JP3986609B2 - Wood drying equipment - Google Patents

Wood drying equipment Download PDF

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Publication number
JP3986609B2
JP3986609B2 JP09399897A JP9399897A JP3986609B2 JP 3986609 B2 JP3986609 B2 JP 3986609B2 JP 09399897 A JP09399897 A JP 09399897A JP 9399897 A JP9399897 A JP 9399897A JP 3986609 B2 JP3986609 B2 JP 3986609B2
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Japan
Prior art keywords
wood
drying
cross
sectional area
carry
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JP09399897A
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Japanese (ja)
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JPH10288458A (en
Inventor
親義 大田
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Hisaka Works Ltd
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Hisaka Works Ltd
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  • Chemical And Physical Treatments For Wood And The Like (AREA)
  • Drying Of Solid Materials (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、木材を乾燥するにあたって、その乾燥コストを大幅に節減するとともに、乾燥時の木材の割れを防止するようにした木材の乾燥装置に関するものである。
【0002】
【従来の技術】
一般に、木材は加工し易く、電気、熱の絶縁性が良好で諸材料として優れているが、吸脱湿による収縮膨張に起因して狂いが生じるため、使用前に乾燥する必要がある。
【0003】
また、木材を漂白、着色、防腐、防虫、防蟻、難燃、樹脂含浸等の化学加工・化学修飾処理を施す場合、処理の効果・効率を向上させる上で処理前に乾燥する必要がある。
【0004】
木材の乾燥には、木材を自然の環境下に置いて乾燥させる天然乾燥と、木材を乾燥室に入れ除湿機を利用して乾燥させる除湿乾燥や減圧下で高周波加熱を利用する減圧高周波加熱乾燥等の人工乾燥とがある。
【0005】
【発明が解決しようとする課題】
ところが、前述した自然乾燥はある程度までは比較的容易に乾燥するが、それ以上乾燥するには非常に長い時間(数ヶ月)を必要とする。また、人工乾燥は天然乾燥ほど長い時間を必要としないが、それでも相当な時間(2〜3週間)を必要とする上、その間、昼夜を通じて除湿機、高周波加熱装置等を作動し続けねばならないのでランニングコスト、人件費、管理費等が嵩んで乾燥コストが割高であり、しかも、外側の辺材部に比べて内側の心材部に水分が多く含まれているため、辺材部のみが急激に乾燥して心材部の乾燥が遅れ、辺材部に引張応力、心材部に圧縮応力が生じて割れや歪み等が多く発生しているのが現状である。
【0006】
本発明は以上の問題点に鑑み、これを改良除去するためになされたもので、その目的とするところは、乾燥時間の大幅な短縮を図り、かつ、乾燥時の割れや歪み等を防止することにある。
【0007】
【課題を解決するための手段】
