JP3981141B2 - Low temperature liquefied gas storage tank and manufacturing method thereof - Google Patents

Low temperature liquefied gas storage tank and manufacturing method thereof Download PDF

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JP3981141B2
JP3981141B2 JP2006160303A JP2006160303A JP3981141B2 JP 3981141 B2 JP3981141 B2 JP 3981141B2 JP 2006160303 A JP2006160303 A JP 2006160303A JP 2006160303 A JP2006160303 A JP 2006160303A JP 3981141 B2 JP3981141 B2 JP 3981141B2
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tank
heat insulating
outer tank
upper member
liquefied gas
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JP2007016992A (en
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正芳 高柳
秀幸 本田
正和 鳴尾
工 松井
弘明 児島
晃生 平山
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Taiyo Nippon Sanso Corp
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Description

本発明は、低温液化ガス貯槽及びその製造方法に関し、詳しくは、液化アルゴン、液化酸素、液化窒素、液化炭酸ガス、液化天然ガス(LNG)等の低温液化ガスを貯留し、化学工場、半導体工場、病院等の医療機関における無菌室や人工呼吸器等に各種ガスを供給するために所定の用地に配設される大型の低温液化ガス貯槽の構造及びその製造方法に関する。   The present invention relates to a low-temperature liquefied gas storage tank and a method for producing the same, and more specifically, stores low-temperature liquefied gas such as liquefied argon, liquefied oxygen, liquefied nitrogen, liquefied carbon dioxide gas, and liquefied natural gas (LNG). The present invention relates to a structure of a large-sized low-temperature liquefied gas storage tank disposed at a predetermined site for supplying various gases to a sterile room, a ventilator, or the like in a medical institution such as a hospital, and a manufacturing method thereof.

低温液化ガスを貯留する大型の低温液化ガス貯槽は、一般に、貯留した低温液化ガスの蒸発を抑えるため、内槽と外槽との二重構造で形成され、内槽と外槽との間には、パーライト等の断熱材を充填するとともに真空引きした真空断熱層を形成している(例えば、特許文献1参照)。
特許第2964310号公報
A large-scale low-temperature liquefied gas storage tank that stores low-temperature liquefied gas is generally formed in a double structure of an inner tank and an outer tank in order to suppress evaporation of the stored low-temperature liquefied gas. Forms a vacuum heat insulating layer filled with a heat insulating material such as pearlite and evacuated (see, for example, Patent Document 1).
Japanese Patent No. 2964310

近年は、低温液化ガス貯槽の大型化が望まれているが、工場で製作した低温液化ガス貯槽を設置場所へ輸送する際の様々制限、特に公道での重量制限によって最大容量が限定されているのが実情である。また、現地で大型の低温液化ガス貯槽を製作することも考えられるが、製作に必要な多くの装置や機器を用意しなければならず、現地工事が長期化するなどの理由から、大幅なコストアップが避けられない。 In recent years, although large in low-temperature liquefied gas storage tank is desired, the plant in various when transporting cryogenic liquefied gas storage tank fabricated to location limitations and limited maximum capacity by the weight limitations on public roads The fact is. It is also possible to manufacture a large-scale low-temperature liquefied gas storage tank locally, but it is necessary to prepare a lot of equipment and equipment necessary for manufacturing, and the cost of the construction is significant due to prolonged construction work. Up is inevitable.

そこで本発明は、輸送時の重量を軽減して公道での輸送を可能とし、製作コストの上昇も最小限に抑えることができる低温液化ガス貯槽及びその製造方法を提供することを目的としている。   Therefore, an object of the present invention is to provide a low-temperature liquefied gas storage tank that can reduce the weight during transportation, enable transportation on public roads, and minimize the increase in production cost, and a method for manufacturing the same.

上記目的を達成するため、本発明の低温液化ガス貯槽は、低温液化ガスを貯留する内槽と、該内槽の外側に粉状乃至粒状の断熱材を充填してなる真空引きされた真空断熱層を介して設けられた外槽とを有して貯槽設置場所に立設される低温液化ガス貯槽において、前記外槽を外槽下部部材と外槽上部部材とに分割形成し、前記外槽下部部材と前記内槽とを組み付けるとともに内槽内に連通する配管を前記外槽下部部材を貫通させて設けることにより内槽ユニットを一体的に形成し、前記外槽下部部材の下部から前記断熱層の上部に至る断熱材充填管を前記内槽ユニットに備えるか又は前記外槽上部部材の下部から前記断熱層の上部に至る断熱材充填管を前記外槽上部部材に備え、前記貯槽設置場所に立設して据え付けた前記内槽ユニットの外槽下部部材の上部に前記外槽上部部材を接合一体化し、前記真空引きにより断熱材充填管から前記粉状乃至粒状の断熱材を前記断熱層に充填することを特徴としている。 In order to achieve the above object, the low-temperature liquefied gas storage tank of the present invention includes an inner tank for storing a low-temperature liquefied gas, and a vacuum-evacuated vacuum heat insulation formed by filling a powdery or granular heat insulating material outside the inner tank. A low-temperature liquefied gas storage tank that has an outer tank provided through a layer and is erected at a storage tank installation location, wherein the outer tank is divided into an outer tank lower member and an outer tank upper member, and the outer tank An inner tank unit is integrally formed by assembling the lower member and the inner tank and providing a pipe communicating with the inner tank through the outer tank lower member, and the heat insulation from the lower part of the outer tank lower member. The inner tank unit is provided with a heat insulating material filling pipe reaching the upper part of the layer, or the outer tank upper member is provided with a heat insulating material filling pipe extending from the lower part of the outer tank upper member to the upper part of the heat insulating layer, and the storage tank installation location Outside the inner tank unit installed upright Said outer tub upper member integrally joined to the upper portion of the lower member, the powdery or granular insulation material from heat insulating material filling tube by the vacuum is characterized by filling the thermal insulation layer.

