JP3993942B2 - Method for inhibiting bacterial growth in processed foods - Google Patents

Method for inhibiting bacterial growth in processed foods Download PDF

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JP3993942B2
JP3993942B2 JP35447398A JP35447398A JP3993942B2 JP 3993942 B2 JP3993942 B2 JP 3993942B2 JP 35447398 A JP35447398 A JP 35447398A JP 35447398 A JP35447398 A JP 35447398A JP 3993942 B2 JP3993942 B2 JP 3993942B2
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umeboshi
salt
dried
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temperature
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JP2000175665A (en
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奉平 阪口
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中田食品株式会社
奉平 阪口
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Description

【0001】
【発明の属する技術分野】
本発明は、加工食品の菌増殖抑制方法に関するものであり、詳しくは、白干梅、減塩梅干、調味梅干からなる群より選ばれた少なくとも1種の加工食品の菌増殖抑制方法に関するものである。
【0002】
【従来の技術】
従来より、食品の長期保存を可能にするための手段として、食品を加工する加工途中および/または加工終了後に、これら加工途中の被加工食品および/または加工終了後の加工食品を、静菌状態や殺菌状態の菌増殖抑制状態にすることが行なわれている。上記被加工食品および/または加工食品の菌増殖抑制方法としては、たとえばこれらの食品に、安息香酸やソルビン酸などの保存料や、グリシンやチアミンラウリル硫酸塩などの日持向上剤を添加する方法や、60℃以上の高温に加熱して殺菌する方法などが行われている。しかし、上述した保存料や日持向上剤などを添加する方法は、これらの保存料や日持向上剤などが人体に与える影響などについて未知な部分が多く、確実に安全であるとは言い切れないという問題がある。
【0003】
一方、高温に加熱して殺菌する方法は、保存料や日持向上剤などを用いる必要性がないために安心して食することができるという利点がある。しかし、上記加熱して殺菌する方法は、一般に60℃以上という高温状態を保持させるために、高度な熱管理技術や複雑な装置が必要となる。したがって高度な熱管理技術を実践するのに大層手間がかかったり、複雑な装置を導入するのに多額の費用が必要となるという問題がある。
【0004】
また、加熱して殺菌する方法は、食材の種類によって高温にさらすと品質が劣化してしまうものもあるため、非常に取扱いが難しいという問題もある。さらに、加熱して殺菌をする方法では、密封包装した状態の加工食品を加熱して殺菌するとき、この加工食品を包装する包装材料が耐熱性を有する特殊な材質からなる包装材料を用いなくてはならず、この包装材料に費やす費用が高くなってしまうという問題もある。
【0005】
【発明が解決しようとする課題】
また、近年の加工食品の嗜好傾向をみると、塩分、糖分、酸味などは少なめで、うま味の多い食品が好まれてきている。従来、高い塩分濃度や高い糖分濃度にすることにより保存性を高めてきた加工食品や、酸味成分を多く用いて保存してきたうま味成分の少ない加工食品などについても何らかの新しい保存技術が求められるようになってきた。
【0006】
上述した加工食品の一例として、「梅干」を例にとって説明する。独特の風味を有し体にも良いとされている梅の実の多くは、食塩を加えて、梅干、梅漬け、梅酢、梅びしおなどに加工されている。その中でも梅干は、健康食品や保存食品としての機能が知られており、昔から多くの人々に食されている。
【0007】
しかし、昨今塩分の摂取過多は成人病の原因となるという考え方が認知され、一般的に塩分を控える傾向が強くなってきている。したがって現在食されている梅干は、従来より食されてきた梅干(梅の実を塩漬けしたのち天日干をして得られる梅干、以下、「白干梅」とのみ記す。)の塩分濃度(約18〜25重量%)と比べて、塩分濃度(約5〜12重量%)が低い梅干(白干梅から塩分を取り除いて得られる梅干、以下、「減塩梅干」とのみ記す。)として食されることが多くなってきている。
【0008】
しかし、上記減塩梅干は白干梅と比べて塩分が少ないため、水分活性が高く微生物の増殖などを抑制する力が弱くなっている。したがって減塩梅干は熱殺菌が不十分であったり、保存料や日持向上剤の添加量が不十分であると、常温(20〜30℃)で長期間保存している間に微生物の増殖がおこり変敗してしまうことがある。
