JP3985400B2 - Coil bobbin structure of electromagnetic relay and iron core fixing method of electromagnetic relay - Google Patents

Coil bobbin structure of electromagnetic relay and iron core fixing method of electromagnetic relay Download PDF

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Publication number
JP3985400B2
JP3985400B2 JP30473599A JP30473599A JP3985400B2 JP 3985400 B2 JP3985400 B2 JP 3985400B2 JP 30473599 A JP30473599 A JP 30473599A JP 30473599 A JP30473599 A JP 30473599A JP 3985400 B2 JP3985400 B2 JP 3985400B2
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Prior art keywords
iron core
coil bobbin
electromagnetic relay
hole
yoke
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JP30473599A
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JP2001126602A (en
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克二 宮崎
勉 下村
豊隆 西川
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Panasonic Electric Works Co Ltd
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Matsushita Electric Works Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/44Magnetic coils or windings
    • H01H2050/446Details of the insulating support of the coil, e.g. spool, bobbin, former

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  • Electromagnets (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、L字状に形成され、貫通孔が穿設された固定部を有する継鉄と、貫通孔よりも大きい柱状に形成され、貫通孔より一回り小さい突部を有し、この突部を貫通孔に挿入してその先端側をかしめて継鉄に固定される鉄芯と、この鉄芯に巻回されるコイルとにより構成される電磁継電器の電磁石に使用されるコイルボビンの構造に関するものである。
【0002】
【従来の技術】
従来、高絶縁性で実装面積の小さい薄型の電磁継電器が種々市販されまた提案されている。この種の電磁継電器では、継鉄に長方形状の貫通孔を穿設し、この貫通孔に鉄芯の一部を挿入し、その先端をいわゆるスピンかしめなどによりかしめて、鉄芯と継鉄とを固定する方法が採られる場合がある。
【0003】
【発明が解決しようとする課題】
しかしながら、このようなかしめによる鉄芯と継鉄との固定方法では、継鉄面からの鉄芯の出しろがばらついてしまうと、かしめの際に、継鉄における貫通孔近傍部分が膨らんで変形し、鉄芯と継鉄との間に隙間が生じる(残る)場合がある。この場合、磁気結合が弱まり、電磁石による吸引力が弱くなってしまう。
【0004】
そこで、この問題を解決するため、本出願人により、特願平11−180922号の出願で、電磁継電器の電磁石固定構造およびその方法が提案されている。この電磁継電器の電磁石は、L字状に形成され長方形状の貫通孔が穿設された固定部(屈曲面部)を一端側に有する継鉄と、貫通孔よりも長手方向およびこれと直交する方向の少なくとも一方に長い断面を有する柱状に形成され、貫通孔より一回り若干小さい突面の突部を一端側に有するとともにフランジ部を他端側に有し、突部を貫通孔に挿入してその先端側をかしめて継鉄に固定される鉄芯と、ボビンにコイルが巻回されそのコイルに電気的に接続される一対のコイル端子を有して成るコイルブロックとにより構成される。この構成によれば、鉄芯および継鉄に対するかしめ時の鉄芯の傾きが防止され、この結果、電磁石の吸引力の低下防止が可能となり、安定した電磁石の吸引力増強が可能になる。
【0005】
しかしながら、上記電磁継電器の電磁石固定方法の場合、継鉄および鉄芯を、固定部の外周4方向とフランジ部側の一方向の合計5方向から、固定治具で固定しながら、貫通孔からの鉄芯の出しろに対して、貫通孔と突部との間に生じる隙間を埋めるようにスピンかしめが実行されるので、鉄芯の軸方向の固定およびその傾きの防止は十分であるものの、スピンに対する鉄芯の固定が不十分であり、鉄芯が継鉄の固定部に対し回動して動作に不具合が生じる恐れがある。
【0006】
本発明は、上記事情に鑑みてなされたものであり、鉄芯と継鉄とをスピンかしめで固定する際、スピンに対する鉄芯の固定を確実にし得る電磁継電器のコイルボビン構造を提案することを目的とする。
【0007】
【課題を解決するための手段】
上記課題を解決するために請求項1記載の発明は、L字状に形成され、長方形状の貫通孔が穿設された固定部を一端側に有する継鉄と、前記貫通孔よりも長手方向およびこれと直交する方向の少なくとも一方に長い断面を有する柱状に形成され、前記貫通孔より一回り若干小さい突面の突部を一端側に有するとともにフランジ部を他端側に有し、前記突部を前記貫通孔に挿入してその先端側をかしめて前記継鉄に固定される鉄芯と、前記鉄芯に巻回されるコイルとにより構成される電磁継電器の電磁石に使用されるコイルボビンであって、前記コイルボビンは、固定治具挿入用の切り欠けが一部に形成された鍔を有して成り、前記鉄芯と前記コイルとの間に介設されるのである。
【0008】
この構造では、鍔の切り欠け領域で鉄芯が露出するようになるので、その領域で固定治具により鉄芯を固定することができるようになる。これにより、鉄芯と継鉄とをスピンかしめで固定する際、スピンに対して鉄芯を確実に固定することができる。
【0009】
なお、請求項1記載の電磁継電器のコイルボビン構造において、前記コイルボビンは、断面コ字状で両端に鍔を有する形状に形成され、前記鉄芯のフランジ部側に位置する鍔に前記切り欠けを有する構造でもよい(請求項2)。この構造によれば、鉄芯と継鉄とをスピンかしめで固定する際、スピンに対して鉄芯を確実に固定することができる。
【0010】
また、請求項1記載の電磁継電器のコイルボビン構造において、前記コイルボビンは、筒状で両端に鍔を有する形状に形成され、前記鉄芯のフランジ部側に位置する鍔に前記切り欠けを有する構造でもよい(請求項3)。この構造によれば、鉄芯と継鉄とをスピンかしめで固定する際、スピンに対して鉄芯を確実に固定することができる。
【0011】
さらに、請求項1〜3のいずれかに記載の電磁継電器のコイルボビン構造において、前記鉄芯のフランジ部側に位置する前記鍔には、カードの移動を規制する突部が形成されている構造でもよい(請求項4)。この構造によれば、固定治具挿入用の切り欠けにより、鉄芯と継鉄とをスピンかしめで固定する際、スピンに対して鉄芯を確実に固定することができるから、継鉄の固定部に対する鉄芯の傾きに起因する鍔の突部の傾きを防止することができる。これにより、カードに対する鍔の突部のクリアランスを確保することができ、安定動作が可能になる。
