JP4009261B2 - Pipe end structure and pipe end processing method - Google Patents
Pipe end structure and pipe end processing method Download PDFInfo
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- JP4009261B2 JP4009261B2 JP2004065834A JP2004065834A JP4009261B2 JP 4009261 B2 JP4009261 B2 JP 4009261B2 JP 2004065834 A JP2004065834 A JP 2004065834A JP 2004065834 A JP2004065834 A JP 2004065834A JP 4009261 B2 JP4009261 B2 JP 4009261B2
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- 238000003672 processing method Methods 0.000 title claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 22
- 229910052751 metal Inorganic materials 0.000 claims description 12
- 239000002184 metal Substances 0.000 claims description 12
- 238000005452 bending Methods 0.000 claims description 11
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 238000009751 slip forming Methods 0.000 claims description 4
- 230000004323 axial length Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 12
- 239000003566 sealing material Substances 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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- Non-Disconnectible Joints And Screw-Threaded Joints (AREA)
- Joints With Sleeves (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Description
本発明は、パイプの端部構造及びパイプの端部加工方法に関する。 The present invention relates to a pipe end structure and a pipe end processing method.
一般に、金属パイプを切断した場合、切断端面にはバリが出るので、このバリを除去するために面取りを行なう(例えば、特許文献1の図3(c)参照)。 Generally, when a metal pipe is cut, burrs appear on the cut end face, and therefore chamfering is performed to remove the burrs (see, for example, FIG. 3C of Patent Document 1).
しかし、上述のパイプを用いて、図8に示すように、芯金aと回転ダイスkによってパイプp1 の端部eにシール材収納用の環状凹溝gを形成すると、面取りcした部分にバリbが生じ、このようなパイプ端部にシール材を嵌着する際、バリによってシール材が傷付くという欠点があった。
解決しようとする課題は、シール材を嵌着するときに、バリによって、シール材が傷つく点である。 The problem to be solved is that when the sealing material is fitted, the sealing material is damaged by the burr.
そこで、本発明に係るパイプの端部構造は、基本円管部に連続形成されたラジアル壁部と、第1大径部と、環状凹溝形成壁部と、第2大径部と、アール部と、内鍔部と、が順次連続状に一体形成され、上記第1大径部の外周面、上記第2大径部の外周面、及び、上記内鍔部のアキシャル方向外端面が、鏡面状圧潰面であるとともに、上記アール部の外周面が、粗面状成形面である。また、本発明に係るパイプの端部加工方法は、パイプの端部に軸心方向所定長さの拡径部を形成する拡径工程と、該拡径部の先端をラジアル内方向へ折曲げて内鍔部を形成する折曲工程と、上記拡径部のアキシャル方向中間位置に環状凹溝を形成する環状凹溝形成工程と、を順次有し;上記環状凹溝形成工程は、段付部をもって小径部と大径部を有する芯金を、パイプの端部に挿入して、ラジアル方向から自転かつ公転自在に回転ダイスを押圧して、該回転ダイスと上記芯金の小径部にて、上記環状凹溝を形成する工程であり;該環状凹溝の形成中は、上記内鍔部のアキシャル方向外端面と上記芯金の段付部が圧接し、かつ、上記内鍔部の内周端縁部と上記芯金の小径部との間に逃げ用間隙部が形成されている方法である。 Therefore, the pipe end structure according to the present invention includes a radial wall portion continuously formed in the basic circular pipe portion, a first large diameter portion, an annular groove forming wall portion, a second large diameter portion, And the inner flange portion are sequentially integrally formed, and the outer peripheral surface of the first large diameter portion, the outer peripheral surface of the second large diameter portion, and the outer end surface in the axial direction of the inner flange portion, In addition to the mirror-like crushing surface, the outer peripheral surface of the rounded portion is a rough surface. The pipe end processing method according to the present invention includes a diameter expanding step of forming a diameter-enlarged portion having a predetermined length in the axial direction at the end of the pipe, and bending the tip of the diameter-enlarged portion radially inward. A bending step for forming the inner flange portion, and an annular groove forming step for forming an annular groove at an intermediate position in the axial direction of the enlarged diameter portion; the annular groove forming step is stepped Insert a cored bar having a small-diameter part and a large-diameter part into the end of the pipe and press the rotating die so that it can rotate and revolve from the radial direction. At the small diameter part of the rotating die and the cored bar, A step of forming the annular groove; during the formation of the annular groove, the outer end surface in the axial direction of the inner flange portion and the stepped portion of the core metal are in pressure contact with each other, In this method, a clearance gap is formed between the peripheral edge and the small diameter portion of the cored bar.
