JP3990351B2 - Roll food packaging equipment - Google Patents

Roll food packaging equipment Download PDF

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JP3990351B2
JP3990351B2 JP2003423956A JP2003423956A JP3990351B2 JP 3990351 B2 JP3990351 B2 JP 3990351B2 JP 2003423956 A JP2003423956 A JP 2003423956A JP 2003423956 A JP2003423956 A JP 2003423956A JP 3990351 B2 JP3990351 B2 JP 3990351B2
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JP2005178852A (en
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允 鈴木
栄一 鈴木
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允 鈴木
栄一 鈴木
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本発明は、例えば米飯をロール状に成形したロール状食品の周面及び端面を、包装シートで包装する装置に関するものである。 The present invention, for example a circumferential surface and the end surface of the roll-shaped food formed into a roll of rice, it relates to that equipment be wrapped in the packaging sheet.

長方形のシート体の対向する両側縁に被せフィルムを突設した包装シートによって、ロール状米飯成形体を自動包装する装置及び方法が提案されている(特許文献1)。これは、被せフィルムを立てて、緊張状態にあるコンベアに載せ、コンベアベルト上の包装シート上に、ロール状米飯成形体を、該成形体の軸芯がコンベアベルトの移行方向と交差する方向に載置し、回動可能の押し部材により、前記被せフィルムを内側に畳み込み、コンベアベルトの移行方向の上流側又は下流側の一部を持ち上げ、次いで、この持ち上げられたコンベアベルトの一部でロール状米飯成形体を覆い、前記包装シートでロール状米飯成形体の周囲を覆うものである。   There has been proposed an apparatus and a method for automatically packaging a roll-shaped cooked rice molded body with a packaging sheet in which a covering film is provided on opposite side edges of a rectangular sheet body (Patent Document 1). This is because the covering film is erected and placed on a tensioned conveyor, and the roll-shaped cooked rice molded product is placed on the packaging sheet on the conveyor belt in a direction in which the axis of the molded product intersects the transition direction of the conveyor belt. The cover film is folded inward by a pressing member that can be placed and rotated, and a part of the upstream or downstream side in the transfer direction of the conveyor belt is lifted, and then the roll is rolled by a part of the lifted conveyor belt. The shaped cooked rice molded product is covered, and the periphery of the rolled cooked cooked rice product is covered with the packaging sheet.

特開平8−289748号公報JP-A-8-289748

上記包装装置び方法は、緊張状態のコンベアベルトを弛ませて、ロール状米飯成形体に被せ、コンベアベルトとロール状米飯成形体との間にある包装シートをロール状米飯成形体に巻き付けるため、装置が大掛かりとなり、又、1つの包装が済むまで、次の包装にかかれないため、包装能率が悪い問題があった。
本発明は、搬送装置へ包装シートと、ロール状米飯成形体等のロール状食品を順次供給して、搬送装置の周回中に、ロール状食品を包装することにより、ロール状食品を能率的に包装できる方法及び装置を明らかにするものである。
The above packaging apparatus method is to slacken a tensioned conveyor belt, put it on a roll-shaped cooked rice molded body, and wrap a wrapped sheet between the conveyor belt and the roll-shaped cooked rice molded body around the roll-shaped cooked rice molded body, There is a problem that the packaging efficiency is poor because the apparatus becomes large and the next packaging is not completed until one packaging is completed.
The present invention supplies a packaging sheet and a roll-shaped food product such as a roll-shaped cooked rice product to the transport device in sequence, and wraps the roll-shaped food product during the circulation of the transport device, thereby efficiently rolling the roll-shaped food product. The method and apparatus that can be packaged are clarified.

ロール状食品の周面を包む矩形のシート体(71)の対向する両側縁に該ロール状食品の両端に被せる被せフィルム(73)(73)を突設した包装シート(7)を、ロール状食品の供給ステーションS5の下方に供給する包装シート供給装置(3)と、
ロール状食品供給ステーションの下方を通って間欠周回し、周回方向に等間隔に受け部(5)を具え、包装シート(7)に載った状態で落下するロール状食品を受け部(5)にて受け止め、シート体(71)の両端部及び被せフィルム(73)(73)の外端部を受け部(5)から上方に突出させて次工程へ搬送する搬送装置(40)と、
包装シート供給位置の真下より下流側寄りの受け部(5)の停止位置に対応して搬送装置(40)を挟んで対向配備され、搬送装置(40)の搬送方向に直交して互いに接近して被せフィルム(73)(73)の上端部を内側に畳み込んでロール状食品の周面に被せる一対の畳込み部材(91)(91)を具えた被せフィルム畳込み装置(9)と、
被せフィルム畳込み装置(9)の下流側に配備され移行途上の受け部(5)から上方へ突出したシート体(71)の端部(71a)(71b)の移行の邪魔をして該端部(71a)(71b)を反移行方向へ畳む邪魔部材(45)と、
邪魔部材(45)の下流側にてロール状食品の移行路を挟んで上下に、且つ相対的に接近離間可能にローラ(61)(61)(62)(63)を配備し、該ローラ(61)(61)(62)(63)によって包装シート(7)と一緒にロール状食品を挟んで強制回転させ、シート体(71)の端部(71a)(71b)をロール状食品の周面に沿わせるシート巻付け装置(6)と、
シート体(71)の巻き付け端部を、熱溶着、ラベル貼り等によって止着する止着装置(100) とによって構成され
搬送装置(40)は、平行を保ち左右に分かれて同期間欠周回する無端状帯体(41)(41)と、該帯体(41)(41)上に等間隔に配備した受け部(5)とからなり、各受け部(5)は、隣り合う帯体(41)(41)上に位相を揃えて配備され帯体(41)(41)の周回方向と直交する方向に向いた姿勢のロール状食品両端側を支える左右一対の受け台(51)(51)と、両帯体(41)(41)上にて夫々受け台(51)(51)の外側に配備された被せフィルム用邪魔部材(56)(56)とによって構成され、各受け台(51)は、帯体(41)の周回方向に沿って接近して対向した互いに略L字状の一対の受け部材(52)(52a)からなり、下流側の受け部材(52)はロール状食品の底部から前側周面を包囲可能な形状を呈して受け部(5)の移行方向に傾き可能に設けられ、上流側の受け部材(52a)はロール状食品の底部から後側周面を包囲可能な形状を呈して受け部(5)の反移行方向に傾き可能に設けられ、両受け部材(52)(52a)は、下部側先端が対向し、上部先端が上向く様に付勢手段にて付勢され、各被せフィルム用邪魔部材(56)(56)は、対向している受け部材(52)(52a)に対して、該帯体(41)の外側縁側から両受け部材(52)(52a)に接近した位置に設けられており、包装シート(7)に載った状態でロール状食品が受け台(51)(51)に落下する位置に対応して、両受け台(51)の受け部材(52)(52a)を付勢手段に抗して強制的に傾ける傾け手段(43)が設けられ、シート巻付け装置(6)のローラ(61)(61)(62)(63)の内、少なくとも2つのローラ(61)(61)は隣り合う帯体(41)(41)の間を昇降可能に配備されている
A wrapping sheet (7) in which a covering film (73) (73) covering both ends of the roll-shaped food is provided on opposite sides of the rectangular sheet (71) that wraps around the peripheral surface of the roll-shaped food is rolled. A packaging sheet feeding device (3) for feeding under the food feeding station S5;
Passing intermittently through the lower part of the roll food supply station, the receiving part (5) is provided with receiving parts (5) at equal intervals in the turning direction, and falls into the receiving part (5) falling on the packaging sheet (7). A conveying device (40) for projecting upward from the receiving portion (5) and conveying it to the next process, both ends of the sheet body (71) and the outer end portions of the covering films (73) (73);
Corresponding to the stop position of the receiving portion (5) closer to the downstream side than just below the packaging sheet supply position, the opposite positions are provided with the conveying device (40) interposed therebetween, and they approach each other perpendicular to the conveying direction of the conveying device (40). A covering film folding device (9) comprising a pair of folding members (91) (91) for folding the upper end of the covering film (73) (73) inward and covering the peripheral surface of the roll-shaped food;
The end (71a) (71b) of the sheet body (71) projecting upward from the receiving part (5) in the middle of the transition provided on the downstream side of the covering film folding device (9) obstructs the transition. Baffle member (45) that folds part (71a) (71b) in the anti-transition direction;
Rollers (61), (61), (62), and (63) are arranged on the downstream side of the baffle member (45) so as to be relatively close to and away from each other across the transition path of the roll food, and the rollers ( 61) (61) (62) (63) sandwich the roll food together with the packaging sheet (7) and forcibly rotate it, so that the ends (71a) (71b) of the sheet body (71) are placed around the roll food. Sheet winding device (6) along the surface;
A fastening device (100) for fastening the winding end of the sheet body (71) by thermal welding, labeling or the like ,
The transport device (40) includes endless strips (41) and (41) that are kept in parallel and that divide into left and right synchronously, and receiving portions (5) arranged on the strips (41) and (41) at equal intervals. Each receiving portion (5) is arranged on the adjacent strips (41) and (41) with the same phase and oriented in a direction perpendicular to the circumferential direction of the strips (41) and (41). A pair of left and right cradles (51) and (51) that support both ends of the roll-shaped food, and covering films disposed on the outer sides of the cradles (51) and (51) on both belt bodies (41) and (41), respectively The baffle members (56) and (56), each cradle (51) is a pair of substantially L-shaped receiving members (52 ) (52a), the downstream receiving member (52) has a shape that can surround the front peripheral surface from the bottom of the roll-shaped food, and is provided so as to be inclined in the transition direction of the receiving portion (5). The receiving member (52a) has a shape that can surround the rear peripheral surface from the bottom of the rolled food. The receiving member (5) is provided so as to be tiltable in the direction opposite to the transition direction, and the receiving members (52) and (52a) are urged by the urging means so that the lower ends are opposed to each other and the upper ends are directed upward. The covering film baffle members (56) and (56) are both receiving members (52) and (52a) from the outer edge side of the band (41) with respect to the opposing receiving members (52) and (52a). The receiving members of the two cradles (51) corresponding to the positions where the roll-shaped food is dropped on the cradle (51) (51) while being placed on the packaging sheet (7) (52) (52a) is provided with a tilting means (43) forcibly tilting against the biasing means, and is provided in the rollers (61) (61) (62) (63) of the sheet winding device (6). The at least two rollers (61) (61) are arranged so as to be movable up and down between the adjacent belt bodies (41) (41) .

