the packing material 3 as shown in FIGS. Inside the fold line 8b at both ends in the width direction, it is detachably attached by a locking means (not shown) similar to the planar fastener, the locking button and the like. The sliding member 14 facilitates movement when the package is held sideways, and increases the rigidity of the bottom wall 3a itself of the packing material 3. The sliding member 14 may be provided on both the upper and lower packing materials 3, or may be provided only on the lower packing material 3 when the top and bottom of the package is specified.

前記緩衝材4は、例えば発泡スチロールや発泡ポリエチレン、軟質ゴム等の樹脂材料によって例えば断面L字形状に形成され、その長さは、図3に示すように、梱包材3の短辺側の外周壁部3cの長さより若干短く設定されて、図3の矢印イの如く、梱包時に、舟形状の梱包材3の左右幅方向両端部の角部内の略全域に嵌挿されるようになっている。   The buffer material 4 is formed, for example, in an L-shaped cross section by a resin material such as foamed polystyrene, foamed polyethylene, or soft rubber, and the length thereof is an outer peripheral wall on the short side of the packing material 3 as shown in FIG. It is set to be slightly shorter than the length of the portion 3c, and is inserted into substantially the entire area in the corners at both ends in the left-right width direction of the boat-shaped packing material 3 at the time of packing, as indicated by an arrow A in FIG.

また、前記保護材5は、所定板厚で所定の剛性を有する樹脂板や段ボール板等が使用され、図2に示すように、その左右幅方向の両端部が折り曲げ線5aに沿って折り曲げ可能に形成されている。なお、図1に示す梱包形態においては、保護材5をキャビネット2の前面側と両側面の前端部を覆うように1枚設けたが、例えばL字形状の2枚の保護材5をキャビネット2の左右の側面から前面にかけて配置し、両保護材5の前面端部を略当接状態とすることで、キャビネット2の前面と両側面を同時に覆う構成とすることもでき、保護材5の枚数や形状はキャビネット2の大きさや保護する面に応じて適宜に変更することができる。   Further, the protective material 5 is a resin plate or cardboard plate having a predetermined plate thickness and a predetermined rigidity, and as shown in FIG. 2, both ends in the left-right width direction can be bent along a fold line 5a. Is formed. In the packing form shown in FIG. 1, one protective material 5 is provided so as to cover the front side of the cabinet 2 and the front end portions of both side surfaces. However, for example, two L-shaped protective materials 5 are provided in the cabinet 2. It is also possible to have a configuration in which the front surface and both side surfaces of the cabinet 2 are covered at the same time by arranging the left and right side surfaces of the protective material 5 from the front to the front and making the front end portions of both protective materials 5 substantially contacted. The shape can be appropriately changed according to the size of the cabinet 2 and the surface to be protected.

さらに、前記結束材6は、所定長さの布製バンドが使用され、長さ方向の所定位置が下方の梱包材3の底壁部3aの外面に縫い付け、接着、針止め等の適宜の固着手段によって、外れない程度に軽く固定されている。そして、各結束材6の一方の端部に係止具15(図2参照)がそれぞれ取り付けられており、この係止具15に結束材6の他方の端部を挿通して係止されることにより、一対の結束材6で上下の梱包材3が所定の力で締結(結束)されるようになっている。なお、結束材6としては、布製バンドの使用に限らず、例えばPPバンド、ビニール紐、ゴム紐等を使用することもできる。   Further, the binding material 6 uses a cloth band having a predetermined length, and is sewn to the outer surface of the bottom wall portion 3a of the packing material 3 at a predetermined position in the length direction. By means, it is lightly fixed so that it does not come off. And the latching tool 15 (refer FIG. 2) is each attached to one edge part of each binding material 6, The other edge part of the binding material 6 is inserted and latched by this locking tool 15 Thus, the upper and lower packing materials 3 are fastened (bundled) with a predetermined force by the pair of binding materials 6. Note that the binding material 6 is not limited to the use of a cloth band, and for example, a PP band, a vinyl string, a rubber string, or the like can also be used.

また、前記梱包装置1を形成する上下の梱包材3、緩衝材4及び保護材5には、識別手段としてのラベル16が貼付(付与)されている。すなわち、ラベル16には、例えば図3に示すように、キャビネット2の商品名、型番等の品名(型番)16aやバーコード16b等が付与されており、図1に示すように、梱包材3の場合は前面側の外周壁部3bの表面に、また、保護材5の場合は表面の幅方向上部に、さらに緩衝材4の場合は図2に示すように、上面もしくは下面にラベル16裏面の接着剤等によって貼付されている。そして、上部の梱包材3と結束材6が固定された下部の梱包材3、4本の緩衝材4及び1枚の保護材5に貼付される各ラベル16の、例えばバーコード16bを同一番号等のセット番号に設定することにより、各部材のセット管理が可能となるようになっている。   Further, labels 16 as identification means are attached (applied) to the upper and lower packing materials 3, the cushioning material 4, and the protective material 5 that form the packing device 1. That is, for example, as shown in FIG. 3, the label 16 is provided with a product name (model number) 16a such as a product name and model number of the cabinet 2, a barcode 16b, and the like. As shown in FIG. In the case of the front surface side outer peripheral wall 3b, in the case of the protective material 5 on the upper surface in the width direction of the surface, and in the case of the buffer material 4 as shown in FIG. Affixed with an adhesive or the like. And, for example, the barcode 16b of each label 16 affixed to the lower packing material 3 to which the upper packing material 3 and the binding material 6 are fixed, the four cushioning materials 4 and one protective material 5 are assigned the same number. The set management of each member becomes possible by setting to the set number such as.