【0012】
請求項5記載の発明は、請求項1〜4のいずれかに記載の電磁継電器のコイルボビン構造を持つコイルボビンと、前記継鉄と、前記鉄芯と、前記コイルとにより構成される電磁継電器の電磁石における鉄芯を固定する方法であって、前記貫通孔に前記突部が挿入された状態の前記継鉄および鉄芯を、前記固定部の外周4方向と前記フランジ部側の一方向の合計5方向から、固定治具で固定しながら、前記貫通孔からの前記鉄芯の出しろに対して、前記貫通孔と前記突部との間に生じる隙間を埋めるようにスピンかしめを実行する際、さらに前記固定治具で前記切り欠けを通して前記鉄芯を固定するものである。
【0013】
この方法によれば、鉄芯と継鉄とをスピンかしめで固定する際、スピンに対して鉄芯を確実に固定することができる。
【0014】
【発明の実施の形態】
図1は本発明の一実施形態に係る電磁継電器のコイルボビン構造を示し、そのコイルボビンを相対する2方向から見た斜視図、図2は本電磁継電器のコイルボビン構造を適用して成る電磁継電器の前方、上方および左方から見た断面図、図3は図2に示す電磁石ブロックの分解斜視図で、これらの図を用いて以下に本実施形態の説明を行う。
【0015】
まず、電磁継電器の構造について説明すると、図2に示す電磁継電器は、樹脂製のボディ11およびカバー12により成る器体1と、固定接点ブロック2と、別の固定接点ブロック3と、これら固定接点ブロック2,3の間に介設される可動接点バネブロック4と、電磁石ブロック5(電磁石)と、接極子6と、カード7とを備えている。
【0016】
固定接点ブロック2は、金属製の固定側端子21と、この固定側端子21の上部左面に設けられる金属製の固定接点22とにより構成されている。同様に、固定接点ブロック3も、金属製の固定側端子31と、この固定側端子31の上部右面に設けられる金属製の固定接点32とにより構成され、これら固定接点ブロック2,3は、それらの固定接点22,32が対面するようにボディ11に組み込まれ、器体1内に収納されている。
【0017】
可動接点バネブロック4は、金属製の可動側端子41と、この可動側端子41の上端に下端が接続(例えばリベットで締結)される金属製の板バネ42と、この板バネ42の上部左右面に設けられる一対の金属製の可動接点43とにより構成され、これら一対の可動接点43がそれぞれ上述の固定接点22,32に接離自在に対面するようにボディ11に組み込まれ、器体1内に収納されている。
【0018】
電磁石ブロック5は、図3に示すように、継鉄51、鉄芯52、コイルボビン53(図1参照)、このコイルボビン53に巻回されるコイル54、および接極子6取付用のヒンジバネ55により一体に構成され、ボディ11に組み込まれ、器体1内に収納されている。
【0019】
継鉄51は、L字状に形成され、長方形状の貫通孔511aが穿設された固定部511を右端側に有しているとともに、左端側の下面に、ヒンジバネ55締結用の2つの突起511b(図2(a)参照)を有している。そして、ヒンジバネ55は、各突起511bが挿通される図略の孔を有しており、その各孔に突起511bを挿通し、その突起511bの先端側をかしめることにより継鉄51に締結される。
【0020】
鉄芯52は、貫通孔511aよりも長手方向に長い断面を有する柱状に形成され、貫通孔511aより一回り若干小さい突面521aの突部521を右端側に有するとともにフランジ部522を左端側に有し、突部521を貫通孔511aに挿入してその先端側をかしめて継鉄51に固定される。なお、コイルボビン53の具体構造については後述する。
【0021】
接極子6は、図2に示すように、ヒンジバネ55を介して下端側が継鉄51に略回動自在に支持され、鉄芯52のフランジ部522に離着するものである。カード7は、可動接点バネブロック4および接極子6の双方に係合し、接極子6の回動に応じて、可動接点バネブロック4の一方の可動接点43を固定接点ブロック2,3の固定接点22,32のどちらか一方に当接させるものである。図2の例では、接極子6の上端両側に、一対の係合溝61が形成され、カード7の右端両側に、各係合溝61に係合する先端フック状の突出部71が一体に形成されている一方、可動接点バネブロック4の上端部に対して押接部となるカード7の右端に、軸状の突起72が一体に形成され、可動接点バネブロック4の上端部に、突起72が挿通される孔が穿設されている。また、カード7の左端中央には、孔73aが穿設された突片73が一体に形成されている。
【0022】
図4は図1のコイルボビンの比較説明に相応しいコイルボビンの参考例を示す図で、この図4をさらに用いて次にコイルボビン53の構造を説明する。
【0023】
コイルボビン53は、図1に示すように、左右方向に伸びて後方に開口する断面コ字状の中央部531と、この中央部531の右端に形成される薄手の鍔部532と、中央部531の左端に形成され前方が切り欠かれて成る厚手の鍔部533と、この鍔部533の上面に突設された角状の突部534と、鍔部533の下端後方から下方に延設され、コイル54の両端がそれぞれ接続される一対のコイル端子535を一体に備え、下面側が器体1の外壁を兼ねる延設部536とを一体に有する形状に樹脂により形成される(図2(a)参照)。
【0024】
つまり、コイルボビン53は、図4の斜線部分Aを切り欠いて成る鍔部533を有する構造になっており、これにより、鉄芯52をコイルボビンに装着した場合、図4の参考例では、鉄芯52のフランジ部522から右方がそのコイルボビンによって覆われるのであるが、本実施形態のコイルボビン53では、鉄芯52のフランジ部522から右方の一部(図3の斜線部分B)が露出する状態になるのである。
【0025】
また、中央部531の前面における左端は、図1および図2(a)に示すように、鍔部533の右端よりも若干左方に延出している。
【0026】
また、鍔部533の突部534は、カード7の左右方向の移動を規制するために設けられ、図2(b)の例では、カード7の突片73における孔73aに挿通される。そして、突部534の外寸と突片73の孔径は、前後方向(図2(b)では上下方向)において、突部534と突片73の孔73aの内壁との間に所定のクリアランスCを持たせるように設計される。
【0027】
図5は継鉄51および鉄芯52に対するスピンかしめ時の固定方法の説明図、図6はスピンかしめの前後における電磁石ブロック5の斜視図、図7は一部が切り欠かれた鍔部533により得られる効果の説明図で、これらの図を用いて以下に電磁石ブロック5の組立手順の一例を説明する。
【0028】
まず、鉄芯52をコイルボビン53に装着し、このコイルボビン53にコイル54を巻回し、続いて、コイル54の両端をそれぞれコイルボビン53の一対のコイル端子535に接続(例えば半田接続)する。あるいは、コイルボビン53にコイル54を巻回し、コイル54の両端をそれぞれコイルボビン53の一対のコイル端子535に接続し、続いて、コイルボビン53に鉄芯52を装着する手順でもよい。
【0029】
この後、鉄芯52の突部521を継鉄51の貫通孔511aに挿入する。これにより、図6(a)に示すような仮固定の電磁石ブロック5が得られる。このとき、突部521の突出長が貫通孔511aの貫通長より長いので、貫通孔511aから右方に突部521の一部が突出し、その部分が出しろとなっている。
【0030】
この後、継鉄51および鉄芯52を、図5に示すように、固定部511の外周4方向D1〜D4とフランジ部522側の一方向D5の合計5方向から、分割部J1〜J3により成る固定治具Jで固定しながら、そして、ウレタンゴムなどにより成る筒状の弾性部材EMで固定部511における貫通孔511aの周りを下方に押圧しながら、貫通孔511aからの突部521の出しろに対して、貫通孔511aと突部521との間に生じる隙間を埋めるようにスピンかしめを実行する。
