JP4004028B2 - Stator coil of rotating electric machine - Google Patents

Stator coil of rotating electric machine Download PDF

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Publication number
JP4004028B2
JP4004028B2 JP2002060603A JP2002060603A JP4004028B2 JP 4004028 B2 JP4004028 B2 JP 4004028B2 JP 2002060603 A JP2002060603 A JP 2002060603A JP 2002060603 A JP2002060603 A JP 2002060603A JP 4004028 B2 JP4004028 B2 JP 4004028B2
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JP
Japan
Prior art keywords
corona
laminated mica
tape
coil
stator coil
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JP2002060603A
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Japanese (ja)
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JP2003259589A (en
Inventor
一成 柄沢
憲之 岩田
幹生 高畠
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Toshiba Corp
Toshiba Mitsubishi Electric Industrial Systems Corp
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Toshiba Corp
Toshiba Mitsubishi Electric Industrial Systems Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、電動機や発電機などの回転電機に備えられる固定子コイルに係り、真空・加圧含浸によって絶縁処理される回転電機の固定子コイルに関する。
【0002】
【従来の技術】
従来から、この種の回転電機の固定子コイルとしては図1に示すように、絶縁被覆が施された素線を複数本束ね成形した素線導体1上に、マイカシートまたはマイカテープを複数回巻回してコイル絶縁層2を有する固定子コイル3を形成した後、全体を真空乾燥して固定子コイル3を固定子鉄心スロット4に収納結線し、固定子鉄心5ごと絶縁組織の空隙部にエポキシ等の無溶剤含浸樹脂を真空・加圧含浸し、その後加熱硬化させた全含浸方式によるものがある。
【0003】
この場合、固定子コイル3には、固定子鉄心スロット4との間での部分放電の発生を防止するために、固定子鉄心スロット長とほぼ同じ範囲のコイル絶縁層2の表面の外周部に、炭素粉末等の導電性充填材を配合した樹脂を含浸して硬化させたガラス繊維テープまたはシート、あるいは上記樹脂を高分子フィルムの片面あるいは両面に塗布して硬化させたテープまたはシートから成るコロナ防止材等を巻回してコロナ防止層6を施している。
【0004】
【発明が解決しようとする課題】
しかしながら、ガラス繊維テープのような従来のコロナ防止材は、含浸樹脂を含浸し硬化する際の樹脂保持性や熱収縮性が劣るため、コイル絶縁層2内又はコロナ防止層6とコイル絶縁層2との界面に含浸樹脂の抜け落ちによる剥離やボイドが発生することがある。この剥離やボイドは、コイル絶縁層2の誘電特性を低下させる要因となるため、含浸樹脂の抜け落ち防止として、コロナ防止材とは別に熱収縮性を有するフィルム等をコイル絶縁層2の表面に巻回している。
【0005】
また、熱収縮性を有する高分子フィルムを用いた従来のコロナ防止材は、コイル絶縁層2の表面に一定部分を重ねて巻き付けられる。この際に、フィルムには部分的に皺が発生するが、皺の無い重複部分はフィルム同士が密着している。このフィルム同士が密着した重複部分は真空・加圧含浸時に更に密着するため、含浸樹脂のコロナ防止層6からの浸入が阻害され、コロナ防止層6とコイル絶縁層2との界面やコロナ防止材の重複部層間に含浸樹脂の未含浸或いは抜け落ち部が生じ、含浸・硬化後に剥離やボイドとなることがある。
【0006】
この剥離やボイドは前述したように、コイル絶縁層2の誘電特性を低下させる要因であり、回転電機の運転中に熱劣化や熱収縮等の作用により、この剥離やボイドは次第に拡大され部分放電が増大し、部分放電の熱でコロナ防止層6が徐々に欠損することがある。
【0007】
この欠損部は、固定子鉄心5と電気的に接続されず電位にならないために、固定子コイル3と固定子鉄心5でスロット放電が発生する。更に長期運転中の電磁振動等により欠損部が拡大され、最終的にコイル絶縁層2が損傷を受けることで絶縁特性の低下を招く恐れがある。
【0008】
そこで本発明は、含浸樹脂の抜け落ち防止のためにコロナ防止材とは別に熱収縮性を有するフィルム等をコイル絶縁層の表面に巻回する必要が無く、固定子コイル絶縁層内又はコロナ防止層とコイル絶縁層との界面或いは、コロナ防止層内に、含浸樹脂の未含浸又は樹脂の抜け落ちによる剥離やボイドの発生がなく、固定子コイル絶縁の誘電特性の低下や回転電機の長期運転による熱劣化や熱収縮および電磁振動等によりコイル絶縁層が損傷を受けて絶縁特性の低下を招くことのない回転電機の固定子コイルを提供することを目的とする。
【0009】
【課題を解決するための手段】
上記の目的を達成するために請求項1の発明は、絶縁被覆が施された素線束上に未含浸の集成マイカテープを多重巻回して成る絶縁層の表面にコロナ防止層を設け固定子鉄心に収納結線後、前記固定子鉄心とともに熱硬化性樹脂中に浸漬して真空加圧含浸処理後、加熱硬化して成る回転電機の固定子コイルにおいて、前記コロナ防止層は、半導電性樹脂が塗布された熱収縮性の高分子フィルムの反対面に前記集成マイカテープを構成する集成マイカと同じ集成マイカとエポキシ樹脂組成物とから成る集成マイカ絶縁部材を貼り合せて構成されたコロナ防止テープまたはシートを巻回して形成されている構成とする。
【0010】
請求項1の発明の回転電機の固定子コイルにおいては、熱収縮性の高分子フィルムに集成マイカ絶縁部材が一体化されているため、同じ集成マイカから成るコイル絶縁層との馴染みが良く、コロナ防止材の重複部間に含浸性の良い集成マイカ絶縁部材が配置されるので、コロナ防止層と絶縁層との界面やコロナ防止材の重複部層間に含浸樹脂の未含浸或いは抜け落ちがなく、含浸・硬化後に剥離やボイドの発生がない。したがって、固定子コイル絶縁の誘電特性の低下や回転電機の長期運転中に熱劣化や熱収縮および電磁振動等の作用により、コイル絶縁層が損傷を受けて絶縁特性の低下を招くことがない。
【0013】