また、ラベル16は、梱包材3等がキャビネット2の施工現場から製造工場に返却された場合に、図3の二点鎖線で示すように、既に貼付されているラベル16上に新たなラベル16が貼付されて、新たな番号によりセット管理されるようになっている。このラベル16の重ね貼りにより、返却された梱包材3等を再使用する際に、前回のラベル16を一々剥がす必要がなくなって、後述する梱包作業の効率化が図れることになる。   Further, when the packaging material 3 or the like is returned from the construction site of the cabinet 2 to the manufacturing factory, as shown by a two-dot chain line in FIG. Is attached and set management is performed by a new number. When the returned packaging material 3 or the like is reused, the label 16 need not be peeled off one by one when the returned packaging material 3 or the like is reused, and the efficiency of the packaging work described later can be improved.

なお、識別手段としては、バーコード16bを有するラベル16の使用に限らず、無線タグ(ICタグ)等の電子ラベル(電子記憶媒体)を使用することもでき、このような電子ラベルを使用すれば、各種情報が記憶可能であったり読み出し可能であることから、最初に取り付けることにより、ラベル16のようなラベル再貼り付け作業が不要になると共に、梱包作業に関する各種情報や梱包物に関する各種情報、搬送先の住宅等の各種情報及び返却時の各種情報等の多数の情報管理を簡単に行うことができる。また、ラベル16の貼付は、梱包装置1を構成する全ての部材への貼付に限らず、例えば上部の梱包材3に貼付される宛先ラベル18のみにより、梱包装置1を含めた梱包物全体の出荷から梱包装置1の返却までを管理するように構成することも可能である。また、梱包装置1の各部材に貼付されるラベル16と、図1及び図2に示すキャビネット2の例えば背面に貼付される品番ラベル17や、例えば上部の梱包材3に貼付される宛先ラベル18とを関連付けて出荷管理(情報管理)することも可能である。   The identification means is not limited to the use of the label 16 having the barcode 16b, but an electronic label (electronic storage medium) such as a wireless tag (IC tag) can also be used. For example, since various types of information can be stored and read out, the first reattachment eliminates the need to re-attach the label, such as the label 16, and also includes various types of information about the packing operation and various types of information about the package. In addition, it is possible to easily manage a large number of information such as various types of information such as a destination house and various types of information at the time of return. The label 16 is not only applied to all the members constituting the packaging device 1, but, for example, only the destination label 18 attached to the upper packaging material 3 is used for the entire package including the packaging device 1. It is also possible to configure to manage from shipment to return of the packing device 1. Moreover, the label 16 affixed to each member of the packaging apparatus 1, the product number label 17 affixed on the back surface of the cabinet 2 shown in FIGS. Can be associated with each other for shipping management (information management).

次に、このように構成された梱包装置1を使用したキャビネット2の梱包方法及び梱包装置1の返却方法の一例について説明する。先ず、梱包装置1を使用してキャビネット2を梱包する場合は、上下の梱包材3と4本の緩衝材4及び1枚の保護材5を準備し、上下の梱包材3を舟形状にそれぞれ組み立てる。この各梱包材3の組み立ては、図6(a)に示す返却形状である平板状の展開形状から、左右の短辺側の折り曲げ線8bに沿って、外周壁部3cの中央部を矢印ロ方向に折り曲げると共に、外周壁部3cの両端部を折り曲げ線8cに沿って矢印ハの如く折り曲げて、図6(b)に示す状態とする。この時、外周壁部3cの折り曲げは、折り曲げ線8b、8cによって折り曲げ位置が特定されると共に、折り曲げ線8b、8cに曲げ癖が付与されていることから、スムーズに行えることになる。この点は、外周壁部3bの折り曲げ線8aについても同様である。   Next, an example of a packing method for the cabinet 2 using the packing device 1 configured as described above and a method for returning the packing device 1 will be described. First, when packing the cabinet 2 using the packing device 1, the upper and lower packing materials 3, the four cushioning materials 4 and the one protective material 5 are prepared, and the upper and lower packing materials 3 are each formed into a boat shape. assemble. The assembly of each packing material 3 is carried out from the flat developed shape, which is the return shape shown in FIG. In addition to bending in the direction, both end portions of the outer peripheral wall 3c are bent along the folding line 8c as shown by arrows C to obtain the state shown in FIG. At this time, the outer peripheral wall portion 3c can be bent smoothly because the folding position is specified by the folding lines 8b and 8c and the bending lines 8b and 8c are provided with bending folds. This also applies to the fold line 8a of the outer peripheral wall 3b.

短辺側の外周壁部3cを折り曲げたら、次に図6(b)の矢印ニの如く長辺側の外周壁部3bを折り曲げ線8aに沿って折り曲げて、その端部に設けた面状ファスナー9aを折り曲げられている短辺側の外周壁部3c端部の面状ファスナー9bに係止させる。これにより、図6(c)に示すように、梱包材3が展開形状から各外周壁部3b、3cが底壁部3aに対して垂直状態となった舟形状(梱包形状)に形状変更されることになり、同様の手順で下部の梱包材3も組み立てて舟形状に設定する。なお、この下部の梱包材3の底壁部3aの外面には一対の結束材6が固定された状態となっている。   When the outer peripheral wall portion 3c on the short side is bent, the outer peripheral wall portion 3b on the long side is then bent along the folding line 8a as shown by the arrow D in FIG. The fastener 9a is latched to the planar fastener 9b at the end of the outer peripheral wall 3c on the short side that is bent. Thereby, as shown in FIG.6 (c), the packaging material 3 is shape-changed from the expansion | deployment shape to the boat shape (packing shape) in which each outer peripheral wall part 3b, 3c became the perpendicular | vertical state with respect to the bottom wall part 3a. Therefore, the lower packing material 3 is also assembled and set into a boat shape in the same procedure. A pair of binding materials 6 are fixed to the outer surface of the bottom wall portion 3a of the lower packing material 3.