【0031】
ここで、図5の例では、固定治具Jは、分割部J1でD1の方向を固定し、分割部J2でD2の方向を固定し、そして分割部J3でD3〜D5の方向を固定するように構成されている。また、分割部J3には、鍔部533の切り欠きにより露出する鉄芯52の一部(図3の斜線部分Bを参照)を押さえる押え部J31が設けられ、分割部J1,J3により、その一部と鉄芯52のフランジ部522の後方側壁(図3の斜線部分Eを参照)の双方が固定される。もし、このように、上記一部とフランジ部522の後方側壁の双方を固定しなければ、スピンかしめの際に、鉄芯52が継鉄51の固定部511に対して、例えば図7に示す矢印の方向に回動する恐れがある。そして、回動した状態で継鉄51および鉄芯52がかしめ固定されたとすれば、継鉄51の固定部511に対する鉄芯52の回動による傾きに応じてコイルボビン53も傾くことになる。そうすると、コイルボビン53の鍔部533における突部534も鉄芯52の傾きと同一方向に傾くことになるので、図2(b)に示すクリアランスCがなくなり、コイルボビン53の突部534とカード7の突片73との摩擦が大きくなる。この結果、動作に不具合が生じる。このため、本実施形態では、上記一部とフランジ部522の後方側壁の双方を固定するようにしたので、スピンかしめの際に、鉄芯52が継鉄51の固定部511に対して回動する恐れがなくなり、動作の安定した電磁継電器を得ることができる。
【0032】
以上により、図6(b)に示すように、鉄芯52の出しろがほぼ無くなるとともに、貫通孔511aと突部521との間の隙間がなくなり、かしめ固定された電磁石ブロック5が得られる。なお、上記スピンかしめの実行の際、継鉄51の固定部511の右面に対しても、突部521により生じる鉄芯52の段差面に固定部511の左面を押し付けるようにかつ鉄芯52が挫屈しない程度に、スピンかしめを実行してもよい。
【0033】
以上、本実施形態によれば、鉄芯52と継鉄51とをスピンかしめで固定する際、スピンに対して鉄芯52を確実に固定することができる。これにより、クリアランスCを設計値通り確保することができ、安定動作が可能になる。また、鉄芯52の磁極面が回動した状態で固定されないので、磁束が設計値通り接極子6にロス無く伝わる。さらに、特願平11−180922号の発明と同様に、電磁石の吸引力増強が可能になり、スピンかしめ時の鉄芯の傾き防止が可能になる。
【0034】
なお、本実施形態では、コイルボビンは、断面コ字状の中央部531を有する構造になっているが、この構造に限らず、筒状の中央部を有する構造でもよい。この構造例を図8に示し、その比較説明に相応しいコイルボビンの参考例を図9に示す。図8に示すコイルボビン53Aは、中央部531Aが筒状に形成されている以外は、図1に示すコイルボビン53と同様に形成されている。ただし、図8では、コイル端子535は図示省略してあり、斜線領域Fは切り欠け領域を示す。この場合も、鉄芯52をコイルボビンに装着した場合、図9の参考例では、Gの部分が切り欠けられていないので、鉄芯52のフランジ部522から右方がそのコイルボビンによって覆われる。これに対して、図8に示すコイルボビン53Aでは、斜線領域Fに対応する鉄芯52の一部(図3の斜線部分B)が露出する状態になるので、上記実施形態と同様の効果を奏することが可能になる。さらに、図8(a)の構造では、図2(a)と同様に、中央部531Aの前面における左端が鍔部533の右端よりも若干左方に延出しているので、コイルボビン53Aに巻回されたコイル54が左方に膨らんでも、その膨らんだコイル部分と鉄芯52との間に中央部531Aの上記延出部分が介在することになるから、コイル54と鉄芯52との前後方向の絶縁距離を確保することができる。
【0035】
また、継鉄および鉄芯の結合構造は、図3に示す構造に限らず、他の結合構造を採用してもよい。この他の結合構造例を図10および図11に示す。図10の例では、継鉄51Aは、図3と比較して、前後方向の長さが短く上下方向の長さが長い長方形状の貫通孔511aAが穿設された固定部511Aを右端側に有している以外は図3に示す継鉄51と同様に形成されている。鉄芯52Aは、貫通孔511aAより長手方向の長さが若干短くて幅広の断面を有する柱状に形成され、貫通孔511aAより一回り若干小さい突面の突部521Aを右端側に有するとともにフランジ部522を左端側に有している。一方、図11の例では、継鉄51Bは、図3と比較して、前後および上下方向の各長さが短い長方形状の貫通孔511aBが穿設された固定部511Bを右端側に有している以外は図3に示す継鉄51と同様に形成されている。鉄芯52Bは、貫通孔511aBより一回り大きい断面を有する柱状に形成され、貫通孔511aBより一回り若干小さい突面の突部521Bを右端側に有するとともにフランジ部522を左端側に有している。これら結合構造でも、電磁石の吸引力増強が可能になり、スピンかしめ時の鉄芯の傾き防止が可能になる。
【0036】
さらに、本実施形態では、切り欠け領域が鍔部533の前方に設けられる構造になっているが、後方に設けられる構造でもよく、この構造の場合、押え部J31に相当する押え部を分割部J1に設ける必要があるのは言うまでもない。
【0037】
【発明の効果】
以上のことから明らかなように、請求項1記載の発明によれば、L字状に形成され、長方形状の貫通孔が穿設された固定部を一端側に有する継鉄と、前記貫通孔よりも長手方向およびこれと直交する方向の少なくとも一方に長い断面を有する柱状に形成され、前記貫通孔より一回り若干小さい突面の突部を一端側に有するとともにフランジ部を他端側に有し、前記突部を前記貫通孔に挿入してその先端側をかしめて前記継鉄に固定される鉄芯と、前記鉄芯に巻回されるコイルとにより構成される電磁継電器の電磁石に使用されるコイルボビンであって、前記コイルボビンは、固定治具挿入用の切り欠けが一部に形成された鍔を有して成り、前記鉄芯と前記コイルとの間に介設されるので、鉄芯と継鉄とをスピンかしめで固定する際、スピンに対して鉄芯を確実に固定することができる。
【0038】
請求項2記載の発明によれば、請求項1記載の電磁継電器のコイルボビン構造において、前記コイルボビンは、断面コ字状で両端に鍔を有する形状に形成され、前記鉄芯のフランジ部側に位置する鍔に前記切り欠けを有するものであって、この構造でも、鉄芯と継鉄とをスピンかしめで固定する際、スピンに対して鉄芯を確実に固定することができる。
【0039】
請求項3記載の発明によれば、請求項1記載の電磁継電器のコイルボビン構造において、前記コイルボビンは、筒状で両端に鍔を有する形状に形成され、前記鉄芯のフランジ部側に位置する鍔に前記切り欠けを有するものであって、この構造でも、鉄芯と継鉄とをスピンかしめで固定する際、スピンに対して鉄芯を確実に固定することができる。
【0040】
請求項4記載の発明によれば、請求項1〜3のいずれかに記載の電磁継電器のコイルボビン構造において、前記鉄芯のフランジ部側に位置する前記鍔には、カードの移動を規制する突部が形成されているのであって、この構造では、固定治具挿入用の切り欠けにより、鉄芯と継鉄とをスピンかしめで固定する際、スピンに対して鉄芯を確実に固定することができるから、継鉄の固定部に対する鉄芯の傾きに起因する鍔の突部の傾きを防止することができる。これにより、カードに対する鍔の突部のクリアランスを確保することができ、安定動作が可能になる。
【0041】
請求項5記載の発明によれば、請求項1〜4のいずれかに記載の電磁継電器のコイルボビン構造を持つコイルボビンと、前記継鉄と、前記鉄芯と、前記コイルとにより構成される電磁継電器の電磁石における鉄芯を固定する方法であって、前記貫通孔に前記突部が挿入された状態の前記継鉄および鉄芯を、前記固定部の外周4方向と前記フランジ部側の一方向の合計5方向から、固定治具で固定しながら、前記貫通孔からの前記鉄芯の出しろに対して、前記貫通孔と前記突部との間に生じる隙間を埋めるようにスピンかしめを実行する際、さらに前記固定治具で前記切り欠けを通して前記鉄芯を固定するので、鉄芯と継鉄とをスピンかしめで固定する際、スピンに対して鉄芯を確実に固定することができる。