本発明は上記目的を達成するため、加熱軟化された木材が内部を通過する搬入口から搬出口に向かい断面積比が漸次狭小するドラフトチューブ、または前記木材が間を通過する上下に対向した圧縮ローラー若しくはラチスコンベアーからなるドラフト装置と、当該ドラフト装置の搬出側に配置された、当該ドラフト装置の搬出部分における前記木材の断面積より大きく、前記木材の元の断面積より若干小さいめの断面積を有し網目状または多孔状にされて通気性の良好な筒状の乾燥ケースと、前記木材を、上記ドラフトチューブ内に強制的に押込んだり、または前記圧縮ローラー若しくはラチスコンベアーの間に供給する 手段とを具備したことを特徴とする木材の乾燥装置を提供する。
【0008】
本発明によれば、木材内部に含まれる水分を強制的に搾り出す際に生じる木材内部にある導管と導管を連結しているピットの破壊作用で木材内部の通風性が向上するとともに、乾燥初期における木材の含水率が大幅に低減されるから、乾燥時間を大幅に短縮させて乾燥コストの大幅な節減を図れる。また、温水または水蒸気等による加熱により成長歪みが除去されるとともに、圧縮により内部に各部の水分率が均一化されるから、短時間で乾燥することができ、また、通気性の良好な乾燥ケースに若干圧縮状態で収容することにより、乾燥時の割れを防止することができる。また、乾燥する前に温水または水蒸気、高周波等で加熱することにより、そりや狂いを防止することができる。
【0009】
【発明の実施の形態】
以下、本発明に係る木材の乾燥方法およびその装置の実施例を図1乃至図4に基づいて説明する。
【0010】
本発明方法では、まず、木材を温水または水蒸気、高周波等で加熱し、軟化させる。例えば、図1に示すように、木材(1)を収容した処理槽(2)内に高温(約80〜90℃)の温水または水蒸気等を供給させて、木材(1)を温水または水蒸気等によって所定時間(約30〜120分)、加熱させることにより、木材(1)の内部温度が上昇し、軟化する。
【0011】
次に、加熱軟化された木材(1)を、図2に示すように、ドラフト装置(3)で水分を強制的に搾り出しながら、これを通気性の良好な乾燥ケース(4)内に収容させる。
【0012】
図2に示されるドラフト装置(3)は、木材(1)の断面形状に応じて四角形、円形、六角形その他多角形の断面形状を有する筒状で、搬入口(5a)から搬出口(5b)に向かい断面積比が約1/2〜1/3に漸次狭小するように形成されるドラフトチューブ(5)と、該ドラフトチューブ(5)の搬出口(5a)に対向して配置され、そのピストンロッド(6a)の先端部に押込板(6b)が固設される油圧シリンダ等の押込シリンダー(6)とからなり、加熱軟化された木材(1)を適宜の供給手段(図示せず)でドラフトチューブ(5)と押込シリンダー(6)の押込板(6b)との間に供給させた状態で、押込シリンダー(6)のピストンロッド(6a)を伸長させて押込板(6b)を前進することにより、木材(1)を搬入口(5a)からドラフトチューブ(5)内に強制的に押し込み、ここで断面積比が約1/2〜1/3になるように木材(1)を順次圧縮させてその内部に含まれる水分を搾り出し、この木材(1)をドラフトチューブ(5)の搬出口(5b)から乾燥ケース(4)内に収容させるようになっている。
【0013】
このようにドラフト装置(3)により木材(1)をその断面積比が約1/2〜1/3になるように圧縮すると、木材(1)の内部にある導管と導管を連結しているピットが破壊されるから、木材(1)の水分がほとんど搾り出されて各部の水分率が均一化した状態となるとともに、木材(1)の内部の通風性が向上される。
【0014】
尚、ドラフト装置(3)はドラフトチューブ(5)に代わり、図5(a)に示すように、上下に対向した圧縮ローラー(8)(8)や、図5(b)に示すように、上下に対向したラチスコンベアー(9)(9)を使用することも可能である。
【0015】
乾燥ケース(4)は、木材(1)の断面形状に応じて四角形、円形、六角形その他多角形の断面形状を有する樹脂や金属製の筒状とし、例えば図3(a)に示すように、網目状や、図3(b)に示すように、多孔状に形成して木材(1)に含まれる水分が蒸発し易いようになっている。また、乾燥ケース(4)は、その断面積を木材(1)の元の断面積より若干小さいめに形成し、木材(1)をやや圧縮状態で収容させるようになっている。例えば、木材(1)が105×105(mm)の場合、乾燥ケース(3)は103×103(mm)程度に設定する。
