JP3982157B2 - LED bar light source - Google Patents

LED bar light source Download PDF

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Publication number
JP3982157B2
JP3982157B2 JP2000223478A JP2000223478A JP3982157B2 JP 3982157 B2 JP3982157 B2 JP 3982157B2 JP 2000223478 A JP2000223478 A JP 2000223478A JP 2000223478 A JP2000223478 A JP 2000223478A JP 3982157 B2 JP3982157 B2 JP 3982157B2
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JP
Japan
Prior art keywords
light guide
light source
light
led
led bar
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP2000223478A
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Japanese (ja)
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JP2002044378A (en
Inventor
巌 東海林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Stanley Electric Co Ltd
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Stanley Electric Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、ファクシミリ装置における原稿読取り部分の照明用光源、あるいは、電子式複写機における感光ドラムの潜像除去のための露光用光源などとして用いられるLEDバー光源に関するものである。
【0002】
【従来の技術】
従来のこの種のLEDバー光源の構成の例を示すものが、図7および図8であり、先ず、図7に示すLEDバー光源80は、例えば帯状としたプリント回路基板81の一方の面にチップ状など小型化されたLEDランプ82を略密接状態として多数を列状に配置したものである。
【0003】
また、図8に示すLEDバー光源90は、棒状に透明樹脂などで形成された導光体91の側面にアルミ蒸着膜を形成するなどして反射部91aを形成する。このときに、前記反射部91aには導光体91の軸に沿いスリット状に光放出部91bを形成しておき、前記道光体91の一方の端面もしくは双方の端面にLEDランプ92を対峙させて配置するものである。
【0004】
【発明が解決しようとする課題】
しかしながら、前記した従来の構成において、先ず、図7に示すLEDバー光源80では、必要となるLEDランプ82の数が膨大となり、消費電力の増大、それに伴う発熱による温度上昇、組立て工数の増大によるコストアップなど問題点を生じると共に、照明面に個々のLEDランプ82の明るさのバラツキなどが直接に反映されるものとなり、照明ムラを生じて性能的にも不充分なものとなる問題点を生じている。また、LEDランプ82がチップ状とされたことで、1個毎にワイヤーボンド82aなどで配線を行わなければ成らず、生産工数が膨大となってコストアップする問題点も生じている。
【0005】
また、図8に示したLEDバー光源90においては、一方の端面のみにLEDランプ92を設置した場合には、図9に特性曲線Kとして示すように、LEDランプ92からの距離に略反比例して光量が低下するものとなり、前述のLEDバー光源80と同様に照明ムラを生じるものとなる。
【0006】
この防止策として、導光体91の両端にLEDランプ92を設置するものが一般的に採用されているが、この場合にも導光体91の長さにより、双方のLEDランプ92からの総合の輝度分布が中心部が高い山形、中心部が低い谷型などに成りやすく、例えば反射部91aの形状をLEDバー光源90の機種毎に設定したり、前記反射部91aの形状などを調整しなければならなくなるなど、生産面が煩雑化する問題点を生じている。
【0007】
【課題を解決するための手段】