【図面の簡単な説明】
【図1】(a),(b)は本発明の一実施形態に係る電磁継電器のコイルボビン構造を示し、そのコイルボビンを相対する2方向から見た斜視図である。
【図2】(a)〜(c)はそれぞれ本電磁継電器のコイルボビン構造を適用して成る電磁継電器の前方、上方および左方から見た断面図である。
【図3】図2に示す電磁石ブロックの分解斜視図である。
【図4】(a),(b)は図1のコイルボビンの比較説明に相応しいコイルボビンの参考例を示し、それを相対する2方向から見た斜視図である。
【図5】継鉄および鉄芯に対するスピンかしめ時の固定方法の説明図である。
【図6】(a),(b)はそれぞれスピンかしめの前後における電磁石ブロックの斜視図である。
【図7】一部が切り欠かれた鍔部により得られる効果の説明図である。
【図8】筒状の中央部を有する別のコイルボビンを示し、(a)は前面図、(b)は左側面図である。
【図9】図8におけるコイルボビンとの比較説明に相応しいコイルボビンの参考例を示し、(a)は前面図、(b)は左側面図である。
【図10】継鉄および鉄芯の別の結合構造の例を示す斜視図である。
【図11】継鉄および鉄芯の別の結合構造の例を示す斜視図である。
【符号の説明】
1 器体
2 固定接点ブロック
3 固定接点ブロック
4 可動接点バネブロック
5 電磁石ブロック
6 接極子
7 カード
51 継鉄
52 鉄芯
53 コイルボビン
54 コイル
531 中央部
532 鍔部
533 鍔部
534 突部
535 コイル端子
536 延設部
[0001]
BACKGROUND OF THE INVENTION
The present invention includes a yoke having a fixed portion formed in an L shape and having a through hole, and a protrusion formed in a column shape larger than the through hole and slightly smaller than the through hole. The structure of a coil bobbin used for an electromagnet of an electromagnetic relay composed of an iron core that is inserted into a through-hole and is crimped to the yoke by crimping its tip side and a coil wound around the iron core Is.
[0002]
[Prior art]
Conventionally, various thin electromagnetic relays having high insulating properties and a small mounting area are commercially available and proposed. In this type of electromagnetic relay, a rectangular through-hole is drilled in the yoke, a part of the iron core is inserted into the through-hole, and the tip thereof is caulked by so-called spin caulking etc. There is a case where a method of fixing is used.
[0003]
[Problems to be solved by the invention]
However, in the fixing method of the iron core and the yoke by such caulking, if the iron core is unevenly drawn from the yoke surface, the portion near the through hole in the yoke swells and deforms during caulking. However, there may be a gap (remain) between the iron core and the yoke. In this case, the magnetic coupling is weakened and the attractive force by the electromagnet is weakened.
[0004]
In order to solve this problem, the present applicant has proposed an electromagnetic fixing structure for an electromagnetic relay and a method therefor in Japanese Patent Application No. 11-180922. The electromagnet of this electromagnetic relay includes a yoke having a fixed portion (bent surface portion) formed in an L shape and having a rectangular through hole formed on one end side, a direction longer than the through hole and a direction perpendicular thereto. At least one of the two is formed in a columnar shape having a long cross section, and has a protruding portion having a slightly smaller protruding surface than the through hole on one end side, a flange portion on the other end side, and inserting the protruding portion into the through hole. The iron core is fixed to the yoke by crimping the tip end thereof, and a coil block having a pair of coil terminals wound around a bobbin and electrically connected to the coil. According to this configuration, the inclination of the iron core during caulking with respect to the iron core and the yoke can be prevented, and as a result, the decrease in the attractive force of the electromagnet can be prevented, and the attractive force of the electromagnet can be increased stably.