請求項の発明は、絶縁被覆が施された素線束上に未含浸の集成マイカテープを多重巻回して成る絶縁層の表面にコロナ防止層を設け固定子鉄心に収納結線後、前記固定子鉄心とともに熱硬化性樹脂中に浸漬して真空加圧含浸処理後、加熱硬化して成る回転電機の固定子コイルにおいて、前記コロナ防止層は、半導電性樹脂が塗布された熱収縮性の高分子繊維材の片面に前記集成マイカテープを構成する集成マイカと同じ集成マイカとエポキシ樹脂組成物とから成る集成マイカ絶縁部材を貼り合せて構成されたコロナ防止テープまたはシートを巻回して形成されている構成とする。
【0014】
請求項の発明の回転電機の固定子コイルにおいては、熱収縮性の高分子繊維材と集成マイカ絶縁部材とが一体化されているため、同じ集成マイカから成るコイル絶縁層との馴染みが良く、コロナ防止材と絶縁層との界面やコロナ防止材の重複部間に含浸樹脂の未含浸或いは抜け落ち部がなく、含浸・硬化後に剥離やボイドの発生がない。したがって、固定子コイル絶縁の誘電特性の低下や回転電機の長期運転中に熱劣化や熱収縮および電磁振動等の作用により、コイル絶縁層が損傷を受けて絶縁特性の低下を招くことがない。
【0018】
請求項の発明は、絶縁被覆が施された素線束上に未含浸の集成マイカテープを多重巻回して成る絶縁層の表面にコロナ防止層を設け固定子鉄心に収納結線後、前記固定子鉄心とともに熱硬化性樹脂中に浸漬して真空加圧含浸処理後、加熱硬化して成る回転電機の固定子コイルにおいて、前記コロナ防止層は、無機繊維材に半導電性シリコーンゴムが塗布された半導電性無機繊維材の片面に前記集成マイカテープを構成する集成マイカと同じ集成マイカとエポキシ樹脂組成物とから成る集成マイカ絶縁部材を貼り合せて構成されたコロナ防止テープまたはシートを巻回して形成されている構成とする。
【0019】
請求項の発明の回転電機の固定子コイルにおいては、無機繊維材に半導電性シリコーンゴムが塗布された半導電性無機繊維材に、含浸性および樹脂保持性の良い集成マイカ絶縁部材が一体化されているため、無機繊維材からの含浸樹脂の流出がなく、同じ集成マイカから成るコイル絶縁層および固定子鉄心スロットとの馴染みも良く、含浸樹脂の流出防止としてロナ防止材とは別に熱収縮性を有するフィルム等を絶縁層表面の外周部に巻回する必要がない。また、絶縁層表面又はコロナ防止材の重複部間に含浸性の良い集成マイカ絶縁部材が配置されるので、コロナ防止材と絶縁層との界面やコロナ防止材の重複部層間に含浸樹脂の未含浸或いは抜け落ち部がなく、含浸・硬化後に剥離やボイドの発生がない。したたって、固定子コイル絶縁の誘電特性の低下や回転電機の長期運転中に熱劣化や熱収縮および電磁振動等の作用により、コイル絶縁層が損傷を受けて絶縁特性の低下を招くことがない。
【0020】
請求項の発明は、前記無機繊維材はガラスまたはアルミナの織布または不織布である構成とする。
請求項の発明によれば、耐熱性に優れたコロナ防止層を備えた回転電機の固定子コイルを提供することができる。
【0021】
【発明の実施の形態】
以下、本発明の第1の実施の形態の回転電機の固定子コイルについて図1および図2を用いて説明する。すなわち、図1に示すように、回転電機の固定子コイル3は、絶縁被覆が施された素線を複数本束ね成形した素線導体1上に、集成マイカとガラス織布および高分子フィルムから成る未含浸のマイカシートあるいはテープを複数回巻回してコイル絶縁層2を形成した後、全体を真空乾燥して固定子鉄心スロット4内に収納結線し固定子鉄心5ごと、絶縁組織の空隙部にエポキシ等の無溶剤含浸樹脂を真空・加圧含浸し、その後加熱硬化させて構成する。このとき、前記固定子コイル3と固定子鉄心スロット4間での部分放電の発生を防止するために、固定子鉄心スロット4長とほぼ同じ範囲のコイル絶縁層2表面の外周部に、図2に示すように半導電性樹脂7が塗布された熱収縮性の高分子フィルム8の反対面に集成マイカとエポキシ樹脂組成物とから成る集成マイカ絶縁部材9を貼り合せて構成されたコロナ防止テープまたはシートを巻回してコロナ防止層6を形成した構成とする。
【0022】
半導電性樹脂7が塗布された熱収縮性の高分子フィルム8は、炭素粉末をエポキシ樹脂に配合し、熱収縮性を有するポリエステル、ポリエチレン、ポリプロピレン等の高分子フィルムに塗布し硬化させ半導電性フィルムとしたのもである。ここでは、ポリエステル製の半導電性フィルムテープ(例えば、ニッカン工業製のD16半導電性フィルム)を用いた。
【0023】
また、コイル絶縁層2との適合性の観点から、集成マイカ絶縁部材9にはコイル絶縁層2と同じ集成マイカ材を用い、前記ポリエステル製の半導電性フィルムテープの片面に貼り合せてコロナ防止テープを製作した。
【0024】
このようにして得られたコロナ防止テープと従来の2種類のコロナ防止テープ(比較例1,2)と比較試験した。すなわち、10mm×50mm×800mmのアルミニウム角棒に1/2重ね巻きで未含浸の集成マイカテープを巻回して絶縁厚が同じになるように形成した。その絶縁範囲の中央部300mm長さに各コロナ防止テープを1/2重ね1回巻きし、更にその上に鉄板を当てて模擬スロットを形成し、無溶剤のエピビス系エポキシ樹脂を用いて真空加圧含浸処理後、加熱硬化して各コイルを得た。次に、得られた各コイルの誘電特性として電圧−tanδ特性を試験した。その結果は、図7に示すように第1の実施の形態の方が比較例1,2より電圧−tanδ特性は低値であった。
【0025】
このように、本実施の形態におけるコロナ防止テープまたはシートは、熱収縮性の高分子フィルム8に集成マイカ絶縁部材9が一体化されているため、同じ集成マイカから成るコイル絶縁層2との馴染みが良く、コロナ防止テープまたはシートの重複部間に含浸性の良い集成マイカ絶縁部材が配置されるので、コロナ防止テープまたはシートと絶縁層との界面或いは、コロナ防止テープまたはシートが重複する層間に、含浸樹脂の未含浸又は樹脂の抜け落ちによる剥離やボイドの発生を防止することができる。したがって、コイル絶縁層2の誘電特性の低下や回転電機の長期運転中の熱劣化や熱収縮および電磁振動等の作用により、コイル絶縁層2が損傷を受けて絶縁特性の低下を招くことがない。
【0026】
次に本発明の第2の実施の形態を説明する。この実施の形態では、固定子コイル3と固定子鉄心スロット4間での部分放電の発生を防止するため、固定子鉄心スロット4長とほぼ同じ範囲のコイル絶縁層2表面の外周部に、図3に示すように、熱収縮性の高分子フィルム8の両面に半導電性シリコーンゴム10a,10bが塗布されたコロナ防止テープまたはシートを巻回してコロナ防止層6を形成した構成とする。
【0027】
ここでは、半導電性シリコーンゴム10a,10bとして例えばGE東芝シリコーン製のXE16−610を用い、熱収縮性の高分子フィルム8(例えば、東レ製収縮ルミラーテープ)の両面に塗布し硬化してコロナ防止テープを製作した。
【0028】
このようにして得られたコロナ防止テープの性能を調べるために、10mm×50mm×800mmのアルミニウム角棒に1/2重ね巻きで未含浸の集成マイカテープを巻回して前記比較例1,2と絶縁厚が同じになるように形成した。その絶縁範囲の中央部300mm長さに本実施形態のコロナ防止テープを1/2重ね1回巻きし、更にその上に鉄板を当てて模擬スロットを形成し、無溶剤のエピビス系エポキシ樹脂を用いて真空加圧含浸処理後、加熱硬化してコイルを得た。次に、得られたコイルの誘電特性として電圧−tanδ特性を試験した。その結果は、図7に示すように第1の実施の形態で得られた比較例1,2より電圧−tanδは低値であった。
【0029】