【0009】
また近年は、前記減塩梅干をうま味成分や甘味成分などで調整された調味液に漬け込んだ調味梅干製品(以下、「調味梅干」とのみ記す。)も数多く出回っている。上記調味梅干は減塩梅干と同様、あるいはそれ以上に食塩濃度が低く抑えられており、また調味梅干の味付けの基となる調味液自身に様々な栄養成分が包含されているため微生物が増殖しやすい環境にある。したがって調味梅干もまた、微生物の増殖による変敗などを受けやすいという弱点がある。
【0010】
そこで、本発明は上記問題点を鑑みて、高温にさらすことに適さない食材であっても静菌や殺菌などの菌の増殖抑制を行うことができ、高度な熱管理技術も複雑な装置も必要ではなく、保存料や日持向上剤などを使用することもなく、高濃度の食塩や高濃度の砂糖などに漬けて水分活性を低くする必要もなく、確実に静菌や殺菌などの菌増殖抑制を行うことができる加工食品の菌増殖抑制方法の提供を目的としてなされた。
【0011】
【課題を解決するための手段】
上記目的を達成するために、本発明の請求項1にかかる加工食品の菌増殖抑制方法は、白干梅、減塩梅干、調味梅干からなる群より選ばれた少なくとも1種の加工食品を液切りして密封包装し、静菌状態または殺菌状態の菌増殖抑制状態になるまで35℃以上60℃以下の温度雰囲気中に保持する構成をしている。上記構成において、加工食品の菌増殖抑制方法とは、静菌および殺菌のことをいう。また、白干梅とは、梅の実を塩漬けした後に天日干しした食品をいう。また減塩梅干とは、前記白干梅から塩分を取り除いた食品をいう。さらに、調味梅干とは、前記白干梅あるいは前記減塩梅干を調味液に漬けて味付けを施した食品をいう。
【0012】
なお、上記構成において、密封包装の形態としては、加工食品を外部から遮蔽された状態とすることができるのであれば特に限定されない。上記加工食品を外部から遮蔽された状態とする例としては、たとえば遮蔽性を有するシートで加工食品を密閉状態となるように覆った後、このシートの端部どうしを熱シールして完全に外気と加工食品とを遮蔽させた形態、遮蔽性を有するシートからなる袋に当該食品を入れて、この袋の口部分を熱シールして完全に外気から遮蔽させた形態、遮蔽性を有する容器に入れてその容器の口を熱溶着するなどして外気から遮蔽させた形態などのように完全に外気から遮蔽する形態、遮蔽性を有する袋に加工食品を入れて、その口部分をゴムバンドで止めたり、口部分をきつく縛ったりする形態などが挙げられる
【0013】
【発明の実施の形態】
以下に、本発明にかかる加工食品の菌増殖抑制方法の第一の実施の形態を、減塩梅干を製造する過程を例として詳細に説明する。まず、従来から行われている梅干の製造方法と同様の製造方法、すなわち梅の実を食塩に数カ月程度漬け込んだ後に3〜7日天日干しを行って、果肉部における食塩濃度が20〜25重量%程度の白干梅を得る。
【0014】
次に上記白干梅を流水又は温流水で洗って塩分を洗い流し、白干梅の果肉部における食塩濃度が5〜12重量%程度の減塩梅干を得る。その後、上記減塩梅干をポリエチレンテレフタレート製の容器(以下、「ペット容器」と記す。)に詰め、その口を熱密封して容器内の減塩梅干が外気と遮蔽されている状態で35℃〜60℃の恒温装置内に保存して、容器内の減塩梅干にある微生物が増殖するのを抑制させる。
【0015】
微生物の増殖が抑制されるまでの時間、すなわち容器内の減塩梅干が静菌状態又は殺菌状態となるまでの時間は、ペット容器の大きさやペット容器内に収容する減塩梅干の量あるいは恒温装置の温度により変化するが、上記温度帯の恒温装置内に数時間保持すると静菌効果があらわれ、数日間保持すると殺菌効果がみられる。このようにして微生物の増殖が抑えられた減塩梅干は、密封された容器内に入った状態のまま製品として流通させることができる。また、この減塩梅干を調味梅干の原料として用いることもできる。すなわち減塩梅干はそのまま加工食品の最終生産物としても、加工食品の中間生産物としても用いることができる。
【0016】
上記減塩梅干を製品として流通させる場合、この減塩梅干は容器を開封しない限り、新たに微生物に汚染されることがないため塩分を低く抑えているにも拘らず長期間保存させることが可能となる。また上記減塩梅干を調味梅干の原料として用いる場合は、減塩梅干を長期間保存させることができるため予め減塩梅干を多量に製造して、安定したコストで調味梅干を製造することが可能となる。
【0017】
しかも、上記実施の形態の菌増殖抑制方法で静菌・殺菌を行うときは、従来の加熱殺菌方法に対して比較的低い温度帯で殺菌を行うため、装置の構造を単純なものとすることができるとともに、装置自身の寿命を長く持たせることもでき、しかも装置の製造コストおよび維持コストを安く抑えることができる。加えて装置内の温度を保持するための熱管理技術も容易となり、熱管理にかかる手間や費用を抑えることができるという利点がある。
【0018】
次に、本発明にかかる加工食品の菌増殖抑制方法の第一の参考の形態を、減塩梅干から、調味梅干を製造する過程を例として詳細に説明する。まず、従来より行われていた梅干の製造方法によって得られた白干梅を水洗いすることにより、塩分が取り除かれた減塩梅干を原料として用意する。次に、上記原料となる減塩梅干を、底の浅い笊状容器に一列に並べる。
【0019】