さらに、本発明の低温液化ガス貯槽は、前記内槽が、該内槽の底部が前記外槽下部部材の底部内側に設けられた内槽支持脚によって前記外槽下部部材の底部上面に組み付けられ、前記内槽支持脚は、外槽下部部材の底部下面に設けられている貯槽支持脚に、外槽下部部材底板部を介して荷重を支持される位置に設けられていることを特徴とし、前記断熱層を真空引きするための真空引き用配管が前記外槽上部部材あるいは前記内槽ユニットに一体的に備えられていることを特徴としている。   Furthermore, in the low temperature liquefied gas storage tank of the present invention, the inner tank is assembled to the upper surface of the bottom of the outer tank lower member by an inner tank support leg provided at the bottom of the outer tank lower member. The inner tank support leg is provided on the storage tank support leg provided on the bottom lower surface of the outer tank lower member at a position where the load is supported via the outer tank lower member bottom plate part, A vacuuming pipe for evacuating the heat insulation layer is provided integrally with the outer tank upper member or the inner tank unit.

加えて、本発明の低温液化ガス貯槽は、前記外槽上部部材に該外槽上部部材の内周方向に突出して外槽上部部材の内周面と前記内槽及び前記配管との接触を防止するための複数のガイド部材が設けられていること、前記外槽上部部材の下端部周方向に外槽上部部材の下端開口を前記内槽の外周にガイドするための複数のガイド部材が着脱可能に設けられていることを特徴としている。 In addition, the low-temperature liquefied gas storage tank of the present invention protrudes in the inner peripheral direction of the outer tank upper member to the outer tank upper member to prevent contact between the inner peripheral surface of the outer tank upper member and the inner tank and the pipe. A plurality of guide members for guiding the lower end opening of the outer tank upper member to the outer periphery of the inner tank in the circumferential direction of the lower end of the outer tank upper member. It is characterized by being provided.

さらに、本発明の低温液化ガス貯槽は、前記断熱材充填管が複数本設けられ、該複数の断熱材充填管の先端開口が、断熱層の最上部で互いに異なる方向に向いて開口していること、また、前記外槽上部部材が前記断熱層の最上部にガスを流入させるガス流入管を備えていることを特徴としている。 Furthermore, low-temperature liquefied gas storage tank of the present invention, before Kidan thermal material filling tube is provided a plurality of, the distal end opening of the heat insulating material filling tube said plurality of, and open toward the different directions at the top of the heat insulating layer In addition, the outer tank upper member includes a gas inflow pipe through which gas flows into the uppermost part of the heat insulating layer.

また、前記内槽の頂部及び外槽上部部材の上部鏡板に上方にそれぞれ突出する複数の吊り金具を備えていること、前記吊り金具に係合して前記外槽上部部材を吊り上げるための吊り具には、該吊り具と前記吊り金具との係合を貯槽下部から解除可能な操作部材が備えられていることを特徴としている。 A plurality of suspension fittings projecting upward from the top of the inner tub and the upper end plate of the outer tub upper member, respectively, and a suspending tool for lifting the outer tub upper member by engaging with the suspension fitting Is provided with an operation member capable of releasing the engagement between the hanger and the hanger from the lower part of the storage tank.

本発明の低温液化ガス貯槽の製造方法は、低温液化ガスを貯留する内槽と、該内槽の外側に粉状乃至粒状の断熱材を充填してなる真空引きされた真空断熱層を介して設けられた外槽とを有して貯槽設置場所に立設される低温液化ガス貯槽の製造方法において、前記外槽を外槽下部部材と外槽上部部材とに分割形成し、前記外槽下部部材と前記内槽とを組み付けるとともに内槽内に連通する配管を前記外槽下部部材を貫通させて設けることにより内槽ユニットを一体的に形成し、前記外槽下部部材の下部から前記断熱層の上部に至る断熱材充填管を前記内槽ユニットに備えるか又は前記外槽上部部材の下部から前記断熱層の上部に至る断熱材充填管を前記外槽上部部材に備え、前記外槽上部部材と前記内槽ユニットとを別々に貯槽設置場所に搬送し、貯槽設置場所に内槽ユニットを据え付けた後、立設状態の内槽ユニットの上方に前記外槽上部部材を吊り上げ、外槽上部部材内に内槽ユニットの内槽を収納するようにして外槽上部部材を内槽ユニットに向けて下降させ、内槽ユニットの外槽下部部材の上部に外槽上部部材を接合して一体化し、前記内槽と前記外槽との間に、真空引きとともに前記断熱材充填管から前記粉状乃至粒状の断熱材を充填して前記断熱層を形成することを特徴としている。 The method for producing a low-temperature liquefied gas storage tank according to the present invention comprises an inner tank for storing a low-temperature liquefied gas, and a vacuum-evacuated vacuum heat-insulating layer formed by filling a powdery or granular heat insulating material outside the inner tank. In the manufacturing method of the low-temperature liquefied gas storage tank standing at the storage tank installation place having the outer tank provided, the outer tank is divided into an outer tank lower member and an outer tank upper member, and the outer tank lower part An inner tank unit is integrally formed by assembling a member and the inner tank and providing a pipe communicating with the inner tank through the outer tank lower member, and the heat insulating layer is formed from the lower part of the outer tank lower member. The inner tank unit is provided with a heat insulating material filling pipe that reaches the upper part of the outer tank, or the outer tank upper member is provided with a heat insulating material filling pipe that extends from the lower part of the outer tank upper member to the upper part of the heat insulating layer. And the inner tank unit separately to the storage tank installation location Then, after installing the inner tank unit at the storage tank installation location, the outer tank upper member is lifted above the standing inner tank unit, and the inner tank of the inner tank unit is stored in the outer tank upper member. The outer tank upper member is lowered toward the inner tank unit, and the outer tank upper member is joined and integrated with the upper part of the outer tank lower member of the inner tank unit, and a vacuum is drawn between the inner tank and the outer tank. In addition, the heat insulating layer is formed by filling the powdery or granular heat insulating material from the heat insulating material filling tube.

