JP3989614B2 - Effluent device for washing wastewater - Google Patents

Effluent device for washing wastewater Download PDF

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Publication number
JP3989614B2
JP3989614B2 JP06493698A JP6493698A JP3989614B2 JP 3989614 B2 JP3989614 B2 JP 3989614B2 JP 06493698 A JP06493698 A JP 06493698A JP 6493698 A JP6493698 A JP 6493698A JP 3989614 B2 JP3989614 B2 JP 3989614B2
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cleaning
booth
mist
water
air
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JPH11256373A (en
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博治 山辺
信弘 木幡
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Parker Engineering Co Ltd
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Parker Engineering Co Ltd
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  • Coating Apparatus (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は脱脂処理、化成処理等の塗装前処理を行う塗装前処理設備を含む塗装設備の洗浄ブースにおいて発生する洗浄廃水の蒸発装置に関するものである。
【0002】
【従来の技術】
塗装設備の洗浄ブースにおいて発生する洗浄廃水中には、化学薬品、塗料ミスト、金属微粒子等の環境汚染物質が含まれており、そのまま外部環境ヘ排出することはできない。従来、塗装設備の洗浄ブースにおいて発生する洗浄廃水は、洗浄ブースの外部ヘ導出され、例えば特開平8−218189号等に開示されているような、密閉された蒸発室と、蒸発室に接続された給気ダクトと、蒸発室に接続された排気ダクトと、排気ダクトに接続された排気ファンと、蒸発室内に形成された給気ダクトと排気ダクトとの間で延在する空気流路の途上に配設された洗浄廃水霧化装置と、前記空気流路の途上に且つ最も下流側の洗浄廃水霧化装置の下流に配設されたミスト除去装置と、蒸発室の床に溜まった洗浄廃水を洗浄水霧化装置へ還流させる還流装置と、還流中の洗浄廃水ヘ洗浄廃水を追加供給する洗浄廃水供給装置とを備える洗浄廃水の蒸発装置ヘ導かれ、水分を蒸発させることによって濃縮され、次いで無害化処理され、しかる後に外部環境ヘ排出されていた。
【0003】
【発明が解決しようとする課題】
特開平8−218189号等に開示された従来の蒸発装置には、塗装設備の洗浄ブースから洗浄廃水を導く管路、霧化装置、蒸発室等の設置を要し、塗装設備の建設コストを高騰させるという問題があった。
本発明は上記問題に鑑みてなされたものであり、塗装設備の建設コストを高騰させない洗浄廃水の蒸発装置を提供することを目的とする。
【0004】
【課題を解決するための手段】
上記課題を解決するために、本発明においては、被洗浄物へ向けて洗浄水を噴射する洗浄水噴射装置を有する塗装設備の洗浄ブースと、洗浄ブースに接続された給気ダクトと、洗浄ブースに接続された排気ダクトと、排気ダクトに接続された排気ファンと、洗浄ブース内に且つ排気ダクトの接続部の近傍に配設されたミスト除去装置とを備え、給気ダクトを通って洗浄ブースへ空気を供給し、洗浄水噴射装置から噴射された洗浄水が被洗浄物に衝突し破砕されて形成された洗浄廃水のミストに前記空気を接触させて、洗浄廃水のミスト中の水分を洗浄ブース内で蒸発させ、加湿された空気を、ミスト除去装置に通して濃縮された洗浄廃水のミストを除去し、排気ダクトを通って外部環境へ排出することを特徴とする洗浄廃水の蒸発装置を提供する。
【0005】
本発明に係る洗浄廃水の蒸発装置においては、塗装設備の洗浄ブース内において、噴射装置から噴射された洗浄水が被洗浄物の表面に衝突し、被洗浄物の表面に付着した化学薬品や金属微粒子等を洗い流す。被洗浄物の表面から洗浄ブースの床ヘ流れ落ちた洗浄水は化学薬品や金属微粒子等の環境汚染物質を含む洗浄廃水となる。被洗浄物の表面に衝突した洗浄水の一部は衝突により破砕され、化学薬品や金属微粒子や塗料ミスト等の環境汚染物質を含む洗浄廃水のミストとなって洗浄ブース内に充満する。
【0006】
