JP3993846B2 - Charger - Google Patents

Description

  The present invention relates to a charging device for charging a battery such as a nickel cadmium battery (hereinafter referred to as a nickel cadmium battery) or a nickel metal hydride battery used as a power source for portable equipment such as a cordless electric tool.

  In recent years, there has been a remarkable improvement in charge characteristics due to an increase in capacity and a large current of nickel metal hydride batteries and nickel-cadmium batteries. However, higher battery capacity will inevitably generate more heat during charging than batteries with smaller rated capacity, and charging a battery with a large rated capacity with a relatively large charging current like a battery with a small rated capacity. If the temperature exceeds a set temperature (for example, 60 ° C.) set for the purpose of suppressing the reduction of the cycle life of the battery before full charge, the charge may be stopped and the charge may be insufficient.

  For this reason, Patent Document 1 proposes a charging device in which a battery with a small rated capacity is charged with a relatively large charging current, and a battery with a large rated capacity is charged with a relatively small charging current. . In the case of such a charging device, since there is a problem that a battery with a large rated capacity has a long charging time, a cooling device such as a cooling fan that suppresses heat generation during charging is provided to provide a battery with a large rated capacity. However, a charging device that can be charged with a relatively large charging current has been newly proposed.

Japanese Patent Laid-Open No. 7-231572

  As described above, a charging device provided with a cooling device and capable of optimal charging even with a battery having a large rated capacity is naturally more expensive than a charging device without a cooling device. For users who have only a battery with a small rated capacity, a charging device with a cooling device is not necessary, and there is a disadvantage that charging time becomes long when charging a battery with a large rated capacity, but charging is not Therefore, a charging device with a cooling device is not necessarily required, and for this reason, a charging device with a cooling device and a charging device without a cooling device coexist at present.

When the cooling device provided in this charging device with a cooling device is locked due to a failure, clogging due to dust, etc., cooling air is not sent to the battery, so a battery with a large rated capacity is charged with a large charging current. When charging with, there is a problem that reliable full charge cannot be detected.
The same problem occurs when the ventilation path formed between the charging device with a cooling device and the battery is clogged.

In order to solve the above-described problems, the present invention is a charging device for charging a battery stored in a battery pack, and charges both a first battery having a small rated capacity and a second battery having a large rated capacity. A charging device for cooling the connected battery, a cooling device driving circuit for driving the cooling device, a battery temperature detecting means for detecting a battery temperature of the battery and generating a first detection signal, A state detection unit that detects a failure state of the cooling device or the cooling device drive circuit and generates a second detection signal, determines whether the connected battery is the first battery or the second battery, and determines the battery type A battery type circuit that generates a third signal, a microcomputer that receives the first detection signal, the second detection signal, and the third signal and determines whether there is a failure or abnormality, and an output from the microcomputer Indicators that display faults and abnormalities And the microcomputer receives the second detection signal and detects whether or not the cooling device or the cooling device drive circuit has a failure. If there is a failure, the microcomputer determines the first failure state. Then, the cooling device is stopped, and when there is no failure, the first or second battery is charged with a charging current I1 and a means for charging the first or second battery with a predetermined charging current I1. After receiving a first detection signal from the battery temperature detecting means and detecting that the battery temperature gradient is equal to or higher than a predetermined value based on the first detection signal, the cooling effect of the cooling device is increased. Means for determining an abnormal second failure state and the third signal, and when the connected battery is the first battery, the charging current I1 is used even in the second failure state. When charging is continued and the connected battery is the second battery, the second battery For fault condition, there is one feature that has a means for controlling so as to charge with a charging current I1 is smaller than the charging current I2.

  ADVANTAGE OF THE INVENTION According to this invention, the charging device which can detect abnormality of the cooling device of a charging device with a cooling device or a cooling device drive circuit can be provided.

  The problem of detecting an abnormality in the cooling device or the cooling device drive circuit can be achieved with a simple configuration.

  FIG. 1 is a block diagram showing an embodiment of the charging device of the present invention. 1 is an AC power source, 2 is a battery pack in which a plurality of rechargeable cells are connected in series, and distinguishes between the temperature detection element 2a such as a thermistor provided in contact with or close to the cells and the battery type. It is assumed that the discrimination terminal 2b is equipped, and in this embodiment, the battery pack 2 having a large rated capacity is equipped with the discrimination terminal 2b. Reference numeral 3 denotes a determination terminal provided on the charging device side for determining the battery type of the battery pack 2.