さらに、本発明の低温液化ガス貯槽の製造方法は、前記内槽と前記外槽との間の真空引きは、前記外槽上部部材又は前記内槽ユニットに備えた真空引き用配管にて行うこと、前記内槽ユニットは、前記内槽の底部と前記外槽下部部材の底部内側とを接合する内槽支持脚によって前記外槽下部部材の底部上面に組み付けるとともに、前記外槽下部部材の底部下面に貯槽支持脚を設けていること、前記内槽支持脚は、前記貯槽支持脚に前記外槽下部部材底板部を介して荷重を支持される位置に設けられていること、前記外槽上部部材を内槽ユニットに向けて下降させる際に外槽上部部材の下端開口を内槽の外周にガイドして外槽上部部材と内槽との接触を防止するための複数のガイド部材を外槽上部部材の下端部周方向に設け、外槽上部部材の下端が外槽下部部材の上端近傍に下降したときに前記ガイド部材を外槽上部部材の下端から取り外すこと、を特徴としている。 Furthermore, in the method for producing a low-temperature liquefied gas storage tank of the present invention, vacuuming between the inner tank and the outer tank is performed by a vacuuming pipe provided in the outer tank upper member or the inner tank unit. The inner tank unit is assembled to the upper surface of the bottom of the outer tank lower member by an inner tank support leg that joins the bottom of the inner tank and the inner bottom of the outer tank lower member, and the lower surface of the bottom of the outer tank lower member. The tank support leg is provided at a position where the load is supported by the storage tank support leg through the bottom plate portion of the outer tank lower member, the upper member of the outer tank A plurality of guide members for preventing the contact between the outer tank upper member and the inner tank by guiding the lower end opening of the outer tank upper member to the outer periphery of the inner tank when lowering the tank toward the inner tank unit. Provided in the circumferential direction of the lower end of the member, under the outer tank upper member There removing the guide member when lowered to the vicinity of the upper end of the outer tank bottom member from the lower end of the outer tub top member, and characterized.

また、本発明の低温液化ガス貯槽の製造方法は、前記断熱材の充填は、前記真空引き用配管による排気及び前記断熱材充填管による前記断熱材の供給と、前記真空引き用配管の開閉弁及び前記断熱材充填管の開閉弁を閉じてガス流入管によりガスを流入して前記断熱材の押圧とを繰り返すことにより断熱材を密に充填して前記断熱層を形成することを特徴としている。 In the method for producing a low-temperature liquefied gas storage tank according to the present invention, the filling of the heat insulating material is performed by exhausting through the vacuuming pipe, supplying the heat insulating material through the heat insulating material filling pipe, and opening and closing valves of the vacuuming pipe. And the on-off valve of the heat insulating material filling pipe is closed, gas flows in through the gas inflow pipe, and the heat insulating material is pressed repeatedly to form the heat insulating layer by densely filling the heat insulating material . .

本発明によれば、低温液化ガス貯槽を内槽ユニットと外槽の外槽上部部材とに分割形成するようにしたので、輸送時の重量制限をクリアすることができ、従来より大型の低温液化ガス貯槽を製造することができる。また、断熱材充填管を設けておくことにより、断熱層内への断熱材の充填を貯槽下部から行うことができ、高所作業を省略できる。さらに、内槽支持脚を外槽下部部材底板部を介して貯槽支持脚で支持することにより、内槽を確実に支持することができる。さらに、外槽上部部材と内槽との接触を防止するためのガイド部材を設けておくことにより、貯槽設置場所で内槽ユニットに外槽上部部材を組み付ける際に、外槽上部部材や内槽、配管が損傷することを防止できる。また、断熱層の最上部にガスを流入させるガス流入管を設けておくことにより、断熱材充填時にガス流入管からガスを流入させて断熱層内の断熱材を密に充填することができる。 According to the present invention, the cryogenic liquefied gas storage tank is divided and formed into the inner tank unit and the outer tank upper member of the outer tank, so that the weight limit during transportation can be cleared, and the cryogenic liquefaction larger than the conventional one can be cleared. Gas storage tanks can be manufactured. Moreover, by providing the heat insulating material filling pipe , the heat insulating material can be filled into the heat insulating layer from the lower part of the storage tank, and the work at high places can be omitted. Furthermore, the inner tank can be reliably supported by supporting the inner tank support leg with the storage tank support leg through the outer tank lower member bottom plate portion. Further, by providing a guide member for preventing contact between the outer tank upper member and the inner tank, when the outer tank upper member is assembled to the inner tank unit at the storage tank installation location, the outer tank upper member or the inner tank , Ru can be prevented that the pipe is damaged. Also, by providing a gas inlet tube for flowing gas at the top of the heat insulating layer can be at heat insulating material filled by introducing the gas from the gas inlet pipe tightly packed insulation of the heat insulating layer .

さらに、外槽上部鏡板に吊り具を設けておくことにより、外槽上部部材の外周に突出する部材を無くして外槽上部部材の大径化を図ることができ、吊り具と吊り金具との係合を貯槽下部から解除可能な操作部材を設けておくことにより、地上から吊り具を外すことができ、高所作業を不要にできる。   Furthermore, by providing a hanging tool on the outer tub upper end plate, the outer tub upper member can be increased in diameter by eliminating a member protruding from the outer periphery of the outer tub upper member. By providing an operation member capable of releasing the engagement from the lower part of the storage tank, the hanging tool can be removed from the ground, and work at a high place can be eliminated.

図1は本発明の低温液化ガス貯槽の一形態例を示す説明図、図2は完成した状態の低温液化ガス貯槽の一形態例を示す一部断面正面図、図3は内槽ユニットを立設した状態を示す正面図、図4は低温液化ガス貯槽の平面図、図5は低温液化ガス貯槽の要部の正面図、図6は各種配管の設置例を示す説明図である。   FIG. 1 is an explanatory view showing an embodiment of the low-temperature liquefied gas storage tank of the present invention, FIG. 2 is a partially sectional front view showing an embodiment of the low-temperature liquefied gas storage tank in a completed state, and FIG. FIG. 4 is a plan view of the low-temperature liquefied gas storage tank, FIG. 5 is a front view of the main part of the low-temperature liquefied gas storage tank, and FIG. 6 is an explanatory view showing an installation example of various pipes.