その後、上記減塩梅干が並べられた状態にある笊状容器を複数重ねて、調味液が充填された調味液槽に浸漬させ、前記減塩梅干が熟成して調味梅干となった時点で浸漬をやめて取り出す。上記操作を行う際に、調味液槽内の調味液を循環させるとともに、この調味液が35℃〜60℃の温度雰囲気中に保持されるように温度管理しておく。以上のようにして調味梅干を製造すると、当該減塩梅干にある微生物の殺菌あるいは静菌を行うことができ、保存料や日持向上剤などを敢えて使用しなくても調味梅干の熟成期間中の安全性を保つことが可能である。
【0020】
なお、上記構成において調味液とはグルタミン酸ナトリウムなどのうま味成分、砂糖などの甘味成分、クエン酸や酢酸などの酸味成分、食塩などの塩味成分、香辛料などの辛味成分を混和させた液をいい、その混和割合は好みによって任意に変えればよく、特に限定されない。
【0021】
さらに、本発明にかかる加工食品の菌増殖抑制方法の第二の実施の形態を、調味梅干の取扱いを例として説明する。まず、従来までの方法と同様に調味梅干を製造した後、この調味梅干をペット容器に詰め、その口を熱密封し、容器内の当該調味梅干が外気と遮蔽されている状態で35℃〜60℃の恒温装置内に収容して、容器内の当該調味梅干にある微生物が増殖するのを抑制させる。
【0022】
微生物の増殖が抑制されるまでの時間、すなわち容器内の調味梅干が静菌状態又は殺菌状態となるまでの時間は、ペット容器の大きさやペット容器内に収容する調味梅干の量あるいは恒温装置の温度により変化するが、上記温度帯の恒温装置内に数時間保持すると静菌効果があらわれ、数日間保持すると殺菌効果がみられる。このようにして静菌あるいは殺菌が行われた調味梅干は、密封された容器内に入った状態のまま製品として流通させることができるため、容器を開封しない限り新たに微生物汚染を受けることはない。
【0023】
【実施例】
以下に本発明の実施例を詳しく説明する。
(実施例1)
生の梅の実を食塩とともに3カ月間漬け込み、さらに天日で4日間干すことで、果肉部食塩濃度が21%あり、酸成分の総量(以下、「総酸」とのみ記す。)のクエン酸換算濃度が5.5%の白干梅を得た。
【0024】
次に上記白干梅を熱殺菌した水(95℃の温度で45分間保持して熱殺菌処理をし15℃まで冷却した水、以下、「熱殺菌した水」とのみ記す。)で洗い、この白干梅の含有する塩分を洗い流し、果肉部食塩濃度が10.3%、総酸のクエン酸換算濃度が3.1%の減塩梅干を得て、この減塩梅干を、試験個体として用いた。試験個体となる減塩梅干100gを150g入りペット容器に詰め、熱溶着を行って密封した後、温度管理された恒温装置に収容して加温処理を行い、以下の区分に従って生菌数の測定を行った。
【0025】
温度区分として35℃、45℃、55℃の3区分の恒温装置に分け、加温期間の区分として恒温装置に入れる前(初菌数)、恒温装置に入れて0.5日後、1日後、2日後、3日後、4日後、5日後、6日後の8区分に分けて生菌数の測定を行い、その結果を表1に示した。生菌数を測定するための検査用培地は、標準寒天培地に3重量%の食塩を加えた培地(以下、「標準寒天培地」とのみ記す。)とポテト・デキストロース寒天培地に3重量%の食塩を加えた培地(以下、「ポテト・デキストロース寒天培地とのみ記す。)との2種類を用いた。また、それぞれの培地で各区分ごとに5検体づつ生菌検査を実施し、その菌数の平均個数を表示した。また生菌数検査の培養条件は28℃、72時間で行った。
【0026】
(比較例1)
温度区分として25℃の恒温装置に入れた以外は、実施例1と同様の操作を行い、その結果を表1に示した。
【0027】
【表1】

Figure 0003993942
【0028】
表1の結果より、比較例1の温度区分25℃での生菌数の変化と比較して、実施例1に示した温度区分(35℃、45℃、55℃)では、経時的に生育抑制効果が表れ、実施期間中に生菌数は0となった。このことより、減塩梅干を密閉した容器を実施例1の温度区分で保存させることは、殺菌効果を有することから、減塩梅干の保存に有効な手段であることが分かる。
【0029】
(参考例1)
生の梅の実を食塩とともに3カ月間漬け込み、さらに天日で4日間干すことで、果肉部食塩濃度が21%あり、総酸のクエン酸換算濃度が5.5%の白干梅を得た。
【0030】
次に上記白干梅を熱殺菌した水で洗い、この白干梅の含有する塩分を洗い流し、果肉部食塩濃度が10.3%、総酸のクエン酸換算濃度が3.1%の減塩梅干を得て、この減塩梅干を試験個体として用いた。減塩梅干を底の浅い笊状容器に1粒づつ重なり合わないように約1kgづつ7個の容器に入れ、この7個の容器を7段に重ねて、温度管理された熱殺菌した調味液(95℃の温度で45分間保持して熱殺菌処理をし15℃まで冷却した調味液、以下、「熱殺菌した調味液」とのみ記す。)が充填されている調味液槽に浸漬・静置し、以下の区分に従って生菌数の測定を行うとともに食味試験を行い熟成度を調べた。
【0031】
温度区分として35℃、45℃、55℃の3区分の調味液槽に分け、加温浸漬期間の区分として調味液槽に入れる前(初菌数)、1日後、2日後、3日後、4日後、6日後の6区分に分けて生菌数の測定と熟成度の食味試験を行い、その結果を表2に示した。
【0032】
生菌数を測定するための検査用培地は「標準寒天培地」を用いて、各区分ごとに5検体づつ生菌検査を実施し、その菌数の平均個数で表示した。また、生菌数検査の培養条件は28℃、72時間で行った。