このように、本実施の形態におけるコロナ防止テープまたはシートは、弾性体である半導電性シリコーンゴム10a,10bが熱収縮性の高分子フィルム8の両面に設けられているため、コイル絶縁層2表面および固定子鉄心スロット4面との馴染みが良く、平坦な高分子フィルム8の面に比して凹凸のあるシリコーンゴム10a,10bがコロナ防止テープまたはシートの重複部間に配置されるので、コロナ防止層6とコイル絶縁層2との界面或いは、コロナ防止テープまたはシートの重複部間に、含浸樹脂の未含浸又は樹脂の抜け落ちによる剥離やボイドの発生を防止することができる。したがって、コイル絶縁層2の誘電特性の低下や回転電機の長期運転中の熱劣化や熱収縮および電磁振動等の作用により、コイル絶縁層2が損傷を受けて絶縁特性の低下を招くことがない。
【0030】
次に本発明の第3の実施の形態を説明する。
この実施の形態では、固定子コイル3と固定子鉄心スロット4間での部分放電の発生を防止するために、固定子鉄心スロット4長とほぼ同じ範囲のコイル絶縁層2表面の外周部に、図4に示すように、半導電性樹脂が塗布された熱収縮性のポリエステル、ポリエチレン、ポリプロピレン等の有機繊維から成る織布及び不織布のいずれかを用いた半導電性高分子繊維材11の片面に、集成マイカとエポキシ樹脂組成物とから成る集成マイカ絶縁部材9を貼り合せて構成されたコロナ防止テープまたはシートを巻回して、コロナ防止層6を形成した構成とする。
【0031】
半導電性樹脂が塗布された熱収縮性の半導電性高分子繊維材11としては、炭素粉末をエポキシ樹脂に配合し、熱収縮性を有するポリエステル、ポリエチレン、ポリプロピレン等の高分子繊維材に塗布し硬化させたものである。ここでは、高分子繊維材としてポリエステル繊維織布(例えば、帝人製テトロンクロステープ)を用いた。また、コイル絶縁層2との適合性の観点から集成マイカ絶縁部材9には、コイル絶縁層2と同じ集成マイカ材を用い、前記ポリエステルクロステープの片面に貼り合せてコロナ防止テープを製作した。
【0032】
このようにして得られたコロナ防止テープの特性を調べるために、10mm×50mm×800mmのアルミニウム角棒に1/2重ね巻きで未含浸の集成マイカテープを巻回して前記比較例1,2と絶縁厚が同じになるように形成した。その絶縁範囲の中央部300mm長さに本実施の形態のコロナ防止テープを1/2重ね1回巻きし、更にその上に鉄板を当てて模擬スロットを形成し、無溶剤のエピビス系エポキシ樹脂を用いて真空加圧含浸処理後、加熱硬化してコイルを得た。次に、得られたコイルの誘電特性として電圧−tanδ特性を試験した。その結果は、図7に示すように第1の実施の形態で得られた比較例1,2より−tanδ特性は低値であった。
【0033】
このように、本実施の形態におけるコロナ防止テープまたはシートは、熱収縮性の半導電性高分子繊維11と集成マイカ絶縁部材9が一体化されているため、同じ集成マイカから成るコイル絶縁層2との馴染みが良く、コロナ防止材の重複部間に含浸性の良い集成マイカ絶縁部材が配置されるので、コロナ防止材と絶縁層2との界面或いは、コロナ防止材が重複する層間に、含浸樹脂の未含浸又は樹脂の抜け落ちによる剥離やボイドの発生を防止することができる。したがってコイル絶縁層2の誘電特性の低下や回転電機の長期運転中の熱劣化や熱収縮および電磁振動等の作用により、コイル絶縁層2が損傷を受けて絶縁特性の低下を招くことがない。
【0034】
次に本発明の第4の実施の形態を説明する。
この実施の形態では、固定子コイル3と固定子鉄心スロット4間での部分放電の発生を防止するために、固定子鉄心スロット4長とほぼ同じ範囲のコイル絶縁層2表面の外周部に、図5に示すように、無機繊維材に半導電性シリコーンゴムが塗布された半導電性無機繊維材12の片面に、集成マイカとエポキシ樹脂組成物とから成る集成マイカ絶縁部材9を貼り合せて構成されたコロナ防止テープまたはシートを巻回して、コロナ防止層6を形成した構成とする。
【0035】
ここでは、無機繊維材にアルミナ繊維テープ(例えば、住友化学工業製アルテックス)を用い、半導電性シリコーンゴム(例えば、GE東芝シリコーン製のXE16−610)を塗布して半導電性無機繊維材12を得た。また、コイル絶縁層2との適合性の観点から前記集成マイカ絶縁部材9には、コイル絶縁層2と同じ集成マイカ材を用い、前記半導電性無機繊維材12の片面に貼り合せてコロナ防止テープを製作した。
【0036】
このようにして得られたコロナ防止テープの特性を調べるために、10mm×50mm×800mmのアルミニウム角棒に1/2重ね巻きで未含浸の集成マイカテープを巻回して前記比較例1,2と絶縁厚が同じになるように形成した。その絶縁範囲の中央部300mm長さに本実施の形態のコロナ防止テープを1/2重ね1回巻きし、更にその上に鉄板を当てて模擬スロットを形成し、無溶剤のエピビス系エポキシ樹脂を用いて真空加圧含浸処理後、加熱硬化してコイルを得た。次に、得られたコイルの誘電特性として電圧−tanδ特性を試験した。その結果は、図7に示すように第1の実施の形態で得られた比較例1,2より−tanδ特性は低値であった。
【0037】
このように、本実施の形態におけるコロナ防止テープまたはシートは、無機繊維材に半導電性シリコーンゴムが塗布された半導電性無機繊維材12に、含浸性および樹脂保持性の良い集成マイカ絶縁部材9が一体化されているため、半導電性無機繊維材12からの含浸樹脂の流出がなく、同じ集成マイカから成るコイル絶縁層2および固定子鉄心スロット4との馴染みも良い。そのため、含浸樹脂の流出防止としてロナ防止材とは別に熱収縮性を有するフィルム等を絶縁層2の表面の外周部に巻回する必要がない。また、含浸性の良い集成マイカ絶縁部材9がコロナ防止材の重複部間に配置されるので、コロナ防止層6と絶縁層2との界面或いは、コロナ防止材が重複する層間に、含浸樹脂の未含浸又は樹脂の抜け落ちによる剥離やボイドの発生を防止することができる。したがって、コイル絶縁層2の誘電特性の低下や回転電機の長期運転中に熱劣化や熱収縮および電磁振動等の作用により、コイル絶縁層2が損傷を受けて絶縁特性の低下を招くことがない。
【0038】
次に本発明の第5の実施の形態を説明する。
この実施の形態では、固定子コイル3と固定子鉄心スロット4間での部分放電の発生を防止するために、固定子鉄心スロット4長とほぼ同じ範囲のコイル絶縁層2表面の外周部に、図6に示すように、金属メッキされた熱収縮性のポリエステル、ポリエチレン、ポリプロピレン等の有機繊維から成る織布及び不織布のいずれかを用いた金属メッキ高分子繊維材13から成るコロナ防止テープまたはシートを巻回してコロナ防止層6を形成した構成とする。
【0039】
ここでは、ポリエステル織布に銅とニッケルをメッキした金属メッキ工分子繊維13(例えば、大和紡績製のテトロン/Cu−Niメッキクロス)をコロナ防止テープとして用いた。このコロナ防止テープの特性を調べるために、10mm×50mm×800mmのアルミニウム角棒に1/2重ね巻きで未含浸の集成マイカテープを巻回して絶縁厚が前記比較例1,2と同じになるように形成した。その絶縁範囲の中央部300mm長さに本実施の形態のコロナ防止テープを1/2重ね1回巻きし、更にその上に鉄板を当てて模擬スロットを形成し、無溶剤のエピビス系エポキシ樹脂を用いて真空加圧含浸処理後、加熱硬化してコイルを得た。次に、得られたコイルの誘電特性として電圧−tanδ特性を試験した。その結果は、図7に示すように第1の実施の形態で得られた比較例1,2より電圧−tanδ特性は低値であった。
【0040】