【0016】
次に、ドラフト装置(3)で水分を搾り出して乾燥ケース(4)内に収容された木材(1)を乾燥させる。例えば、図4に示すように、木材(1)を収容した1個または数個の乾燥ケース(4)を一対の熱板(7)(7)間に挟んだ状態で、この一対の熱板(7)(7)を適宜の加熱手段で加熱させて乾燥ケース(4)を介して木材(1)を加熱したり、一対の熱板(7)(7)に高周波電流を流して木材(1)を高周波加熱して、木材(1)中に残る水分を蒸発させることにより、木材(1)を乾燥させる。
【0017】
また、別の乾燥方法としては、木材(1)を収容した乾燥ケース(4)を常圧、高圧または真空状態の乾燥室内に搬入し、ここで木材(1)を除湿、熱風等で所望の乾燥状態まで乾燥させる。
【0018】
このように木材(1)を乾燥すると、木材(1)は多少縮小することにより、容易に乾燥ケース(3)から木材(1)を抜き取ることができ、木材(1)の乾燥を完了する。
【0019】
本発明のように、まず、木材(1)を温水または水蒸気、高周波等で加熱軟化し、この木材(1)をドラフト装置(3)でその内部に含まれる水分をほとんど搾り出した後、これを通気性の良好な乾燥ケース(4)に収容させ、この乾燥ケース(4)に高周波加熱または温風加熱等で乾燥処理を施して木材(1)を乾燥するようにすれば、水分の搾り出しの際に生じる木材(1)の内部にある導管と導管を連結しているピットの破壊作用で木材(1)の内部の通気性が向上されるとともに、乾燥初期における木材(1)の含水率が大幅に低減されるから、木材(1)を1日以内で所望の乾燥状態に乾燥させることができ、乾燥時間を大幅に短縮することができる。
【0020】
また、木材(1)は温水または水蒸気による加熱により成長歪みが除去されて乾燥時の歪みを防止できるとともに、圧縮により内部に含まれる水分がほとんど搾り出されて各部の水分率が均一化され、これにより辺材部と心材部の水分率に差がなくなり、乾燥時の割れを防止することができる。
【0021】
尚、上記実施例では、木材(1)をドラフト装置(3)でその内部に含まれる水分を搾り出しながら乾燥ケース(4)に収納させた後、木材(1)を乾燥するようにしているが、必要に応じて乾燥ケース(4)に収容した木材(1)を、乾燥前に再び高温(約80〜180℃)の温水または水蒸気、高周波等で所定時間(数分〜数時間)加熱して乾燥ケース(4)内の若干圧縮した形状を固定化しても良い。この場合には、乾燥前に木材(1)の形状が固定化されているから、木材(1)の乾燥時の割れや歪みの防止に更に効果があるとともに、そりや狂いの防止にも効果が有る。
【0022】
【発明の効果】
以上説明したように、本発明によれば、木材を所望の乾燥状態に乾燥するにあたって、木材を温水または水蒸気等で加熱軟化させ、これを圧縮してその内部に含まれる水分を強制的に搾り出した状態で乾燥を行なわせることにより、乾燥時間を大幅に短縮させて乾燥コストの大幅な節減を図れるとともに、乾燥時の割れや歪み等を防止させて乾燥不良の低減が可能である。
【図面の簡単な説明】
【図1】 木材を処理槽で加熱軟化させる状態を示す説明図である。
【図2】 加熱軟化した木材を水分を搾り出しながら乾燥ケース内に収容させる状態を示す説明図である。
【図3】 木材を収容させる乾燥ケースの詳細図で、(a)は網目状に形成された乾燥ケース、(b)は多孔状に形成された乾燥ケースである。
【図4】 乾燥ケースに収容された木材を1次乾燥させる状態を示す説明図である。
【図5】 本発明の他の実施例の図である。
【符号の説明】
1 木材
2 処理槽
3 ドラフト装置
4 乾燥ケース
5 ドラフトチューブ
5a 搬入口
5b 搬出口
6 押込シリンダー
6a ピストンロッド
6b 押込板
7 熱板
8 圧縮ローラー
9 ラチスコンベアー
[0001]
BACKGROUND OF THE INVENTION
The present invention, in order to dry the wood, the drying costs as well as significant savings relates dry 燥装 location of wood so as to prevent cracking during drying of the wood.