上下の梱包材3を舟形状に設定したら、次に、下部の梱包材3を、その結束材6の各先端が前後幅方向に突出するセット状態として、その内部の左右幅方向端部に図3に示すように、一対の緩衝材4を矢印イの如くそれぞれ嵌挿する。そして、この梱包材3内の緩衝材4上にキャビネット2の底面部を載置すると共に、キャビネット2の前面側に保護材5が位置するようにその下端部を下部の梱包材3の内側に嵌挿する。   Once the upper and lower packing materials 3 are set in a boat shape, the lower packing material 3 is then set in a set state in which each tip of the binding material 6 protrudes in the front-rear width direction. As shown in FIG. 3, the pair of cushioning members 4 are respectively inserted and inserted as shown by arrows a. And while putting the bottom face part of the cabinet 2 on the buffer material 4 in this packing material 3, the lower end part is set inside the lower packing material 3 so that the protective material 5 may be located in the front side of the cabinet 2. Insert.

この状態で、キャビネット2の上面の左右幅方向端部の角部に緩衝材4をそれぞれ載置し、この緩衝材4上に上部の梱包材3を下部の梱包材3と逆方向に設定して被せる。この時、保護材5の上端部は上部の梱包材3の内側に位置した状態とされ、これにより、キャビネット2の外面側に上下の梱包材3が緩衝材4を介して配置されると共に、上下の梱包材3間に保護材5が介挿される。この状態で、結束材6の両端部を引っ張り、結束材6の一方の端部に固定した係止具15に結束材6の他方の端部を挿通して引っ張りつつ係止させて、一対の結束材6をそれぞれ所定の張力で締結(結束)させる。この一対の結束材6の締結により、梱包装置1によるキャビネット2の梱包作業が完了する。   In this state, the cushioning material 4 is placed on each corner of the upper end of the cabinet 2 in the left-right width direction, and the upper packaging material 3 is set on the cushioning material 4 in the opposite direction to the lower packaging material 3. Cover. At this time, the upper end portion of the protective material 5 is positioned inside the upper packaging material 3, whereby the upper and lower packaging materials 3 are disposed on the outer surface side of the cabinet 2 via the cushioning material 4, A protective material 5 is inserted between the upper and lower packing materials 3. In this state, the both ends of the binding material 6 are pulled, and the other end of the binding material 6 is inserted into the locking tool 15 fixed to one end of the binding material 6 and is pulled and locked. The binding material 6 is fastened (bundled) with a predetermined tension. By the fastening of the pair of binding materials 6, the packing operation of the cabinet 2 by the packing device 1 is completed.

このキャビネット2の梱包装置1による梱包状態において、上下の梱包材3の角部に設けた開口13から内部の緩衝材4の角部4aが外部に露出しており、また、各梱包材3の底壁部3a外面には、滑り部材14が取り付けられると共に、上下の梱包材3、緩衝材4及び保護材5には、セット番号等が付与されたラベル16が貼付されている。また、キャビネット2の背面には、品番ラベル17が貼付されると共に、上部の梱包材3には宛先ラベル18が貼付され、これらの梱包装置1の各部材の各ラベルのバーコード等が所定に管理された状態で、キャビネット2の製造工場から、倉庫等の物流拠点を経て新築家屋等のキッチンを設置する施工現場に出荷される。   In the packing state of the cabinet 2 by the packing device 1, the corners 4 a of the internal cushioning material 4 are exposed to the outside from the openings 13 provided at the corners of the upper and lower packing materials 3, and A sliding member 14 is attached to the outer surface of the bottom wall portion 3a, and a label 16 with a set number or the like is attached to the upper and lower packing materials 3, the cushioning material 4, and the protective material 5. Also, a product number label 17 is affixed to the back of the cabinet 2 and a destination label 18 is affixed to the upper packing material 3 so that the bar code and the like of each label of each member of the packing device 1 is predetermined. In a controlled state, it is shipped from the manufacturing factory of the cabinet 2 to a construction site where a kitchen such as a newly built house is installed through a distribution base such as a warehouse.

この梱包物の製造工場から施工現場への物流経路において、前記滑り部材14によって梱包物の横持ち等がスムーズに行えると共に、梱包材3のスレによる破損防止が図れたり、梱包材3の角部に露出した緩衝材4によって、新築住宅に搬入する際の住宅壁面への傷付き等が防止されることになる。また、梱包物の横持ちや縦持ちの際に、各梱包材3に設けた取っ手11を使用して作業ができ、この時、二重壁構造の取っ手11に所定の強度が確保されていることから、安定した作業が行えることになる。   In the distribution route from the manufacturing factory of the package to the construction site, the sliding member 14 can smoothly hold the package, and the package material 3 can be prevented from being damaged by a thread, or the corner of the package material 3 can be prevented. The cushioning material 4 exposed to the surface prevents damage to the wall surface of the house when it is carried into the newly built house. In addition, when the package is held horizontally or vertically, the handle 11 provided on each packing material 3 can be used, and at this time, the handle 11 having a double wall structure has a predetermined strength. Therefore, stable work can be performed.