  4 is a primary rectifying and smoothing circuit on the primary side, 5 is a first high-frequency transformer, 6 is a first switching element, 7 is a drive pulse width of the switching element 6 to adjust the output voltage of the second rectifying and smoothing circuit 8. The first switching control circuit controls the start and stop of charging according to the output of the microcomputer 20, the charging current detection circuit 9 detects the charging current flowing through the battery pack 2, and the charging current 10 is a predetermined current value. A constant current control circuit 11 comprising, for example, an operational amplifier or the like, 11 is a current setting circuit for setting and applying a reference voltage corresponding to a predetermined current value to the constant current control circuit 10 in accordance with the output of the microcomputer 20. That is, the constant current control circuit 10 keeps the charging current constant via the first switching control circuit 7 and the first switching element 6 so that the voltage detected by the charging current detection circuit 9 becomes equal to the setting voltage of the current setting circuit 11. It controls to become.

  Reference numeral 12 denotes a battery voltage detection circuit, and reference numeral 13 denotes a battery temperature detection circuit that converts a resistance value of the temperature detection element 2 a of the battery pack 2 into a voltage and outputs the voltage to the microcomputer 20. Reference numeral 14 denotes a battery type discriminating circuit for switching a voltage input to the microcomputer 20 depending on whether or not the discrimination terminal 2b of the battery pack 2 is connected to the discrimination terminal 3 on the charging device side. Reference numeral 15 denotes a cooling device such as a motor-equipped cooling fan. Reference numeral 16 denotes a connector for connecting the cooling device 15 and a drive power source. The cooling device 15 is detachable from the charging device via the connector 16.

Reference numeral 17 denotes a cooling device mounting detection circuit that detects whether or not the cooling device 15 is mounted. In this embodiment, whether or not the cooling device 15 is mounted by detecting the presence or absence of a voltage between the connector 16 and the cooling device drive circuit 18. Is detected. 18 is a cooling device drive circuit that drives or stops the cooling device 15 according to the output of the microcomputer 20, 19 is a device current detection circuit that detects the current flowing through the cooling device 15, 20 is a battery voltage detection circuit 12, and a battery temperature detection circuit. 13 is a microcomputer serving as a charge control means for controlling charging and cooling from outputs of the battery type determination circuit 14, the cooling device mounting detection circuit 17, the device current detection circuit 19, and the voltage detection circuit 25.

  21 is a third rectifying and smoothing circuit, 22 is a second high frequency transformer, 23 is a second switching element, 24 is a fourth rectifying and smoothing circuit, 25 is a voltage detection circuit, 26 is a voltage control circuit, and 27 is a second switching control circuit. Yes, a predetermined voltage for driving the cooling device 15 is generated.

  A failure display circuit 28 displays a failure or abnormality of the cooling device 15 or the like. When the current value flowing through the cooling device 15 is detected from the output of the device current detection circuit 19 to be out of a predetermined range, the microcomputer 20 It is determined that there is a failure or abnormality in the vicinity, and the failure display circuit 28 made of, for example, an LED is operated.

  Next, the operation of the charging device of the present invention will be described with reference to the circuit block diagram of FIG. 1 and the flowchart of FIG. When the power is turned on, the microcomputer 20 enters a connection standby state for the battery pack 2 (step 201). When the battery pack 2 is connected, the microcomputer 20 determines whether or not the cooling device 15 is mounted from the output signal from the cooling device mounting detection circuit 17 (step 202), and the cooling device 15 is not mounted. If it is determined, the microcomputer 20 inputs the output of the battery type determination circuit 14 and determines whether or not the battery pack 2 connected from the input signal is a battery having a large rated capacity (step 203). When it is determined that the connected battery pack 2 is not a battery with a large rated capacity, that is, a battery with a small rated capacity (for example, a 1700 mAh nickel cadmium battery of a quick charge type used in a power tool or the like), the cooling device 15 is not required. It is determined that charging with a large current is possible, an output signal corresponding to the charging current I1 is output to the current setting circuit 11, a charging start signal is output to the first switching control circuit 7, and the charging current I1 (for example, about 5C) is output. Charging is started (step 204).

  As a constant current control method, a charging current flowing through the battery pack 2 simultaneously with the start of charging is detected by a charging current detection circuit 9, and a voltage corresponding to the charging current and a current setting circuit 11 corresponding to a predetermined current value are detected. The constant current control circuit 10 feeds back the difference from the set voltage to the first switching control circuit 7 to control the drive pulse width of the first switching element 6 to keep the charging current constant.