給気ダクトを通って塗装設備の洗浄ブース内ヘ空気が供給される。洗浄ブース内ヘ供給された空気が洗浄ブース内に充満する洗浄廃水のミストに接触して、ミスト中の水分を蒸発させる。ミスト中の水分を吸収して加湿された空気は、ミスト除去装置を通って洗浄廃水のミストを除去された後、排気ダクトを通って外部環境中ヘ排出される。
【0007】
水分の蒸発によって濃縮された洗浄廃水のミストは、ミスト除去装置、洗浄ブースの天井や側壁等に付着して凝集し、水滴となって洗浄ブースの床へ落下し、或いは水流となって洗浄ブースの床ヘ流れ落ちる。洗浄廃水のミストが濃縮されることにより、洗浄ブースの床に溜まる洗浄廃水が濃縮される。濃縮された洗浄廃水は、洗浄ブースから取り出され、無害化処理された後外部環境ヘ排出される。
【0008】
本発明に係る洗浄廃水の蒸発装置を使用すれば、塗装設備の洗浄ブース内で洗浄廃水が濃縮されるので、従来のように、塗装前処理設備の洗浄ブースや塗装設備の洗浄ブースから洗浄廃水を導く管路、霧化装置、蒸発室等を設置する必要は無い。従って、塗装設備の建設コストは高騰しない。
【0009】
本発明の好ましい態様においては、蒸発装置は、給気ダクトから供給された空気を一旦溜めるバッファ室を備える。
給気ダクトから供給された空気を一旦バッファ室に溜め、バッファ室から吐出させることにより、空気流が整流され、洗浄ブース内を流れる空気流の流速分布が均一になる。この結果、洗浄ブース内に充満する洗浄廃水のミストが満遍なく空気流に接触し、ミスト中の水分の蒸発が促進され、蒸発装置の水分蒸発性能が向上する。
【0010】
本発明の好ましい態様においては、給気ダクトに高温蒸気を供給する。
本発明の好ましい態様においては、給気ダクトに高温の工場排気を供給する。
本発明の好ましい態様においては、洗浄廃水の蒸発装置は給気加熱装置を備える。
給気を高温にすることにより、洗浄水のミスト中の水分の蒸発が促進され、蒸発装置の水分蒸発性能が向上する。
【0011】
本発明の好ましい態様においては、給気ダクトは洗浄ブースの天井部の一方の側部に接続されており、排気ダクトは洗浄ブースの天井部の他方の側部に接続されている。
給気ダクトを洗浄ブースの天井部の一方の側部に接続し、排気ダクトを洗浄ブースの天井部の他方の側部に接続することにより、洗浄ブース内にU字形の経路長の長い空気流を形成することができ、洗浄ブース内に充満する洗浄水のミストを満遍なく空気流に曝すことができる。この結果、蒸発装置の水分蒸発性能が向上する。
【0012】
本発明の好ましい態様においては、洗浄廃水の蒸発装置は、更に塗装設備の洗浄ブースから排出された洗浄廃水中の水分を蒸発させる蒸発装置を備える。
塗装設備の洗浄ブースから排出された洗浄廃水中の水分を蒸発させる蒸発装置を更に配設することにより、洗浄廃水の濃縮度を更に高めることができる。これにより、無害化処理の為の装置を小型化することができる。
【0013】
【発明の実施の形態】
本発明の実施例を以下に説明する。
図1に示すように、脱脂処理設備の洗浄ブース1がトンネル状に、図1の紙面に垂直の方向ヘ延在している。洗浄ブース1は脱脂処理設備の図示しない脱脂処理ブースに接続している。脱脂処理ブースと洗浄ブース1の天井部中央に配設されたオーバーヘッドコンベヤ2が図1の紙面に垂直の方向ヘ延在している。オーバーヘッドコンベヤ2に被処理物を搬送するハンガー3が吊り下げられている。オーバーヘッドコンベヤ2は、図1の紙面に垂直の方向ヘ延在する囲壁4によって包囲されている。囲壁4の底壁に図1の紙面に垂直の方向ヘ延在するスリット4aが形成され、スリット4aの側縁に植設されたブラシ5を通って、ハンガー3が下方ヘ延びている。洗浄ブース1の中央下部に配設された洗浄水導通管路6が、図1の紙面に垂直の方向ヘ延在している。洗浄水導通管路6から分岐した洗浄水噴射ノズル7が、洗浄ブース1の両側壁に沿って上方へ延びている。図1の紙面に垂直の方向に所定の間隔を隔てて、複数の洗浄水噴射ノズル7が、洗浄水導通管路6から分岐している。
【0014】
囲壁4の底壁が洗浄ブース1の一方の側壁ヘ向けて延長され、洗浄ブース1の天井部の一方の側部に、図1の紙面に垂直の方向ヘ延在するバッファ室8が形成されている。バッファ室8の底壁側部に、洗浄ブース1の前記一方の側壁に隣接して、図1の紙面に垂直の方向ヘ延在するスリット8aが形成されている。バッファ室8の側壁を構成する洗浄ブース1の前記一方の側壁上部に、且つ当該側壁の長さ方向の中央部に、給気ダクト9が接続されている。給気ダクト9は、塗装設備の図示しない水切乾燥炉に接続されている。給気ダクト9から分岐した図示しない分岐ダクトが屋外ヘ延びている。給気ダクト9の途上に給気ファン10が配設されている。
洗浄ブース1の他方の側壁上部に、且つ当該側壁の長さ方向の両端部に、排気ダクト11が接続されている。給気ダクト11の途上に排気ファン12が配設されている。
洗浄ブース1内に且つ排気ダクト11の近傍に配設されたミスト除去装置13が、図1の紙面に垂直の方向ヘ延在している。ミスト除去装置13の直下に配設されたパンチングメタル14が、図1の紙面に垂直の方向ヘ延在している。
【0015】
上記構成を有する本実施例に係る洗浄廃水の蒸発装置の作動を説明する。