そして、施工現場に搬入された梱包物は、結束材6を弛めて外すことにより、上下の梱包材3や緩衝材4及び保護材5が別体となり、これらの各部材が例えばセットとして返却されることになる。この時の返却は、先ず、舟形状の上下の梱包材3を、図6(a)〜(c)に示す手順と逆の手順により、舟形状から外周壁部3b、3cの面状ファスナー9a、9bによる係止を外すことで平板状の展開形状とする。そして、図7(a)に示すように、展開形状にした下部の梱包材3上に、平板状にした保護材5及び4本の緩衝材4を載置すると共に、この緩衝材4上に上部の梱包材3を載置して積層状態とする。   And the packing material carried in to the construction site loosens the binding material 6 and removes it, so that the upper and lower packing materials 3, the cushioning material 4 and the protective material 5 are separated, and these members are returned as a set, for example. Will be. At this time, the boat-shaped upper and lower packing materials 3 are first transferred from the boat shape to the outer peripheral wall portions 3b and 3c by the surface fasteners 9a in the reverse order to the procedure shown in FIGS. 6 (a) to 6 (c). , 9b is removed to obtain a flat developed shape. Then, as shown in FIG. 7 (a), the flat protective material 5 and the four cushioning materials 4 are placed on the lower packing material 3 in the developed shape, and the cushioning material 4 is placed on the cushioning material 4. The upper packing material 3 is placed to be in a stacked state.

この積層状態で、図7(b)に示すように、下部の梱包材3に固定されている結束材6で軽く結束することにより、梱包装置1が返却形態とされて工場等に返却される。この時、結束材6で結束された梱包装置1は、梱包材3や保護材5が平板状であることから、その積層により結束高さを大幅に低くして嵩張りを防止できると共に、梱包装置1の結束に下部の梱包材3に軽く固定されている結束材6をそのまま使用できることから、結束材6が紛失したりすること等がなくなり、結束作業や工場への返却作業(運搬作業)等がスムーズに行えることになる。なお、梱包装置1の返却形態は、図示した例に限定されず、各梱包装置1をまとめて所定の梱包材3の結束材6で結束させても良いし、同時に搬入される図示しないキッチンカウンター用の梱包材等と共に結束させるようにしても良い。   In this laminated state, as shown in FIG. 7 (b), the packaging device 1 is returned to the factory or the like by being lightly bound with the binding material 6 fixed to the lower packaging material 3 and returned to the factory or the like. . At this time, the packing device 1 bound by the binding material 6 has the packing material 3 and the protective material 5 in a flat plate shape, so that the stacking height can be significantly reduced by the stacking to prevent bulkiness and packaging. Since the binding material 6 lightly fixed to the lower packing material 3 can be used as it is for the binding of the apparatus 1, the binding material 6 is not lost, and the binding work and return work to the factory (transportation work) Etc. can be performed smoothly. In addition, the return form of the packing apparatus 1 is not limited to the illustrated example, and each packing apparatus 1 may be bundled together by the binding material 6 of the predetermined packing material 3, or a kitchen counter (not shown) that is carried in at the same time You may make it bind together with the packing material etc. for use.

そして、工場に返却された梱包装置1は、上下の梱包材3を再び組み立てることで再使用することが可能となり、また、保護材5や緩衝材4は略そのままの状態で再使用できることになる。つまり、梱包に使用した梱包装置1のほとんど全ての部材が、加工等を加えることなくそのままの状態で再使用できる、すなわち梱包装置1がリターナブルに使用されることになる。なお、以上の例では、結束材6として予め所定長さに設定された返却可能な布製バンドを使用したが、例えば結束材6としてのPPバンドを使用し、このPPバンドを別体の係止具で係止させた後に切断して出荷する場合は、PPバンドのそのままでの再使用は不可能であるが、PPバンドを回収して再生(リサイクル)すること等により、結束材6の再使用が可能となる。   The packaging device 1 returned to the factory can be reused by reassembling the upper and lower packaging materials 3, and the protective material 5 and the cushioning material 4 can be reused in a substantially intact state. . That is, almost all the members of the packing device 1 used for packing can be reused as they are without any processing, that is, the packing device 1 is used in a returnable manner. In the above example, a returnable cloth band preset to a predetermined length is used as the binding material 6. However, for example, a PP band is used as the binding material 6, and this PP band is used as a separate lock. If the PP band is cut and shipped after being locked with a tool, it is impossible to reuse the PP band as it is, but the PP band is recovered and recycled (recycled). Can be used.

このように、上記実施形態の梱包装置1にあっては、キャビネット2の上下面に被られる上下の梱包材3が、展開・組み立て可能に形成され、梱包形状としての舟形状と返却形状である展開形状に形状変更可能であるため、舟形状で現場に搬入した後に、返却に適した展開形状に形状変更することができ、特に、平板状(展開形状)の返却形状への設定により、梱包材3の現場での回収作業が簡単に行えると共に、製造工場への運搬時にその嵩張り等が防止されて運搬効率等を高めることができる。   Thus, in the packing device 1 of the above embodiment, the upper and lower packing materials 3 covered on the upper and lower surfaces of the cabinet 2 are formed so as to be able to be unfolded and assembled, and have a boat shape and a return shape as a packing shape. Since the shape can be changed to a deployed shape, it can be changed to a deployed shape suitable for return after being brought into the field in the form of a boat, especially by setting the flat shape (deployed shape) to the return shape. The material 3 can be easily collected in the field, and the bulkiness or the like can be prevented during transportation to the manufacturing plant, thereby improving transportation efficiency and the like.

また、梱包材3の外周壁部3b、3cが折り曲げ線8a〜8cに沿って折り曲げ可能であるため、折り曲げ線8a〜8cの折り曲げ癖等により外周壁部3b、3cの折り曲げ自体を簡単に行うことができて、舟形状から展開形状あるいは展開形状から舟形状に素早く形状変更することができる。また、各外周壁部3b、3cの端部が係止手段9としての面状ファスナー9a、9bによって着脱係止可能であるため、各外周壁部3b、3cのワンタッチ着脱が可能となり、簡易な構成で確実な係止状態を得ることができ、これらにより梱包材3の組み立てや展開作業を簡単に行うことができる。   Further, since the outer peripheral wall portions 3b and 3c of the packing material 3 can be bent along the folding lines 8a to 8c, the outer peripheral wall portions 3b and 3c are easily bent by the folding hooks of the folding lines 8a to 8c. It is possible to quickly change the shape from the boat shape to the deployed shape or from the deployed shape to the boat shape. Moreover, since the edge part of each outer peripheral wall part 3b, 3c can be attached / detached and latched by the planar fasteners 9a, 9b as the latching means 9, it becomes possible to attach / detach each outer peripheral wall part 3b, 3c one-touch. A reliable locking state can be obtained with the configuration, and as a result, the packaging material 3 can be easily assembled and deployed.