【0033】
(比較例2)
温度区分として25℃の調味液槽に減塩梅干を浸漬させたもの以外は、参考例1と同様の操作を行い、その結果を表2に示した。
(比較例3)
比較例2に示した熱殺菌した調味液に日持向上剤として0.015%のチアミンラウリル硫酸塩を添加したこと以外は、参考例1と同様の操作を行い、その結果を表2に示した。
【0034】
【表2】
Figure 0003993942
【0035】
表2の結果より比較例2の温度区分25℃では、適正熟度となるのに6日間は必要だが、加温処理することにより熟成が促進され、熟成期間の短縮が可能となることが分かる。また、熟成期間中の生菌数変化も減少傾向にあり、日持向上剤を敢えて添加しなくても、安全性を保つことが可能となることが分かる。
【0036】
(実施例2)
参考例1の操作で35℃の温度区分で3日間浸漬熟成させた調味梅干を試験個体として用意した。試験個体となる調味梅干100gを150g入りペット容器に詰めて熱密封した後、温度管理された恒温装置に収容して加温処理を行い、以下の区分に従って生菌数の測定を行った。
【0037】
温度区分として、35℃、45℃、55℃の3区分の恒温装置に分け、加温期間の区分として恒温装置に入れる前(初菌数)、恒温装置に入れて0.5日後、1日後、2日後、3日後、4日後、5日後、6日後の8区分に分けて生菌数の測定を行い、その結果を表3に示した。
【0038】
生菌数を測定するための検査用培地は「標準寒天培地」を用い、各区分ごとに5検体づつ生菌検査を実施し、その菌数の平均値を表示した。また生菌数検査の培養条件は28℃、72時間で行った。
【0039】
(比較例4)
温度区分として25℃の恒温装置に入れた以外は、実施例2と同様の操作を行い、その結果を表3に示した。
(比較例5)
比較例3に示した調味液(日持向上剤として0.015%のチアミンラウリル硫酸塩を含んだもの)に35℃の温度で3日間浸漬熟成させた調味梅干を試験個体としたこと以外は、比較例4と同様の操作を行い、その結果を表3に示した。
【0040】
【表3】
Figure 0003993942
【0041】
表3の結果より、比較例4及び比較例5での温度区分25℃での生菌数の変化と比較して、実施例2に示した温度区分(35℃、45℃、55℃)では、経時的に生育抑制効果が表れ、実施期間中に生菌数は0となった。また比較例4では、生菌数の増加傾向がみられるが、比較例5では日持向上剤としてチアミンラウリル硫酸塩の効果により生菌数がやや減少傾向にあることが分かるが、この期間中には微生物が死滅するまでには到らない。以上のことより実施例2の温度条件で調味梅干を殺菌すると、日持向上剤を使用した以上の微生物の生存抑制効果が得られる。
【0042】
次に、本発明により殺菌した調味梅干が長期間の保存が可能かどうか、微生物的安定性の確認と食味試験を行った。なお、対照として比較例4、比較例5の処理を行った調味梅干を用いて微生物的安定性の確認と食味試験を行い、その結果を表4に示した。
【0043】
【表4】
Figure 0003993942
【0044】
上記結果により、35℃という温度であっても5〜6日間という時間をかければ調味梅干の長期保存が可能となることが分かる。このような低温で行う殺菌の効果は、温度効果と相まって時間をかけること、pHが酸性側に偏っていること、食塩濃度がある程度高いことなどに相関性があり、それぞれの相乗効果によりより強く殺菌効果が発揮されたものと考えられる。
【0045】
従って本発明の菌増殖抑制方法は、白干梅、減塩梅干、調味梅干などの塩分および酸成分を備えた加工梅製品に限らず、漬物などのいわゆる酸性食品、塩辛などの塩蔵食品、味噌などの食塩を含んだ醸造食品などの固形の加工食品の保存にも応用することができる。また、本発明の菌増殖抑制方法は、耐熱性の弱い包装材料を用いることもできるし、高温殺菌をすると味や香りが変質してしまう加工食品などに応用することもできる。
【0046】
さらに、保存料や日持向上剤などの添加物を使用することがないために安全性に優れており、また、加工食品の製造コストを安く抑えることができる。加えて、将来的に、食品工場のHACCP等の食品事故防止対策技術の一つとして期待できる。
【0047】
【発明の効果】
以上のことより本発明に示した加工食品の菌増殖抑制方法は、高温にさらすことに適さない食材であっても殺菌を行うことができ、高度な熱管理技術も複雑な装置も必要ではなく、もちろん保存料や日持向上剤などの添加物を使用することもなく、高濃度の食塩や高濃度の砂糖などに漬けて水分活性を低くする必要もなく、確実に菌の増殖を抑制させることができる。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for inhibiting the growth of fungi in processed foods, and in particular, relates to a method for inhibiting the growth of fungi in at least one processed food selected from the group consisting of white dried plums, reduced salted dried plums, and seasoned dried plums. .