ハンガー3に懸架された被処理物Aが、図示しない脱脂処理ブース内で脱脂処理液に浸漬されて脱脂される。脱脂された被処理物Aは、脱脂処理ブースに接続された洗浄ブース1へ搬送される。洗浄ブース1内において、洗浄水噴射ノズル7から噴射された洗浄水が被洗浄物Aの表面に衝突し、被洗浄物Aの表面に付着した脱脂処理液や金属微粒子等を洗い流す。被洗浄物Aの表面から洗浄ブース1の床ヘ流れ落ちた洗浄水は、脱脂処理液や金属微粒子等の環境汚染物質を含む洗浄廃水となる。被洗浄物Aの表面に衝突した洗浄水の一部は衝突により破砕され、脱脂処理液や金属微粒子等の環境汚染物質を含む洗浄廃水のミストとなって洗浄ブース1内に充満する。
【0016】
塗装設備の図示しない水切乾燥炉内の高温の排気と外気の混合空気が、給気ファン10により圧送され、給気ダクト9を通ってバッファ室8ヘ供給される。一旦バッファ室8に溜まった高温の空気は、スリット8aを通り、図1で紙面に垂直の方向の速度分布が均一な空気流となって下方ヘ吹き出す。スリット8aから下方ヘ吹き出した速度分布が均一な高温空気流は、図1で矢印で示すように、洗浄ブース1の一方の側壁に沿って下降し、他方の側壁に沿って上昇する。高温の空気流は、U字形の経路を経て下降し上昇する間に、洗浄ブース1内に充満する洗浄廃水のミストに接触して、ミスト中の水分を蒸発させる。ミスト中の水分を吸収して加湿された空気流は、パンチングメタル14を通って洗浄廃水の大粒径の水滴を除去され、更にミスト除去装置13を通って洗浄廃水のミストを除去された後、排気ダクト11と排気ファン12とを通って外部環境中ヘ排出される。
【0017】
水分の蒸発によって濃縮された洗浄廃水のミストは、パンチングメタル14、ミスト除去装置13、洗浄ブース1の天井や側壁等に付着して凝集し、水滴となって洗浄ブース1の床へ落下し、或いは水流となって洗浄ブース1の床ヘ流れ落ちる。洗浄廃水のミストが濃縮されることにより、洗浄ブース1の床に溜まる洗浄廃水が濃縮される。濃縮された洗浄廃水は、洗浄ブース1から取り出され、無害化処理された後外部環境ヘ排出される。
【0018】
本実施例に洗浄廃水の蒸発装置を使用すれば、洗浄ブース1内で洗浄廃水が濃縮されるので、従来のように、洗浄ブース1から洗浄廃水を導く管路、霧化装置、蒸発室等を別途設置する必要は無い。従って、塗装設備の建設コストは高騰しない。
【0019】
本実施例に係る蒸発装置においては、給気ダクト9から供給された空気を一旦バッファ室8に溜め、バッファ室8からスリット8aを介して吹き出させているので、空気流が整流され、洗浄ブース1内を流れる空気流の図1で紙面に垂直方向の流速分布が均一になる。この結果、洗浄ブース1内に充満する洗浄廃水のミストが満遍なく空気流に接触し、ミスト中の水分の蒸発が促進され、蒸発装置の水分蒸発性能が向上する。バッファ室8を配設しないと、洗浄ブース1内において、給気ダクト9の近傍と、排気ダクト11の近傍とには高速の空気流が発生するが、他の部位では空気が淀み勝ちになるので、洗浄ブース1内に充満する洗浄廃水のミストが万遍なく空気流に曝されず、ミスト中の水分の蒸発が十分に促進されない。この結果、蒸発装置の水分蒸発性能が低下する。
【0020】
本実施例に係る蒸発装置においては、給気ダクト9に水切乾燥炉の高温の排気を供給したので、洗浄廃水のミスト中の水分の蒸発が促進され、蒸発装置の水分蒸発性能が向上した。給気ダクト9に水切乾燥炉の高温の排気を供給することには、別途加熱装置を付加することなく、高温空気を蒸発装置に供給できるという利点もある。
【0021】
本実施例に係る蒸発装置においては、給気ダクト9を洗浄ブース1の天井部の一方の側部に接続し、排気ダクト11を洗浄ブース1の天井部の他方の側部に接続したので、洗浄ブース1内にU字形の経路長の長い空気流が形成され、洗浄ブース1内に充満する洗浄水のミストが満遍なく空気流に曝され、蒸発装置の水分蒸発性能が向上した。
【0022】
以上本発明の実施例を説明したが、本発明は上記実施例に限定されない。
本発明に係る洗浄廃水の蒸発装置を、化成処理設備等の他の塗装前処理設備の洗浄ブース、塗装処理を行う塗装設備の洗浄ブース等に適用しても良い。
給気ダクト9に、水切乾燥炉の高温排気に代えて、塗装設備の焼付乾燥炉の高温排気、ボイラーの高温排気等の他の高温工場排気を供給しても良い。給気ダクトに高温の蒸気を供給しても良い。バーナーや電熱器等の給気加熱装置を別途設置しても良い。
上記実施例に係る蒸発装置に、特開平8−218189号等に開示されているような、塗装設備の洗浄ブースから排出された洗浄廃水中の水分を蒸発させる蒸発装置を付加しても良い。特開平8−218189号等に開示されているような蒸発装置を付加することにより、洗浄廃水の濃縮度を更に高めることができる。これにより、無害化処理の為の装置を小型化することができる。
【0023】
【発明の効果】
以上説明したごとく、本発明に係る洗浄廃水の蒸発装置においては、塗装設備の洗浄ブース内で洗浄廃水が濃縮されるので、従来のように、塗装前処理設備の洗浄ブースや塗装設備の洗浄ブースから洗浄廃水を導く管路、霧化装置、蒸発室等を設置する必要は無い。従って、塗装設備の建設コストは高騰しない。
【0024】
給気ダクトから供給された空気を一旦バッファ室に溜め、バッファ室から吐出させることにより、空気流が整流され、洗浄ブース内を流れる空気流の流速分布が均一になる。この結果、洗浄ブース内に充満する洗浄廃水のミストが満遍なく空気流に接触し、ミスト中の水分の蒸発が促進され、蒸発装置の水分蒸発性能が向上する。