さらに、下方の梱包材3の底壁部3a外面に結束材6が予め外れない程度に固定されているため、梱包材3の梱包時や返却時に結束材6が紛失すること等がなくなると共に、梱包作業時に固定されている結束材6の各先端部を所定位置にセットすることで結束材6をセット状態に容易に設定できたり、施工現場での返却時にも結束材6を使用できて、梱包作業や返却作業を簡単に行うことができる。これらのことから、梱包装置1を構成する梱包材3の梱包(組み立て)作業の効率化や返却(展開)作業の効率化が図れると共に、梱包材3や緩衝材4及び保護材5等の各部材を略そのままの状態で再使用できて、リターナブル性に優れた梱包装置1を得ることが可能となる。   Furthermore, since the binding material 6 is fixed to the outer surface of the bottom wall portion 3a of the lower packing material 3 so as not to be removed in advance, the binding material 6 is not lost when the packing material 3 is packed or returned, The binding material 6 can be easily set to a set state by setting each tip of the binding material 6 fixed at the time of the packing operation at a predetermined position, or the binding material 6 can be used when returning at the construction site. Packing work and return work can be done easily. Thus, the packing material 3 constituting the packing device 1 can be efficiently packed (assembled) and returned (deployed) efficiently, and each of the packing material 3, the cushioning material 4, the protective material 5, etc. The member can be reused in a substantially intact state, and the packaging device 1 having excellent returnability can be obtained.

また、梱包材3の梱包形状が略舟形状に設定されるため、上下の梱包材3でキャビネット2の上面と下面を確実に覆うことができると共に、一対の梱包材3間の開放面7に保護材5が介挿されているため、保護材5により意匠的に重要なキャビネット2の前面を確実に保護することができて、キャビネット2の良好な梱包状態を容易に得ることが可能となる。   In addition, since the packing shape of the packing material 3 is set to a substantially boat shape, the upper and lower packing materials 3 can surely cover the upper surface and the lower surface of the cabinet 2, and the open surface 7 between the pair of packing materials 3 is provided. Since the protective material 5 is inserted, the front surface of the cabinet 2 that is important in terms of design can be reliably protected by the protective material 5, and a good packaging state of the cabinet 2 can be easily obtained. .

また、梱包材3を舟形状に設定した際に、隣合う外周壁部3b、3cが二重壁となり、この二重壁部分に内外に連通する一対の開口11aからなる取っ手11が設けられているため、取っ手11部分が2枚の外周壁部となり、取っ手11の強度アップが図れて、重量あるキャビネット2であっても良好に適用することができる。特に、取っ手11の外側の外周壁部3bの開口11aが取っ手カバー11aで補強されていることから、取っ手11の強度を一層高めることができると共に、運搬作業時の安全性も同時に確保することが可能となる。   Further, when the packing material 3 is set in a boat shape, adjacent outer peripheral wall portions 3b and 3c become double walls, and a handle 11 including a pair of openings 11a communicating with the inside and the outside is provided in the double wall portion. Therefore, the handle 11 portion becomes two outer peripheral wall portions, the strength of the handle 11 can be increased, and even the heavy cabinet 2 can be applied satisfactorily. In particular, since the opening 11a of the outer peripheral wall 3b outside the handle 11 is reinforced by the handle cover 11a, the strength of the handle 11 can be further increased, and safety during transportation work can be secured at the same time. It becomes possible.

また、梱包材3の底壁部3a外面に滑り部材14が着脱可能に設けられているため、この滑り部材14を取り付けることで梱包物の移動が容易となり、特に、梱包物を横持ちする際の作業を簡単に行うことができると共に、左右幅方向両端部に設けた長尺状の滑り部材14で梱包材3の底壁部3aの剛性を高めることができて、例えば底壁部3aのスレによる梱包材3の破損防止等を図ることができる。その結果、梱包材3の再使用可能な回数を増やすことができて、長期に亘り安定使用可能なリターナブルな梱包装置1を容易に得ることが可能となる。   Further, since the sliding member 14 is detachably provided on the outer surface of the bottom wall portion 3a of the packing material 3, the packing material can be easily moved by attaching the sliding member 14, particularly when the packing material is held sideways. Can be easily performed, and the rigidity of the bottom wall 3a of the packing material 3 can be increased by the long sliding members 14 provided at both ends in the left-right width direction. For example, the bottom wall 3a It is possible to prevent damage to the packing material 3 due to threading. As a result, the number of times that the packaging material 3 can be reused can be increased, and the returnable packaging device 1 that can be used stably over a long period of time can be easily obtained.

また、梱包材3の角部に緩衝材4が外部に露出する開口13が設けられているため、開口13から露出する緩衝材4の角部4aの緩衝作用により、例えば梱包物搬入時の住宅壁面への傷付け等を確実に防止することができて、梱包物の搬入作業が簡単に行えると共に、特に開口13として円孔13aを使用することにより、外周壁部3b、3cの折り曲げ時の開口13部分からの裂けを防止できて、梱包材3の再使用可能な回数をより一層増やすことができる。   Moreover, since the opening 13 through which the cushioning material 4 is exposed to the outside is provided at the corner of the packing material 3, for example, the housing when the package is carried in due to the buffering action of the corner 4 a of the cushioning material 4 exposed from the opening 13. It is possible to reliably prevent damage to the wall surface, and to easily carry in the package, and in particular, by using the circular hole 13a as the opening 13, the opening when the outer peripheral wall portions 3b and 3c are bent. The tear from 13 part can be prevented and the frequency | count that the packaging material 3 can be reused can be increased further.