このように、本実施の形態におけるコロナ防止テープまたはシートは、熱収縮性の高分子繊維材13の表面が金属でメッキされているため、導電性でかつ含浸性が良く、含浸樹脂を加熱硬化する際に熱収縮するので、高分子繊維材13からの含浸樹脂の流出がなく、集成マイカから成るコイル絶縁層2および固定子鉄心スロット4との馴染みも良く、含浸樹脂の未含浸又は樹脂の抜け落ちによる剥離やボイドの発生を防止することができる。そのため、コイル絶縁層2の誘電特性の低下や回転電機の長期運転中に熱劣化や熱収縮および電磁振動等の作用により、コイル絶縁層2が損傷を受けて絶縁特性の低下を招くことがない。
【0041】
【発明の効果】
本発明によれば、含浸樹脂の抜け落ち防止のためにコロナ防止材とは別に熱収縮性を有するフィルム等をコイル絶縁層の表面に巻回する必要が無く、固定子コイル絶縁層内又はコロナ防止層とコイル絶縁層との界面或いは、コロナ防止層内に、含浸樹脂の未含浸又は樹脂の抜け落ちによる剥離やボイドの発生がなく、固定子コイル絶縁の誘電特性の低下や回転電機の長期運転による熱劣化や熱収縮および電磁振動等によりコイル絶縁層が損傷を受けて絶縁特性の低下を招くことのない回転電機の固定子コイルを提供することができる。
【図面の簡単な説明】
【図1】従来および本発明の実施の形態の回転電機の固定子コイルを示す断面図。
【図2】本発明の第1の実施の形態の回転電機の固定子コイルに用いられるコロナ防止テープまたはシートの構成を示す断面図。
【図3】本発明の第2の実施の形態の回転電機の固定子コイルに用いられるコロナ防止テープまたはシートの構成を示す断面図。
【図4】本発明の第3の実施の形態の回転電機の固定子コイルに用いられるコロナ防止テープまたはシートの構成を示す断面図。
【図5】本発明の第4の実施の形態の回転電機の固定子コイルに用いられるコロナ防止テープまたはシートの構成を示す断面図。
【図6】本発明の第5の実施の形態の回転電機の固定子コイルに用いられるコロナ防止テープまたはシートの構成を示す断面図。
【図7】本発明の第1から第5の実施の形態および比較例1,2のコイル絶縁の電圧−tanδ特性を示す曲線図。
【符号の説明】
1…素線導体、2…コイル絶縁層、3…固定子コイル、4…固定子鉄心スロット、5…固定子鉄心、6…コロナ防止層、7…半導電性樹脂、8…集成マイカ絶縁部材、9…集成マイカ絶縁部材、10a,10b…半導電性シリコーンゴム、11…半導電性高分子繊維材、12…半導電性無機繊維材、13…金属メッキ高分子繊維材。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a stator coil provided in a rotating electrical machine such as an electric motor or a generator, and more particularly to a stator coil of a rotating electrical machine that is insulated by vacuum and pressure impregnation.
[0002]
[Prior art]
Conventionally, as shown in FIG. 1, as a stator coil of this type of rotating electrical machine, a mica sheet or mica tape is applied a plurality of times on a strand conductor 1 formed by bundling a plurality of strands coated with an insulating coating. After forming the stator coil 3 having the coil insulating layer 2 by winding, the whole is vacuum-dried, and the stator coil 3 is housed and connected to the stator core slot 4, and the stator core 5 and the insulating structure are formed in the gaps of the insulating structure. There is an all-impregnation method in which a solventless impregnation resin such as epoxy is impregnated with vacuum and pressure and then cured by heating.
[0003]
In this case, in order to prevent partial discharge between the stator coil 3 and the stator core slot 4, the outer periphery of the surface of the coil insulating layer 2 in the same range as the length of the stator core slot is provided. Corona comprising a glass fiber tape or sheet impregnated and cured with a resin containing a conductive filler such as carbon powder, or a tape or sheet cured by applying the resin to one or both sides of a polymer film A corona-preventing layer 6 is applied by winding a preventive material or the like.
[0004]
[Problems to be solved by the invention]
However, conventional corona preventing materials such as glass fiber tape have poor resin retainability and heat shrinkability when impregnated resin is impregnated and cured. Therefore, in the coil insulating layer 2 or the corona preventing layer 6 and the coil insulating layer 2. Peeling or voids may occur due to the falling of the impregnating resin at the interface. Since the peeling and voids cause a decrease in the dielectric properties of the coil insulating layer 2, a film having heat shrinkability is wound around the surface of the coil insulating layer 2 in addition to the corona-preventing material to prevent the impregnating resin from falling off. It is turning.