【0025】
給気ダクトに高温蒸気を供給し、或いは、給気ダクトに高温の工場排気を供給し、或いは給気加熱装置を配設する等により給気を高温にすれば、装置の水分蒸発性能が向上する。
【0026】
給気ダクトを洗浄ブースの天井部の一方の側部に接続し、排気ダクトを洗浄ブースの天井部の他方の側部に接続することにより、洗浄ブース内にU字形の経路長の長い空気流が形成され、洗浄ブース内に充満する洗浄水のミストが満遍なく空気流に曝される。この結果、装置の水分蒸発性能が向上する。
【0027】
塗装設備の洗浄ブースから排出された洗浄廃水中の水分を蒸発させる蒸発装置を更に配設することにより、洗浄廃水の濃縮度を更に高めることができる。これにより、無害化処理の為の装置を小型化することができる。
【図面の簡単な説明】
【図1】本発明の実施例に係る洗浄廃水の蒸発装置の構成図である。
【符号の説明】
1 洗浄ブース
2 オーバーヘッドコンベヤ
3 ハンガー
4 囲壁
4a スリット
5 ブラシ
6 洗浄水導通管路
7 洗浄水噴射ノズル
8 バッファ室
8a スリット
9 給気ダクト
10 給気ファン
11 排気ダクト
12 排気ファン
13 ミスト除去装置
14 パンチングメタル
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an apparatus for evaporating cleaning wastewater generated in a cleaning booth of a painting facility including a pretreatment facility for coating that performs pretreatment such as degreasing and chemical conversion.
[0002]
[Prior art]
The cleaning wastewater generated at the cleaning booth of the painting equipment contains chemical pollutants, paint mist, metal fine particles and other environmental pollutants and cannot be discharged as it is to the external environment. Conventionally, cleaning wastewater generated in a cleaning booth of a painting facility is led to the outside of the cleaning booth and connected to a sealed evaporation chamber and an evaporation chamber as disclosed in, for example, JP-A-8-218189. An air supply duct, an exhaust duct connected to the evaporation chamber, an exhaust fan connected to the exhaust duct, and an air flow path extending between the supply duct and the exhaust duct formed in the evaporation chamber The cleaning wastewater atomizer disposed in the air flow path, the mist removing device disposed in the middle of the air flow path and downstream of the most downstream cleaning wastewater atomizer, and the cleaning wastewater collected on the floor of the evaporation chamber Is supplied to a washing waste water evaporation device comprising a reflux device for refluxing the washing water to the washing water atomization device and a washing waste water supply device for additionally supplying washing waste water to the washing waste water being refluxed, and is concentrated by evaporating moisture, Then detoxification treatment Which had been the external environment F emissions thereafter.