低温液化ガス貯槽11は、低温液化ガスを貯留する円筒状の内槽12と、該内槽12の外側に断熱層13を介して設けられた円筒状の外槽14とを有するもので、通常、断熱層13にはパーライト等の粉末状乃至粒状の断熱材が充填されるとともに真空引きを行って所定の断熱性を得るようにしている。   The low-temperature liquefied gas storage tank 11 has a cylindrical inner tank 12 for storing a low-temperature liquefied gas, and a cylindrical outer tank 14 provided outside the inner tank 12 via a heat insulating layer 13. The heat insulating layer 13 is filled with a powdery or granular heat insulating material such as pearlite and is evacuated to obtain a predetermined heat insulating property.

貯槽製作工場において、前記外槽14は、外槽胴部15a及び外槽上部鏡板15bからなる外槽上部部材15と、外槽下部鏡板からなる外槽下部部材16とに分割形成され、外槽下部部材16は、前記内槽12と組み付けられて内槽ユニット17の一部となる。内槽12と外槽下部部材16とは、内槽12の底部と、外槽下部部材16の底部内側とを接合する内槽支持脚18によって外槽下部部材16の底部上面に組み付けられる。内槽支持脚18は、外槽下部部材16の底部下面に設けられている貯槽支持脚19の位置を考慮して配置されており、外槽下部部材16の底板部を介して内槽支持脚18の荷重を貯槽支持脚19が支持できるようにしている。   In the storage tank manufacturing factory, the outer tank 14 is divided into an outer tank upper member 15 composed of an outer tank body 15a and an outer tank upper end plate 15b, and an outer tank lower member 16 composed of an outer tank lower end plate. The lower member 16 is assembled with the inner tank 12 and becomes a part of the inner tank unit 17. The inner tank 12 and the outer tank lower member 16 are assembled to the upper surface of the bottom of the outer tank lower member 16 by an inner tank support leg 18 that joins the bottom of the inner tank 12 and the inner bottom of the outer tank lower member 16. The inner tank support leg 18 is disposed in consideration of the position of the storage tank support leg 19 provided on the bottom lower surface of the outer tank lower member 16, and the inner tank support leg 18 is interposed via the bottom plate portion of the outer tank lower member 16. The tank support leg 19 can support 18 loads.

また、内槽12には、図6に示すように、送液用配管、下部液入口配管、上部液入口配管、ガス放出用配管、検液用配管、液面計用配管等の各種配管20が連通しており、これらの配管20は、内槽ユニット17を形成したときに、外槽下部部材16を気密に貫通した状態でそれぞれ配設される。さらに、内槽12の頂部には吊り金具12aが設けられている。   Further, as shown in FIG. 6, the inner tank 12 has various pipes 20 such as a liquid feeding pipe, a lower liquid inlet pipe, an upper liquid inlet pipe, a gas discharge pipe, a test pipe, a liquid level gauge pipe, and the like. These pipes 20 are respectively disposed in a state of airtightly penetrating the outer tank lower member 16 when the inner tank unit 17 is formed. Furthermore, a suspension fitting 12 a is provided at the top of the inner tank 12.

一方、外槽上部部材15には、前記断熱層13を真空引きするための真空引き用配管21が設けられている。この真空引き用配管21は、外槽胴部15aの略全高に相当する長さを有しており、所定位置に複数の吸引口21aが設けられている。また、外槽上部鏡板15bの頂部には安全器兼断熱材投入部22が設けられ、外槽胴部15a外面の4箇所に、吊り金具23がそれぞれ設けられている。   On the other hand, the outer tank upper member 15 is provided with a vacuuming pipe 21 for evacuating the heat insulating layer 13. The evacuation pipe 21 has a length corresponding to substantially the entire height of the outer tank body 15a, and a plurality of suction ports 21a are provided at predetermined positions. Further, a safety device / heat insulating material charging portion 22 is provided at the top of the outer tank upper end plate 15b, and suspension fittings 23 are provided at four locations on the outer surface of the outer tank body portion 15a.

前記真空引き用配管21は、低温液化ガス貯槽全体を工場で一体製作する場合には、通常、外槽下部鏡板を貫通させて設けているが、この真空引き用配管21は内槽12と連通する配管ではないため、任意の位置に設けることが可能である。したがって、図6に示すように、内槽ユニット17に比べて軽量な外槽上部部材15に真空引き用配管21を取り付けることにより、輸送時等における両者の重量を平準化できるというメリットがある。   When the entire low-temperature liquefied gas storage tank is manufactured integrally in the factory, the vacuuming pipe 21 is usually provided through the outer end plate of the outer tank, but the vacuuming pipe 21 communicates with the inner tank 12. Since it is not a pipe to be used, it can be provided at an arbitrary position. Therefore, as shown in FIG. 6, by attaching the evacuation pipe 21 to the outer tank upper member 15 which is lighter than the inner tank unit 17, there is an advantage that the weights of both can be equalized during transportation.

一方、図7に示すように、真空引き用配管21を内槽ユニット17に取り付け、外槽下部部材16を貫通させて取り出す構造を採用してもよく、この場合は、従来と同様に、外槽下部鏡板の部分に配管を集中させることができるというメリットがある。   On the other hand, as shown in FIG. 7, a structure may be adopted in which the vacuum evacuation pipe 21 is attached to the inner tank unit 17 and the outer tank lower member 16 is penetrated and taken out. There is a merit that the piping can be concentrated on the bottom plate of the tank.

なお、外槽上部部材15と外槽下部部材16との接合部、すなわち、外槽上部部材15の下端部と外槽下部部材16の上端部とには、両部材15,16を確実に所定の状態で接合するための治具(図示せず)が設けられており、両部材15,16を組み付けて溶接する際の溶接代14a及び外槽上部部材15の垂直度を確保できるようにしている。   It should be noted that both the members 15 and 16 are reliably specified at the joint between the outer tub upper member 15 and the outer tub lower member 16, that is, at the lower end of the outer tub upper member 15 and the upper end of the outer tub lower member 16. A jig (not shown) for joining in the state is provided so that the verticality of the welding allowance 14a and the outer tank upper member 15 when assembling and welding the two members 15 and 16 can be secured. Yes.