[0005]
Further, the conventional corona-preventing material using the heat-shrinkable polymer film is wound with a certain portion overlapped on the surface of the coil insulating layer 2. At this time, wrinkles are partially generated on the film, but the overlapping portions without wrinkles are in close contact with each other. Since the overlapping portion where the films are in close contact with each other is further adhered during the vacuum and pressure impregnation, the infiltration of the impregnating resin from the corona prevention layer 6 is inhibited, and the interface between the corona prevention layer 6 and the coil insulating layer 2 or the corona prevention material. In some cases, the impregnated resin is not impregnated or dropped out between the overlapping portions of the film, and may be peeled off or voided after the impregnation and curing.
[0006]
As described above, this peeling or void is a factor that lowers the dielectric characteristics of the coil insulating layer 2, and this peeling or void is gradually enlarged due to thermal degradation or thermal shrinkage during the operation of the rotating electrical machine. And the corona prevention layer 6 may be gradually lost due to the heat of partial discharge.
[0007]
Since this defective portion is not electrically connected to the stator core 5 and does not have the same potential, slot discharge occurs in the stator coil 3 and the stator core 5. Further, the missing portion is enlarged due to electromagnetic vibration or the like during long-term operation, and eventually the coil insulating layer 2 may be damaged, leading to a decrease in insulation characteristics.
[0008]
Therefore, the present invention eliminates the need to wind a film having heat shrinkability separately from the corona prevention material around the surface of the coil insulation layer in order to prevent the impregnating resin from falling off. There is no exfoliation or voiding due to the impregnation resin not being impregnated or falling out of the resin at the interface between the coil and the coil insulation layer or in the corona prevention layer. It is an object of the present invention to provide a stator coil for a rotating electrical machine in which a coil insulating layer is not damaged due to deterioration, heat shrinkage, electromagnetic vibration, or the like, thereby causing deterioration of insulating characteristics.
[0009]
[Means for Solving the Problems]
In order to achieve the above object, the invention according to claim 1 is a stator core in which a corona-preventing layer is provided on the surface of an insulating layer formed by multiple winding of unimpregnated laminated mica tape on a wire bundle on which an insulating coating is applied. In a stator coil of a rotating electrical machine, which is immersed in a thermosetting resin together with the stator core, vacuum impregnation treatment, and heat-cured, the corona prevention layer is made of a semiconductive resin. A corona-preventing tape comprising a laminated mica insulating member composed of the same laminated mica as the laminated mica constituting the laminated mica tape and an epoxy resin composition on the opposite surface of the applied heat-shrinkable polymer film, or It is set as the structure formed by winding a sheet | seat.
[0010]
In the stator coil of the rotating electrical machine according to the first aspect of the present invention, since the laminated mica insulating member is integrated with the heat-shrinkable polymer film, the familiarity with the coil insulating layer made of the same laminated mica is good. Since the laminated mica insulating member with good impregnation property is disposed between the overlapping parts of the prevention material, the impregnation resin is not impregnated or dropped out between the interface between the corona prevention layer and the insulating layer and between the overlapping parts of the corona prevention material.・ No peeling or voiding after curing. Therefore, the coil insulating layer is not damaged by the deterioration of the dielectric characteristics of the stator coil insulation or the long-term operation of the rotating electric machine due to thermal degradation, thermal contraction, electromagnetic vibration, or the like, and the insulation characteristics are not lowered.
[0013]
According to a second aspect of the present invention, there is provided a corona-preventing layer on the surface of an insulating layer formed by multiple winding of unimpregnated laminated mica tape on a bundle of strands on which insulation coating has been applied, and after the stator core is stored and connected, the stator In a stator coil of a rotating electrical machine, which is immersed in a thermosetting resin together with an iron core, heat-cured after vacuum pressure impregnation treatment, the corona-preventing layer is made of a highly heat-shrinkable material coated with a semiconductive resin. It is formed by winding a corona-preventing tape or sheet formed by laminating a laminated mica insulating member made of the same laminated mica and epoxy resin composition as the laminated mica constituting the laminated mica tape on one side of the molecular fiber material. The configuration is as follows.
[0014]
In the stator coil of the rotating electrical machine according to the second aspect of the present invention, since the heat-shrinkable polymer fiber material and the laminated mica insulating member are integrated, the familiarity with the coil insulating layer made of the same laminated mica is good. In addition, there is no unimpregnated or slipped-out portion of the impregnating resin between the interface between the corona-preventing material and the insulating layer or the overlapping portion of the corona-preventing material, and there is no peeling or void after impregnation and curing. Therefore, the coil insulating layer is not damaged by the deterioration of the dielectric characteristics of the stator coil insulation or the long-term operation of the rotating electric machine due to thermal degradation, thermal contraction, electromagnetic vibration, or the like, and the insulation characteristics are not lowered.
[0018]
According to a third aspect of the present invention, there is provided a corona-preventing layer on the surface of an insulating layer formed by multiple winding of an unimpregnated laminated mica tape on a bundle of strands on which an insulating coating has been applied. In a stator coil of a rotating electrical machine, which is immersed in a thermosetting resin together with an iron core, heat-cured after vacuum pressure impregnation treatment, the corona-preventing layer is coated with a semiconductive silicone rubber on an inorganic fiber material A corona-preventing tape or sheet comprising a laminated mica insulating member composed of the same laminated mica and epoxy resin composition as the laminated mica constituting the laminated mica tape is wound on one side of a semiconductive inorganic fiber material. The structure is formed.
[0019]
In the stator coil of the rotating electrical machine according to the third aspect of the present invention, the laminated mica insulating member having good impregnation and resin retention is integrated with the semiconductive inorganic fiber material in which the semiconductive silicone rubber is applied to the inorganic fiber material. because it is of no outflow of the impregnating resin from the inorganic fibrous material, familiar with the same assembly Mai mosquitoes or we made a coil insulating layer and the stator core slot is good, and the corona preventing material as escape prevention of impregnating resin In addition, it is not necessary to wind a film having heat shrinkability around the outer peripheral portion of the insulating layer surface. In addition, since the laminated mica insulating member with good impregnation property is disposed between the insulating layer surface or the overlapping portions of the corona preventing material, the impregnating resin is not formed between the corona preventing material and the insulating layer or between the overlapping portions of the corona preventing material. There is no impregnation or drop-out part, and no peeling or voiding occurs after impregnation / curing. Therefore, the coil insulation layer is not damaged by the deterioration of the dielectric characteristics of the stator coil insulation or the long-term operation of the rotating electric machine due to the effects of thermal degradation, thermal contraction, electromagnetic vibration, etc. .
[0020]
According to a fourth aspect of the invention, the inorganic fiber material is a woven or non-woven fabric of glass or alumina.
According to invention of Claim 4 , the stator coil of the rotary electric machine provided with the corona prevention layer excellent in heat resistance can be provided.