  If it is determined in step 203 that the connected battery pack 2 is a battery having a large rated capacity (for example, a quick charge type 3000 mAh nickel-metal hydride battery used in a power tool or the like), the cycle life characteristic is obtained when charging with a large current I1. The current setting circuit 11 corresponds to the charging current I2 in order to charge the charging current at I2 smaller than I1 (for example, about 1.5C). The charging start signal is output to the first switching control circuit 7 and charging is started with the charging current I2 (step 205).

  If it is determined in step 202 that the cooling device 15 is mounted, the microcomputer 20 transmits an output signal for driving the cooling device 15 to the cooling device drive circuit 18 to drive the cooling device 15 (step 206).

  After driving the cooling device 15, the microcomputer 20 detects the current value flowing through the cooling device 15 from the output of the device current detection circuit 19, and determines whether the current value is abnormal, that is, the current value is the rating of the cooling device 15. It is determined whether or not the current is within a predetermined range (step 207).

  When the current flowing through the cooling device 15 is out of the predetermined range, that is, when the current value is abnormal, the microcomputer 20 determines that there is a failure or abnormality in the cooling device 15 or its surroundings and operates the failure display circuit 28 to display the failure display. Perform (step 217), do not charge. In other words, it is possible to determine the failure of the cooling device 15 by detecting the current flowing through the cooling device 15, and by detecting the failure, for example, if the cooling device 15 is a cooling fan, an abnormality such as a locked state of the fan is found. It becomes easy to do and the usability of the charging device is improved.

  In step 207, when the current flowing through the cooling device 15 is normal, an output signal corresponding to the charging current I1 is output to the current setting circuit 11, and a charging start signal is output to the first switching control circuit 7, and the charging current I1 is output. To start charging (step 208).

  Next, after charging is started, the microcomputer 20 takes in the battery temperature data Ta from the output of the battery temperature detection circuit 13 (step 209), and if a predetermined time has passed (step 210), the microcomputer 20 further takes in the battery temperature data Tb ( Step 211) Then, the battery current rise during the predetermined time during charging is calculated with the charging current I1 (Tb-Ta), and it is determined whether or not the battery temperature rise during the predetermined time is equal to or greater than the predetermined value K (Step 212). ).

  When it is determined that the rise in battery temperature is equal to or greater than a predetermined value, it is determined that there is no cooling effect by the cooling device 15, and the process proceeds to step 203 to determine whether or not the connected battery pack 2 is a battery with a large rated capacity. When it is determined that the battery has a large rated capacity, the routine proceeds to step 205, where the charging current is reduced from I1 to I2. This corresponds to the case where the cooling device 15 is a cooling fan, for example, when the ventilation hole through which the cooling air should flow is clogged with dust or when the cooling air ventilation hole is not provided in the battery pack 2. it can.

  When it is determined that the connected battery pack 2 is a battery having a small rated capacity, it is determined that charging with a large current is possible even if there is no cooling effect, and charging is continued with the charging current I1 (step 204).

  In step 212, if the increase in battery temperature is not equal to or greater than the predetermined value K, it is determined that the battery pack 2 being charged with the charging current I1 has a cooling effect by the cooling device 15, is charged with the charging current I1 being fully charged. A charge detection process is performed (step 213).

  As is well known, there are various methods for full charge detection. For example, -ΔV detection for detecting that a predetermined amount has dropped from the peak voltage at the end of charge, or detecting that the second-order differential value due to battery voltage time becomes negative. Second-order differential detection method, ΔT detection method for detecting that the battery temperature rise value from the start of charging exceeds a predetermined value, Japanese Patent Laid-Open No. 62-193518, Japanese Patent Laid-Open No. 2-246739, Japanese Utility Model Laid-Open No. 3-34638 Is performed using one or a plurality of full charge detection methods such as a ΔT / Δt detection method for detecting when the battery temperature increase rate (temperature gradient) per predetermined time at the time of charging described in FIG. Just do it.

  Here, the rise in the battery temperature varies depending on the mounting of the cooling device 15 and the cooling effect and the selected charging current. Therefore, the battery is fully charged by detecting the battery temperature such as the above-described ΔT detection method or ΔT / Δt detection method. When detecting, it is necessary to set various setting values for the full charge process according to each state.

  If it is determined in step 213 that the battery pack 2 is fully charged, the microcomputer 20 stops charging by outputting a charge stop signal to the first switching control circuit 7 (step 214), and the cooling device is driven. A signal for stopping the cooling device 15 is output to the circuit 18 to stop the cooling device 15 (step 215). Next, it is determined whether the battery pack 2 is removed (step 216). If it is determined that the battery pack 2 has been removed, the process returns to step 201 to wait for the next battery pack 2 to be charged.