工場で製造された内槽ユニット17と、外槽上部部材15とは、別々に貯槽設置場所に輸送される。輸送車等への積み卸しの際、内槽ユニット17は吊り金具12aと内槽支持脚18とを利用して、外槽上部部材15は4箇所の吊り金具23を利用して、それぞれ横倒し状態としてクレーンで吊り上げられる。このように、内槽ユニット17と外槽上部部材15とを分割形成することにより、公道輸送時における重量制限をクリアすることができる(図1(A)参照)。   The inner tank unit 17 manufactured in the factory and the outer tank upper member 15 are separately transported to the storage tank installation location. When loading / unloading to a transport vehicle or the like, the inner tank unit 17 uses the hanging metal fittings 12a and the inner tank supporting legs 18, and the outer tank upper member 15 uses the four hanging metal fittings 23 to lie down. As a crane. Thus, by dividing and forming the inner tank unit 17 and the outer tank upper member 15, the weight limit during public road transportation can be cleared (see FIG. 1A).

貯槽設置場所では、まず、内槽ユニット17を所定の位置に立設して据え付けた後、外槽上部部材15を内槽ユニット17の上方にまで吊り上げ、外槽上部部材15を内槽12に上方から被せるようにして、すなわち、外槽上部部材15内に内槽ユニット17の内槽12を収納するようにして外槽上部部材15を内槽ユニット17に向けて鉛直方向に下降させ(図1(B)参照)、外槽上部部材15の下端部と外槽下部部材16の上端部とを溶接して外槽14を完成させる(図1(C)参照)。このとき、外槽上部部材15の内側又は内槽12の外側の適宜な位置にガイドローラー等を設けておくことにより、内槽ユニット17と外槽上部部材15との組付けを確実に行うことができ、内槽12や外槽上部部材15、配管20を損傷するおそれもなくなる。   At the storage tank installation place, first, the inner tank unit 17 is erected and installed at a predetermined position, and then the outer tank upper member 15 is lifted above the inner tank unit 17, and the outer tank upper member 15 is moved to the inner tank 12. The outer tank upper member 15 is lowered in the vertical direction toward the inner tank unit 17 so as to cover from above, that is, the inner tank 12 of the inner tank unit 17 is accommodated in the outer tank upper member 15 (see FIG. 1 (B)), the lower end of the outer tank upper member 15 and the upper end of the outer tank lower member 16 are welded to complete the outer tank 14 (see FIG. 1C). At this time, the inner tank unit 17 and the outer tank upper member 15 are reliably assembled by providing guide rollers or the like at appropriate positions inside the outer tank upper member 15 or outside the inner tank 12. The possibility of damaging the inner tank 12, the outer tank upper member 15, and the pipe 20 is eliminated.

次に、外槽頂部に取り付けられている安全器兼断熱材投入部22の安全器を取り外し、安全器兼断熱材投入部22から断熱層13を構成する内槽12と外槽14との間に断熱材を投入するとともに、真空排気装置に接続した外槽胴部15aの略全高に相当する長さの真空引き用配管21により、断熱層13内の真空排気を行う。断熱材の投入が完了したら、安全器を元に戻す。   Next, the safety device of the safety device and heat insulating material charging part 22 attached to the top of the outer tank is removed, and the space between the inner tank 12 and the outer tank 14 constituting the heat insulating layer 13 from the safety device and heat insulating material charging part 22 In addition, the heat insulating material is fed into the heat insulating layer 13 and the vacuum evacuation pipe 21 having a length corresponding to substantially the entire height of the outer tank body 15a connected to the vacuum exhaust device is evacuated. When the insulation is completely charged, replace the safety device.

このように、低温液化ガス貯槽11を工場で分割形成し、貯槽設置場所に別々に輸送してから現地で組み立てることにより、重量の制約を大幅に緩和でき、従来より大容量の大型低温液化ガス貯槽11を製作することが可能となる。しかも、低温液化ガスを貯留する内槽12は、配管を含めて工場で完成させるので、従来と同様の気密性能を確実に得ることができ、現地での試験、検査を省略することができる。また、外槽14は、外槽上部部材15と外槽下部部材16との溶接部における気密状態を確認するだけでよいため、現地における作業が長期化することもほとんどない。   In this way, the low-temperature liquefied gas storage tank 11 is divided and formed at the factory, and transported separately to the storage location and then assembled on-site, the weight restrictions can be greatly relaxed, and the large-sized low-temperature liquefied gas has a larger capacity than before. The storage tank 11 can be manufactured. And since the inner tank 12 which stores low temperature liquefied gas is completed in a factory including piping, the same airtight performance as the past can be obtained reliably, and a field test and inspection can be omitted. Moreover, since the outer tank 14 only needs to confirm the airtight state in the welding part of the outer tank upper member 15 and the outer tank lower member 16, the work in a field is hardly prolonged.

また、工場で完成させた低温液化ガス貯槽の総重量に比べて外槽上部部材15は大幅に軽量となるので、従来の低温液化ガス貯槽完成品の外槽外面に設けていた吊り金具に比べて吊り金具23を小型化することができる。さらに、上部の吊り金具23を胴部外周面から外槽上部鏡板15bの上面に移設し、また、下部の吊り金具23に代えて外槽上部部材15の下端部に治具を取り付けて吊り上げるように形成することにより、輸送時の横幅制限に対して吊り金具23の突出寸法分まで外槽胴部15aを大径化することができ、低温液化ガス貯槽11のより大容量化を図ることができる。   In addition, the outer tank upper member 15 is significantly lighter than the total weight of the low-temperature liquefied gas storage tank completed at the factory, so that compared with the hanging metal fittings provided on the outer surface of the conventional finished low-temperature liquefied gas storage tank. Thus, the hanging bracket 23 can be reduced in size. Furthermore, the upper suspension fitting 23 is moved from the outer peripheral surface of the trunk portion to the upper surface of the outer tub upper end plate 15b, and a jig is attached to the lower end portion of the outer tub upper member 15 in place of the lower suspension fitting 23 to hang it up. By forming the outer tank body 15a, the outer tank body 15a can be increased in diameter up to the projecting dimension of the hanging metal fitting 23 with respect to the lateral width limitation during transportation, and the capacity of the low-temperature liquefied gas storage tank 11 can be increased. it can.