[0005]
However, in the case of the electromagnet fixing method of the electromagnetic relay, the yoke and the iron core are fixed from the through hole while being fixed with a fixing jig from a total of five directions of the outer peripheral direction of the fixing portion and one direction of the flange portion. Although spin caulking is performed so as to fill the gap formed between the through hole and the protrusion with respect to the iron core, the axial fixing of the iron core and prevention of its inclination are sufficient, The iron core is not sufficiently fixed with respect to the spin, and the iron core may rotate with respect to the fixed portion of the yoke to cause a malfunction.
[0006]
The present invention has been made in view of the above circumstances, and an object of the present invention is to propose a coil bobbin structure of an electromagnetic relay that can reliably fix the iron core against the spin when the iron core and the yoke are fixed by spin caulking. And
[0007]
[Means for Solving the Problems]
In order to solve the above-mentioned problem, the invention described in claim 1 is characterized in that a yoke having an L-shaped fixing part with a rectangular through hole formed at one end thereof and a longitudinal direction longer than the through hole are provided. And formed in a column shape having a long cross section in at least one of the directions orthogonal thereto, and having a projecting portion of a projecting surface slightly smaller than the through hole on one end side and a flange portion on the other end side, A coil bobbin used for an electromagnet of an electromagnetic relay constituted by an iron core inserted into the through hole and caulked at its tip side and fixed to the yoke, and a coil wound around the iron core The coil bobbin has a ridge partially formed with a notch for inserting a fixing jig, and is interposed between the iron core and the coil.
[0008]
In this structure, since the iron core is exposed in the notch region of the ridge, the iron core can be fixed in the region by the fixing jig. Thereby, when fixing an iron core and a yoke by spin caulking, an iron core can be reliably fixed to spin.
[0009]
The coil bobbin structure of the electromagnetic relay according to claim 1, wherein the coil bobbin is formed in a shape having a U-shaped cross section and having ridges at both ends, and the ridge located on the flange portion side of the iron core has the notches. It may be a structure (claim 2). According to this structure, when the iron core and the yoke are fixed by spin caulking, the iron core can be reliably fixed to the spin.
[0010]
The coil bobbin structure of the electromagnetic relay according to claim 1, wherein the coil bobbin is formed in a cylindrical shape having ridges at both ends, and the ridge located on the flange portion side of the iron core has the notch. (Claim 3) According to this structure, when the iron core and the yoke are fixed by spin caulking, the iron core can be reliably fixed to the spin.
[0011]
Furthermore, in the coil bobbin structure of the electromagnetic relay according to any one of claims 1 to 3, the protrusion that restricts the movement of the card is formed on the flange located on the flange portion side of the iron core. Good (Claim 4). According to this structure, when the iron core and the yoke are fixed by spin caulking due to the notch for inserting the fixing jig, the iron core can be securely fixed to the spin. The inclination of the protrusion of the collar resulting from the inclination of the iron core relative to the part can be prevented. Thereby, the clearance of the protrusion of the collar with respect to the card can be ensured, and stable operation becomes possible.
[0012]
According to a fifth aspect of the present invention, there is provided an electromagnet for an electromagnetic relay comprising the coil bobbin having the coil bobbin structure of the electromagnetic relay according to any one of the first to fourth aspects, the yoke, the iron core, and the coil. The iron core and the iron core in a state in which the protrusion is inserted into the through-hole are arranged in a total of 5 directions in the outer periphery 4 direction of the fixing portion and in one direction on the flange portion side. From the direction, when performing spin caulking so as to fill a gap generated between the through hole and the protrusion, with respect to the iron core from the through hole while fixing with a fixing jig, Furthermore, the iron core is fixed through the notch with the fixing jig.
[0013]
According to this method, when the iron core and the yoke are fixed by spin caulking, the iron core can be reliably fixed to the spin.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 shows a coil bobbin structure of an electromagnetic relay according to an embodiment of the present invention, and is a perspective view of the coil bobbin seen from two opposite directions. FIG. 2 is a front view of an electromagnetic relay formed by applying the coil bobbin structure of the electromagnetic relay. FIG. 3 is an exploded perspective view of the electromagnet block shown in FIG. 2, and the embodiment will be described below with reference to these drawings.
[0015]
First, the structure of the electromagnetic relay will be described. The electromagnetic relay shown in FIG. 2 includes a container body 1 made of a resin body 11 and a cover 12, a fixed contact block 2, another fixed contact block 3, and these fixed contacts. A movable contact spring block 4 interposed between the blocks 2 and 3, an electromagnet block 5 (electromagnet), an armature 6, and a card 7 are provided.
[0016]
The fixed contact block 2 includes a metal fixed side terminal 21 and a metal fixed contact 22 provided on the upper left surface of the fixed side terminal 21. Similarly, the fixed contact block 3 is also composed of a metal fixed side terminal 31 and a metal fixed contact 32 provided on the upper right surface of the fixed side terminal 31, and these fixed contact blocks 2 and 3 The fixed contacts 22 and 32 are incorporated in the body 11 so as to face each other and are accommodated in the container 1.
[0017]
The movable contact spring block 4 includes a metal movable side terminal 41, a metal leaf spring 42 whose lower end is connected to the upper end of the movable side terminal 41 (for example, fastened with a rivet), and the upper left and right sides of the leaf spring 42. A pair of metal movable contacts 43 provided on the surface, and the pair of movable contacts 43 are incorporated in the body 11 so as to face the above-described fixed contacts 22 and 32 so as to be detachable from each other. It is stored inside.
[0018]
As shown in FIG. 3, the electromagnet block 5 is integrated by a yoke 51, an iron core 52, a coil bobbin 53 (see FIG. 1), a coil 54 wound around the coil bobbin 53, and a hinge spring 55 for attaching the armature 6. Configured in the body 11 and housed in the container 1.
[0019]
The yoke 51 is formed in an L shape and has a fixing portion 511 with a rectangular through hole 511a formed on the right end side, and two protrusions for fastening the hinge spring 55 on the lower surface on the left end side. 511b (see FIG. 2A). The hinge spring 55 has a hole (not shown) through which each protrusion 511b is inserted. The protrusion 511b is inserted into each hole, and the distal end side of the protrusion 511b is caulked to be fastened to the yoke 51. The
[0020]
The iron core 52 is formed in a columnar shape having a cross section longer in the longitudinal direction than the through-hole 511a, and has a protruding portion 521 of a protruding surface 521a slightly smaller than the through-hole 511a on the right end side and a flange portion 522 on the left end side. The protrusion 521 is inserted into the through hole 511a and the tip end side thereof is caulked to be fixed to the yoke 51. The specific structure of the coil bobbin 53 will be described later.