第1畳み工程、第2畳み工程、第3畳み工程、第4畳み工程は、受け部(5)の停止中、又は下流側へ移動する途上で、同時進行で行われる。このため、作業工程の数に関係なく、受け部(5)を等間隔に具えた帯体(41)(41)の1ピッチ移動毎に、1つの包装が完了するため、能率的に包装できる。   The 1st folding process, the 2nd folding process, the 3rd folding process, and the 4th folding process are performed at the same time while the receiving part (5) is stopped or on the way to move to the downstream side. For this reason, since one packaging is completed for every one pitch movement of the strips (41) and (41) having the receiving portions (5) at equal intervals regardless of the number of work steps, the packaging can be efficiently performed. .

ロール状食品
実施例では、包装の対象であるロール状食品は、米飯をロール状に成形したロール状米飯成形体(8)である。ロール状米飯成形体(8)は直径約35mm、長さ約100mmである。ロール状米飯成形体(8)は具入りであっても、表面に具、胡麻等の振りかけ食品を付着させた状態のものでもよい。
In the roll-shaped food embodiment, the roll-shaped food to be packaged is a roll-shaped cooked rice product (8) obtained by forming cooked rice into a roll. The rolled cooked rice (8) has a diameter of about 35 mm and a length of about 100 mm. The roll-shaped cooked rice product (8) may be contained in the form or in a state in which sprinkled food such as ingredients or sesame is adhered to the surface.

包装シート
上記ロール状米飯成形体(8)は、図11、図12に示す包装シート(7)によって、周面及び両端面に被さる様に包装される。
包装シート(7)は、内シート体(71)と外シート体(72)との間にシート状海苔等のシート状食品(76)を挟み、シート体の外周部を熱溶着して形成されている。
内シート体(71)は、2枚の帯状のフィルム片(70)(70)を互いの内端を10〜15mm幅で重ね合わせて形成され、長さ約170mm、幅長さ約130mmの長方形を呈している。
外シート体(72)は1枚もののフィルムで形成され内シート体(71)と同じ大きさである。
外シート体(72)は、幅方向の中央部に、該外シート体を幅方向に2分するための分断可能部(74)が設けられる。実施例の分断可能部(74)は、細帯を外シート体(72)に接着し、細帯の端部を引っ張って外シート体(72)を2分できる周知のカットテープ(75)であるが、外シート体(72)を幅方向に2分出来れば分断可能部(74)の構成は問わない。
内シート体(71)は長手方向の両側縁、即ち、フィルム片(70)(70)の夫々の外側縁に矩形の被せフィルム(73)(73)を延長形成している。
シート状食品(76)は、長さ約150mm、幅長さはロール状米飯成形体(8)の長さと同じく100mmである。
シート体(71)(72)の長さは、ロール状米飯成形体(8)を1.2〜1.5周する程度であり、幅長さは、ロール状米飯成形体(8)の長さに20〜30mm加えた程度の長さである。
被せフィルム(73)の突出長さは、ロール状米飯成形体(8)の直径の1.5倍程度、被せフィルム(73)の幅長さは、ロール状米飯成形体(8)の直径の1.5〜2倍程度である。
包装シート(7)は、全体として略十字状を呈しているが、実施例の場合、被せフィルム(73)は、内シート体(71)の長さ中心より少し一端側にずれた位置にある。
外シート体(72)の両端の内、被せフィルム(73)から遠い側の端部両側に、後記する光電検出器(66)に反応する黒マーク(79)が施されている。
Packaging sheet The roll-shaped cooked rice product (8) is packaged by the packaging sheet (7) shown in FIGS. 11 and 12 so as to cover the circumferential surface and both end surfaces.
The packaging sheet (7) is formed by sandwiching a sheet-like food (76) such as sheet-like seaweed between the inner sheet body (71) and the outer sheet body (72) and thermally welding the outer periphery of the sheet body. ing.
The inner sheet body (71) is formed by superposing two strip-shaped film pieces (70), (70) with their inner ends 10 to 15 mm wide and having a length of about 170 mm and a width of about 130 mm. Presents.
The outer sheet body (72) is formed of a single film and has the same size as the inner sheet body (71).
The outer sheet body (72) is provided with a separable portion (74) for dividing the outer sheet body into two in the width direction at the center in the width direction. The severable portion (74) of the embodiment is a well-known cut tape (75) that can bond the strip to the outer sheet body (72) and pull the end of the strip to bisect the outer sheet body (72). However, as long as the outer sheet body (72) can be divided into two in the width direction, the configuration of the separable portion (74) is not limited.
The inner sheet body (71) is formed by extending rectangular covering films (73) and (73) on both side edges in the longitudinal direction, that is, on the outer edges of the film pieces (70) and (70).
The sheet-like food (76) has a length of about 150 mm and a width of 100 mm, which is the same as the length of the roll-shaped cooked rice (8).
The lengths of the sheet bodies (71) and (72) are about 1.2 to 1.5 rounds of the roll-shaped cooked rice molded body (8), and the width is the length of the roll-shaped cooked rice molded body (8). The length is about 20 to 30 mm.
The projection length of the cover film (73) is about 1.5 times the diameter of the roll-shaped cooked rice product (8), and the width of the cover film (73) is the diameter of the roll-shaped cooked rice product (8). It is about 1.5 to 2 times.
The packaging sheet (7) has a substantially cross shape as a whole, but in the case of the example, the covering film (73) is slightly shifted to one end side from the center of the length of the inner sheet body (71). .
A black mark (79) that reacts to a photoelectric detector (66) described later is provided on both ends of the outer sheet (72) on the side far from the cover film (73).

包装手順の概略
図1は、上記包装シート(7)によって、ロール状米飯成形体(8)を包装する手順を示している。
図1イから図1ロに示す如く、傾き状態で待機する受け台(51)に、包装シート(7)と一緒にロール状米飯成形体(8)を落とし込む。図1ロ´に示す如く、受け台(51)を閉じてシート体(71)(72)の両端部及び被せフィルム(73)(73)を上向きに立たせる。
起立状態の被せフィルム(73)(73)の上部を、図1ハに示す如く、内側に畳込んでロール状米飯成形体(8)に被せる。
図1ニに示す如く、受け台(51)の移行中に、受け台(51)から上方に立ち上がったシート体(71)(72)の端部(71a)(71b)を邪魔部材(45)に当てて該端部(71a)(71b)を後方に折り畳む。 図1ホに示す如く、邪魔部材(45)を通過した受け台(51)上のロール状米飯成形体(8)を複数のローラ(61)(61)(62)(63)で挟み込み、ローラの回転で包装シート(7)と一緒にロール状米飯成形体(8)を反時計方向に回転させ、包装シート(7)の端部(71a)(71b)をロール状米飯成形体(8)の周面に沿う様に巻き付ける。
シート体(71)(72)の巻付け端部を熱溶着、ラベル貼り等で止着する。
Schematic diagram of packaging procedure FIG. 1 shows a procedure for packaging a roll-shaped cooked rice molded product (8) with the packaging sheet (7).
As shown in FIG. 1A to FIG. 1B, the roll-shaped cooked rice (8) is dropped together with the packaging sheet (7) into the cradle (51) waiting in an inclined state. As shown in FIG. 1 (b), the cradle (51) is closed and both end portions of the sheet bodies (71) and (72) and the covering films (73) and (73) stand up.
As shown in FIG. 1C, the upper portions of the standing covering films (73) and (73) are folded inward to cover the roll-shaped cooked rice (8).
As shown in FIG. 1D, during the transition of the cradle (51), the end portions (71a) and (71b) of the sheet bodies (71) and (72) rising upward from the cradle (51) are blocked by the baffle members (45). The end portions (71a) and (71b) are folded rearward against each other. As shown in FIG. 1E, a roll-shaped cooked rice product (8) on a cradle (51) that has passed through a baffle member (45) is sandwiched between a plurality of rollers (61), (61), (62), and (63). Rotate the roll-shaped cooked rice product (8) together with the packaging sheet (7) in the counterclockwise direction to rotate the ends (71a) (71b) of the packaging sheet (7) into the roll-shaped cooked rice product (8). Wrap along the circumference of the.
The winding ends of the sheet bodies (71) and (72) are fixed by heat welding, labeling or the like.