[0002]
[Prior art]
In general, wood is easy to process and has excellent electrical and thermal insulation properties, and is excellent as various materials. However, it is necessary to dry before use because it is distorted due to shrinkage and expansion due to moisture absorption and desorption.
[0003]
When wood is subjected to chemical processing / chemical modification treatment such as bleaching, coloring, antiseptic, insecticidal, ant-proofing, flame retardant, resin impregnation, etc., it is necessary to dry before treatment in order to improve the effect and efficiency of the treatment. .
[0004]
For drying wood, natural drying in which the wood is placed in a natural environment and drying, dehumidification drying in which the wood is placed in a drying room and dried using a dehumidifier, and reduced-pressure high-frequency heating drying using high-frequency heating under reduced pressure Etc. with artificial drying.
[0005]
[Problems to be solved by the invention]
However, the natural drying described above is relatively easy to dry to some extent, but further drying requires a very long time (several months). Artificial drying does not require as much time as natural drying, but it still requires a considerable amount of time (2 to 3 weeks), and during that time, dehumidifiers, high-frequency heating devices, etc. must continue to operate throughout the day and night. Running costs, labor costs, management costs, etc. increase and the drying cost is high, and since the inner core material part contains more water than the outer sapwood part, only the sapwood part suddenly At present, drying of the core part is delayed, and tensile stress is generated in the sap part and compressive stress is generated in the core part, resulting in many cracks and distortions.
[0006]
The present invention has been made in view of the above problems, and has been made to improve and remove the problem. The object of the present invention is to drastically shorten the drying time and prevent cracking and distortion during drying. There is.
[0007]
[Means for Solving the Problems]
In order to achieve the above-mentioned object, the present invention achieves the above-mentioned object by means of a draft tube whose cross-sectional area ratio gradually decreases from a carry-in entrance through which the heat-softened wood passes through to the carry-out exit, or a vertically opposed compression through which the wood passes. A draft device comprising a roller or a lattice conveyor, and a cross-sectional area which is arranged on the carry-out side of the draft device and which is larger than the cross-sectional area of the wood in the carry-out portion of the draft device and slightly smaller than the original cross-sectional area of the wood A cylindrical drying case having a mesh shape or a porous shape and good air permeability, and the wood is forcibly pushed into the draft tube or supplied between the compression roller or the lattice conveyor And a means for drying the wood .
[0008]
According to the present invention, the air permeability inside the wood is improved by the damaging action of the pits connecting the conduits inside the wood and the conduits that are generated when the moisture contained in the wood is squeezed out. Since the moisture content of timber is greatly reduced, the drying time can be greatly shortened and the drying cost can be greatly reduced. Also, growth strain is removed by heating with warm water or steam, etc., and the moisture content of each part is made uniform by compression, so that it can be dried in a short time, and a drying case with good ventilation It is possible to prevent cracking at the time of drying by housing in a slightly compressed state. Further, by heating with warm water, water vapor, high frequency or the like before drying, warping and madness can be prevented.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of a wood drying method and apparatus according to the present invention will be described with reference to FIGS.
[0010]
In the method of the present invention, first, wood is heated and softened with warm water, steam, high frequency or the like. For example, as shown in FIG. 1, high temperature (about 80 to 90 ° C.) warm water or steam is supplied into the treatment tank (2) containing the wood (1), so that the wood (1) is warm water or steam. By heating for a predetermined time (about 30 to 120 minutes), the internal temperature of the wood (1) rises and softens.
[0011]
Next, as shown in FIG. 2, the heat-softened wood (1) is forcibly squeezed out with a draft device (3), and this is accommodated in a dry case (4) with good air permeability. .