[0021]
As shown in FIG. 2, the armature 6 is supported at the lower end side thereof by the yoke 51 via a hinge spring 55 so as to be substantially rotatable, and is attached to and detached from the flange portion 522 of the iron core 52. The card 7 is engaged with both the movable contact spring block 4 and the armature 6, and one movable contact 43 of the movable contact spring block 4 is fixed to the fixed contact blocks 2 and 3 according to the rotation of the armature 6. The contact is made to contact either one of the contacts 22 and 32. In the example of FIG. 2, a pair of engagement grooves 61 are formed on both sides of the upper end of the armature 6, and hook-like protrusions 71 that engage with the engagement grooves 61 are integrally formed on both sides of the right end of the card 7. On the other hand, a shaft-like protrusion 72 is integrally formed at the right end of the card 7 which is a pressing portion with respect to the upper end portion of the movable contact spring block 4, and the protrusion is formed at the upper end portion of the movable contact spring block 4. A hole through which 72 is inserted is formed. Further, a projecting piece 73 having a hole 73 a is integrally formed at the center of the left end of the card 7.
[0022]
FIG. 4 is a view showing a reference example of a coil bobbin suitable for the comparative explanation of the coil bobbin of FIG. 1. Next, the structure of the coil bobbin 53 will be described by further using FIG.
[0023]
As shown in FIG. 1, the coil bobbin 53 includes a central part 531 having a U-shaped cross section that extends in the left-right direction and opens rearward, a thin collar part 532 formed at the right end of the central part 531, and a central part 531. A thick collar portion 533 formed at the left end of the collar portion, the front portion being cut away, a square-shaped projection portion 534 projecting from the upper surface of the collar portion 533, and extending downward from the rear of the lower end of the collar portion 533. The coil 54 is integrally formed with a pair of coil terminals 535 to which both ends are connected, and the lower surface side is integrally formed with an extending portion 536 that also serves as the outer wall of the container body 1 (FIG. 2A). )reference).
[0024]
That is, the coil bobbin 53 has a structure having a flange portion 533 formed by cutting out the hatched portion A in FIG. 4. Thus, when the iron core 52 is mounted on the coil bobbin, in the reference example in FIG. The right side from the flange portion 522 of 52 is covered with the coil bobbin, but in the coil bobbin 53 of the present embodiment, a part of the right side (shaded portion B in FIG. 3) is exposed from the flange portion 522 of the iron core 52. It becomes a state.
[0025]
Further, the left end of the front surface of the central portion 531 extends slightly to the left from the right end of the flange portion 533 as shown in FIGS. 1 and 2A.
[0026]
Further, the protrusion 534 of the collar 533 is provided to restrict the movement of the card 7 in the left-right direction, and is inserted into the hole 73a in the protrusion 73 of the card 7 in the example of FIG. The outer dimension of the protrusion 534 and the hole diameter of the protrusion 73 are a predetermined clearance C between the protrusion 534 and the inner wall of the hole 73a of the protrusion 73 in the front-rear direction (vertical direction in FIG. 2B). Designed to have
[0027]
FIG. 5 is an explanatory view of a fixing method during spin caulking with respect to the yoke 51 and the iron core 52, FIG. 6 is a perspective view of the electromagnet block 5 before and after spin caulking, and FIG. In the explanatory view of the obtained effect, an example of the assembly procedure of the electromagnet block 5 will be described below using these drawings.
[0028]
First, the iron core 52 is attached to the coil bobbin 53, the coil 54 is wound around the coil bobbin 53, and then both ends of the coil 54 are connected to a pair of coil terminals 535 of the coil bobbin 53 (for example, solder connection). Alternatively, the coil 54 may be wound around the coil bobbin 53, both ends of the coil 54 may be connected to the pair of coil terminals 535 of the coil bobbin 53, and then the iron core 52 may be attached to the coil bobbin 53.
[0029]
Thereafter, the protrusion 521 of the iron core 52 is inserted into the through hole 511 a of the yoke 51. Thereby, the temporarily fixed electromagnet block 5 as shown to Fig.6 (a) is obtained. At this time, since the protruding length of the protruding portion 521 is longer than the through length of the through hole 511a, a part of the protruding portion 521 protrudes rightward from the through hole 511a, and that portion is to be taken out.
[0030]
Thereafter, as shown in FIG. 5, the yoke 51 and the iron core 52 are divided by the divided portions J1 to J3 from a total of five directions including the outer periphery 4 directions D1 to D4 of the fixing portion 511 and the one direction D5 on the flange portion 522 side. The projection 521 protrudes from the through hole 511a while being fixed downward by the fixing jig J and pressing downward around the through hole 511a in the fixing portion 511 with a cylindrical elastic member EM made of urethane rubber or the like. On the other hand, spin caulking is executed so as to fill a gap formed between the through hole 511a and the protrusion 521.
[0031]
Here, in the example of FIG. 5, the fixing jig J fixes the direction of D1 at the dividing portion J1, fixes the direction of D2 at the dividing portion J2, and fixes the directions of D3 to D5 at the dividing portion J3. It is configured as follows. Further, the split part J3 is provided with a presser part J31 for pressing a part of the iron core 52 exposed by the notch of the flange part 533 (see the hatched part B in FIG. 3). Both a part and the rear side wall of the flange portion 522 of the iron core 52 (see the hatched portion E in FIG. 3) are fixed. If both the part and the rear side wall of the flange portion 522 are not fixed in this way, the iron core 52 is shown in FIG. 7, for example, with respect to the fixing portion 511 of the yoke 51 during spin caulking. There is a risk of turning in the direction of the arrow. If the yoke 51 and the iron core 52 are caulked and fixed in a rotated state, the coil bobbin 53 is also inclined according to the inclination of the iron core 52 relative to the fixing portion 511 of the yoke 51. Then, since the protrusion 534 at the flange 533 of the coil bobbin 53 is also inclined in the same direction as the inclination of the iron core 52, the clearance C shown in FIG. 2B is eliminated, and the protrusion 534 of the coil bobbin 53 and the card 7 Friction with the protrusion 73 increases. As a result, a malfunction occurs in the operation. For this reason, in this embodiment, since both the part and the rear side wall of the flange portion 522 are fixed, the iron core 52 rotates with respect to the fixing portion 511 of the yoke 51 during spin caulking. Therefore, an electromagnetic relay with stable operation can be obtained.