ロール状米飯成形装置(1)
図2は、包装装置(4)の上流側に、米飯をロール状に成形するロール状米飯成形装置(1)を連繋配備した状態の正面図、図3はその平面図である。図6はロール状米飯成形装置(1)の斜面図である。
ロール状米飯成形装置(1)は、幕の内弁当の俵形飯を自動成形する公知の米飯成形装置と同様の構成である。
基台(10)上に回転可能にターンテーブル(21)が配備され、該ターンテーブルは外周部に、ロール状米飯成形体(8)に対応する6〜12個の長方形の成形用孔(22)を等間隔に開設している。各成形用孔(22)は、該孔長さ中心を通るターンテーブル(21)の半径線に直交している。
又、図7に示す如く、成形用孔(22)の長手方向の壁面には、飯塊の自然落下を防止する浅い溝部(23)(23)が形成されている。
ターンテーブル(21)には、回転方向に順に、米飯供給ステーションS1、押えステーションS2、予備成形ステーションS3、仕上げ成形ステーションS4、成形体供給ステーションS5が設定されている。
ターンテーブル(21)の底面に摺接する底板(20)が基台(10)上に固定される。
底板(20)は、上記予備成形ステーションS3、仕上げ成形ステーションS4及び成形体供給ステーションS5において、ターンテーブル(21)の成形用孔(22)の底部を開放している。
Roll rice cooker (1)
FIG. 2 is a front view of a state in which a roll-shaped cooked rice forming device (1) for forming cooked rice into a roll shape is connected to the upstream side of the packaging device (4), and FIG. 3 is a plan view thereof. FIG. 6 is a perspective view of the roll rice cooker (1).
The roll-shaped cooked rice forming apparatus (1) has the same configuration as a known cooked rice forming apparatus for automatically forming the bowl-shaped rice of the inner lunch box of the curtain.
A turntable (21) is rotatably arranged on the base (10), and the turntable has 6 to 12 rectangular forming holes (22) corresponding to the roll-shaped cooked rice molded body (8) on the outer periphery. ) At regular intervals. Each forming hole (22) is orthogonal to the radial line of the turntable (21) passing through the center of the hole length.
Further, as shown in FIG. 7, shallow grooves (23) and (23) are formed on the wall surface in the longitudinal direction of the forming hole (22) to prevent the rice lump from falling naturally.
In the turntable (21), a rice supply station S1, a presser station S2, a pre-forming station S3, a finish forming station S4, and a formed body supply station S5 are set in order in the rotation direction.
A bottom plate (20) slidably contacting the bottom surface of the turntable (21) is fixed on the base (10).
The bottom plate (20) opens the bottom of the molding hole (22) of the turntable (21) in the preliminary molding station S3, the finish molding station S4 and the molded product supply station S5.

米飯供給ステーションS1に対応して、米飯供給装置(11)が配備され、該ステーションS1に成形用孔(22)が位置する毎に定量の米飯を供給する。
押えステーションS2の真上には押え型(24)が、予備成形ステーションS3の真上と真下には予備成形型(25)(28)が、仕上げ成形ステーションS4の真上と真下には仕上げ成形型(26)(下側の成形型は図示せず)が、成形体供給ステーションS5の真上には突落し型(27)が夫々昇降可能に配備されている。
図7に示す如く、成形型(25)(28)の押し面は、ロール状米飯成形体(8)の周面の円弧に対応して円弧面(29)に形成されている。仕上げ成形型(26)の押し面も同様に円弧面に形成されている。
Corresponding to the cooked rice supply station S1, a cooked rice feed device (11) is provided, and a fixed amount of cooked rice is fed each time the forming hole (22) is positioned in the station S1.
The presser mold (24) is directly above the presser station S2, the preforming molds (25) and (28) are directly above and below the preforming station S3, and the finish mold is directly above and below the finish molding station S4. The mold (26) (the lower mold is not shown) is provided so that the drop mold (27) can be moved up and down just above the molded body supply station S5.
As shown in FIG. 7, the pressing surfaces of the molds (25) and (28) are formed on the arc surface (29) corresponding to the arc of the peripheral surface of the roll-shaped cooked rice molded body (8). The pressing surface of the finish mold (26) is also formed in an arc surface.

米飯供給ステーションS1で、ターンテーブル(21)の成形用孔(22)に供給された米飯は、押えステーションS2にて、押え型(24)の下降によって押さえられる。予備成形ステーションS3にて、米飯は上下から予備成形型(25)(28)で挟圧されて予備成形され、仕上げ成形ステーションS4にて上下の仕上げ成形型(26)の挟圧によってロール状米飯成形体(8)となる。ロール状米飯成形体(8)は、成形体供給ステーションS5にて、突落し型(27)によって下方に突き落とされる。
上記各ステーションS1〜S5での動作は同時進行で行われる。
押えステーションS2から予備成形ステーションS3の間の空きステーションで、必要に応じて、具の投入を行えば可い。
The cooked rice supplied to the forming hole (22) of the turntable (21) at the cooked rice supply station S1 is held down by the presser mold (24) at the presser station S2. At the pre-forming station S3, the cooked rice is preliminarily pressed by the pre-molding dies (25) (28) from above and below, and at the finishing molding station S4, the roll-shaped rice is squeezed by the sandwiching pressure of the top and bottom finishing forming dies (26). It becomes a molded body (8). The roll-shaped cooked rice molded product (8) is pushed downward by the dropping die (27) at the molded product supply station S5.
The operations at the stations S1 to S5 are performed simultaneously.
It is sufficient to load the tools as needed in the empty station between the presser station S2 and the preforming station S3.

包装装置(4)
包装装置(4)は、上記成形体供給ステーションS5の真下位置に包装シート(7)を供給する包装シート供給装置(3)と、成形体供給ステーションS5から包装シート(7)上に突き落とされたロール状米飯成形体(8)を、該シート(7)と一緒に受けとって搬送する搬送装置(40)と、搬送中のロール状米飯成形体(8)に包装シート(7)の被せフィルム(73)(73)を畳み込む被せフィルム畳込み装置(9)と、包装シート(7)のシート体(71)(72)の端部(71a)(71b)を搬送方向とは逆方向に畳む邪魔部材(45)と、該端部(71a)(71b)を更にロール状米飯成形体(8)の周面に巻き付けるシート巻付け装置(6)と、シート体(71)の巻付け端部を止着する止着装置(100)とによって構成される。
Packaging equipment (4)
The packaging device (4) was pushed down onto the packaging sheet (7) from the packaging sheet supply device (3) for supplying the packaging sheet (7) to a position directly below the molded product supply station S5. A transport device (40) for receiving and transporting the roll-shaped cooked rice product (8) together with the sheet (7), and a covering film (7) on the roll-shaped cooked rice product (8) being transported ( 73) A cover film folding device (9) for folding (73) and an end (71a) (71b) of the sheet body (71) (72) of the packaging sheet (7) in the direction opposite to the conveying direction A member (45), a sheet winding device (6) for further winding the ends (71a) (71b) around the peripheral surface of the roll-shaped cooked rice molded body (8), and a winding end of the sheet body (71) And a fastening device (100) for fastening.