本発明のパイプの端部構造によれば、シール材を嵌着する際に、シール材を傷付けるのを防止することができる。また、本発明のパイプの端部加工方法によれば、バリを生じることなく、シール材収納用の環状凹溝を容易に形成することができる。 According to the pipe end structure of the present invention, it is possible to prevent the sealing material from being damaged when the sealing material is fitted. In addition, according to the pipe end portion processing method of the present invention, it is possible to easily form an annular groove for storing a sealing material without generating burrs.
図1は、本発明の実施の一形態の使用状態を示す。すなわち、本発明は、金属製雄側パイプPm の端部構造に関するものであって、雌側パイプPf との間をシールするシール材S(例えば、Oリング)を収納する環状凹溝3を有する。雄側パイプPm と雌側パイプPf は、留め金具Tにて連結され、相互に離脱するのを防止されている。パイプPは、例えば、アルミニウム、銅、鉄、ステンレス、真鍮等から成る。
FIG. 1 shows a use state of an embodiment of the present invention. That is, the present invention relates to a end structure of the metallic male side pipe P m,
図2に示すように、パイプP(雄側パイプPm )の端部Eには、基本円管部Kに連続形成されたラジアル壁部4と、第1大径部1と、環状凹溝形成壁部5と、第2大径部2と、アール部6と、内鍔部7と、が順次連続状に一体形成されている。
第1大径部1の外周面1a、第2大径部2の外周面2a、及び、内鍔部7のアキシャル方向外端面7aは、鏡面状圧潰面である。アール部6の外周面6aは、粗面状成形面である。「粗面」とは、塑性加工前のパイプの表面粗さよりも粗い面のことをいう。
As shown in FIG. 2, at the end E of the pipe P (male side pipe P m ), a
The outer peripheral surface 1a of the first large-
次に、図3〜図7に於て、パイプの端部加工方法について説明する。
すなわち、パイプの端部加工方法は、パイプPの端部Eに軸心方向所定長さLの拡径部8を形成する拡径工程(図3)と、拡径部8の先端9をラジアル内方向へ折曲げて内鍔部7を形成する折曲工程(図5・図6)と、拡径部8のアキシャル方向中間位置に環状凹溝3を形成する環状凹溝形成工程(図7)と、を順次有する。
Next, with reference to FIG. 3 to FIG. 7, a method for processing the end portion of the pipe will be described.
That is, the pipe end portion processing method includes a diameter expanding step (FIG. 3) for forming a diameter-enlarged
具体的には、まず、図3に於て、拡径工程を説明する。すなわち、クランプCにてパイプPを掴持しつつ、パイプPの端部Eに、基本円管部Kの内径寸法dより大きな外径寸法Dの大径部Xを有する第1ピン(拡径ピン)A1 を挿入し、かつ、パイプPの端部Eに第1パンチB1 を外嵌させて、パイプPの端部Eを拡径する。
次に、図4に於て、整形工程を説明する。すなわち、クランプCの段付部C1 と第2ピン(整形ピン)A2 の段付部Hにて、基本円管部Kと拡径部8との間にラジアル壁部4を形成する。B2 は第2パンチを示す。
Specifically, first, the diameter expansion process will be described with reference to FIG. That is, while holding the pipe P by the clamp C, the first pin (expanded diameter) having an outer diameter D larger than the inner diameter d of the basic circular pipe portion K at the end E of the pipe P. The pin) A 1 is inserted, and the end E of the pipe P is expanded by fitting the first punch B 1 to the end E of the pipe P.