[0032]
As described above, as shown in FIG. 6B, the iron core 52 is almost completely removed, and the gap between the through hole 511a and the protrusion 521 is eliminated, and the electromagnet block 5 fixed by caulking is obtained. When performing the above-described spin caulking, the iron core 52 is pressed against the right surface of the fixing portion 511 of the yoke 51 so as to press the left surface of the fixing portion 511 against the stepped surface of the iron core 52 generated by the protrusion 521. Spin caulking may be performed to such an extent that it does not buckle.
[0033]
As described above, according to the present embodiment, when the iron core 52 and the yoke 51 are fixed by spin caulking, the iron core 52 can be reliably fixed to the spin. As a result, the clearance C can be ensured as designed, and stable operation is possible. Further, since the magnetic pole surface of the iron core 52 is not fixed in a rotated state, the magnetic flux is transmitted to the armature 6 without loss as designed. Further, as in the invention of Japanese Patent Application No. 11-180922, the attraction force of the electromagnet can be increased, and the tilt of the iron core during spin caulking can be prevented.
[0034]
In the present embodiment, the coil bobbin has a structure having a central portion 531 having a U-shaped cross section, but is not limited to this structure, and may have a structure having a cylindrical central portion. An example of this structure is shown in FIG. 8, and a reference example of a coil bobbin suitable for the comparative explanation is shown in FIG. A coil bobbin 53A shown in FIG. 8 is formed in the same manner as the coil bobbin 53 shown in FIG. 1 except that the central portion 531A is formed in a cylindrical shape. However, in FIG. 8, the coil terminal 535 is not shown, and the hatched area F indicates a notch area. Also in this case, when the iron core 52 is attached to the coil bobbin, in the reference example of FIG. 9, the portion G is not cut out, so the right side from the flange portion 522 of the iron core 52 is covered with the coil bobbin. On the other hand, in the coil bobbin 53A shown in FIG. 8, since a part of the iron core 52 corresponding to the hatched area F (shaded area B in FIG. 3) is exposed, the same effects as in the above embodiment are achieved. It becomes possible. Further, in the structure of FIG. 8A, as in FIG. 2A, the left end of the front surface of the central portion 531A extends slightly to the left of the right end of the flange portion 533, so that it is wound around the coil bobbin 53A. Even if the formed coil 54 swells to the left, the extending portion of the central portion 531A is interposed between the swelled coil portion and the iron core 52. It is possible to ensure a sufficient insulation distance.
[0035]
Moreover, the connection structure of a yoke and an iron core is not restricted to the structure shown in FIG. 3, You may employ | adopt another connection structure. Other examples of the coupling structure are shown in FIGS. In the example of FIG. 10, the yoke 51 </ b> A has a fixed portion 511 </ b> A in which a rectangular through hole 511 a </ b> A having a short length in the front-rear direction and a long length in the vertical direction is formed on the right end side as compared with FIG. 3. Except having it, it forms similarly to the yoke 51 shown in FIG. The iron core 52A is formed in a columnar shape having a slightly shorter length in the longitudinal direction than the through hole 511aA and having a wide cross section, and has a protrusion 521A having a slightly smaller protruding surface on the right end side than the through hole 511aA and a flange portion. 522 on the left end side. On the other hand, in the example of FIG. 11, the yoke 51 </ b> B has a fixing portion 511 </ b> B provided with a rectangular through-hole 511 a </ i> B having a shorter length in the front-rear direction and the vertical direction on the right end side as compared with FIG. 3. It is formed similarly to the yoke 51 shown in FIG. The iron core 52B is formed in a column shape having a cross section that is slightly larger than the through hole 511aB, and has a protruding portion 521B having a slightly smaller protruding surface than the through hole 511aB on the right end side and a flange portion 522 on the left end side. Yes. Even with these coupling structures, it is possible to increase the attractive force of the electromagnet and prevent the iron core from tilting during spin caulking.
[0036]
Furthermore, in this embodiment, the notch region is structured to be provided in front of the flange portion 533. However, the structure may be provided in the rear, and in this case, the pressing portion corresponding to the pressing portion J31 is divided into divided portions. Needless to say, it is necessary to provide J1.
[0037]
【The invention's effect】
As is apparent from the above, according to the first aspect of the present invention, a yoke having a fixed portion formed on an L side and having a rectangular through hole formed at one end thereof, and the through hole The protrusion is formed in a columnar shape having a long cross section in at least one of the longitudinal direction and the direction orthogonal thereto, and has a protruding portion with a slightly smaller protruding surface than the through hole on one end side and a flange portion on the other end side. The projection is inserted into the through-hole and the tip side thereof is caulked to be used for an electromagnet of an electromagnetic relay constituted by an iron core fixed to the yoke and a coil wound around the iron core. The coil bobbin is formed with a ridge partially formed with a notch for inserting a fixing jig, and is interposed between the iron core and the coil. When fixing the core and yoke with spin caulking, The iron core can be reliably fixed to.
[0038]
According to a second aspect of the present invention, in the coil bobbin structure of the electromagnetic relay according to the first aspect, the coil bobbin is formed in a shape having a U-shaped cross section and having flanges at both ends, and is positioned on the flange portion side of the iron core. In this structure, when the iron core and the yoke are fixed by spin caulking, the iron core can be reliably fixed to the spin.
[0039]
According to a third aspect of the present invention, in the coil bobbin structure of the electromagnetic relay according to the first aspect, the coil bobbin is formed in a cylindrical shape having ridges at both ends and is located on the flange portion side of the iron core. Even in this structure, when the iron core and the yoke are fixed by spin caulking, the iron core can be securely fixed to the spin.
[0040]
According to a fourth aspect of the present invention, in the coil bobbin structure of the electromagnetic relay according to any one of the first to third aspects, the protrusion positioned on the flange portion side of the iron core has a protrusion that restricts the movement of the card. In this structure, when fixing the iron core and the yoke by spin caulking, the iron core is securely fixed to the spin by the notch for inserting the fixing jig. Therefore, it is possible to prevent the inclination of the protrusion of the ridge caused by the inclination of the iron core with respect to the fixed portion of the yoke. Thereby, the clearance of the protrusion of the collar with respect to the card can be ensured, and stable operation becomes possible.