包装シート供給装置(3)
図6に示す如く、包装シート供給装置(3)は、前記包装シート(7)を積み重ねて収容するストッカー(31)と、該ストッカーの下方と前記おにぎり成形体供給ステーションS5の下方を通過して無端状に張設された複数の間欠周回ベルト(32)と、ストッカー(31)の下方に昇降可能に配備された吸引筺(33)とによって構成される公知の構成である。
周回ベルト(32)(32)間を通過して吸引筺(33)が上昇し、吸引筺(33)上面の複数の孔に作用させた吸引力によってストッカー(31)内の最下部の包装シート(7)を吸引し、吸引筺(33)の下降によって該包装シート(7)をストッカー(31)から引き出して周回ベルト(32)上に載置し、包装シート(7)に対する吸引を解除する。
包装シート(7)が周回ベルト(32)に載置されるタイミングに合わせて、該ベルトが周回し、包装シート(7)を成形体供給ステーションS5の真下位置に搬送する。
包装シート(7)は、ステーションS5の真下位置にて、外シート体(72)が下側となり、被せフィルム(73)から遠い側の端部(71b)が搬送装置(40)の下流側に向き、成形体供給ステーションS5上の成形用孔(22)から突き落とされるロール状米飯成形体(8)が、包装シート(7)の被せフィルム(73)(73)間に位置し、ロール状米飯成形体(8)の軸心が、被せフィルム(73)の幅中央に対応する様に供給される。
ストッカー(31)には、吸引筺(43)によって吸着された最下部の包装シート以外の包装シートの落下を防止する公知の手段(図示せず)が講じられている。
Packaging sheet feeder (3)
As shown in FIG. 6, the packaging sheet supply device (3) passes through a stocker (31) for stacking and storing the packaging sheets (7), a lower part of the stocker, and a lower part of the rice ball molding supply station S5. This is a known configuration constituted by a plurality of intermittently circulating belts (32) stretched in an endless manner, and a suction rod (33) arranged to be movable up and down below the stocker (31).
The lowermost packaging sheet in the stocker (31) is pulled by the suction force applied to the plurality of holes on the upper surface of the suction rod (33) as the suction rod (33) rises as it passes between the circulating belts (32) and (32). (7) is sucked, and the packaging sheet (7) is pulled out of the stocker (31) by the lowering of the suction rod (33) and placed on the circulating belt (32), and the suction to the packaging sheet (7) is released. .
In accordance with the timing at which the packaging sheet (7) is placed on the orbiting belt (32), the belt orbits and conveys the packaging sheet (7) to a position just below the compact supply station S5.
The packaging sheet (7) has the outer sheet body (72) on the lower side at the position directly below the station S5, and the end (71b) far from the covering film (73) on the downstream side of the conveying device (40). The roll-shaped cooked rice product (8) pushed out from the molding hole (22) on the molded product supply station S5 is positioned between the covering films (73), (73) of the packaging sheet (7), The axis of the molded body (8) is supplied so as to correspond to the width center of the covering film (73).
The stocker (31) is provided with known means (not shown) for preventing the packaging sheet other than the lowermost packaging sheet adsorbed by the suction rod (43) from dropping.

搬送装置(40)
搬送装置(40)は、平行を保ち左右に分かれて同期間欠周回する2本の無端状帯体(41)(41)と、該帯体(41)(41)上に等間隔に配備した受け部(5)とからなる。
帯体(41)(41)は、図5に示す如く、搬送方向と直交する方向に長いブロック(42)を帯体(41)(41)の周回面内で屈曲自在に連結して構成される。
各受け部(5)は、隣り合う帯体(41)(41)上に位相を揃えて配備され帯体(41)(41)の周回方向と直交する方向に向いた姿勢のロール状食品を支える左右一対の受け台(51)(51)と、両帯体(41)(41)上にて夫々受け台(51)(51)の外側に配備された被せフィルム用邪魔部材(56)(56)とによって構成される。
各受け台(51)は、帯体(41)の周回方向に沿って接近して向い合った互いに略L字状の一対の受け部材(52)(52a)からなる。下流側の受け部材(52)は、ロール状食品の底部から前側周面を包囲可能な形状を呈し、受け部(5)の移行方向に回転して傾き可能に設けられる。
上流側の受け部材(52a)は、ロール状食品の底部から後側周面を包囲可能な形状を呈して受け部(5)の反移行に回転して傾き可能に設けられる。
受け部材(52)(52a)の内側コーナ部は、ロール状米飯成形体(8)の周面よりも曲率半径が少し大きな円弧面に形成されている。
両受け部材(52)(52a)は、下部側先端が互いに対向し、上部先端が上向く様に、バネ等の付勢手段(図示せず)にて付勢される。
各被せフィルム用邪魔部材(56)(56)は、互いに対向している受け部材(52)(52a)に接近して帯体(41)の外側縁側に配備され、受け部材(52)(52a)を挟んで対向している。対向する被せフィルム用邪魔部材(56)(56)間の距離はロール状米飯成形体(8)の長さより僅か大である。
被せフィルム用邪魔部材(56)(56)の搬送方向の幅長さは、ロール状米飯成形体(8)の直径程度であり、両端は斜め外向きに屈曲している。被せフィルム用邪魔部材(56)(56)の高さは、受け部材(52)(52a)上のロール状米飯成形体(8)の上端よりも低く、実施例ではロール状米飯成形体(8)の軸心と同程度である。
図6に示し前記の如く、成形体供給ステーションS5の真下が包装シート(7)の供給位置であり、該供給位置の真下が第1畳みステーションS6となっており、上記搬送装置(40)の各受け部(5)は、該第1畳みステーションS6で停止する。
第1畳みステーションS6には、搬送装置(40)の帯体(41)(41)間にて、図4に示す如く、受け台(51)に対する傾け手段(43)が配備されている。
傾け手段(43)は、4つの受け部材(52)(52a)に対して4本ピン(44)を突き上げて、下流側の受け部材(52)は受け部(5)の移行側に、上流側の受け部材(52a)は、反移行側に傾けて受け台(51)の上端間を大きく開く。ピン(44)はシリンダ等の昇降手段(図示せず)によって一斉に昇降する。
Conveying device (40)
The transporting device (40) is divided into left and right sides that are parallel to each other, and the two endless strips (41) and (41) that circulate synchronously and the receivers that are arranged at equal intervals on the strips (41) and (41). Part (5).
As shown in FIG. 5, the belt bodies (41) and (41) are configured by connecting a block (42) that is long in a direction orthogonal to the conveying direction so as to be freely bent within the circumferential surface of the belt bodies (41) and (41). The
Each receiving part (5) is a roll-shaped food with a posture that is arranged on the adjacent band (41) (41) in phase and is oriented in a direction perpendicular to the circumferential direction of the band (41) (41). A pair of left and right cradles (51) and (51) to be supported, and a baffle member (56) for covering film disposed on the outer sides of the cradles (51) and (51) on both belt bodies (41) and (41), respectively ( 56).
Each cradle (51) is composed of a pair of substantially L-shaped receiving members (52) and (52a) facing each other along the circumferential direction of the belt (41). The receiving member (52) on the downstream side has a shape that can surround the front peripheral surface from the bottom of the roll-shaped food, and is provided so as to be able to tilt by rotating in the transition direction of the receiving portion (5).
The upstream receiving member (52a) has a shape that can surround the rear peripheral surface from the bottom of the roll-shaped food, and is provided so as to be tilted by rotating in the opposite direction of the receiving portion (5).
The inner corner portions of the receiving members (52) and (52a) are formed in an arc surface having a slightly larger radius of curvature than the peripheral surface of the roll-shaped cooked rice (8).
The both receiving members (52) and (52a) are urged by urging means (not shown) such as a spring so that the lower ends are opposed to each other and the upper ends are upward.
Each covering film baffle member (56) (56) is disposed on the outer edge side of the belt (41) close to the receiving member (52) (52a) facing each other, the receiving member (52) (52a) ) Across the board. The distance between the covering film baffle members (56) and (56) facing each other is slightly larger than the length of the roll-shaped cooked rice (8).
The width of the covering film baffle members (56) (56) in the conveying direction is about the diameter of the roll-shaped cooked rice (8), and both ends are bent obliquely outward. The height of the covering film baffle members (56) and (56) is lower than the upper end of the roll-shaped cooked rice molded body (8) on the receiving members (52) and (52a). ) Axis.
As shown in FIG. 6, as described above, the position immediately below the compact supply station S5 is the supply position of the packaging sheet (7), and the position immediately below the supply position is the first folding station S6. Each receiving part (5) stops at the first folding station S6.
In the first folding station S6, as shown in FIG. 4, a tilting means (43) for the cradle (51) is provided between the belt bodies (41) and (41) of the transfer device (40).
The tilting means (43) pushes up the four pins (44) with respect to the four receiving members (52) and (52a), and the downstream receiving member (52) is located upstream of the receiving portion (5) on the transition side. The receiving member (52a) on the side is inclined to the opposite side and opens widely between the upper ends of the receiving table (51). The pins (44) are moved up and down all at once by lifting means (not shown) such as a cylinder.