[0021]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the stator coil of the rotating electrical machine according to the first embodiment of the present invention will be described with reference to FIGS. 1 and 2. That is, as shown in FIG. 1, a stator coil 3 of a rotating electrical machine is made of a laminated mica, a glass woven fabric, and a polymer film on a strand conductor 1 formed by bundling a plurality of strands with insulation coating. The coil insulation layer 2 is formed by winding the unimpregnated mica sheet or tape a plurality of times, and then the whole is vacuum-dried and accommodated in the stator core slot 4 and the stator core 5 together with the void portion of the insulating structure A non-solvent impregnated resin such as epoxy is impregnated with vacuum and pressure and then heated and cured. At this time, in order to prevent the occurrence of partial discharge between the stator coil 3 and the stator core slot 4, the outer periphery of the surface of the coil insulating layer 2 in the same range as the length of the stator core slot 4 is arranged in FIG. As shown in the figure, a corona-preventing tape comprising a laminated mica insulating member 9 made of laminated mica and an epoxy resin composition on the opposite surface of the heat-shrinkable polymer film 8 coated with the semiconductive resin 7 Or it is set as the structure which wound the sheet | seat and formed the corona prevention layer 6. FIG.
[0022]
The heat-shrinkable polymer film 8 to which the semiconductive resin 7 is applied is obtained by blending carbon powder into an epoxy resin, applying the polymer film to a heat-shrinkable polyester, polyethylene, polypropylene, or other polymer film and curing it. It was also a sexual film. Here, a semiconductive film tape made of polyester (for example, D16 semiconductive film manufactured by Nikkan Kogyo) was used.
[0023]
Further, from the viewpoint of compatibility with the coil insulating layer 2, the same laminated mica material as the coil insulating layer 2 is used for the laminated mica insulating member 9, and it is bonded to one side of the polyester semiconductive film tape to prevent corona. Made a tape.
[0024]
The corona prevention tape thus obtained was compared with two conventional corona prevention tapes (Comparative Examples 1 and 2). That is, uninsulated laminated mica tape was wound around a 10 mm × 50 mm × 800 mm square aluminum bar by ½ wrapping so as to have the same insulation thickness. Each anti-corona tape is halved and wound once in the center of the insulation range 300 mm length, and a simulated slot is formed by applying an iron plate on the tape, and a vacuum is applied using a solvent-free epibis epoxy resin. After the pressure impregnation treatment, each coil was obtained by heating and curing. Next, voltage-tan δ characteristics were tested as dielectric characteristics of the obtained coils. As a result, as shown in FIG. 7, the voltage-tan δ characteristic in the first embodiment was lower than those in Comparative Examples 1 and 2.
[0025]
As described above, the corona-preventing tape or sheet according to the present embodiment is integrated with the coil insulating layer 2 made of the same laminated mica because the laminated mica insulating member 9 is integrated with the heat-shrinkable polymer film 8. Since the laminated mica insulating member with good impregnation property is arranged between the overlapping parts of the anticorona tape or sheet, the interface between the anticorona tape or sheet and the insulating layer or the layer where the anticorona tape or sheet overlaps. Further, it is possible to prevent the occurrence of peeling and voids due to non-impregnation of the impregnated resin or falling off of the resin. Therefore, the coil insulating layer 2 is not damaged by the deterioration of the dielectric characteristics of the coil insulating layer 2, the thermal deterioration during the long-term operation of the rotating electrical machine, the heat shrinkage, the electromagnetic vibration, etc., and the insulating characteristics are not lowered. .
[0026]
Next, a second embodiment of the present invention will be described. In this embodiment, in order to prevent the occurrence of partial discharge between the stator coil 3 and the stator core slot 4, the outer periphery of the surface of the coil insulating layer 2 in the same range as the length of the stator core slot 4 is shown in FIG. As shown in FIG. 3, a corona prevention layer 6 is formed by winding a corona prevention tape or sheet coated with semiconductive silicone rubber 10a, 10b on both surfaces of a heat-shrinkable polymer film 8.
[0027]
Here, for example, XE16-610 made by GE Toshiba Silicones is used as the semiconductive silicone rubber 10a, 10b, and is applied to both sides of the heat-shrinkable polymer film 8 (for example, Toray shrinkable mirror tape) and cured to corona. Produced a prevention tape.
[0028]
In order to investigate the performance of the corona-preventing tape thus obtained, the above-mentioned Comparative Examples 1 and 2 were wound by winding a non-impregnated laminated mica tape on a 10 mm × 50 mm × 800 mm square aluminum bar in half lap winding. The insulation thickness was the same. The corona-preventive tape of this embodiment is halved and wound once on the length of 300 mm in the center of the insulation range, and a simulated slot is formed by applying an iron plate thereon, and a solvent-free epibis epoxy resin is used. After the vacuum pressure impregnation treatment, the coil was obtained by heating and curing. Next, a voltage-tan δ characteristic was tested as a dielectric characteristic of the obtained coil. As a result, as shown in FIG. 7, the voltage −tan δ was lower than those of Comparative Examples 1 and 2 obtained in the first embodiment.
[0029]
As described above, the corona-preventing tape or sheet according to the present embodiment has the coil insulating layer 2 because the semiconductive silicone rubbers 10a and 10b, which are elastic bodies, are provided on both surfaces of the heat-shrinkable polymer film 8. Familiarity with the surface and the surface of the stator core slot 4 is good, and the silicone rubbers 10a and 10b having unevenness as compared with the surface of the flat polymer film 8 are disposed between the overlapping portions of the corona prevention tape or sheet. It is possible to prevent exfoliation or void generation due to the impregnation resin not being impregnated or dropping out of the interface between the corona prevention layer 6 and the coil insulating layer 2 or between overlapping portions of the corona prevention tape or sheet. Therefore, the coil insulating layer 2 is not damaged by the deterioration of the dielectric characteristics of the coil insulating layer 2, the thermal deterioration during the long-term operation of the rotating electrical machine, the heat shrinkage, the electromagnetic vibration, etc., and the insulating characteristics are not lowered. .
[0030]
Next, a third embodiment of the present invention will be described.
In this embodiment, in order to prevent the occurrence of partial discharge between the stator coil 3 and the stator core slot 4, the outer periphery of the surface of the coil insulating layer 2 in the same range as the length of the stator core slot 4 is provided. As shown in FIG. 4, one side of a semiconductive polymer fiber material 11 using any one of a woven fabric and a non-woven fabric made of organic fibers such as heat-shrinkable polyester, polyethylene, and polypropylene coated with a semiconductive resin. In addition, a corona-preventing layer 6 is formed by winding a corona-preventing tape or sheet that is formed by laminating a laminated mica insulating member 9 made of laminated mica and an epoxy resin composition.
[0031]
As the heat-shrinkable semiconductive polymer fiber material 11 to which the semiconductive resin is applied, carbon powder is blended with an epoxy resin and applied to a polymer fiber material such as polyester, polyethylene, or polypropylene having heat shrinkability. And cured. Here, a polyester fiber woven fabric (for example, Teijin Tetoron cloth tape) was used as the polymer fiber material. Further, from the viewpoint of compatibility with the coil insulating layer 2, the laminated mica insulating member 9 was made of the same laminated mica material as the coil insulating layer 2, and was bonded to one side of the polyester cloth tape to produce a corona prevention tape.