本発明は上記した従来の課題を解決するための具体的手段として、棒状の導光体の端部にLEDランプを対向させ、前記導光体の側面に設けられた光放出部から光を放出して成るLEDバー光源において、前記LEDランプは前記導光体の一方の端部にのみ対向する1個が設けられ、前記光放出部は前記LEDランプからの距離、および、前記導光体の他方の端部での前記LEDランプが反射して生じる写像からの距離を考慮した幅とされ、且つ、長手方向には略三角波状とされていて、前記導光体の断面形状は、前記光放出部背面側、より大きい半径の曲面として形成されていることを特徴とするLEDバー光源。
【0008】
【発明の実施の形態】
つぎに、本発明を図に示す実施形態に基づいて詳細に説明する。図1および図2に符号1で示すものは、本発明に係るLEDバー光源であり、このLEDバー光源1は、ランプケース2と、ケース蓋3と、導光体4と、LEDランプ5とから構成されている。
【0009】
前記ランプケース2は例えば白色の樹脂で形成され、内部には導光体4を嵌込むための導光体溝部2aが形成されている。また、前記ケース蓋3もランプケース2と同様に白色の樹脂などで形成され、底面には導光体4から射出される導光体4からの光路を確保するためのスリット3aが設けられている。
【0010】
また、前記導光体4は全体形状が略棒状に透明樹脂などで形成されるものであり、図2にも示すように前記ランプケース2およびケース蓋3内に組付を行ったときには、後に説明する光放出部4aの部分を除き、外周をランプケース2およびケース蓋3に略密着するようにされている。
【0011】
加えて、本発明においては導光体4の一方の端部のみにLEDランプ5が対峙されて、この導電体4の内部に光を入射させるものとされ、他方の端部は例えばアルミニウム、銀の真空蒸着などにより鏡面4bが形成されて、前記LEDランプ5からの光の他方の端部に達したものを折返すようにしている。尚、前記鏡面4bはランプケース2に密着させることで同様な作用を得るものとしても良いものである。
【0012】
図3〜図5は前記導光体4を更に詳細に示すものであり、図3は前記光放出部4aの形状を模式的に示すものである。ここで、一方の端部に設けられたLEDランプ5からの光が導光体4内を伝播するときの状態を説明すれば、もしもこの導光体4が外径および他方の端面での内面反射を行わないとすれば、一方に端部、即ち、LEDランプ5からの距離の自乗に反比例して輝度は低下するものとなる。
【0013】
従って、上記のような条件下では、一方の端面、即ち、前記LEDランプ5からの距離の自乗に比例して光放出部4aの面積を増加させて行けば、この光放出部4aから導光体4の外部に放射される光の輝度を一定のものとすることが可能となる。
【0014】
ここで、現実の導光体4においては上記での外径での内面反射を行うものであり、且つ、他方の端部での折返し反射を行うものとなるので、他方の端部にはLEDランプ5の反射像が生じるものとなり、この反射像が擬似的に光源の作用を行うものとなって、光放出部4aから放射される光の、LEDランプ5を基点とした距離に対する輝度の変化は、必ずしも上記の距離の自乗に反比例する法則には従わず、かなり複雑な様相を呈するものとなる。
【0015】
よって、実際の実施に当っては、実測により前記光放出部4aの幅Dを設定するのが現実的であるが、例として導光体4の断面形状が直径3mmの略円状で長さが約272mmの場合、一方に端部での幅D(1)は0.4mmであり、一方の端部から約173mmの位置での幅D(2)は1.4mmであって、この間は略直線的に幅Dが変化する。
【0016】
また、約198mmでの幅D(3)は1.55mmであって、この間では幅Dの増加の割合がやや鈍化する傾向が見られ、これは、上記した他方の端部に生じる擬似的な光源の影響を受け始めていると考えられる。そして、他方の端部での幅D(4)は1.12mmであって、上記の擬似的な光源の影響により必要な幅Dは減少していく傾向となるものであった。
【0017】
尚、図は理解を容易とするために、本発明の導光体4の構成、特に光放出部4aの形成される形状が明確に表れるように、導光体4の長さ方向に対する径方向を極端に拡大した状態で示してある。また、上記説明のような構成とした導光体4は、例えば金型による樹脂成形で形成することで、均一な形状のものを容易且つ大量に形成可能なものとなる。
【0018】
図4は、前記導光体4の軸に直交する断面形状を示すものであり、本発明を成すための発明者による検討の結果では前記導光体4の断面形状は、例えば直径を約3mmの丸棒状とするとき、半径1.5mmの真円とするよりも、光放出部4aの背面4c側をより大きな半径の曲面として形成する方が、光放出部4aからの光量が増加することが判明した。
【0019】
よって、この実施形態においても、光放出部4aの背面4c側は半径2mmの曲面として形成し、半径1.5mmである他の部分、即ち、光放出部4a寄りの略半部とを半径1.75mmの接続部4dで接続することで、光放出部4aから得られる光量の増加を図っている。
【0020】