被せフィルム畳込み装置(9)
搬送装置(40)の間欠周回によって、受け部(5)が第1畳みステーションS6の次に停止するのが第2畳みステーションS7であり、図6、図8に示す如く、第2畳みステーションS7には被せフィルム畳込み装置(9)が配備される。
被せフィルム畳込み装置(9)は、受け部(5)の移行路を挟んで、互いに接近離間可能に対向配備した一対の畳込み部材(91)(91)と、畳込み部材(91)(91)を接近離間させるシリンダ等の畳込み駆動装置(図示せず)とによって構成される。
畳込み部材(91)(91)は、ロール状米飯成形体(8)の周面円弧より少し曲率半径の大きな円弧の逆樋状に形成され、互いに接近したとき、受け部(5)上のロール状米飯成形体(8)の上に被さる高さ位置にある。
畳込み部材(91)(91)は、前記被せフィルム用邪魔部材(56)(56)に対して干渉しない余裕がある。両畳込み部材(91)(91)は、最も接近した状態で互いの先端が少し離れるか、或いは上下にすれ違う様に少し高さ位置が異なっている。
Cover film folding device (9)
It is the second folding station S7 that stops the receiving unit (5) next to the first folding station S6 due to the intermittent circulation of the transfer device (40), and as shown in FIGS. 6 and 8, the second folding station S7. A cover film folding device (9) is provided in the case.
The covering film folding device (9) includes a pair of folding members (91) (91) and a folding member (91) (91, 91) and a convolution drive device (not shown) such as a cylinder for approaching and separating.
The folding members (91) (91) are formed in the shape of an inverted bowl having a slightly larger radius of curvature than the circumferential arc of the roll-shaped cooked rice product (8). It exists in the height position which covers on a roll-shaped cooked rice body (8).
The folding members (91) (91) have a margin that does not interfere with the covering film baffle members (56) (56). The two folding members (91) and (91) are slightly different in height so that the tips of the two folding members (91) and (91) are slightly separated from each other or pass up and down.

邪魔部材(45)
第2畳みステーションS7を越えて直ぐの位置から、第3畳みステーションS8が始まり、次の第4畳みステーションS9の直前までが第3畳みステーションS8の領域である。 実施例の第3畳みステーションS8は、隣り合う受け部(5)(5)間を1ピッチとして、1ピッチ以上の領域を占める。この領域の全長に亘って板状の邪魔部材(45)が配備されている。
邪魔部材(45)は、受け部(5)上のロール状米飯成形体(8)の上端高さより僅か高い位置にて受け部(5)の移行路に沿って配備されている。
Disturbing member (45)
The third folding station S8 starts from a position immediately beyond the second folding station S7, and the area immediately before the next fourth folding station S9 is the area of the third folding station S8. The 3rd folding station S8 of an Example occupies the area | region more than 1 pitch by making between the adjacent receiving parts (5) (5) into 1 pitch. A plate-like baffle member (45) is provided over the entire length of this region.
The baffle member (45) is disposed along the transition path of the receiving portion (5) at a position slightly higher than the upper end height of the roll-shaped cooked rice molded body (8) on the receiving portion (5).

シート巻付け装置(6)
図9、図10に示す如く、第4畳みステーションS9には、シート巻付け装置(6)が配備される。
シート巻付け装置(6)は、第4畳みステーションS9にて停止している受け部(5)上のロール状米飯成形体(8)を、上下から挟んで強制回転させる3個以上のローラ、実施例では4つのローラ(62)(63)(61)(61)からなる。
該4つのローラは、ロール状米飯成形体(8)と干渉しない様に、該ロール状米飯成形体(8)の移行路よりも少し高い位置に配備した定位ローラ(62)と押えローラ(63)、該ロール状米飯成形体(8)の移行路よりも少し低い位置に配備された2つの昇降ローラ(61)(61)である。
定位ローラ(62)にはモータ(65)が連繋され、定位置で時計方向に回転する。
押えローラ(63)は定位ローラ(62)に接近して定位ローラ(62)の上流側に回転自由に支持され、バネ(64)によって下向きに付勢されている。
昇降ローラ(61)(61)は、回転駆動装置及びシリンダ等の昇降駆動装置(何れも図示せず)に連繋され、互いに搬送装置(40)の両帯体(41)(41)の間を上昇して、受け部(5)上のロール状米飯成形体(8)を持ち上げて定位ローラ(62)と押えローラ(63)に押しつけ、時計方向に回転する。
押えローラ(63)の端部に接近して、光電検出器(66)が定位置に配備されている。
光電検出器(66)は、前記包装シート(7)端部の黒マーク(79)を検出してローラ(61)(61)(62)の回転を停止させる。
Sheet winding device (6)
As shown in FIGS. 9 and 10, a sheet winding device (6) is provided in the fourth folding station S9.
The sheet winding device (6) includes three or more rollers for forcibly rotating the roll-shaped cooked rice product (8) on the receiving portion (5) stopped at the fourth folding station S9 from above and below, In the embodiment, it is composed of four rollers (62) (63) (61) (61).
The four rollers are provided with a positioning roller (62) and a presser roller (63 ), Two lifting rollers (61), (61) arranged at a position slightly lower than the transition path of the roll-shaped cooked rice (8).
A motor (65) is connected to the positioning roller (62) and rotates clockwise at a fixed position.
The presser roller (63) approaches the localization roller (62) and is rotatably supported on the upstream side of the localization roller (62), and is urged downward by a spring (64).
The elevating rollers (61) and (61) are linked to a rotary drive device and an elevating drive device such as a cylinder (both not shown), and between the belts (41) and (41) of the transport device (40). Ascending, the roll-shaped cooked rice molded body (8) on the receiving part (5) is lifted and pressed against the positioning roller (62) and the presser roller (63), and rotated clockwise.
The photoelectric detector (66) is disposed at a fixed position in proximity to the end of the presser roller (63).
The photoelectric detector (66) detects the black mark (79) at the end of the packaging sheet (7) and stops the rotation of the rollers (61) (61) (62).

止着装置(100)
上記第4畳みステーションS9には、ロール状米飯成形体(8)に巻き付けた包装シート(7)の巻付け端を止める止着装置(100)が配備される。
実施例の止着装置(100)は、包装シート(7)の巻付け端を熱溶着して止めるものであって定位ローラ(62)と押えローラ(63)の略中間位置の上方に昇降可能に2つの棒状の押圧部材(101)(101)を配備している。押圧部材(101)(101)は前記定位ローラ(62)及び押えローラ(63)の外側で昇降し、両ローラ(62)(63)に干渉しない。
押圧部材(101)(101)は内蔵されたヒータで加熱されており、包装シート(7)の巻付け端部を押圧して該端側を熱溶着する。
Fastening device (100)
In the fourth folding station S9, a fastening device (100) for stopping the winding end of the packaging sheet (7) wound around the roll-shaped cooked rice (8) is provided.
The fastening device (100) of the embodiment is for heat-welding and stopping the winding end of the packaging sheet (7), and can be moved up and down substantially between the positioning roller (62) and the presser roller (63). Two rod-shaped pressing members (101) and (101) are provided. The pressing members (101) and (101) move up and down outside the positioning roller (62) and the pressing roller (63) and do not interfere with both the rollers (62) and (63).
The pressing members (101) and (101) are heated by a built-in heater and press the winding end of the packaging sheet (7) to thermally weld the end side.