[0002]
[Prior art]
Conventionally, as means for enabling long-term storage of food, the processed food during processing and / or after processing is processed in a bacteriostatic state during processing and / or after processing. Or a sterilized bacterial growth suppression state. Examples of the above-mentioned processed food and / or a method for inhibiting the growth of processed foods include a method of adding a preservative such as benzoic acid or sorbic acid or a shelf-life improver such as glycine or thiamine lauryl sulfate to these foods. Alternatively, a method of sterilizing by heating to a high temperature of 60 ° C. or higher is performed. However, the methods of adding the preservatives and shelf life improvers described above have many unknown parts regarding the effects of these preservatives and shelf life enhancers on the human body, and it cannot be said that they are definitely safe. There is no problem.
[0003]
On the other hand, the method of sterilizing by heating to a high temperature has the advantage that it can be eaten with peace of mind because there is no need to use preservatives or shelf life improvers. However, the above-mentioned method of sterilizing by heating generally requires an advanced heat management technique and a complicated device in order to maintain a high temperature state of 60 ° C. or higher. Therefore, there are problems that it takes a lot of time and effort to implement advanced thermal management technology, and that a large amount of money is required to introduce complicated equipment.
[0004]
In addition, the method of sterilizing by heating has a problem that the quality is deteriorated when exposed to a high temperature depending on the kind of the food, so that the handling is very difficult. Furthermore, in the method of sterilizing by heating, when the processed food in a hermetically sealed state is heated and sterilized, the packaging material for packaging the processed food must use a packaging material made of a special material having heat resistance. In addition, there is a problem that the cost of the packaging material is increased.
[0005]
[Problems to be solved by the invention]
Moreover, looking at the recent trend of preference for processed foods, foods with a small amount of salt, sugar, acidity, etc. and a high umami taste have been favored. Conventionally, some new preservation technology is required for processed foods that have been preserved with high salt concentration and high sugar concentration, and processed foods with little umami ingredients that have been preserved by using many sour ingredients. It has become.
[0006]
As an example of the processed food described above, “plum pickled” will be described as an example. Many of the ume fruits, which have a unique flavor and are good for the body, are processed into umeboshi, pickled ume, ume vinegar, ume bushio, etc. with salt added. Umeboshi is known for its function as a health food and preserved food, and has been eaten by many people for a long time.
[0007]
However, in recent years, the idea that excessive intake of salt causes adult disease has been recognized, and there is a general tendency to refrain from salt. Therefore, the umeboshi currently eaten is the salinity of the umeboshi that has been eaten in the past (the umeboshi obtained by salting the ume fruit and then sun-dried, hereinafter referred to as “white ume plum” only). Compared to 18-25% by weight), the salt concentration (about 5-12% by weight) is low, and it is eaten as plum dried (plum dried obtained by removing salt from white dried plum, hereinafter referred to as “reduced salted plum dried”). There is a lot to be done.
[0008]
However, the low-salt umeboshi has less salt than white umeboshi, and therefore has a high water activity and a weak ability to suppress the growth of microorganisms. Therefore, low-salted plum pickles are insufficiently heat-sterilized, and if the amount of preservatives or shelf-life improver is insufficient, microbial growth will occur during long-term storage at room temperature (20-30 ° C). May happen and fail.
[0009]
In recent years, a large number of seasoned umeboshi products (hereinafter referred to as “seasoned umeboshi”) in which the reduced salted umeboshi is soaked in a seasoning liquid prepared with umami and sweet ingredients have been on the market. The above-mentioned seasoned umeboshi has the same low salt concentration as the low-salt umeboshi, or more than that, and the essence of the seasoned umeboshi seasoning itself contains a variety of nutrients, so microorganisms grow. Easy environment. Therefore, seasoned plums are also vulnerable to deterioration due to microbial growth.
[0010]
Therefore, in view of the above problems, the present invention can suppress the growth of bacteria such as bacteriostasis and sterilization even if it is not suitable for exposure to high temperatures. There is no need to use preservatives or shelf-life improvers, and it is not necessary to reduce water activity by soaking in high-concentration salt or high-concentration sugar. The purpose of the present invention was to provide a method for inhibiting the growth of fungi in processed foods capable of inhibiting the growth.
[0011]
[Means for Solving the Problems]
In order to achieve the above object, the method for inhibiting the growth of fungi in processed food according to claim 1 of the present invention is characterized in that at least one processed food selected from the group consisting of white dried plums, reduced salted dried plums and seasoned dried plums is drained. The package is sealed and packaged, and is kept in a temperature atmosphere of 35 ° C. or higher and 60 ° C. or lower until a bacteriostatic or sterilized bacterial growth is suppressed. In the above configuration, the method for inhibiting the growth of processed foods means bacteriostasis and sterilization. In addition, the white Hiume, refers to food that was the sun the fruit of plum after salted. Moreover , low salt plum dried food means the foodstuff which removed the salt content from the said white dried plum. Furthermore, the seasoned plum pickled means a food that is seasoned by soaking the white dried plum or the reduced salted plum dried in a seasoning liquid.