Next, the shaping process will be described with reference to FIG. That is, the
その後、図5・図6に於て、折曲工程を説明する。
まず、図5に示す初期折曲工程を行なう。すなわち、内周面Mにアール状曲面M3 を有する第3パンチ(初期折曲パンチ)B3 にて、拡径部8の先端9をラジアル内方向へ折曲げる。A3 は第3ピンを示す。
次に、図6に示す最終折曲工程を行なう。内周面Nにアール状曲面N4 を有する第4パンチ(最終折曲パンチ)B4 にて、パイプPの端部Eにアール部6を形成する。アール状曲面N4 の縦断面に於ける曲率半径r4 は、第3パンチB3 (図5参照)のアール状曲面M3 の縦断面に於ける曲率半径r3 よりも小さい。A4 は第4ピンを示す。
Thereafter, the bending process will be described with reference to FIGS.
First, the initial bending process shown in FIG. 5 is performed. That is, the
Next, the final bending process shown in FIG. 6 is performed. The
次に、図7に於て、環状凹溝形成工程を説明する。すなわち、段付部Gをもって小径部F1 と大径部F2 を有する芯金Fを、パイプPの端部Eに挿入して、ラジアル方向から自転かつ公転自在に回転ダイスQを押圧して、回転ダイスQと芯金Fの小径部F1 にて、環状凹溝3を形成する。環状凹溝3の形成中は、内鍔部7のアキシャル方向外端面7aと芯金Fの段付部Gが圧接し、かつ、内鍔部7の内周端縁部7bと芯金Fの小径部F1 との間に逃げ用間隙部Jが形成されている。
Next, referring to FIG. 7, the annular groove forming step will be described. That is, a cored bar F having a small-diameter part F 1 and a large-diameter part F 2 with a stepped part G is inserted into the end E of the pipe P, and the rotary die Q is pressed so as to rotate and revolve from the radial direction. The
なお、本発明は、設計変更自在であって、例えば、工程数を増減させるも良い。一般に、工程数を増加させると、精度が高く、表面粗さの小さな製品が得られる。逆に、工程数を減少させると、製造に要する時間を短縮することができ、設備も少なくて済むという利点がある。 In the present invention, the design can be changed freely. For example, the number of steps may be increased or decreased. Generally, when the number of steps is increased, a product with high accuracy and small surface roughness can be obtained. Conversely, reducing the number of steps has the advantage that the time required for manufacturing can be shortened and the number of facilities can be reduced.
以上のように、本発明のパイプの端部構造は、基本円管部Kに連続形成されたラジアル壁部4と、第1大径部1と、環状凹溝形成壁部5と、第2大径部2と、アール部6と、内鍔部7と、が順次連続状に一体形成され、第1大径部1の外周面1a、第2大径部2の外周面2a、及び、内鍔部7のアキシャル方向外端面7aが、鏡面状圧潰面であるとともに、アール部6の外周面6aが、粗面状成形面であるので、シール材Sを傷付けることなく、シール材Sを嵌着することができる。
また、本発明のパイプの端部加工方法は、パイプPの端部Eに軸心方向所定長さLの拡径部8を形成する拡径工程と、拡径部8の先端9をラジアル内方向へ折曲げて内鍔部7を形成する折曲工程と、拡径部8のアキシャル方向中間位置に環状凹溝3を形成する環状凹溝形成工程と、を順次有し、環状凹溝形成工程は、段付部Gをもって小径部F1 と大径部F2 を有する芯金Fを、パイプPの端部Eに挿入して、ラジアル方向から自転かつ公転自在に回転ダイスQを押圧して、回転ダイスQと芯金Fの小径部F1 にて、環状凹溝3を形成する工程であり、環状凹溝3の形成中は、内鍔部7のアキシャル方向外端面7aと芯金Fの段付部Gが圧接し、かつ、内鍔部7の内周端縁部7bと芯金Fの小径部F1 との間に逃げ用間隙部Jが形成されているので、バリ(従来の図8のバリb参照)を生じることなく、シール材収納用の環状凹溝3を形成することができる。
As described above, the end structure of the pipe of the present invention has the
Further, the pipe end portion processing method of the present invention includes a diameter expanding step of forming a diameter-enlarged
1 第1大径部
1a 外周面
2 第2大径部
2a 外周面
3 環状凹溝
4 ラジアル壁部
5 環状凹溝形成壁部
6 アール部
6a 外周面
7 内鍔部
7a アキシャル方向外端面
7b 内周端縁部
8 拡径部
9 先端
E 端部
F 芯金
F1 小径部
F2 大径部
G 段付部
J 逃げ用間隙部
K 基本円管部
P パイプ
Q 回転ダイス
DESCRIPTION OF
Claims (2)