包装装置の動作説明
包装シート供給装置(3)によって、ロール状米飯成形装置(1)の成形体供給ステーションS5の真下に包装シート(7)が供給されるタイミングに合わせて、ターンテーブル(21)からロール状米飯成形体(8)が包装シート(7)に突き落とされる(図1イ、ロ)。
このとき、図4に示す如く、成形体供給ステーションS5の真下位置の第1畳みステーションS6では、傾け手段(43)によって、前後の受け部材(52)(52a)が傾いて上端間を大きく開いた状態で受け部(5)が待機している。
包装シート(7)上に突き落とされたロール状米飯成形体(8)は包装シート(7)と一緒に、包装シート供給装置(3)の周回ベルト(32)(32)間を通って該受け部(5)に落下する。受け部(5)の左右の受け台(51)(51)がロール状米飯成形体(8)の両端側を支える。
ロール状米飯成形体(8)が受け台(51)(51)に支えられるタイミングに合わせて、傾け手段(43)のピン(44)(44)が下降して、両受け台(51)の夫々進行方向に対して前後の受け部材(52)(52a)が閉じる(図1ロ´)。
上記動作により、図1ロ´、図8aの左側に示す如く、包装シート(7)のシート体(71)(72)の長手方向の両側は、受け部材(52)(52a)に案内されて起立し、被せフィルム(73)(73)は被せフィルム用邪魔部材(56)(56)に案内されて起立し、受け部材(52)(52a)から上方へ突出する。上記動作によって、シート体(71)(72)はロール状米飯成形体(8)の周面の略1/2に被さり、被せフィルム(73)(73)はロール状米飯成形体(8)の両端面に被さる。
前記の如く、包装シート(7)は、被せフィルム用邪魔部材(56)(56)から下流側の方が長くなる様に成形体供給ステーションS5の真下に供給されていたから、下流側端部(71b)の方が上流側端部(71a)よりも、受け部材(52)(52a)から上方への突出長さは長い。
Explanation of the operation of the packaging device In accordance with the timing when the packaging sheet (7) is supplied directly below the molded product supply station S5 of the roll-shaped cooked rice molding device (1) by the packaging sheet supply device (3), the turntable (21) The roll-shaped cooked rice product (8) is pushed down onto the packaging sheet (7) (FIG. 1a, b).
At this time, as shown in FIG. 4, in the first folding station S6, which is located directly below the molded product supply station S5, the front and rear receiving members (52) and (52a) are tilted by the tilting means (43) so that the gap between the upper ends is widened. The receiving part (5) is waiting in the state where
The roll-shaped cooked rice product (8) pushed down on the packaging sheet (7) passes through the belts (32) and (32) of the packaging sheet supply device (3) together with the packaging sheet (7). Drops onto part (5). The left and right cradles (51) and (51) of the receiving part (5) support both ends of the roll-shaped cooked rice molded body (8).
The pin (44) (44) of the tilting means (43) descends in accordance with the timing at which the roll-shaped cooked rice (8) is supported by the cradle (51) (51), and the both cradle (51) The front and rear receiving members (52) and (52a) close to the respective traveling directions (FIG. 1, b ′).
By the above operation, as shown on the left side of FIG. 1 'and FIG. 8a, both longitudinal sides of the sheet bodies (71) and (72) of the packaging sheet (7) are guided by the receiving members (52) and (52a). The covering films (73) and (73) stand up while being guided by the covering film baffle members (56) and (56), and project upward from the receiving members (52) and (52a). By the above operation, the sheet bodies (71) and (72) are covered with approximately half of the peripheral surface of the roll-shaped cooked rice molded body (8), and the covering films (73) and (73) are formed of the roll-shaped cooked rice molded body (8). Cover both end faces.
As described above, since the packaging sheet (7) is supplied directly under the molding supply station S5 so as to be longer on the downstream side than the covering film baffle members (56, 56), the downstream end (71b ) Has a longer protruding length from the receiving members (52) and (52a) than the upstream end (71a).

実施例の場合、図1ロ、図8aの右側に示す様に、ロール状米飯成形体(8)が包装シート(7)と一緒に受け部(5)に落下するときには、前記の如く、受け部(5)の受け部材(52)(52a)が大きく開いている。このため、包装シート(7)のシート体(71)(72)は、逆ハの字状に開いた状態となる。従って、包装シート(7)の被せフィルム(73)(73)は、逆ハの字状のシート体(71)(72)の両端間に入り込む様に被せフィルム用邪魔部材(56)に案内されて上向く。又、被せフィルム(73)の幅長さは、被せフィルム用邪魔部材(56)の幅長さよりも大であり、被せフィルム用邪魔部材(56)(56)間の長さよりもシート体(71)(72)の幅長さが小さいので、被せフィルム(73)の両側縁は、被せフィルム用邪魔部材(56)(56)の外向き傾斜部に対応して折れ曲がる。このため、被せフィルム(73)が薄くて腰がなくても倒れ難くなり、起立状態を保つことができる。
シート体(71)(72)は薄手のフィルムで形成されているが、2枚重ねで外周部が溶着され、更にシート状食品を挟んでいるから倒れ難く、起立状態を保つことができる。
図8bに示す如く、仮に、受け部材(52)(52a)が閉じた状態の受け部(5)に、包装シート(7)と一緒にロール状米飯成形体(8)が落ち込めば、シート体(71)の両端側にて、シート体(71)と長手方向の側縁と被せフィルム(73)が干渉しあって、被せフィルム(73)に皺が生じたり、外側へ倒れたりして、包装に支障を生じたり、綺麗に包装できないことがある。
In the case of the embodiment, as shown on the right side of FIGS. 1B and 8A, when the roll-shaped cooked rice (8) falls together with the packaging sheet (7) to the receiving part (5), as described above. The receiving members (52) and (52a) of the part (5) are largely open. For this reason, the sheet | seat bodies (71) and (72) of a packaging sheet (7) will be in the state opened in reverse C shape. Accordingly, the covering films (73) and (73) of the packaging sheet (7) are guided by the covering film baffle member (56) so as to enter between the opposite ends of the inverted C-shaped sheet bodies (71) and (72). Turn up. Further, the width of the cover film (73) is larger than the width of the cover film baffle member (56), and the sheet body (71) is longer than the length between the cover film baffle members (56) (56). ) (72) is small in width, both side edges of the cover film (73) bend corresponding to the outwardly inclined portions of the cover film baffle members (56) (56). For this reason, even if the covering film (73) is thin and does not have a waist, it is difficult to fall down, and the standing state can be maintained.
The sheet bodies (71) and (72) are formed of a thin film, but the outer peripheral portion is welded in two layers, and since the sheet-like food is sandwiched between them, the sheet bodies (71) and (72) are unlikely to fall down and can be kept standing.
As shown in FIG. 8b, if the roll-shaped cooked rice molded product (8) falls together with the packaging sheet (7) into the receiving part (5) with the receiving members (52) and (52a) closed, the sheet body At both ends of (71), the sheet body (71), the side edge in the longitudinal direction, and the covering film (73) interfere with each other, and the covering film (73) is wrinkled or falls outward, It may interfere with packaging or may not be neatly packaged.

図8aの左側に示す如く、受け部(5)が第1畳みステーションS6から次の第2畳みステーションS7で停止すると、被せフィルム畳込み装置(9)の畳込み部材(91)(91)が互いに接近して、起立状態の被せフィルム(73)(73)の上端部を内側に倒してロール状米飯成形体(8)の周面に被せる(図1ハ)。
畳込み部材(91)(91)が待機位置に戻ると、受け部(5)は下流側の第2畳みステーションS7の領域を通過するが、このとき、受け部(5)から上方に突出しているシート体(71)の両端部が、邪魔部材(45)に当たって反移行向に折り畳まれる(図1ニ)。シート体(71)の下流側端部(71b)はロール状米飯成形体(8)の上部周面に被さり、更に上流側端部(71a)に被さって該端部(71a)よりも上流側へ延びる。
図1ホ、図10に示す如く、受け部(5)が邪魔部材(45)の終端を通過して第4畳みステーションS9で停止すると、昇降ローラ(61)(61)が上昇して包装シート(7)と一緒にロール状米飯成形体(8)を少し持ち上げて定位ローラ(62)と押えローラ(63)に押しつけると共に、昇降ローラ(61)(61)と定位ローラ(62)の時計方向の回転により、包装シート(7)と一緒にロール状米飯成形体(8)を反時計方向に回転させる。
これによって包装シート(7)の端部(71a)(71b)はロール状米飯成形体(8)の周面に沿う様に畳まれる。昇降ローラ(61)(61)による押し上げによってロール状米飯成形体(8)が定位ローラ(62)と押えローラ(63)に押しつけられたとき、押えローラ(63)はバネで下向き付勢されているため、ロール状米飯成形体(8)の外径の大きさにばらつきがあっても、押えローラ(63)が吸収して、ロール状米飯成形体(8)を回転させることに無理は生じない。
又、ロール状米飯成形体(8)は受け部(5)の受け部材(52)(52a)から少し浮き上がって、回転するから、受け部材(52)(52a)との摩擦はなく、円滑に回転する。
光電検出器(66)が、包装シート(7)の上側端部(71b)が真上を向いたことを検出すれば、ローラ(61)(61)(62)の回転が停止し、止着装置(100)の押圧部材(101)(101)が下降して包装シート(7)の巻付け端部(71b)を溶着して止める。
包装シート(7)の巻付け端部(71b)の溶着が済めば、押圧部材(101)(101)が上昇し、又、昇降ローラ(61)(61)が待機位置に戻る。
包装を終えたロール状米飯成形体(8)は、受け部(5)に載って下流側に搬送され、適所で受け部(5)から取り出される。
搬送装置(40)の1ピッチ間欠移動毎に上記動作が繰り返される。
As shown on the left side of FIG. 8a, when the receiving portion (5) stops at the second folding station S7 from the first folding station S6, the folding members (91) (91) of the covering film folding device (9) are moved. Close to each other, the upper end portions of the standing covering films (73) and (73) are tilted inward to cover the peripheral surface of the roll-shaped cooked rice molding (8) (FIG. 1C).
When the folding members (91) (91) return to the standby position, the receiving portion (5) passes through the area of the second folding station S7 on the downstream side, but at this time, it protrudes upward from the receiving portion (5). Both end portions of the sheet body (71) are in contact with the baffle member (45) and folded in the opposite direction (FIG. 1D). The downstream end (71b) of the sheet body (71) covers the upper peripheral surface of the roll-shaped cooked rice molded body (8), and further covers the upstream end (71a) and further upstream than the end (71a). Extend to.
As shown in FIGS. 1 and 10, when the receiving portion (5) passes through the end of the baffle member (45) and stops at the fourth folding station S9, the elevating rollers (61) and (61) rise and the packaging sheet Along with (7), the rolled rice cooked product (8) is slightly lifted and pressed against the positioning roller (62) and the pressing roller (63), and the lifting rollers (61) (61) and the positioning roller (62) are rotated clockwise. Rotating the roll-shaped cooked rice molded product (8) together with the packaging sheet (7) in the counterclockwise direction.
As a result, the end portions (71a) and (71b) of the packaging sheet (7) are folded along the peripheral surface of the roll-shaped cooked rice molded product (8). When the roll-shaped rice cooked product (8) is pressed against the positioning roller (62) and the presser roller (63) by being pushed up by the lift rollers (61) (61), the presser roller (63) is biased downward by a spring. Therefore, even if the outer diameter of the roll-shaped cooked rice product (8) varies, the presser roller (63) absorbs and it is impossible to rotate the roll-shaped cooked rice product (8). Absent.
Further, since the roll-shaped cooked rice product (8) is slightly lifted from the receiving members (52) and (52a) of the receiving portion (5) and rotates, there is no friction with the receiving members (52) and (52a) and smooth Rotate.
If the photoelectric detector (66) detects that the upper end (71b) of the packaging sheet (7) is facing straight up, the rotation of the rollers (61) (61) (62) will stop and stop. The pressing members (101) and (101) of the apparatus (100) are lowered to weld and stop the winding end (71b) of the packaging sheet (7).
When the winding end (71b) of the packaging sheet (7) has been welded, the pressing members (101) (101) are raised, and the elevating rollers (61) (61) are returned to the standby position.
The roll-shaped cooked rice product (8) after packaging is placed on the receiving part (5) and conveyed downstream, and is taken out from the receiving part (5) at an appropriate place.
The above operation is repeated for every one pitch intermittent movement of the transport device (40).