  By adopting the configuration as described above, the charging device with a cooling device and the non-cooling device charging device can have the same configuration except for the presence or absence of the cooling device 15, thereby improving economy and productivity. Will be able to. That is, since the presence or absence of the cooling device 15 is detected and the charging control is changed according to the detection result, two types of charging devices, that is, a charging device with a cooling device and a non-cooling device can be manufactured on the same control board. Thus, the economy and productivity can be improved, and an inexpensive charging device can be provided.

  In addition, since the presence or absence of mounting of the cooling device 15 was detected and the charging current was controlled according to the mounting state of the cooling device 15, the cooling device 15 was attached later to a charging device to which the cooling device 15 was not attached. However, it is possible to perform appropriate charge control.

  Further, when the battery temperature rise in the predetermined time of steps 209 to 212 is detected and the battery temperature rise is equal to or higher than the predetermined value, it is determined that there is no cooling effect by the cooling device 15 and the charging current is lowered from I1 to I2. As a result, when the cooling device 15 is a cooling fan, the ventilation hole through which the cooling air flows is clogged with dust or the like even though the cooling fan is driven, or the battery pack 2 is ventilated. In addition to the advantage of being able to cope with cases where the road is not equipped, when the battery pack 2 is in a fully charged state or a battery state that is nearing the end of its life, the battery temperature rises greatly. Since the charging current is lowered in the state, an improvement in cycle life characteristics can be expected.

  In the above embodiment, the charging current is changed depending on whether or not the cooling device 15 is mounted and the rated capacity of the battery pack 2. However, the present invention is not limited to this. Even when attached, it is possible to suppress heat generation during charging to suppress occurrence of insufficient charging and reduction of cycle life. When the cooling device 15 is attached, operation is performed. It is to take into account the improvement of sex. Therefore, in the above embodiment, a battery with a small rated capacity that is considered to generate as little heat as possible during charging is charged with a large current regardless of the presence or absence of the cooling device 15. When it is determined that the battery has a small rated capacity, the cooling device 15 may not be driven even if the cooling device 15 is attached.

  Further, in the above-described embodiment, the presence or absence of the cooling device 15 is detected and the charging capacity is controlled by determining the magnitude of the rated capacity. However, the mounting of the cooling device 15 is not performed without determining the rated capacity. The charging current may be controlled only by determining the presence or absence.

  In the above-described embodiment, the charging control method with a constant current has been described. However, the charging control method can be applied to the charging control method that sequentially switches the current according to the battery voltage, the battery temperature, and the like during charging. The average charging current may be controlled by controlling the charging time with a large current according to the presence or absence.

The block circuit diagram which shows one Embodiment of this invention charging device. The flowchart for operation | movement description of this invention charging device.

Explanation of symbols

2 is a battery pack, 13 is a battery temperature detection means, 15 is a cooling device, 16 is a connector, 17 is a cooling device mounting detection circuit, 18 is a cooling device drive circuit, 19 is a device current detection circuit, and 20 is a microcomputer.

Claims (1)

A charging device for charging a battery stored in a battery pack, wherein the charging device charges both a first battery having a small rated capacity and a second battery having a large rated capacity.
A cooling device for cooling the connected batteries;
A cooling device driving circuit for driving the cooling device;
Battery temperature detection means for detecting a battery temperature of the battery and generating a first detection signal;
A state detecting means for detecting a failure state of the cooling device or the cooling device drive circuit and generating a second detection signal;
A battery type circuit for determining whether the connected battery is a first battery or a second battery and generating a third signal indicating the battery type;
A microcomputer that inputs the first detection signal, the second detection signal, and the third signal and discriminates between a failure and an abnormality;
Display means for receiving a fault and abnormality in response to the output of the microcomputer;
The microcomputer receives the second detection signal, detects whether there is a failure in the cooling device or the cooling device drive circuit, and if there is a failure, determines the first failure state, Means for stopping the cooling device and charging the first or second battery with a predetermined charging current I1 if there is no failure;
After charging the first or second battery with the charging current I1, the first detection signal is received from the battery temperature detection means, and the battery temperature gradient is greater than or equal to a predetermined value based on the first detection signal. When it is detected that there is a second failure state that is abnormal in the cooling effect of the cooling device,
When the third battery is received and the connected battery is the first battery, charging continues with the charging current I1 even in the second failure state, and the connected battery is the second battery. In the case of the second failure state, the control unit is configured to control charging with a charging current I2 smaller than the charging current I1 in the case of the second failure state.
A charging device comprising:

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