[0032]
In order to investigate the characteristics of the corona-preventing tape thus obtained, the above-mentioned Comparative Examples 1 and 2 were wound by winding an unimpregnated laminated mica tape on a 10 mm × 50 mm × 800 mm aluminum square bar by 1/2 lap winding. The insulation thickness was the same. The corona-preventive tape of this embodiment is halved and wound once on the length of 300 mm in the center of the insulation range, and a simulated slot is formed by applying an iron plate thereon, and a solvent-free epibis epoxy resin is applied. After using the vacuum pressure impregnation treatment, it was cured by heating to obtain a coil. Next, a voltage-tan δ characteristic was tested as a dielectric characteristic of the obtained coil. As a result, as shown in FIG. 7, the -tan δ characteristics were lower than those of Comparative Examples 1 and 2 obtained in the first embodiment.
[0033]
Thus, in the corona-preventing tape or sheet according to the present embodiment, since the heat-shrinkable semiconductive polymer fiber 11 and the laminated mica insulating member 9 are integrated, the coil insulating layer 2 made of the same laminated mica is used. As the laminated mica insulation member with good impregnation property is arranged between the overlapping parts of the corona prevention material, it is impregnated between the interface between the corona prevention material and the insulating layer 2 or between the layers where the corona prevention material overlaps. It is possible to prevent exfoliation and void generation due to unimpregnation of the resin or falling off of the resin. Therefore, the coil insulating layer 2 is not damaged by the deterioration of the dielectric characteristics of the coil insulating layer 2, the thermal deterioration during the long-term operation of the rotating electrical machine, the heat shrinkage, and the electromagnetic vibration, and the insulating characteristics are not deteriorated.
[0034]
Next, a fourth embodiment of the present invention will be described.
In this embodiment, in order to prevent the occurrence of partial discharge between the stator coil 3 and the stator core slot 4, the outer periphery of the surface of the coil insulating layer 2 in the same range as the length of the stator core slot 4 is provided. As shown in FIG. 5, a laminated mica insulating member 9 made of laminated mica and an epoxy resin composition is bonded to one side of a semiconductive inorganic fiber material 12 in which a semiconductive silicone rubber is applied to an inorganic fiber material. It is set as the structure which wound the comprised corona prevention tape or sheet | seat, and formed the corona prevention layer 6. FIG.
[0035]
Here, alumina fiber tape (for example, Altex made by Sumitomo Chemical Co., Ltd.) is used as the inorganic fiber material, and semiconductive silicone rubber (for example, XE16-610 made by GE Toshiba Silicone) is applied to form the semiconductive inorganic fiber material. 12 was obtained. Further, from the viewpoint of compatibility with the coil insulating layer 2, the same laminated mica material as the coil insulating layer 2 is used for the laminated mica insulating member 9, and is bonded to one side of the semiconductive inorganic fiber material 12 to prevent corona. Made a tape.
[0036]
In order to investigate the characteristics of the corona-preventing tape thus obtained, the above-mentioned Comparative Examples 1 and 2 were wound by winding an unimpregnated laminated mica tape on a 10 mm × 50 mm × 800 mm aluminum square bar by 1/2 lap winding. The insulation thickness was the same. The corona-preventive tape of this embodiment is halved and wound once on the length of 300 mm in the center of the insulation range, and a simulated slot is formed by applying an iron plate thereon, and a solvent-free epibis epoxy resin is applied. The coil was obtained by heat-curing after using the vacuum pressure impregnation treatment. Next, a voltage-tan δ characteristic was tested as a dielectric characteristic of the obtained coil. As a result, as shown in FIG. 7, the -tan δ characteristics were lower than those of Comparative Examples 1 and 2 obtained in the first embodiment.
[0037]
Thus, the corona-preventing tape or sheet according to the present embodiment is a laminated mica insulating member having good impregnation and resin retention on the semiconductive inorganic fiber material 12 in which the semiconductive silicone rubber is applied to the inorganic fiber material. Since 9 is integrated, the impregnating resin does not flow out from the semiconductive inorganic fiber material 12, and the coil insulation layer 2 and the stator core slot 4 made of the same laminated mica are also familiar. Therefore, it is not necessary to wind a film having heat shrinkability around the outer peripheral portion of the surface of the insulating layer 2 in addition to the anti-rona material to prevent the impregnating resin from flowing out. In addition, since the laminated mica insulating member 9 having good impregnation property is disposed between the overlapping portions of the corona preventing material, the impregnating resin is interposed between the interface between the corona preventing layer 6 and the insulating layer 2 or between the layers where the corona preventing material overlaps. It is possible to prevent the occurrence of peeling and voids due to non-impregnation or resin falling off. Therefore, the coil insulating layer 2 is not damaged by the deterioration of the dielectric properties of the coil insulating layer 2 or the long-term operation of the rotating electrical machine, such as thermal deterioration, thermal contraction, and electromagnetic vibration, and the insulating properties are not deteriorated. .
[0038]
Next, a fifth embodiment of the present invention will be described.
In this embodiment, in order to prevent the occurrence of partial discharge between the stator coil 3 and the stator core slot 4, the outer periphery of the surface of the coil insulating layer 2 in the same range as the length of the stator core slot 4 is provided. As shown in FIG. 6, a corona-preventing tape or sheet comprising a metal-plated polymer fiber material 13 using any one of a woven fabric and a non-woven fabric comprising a metal-plated heat-shrinkable polyester, polyethylene, polypropylene, or the like. Are wound to form the corona prevention layer 6.
[0039]
Here, a metal plating molecular fiber 13 (for example, Tetron / Cu—Ni plating cloth manufactured by Daiwa Boseki Co., Ltd.) obtained by plating a polyester woven fabric with copper and nickel was used as a corona prevention tape. In order to investigate the characteristics of this corona-preventing tape, an insulating thickness is the same as in Comparative Examples 1 and 2 by winding a non-impregnated laminated mica tape with a 1/2 lap winding around a 10 mm × 50 mm × 800 mm square bar. Formed as follows. The corona-preventive tape of this embodiment is halved and wound once on the length of 300 mm in the center of the insulation range, and a simulated slot is formed by applying an iron plate thereon, and a solvent-free epibis epoxy resin is applied. After using the vacuum pressure impregnation treatment, it was cured by heating to obtain a coil. Next, a voltage-tan δ characteristic was tested as a dielectric characteristic of the obtained coil. As a result, as shown in FIG. 7, the voltage-tan δ characteristics were lower than those of Comparative Examples 1 and 2 obtained in the first embodiment.
[0040]
Thus, since the surface of the heat-shrinkable polymer fiber material 13 is plated with metal, the corona-preventing tape or sheet in the present embodiment is conductive and has good impregnation properties, and the impregnated resin is heat-cured. since thermal contraction when there is no outflow of the impregnating resin from polymer fiber material 13, also familiar with the coil insulating layer 2 and the stator core slot 4 made of current formed mica well, the impregnating resin non-impregnated or resin It is possible to prevent exfoliation and voids due to falling off. Therefore, the coil insulating layer 2 is not damaged by the deterioration of the dielectric characteristics of the coil insulating layer 2 or the long-term operation of the rotating electrical machine, such as thermal deterioration, thermal contraction, and electromagnetic vibration, and the insulating characteristics are not deteriorated. .