上記第1大径部(1)の外周面(1a)、上記第2大径部(2)の外周面(2a)、及び、上記内鍔部(7)のアキシャル方向外端面(7a)が、鏡面状圧潰面であるとともに、上記アール部(6)の外周面(6a)が、粗面状成形面であることを特徴とするパイプの端部構造。 A radial wall portion (4) continuously formed on the basic circular pipe portion (K), a first large diameter portion (1), an annular groove forming wall portion (5), and a second large diameter portion (2) , The rounded portion (6) and the inner collar portion (7) are sequentially formed integrally in a continuous manner,
An outer peripheral surface (1a) of the first large diameter portion (1), an outer peripheral surface (2a) of the second large diameter portion (2), and an axial outer end surface (7a) of the inner flange portion (7). An end structure of a pipe, which is a mirror-like crushing surface and the outer peripheral surface (6a) of the rounded portion (6) is a rough surface forming surface.
上記環状凹溝形成工程は、段付部(G)をもって小径部(F1 )と大径部(F2 )を有する芯金(F)を、パイプ(P)の端部(E)に挿入して、ラジアル方向から自転かつ公転自在に回転ダイス(Q)を押圧して、該回転ダイス(Q)と上記芯金(F)の小径部(F1 )にて、上記環状凹溝(3)を形成する工程であり、
該環状凹溝(3)の形成中は、上記内鍔部(7)のアキシャル方向外端面(7a)と上記芯金(F)の段付部(G)が圧接し、かつ、上記内鍔部(7)の内周端縁部(7b)と上記芯金(F)の小径部(F1 )との間に逃げ用間隙部(J)が形成されていることを特徴とするパイプの端部加工方法。 A diameter expansion step of forming a diameter-enlarged portion (8) having a predetermined axial length (L) at the end (E) of the pipe (P), and a tip (9) of the diameter-expanded portion (8) in the radial direction Bending step of bending in the direction to form the inner flange portion (7), and an annular groove forming step of forming the annular groove (3) in the axially intermediate position of the expanded diameter portion (8) in sequence. Have
In the annular groove forming step, the cored bar (F) having the small diameter part (F 1 ) and the large diameter part (F 2 ) with the stepped part (G) is inserted into the end part (E) of the pipe (P). Then, the rotary die (Q) is pressed so as to rotate and revolve from the radial direction, and the annular groove (3) is formed between the rotary die (Q) and the small diameter portion (F 1 ) of the core metal (F). )
During the formation of the annular groove (3), the axially outer end surface (7a) of the inner flange portion (7) and the stepped portion (G) of the core metal (F) are in pressure contact with each other, A clearance gap (J) is formed between the inner peripheral edge (7b) of the portion (7) and the small diameter portion (F 1 ) of the core metal (F). Edge processing method.
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JP2008256028A (en) * | 2007-04-03 | 2008-10-23 | Taiji Nakamoto | Pipe and its manufacturing method |
JP5767979B2 (en) * | 2012-01-11 | 2015-08-26 | 日立アプライアンス株式会社 | Fluid flow member |
JP2013204741A (en) * | 2012-03-29 | 2013-10-07 | Nisshin Steel Co Ltd | Stainless steel pipe joint |
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