上記の如く、包装シート(7)を定位置に供給する包装シート供給工程、
供給された包装シート(7)に対して該包装シートの上方からロール状米飯成形体(8)を供給して包装シートの下方に待機する上部開口の受け台(51)に包装シート(7)とロール状食品を落とし込むことによって、シート体(71)の両端及び両被せフィルム(73)(73)の外端部を受け台(51)から上方へはみ出す様に畳む第1畳み工程、
受け台(51)を具えた搬送装置(40)により、受け台(51)を間欠移動させ、受け台(51)の停止位置にて、受け台(51)の移行路を挟んで対向配備した一対の押込み部材(91)(91)を互いに前進させることによって被せフィルム(73)(73)の上端部を内側に畳み込んで包装シート(7)の周面に被せる第2畳み工程、
受け台(51)の移行途上で、受け台(51)から上方にはみ出したシート体(71)の端部(71a)(71b)を、邪魔部材(45)に当てて該端部を受け台(51)の移行方向とは反対側に畳む第3畳み工程、
邪魔部材(45)の下流側にてロール状米飯成形体(8)の移行路を挟んで待機した4つのローラ(61)(61)(62)(63)によって包装シート(7)と一緒にロール状米飯成形体(8)を挟んで回転させ、シート体(71)の端部(71a)(71b)を該ロール状米飯成形体(8)の周面に沿う様に畳む第4畳み工程、
シート体(71)の巻付け端部(71b)を、熱溶着によって止め着ける止着工程
は、搬送装置(40)がロール状米飯成形体(8)を1ピッチづつ搬送する途上で、同時進行で行われる。このため、作業工程の数に関係なく、搬送装置(40)の1ピッチ移動毎に、1つの包装が完了し、能率的に包装ができるのである。
As described above, the packaging sheet supply process for supplying the packaging sheet (7) to a fixed position,
The roll-shaped rice cooked product (8) is supplied from above the supplied packaging sheet (7) to the supplied packaging sheet (7), and the packaging sheet (7) is placed on the upper opening cradle (51) waiting below the packaging sheet. And a first folding step of folding the both ends of the sheet body (71) and the outer ends of the covering films (73) (73) so as to protrude upward from the cradle (51) by dropping the roll-shaped food.
The cradle (51) is intermittently moved by the transfer device (40) having the cradle (51), and is disposed opposite to the rest position of the cradle (51) at the stop position of the cradle (51). A second folding step in which the upper ends of the covering films (73) and (73) are folded inward by moving the pair of pushing members (91) and (91) forward to cover the peripheral surface of the packaging sheet (7);
During the transition of the cradle (51), the end portions (71a) and (71b) of the sheet body (71) protruding upward from the cradle (51) are applied to the baffle member (45) to receive the end portion. A third folding step of folding to the opposite side of the transition direction of (51),
Together with the packaging sheet (7) by the four rollers (61) (61) (62) (63) waiting on the downstream side of the baffle member (45) across the transition path of the roll-shaped cooked rice (8) A fourth folding step in which the roll-shaped cooked rice (8) is sandwiched and rotated so that the ends (71a) and (71b) of the sheet (71) are folded along the peripheral surface of the roll-shaped cooked rice (8). ,
The fixing process of fixing the winding end (71b) of the sheet body (71) by heat welding is simultaneously performed while the conveying device (40) conveys the roll-shaped cooked rice article (8) by one pitch. Done in For this reason, regardless of the number of work steps, one packaging is completed for every one pitch movement of the transport device (40), and the packaging can be efficiently performed.

包装ロール状米飯成形体(8)を食するには、外シート体(72)のカットテープ(75)を外して外シート体(72)を2分し、ロール状米飯成形体(8)の両端のシート端を摘んで、外側に引っ張ると、シート状食品(76)だけがロール状米飯成形体(8)に被さった状態に、包装を解くことができる。   To eat the packaged roll-shaped cooked rice (8), remove the cut tape (75) of the outer sheet (72) and divide the outer sheet (72) into two parts. When the sheet ends at both ends are picked and pulled outward, the packaging can be unwound while only the sheet-like food (76) is covered with the roll-shaped cooked rice (8).

本発明の実施に際し、包装シート(7)は、1枚ものシート、即ち、矩形のシート体の対向する両側縁に被せフィルムを突設したもの単体でもよい。この場合、ロール状米飯成形体(8)が包装シートと一緒に前記受け部(6)に収容された際に、シート体の両端及び被せフィルムが、起立する様な厚みや素材を選択する必要がある。
又、上記の様な素材や厚みの包装シートであれば、前記実施例の様に、受け部を傾けても、或いは傾けなくてもよい。
更に、包装の対象は、ロール状米飯成形体(8)に限らず、前記包装工程で原形を保持できるロール状食品であればよい。
In practicing the present invention, the packaging sheet (7) may be a single sheet, that is, a single sheet in which a film is projected on both opposite edges of a rectangular sheet body. In this case, it is necessary to select a thickness and material so that both ends of the sheet body and the covering film stand up when the roll-shaped cooked rice body (8) is accommodated in the receiving part (6) together with the packaging sheet. There is.
Further, if the packaging sheet has the above-described material and thickness, the receiving portion may or may not be inclined as in the above-described embodiment.
Furthermore, the object of packaging is not limited to the roll-shaped cooked rice product (8), but may be any roll-shaped food that can retain the original shape in the packaging process.

包装シート(7)の巻付け端を止める方法は、溶着に限らず、巻付け端をラベルとシートに跨ってラベルを貼り付ける方法を採用でき、この場合、公知の自動ラベル貼機を用いることができる。   The method of stopping the winding end of the packaging sheet (7) is not limited to welding, and a method of sticking the label across the winding end between the label and the sheet can be adopted. In this case, a known automatic labeling machine is used. Can do.

上記実施例の説明は、本発明を説明するためのものであって、特許請求の範囲に記載の発明を限定し、或は範囲を減縮する様に解すべきではない。又、本発明の各部構成は上記実施例に限らず、特許請求の範囲に記載の技術的範囲内で種々の変形が可能であることは勿論である。   The above description of the embodiments is for explaining the present invention, and should not be construed as limiting the invention described in the claims or reducing the scope thereof. In addition, the configuration of each part of the present invention is not limited to the above embodiment, and various modifications can be made within the technical scope described in the claims.