[0041]
【The invention's effect】
According to the present invention, in order to prevent the impregnating resin from falling off, it is not necessary to wind a heat-shrinkable film or the like on the surface of the coil insulation layer separately from the corona prevention material. There is no exfoliation or voiding due to the impregnation resin not being impregnated or falling out of the resin at the interface between the layer and the coil insulation layer or in the corona prevention layer, due to a decrease in the dielectric characteristics of the stator coil insulation or long-term operation of the rotating electrical machine It is possible to provide a stator coil for a rotating electrical machine in which a coil insulating layer is not damaged due to thermal deterioration, thermal contraction, electromagnetic vibration, or the like, thereby causing deterioration of insulating characteristics.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing a stator coil of a rotating electric machine according to a prior art and an embodiment of the present invention.
FIG. 2 is a cross-sectional view showing a configuration of a corona prevention tape or sheet used for the stator coil of the rotating electrical machine according to the first embodiment of the present invention.
FIG. 3 is a cross-sectional view showing a configuration of a corona prevention tape or sheet used for a stator coil of a rotating electric machine according to a second embodiment of the present invention.
FIG. 4 is a cross-sectional view showing a configuration of a corona prevention tape or sheet used for a stator coil of a rotating electric machine according to a third embodiment of the present invention.
FIG. 5 is a cross-sectional view showing a configuration of a corona prevention tape or sheet used for a stator coil of a rotating electric machine according to a fourth embodiment of the present invention.
FIG. 6 is a cross-sectional view showing a configuration of a corona prevention tape or sheet used for a stator coil of a rotating electric machine according to a fifth embodiment of the present invention.
FIG. 7 is a curve diagram showing voltage-tan δ characteristics of coil insulation in the first to fifth embodiments of the present invention and Comparative Examples 1 and 2;
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Wire conductor, 2 ... Coil insulation layer, 3 ... Stator coil, 4 ... Stator core slot, 5 ... Stator core, 6 ... Corona prevention layer, 7 ... Semiconductive resin, 8 ... Glue mica insulation member , 9 ... laminated mica insulating member, 10a, 10b ... semiconductive silicone rubber, 11 ... semiconductive polymer fiber material, 12 ... semiconductive inorganic fiber material, 13 ... metal plated polymer fiber material.

Claims (4)

絶縁被覆が施された素線束上に未含浸の集成マイカテープを多重巻回して成る絶縁層の表面にコロナ防止層を設け固定子鉄心に収納結線後、前記固定子鉄心とともに熱硬化性樹脂中に浸漬して真空加圧含浸処理後、加熱硬化して成る回転電機の固定子コイルにおいて、前記コロナ防止層は、半導電性樹脂が塗布された熱収縮性の高分子フィルムの反対面に前記集成マイカテープを構成する集成マイカと同じ集成マイカとエポキシ樹脂組成物とから成る集成マイカ絶縁部材を貼り合せて構成されたコロナ防止テープまたはシートを巻回して形成されていることを特徴とする回転電機の固定子コイル。  A corona-preventing layer is provided on the surface of the insulating layer formed by multiple winding of unimpregnated laminated mica tape on a wire bundle with insulation coating, and after being stored and connected to the stator core, in the thermosetting resin In the stator coil of a rotating electrical machine, which is immersed in a vacuum pressure impregnation treatment and then cured by heating, the corona prevention layer is formed on the opposite surface of the heat-shrinkable polymer film coated with a semiconductive resin. Rotation characterized in that it is formed by winding a corona-preventing tape or sheet formed by laminating laminated mica insulating members composed of the same laminated mica and epoxy resin composition as the laminated mica constituting the laminated mica tape Electric stator coil. 絶縁被覆が施された素線束上に未含浸の集成マイカテープを多重巻回して成る絶縁層の表面にコロナ防止層を設け固定子鉄心に収納結線後、前記固定子鉄心とともに熱硬化性樹脂中に浸漬して真空加圧含浸処理後、加熱硬化して成る回転電機の固定子コイルにおいて、前記コロナ防止層は、半導電性樹脂が塗布された熱収縮性の高分子繊維材の片面に前記集成マイカテープを構成する集成マイカと同じ集成マイカとエポキシ樹脂組成物とから成る集成マイカ絶縁部材を貼り合せて構成されたコロナ防止テープまたはシートを巻回して形成されていることを特徴とする回転電機の固定子コイル。  A corona prevention layer is provided on the surface of an insulating layer formed by multiple winding of unimpregnated laminated mica tape on a wire bundle with insulation coating, and after being stored and connected to the stator core, in the thermosetting resin together with the stator core In a stator coil of a rotating electrical machine that is immersed in a vacuum pressure impregnation treatment and then heat-cured, the corona prevention layer is formed on one side of a heat-shrinkable polymer fiber material coated with a semiconductive resin. Rotation characterized in that it is formed by winding a corona-preventing tape or sheet formed by laminating laminated mica insulating members composed of the same laminated mica and epoxy resin composition as the laminated mica constituting the laminated mica tape Electric stator coil. 絶縁被覆が施された素線束上に未含浸の集成マイカテープを多重巻回して成る絶縁層の表面にコロナ防止層を設け固定子鉄心に収納結線後、前記固定子鉄心とともに熱硬化性樹脂中に浸漬して真空加圧含浸処理後、加熱硬化して成る回転電機の固定子コイルにおいて、前記コロナ防止層は、無機繊維材に半導電性シリコーンゴムが塗布された半導電性無機繊維材の片面に前記集成マイカテープを構成する集成マイカと同じ集成マイカとエポキシ樹脂組成物とから成る集成マイカ絶縁部材を貼り合せて構成されたコロナ防止テープまたはシートを巻回して形成されていることを特徴とする回転電機の固定子コイル。  A corona-preventing layer is provided on the surface of the insulating layer formed by multiple winding of unimpregnated laminated mica tape on a wire bundle with insulation coating, and after being stored and connected to the stator core, in the thermosetting resin In a stator coil of a rotating electrical machine that is immersed in a vacuum pressure impregnation treatment and then heat-cured, the corona prevention layer is made of a semiconductive inorganic fiber material in which a semiconductive silicone rubber is applied to an inorganic fiber material. It is formed by winding a corona-preventing tape or sheet comprising a laminated mica insulating member composed of the same laminated mica and epoxy resin composition as the laminated mica constituting the laminated mica tape on one side. The stator coil of the rotating electrical machine. 前記無機繊維材はガラスまたはアルミナの織布または不織布であることを特徴とする請求項に記載の回転電機の固定子コイル。The stator coil of a rotating electric machine according to claim 3 , wherein the inorganic fiber material is a woven or non-woven fabric of glass or alumina.
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