[0003]
[Problems to be solved by the invention]
The conventional evaporator disclosed in Japanese Patent Application Laid-Open No. 8-218189 requires installation of a pipe, an atomizer, an evaporation chamber, etc. for leading the washing wastewater from the washing booth of the painting equipment, which reduces the construction cost of the painting equipment. There was a problem of soaring.
This invention is made | formed in view of the said problem, and it aims at providing the evaporation apparatus of the washing waste water which does not raise the construction cost of a coating equipment.
[0004]
[Means for Solving the Problems]
In order to solve the above problems, in the present invention, a washing booth of a painting facility having a washing water injection device for injecting washing water toward an object to be washed , an air supply duct connected to the washing booth, a washing booth An exhaust duct connected to the exhaust duct, an exhaust fan connected to the exhaust duct, and a mist removing device disposed in the cleaning booth and in the vicinity of the connection portion of the exhaust duct. The cleaning water sprayed from the cleaning water jetting device collides with the object to be cleaned and is brought into contact with the cleaning wastewater mist formed by crushing, thereby cleaning the water in the cleaning wastewater mist. A cleaning waste water evaporation device characterized in that it is evaporated in the booth and humidified air is passed through a mist removal device to remove the concentrated cleaning waste water mist, and is discharged to the external environment through an exhaust duct. Offer That.
[0005]
In the cleaning apparatus for cleaning waste water according to the present invention, the cleaning water sprayed from the spraying device collides with the surface of the object to be cleaned in the cleaning booth of the painting facility, and the chemicals and metals adhered to the surface of the object to be cleaned. Wash away fine particles. The cleaning water that has flowed down from the surface of the object to be cleaned to the floor of the cleaning booth becomes cleaning wastewater containing environmental pollutants such as chemicals and metal fine particles. A portion of the cleaning water that collides with the surface of the object to be cleaned is crushed by the collision and becomes a mist of cleaning wastewater containing chemical pollutants, metal fine particles, paint mist, and other environmental pollutants, and fills the cleaning booth.
[0006]
Air is supplied to the washing booth of the painting facility through the air supply duct. The air supplied to the inside of the cleaning booth comes into contact with the mist of the cleaning wastewater that fills the cleaning booth to evaporate the water in the mist. The air that has been humidified by absorbing moisture in the mist is discharged to the outside environment through the exhaust duct after the mist from the cleaning wastewater is removed through the mist removing device.
[0007]
The mist of the cleaning wastewater concentrated by evaporation of water adheres to the mist removal device, the ceiling and side walls of the cleaning booth, and aggregates and falls as water droplets onto the floor of the cleaning booth, or as a water stream as the cleaning booth. Flows down to the floor. The cleaning wastewater collected on the floor of the cleaning booth is concentrated by concentrating the cleaning wastewater mist. The concentrated cleaning wastewater is taken out from the cleaning booth, detoxified, and discharged to the external environment.
[0008]
If the cleaning apparatus for cleaning wastewater according to the present invention is used, the cleaning wastewater is concentrated in the cleaning booth of the painting facility. There is no need to install a conduit, an atomizer, an evaporation chamber, etc. Therefore, the construction cost of the painting equipment does not rise.
[0009]
In a preferred aspect of the present invention, the evaporation apparatus includes a buffer chamber that temporarily stores the air supplied from the air supply duct.
By temporarily storing the air supplied from the air supply duct in the buffer chamber and discharging it from the buffer chamber, the air flow is rectified, and the flow velocity distribution of the air flow flowing in the cleaning booth becomes uniform. As a result, the mist of the cleaning wastewater filling the cleaning booth uniformly contacts the air flow, the evaporation of the water in the mist is promoted, and the water evaporation performance of the evaporation device is improved.
[0010]
In a preferred embodiment of the present invention, high temperature steam is supplied to the air supply duct.
In a preferred embodiment of the invention, hot factory exhaust is supplied to the air supply duct.
In a preferred embodiment of the present invention, the cleaning wastewater evaporation apparatus includes a supply air heating apparatus.
By increasing the supply air temperature, the evaporation of moisture in the mist of the washing water is promoted, and the moisture evaporation performance of the evaporator is improved.
[0011]
In a preferred embodiment of the present invention, the air supply duct is connected to one side of the ceiling part of the cleaning booth, and the exhaust duct is connected to the other side of the ceiling part of the cleaning booth.
By connecting the air supply duct to one side of the ceiling of the washing booth and the exhaust duct to the other side of the ceiling of the washing booth, an air flow with a long U-shaped path in the washing booth The cleaning water mist filling the cleaning booth can be uniformly exposed to the air flow. As a result, the water evaporation performance of the evaporator is improved.
[0012]
In a preferred embodiment of the present invention, the cleaning waste water evaporation apparatus further includes an evaporation apparatus for evaporating water in the cleaning waste water discharged from the cleaning booth of the painting facility.