[0041]
According to invention of Claim 5, the electromagnetic relay comprised by the coil bobbin with the coil bobbin structure of the electromagnetic relay in any one of Claims 1-4, the said yoke, the said iron core, and the said coil The iron core in the electromagnet is fixed to the yoke and the iron core in a state in which the protrusion is inserted into the through hole in the four directions of the outer periphery of the fixing portion and one direction of the flange portion. From a total of five directions, spin caulking is performed so as to fill the gap formed between the through hole and the protrusion with respect to the iron core from the through hole while being fixed with a fixing jig. At this time, since the iron core is fixed through the notch with the fixing jig, the iron core can be reliably fixed to the spin when the iron core and the yoke are fixed by spin caulking.
[Brief description of the drawings]
1A and 1B show a coil bobbin structure of an electromagnetic relay according to an embodiment of the present invention, and are perspective views of the coil bobbin as viewed from two opposite directions.
FIGS. 2A to 2C are cross-sectional views of the electromagnetic relay formed by applying the coil bobbin structure of the present electromagnetic relay, as viewed from the front, top, and left.
3 is an exploded perspective view of the electromagnet block shown in FIG. 2. FIG.
4A and 4B are perspective views of a coil bobbin suitable for comparison with the coil bobbin of FIG. 1 as viewed from two opposite directions.
FIG. 5 is an explanatory view of a fixing method during spin caulking with respect to a yoke and an iron core.
6A and 6B are perspective views of an electromagnet block before and after spin caulking, respectively.
FIG. 7 is an explanatory diagram of an effect obtained by a collar part with a part cut away;
FIGS. 8A and 8B show another coil bobbin having a cylindrical central portion, where FIG. 8A is a front view and FIG. 8B is a left side view.
FIG. 9 shows a reference example of a coil bobbin suitable for comparison with the coil bobbin in FIG. 8, wherein (a) is a front view and (b) is a left side view.
FIG. 10 is a perspective view showing another example of a joint structure of a yoke and an iron core.
FIG. 11 is a perspective view showing another example of a joint structure of a yoke and an iron core.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Container 2 Fixed contact block 3 Fixed contact block 4 Movable contact spring block 5 Electromagnet block 6 Armature 7 Card 51 yoke 52 Iron core 53 Coil bobbin 54 Coil 531 Center part 532 collar part 533 collar part 534 Projection part 535 Coil terminal 536 Extension part

Claims (5)

L字状に形成され、長方形状の貫通孔が穿設された固定部を一端側に有する継鉄と、
前記貫通孔よりも長手方向およびこれと直交する方向の少なくとも一方に長い断面を有する柱状に形成され、前記貫通孔より一回り若干小さい突面の突部を一端側に有するとともにフランジ部を他端側に有し、前記突部を前記貫通孔に挿入してその先端側をかしめて前記継鉄に固定される鉄芯と、
前記鉄芯に巻回されるコイルと
により構成される電磁継電器の電磁石に使用されるコイルボビンであって、
前記コイルボビンは、固定治具挿入用の切り欠けが一部に形成された鍔を有して成り、前記鉄芯と前記コイルとの間に介設される
電磁継電器のコイルボビン構造。
A yoke having an L-shaped, fixed portion with a rectangular through hole drilled on one end side;
Formed in a columnar shape having a longer cross section in at least one of the longitudinal direction and the direction perpendicular to the through hole, the protrusion portion having a slightly smaller protrusion surface on the one end side than the through hole and the flange portion on the other end And an iron core that is fixed to the yoke by inserting the protrusion into the through hole and caulking the tip side thereof,
A coil bobbin used for an electromagnet of an electromagnetic relay composed of a coil wound around the iron core,
The coil bobbin is a coil bobbin structure of an electromagnetic relay that has a hook partially formed with a notch for inserting a fixing jig and is interposed between the iron core and the coil.
前記コイルボビンは、断面コ字状で両端に鍔を有する形状に形成され、前記鉄芯のフランジ部側に位置する鍔に前記切り欠けを有する請求項1記載の電磁継電器のコイルボビン構造。The coil bobbin structure for an electromagnetic relay according to claim 1, wherein the coil bobbin is formed in a shape having a U-shaped cross section and having a flange at both ends, and the notch is formed in a flange located on the flange portion side of the iron core. 前記コイルボビンは、筒状で両端に鍔を有する形状に形成され、前記鉄芯のフランジ部側に位置する鍔に前記切り欠けを有する請求項1記載の電磁継電器のコイルボビン構造。The coil bobbin structure for an electromagnetic relay according to claim 1, wherein the coil bobbin is formed in a cylindrical shape having ridges at both ends, and the notches are formed in a ridge located on the flange portion side of the iron core. 前記鉄芯のフランジ部側に位置する前記鍔には、カードの移動を規制する突部が形成されている請求項1〜3のいずれかに記載の電磁継電器のコイルボビン構造。The coil bobbin structure of the electromagnetic relay according to any one of claims 1 to 3, wherein a protrusion that restricts the movement of the card is formed on the flange located on the flange portion side of the iron core. 請求項1〜4のいずれかに記載の電磁継電器のコイルボビン構造を持つコイルボビンと、前記継鉄と、前記鉄芯と、前記コイルとにより構成される電磁継電器の電磁石における鉄芯を固定する方法であって、
前記貫通孔に前記突部が挿入された状態の前記継鉄および鉄芯を、前記固定部の外周4方向と前記フランジ部側の一方向の合計5方向から、固定治具で固定しながら、前記貫通孔からの前記鉄芯の出しろに対して、前記貫通孔と前記突部との間に生じる隙間を埋めるようにスピンかしめを実行する際、さらに前記固定治具で前記切り欠けを通して前記鉄芯を固定する
電磁継電器の鉄芯固定方法。
In the method of fixing the iron core in the electromagnet of the electromagnetic relay comprised by the coil bobbin with the coil bobbin structure of the electromagnetic relay in any one of Claims 1-4, the said yoke, the said iron core, and the said coil. There,
While fixing the yoke and the iron core in a state where the protrusion is inserted into the through hole from a total of five directions of the outer peripheral 4 direction of the fixing portion and one direction on the flange portion, When carrying out spin caulking so as to fill a gap formed between the through hole and the protrusion with respect to the iron core from the through hole, the fixing jig further passes the notch through the notch. An iron core fixing method for an electromagnetic relay that fixes the iron core.
JP30473599A 1999-10-26 1999-10-26 Coil bobbin structure of electromagnetic relay and iron core fixing method of electromagnetic relay Expired - Fee Related JP3985400B2 (en)

Priority Applications (1)

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