さらに、梱包装置1の各部材にバーコード16bを有するラベル16等の識別手段が付与されているため、このラベル16により梱包材3や保護材5、緩衝材4等の管理を容易に行うことができ、特に、ラベル16に1セット分の梱包装置1のセット番号等を付与することにより、梱包装置1の1セット分の各部材の管理を簡単に行うことができる。また、ラベル16が重ね貼り可能となっているため、梱包材3等の再使用時に前回使用したラベル16を一々剥がす必要がなくなり、ラベル16の使い勝手の向上と例えば返却時や再使用時の各種作業を一層効率的に行うことが可能となる。また、識別手段として情報タグ等を使用することにより、より多くの各種情報を関連付けて管理できて、梱包から返却までの一連の作業のより一層の効率化を図ること等が可能となる。   Further, since each member of the packaging device 1 is provided with an identification means such as a label 16 having a barcode 16b, the label 16 can easily manage the packaging material 3, the protective material 5, the cushioning material 4, and the like. In particular, by assigning a set number or the like of the packaging device 1 for one set to the label 16, each member for one set of the packaging device 1 can be easily managed. Further, since the label 16 can be overlaid, it is not necessary to peel off the label 16 used last time when the packaging material 3 or the like is reused. The work can be performed more efficiently. Further, by using an information tag or the like as the identification means, it is possible to manage more various information in association with each other, and it is possible to further improve the efficiency of a series of operations from packing to return.

ところで、上記実施形態においては、各梱包材3とキャビネット2との間に介挿される4本の緩衝材4を各梱包材3とは別体で形成したが、例えば図8に示すように、各梱包材3に緩衝材4を予め一体化することもできる。すなわち、各梱包材3の展開形状において、その左右幅方向両端部の折り曲げ線8bの内側に断面L字形状の緩衝材4の一方の外面を接着材等で固定して一体化する。この時、緩衝材4は、図9に示すように、その角部4aが開口13の円孔13aの略中心25に位置するようして梱包材3の底壁部3aの内面に固着する。   By the way, in the said embodiment, although the four shock absorbing materials 4 inserted between each packing material 3 and the cabinet 2 were formed separately from each packing material 3, as shown, for example in FIG. The cushioning material 4 can be integrated with each packing material 3 in advance. That is, in the developed shape of each packing material 3, one outer surface of the cushioning material 4 having an L-shaped cross section is fixed to and integrated with the bending line 8b at both ends in the left-right width direction with an adhesive or the like. At this time, as shown in FIG. 9, the cushioning material 4 is fixed to the inner surface of the bottom wall portion 3 a of the packing material 3 such that the corner portion 4 a is positioned at the approximate center 25 of the circular hole 13 a of the opening 13.

そして、この緩衝材4が一体化された梱包材3の各外周壁部3b、3cを折り曲げて係止させることにより、梱包材3が舟形状に組み立てられてキャビネット2の梱包に使用される。この実施形態の場合、梱包材3を展開形状に設定した際に、緩衝材4の垂直部が上方に突出することから、この垂直部の高さをできるだけ低く設定することが好ましい。また、梱包材3に一体化される緩衝材4の形状は、梱包材3の前後幅方向の角部略全域に亘る形状に限らず、例えば図8の二点鎖線で示すように、角部の開口13部分にのみ部分的に合計4個設ける形状であっても良いし、緩衝材4も各外周壁部3b、3cに対応させて折り曲げ可能に構成しても良い。   The packing material 3 is assembled into a boat shape and used for packing the cabinet 2 by folding and locking the outer peripheral wall portions 3b and 3c of the packing material 3 in which the cushioning material 4 is integrated. In the case of this embodiment, when the packing material 3 is set in the unfolded shape, the vertical portion of the cushioning material 4 protrudes upward. Therefore, it is preferable to set the height of the vertical portion as low as possible. In addition, the shape of the cushioning material 4 integrated with the packing material 3 is not limited to the shape of the packing material 3 over substantially the entire corner portion in the front-rear width direction. For example, as shown by a two-dot chain line in FIG. A total of four shapes may be provided only in the opening 13 portion, or the cushioning material 4 may be configured to be foldable corresponding to the outer peripheral wall portions 3b and 3c.

この実施形態の梱包装置1においても、緩衝材4付きの梱包材3を舟形状や展開形状に設定できて、上記実施形態と略同様の作用効果が得られる他に、緩衝材4が予め各梱包材3に一体化されていることから、緩衝材4と梱包材3の位置決め作業が不要となり梱包作業や返却作業等が容易に行えると共に、緩衝材4の紛失等がなくなって、梱包装置1の各部材管理が一層容易に行えるという作用効果が得られる。   Also in the packaging device 1 of this embodiment, the packaging material 3 with the cushioning material 4 can be set in a boat shape or a developed shape, and the cushioning material 4 is preliminarily provided in addition to the effects similar to those of the above embodiment. Since it is integrated with the packing material 3, the positioning work between the cushioning material 4 and the packing material 3 is not required, and the packing work and the return work can be easily performed. The effect that each member can be managed more easily is obtained.