By further providing an evaporator for evaporating the water in the cleaning wastewater discharged from the cleaning booth of the painting facility, the concentration of the cleaning wastewater can be further increased. Thereby, the apparatus for a detoxification process can be reduced in size.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Examples of the present invention will be described below.
As shown in FIG. 1, a cleaning booth 1 of a degreasing treatment facility extends in a tunnel shape in a direction perpendicular to the paper surface of FIG. The cleaning booth 1 is connected to a degreasing booth (not shown) of the degreasing processing facility. An overhead conveyor 2 disposed in the center of the ceiling of the degreasing booth and the cleaning booth 1 extends in a direction perpendicular to the paper surface of FIG. A hanger 3 for conveying an object to be processed is suspended from the overhead conveyor 2. The overhead conveyor 2 is surrounded by a surrounding wall 4 extending in a direction perpendicular to the paper surface of FIG. A slit 4a extending in a direction perpendicular to the paper surface of FIG. 1 is formed in the bottom wall of the surrounding wall 4, and the hanger 3 extends downward through a brush 5 implanted in a side edge of the slit 4a. A cleaning water conduction conduit 6 disposed at the lower center of the cleaning booth 1 extends in a direction perpendicular to the paper surface of FIG. A washing water jet nozzle 7 branched from the washing water conducting pipe 6 extends upward along both side walls of the washing booth 1. A plurality of washing water injection nozzles 7 branch from the washing water conducting pipe 6 at a predetermined interval in a direction perpendicular to the paper surface of FIG.
[0014]
The bottom wall of the surrounding wall 4 is extended toward one side wall of the cleaning booth 1, and a buffer chamber 8 extending in a direction perpendicular to the paper surface of FIG. ing. A slit 8 a extending in a direction perpendicular to the paper surface of FIG. 1 is formed on the side of the bottom wall of the buffer chamber 8 adjacent to the one side wall of the cleaning booth 1. An air supply duct 9 is connected to the upper part of the one side wall of the cleaning booth 1 constituting the side wall of the buffer chamber 8 and to the central part in the length direction of the side wall. The air supply duct 9 is connected to a draining drying furnace (not shown) of the painting facility. A branch duct (not shown) branched from the air supply duct 9 extends to the outside. An air supply fan 10 is disposed in the air supply duct 9.
An exhaust duct 11 is connected to the upper part of the other side wall of the cleaning booth 1 and to both ends in the length direction of the side wall. An exhaust fan 12 is disposed in the air supply duct 11.
A mist removing device 13 disposed in the cleaning booth 1 and in the vicinity of the exhaust duct 11 extends in a direction perpendicular to the paper surface of FIG. A punching metal 14 disposed immediately below the mist removing device 13 extends in a direction perpendicular to the paper surface of FIG.
[0015]
The operation of the washing waste water evaporation apparatus according to this embodiment having the above-described configuration will be described.
The workpiece A suspended on the hanger 3 is immersed in a degreasing solution in a degreasing booth (not shown) and degreased. The degreased workpiece A is conveyed to the cleaning booth 1 connected to the degreasing booth. In the cleaning booth 1, the cleaning water sprayed from the cleaning water spray nozzle 7 collides with the surface of the object A to be cleaned, and the degreasing liquid, metal fine particles, etc. adhering to the surface of the object A to be cleaned are washed away. The washing water that has flowed down from the surface of the object A to be washed to the floor of the washing booth 1 becomes washing waste water containing environmental contaminants such as a degreasing treatment liquid and metal fine particles. A part of the cleaning water colliding with the surface of the object A to be cleaned is crushed by the collision, and becomes a mist of cleaning wastewater containing environmental pollutants such as a degreasing liquid and metal fine particles, and fills the cleaning booth 1.
[0016]
A mixed air of high-temperature exhaust and outside air in a drainage drying furnace (not shown) of the painting facility is pumped by the air supply fan 10 and supplied to the buffer chamber 8 through the air supply duct 9. The hot air once accumulated in the buffer chamber 8 passes through the slit 8a, and blows out downward as an air flow having a uniform velocity distribution in the direction perpendicular to the paper surface in FIG. A high-temperature air flow having a uniform velocity distribution blown downward from the slit 8a descends along one side wall of the cleaning booth 1 and rises along the other side wall as shown by arrows in FIG. While the hot air flow descends and rises through the U-shaped path, it contacts the mist of the cleaning wastewater filling the cleaning booth 1 to evaporate the water in the mist. The air flow that has been humidified by absorbing moisture in the mist is passed through the punching metal 14 to remove water droplets having a large particle size from the washing waste water, and further through the mist removing device 13 to remove the mist from the washing waste water. Then, it is discharged into the external environment through the exhaust duct 11 and the exhaust fan 12.