[0012]
The draft device (3) shown in FIG. 2 has a cylindrical shape having a quadrangular, circular, hexagonal or other polygonal cross-sectional shape according to the cross-sectional shape of the wood (1). ) And the draft tube (5) formed so that the cross-sectional area ratio is gradually narrowed to about 1/2 to 1/3, and the draft tube (5) is disposed to face the outlet (5a), The piston rod (6a) comprises a pushing cylinder (6) such as a hydraulic cylinder in which a pushing plate (6b) is fixed to the tip of the piston rod (6a), and the heated and softened wood (1) is supplied with an appropriate supply means (not shown). ), The piston rod (6a) of the pushing cylinder (6) is extended to allow the pushing plate (6b) to be extended between the draft tube (5) and the pushing plate (6b) of the pushing cylinder (6). By moving forward, the wood (1) is brought into the carry-in port ( a) is forced into the draft tube (5), and the wood (1) is sequentially compressed so that the cross-sectional area ratio is about 1/2 to 1/3, and the water contained therein is squeezed out. The wood (1) is accommodated in the drying case (4) from the outlet (5b) of the draft tube (5).
[0013]
When the wood (1) is compressed by the draft device (3) so that the cross-sectional area ratio is about 1/2 to 1/3, the conduits inside the wood (1) are connected to each other. Since the pits are destroyed, the moisture of the wood (1) is almost squeezed out so that the moisture content of each part becomes uniform, and the ventilation of the wood (1) is improved.
[0014]
The draft device (3) is replaced with the draft tube (5), as shown in FIG. 5 (a), as shown in the compression rollers (8) (8) facing up and down, and as shown in FIG. 5 (b), It is also possible to use lattice conveyors (9) and (9) that face each other vertically.
[0015]
The drying case (4) has a cylindrical shape made of resin or metal having a square, circular, hexagonal or other polygonal cross-sectional shape according to the cross-sectional shape of the wood (1). For example, as shown in FIG. As shown in FIG. 3 (b), the water contained in the wood (1) is easy to evaporate. The dry case (4) is formed so that its cross-sectional area is slightly smaller than the original cross-sectional area of the wood (1), and the wood (1) is accommodated in a slightly compressed state. For example, when the wood (1) is 105 × 105 (mm), the drying case (3) is set to about 103 × 103 (mm).
[0016]
Next, the wood (1) housed in the drying case (4) is dried by squeezing out moisture with the draft device (3). For example, as shown in FIG. 4, in a state where one or several drying cases (4) containing wood (1) are sandwiched between a pair of hot plates (7) (7), the pair of hot plates (7) (7) is heated with an appropriate heating means to heat the wood (1) through the drying case (4), or a high frequency current is passed through the pair of hot plates (7) (7) The wood (1) is dried by high-frequency heating 1) to evaporate water remaining in the wood (1).
[0017]
As another drying method, the drying case (4) containing the wood (1) is carried into a normal pressure, high pressure or vacuum drying chamber, where the wood (1) is dehumidified, hot air or the like. Dry to dryness.
[0018]
When the wood (1) is dried in this way, the wood (1) is somewhat reduced, so that the wood (1) can be easily extracted from the drying case (3), and the drying of the wood (1) is completed.
[0019]
As in the present invention, first, the wood (1) is softened by heating with warm water or steam, high frequency, etc., and the wood (1) is squeezed out almost by the draft device (3), If the dry case (4) is stored in a dry case (4) with good air permeability, and the wood (1) is dried by subjecting the dry case (4) to drying by high-frequency heating or hot air heating, the moisture is squeezed out. The internal air permeability of the wood (1) is improved by the breaking action of the pits connecting the conduits inside the wood (1) generated at the same time, and the moisture content of the wood (1) in the initial drying stage is improved. Since it is greatly reduced, the wood (1) can be dried to a desired dry state within one day, and the drying time can be greatly shortened.
[0020]
Further, the wood (1) can be prevented from distortion during drying by removing growth distortion by heating with warm water or steam, and the moisture contained in the inside is almost squeezed out by compression, so that the moisture content of each part is made uniform. Thereby, there is no difference in the moisture content between the sapwood part and the core part, and cracking during drying can be prevented.