包装手順の概略説明図である。It is a schematic explanatory drawing of a packaging procedure. 包装装置にロール状米飯成形装置を連繋した状態の正面図である。It is a front view of the state which connected the roll-shaped cooked rice forming apparatus to the packaging apparatus. 同上の平面図である。It is a top view same as the above. 搬送装置の第1畳みステーションS6にて受け部が開いて待機している状態の正面図である。It is a front view of the state which a receiving part opened and was waiting in 1st folding station S6 of a conveying apparatus. 搬送装置の要部斜面図である。It is a principal part slope view of a conveying apparatus. ロール状米飯成形装置と包装装置の下流側の斜面図である。It is a slope view of the downstream side of a roll-shaped cooked rice forming apparatus and a packaging apparatus. 予備成形ステーションS3の断面図である。It is sectional drawing of preforming station S3. a図は、第1畳みステーションS6と第2畳みステーションS7での受け部の動作変化を示す斜面図で、b図は、閉じた状態の受け部に包装シートとロール状米飯成形体が落ち込んだ場合の斜面図である。Fig. a is a perspective view showing changes in the operation of the receiving portion at the first folding station S6 and the second folding station S7, and Fig. b is a view in which the packaging sheet and the roll-shaped cooked rice molded product fall into the closed receiving portion. FIG. シート巻付け装置の斜面図である。It is a perspective view of a sheet winding apparatus. シート巻付け装置の正面図である。It is a front view of a sheet winding apparatus. 包装シートの斜面図である。It is a slope view of a packaging sheet. 包装シートの分解斜面図である。It is a disassembled slope view of a packaging sheet.

符号の説明Explanation of symbols

1 ロール状米飯成形装置
21 ターンテーブル
3 包装シート供給装置
40 搬送装置
5 受け部
51 受け台
52 受け部材
6 シート巻付け装置
61 昇降ローラ
62 定位ローラ
63 押えローラ
7 包装シート
71 シート体
73 被せフィルム
8 ロール状米飯成形体
9 被せフィルム畳込み装置
1 Roll rice cooker
21 Turntable 3 Packaging sheet feeder
40 Conveyor 5 Receiving part
51 cradle
52 Receiving member 6 Sheet winding device
61 Lift roller
62 Stereotaxic roller
63 Presser roller 7 Packaging sheet
71 Sheet body
73 Covered film 8 Roll-shaped cooked rice 9 Covered film folding device

Claims (1)

ロール状食品の周面を包む矩形のシート体(71)の対向する両側縁に該ロール状食品の両端に被せる被せフィルム(73)(73)を突設した包装シート(7)を、ロール状食品の供給ステーションS5の下方に供給する包装シート供給装置(3)と、
ロール状食品供給ステーションの下方を通って間欠周回し、周回方向に等間隔に受け部(5)を具え、包装シート(7)に載った状態で落下するロール状食品を受け部(5)にて受け止め、シート体(71)の両端部及び被せフィルム(73)(73)の外端部を受け部(5)から上方に突出させて次工程へ搬送する搬送装置(40)と、
包装シート供給位置の真下より下流側寄りの受け部(5)の停止位置に対応して搬送装置(40)を挟んで対向配備され、搬送装置(40)の搬送方向に直交して互いに接近して被せフィルム(73)(73)の上端部を内側に畳み込んでロール状食品の周面に被せる一対の畳込み部材(91)(91)を具えた被せフィルム畳込み装置(9)と、
被せフィルム畳込み装置(9)の下流側に配備され移行途上の受け部(5)から上方へ突出したシート体(71)の端部(71a)(71b)の移行の邪魔をして該端部(71a)(71b)を反移行方向へ畳む邪魔部材(45)と、
邪魔部材(45)の下流側にてロール状食品の移行路を挟んで上下に、且つ相対的に接近離間可能にローラ(61)(61)(62)(63)を配備し、該ローラ(61)(61)(62)(63)によって包装シート(7)と一緒にロール状食品を挟んで強制回転させ、シート体(71)の端部(71a)(71b)をロール状食品の周面に沿わせるシート巻付け装置(6)と、
シート体(71)の巻き付け端部を、熱溶着、ラベル貼り等によって止着する止着装置(100) とによって構成され
搬送装置(40)は、平行を保ち左右に分かれて同期間欠周回する無端状帯体(41)(41)と、該帯体(41)(41)上に等間隔に配備した受け部(5)とからなり、各受け部(5)は、隣り合う帯体(41)(41)上に位相を揃えて配備され帯体(41)(41)の周回方向と直交する方向に向いた姿勢のロール状食品両端側を支える左右一対の受け台(51)(51)と、両帯体(41)(41)上にて夫々受け台(51)(51)の外側に配備された被せフィルム用邪魔部材(56)(56)とによって構成され、各受け台(51)は、帯体(41)の周回方向に沿って接近して対向した互いに略L字状の一対の受け部材(52)(52a)からなり、下流側の受け部材(52)はロール状食品の底部から前側周面を包囲可能な形状を呈して受け部(5)の移行方向に傾き可能に設けられ、上流側の受け部材(52a)はロール状食品の底部から後側周面を包囲可能な形状を呈して受け部(5)の反移行方向に傾き可能に設けられ、両受け部材(52)(52a)は、下部側先端が対向し、上部先端が上向く様に付勢手段にて付勢され、各被せフィルム用邪魔部材(56)(56)は、対向している受け部材(52)(52a)に対して、該帯体(41)の外側縁側から両受け部材(52)(52a)に接近した位置に設けられており、包装シート(7)に載った状態でロール状食品が受け台(51)(51)に落下する位置に対応して、両受け台(51)の受け部材(52)(52a)を付勢手段に抗して強制的に傾ける傾け手段(43)が設けられ、シート巻付け装置(6)のローラ(61)(61)(62)(63)の内、少なくとも2つのローラ(61)(61)は隣り合う帯体(41)(41)の間を昇降可能に配備されている、ロール状食品の包装装置。
A wrapping sheet (7) in which a covering film (73) (73) covering both ends of the roll-shaped food is provided on opposite sides of the rectangular sheet (71) that wraps around the peripheral surface of the roll-shaped food is rolled. A packaging sheet feeding device (3) for feeding under the food feeding station S5;
Passing intermittently through the lower part of the roll food supply station, the receiving part (5) is provided with receiving parts (5) at equal intervals in the turning direction, and falls into the receiving part (5) falling on the packaging sheet (7). A conveying device (40) for projecting upward from the receiving portion (5) and conveying it to the next process, both ends of the sheet body (71) and the outer end portions of the covering films (73) (73);
Corresponding to the stop position of the receiving portion (5) closer to the downstream side than just below the packaging sheet supply position, the opposite positions are provided with the conveying device (40) interposed therebetween, and they approach each other perpendicular to the conveying direction of the conveying device (40). A covering film folding device (9) comprising a pair of folding members (91) (91) for folding the upper end of the covering film (73) (73) inward and covering the peripheral surface of the roll-shaped food;
The end (71a) (71b) of the sheet body (71) projecting upward from the receiving part (5) in the middle of the transition provided on the downstream side of the covering film folding device (9) obstructs the transition. Baffle member (45) that folds part (71a) (71b) in the anti-transition direction;
Rollers (61), (61), (62), and (63) are arranged on the downstream side of the baffle member (45) so as to be relatively close to and away from each other across the transition path of the roll food, and the rollers ( 61) (61) (62) (63) sandwich the roll food together with the packaging sheet (7) and forcibly rotate it, so that the ends (71a) (71b) of the sheet body (71) are placed around the roll food. Sheet winding device (6) along the surface;
A fastening device (100) for fastening the winding end of the sheet body (71) by thermal welding, labeling or the like ,
The transport device (40) includes endless strips (41) and (41) that are kept in parallel and that divide into left and right synchronously, and receiving portions (5) arranged on the strips (41) and (41) at equal intervals. Each receiving portion (5) is arranged on the adjacent strips (41) and (41) with the same phase and oriented in a direction perpendicular to the circumferential direction of the strips (41) and (41). A pair of left and right cradles (51) and (51) that support both ends of the roll-shaped food, and covering films disposed on the outer sides of the cradles (51) and (51) on both belt bodies (41) and (41), respectively The baffle members (56) and (56), each cradle (51) is a pair of substantially L-shaped receiving members (52 ) (52a), the downstream receiving member (52) has a shape that can surround the front peripheral surface from the bottom of the roll-shaped food, and is provided so as to be inclined in the transition direction of the receiving portion (5). The receiving member (52a) has a shape that can surround the rear peripheral surface from the bottom of the rolled food. The receiving member (5) is provided so as to be tiltable in the direction opposite to the transition direction, and the receiving members (52) and (52a) are urged by the urging means so that the lower ends are opposed to each other and the upper ends are directed upward. The covering film baffle members (56) and (56) are both receiving members (52) and (52a) from the outer edge side of the band (41) with respect to the opposing receiving members (52) and (52a). The receiving members of the two cradles (51) corresponding to the positions where the roll-shaped food is dropped on the cradle (51) (51) while being placed on the packaging sheet (7) (52) (52a) is provided with a tilting means (43) forcibly tilting against the biasing means, and is provided in the rollers (61) (61) (62) (63) of the sheet winding device (6). The roll food packaging apparatus , wherein at least two rollers (61) (61) are arranged to be movable up and down between adjacent belts (41) (41) .
JP2003423956A 2003-12-22 2003-12-22 Roll food packaging equipment Expired - Fee Related JP3990351B2 (en)

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JP5137360B2 (en) * 2006-09-07 2013-02-06 鈴茂器工株式会社 Food packaging method
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