[0017]
The cleaning wastewater mist concentrated by the evaporation of water adheres to the punching metal 14, the mist removing device 13, the ceiling and the side wall of the cleaning booth 1, and aggregates and falls into the floor of the cleaning booth 1 as water droplets. Alternatively, the water flows down to the floor of the cleaning booth 1. The cleaning wastewater collected on the floor of the cleaning booth 1 is concentrated by concentrating the cleaning wastewater mist. The concentrated cleaning wastewater is taken out from the cleaning booth 1, detoxified, and then discharged to the external environment.
[0018]
If the cleaning wastewater evaporator is used in the present embodiment, the cleaning wastewater is concentrated in the cleaning booth 1, so that the pipe, the atomizing device, the evaporation chamber, etc. for leading the cleaning wastewater from the cleaning booth 1 as in the past. Need not be installed separately. Therefore, the construction cost of the painting equipment does not rise.
[0019]
In the evaporation apparatus according to the present embodiment, the air supplied from the air supply duct 9 is temporarily accumulated in the buffer chamber 8 and blown out from the buffer chamber 8 through the slit 8a. The flow velocity distribution in the direction perpendicular to the paper surface in FIG. As a result, the mist of the cleaning wastewater filling the cleaning booth 1 uniformly contacts the air flow, the evaporation of the water in the mist is promoted, and the water evaporation performance of the evaporator is improved. If the buffer chamber 8 is not provided, a high-speed air flow is generated in the cleaning booth 1 in the vicinity of the air supply duct 9 and in the vicinity of the exhaust duct 11, but air tends to stagnate in other parts. Therefore, the mist of the cleaning wastewater filling the cleaning booth 1 is not uniformly exposed to the air flow, and the evaporation of moisture in the mist is not sufficiently promoted. As a result, the water evaporation performance of the evaporator is reduced.
[0020]
In the evaporator according to the present embodiment, the high-temperature exhaust gas from the draining drying furnace was supplied to the air supply duct 9, so that the evaporation of moisture in the mist of the cleaning wastewater was promoted, and the moisture evaporation performance of the evaporator was improved. Supplying the high-temperature exhaust gas from the drainage drying furnace to the air supply duct 9 has an advantage that high-temperature air can be supplied to the evaporation device without adding a separate heating device.
[0021]
In the evaporation apparatus according to the present embodiment, the air supply duct 9 is connected to one side portion of the ceiling portion of the cleaning booth 1, and the exhaust duct 11 is connected to the other side portion of the ceiling portion of the cleaning booth 1. An air flow having a long U-shaped path length was formed in the cleaning booth 1, and the mist of the cleaning water filling the cleaning booth 1 was evenly exposed to the air flow, thereby improving the water evaporation performance of the evaporator.
[0022]
As mentioned above, although the Example of this invention was described, this invention is not limited to the said Example.
The cleaning wastewater evaporation apparatus according to the present invention may be applied to a cleaning booth of other pre-painting processing equipment such as a chemical conversion processing equipment, a cleaning booth of a coating equipment performing a coating process, and the like.
Instead of the high-temperature exhaust of the draining drying furnace, other high-temperature factory exhaust such as a high-temperature exhaust of a baking drying furnace of a painting facility or a high-temperature exhaust of a boiler may be supplied to the air supply duct 9. High temperature steam may be supplied to the air supply duct. A supply air heating device such as a burner or an electric heater may be separately installed.
You may add the evaporator which evaporates the water | moisture content in the washing | cleaning wastewater discharged | emitted from the washing | cleaning booth of a coating equipment like the Unexamined-Japanese-Patent No. 8-218189 etc. to the evaporation apparatus which concerns on the said Example. By adding an evaporator as disclosed in JP-A-8-218189, the concentration of the washing wastewater can be further increased. Thereby, the apparatus for a detoxification process can be reduced in size.
[0023]
【The invention's effect】
As described above, in the cleaning apparatus for cleaning wastewater according to the present invention, the cleaning wastewater is concentrated in the cleaning booth of the painting facility. There is no need to install pipes, atomizers, evaporating chambers, etc., for leading cleaning wastewater from Therefore, the construction cost of the painting equipment does not rise.
[0024]
By temporarily storing the air supplied from the air supply duct in the buffer chamber and discharging it from the buffer chamber, the air flow is rectified, and the flow velocity distribution of the air flow flowing in the cleaning booth becomes uniform. As a result, the mist of the cleaning wastewater filling the cleaning booth uniformly contacts the air flow, the evaporation of the water in the mist is promoted, and the water evaporation performance of the evaporation device is improved.
[0025]
If the supply air is heated to a high temperature by supplying high-temperature steam to the supply air duct, supplying high-temperature factory exhaust to the supply air duct, or installing a supply air heating device, the water evaporation performance of the device is improved. To do.