[0012]
In addition, in the said structure, as a form of sealed packaging, if processed food can be made into the state shielded from the outside, it will not specifically limit. As an example in which the processed food is shielded from the outside, for example, the processed food is covered with a shielding sheet so as to be hermetically sealed, and then the ends of the sheet are heat-sealed to completely remove the outside air. In a form that shields food and processed food, put the food in a bag made of a sheet with shielding properties, heat seal the mouth part of this bag and completely shield it from the outside air, in a container with shielding properties Put the processed food in a bag that has a shielding property, such as a form that is shielded from the outside air, such as by heat-sealing the mouth of the container and shielding it from the outside air, and the mouth part with a rubber band For example, it can be stopped or the mouth can be tightly tied .
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Below, 1st embodiment of the microbe growth suppression method of the processed food concerning this invention is described in detail taking the process of manufacturing low salt umeboshi as an example. First, the same manufacturing method as the conventional method for producing umeboshi, that is, the ume fruit is soaked in salt for several months and then sun-dried for 3 to 7 days, so that the salt concentration in the pulp part is 20 to 25 wt. % Of white dried plums.
[0014]
Next, the white dried plums are washed with running water or warm running water to wash away the salt, thereby obtaining reduced salted plums having a salt concentration of about 5 to 12% by weight in the fruit portion of the white dried plums. Then, the reduced salted umeboshi is packed in a polyethylene terephthalate container (hereinafter referred to as “pet container”), and the mouth is heat-sealed so that the reduced salted umeboshi in the container is shielded from the outside air at 35 ° C. It preserve | saves in a thermostat of -60 degreeC, and it suppresses that the microorganisms in the salt-reduced plum dried in a container propagate.
[0015]
The time until the growth of microorganisms is suppressed, that is, the time until the reduced salted umeboshi in the container becomes bacteriostatic or sterilized is the size of the pet container, the amount of reduced salted umeboshi stored in the pet container, or the constant temperature. Although it varies depending on the temperature of the apparatus, a bacteriostatic effect appears when held in the thermostatic apparatus in the above temperature range for several hours, and a bactericidal effect is observed when held for several days. In this manner, the reduced salted plum dried with microorganisms suppressed can be distributed as a product in a sealed container. Moreover, this low-salt umeboshi can also be used as a raw material for seasoning umeboshi. That is, the reduced salted umeboshi can be used as it is as a final product of processed food or as an intermediate product of processed food.
[0016]
When distributing the above-mentioned low-salt umeboshi as a product, this low-salt umeboshi will not be newly contaminated by microorganisms unless the container is opened, so it can be stored for a long time despite its low salt content. It becomes. In addition, when using the above-mentioned low-salt umeboshi as a raw material for seasoned umeboshi, it can be stored for a long period of time, so it is possible to manufacture a large amount of low-salt umeboshi in advance and produce seasoned umeboshi at a stable cost. It becomes.
[0017]
In addition, when bacteriostatic and sterilization is performed by the method for inhibiting bacterial growth of the above embodiment, the structure of the apparatus should be simplified because sterilization is performed at a relatively low temperature range compared to the conventional heat sterilization method. In addition, the lifetime of the device itself can be extended, and the manufacturing cost and maintenance cost of the device can be kept low. In addition, a heat management technique for maintaining the temperature in the apparatus becomes easy, and there is an advantage that labor and cost for heat management can be reduced.
[0018]
Next, the first reference form of the method for inhibiting the growth of bacteria in processed foods according to the present invention will be described in detail by taking as an example the process of producing seasoned umeboshi from low-salt umeboshi. First, a salt-reduced plum dried with salt removed is prepared as a raw material by washing the white dried plum obtained by a conventional method of producing plum dried with water. Next, the reduced salted umeboshi used as the raw material is arranged in a row in a shallow bowl-shaped container.
[0019]
After that, stack a plurality of bowl-shaped containers in a state where the reduced salted umeboshi are arranged, soaked in a seasoning liquid tank filled with seasoning liquid, and soaked when the reduced salted umeboshi ripened and became seasoned plumboshi Stop and take out. When performing the said operation, while circulating the seasoning liquid in a seasoning liquid tank, temperature control is carried out so that this seasoning liquid may be hold | maintained in the temperature atmosphere of 35 to 60 degreeC. When seasoned plums are produced as described above, microorganisms in the low-salt plums can be sterilized or bacteriostatic, and seasoned plums can be ripened without having to use preservatives or shelf-life improvers. It is possible to keep safety.
[0020]
In the above configuration, the seasoning liquid is a liquid in which umami ingredients such as sodium glutamate, sweet ingredients such as sugar, sour ingredients such as citric acid and acetic acid, salty ingredients such as salt, and pungent ingredients such as spices are mixed. The mixing ratio may be arbitrarily changed according to preference, and is not particularly limited.
[0021]
Furthermore, the second embodiment of the method for inhibiting the growth of fungi in processed foods according to the present invention will be described with an example of handling seasoned umeboshi. First, after producing seasoned plum dried as in the conventional method, this seasoned dried plum is packed in a pet container, its mouth is heat-sealed, and the seasoned dried plum in the container is shielded from the outside air at 35 ° C.- It accommodates in a 60 degreeC thermostat, and it suppresses that the microorganisms in the said seasoning umeboshi in a container propagate.