図8乃至図13は、所定位置に据え付けた内槽ユニットに外槽上部部材を組み付ける際に、外槽上部部材が内槽や配管に接触してこれらが損傷することを防止するための対策を施した例を示している。   FIGS. 8 to 13 show countermeasures for preventing the outer tank upper member from coming into contact with the inner tank or the pipe and damaging them when the outer tank upper member is assembled to the inner tank unit installed at a predetermined position. An example is given.

まず、図8及び図9は、外槽上部部材の下端部周方向に複数のガイド部材を着脱可能に設けた一形態例を示すもので、図8は全体図、図9はガイド部材の一例を示す正面図である。本形態例に示すガイド部材31は、外槽上部部材15の周壁に着脱可能に装着するための装着部32と、該装着部32から外槽上部部材15の内周方向に突出するガイド部33とで形成されている。装着部32は、いわゆるシャコ万力の構造を利用したもので、C字状やコ字状の固定部32aと該固定部32aの一方の腕部32bに螺合したネジ部材32cとで形成され、固定部32aの他方の腕部32dとネジ部材32bの先端に設けた挟着部材32eとの間で外槽上部部材15の周壁を挟持することによって外槽上部部材15の下端に取り付けられる。ガイド部33は、装着部32に設けられた挿通孔33aにローラ33bを備えたガイド棒33cを軸方向に移動可能に挿通し、止めねじ33dによってガイド棒33cを所定位置で固定するように形成されている。   First, FIG.8 and FIG.9 shows the one example which provided the some guide member so that attachment or detachment was possible in the lower end part circumferential direction of the outer tank upper member, FIG. 8 is a general view and FIG. 9 is an example of a guide member. FIG. The guide member 31 shown in this embodiment includes a mounting portion 32 for detachably mounting on the peripheral wall of the outer tub upper member 15 and a guide portion 33 protruding from the mounting portion 32 in the inner peripheral direction of the outer tub upper member 15. And is formed. The mounting portion 32 utilizes a so-called giant clam vise structure, and is formed of a C-shaped or U-shaped fixing portion 32a and a screw member 32c screwed into one arm portion 32b of the fixing portion 32a. The outer tank upper member 15 is attached to the lower end of the outer tub upper member 15 by sandwiching the peripheral wall of the outer tub upper member 15 between the other arm portion 32d of the fixing portion 32a and the clamping member 32e provided at the tip of the screw member 32b. The guide portion 33 is formed such that a guide rod 33c provided with a roller 33b is inserted in an insertion hole 33a provided in the mounting portion 32 so as to be movable in the axial direction, and the guide rod 33c is fixed at a predetermined position by a set screw 33d. Has been.

したがって、このガイド部材31は、装着部32により外槽上部部材15の周壁下端にガイド部材31を取り付けた状態でガイド棒33cの突出量を調節することにより、外槽上部部材15の内周面からローラ33bの先端までの突出長さLを、外槽上部部材15の内周面と内槽12の外周面との間隔に応じて設定することができる。また、ガイド棒33cの全体又は先端部は、ガイド棒33cが内槽12に接触しても内槽12を傷付けたりすることがないように、柔軟性や低摩擦性を有する材料、例えば合成樹脂等で形成することが好ましい。ガイド棒33cは、先端にローラ33bを取り付けず、棒状のものを使用してもよいが、ガイド棒33cを金属製とした場合は、作業時にガイド棒33cの先端部に布やクッション材を装着して内槽12の損傷を防止することができる。   Therefore, the guide member 31 adjusts the protruding amount of the guide bar 33c in a state in which the guide member 31 is attached to the lower end of the peripheral wall of the outer tank upper member 15 by the mounting portion 32, whereby the inner peripheral surface of the outer tank upper member 15 is adjusted. The protrusion length L from the roller 33b to the tip of the roller 33b can be set according to the distance between the inner peripheral surface of the outer tub upper member 15 and the outer peripheral surface of the inner tub 12. In addition, the entire guide rod 33c or the tip thereof is made of a material having flexibility and low friction, for example, a synthetic resin, so that the inner tank 12 is not damaged even if the guide bar 33c contacts the inner tank 12. It is preferable to form by etc. The guide rod 33c may be a rod-shaped one without attaching the roller 33b to the tip, but if the guide rod 33c is made of metal, a cloth or a cushion material is attached to the tip of the guide rod 33c during work. Thus, damage to the inner tank 12 can be prevented.

このように形成したガイド部材31を、外槽上部部材15の下端周方向の複数箇所に配置することにより、図8に示すように、外槽上部部材15を内槽ユニット17の上方にまで吊り上げ、外槽上部部材15を内槽12に上方から被せるようにして下降させる際に、吊られた外槽上部部材15が風で多少揺れても、ローラ33bが内槽12の上部鏡板12bの球状外面に当接し、外槽上部部材15の下端開口の位置を内槽12の上部にガイドすることができる。したがって、外槽上部部材15を所定位置に確実に下降させることができ、外槽上部部材15の組み付けを容易に行うことが可能となる。また、外槽上部部材15の下端が外槽下部部材16の上端近傍に下降したときにガイド部材31を外槽上部部材15の下端から取り外すことにより、外槽上部部材15と外槽下部部材16との接合を問題なく行うことができる。   By arranging the guide members 31 formed in this manner at a plurality of locations in the circumferential direction at the lower end of the outer tank upper member 15, the outer tank upper member 15 is lifted above the inner tank unit 17 as shown in FIG. When the outer tank upper member 15 is lowered so as to cover the inner tank 12 from above, even if the suspended outer tank upper member 15 is slightly shaken by the wind, the roller 33b is spherical on the upper end plate 12b of the inner tank 12 The position of the lower end opening of the outer tank upper member 15 can be guided to the upper part of the inner tank 12 by contacting the outer surface. Therefore, the outer tank upper member 15 can be reliably lowered to a predetermined position, and the outer tank upper member 15 can be easily assembled. Further, by removing the guide member 31 from the lower end of the outer tank upper member 15 when the lower end of the outer tank upper member 15 is lowered near the upper end of the outer tank lower member 16, the outer tank upper member 15 and the outer tank lower member 16 are removed. Can be joined with no problem.