図5は、前記導光体4の軸に沿う断面形状を示すものであり、本発明において前記光放出部4aは、この軸に沿う方向の断面形状は例えば頂角αを略110°とする三角波状とした均一形状である。尚、上記の頂角αおよびピッチPは、このLEDバー光源1が使用される状態、例えば読取りを行う原稿との距離などに応じて最適値が定められるものであり、上記の値に限定されるものではない。
【0021】
次いで、上記の構成とした本発明のLEDバー光源1の作用および効果について説明する。図6は上記の構成としたときのLEDバー光源1の光放出部4aにおける出力特性Fであり、略40〜270mmの範囲にわたり、ほぼ均一な出力が得られている。
【0022】
ここで、出力レベルについて検討を行うと、本発明のLEDバー光源1は発光源として僅かに1つのLEDランプ5を採用するものであるが、この種のLEDバー光源1が一般的に使用される目的、例えば、ファクシミリ装置、スキャナーにおける原稿の読取り、あるいは、電子複写機における感光ドラムの潜像の除去に対して必要充分のものであることが確認された。従って、本発明によれば、目的とする照明に対して、1つのLEDランプ5、即ち、最低限の消費電力で対応できるものとなる。
【0023】
【発明の効果】
以上に説明したように本発明により、棒状の導光体の端部にLEDランプを対向させ、前記導光体の側面に設けられた光放出部から光を放出して成るLEDバー光源において、前記LEDランプは前記導光体の一方の端部にのみ対向する1個が設けられ、前記光放出部は前記LEDランプからの距離、および、前記導光体の他方の端部での前記LEDランプが反射して生じる写像からの距離を考慮した幅とされ、且つ、長手方向には略三角波状とされていて、前記導光体の断面形状は、前記光放出部の背面側、より大きい半径の曲面として形成されていることを特徴とするLEDバー光源としたことで、第一には、1つのLEDランプからの光を、光放出部の幅を光源からの距離などの定数に応じて可変して明るさを均一化するものとしたことで、複数のLEDランプを使用することによる個々のLEDランプのバラツキに影響を受けることをなくし、特性の揃ったLEDバー光源の提供を可能とし、この種のLEDバー光源の品質向上に極めて優れた効果を奏するものである。
【0024】
また第二には、1つのLEDランプで目的を達せられるものとしたことで、LEDバー光源の消費電力を必要最低限のものとし、省電力化を可能とすると共に、それに伴い発熱量も低減し、過熱による性能低下、あるいは、故障の発生なども防止して、この種のLEDバー光源の性能向上、信頼性の向上にも極めて優れた効果を奏するものである。
【図面の簡単な説明】
【図1】 本発明に係るLEDバー光源を示す正面図である。
【図2】 図1のA−A線に沿う断面図である。
【図3】 本発明に係るLEDバー光源の要部である導光体を示す説明図である。
【図4】 図3のB−B線に沿う断面図である。
【図5】 図3のC−C線に沿う断面図である。
【図6】 本発明に係るLEDバー光源の出力特性を示すグラフである。
【図7】 従来例を示す説明図である。
【図8】 別の従来例を示す説明図である。
【図9】 別の従来例の出力特性を示すグラフである。
【符号の説明】
1……LEDバー光源
2……ランプケース
3……ケース蓋
3a……スリット
4……導光体
4a……光放出部
4b……鏡面
4c……背面
4d……接続部
5……LEDランプ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an LED bar light source used as an illumination light source for a document reading portion in a facsimile machine or an exposure light source for removing a latent image on a photosensitive drum in an electronic copying machine.
[0002]
[Prior art]
FIGS. 7 and 8 show examples of the configuration of the conventional LED bar light source of this type. First, the LED bar light source 80 shown in FIG. 7 is formed on one surface of a printed circuit board 81 having a strip shape, for example. A large number of LED lamps 82, such as chips, which are miniaturized, are arranged in close contact with each other and arranged in rows.