[0022]
The time until the growth of microorganisms is suppressed, that is, the time until the seasoned umeboshi in the container becomes bacteriostatic or sterilized, is the size of the pet container, the amount of seasoned umeboshi stored in the pet container, or the temperature of the thermostatic device. Although it changes depending on the temperature, a bacteriostatic effect appears when held for several hours in a thermostatic device in the above temperature range, and a bactericidal effect is observed when held for several days. The seasoned plums bacteriostatically or sterilized in this way can be circulated as a product in a sealed container, and therefore will not be newly contaminated with microorganisms unless the container is opened. .
[0023]
【Example】
Examples of the present invention will be described in detail below.
Example 1
By pickling raw plum fruit with salt for 3 months and then drying for 4 days in the sun, the salt concentration of the pulp part is 21%, and the total amount of acid component (hereinafter referred to as “total acid” only). White dried plums having an acid equivalent concentration of 5.5% were obtained.
[0024]
Next, the white dried plums were washed with heat-sterilized water (water that had been heat-sterilized at 95 ° C. for 45 minutes and then cooled to 15 ° C., hereinafter referred to as “heat-sterilized water” only), and this. The salt content of white dried plums was washed away to obtain a reduced salted plum dried with a salt concentration of 10.3% and a citric acid equivalent concentration of total acid of 3.1%. This reduced salted dried plum was used as a test individual. . After filling 100g of reduced salted umeboshi (100g) to be tested into a pet container containing 150g, heat-sealing it, sealing it, storing it in a temperature-controlled thermostatic device, heating it, and measuring the number of viable bacteria according to the following classification Went.
[0025]
It is divided into three temperature chambers of 35 ° C, 45 ° C, and 55 ° C as the temperature category, before entering the thermostat as the temperature period (the number of initial bacteria), 0.5 days after being put into the thermostat, 1 day later, The number of viable bacteria was measured in 8 categories of 2 days, 3 days, 4 days, 5 days, and 6 days, and the results are shown in Table 1. The test medium for measuring the number of viable bacteria is a standard agar medium supplemented with 3% by weight of sodium chloride (hereinafter referred to as “standard agar medium”) and a potato / dextrose agar medium with 3% by weight. Two types of media were used: a medium supplemented with salt (hereinafter referred to as “potato / dextrose agar medium only”). In addition, the culture conditions for the viable cell count test were 28 ° C. and 72 hours.
[0026]
(Comparative Example 1)
The same operation as in Example 1 was performed except that the temperature was set in a thermostatic device at 25 ° C. The results are shown in Table 1.
[0027]
[Table 1]
Figure 0003993942
[0028]
From the results in Table 1, compared with the change in the number of viable bacteria at 25 ° C. in Comparative Example 1, the temperature division (35 ° C., 45 ° C., 55 ° C.) shown in Example 1 grows with time. An inhibitory effect appeared, and the viable cell count became 0 during the implementation period. From this, it can be seen that storing the container with the reduced salted umeboshi in the temperature section of Example 1 is an effective means for storing the reduced salted umeboshi because it has a bactericidal effect.
[0029]
(Reference Example 1)
Raw plum fruit was soaked with salt for 3 months and dried in the sun for 4 days to obtain white dried plums with a pulp concentration of 21% and a total acid citrate equivalent concentration of 5.5%. .
[0030]
Next, wash the white dried plums with heat-sterilized water, wash away the salt contained in the dried white plums, and reduce the salted plum dried with a salt concentration of 10.3% and citric acid equivalent concentration of total acid of 3.1%. This reduced salted umeboshi was used as a test individual. Put the reduced salted umeboshi in 7 bowls of about 1kg so that they don't overlap each other in a shallow bowl-shaped container. Immerse in a seasoning liquid tank filled with (a seasoning liquid maintained at 95 ° C. for 45 minutes, heat-sterilized and cooled to 15 ° C., hereinafter referred to as “heat-sterilized seasoning liquid”). Then, the number of viable bacteria was measured according to the following classification and a taste test was conducted to examine the maturity.
[0031]
Divided into three seasoning baths of 35 ° C, 45 ° C and 55 ° C as the temperature category, and before entering the seasoning bath as the category of the warming soaking period (number of initial bacteria) 1 day later 2 days later 3 days later 4 The number of viable bacteria and the taste test of the maturity degree were divided into 6 categories after 6 days, and the results are shown in Table 2.
[0032]
The test medium for measuring the number of viable bacteria was “standard agar medium”, and 5 specimens of each specimen were subjected to the viable bacteria test, and the average number of the bacteria was displayed. The culture conditions for the viable count test were 28 ° C. and 72 hours.
[0033]
(Comparative Example 2)
The same operation as in Reference Example 1 was performed except that the salt-reduced plum dried was immersed in a 25 ° C. seasoning bath as a temperature category, and the results are shown in Table 2.
(Comparative Example 3)
The same operation as in Reference Example 1 was performed except that 0.015% thiamine lauryl sulfate was added as a shelf life improver to the heat-sterilized seasoning liquid shown in Comparative Example 2, and the results are shown in Table 2. It was.