なお、ガイド部材31の取付個数や位置は、外槽上部部材15の高さ、重量、直径、ガイド部材31の強度、緩衝効果、内槽ユニット17に設けられた各配管20の位置、作業時の風力等の条件に応じて設定すればよく、通常は、周方向等間隔に3個のガイド部材31を設ければ十分である。また、ガイド部材31に案内ロープを接続することにより、案内ロープによる外槽上部部材15のガイドをより確実に行うことができる。   The number and position of the guide members 31 attached are the height, weight and diameter of the outer tank upper member 15, the strength of the guide member 31, the buffer effect, the position of each pipe 20 provided in the inner tank unit 17, and the time of work. It is sufficient to set according to conditions such as wind power, and it is usually sufficient to provide three guide members 31 at equal intervals in the circumferential direction. Further, by connecting the guide rope to the guide member 31, the outer tank upper member 15 can be more reliably guided by the guide rope.

図10乃至図13は、外槽上部部材の内周面に複数のガイド部材を設けた一形態例を示すもので、図10は一部断面正面図、図11乃至図13はガイド部材の構造例を示す正面図である。   10 to 13 show an embodiment in which a plurality of guide members are provided on the inner peripheral surface of the outer tank upper member, FIG. 10 is a partially sectional front view, and FIGS. 11 to 13 are structures of the guide members. It is a front view which shows an example.

本形態例に示すガイド部材41は、外槽上部部材15の揺れで外槽上部部材の内周面と内槽の外周面(配管を含む)との接触を防止するためのものであって、外槽上部部材15の高さ方向及び周方向のそれぞれに複数個が設けられている。各ガイド部材41の外槽上部部材15の内周面からの突出寸法は、ガイド部材41を取り付ける外槽上部部材15の内周面と内槽12の外周面との間隔に応じて設定されており、ガイド部材41の先端は、前記同様に、内槽12の外周面に接触しても内槽12を傷付けない程度の柔軟性や低摩擦性を有するものが用いられている。   The guide member 41 shown in this embodiment is for preventing contact between the inner peripheral surface of the outer tank upper member and the outer peripheral surface (including piping) of the outer tank upper member due to the shaking of the outer tank upper member 15. A plurality of outer tank upper members 15 are provided in each of the height direction and the circumferential direction. The protruding dimension of each guide member 41 from the inner peripheral surface of the outer tank upper member 15 is set according to the distance between the inner peripheral surface of the outer tank upper member 15 to which the guide member 41 is attached and the outer peripheral surface of the inner tank 12. As described above, the tip of the guide member 41 is made of a material having flexibility and low friction that does not damage the inner tub 12 even if it contacts the outer peripheral surface of the inner tub 12.

ガイド部材41には、図11に示すように、外槽上部部材15の内周面に短管42aを固着し、この短管42aに熱伝導率の小さな合成樹脂等からなる先端部材42bを取り付けたものや、図12に示すように、外槽上部部材15の内周面に固着した軸受部材43aにローラ43bを回転可能に設けたものや、図13に示すように、先端に前記同様の合成樹脂等からなる先端部材44aを有する回動部材44bを外槽上部部材15の内周面に固着される固定部材44cの先端に上方にのみ屈曲可能に設けたものなどを使用することができる。   As shown in FIG. 11, a short tube 42a is fixed to the guide member 41 on the inner peripheral surface of the outer tank upper member 15, and a tip member 42b made of a synthetic resin having a low thermal conductivity is attached to the short tube 42a. 12, a roller 43b rotatably provided on a bearing member 43a fixed to the inner peripheral surface of the outer tub upper member 15, as shown in FIG. A rotating member 44b having a tip member 44a made of synthetic resin or the like can be used such that it can be bent only upward at the tip of a fixing member 44c fixed to the inner peripheral surface of the outer tank upper member 15. .

このようなガイド部材41を外槽上部部材15の高さ方向及び周方向の複数箇所、例えば、高さ方向に2箇所で、各高さ位置で周方向に3箇所の合計6個を設けることにより、外槽上部部材15を内槽12の外周面に沿ってスムーズに下降させることができる。このようなガイド部材41は、内槽12の振れ止めとしても利用することができる。ガイド部材41の位置は、これらの所定の目的が達成できる任意の位置に設定でき、高さ位置や周方向位置がずれていてもよい。また、このガイド部材41は、図8に示した前記ガイド部材31と併用することもでき、外槽上部部材15の下端にガイド部材31を設けた場合は、本形態例に示すガイド部材41を外槽上部部材15の高さ方向上部側の1箇所、例えば中間高さ位置の周方向に複数個を設けるだけでもよい。   A total of six such guide members 41 are provided in a plurality of locations in the height direction and the circumferential direction of the outer tank upper member 15, for example, two locations in the height direction and three locations in the circumferential direction at each height position. Thus, the outer tank upper member 15 can be smoothly lowered along the outer peripheral surface of the inner tank 12. Such a guide member 41 can also be used as a steady stop for the inner tank 12. The position of the guide member 41 can be set to an arbitrary position that can achieve these predetermined purposes, and the height position and the circumferential position may be shifted. Further, the guide member 41 can be used in combination with the guide member 31 shown in FIG. 8. When the guide member 31 is provided at the lower end of the outer tank upper member 15, the guide member 41 shown in this embodiment is used. It is only necessary to provide a plurality of members in one place on the upper side in the height direction of the outer tank upper member 15, for example, in the circumferential direction at the intermediate height position.

図14及び図15は、内槽と外槽との間の断熱層への断熱材の充填を貯槽下部から行えるようにした形態例を示すもので、図14は概略正面図、図15は概略平面図である。   FIG. 14 and FIG. 15 show an embodiment in which the heat insulating material is filled into the heat insulating layer between the inner tank and the outer tank from the lower part of the storage tank, FIG. 14 is a schematic front view, and FIG. It is a top view.