[0003]
Moreover, the LED bar light source 90 shown in FIG. 8 forms the reflection part 91a by forming an aluminum vapor deposition film etc. in the side surface of the light guide 91 formed in the rod shape with transparent resin. At this time, the light emitting portion 91b is formed in a slit shape along the axis of the light guide 91 in the reflecting portion 91a, and the LED lamp 92 is opposed to one end surface or both end surfaces of the light guide 91. Are to be arranged.
[0004]
[Problems to be solved by the invention]
However, in the above-described conventional configuration, first, the LED bar light source 80 shown in FIG. In addition to problems such as an increase in cost, the unevenness of brightness of the individual LED lamps 82 is directly reflected on the illumination surface, resulting in uneven illumination and insufficient performance. Has occurred. Further, since the LED lamps 82 are formed in a chip shape, wiring must be performed by wire bonds 82a or the like for each one, resulting in a problem that the number of production steps is enormous and the cost is increased.
[0005]
Further, in the LED bar light source 90 shown in FIG. 8, when the LED lamp 92 is installed only on one end face, it is substantially inversely proportional to the distance from the LED lamp 92 as shown by the characteristic curve K in FIG. As a result, the amount of light decreases and illumination unevenness occurs as in the case of the LED bar light source 80 described above.
[0006]
As a preventive measure, generally, an LED lamp 92 is installed at both ends of the light guide 91. In this case, however, the total length from the LED lamps 92 depends on the length of the light guide 91. The luminance distribution is likely to be a mountain shape with a high central portion or a valley shape with a low central portion. For example, the shape of the reflective portion 91a is set for each model of the LED bar light source 90, or the shape of the reflective portion 91a is adjusted. There is a problem that the production side becomes complicated.
[0007]
[Means for Solving the Problems]
In the present invention, as a specific means for solving the above-described conventional problems, an LED lamp is opposed to an end portion of a rod-shaped light guide, and light is emitted from a light emission portion provided on a side surface of the light guide. In the LED bar light source, the LED lamp is provided with one piece facing only one end portion of the light guide, and the light emitting portion has a distance from the LED lamp and the light guide body. The width in consideration of the distance from the mapping generated by the reflection of the LED lamp at the other end, and a substantially triangular wave shape in the longitudinal direction, the cross-sectional shape of the light guide is the light An LED bar light source characterized in that the back side of the emitting part is formed as a curved surface having a larger radius .
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Below, this invention is demonstrated in detail based on embodiment shown in a figure. 1 and FIG. 2 shows an LED bar light source according to the present invention. The LED bar light source 1 includes a lamp case 2, a case lid 3, a light guide 4, and an LED lamp 5. It is composed of
[0009]
The lamp case 2 is made of, for example, white resin, and a light guide groove 2a for fitting the light guide 4 is formed inside. The case lid 3 is also formed of a white resin or the like, similar to the lamp case 2, and a slit 3a for securing an optical path from the light guide 4 emitted from the light guide 4 is provided on the bottom surface. Yes.
[0010]
Further, the light guide 4 is formed of a transparent resin or the like in a substantially rod shape, and when assembled in the lamp case 2 and the case lid 3 as shown in FIG. The outer periphery of the lamp case 2 and the case lid 3 are substantially in close contact with each other except for the light emitting portion 4a to be described.
[0011]
In addition, in the present invention, the LED lamp 5 is opposed to only one end portion of the light guide 4 and light is incident on the inside of the conductor 4, and the other end portion is made of, for example, aluminum or silver. The mirror surface 4b is formed by vacuum evaporation or the like, and the light reaching the other end of the LED lamp 5 is folded back. The mirror surface 4b may be brought into close contact with the lamp case 2 to obtain the same action.