[0034]
[Table 2]
Figure 0003993942
[0035]
From the results of Table 2, it can be seen that, in the temperature category of 25 ° C. of Comparative Example 2, 6 days are required to achieve an appropriate maturity, but aging is promoted by heating treatment, and the aging period can be shortened. . In addition, the change in the number of viable bacteria during the aging period also tends to decrease, and it can be seen that safety can be maintained without intentionally adding a shelf life improver.
[0036]
(Example 2)
A seasoned plum dried by immersing for 3 days at a temperature of 35 ° C. in the operation of Reference Example 1 was prepared as a test individual. 100 g of seasoned umeboshi serving as a test individual was packed in a 150 g pet container and heat-sealed, and then stored in a temperature-controlled thermostat and heated, and the number of viable bacteria was measured according to the following classification.
[0037]
It is divided into three temperature chambers of 35 ° C, 45 ° C, and 55 ° C as the temperature category, and before entering the thermostat as the warming period category (the number of initial bacteria), 0.5 days and 1 day after being placed in the thermostat The number of viable bacteria was measured in 8 categories of 2 days, 3 days, 4 days, 5 days, and 6 days, and the results are shown in Table 3.
[0038]
The test medium for measuring the number of viable cells was “Standard Agar Medium”, and 5 samples of each sample were subjected to viable cell tests, and the average value of the number of bacteria was displayed. The culture conditions for the viable cell count test were 28 ° C. and 72 hours.
[0039]
(Comparative Example 4)
The same operation as in Example 2 was performed except that the temperature was set in a thermostatic device at 25 ° C. The results are shown in Table 3.
(Comparative Example 5)
Except that the seasoned plum dried by immersing in the seasoning liquid shown in Comparative Example 3 (containing 0.015% thiamine lauryl sulfate as a shelf life improving agent) at 35 ° C. for 3 days was used as a test individual. The same operation as in Comparative Example 4 was performed, and the results are shown in Table 3.
[0040]
[Table 3]
Figure 0003993942
[0041]
From the results in Table 3, compared with the change in the number of viable bacteria at 25 ° C. in Comparative Example 4 and Comparative Example 5, the temperature divisions shown in Example 2 (35 ° C., 45 ° C., 55 ° C.) The growth inhibitory effect appeared over time, and the number of viable bacteria became 0 during the implementation period. In Comparative Example 4, the number of viable bacteria increased, but in Comparative Example 5, it was found that the number of viable bacteria was slightly decreasing due to the effect of thiamine lauryl sulfate as a shelf life improving agent. It is not until the microorganisms die. From the above, when the seasoned plums are sterilized under the temperature conditions of Example 2, the survival suppression effect of the microorganisms more than using the shelf life improving agent is obtained.
[0042]
Next, whether the seasoned umeboshi sterilized according to the present invention can be stored for a long period of time was checked for microbial stability and a taste test. In addition, confirmation of microbial stability and a taste test were performed using the seasoned umeboshi which processed the comparative example 4 and the comparative example 5 as a control | contrast, The result was shown in Table 4.
[0043]
[Table 4]
Figure 0003993942
[0044]
From the above results, it can be seen that the seasoned umeboshi can be stored for a long time if it takes 5 to 6 days even at a temperature of 35 ° C. The effect of sterilization performed at such a low temperature is correlated with the fact that it takes time in combination with the temperature effect, the pH is biased toward the acidic side, the salt concentration is high to some extent, etc. It is thought that the bactericidal effect was demonstrated.
[0045]
Therefore, the method for inhibiting bacterial growth of the present invention is not limited to processed plum products with salt and acid components such as white dried plums, low-salt plum dried, seasoned plum dried, so-called acidic foods such as pickles, salted foods such as salted spices, miso, etc. It can also be applied to the storage of solid processed foods, such as brewed foods containing sodium chloride. In addition, the method for inhibiting bacterial growth of the present invention can be applied to a packaging material having low heat resistance, and can also be applied to processed foods whose taste and aroma are altered by high-temperature sterilization.
[0046]
Furthermore, since no additives such as preservatives and shelf life improvers are used, the safety is excellent, and the manufacturing cost of processed foods can be reduced. In addition, it can be expected as one of the food accident prevention countermeasure technologies such as HACCP of food factories in the future.
[0047]
【The invention's effect】
From the above, the method for inhibiting the growth of fungi in processed foods according to the present invention can sterilize even foods that are not suitable for exposure to high temperatures, and does not require sophisticated heat management techniques or complicated equipment. Of course, there is no need to use additives such as preservatives and shelf life improvers, and it is not necessary to reduce water activity by soaking in high-concentration salt or high-concentration sugar. be able to.

Claims (1)

白干梅、減塩梅干、調味梅干からなる群より選ばれた少なくとも1種の加工食品を液切りして密封包装し、静菌状態または殺菌状態の菌増殖抑制状態になるまで35℃以上60℃以下の温度雰囲気中に保持する加工食品の菌増殖抑制方法。」 At least one processed food selected from the group consisting of white dried plums, reduced salted plum dried and seasoned dried plums is drained and hermetically packaged, and 35 ° C or higher and 60 ° C until bacteriostatic or sterilized bacterial growth is suppressed. A method for inhibiting fungal growth of processed food held in the following temperature atmosphere. "
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