[0021]
In the above embodiment, the wood (1) is dried in the drying case (4) while squeezing the moisture contained in the wood (1) with the draft device (3). If necessary, the wood (1) accommodated in the drying case (4) is again heated for a predetermined time (several minutes to several hours) with hot water (about 80 to 180 ° C.), steam, high frequency, etc. before drying. A slightly compressed shape in the dry case (4) may be fixed. In this case, since the shape of the wood (1) is fixed before drying, the wood (1) is further effective in preventing cracking and distortion during drying, and is also effective in preventing warpage and distortion. There is.
[0022]
【The invention's effect】
As described above, according to the present invention, when a wood is dried to a desired dry state, the wood is heated and softened with warm water or steam and the like, and the water contained therein is forcibly squeezed out. By drying in a dry state, the drying time can be greatly shortened to drastically reduce the drying cost, and cracking and distortion during drying can be prevented to reduce defective drying.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram showing a state in which wood is softened by heating in a treatment tank.
FIG. 2 is an explanatory diagram showing a state in which heat-softened wood is housed in a dry case while squeezing moisture.
FIGS. 3A and 3B are detailed views of a drying case for accommodating wood, in which FIG. 3A shows a drying case formed in a mesh shape, and FIG. 3B shows a drying case formed in a porous shape.
FIG. 4 is an explanatory diagram showing a state in which wood stored in a drying case is primarily dried.
FIG. 5 is a diagram of another embodiment of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Wood 2 Processing tank 3 Draft apparatus 4 Drying case 5 Draft tube 5a Carry-in port 5b Carry-out port 6 Push-in cylinder 6a Piston rod 6b Push-in plate 7 Hot plate 8 Compression roller 9 Lattice conveyor

Claims (1)

加熱軟化された木材が内部を通過する搬入口から搬出口に向かい断面積比が漸次狭小するドラフトチューブまたは前記木材が間を通過する上下に対向した圧縮ローラー若しくはラチスコンベアーからなるドラフト装置と、当該ドラフト装置の搬出側に配置された、当該ドラフト装置の搬出部分における前記木材の断面積より大きく、前記木材の元の断面積より若干小さいめの断面積を有し網目状または多孔状にされて通気性の良好な筒状の乾燥ケースと、前記木材を、上記ドラフトチューブ内に強制的に押込んだり、または前記圧縮ローラー若しくはラチスコンベアーの間に供給する手段とを具備したことを特徴とする木材の乾燥装置。A draft tube consisting of a compression tube or a lattice conveyor facing up and down, through which a cross-sectional area ratio gradually narrows from the carry-in entrance through which the heat-softened wood passes to the carry-out exit , or the wood passes between ; It is arranged on the carry-out side of the draft device, and has a cross-sectional area that is larger than the cross-sectional area of the wood and slightly smaller than the original cross-sectional area of the wood, and is made mesh-like or porous. and breathable good cylindrical drying case Te, and characterized in that said timber, equipped with a means for supplying during forced push Dari I, or the compression roller or lattice conveyor in the draft tube apparatus for drying wood you.
JP09399897A 1997-04-11 1997-04-11 Wood drying equipment Expired - Fee Related JP3986609B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP09399897A JP3986609B2 (en) 1997-04-11 1997-04-11 Wood drying equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP09399897A JP3986609B2 (en) 1997-04-11 1997-04-11 Wood drying equipment

Publications (2)

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JPH10288458A JPH10288458A (en) 1998-10-27
JP3986609B2 true JP3986609B2 (en) 2007-10-03

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JP (1) JP3986609B2 (en)

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Publication number Priority date Publication date Assignee Title
CN104475310A (en) * 2014-12-17 2015-04-01 松德机械股份有限公司 Gas-butting-type automatic-opening double-layer baking oven
CN113478599A (en) * 2021-07-28 2021-10-08 南京林业大学 Wood densification method and densification equipment
CN114935246B (en) * 2022-06-14 2023-08-15 湖南工业职业技术学院 Wooden furniture raw material dewatering device

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