なお、上記実施形態においては、上下の梱包材3の開放面7内に保護材5を介挿させる例について説明したが、本発明はこれに限定されず、例えば上下の梱包材3の外周壁部3bの高さを高くして、キャビネット2の上下面に被せた際に、各外周壁部3bでキャビネット2の少なくとも前面や側面を覆う形状、すなわち梱包材3の所定の外周壁部3b、3cに保護材5の機能を持たせる構成とすることもできる。また、緩衝材4の嵌挿位置も左右幅方向両端部の角部に限らず、前面上部の角部等に介挿させることもでき、このように、梱包材3の形状や緩衝材4の嵌挿位置やその個数等は、被梱包体の形状等の形態に応じて適宜に変更することができる。   In addition, in the said embodiment, although the example which inserts the protective material 5 in the open surface 7 of the upper and lower packing materials 3 was demonstrated, this invention is not limited to this, For example, the outer peripheral wall of the upper and lower packing materials 3 When the height of the portion 3b is increased and the upper and lower surfaces of the cabinet 2 are covered, the shape of the outer peripheral wall portion 3b covers at least the front surface and the side surface of the cabinet 2, that is, the predetermined outer peripheral wall portion 3b of the packing material 3; It can also be set as the structure which gives the function of the protective material 5 to 3c. Further, the insertion position of the cushioning material 4 is not limited to the corners at both ends in the left-right width direction, and can be inserted into the corners at the upper part of the front surface. Thus, the shape of the packing material 3 and the cushioning material 4 The insertion position, the number of the insertion positions, and the like can be appropriately changed according to the shape of the packaged body.

さらに、緩衝材4の形状も上記実施形態に限定されず、被梱包体の形状等に応じて適宜の形状(構造)を採用することができる。すなわち、例えば被梱包体の角部の断面形状が図10に示すような場合には、図10(a)に示すように、被梱包体Wの外面の凹部(もしくは凸部)に合致した凸部(もしくは凹部)を有する緩衝材4を使用して梱包するか、あるいは図10(b)に示すように、被梱包体Wの外面形状に合致した凸部等を有する内側緩衝材4Aと、この内側緩衝材4Aの外側を覆うL字形状の外側緩衝材4Bとで形成した緩衝材4を使用して梱包する。この時、図10(b)に示す緩衝材4を使用する場合は、被梱包体Wに内側緩衝材4Aを合わせることにより、基本的なL字形状を有する外側緩衝材4Bを使用して被梱包体Wの全体形状を簡単に直方体形状にすることができて、梱包作業が一層効率的に行えることになる。また、この場合の内側緩衝材4Aとしては、外側緩衝材4Bと同一素材の物を使用しても良いし、例えばエアマットや新聞紙等を使用することもできる。   Further, the shape of the cushioning material 4 is not limited to the above embodiment, and an appropriate shape (structure) can be adopted according to the shape of the packaged body and the like. That is, for example, when the cross-sectional shape of the corner of the packaged body is as shown in FIG. 10, as shown in FIG. 10 (a), the convexity that matches the concave portion (or convex portion) of the outer surface of the packaged body W. Packing is performed using the cushioning material 4 having a portion (or recess), or as shown in FIG. 10B, the inner cushioning material 4A having a convex portion or the like that matches the outer surface shape of the packaged body W; Packing is performed using the cushioning material 4 formed with the L-shaped outer cushioning material 4B covering the outside of the inner cushioning material 4A. At this time, when the cushioning material 4 shown in FIG. 10B is used, the outer cushioning material 4B having a basic L-shape is used by aligning the inner cushioning material 4A with the package body W. The entire shape of the package W can be easily changed to a rectangular parallelepiped shape, and the packaging work can be performed more efficiently. In this case, as the inner cushioning material 4A, the same material as that of the outer cushioning material 4B may be used. For example, an air mat or newspaper may be used.

またさらに、上記実施形態においては、梱包材3が被梱包体であるキャビネット2の製造工場と施工現場との間で返却・再使用される場合について説明したが、本発明に係わる梱包装置1を引越作業に適用して、例えば引越元で梱包材3により各種被梱包体を梱包し、引越先でこの梱包材3を折り畳んで引越会社に返却・再使用することもでき、このように構成すれば、引越会社において梱包装置1を効率的に再使用できて、例えば引越コストの低減化を図ること等が可能となる。   Furthermore, in the said embodiment, although the case where the packing material 3 was returned and reused between the manufacturing factory of the cabinet 2 which is a to-be-packaged body, and a construction site was demonstrated, the packing apparatus 1 concerning this invention is shown. Applying to moving work, for example, it is possible to pack various packages with packing material 3 at the moving source, fold this packing material 3 at the moving destination, and return / reuse it to the moving company. For example, the packaging apparatus 1 can be efficiently reused in the moving company, and for example, the moving cost can be reduced.

本発明は、被梱包体としてシステムキッチンのキャビネットに限らず、例えば洗面化粧台や玄関収納キャビネット等のキャビネットにも適用できるし、これらのキャビネット以外のタンス・食器棚・机等の家具類、仏壇、テレビ・ビデオ・電子レンジ・炊飯器・冷蔵庫・エアコン・照明器具等の家電製品、パソコン・プリンター・コピー機等の情報機器等の、梱包を必要とする各種の被梱包体に適用できる。   The present invention can be applied not only to a cabinet of a system kitchen as a packaged body, but also to a cabinet such as a vanity table or a front storage cabinet, and furniture other than these cabinets such as a chiffon, a cupboard, a desk, etc. It can be applied to various packages that require packing, such as home appliances such as TVs, videos, microwave ovens, rice cookers, refrigerators, air conditioners, and lighting equipment, and information devices such as personal computers, printers, and copy machines.