[0012]
3 to 5 show the light guide 4 in more detail, and FIG. 3 schematically shows the shape of the light emitting portion 4a. Here, the state when the light from the LED lamp 5 provided at one end propagates through the light guide 4 will be described. If the light guide 4 has an outer diameter and an inner surface at the other end face. If reflection is not performed, the luminance decreases in inverse proportion to the square of the distance from the end, that is, the LED lamp 5, to one side.
[0013]
Therefore, under the conditions as described above, if the area of the light emitting portion 4a is increased in proportion to the square of the distance from one end face, that is, the LED lamp 5, light is guided from the light emitting portion 4a. It becomes possible to make the brightness | luminance of the light radiated | emitted outside the body 4 constant.
[0014]
Here, in the actual light guide 4, internal reflection with the above-described outer diameter is performed, and folding reflection is performed at the other end portion. A reflected image of the lamp 5 is generated, and this reflected image acts as a light source in a pseudo manner, and the luminance change with respect to the distance from the LED lamp 5 of the light emitted from the light emitting portion 4a. Does not necessarily follow the law inversely proportional to the square of the distance described above, and exhibits a rather complicated aspect.
[0015]
Therefore, in actual implementation, it is practical to set the width D of the light emitting portion 4a by actual measurement. As an example, the cross-sectional shape of the light guide 4 is a substantially circular shape having a diameter of 3 mm and is long. Is about 272 mm, the width D (1) at one end is 0.4 mm, and the width D (2) at a position about 173 mm from one end is 1.4 mm. The width D changes substantially linearly.
[0016]
Further, the width D (3) at about 198 mm is 1.55 mm, and during this period, the rate of increase in the width D tends to be slightly blunted, which is a pseudo-occurrence occurring at the other end described above. It is thought that it is beginning to be affected by the light source. The width D (4) at the other end is 1.12 mm, and the required width D tends to decrease due to the influence of the pseudo light source.
[0017]
For the sake of easy understanding, the drawing shows the configuration of the light guide 4 of the present invention, in particular, the radial direction with respect to the length direction of the light guide 4 so that the shape of the light emitting portion 4a is clearly shown. Is shown in an extremely enlarged state. Further, the light guide 4 configured as described above can be formed easily and in large quantities with a uniform shape by being formed by resin molding using a mold, for example.
[0018]
FIG. 4 shows a cross-sectional shape orthogonal to the axis of the light guide 4. As a result of examination by the inventors for forming the present invention, the cross-sectional shape of the light guide 4 is about 3 mm in diameter, for example. When the round bar shape is used, the amount of light from the light emitting portion 4a increases when the back surface 4c side of the light emitting portion 4a is formed as a curved surface having a larger radius than when it is a perfect circle having a radius of 1.5 mm. There was found.
[0019]
Therefore, also in this embodiment, the back surface 4c side of the light emitting portion 4a is formed as a curved surface having a radius of 2 mm, and another portion having a radius of 1.5 mm, that is, a substantially half portion near the light emitting portion 4a is set to a radius of 1. The amount of light obtained from the light emitting portion 4a is increased by connecting with the connecting portion 4d of .75 mm.
[0020]
FIG. 5 shows a cross-sectional shape along the axis of the light guide 4. In the present invention, the light emitting section 4 a has a cross-sectional shape in the direction along the axis, for example, the apex angle α is approximately 110 °. Uniform shape with triangular wave. The apex angle α and the pitch P are determined to be optimum values according to the state in which the LED bar light source 1 is used, for example, the distance from the original to be read, and are limited to the above values. It is not something.
[0021]
Next, the operation and effect of the LED bar light source 1 of the present invention configured as described above will be described. FIG. 6 shows the output characteristic F of the light emitting portion 4a of the LED bar light source 1 when the above configuration is adopted, and a substantially uniform output is obtained over a range of about 40 to 270 mm.
[0022]
Here, when the output level is examined, the LED bar light source 1 of the present invention employs only one LED lamp 5 as a light emission source, but this kind of LED bar light source 1 is generally used. For example, it has been confirmed that it is necessary and sufficient for reading a manuscript with a facsimile machine or scanner, or for removing a latent image on a photosensitive drum in an electronic copying machine. Therefore, according to the present invention, the target illumination can be handled with one LED lamp 5, that is, with minimum power consumption.