[0026]
By connecting the air supply duct to one side of the ceiling of the cleaning booth and connecting the exhaust duct to the other side of the ceiling of the cleaning booth, a long U-shaped air flow in the cleaning booth The mist of the cleaning water filling the cleaning booth is evenly exposed to the air flow. As a result, the water evaporation performance of the apparatus is improved.
[0027]
By further providing an evaporator for evaporating the water in the cleaning wastewater discharged from the cleaning booth of the painting facility, the concentration of the cleaning wastewater can be further increased. Thereby, the apparatus for a detoxification process can be reduced in size.
[Brief description of the drawings]
FIG. 1 is a configuration diagram of an apparatus for evaporating cleaning wastewater according to an embodiment of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Washing booth 2 Overhead conveyor 3 Hanger 4 Enclosure 4a Slit 5 Brush 6 Washing water conduction pipe 7 Washing water injection nozzle 8 Buffer chamber 8a Slit 9 Supply air duct 10 Supply air fan 11 Exhaust duct 12 Exhaust fan 13 Mist removal device 14 Punching metal

Claims (7)

被洗浄物へ向けて洗浄水を噴射する洗浄水噴射装置を有する塗装設備の洗浄ブースと、洗浄ブースに接続された給気ダクトと、洗浄ブースに接続された排気ダクトと、排気ダクトに接続された排気ファンと、洗浄ブース内に且つ排気ダクトの接続部の近傍に配設されたミスト除去装置とを備え、給気ダクトを通って洗浄ブースへ空気を供給し、洗浄水噴射装置から噴射された洗浄水が被洗浄物に衝突し破砕されて形成された洗浄廃水のミストに前記空気を接触させて、洗浄廃水のミスト中の水分を洗浄ブース内で蒸発させ、加湿された空気を、ミスト除去装置に通して濃縮された洗浄廃水のミストを除去し、排気ダクトを通って外部環境へ排出することを特徴とする洗浄廃水の蒸発装置。 A washing booth of a painting facility having a washing water injection device for injecting washing water toward an object to be washed, an air supply duct connected to the washing booth, an exhaust duct connected to the washing booth, and an exhaust duct Provided with an exhaust fan and a mist removing device disposed in the cleaning booth and in the vicinity of the connection portion of the exhaust duct. Air is supplied to the cleaning booth through the air supply duct and injected from the cleaning water injection device. The cleaning water collides with the object to be cleaned and the air is brought into contact with the mist of the cleaning wastewater formed to evaporate the water in the cleaning wastewater mist in the cleaning booth. An apparatus for evaporating cleaning wastewater, wherein the cleaning wastewater mist concentrated through a removal device is removed and discharged to the outside environment through an exhaust duct . 給気ダクトから供給された空気を一旦溜めるバッファ室を備えることを特徴とする請求項1に記載の洗浄廃水の蒸発装置。The apparatus for evaporating cleaning wastewater according to claim 1, further comprising a buffer chamber for temporarily storing air supplied from the air supply duct. 給気ダクトに高温蒸気を供給することを特徴とする請求項1又は2に記載の洗浄廃水の蒸発装置。The apparatus for evaporating cleaning wastewater according to claim 1 or 2, wherein high-temperature steam is supplied to the air supply duct. 給気ダクトに高温の工場排気を供給することを特徴とする請求項1又は2に記載の洗浄廃水の蒸発装置。3. The apparatus for evaporating cleaning wastewater according to claim 1, wherein high-temperature factory exhaust is supplied to the air supply duct. 給気加熱装置を備えることを特徴とする請求項1又は2に記載の洗浄廃水の蒸発装置。The cleaning wastewater evaporation apparatus according to claim 1, further comprising a supply air heating device. 給気ダクトは洗浄ブースの天井部の一方の側部に接続されており、排気ダクトは洗浄ブースの天井部の他方の側部に接続されていることを特徴とする請求項1乃至5の何れか1項に記載の洗浄廃水の蒸発装置。6. The air supply duct is connected to one side portion of the ceiling portion of the cleaning booth, and the exhaust duct is connected to the other side portion of the ceiling portion of the cleaning booth. 2. An apparatus for evaporating cleaning wastewater according to claim 1. 塗装設備の洗浄ブースから排出された洗浄廃水中の水分を蒸発させる蒸発装置を備えることを特徴とする請求項1乃至6の何れか1項に記載の洗浄廃水の蒸発装置。The evaporation apparatus for cleaning wastewater according to any one of claims 1 to 6, further comprising an evaporation device for evaporating water in the cleaning wastewater discharged from the cleaning booth of the painting facility.
JP06493698A 1998-03-16 1998-03-16 Effluent device for washing wastewater Expired - Lifetime JP3989614B2 (en)

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JP06493698A JP3989614B2 (en) 1998-03-16 1998-03-16 Effluent device for washing wastewater

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