本発明に係わる梱包装置によるキッチンキャビネットの梱包状態の斜視図The perspective view of the packing state of the kitchen cabinet by the packing apparatus concerning this invention 同その分解斜視図The exploded perspective view 同梱包材と緩衝材の分解斜視図Disassembled perspective view of the packing material and cushioning material 同梱包材の梱包形状の平面図Top view of the packing shape of the packing material 同梱包材の返却形状の平面図Top view of the return shape of the packaging material 同梱包材の組み立て方法の説明図Illustration of how to assemble the packing material 同梱包装置の返却方法の説明図Illustration of how to return the packing device 同梱包材の他の実施形態を示す返却形状の斜視図A perspective view of a return shape showing another embodiment of the packaging material 同その緩衝材の固着位置を示す要部の拡大平面図The enlarged plan view of the principal part which shows the adhering position of the buffer material 同緩衝材の変形例を示す断面図Sectional drawing which shows the modification of the buffer material

符号の説明Explanation of symbols

1・・・梱包装置、2・・・キャビネット、3・・・梱包材、3a・・・底壁部、3b、3c・・・外周壁部、4・・・緩衝材、4a・・・角部、5・・・保護材、5a・・・折り曲げ線、6・・・結束材、7・・・開放面、8a〜8c・・・折り曲げ線、8d・・・切り込み、9・・・係止手段、9a、9b・・・面状ファスナー、10・・・係止釦、10a・・・係止部、11・・・取っ手、11a・・・開口、11b・・・取っ手カバー、13・・・開口、13a・・・円孔、14・・・滑り部材、15・・・係止具、16・・・ラベル、16a・・・品名、16b・・・バーコード、17・・・品番ラベル、18・・・宛先ラベル   DESCRIPTION OF SYMBOLS 1 ... Packing apparatus, 2 ... Cabinet, 3 ... Packing material, 3a ... Bottom wall part, 3b, 3c ... Outer peripheral wall part, 4 ... Buffer material, 4a ... Corner Part, 5 ... protective material, 5a ... fold line, 6 ... binding material, 7 ... open surface, 8a-8c ... fold line, 8d ... cut, 9 ... engagement Stop means, 9a, 9b ... surface fastener, 10 ... locking button, 10a ... locking portion, 11 ... handle, 11a ... opening, 11b ... handle cover, 13. ..Opening, 13a ... circular hole, 14 ... sliding member, 15 ... locking tool, 16 ... label, 16a ... product name, 16b ... bar code, 17 ... product number Label, 18 ... Destination label

Claims (5)

被梱包体の相対向する二つの面に被せられる上下一対の梱包材と、該梱包材の内面と被梱包体との間に介挿される緩衝材と、前記梱包材の外面側を締結する結束材とを備え、
前記梱包材は、外周壁部を底壁部に対して略垂直状態にして被梱包体の前記面に被せる梱包形状と、前記外周壁部を展開した返却形状とに形状変更可能であるとともに、前記結束材は、上下一対の梱包材のうち下方の梱包材に外れない程度に固定されていることを特徴とする梱包装置。
A pair of upper and lower packing materials covering two opposite surfaces of the packaged body, a cushioning material interposed between the inner surface of the packaging material and the packaged body, and a binding for fastening the outer surface side of the packaging material With materials,
The packaging material can be changed into a packaging shape that covers the surface of the packaged body in a state substantially perpendicular to the bottom wall portion of the outer peripheral wall portion, and a return shape that expands the outer peripheral wall portion , The said binding material is fixed so that it may not remove | deviate to the downward packing material among a pair of upper and lower packing materials .
前記梱包材は、その梱包形状における角部に前記緩衝材が外部に露出する開口が形成されることを特徴とする請求項1に記載の梱包装置。 The packing device according to claim 1 , wherein the packing material is formed with an opening through which the cushioning material is exposed to the outside at a corner portion of the packing shape. 前記梱包材は、その底壁部外面に滑り機構が設けられることを特徴とする請求項1又は請求項2に記載の梱包装置。 The packing device according to claim 1 , wherein the packing material is provided with a sliding mechanism on an outer surface of a bottom wall portion thereof. 前記梱包材は、バーコードを有するラベルもしくは各種タグ等からなる識別手段が付与されているとともに、前記識別手段は、1セット分の梱包装置の組み合わせが識別可能なものであることを特徴とする請求項1ないし3のいずれかに記載の梱包装置。 The packaging material is provided with identification means including a label having a barcode or various tags , and the identification means is capable of identifying a combination of packaging devices for one set. The packaging device according to any one of claims 1 to 3 . 前記梱包形状が略舟形状で、前記返却形状が略平板形状であるとともに、前記梱包材は、その外周壁部が着脱可能な面状ファスナー、釦、フックの少なくとも一つである係止手段の係止によって略垂直状態に設定可能であり、梱包形状に設定した際に、隣合う外周壁部が二重壁となり、該二重壁部分に取っ手が設けられ、且つ、前記取っ手は、二重壁部分に設けられた一対の開口で形成され、少なくともその一方の開口が補強され、前記緩衝材は、梱包材に一体化され、前記一対の梱包材間の開放面に、被梱包体を保護する保護材が介挿されることを特徴とする請求項1ないし4のいずれかに記載の梱包装置。 The packing shape is a substantially boat shape, the return shape is a substantially flat plate shape, and the packing material is a locking means that is at least one of a surface fastener, a button, and a hook whose outer peripheral wall is removable. It can be set in a substantially vertical state by locking, and when it is set in a packaging shape, the adjacent outer peripheral wall portion becomes a double wall, a handle is provided on the double wall portion, and the handle is double Formed by a pair of openings provided in the wall portion, at least one of the openings is reinforced, the cushioning material is integrated with the packing material, and the packaged body is protected on the open surface between the pair of packing materials The packing device according to claim 1, wherein a protective material is inserted .
JP2004312653A 2003-10-31 2004-10-27 Packing equipment Expired - Fee Related JP4012191B2 (en)

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