[0023]
【The invention's effect】
As described above, according to the present invention, in the LED bar light source formed by causing the LED lamp to face the end portion of the rod-shaped light guide and emitting light from the light emitting portion provided on the side surface of the light guide, The LED lamp is provided with one piece facing only one end of the light guide, and the light emitting portion is a distance from the LED lamp and the LED at the other end of the light guide. The width is determined in consideration of the distance from the mapping generated by reflection of the lamp, and is substantially triangular in the longitudinal direction. The cross-sectional shape of the light guide is more on the back side of the light emitting portion. The LED bar light source is characterized by being formed as a curved surface with a large radius . First, the light from one LED lamp is set to a constant such as the distance from the light source, the width of the light emitting portion. Variable according to the level of brightness Therefore, it is possible to provide an LED bar light source with uniform characteristics without being affected by variations in individual LED lamps due to the use of a plurality of LED lamps, which is extremely effective in improving the quality of this type of LED bar light source. It has an excellent effect.
[0024]
Secondly, the purpose can be achieved with a single LED lamp, so that the power consumption of the LED bar light source can be minimized and power can be saved. In addition, it is possible to prevent performance degradation due to overheating or occurrence of failure, and to achieve extremely excellent effects in improving the performance and reliability of this type of LED bar light source.
[Brief description of the drawings]
FIG. 1 is a front view showing an LED bar light source according to the present invention.
FIG. 2 is a cross-sectional view taken along the line AA in FIG.
FIG. 3 is an explanatory view showing a light guide as a main part of the LED bar light source according to the present invention.
4 is a cross-sectional view taken along line BB in FIG.
5 is a cross-sectional view taken along the line CC of FIG.
FIG. 6 is a graph showing output characteristics of an LED bar light source according to the present invention.
FIG. 7 is an explanatory diagram showing a conventional example.
FIG. 8 is an explanatory diagram showing another conventional example.
FIG. 9 is a graph showing output characteristics of another conventional example.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... LED bar light source 2 ... Lamp case 3 ... Case lid 3a ... Slit 4 ... Light guide 4a ... Light emission part 4b ... Mirror surface 4c ... Back surface 4d ... Connection part 5 ... LED lamp

Claims (1)

棒状の導光体の端部にLEDランプを対向させ、前記導光体の側面に設けられた光放出から光を放出して成るLEDバー光源において、
前記LEDランプは前記導光体の一方の端部にのみ対向する1個が設けられ、前記光放出部は前記LEDランプからの距離、および、前記導光体の他方の端部での前記LEDランプが反射して生じる写像からの距離を考慮した幅とされ、且つ、長手方向には略三角波状とされていて、
前記導光体の断面形状は、前記光放出部背面側、より大きい半径の曲面として形成されていることを特徴とするLEDバー光源。
In the LED bar light source formed by opposing the LED lamp to the end of the rod-shaped light guide and emitting light from the light emitting portion provided on the side surface of the light guide,
The LED lamp is provided with one piece facing only one end portion of the light guide, and the light emitting portion is a distance from the LED lamp and the LED at the other end of the light guide. It is a width that takes into account the distance from the map that is reflected by the lamp, and has a substantially triangular wave shape in the longitudinal direction,
The LED bar light source characterized in that the cross-sectional shape of the light guide is formed as a curved surface with a larger radius on the back side of the light emitting portion.
JP2000223478A 2000-07-25 2000-07-25 LED bar light source Expired - Fee Related JP3982157B2 (en)

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JP5257654B2 (en) * 2008-03-24 2013-08-07 富士ゼロックス株式会社 Light irradiation body, image forming structure, and image forming apparatus
US8224207B2 (en) 2007-10-12 2012-07-17 Fuji Xerox Co., Ltd. Light irradiation element, image forming structure, and image forming apparatus
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