本形態例では、貯槽下部から断熱層13内へ断熱材を充填するための配管として、前述の真空引き用配管21に加えて、外槽下部部材15の下部を貫通して断熱層上部に至る断熱材充填管51と、外槽上部部材15の外槽上部鏡板15bに開口して断熱層の最上部にガスを流入させるためのガス流入管52とを設けている。図15に示すように、断熱材充填管51は複数本、例えば2本が設けられており、断熱層の最上部に開口する各断熱材充填管51の先端開口51aが互いに異なる方向を向くように配置されている。さらに、真空引き用配管21、断熱材充填管51及びガス流入管52の貯槽外部側には、開閉弁21V,51V,52Vがそれぞれ設けられており、各開閉弁を開閉することによって断熱層13内に所定の充填密度で断熱材を充填する。   In the present embodiment, as a pipe for filling the heat insulating material into the heat insulating layer 13 from the lower part of the storage tank, the lower part of the outer tank lower member 15 passes through the lower part of the outer tank lower member 15 to reach the upper part of the heat insulating layer. A heat-insulating material filling pipe 51 and a gas inflow pipe 52 for opening gas into the uppermost part of the heat insulating layer by opening in the outer tank upper end plate 15b of the outer tank upper member 15 are provided. As shown in FIG. 15, a plurality of, for example, two heat insulating material filling pipes 51 are provided, and the front end openings 51a of the respective heat insulating material filling pipes 51 opened at the uppermost part of the heat insulating layer are directed in different directions. Is arranged. Further, on / off valves 21V, 51V, and 52V are provided on the outside of the storage tank of the evacuation pipe 21, the heat insulating material filling pipe 51, and the gas inflow pipe 52, and the heat insulating layer 13 is opened and closed by opening and closing each of the on / off valves. The inside is filled with a heat insulating material at a predetermined filling density.

外槽上部部材15を内槽ユニット17に接合して一体化した後、真空引き用配管21の開閉弁21V及び断熱材充填管51の開閉弁51Vを開き、図示しない真空排気装置を作動させて真空引き用配管21により断熱層13内を排気するとともに、断熱材充填管51で断熱材を吸引して断熱層13内に断熱材を供給する。このとき、断熱材充填管51を複数本設け、各断熱材充填管51の先端開口51aを内槽12の頂部から外れた位置で、先端開口51aからの断熱材の投入方向を異なる方向、例えば2本の断熱材充填管51の先端開口51aを逆方向に開口させておくことにより、内槽12の上部に断熱材が蓄積することを防止でき、断熱層13の広範囲に断熱材を投入することができる。さらに、真空引き用配管21も複数本設けておき、真空引き用配管21と断熱材充填管51の先端開口51aとを平面視で交互に等間隔に配置しておくことにより、真空引き用配管21に吸引される断熱層13内のガスの流れを均等化することができ、断熱層13の全体に平均的に断熱材を充填することができる。   After the outer tank upper member 15 is joined and integrated with the inner tank unit 17, the on-off valve 21V of the evacuation pipe 21 and the on-off valve 51V of the heat insulating material filling pipe 51 are opened, and a vacuum exhaust device (not shown) is operated. The inside of the heat insulating layer 13 is evacuated by the evacuation pipe 21 and the heat insulating material is sucked by the heat insulating material filling pipe 51 to supply the heat insulating material into the heat insulating layer 13. At this time, a plurality of heat insulating material filling pipes 51 are provided, and at the position where the tip opening 51a of each heat insulating material filling pipe 51 is disengaged from the top of the inner tank 12, the charging direction of the heat insulating material from the tip opening 51a is different, By opening the tip openings 51 a of the two heat insulating material filling pipes 51 in the opposite directions, it is possible to prevent the heat insulating material from accumulating in the upper part of the inner tank 12, and to put the heat insulating material in a wide range of the heat insulating layer 13. be able to. Further, a plurality of vacuuming pipes 21 are provided, and the vacuuming pipes 21 and the front end openings 51a of the heat-insulating material filling pipes 51 are alternately arranged at equal intervals in a plan view. Thus, the gas flow in the heat insulating layer 13 sucked into the heat insulating layer 13 can be equalized, and the entire heat insulating layer 13 can be averagely filled with the heat insulating material.

そして、断熱材をある程度充填した後、開閉弁51Vを閉じてから開閉弁21Vを閉じた後、ガス流入管52の開閉弁52Vを開いて略真空状態となっている断熱層13内に断熱層13の頂部から空気や窒素等のガスを断熱層13内に一気に供給する。これにより、断熱層13内の断熱材は、断熱層13内に急速に流入するガスの衝撃で断熱層13の下方に向けて押圧される。このような真空引きによる断熱材の充填とガスによる断熱材の押圧とを適宜繰り返すことにより、断熱層13内に断熱材を密に充填することができる。   Then, after filling the heat insulating material to some extent, the on-off valve 51V is closed and then the on-off valve 21V is closed, and then the on-off valve 52V of the gas inflow pipe 52 is opened to form a heat insulating layer in the heat insulating layer 13 which is in a substantially vacuum state. A gas such as air or nitrogen is supplied into the heat insulating layer 13 from the top of 13 at a stretch. Thereby, the heat insulating material in the heat insulating layer 13 is pressed toward the lower side of the heat insulating layer 13 by the impact of the gas rapidly flowing into the heat insulating layer 13. By appropriately repeating such filling of the heat insulating material by evacuation and pressing of the heat insulating material with gas, the heat insulating material can be densely filled in the heat insulating layer 13.

また、安全器兼断熱材投入部22から断熱層13内に断熱材を投入する際には、作業員による高所作業が必要だったが、真空引き用配管21に加えて断熱材充填管51とガス流入管52とを設けることにより、断熱材の投入充填を地上乃至地上近くの作業で行うことが可能となり、高所作業が不要となる。なお、本形態例では、断熱材充填管51を内槽ユニット17側に設けたが、外槽上部部材15側に設けておくこともできる。また、ガス流入管52は外槽上部部材15の外側に設けることもできるが、外槽上部部材15の内側を通すことにより、外周側への突出物を無くすことができる。   In addition, when a heat insulating material is charged into the heat insulating layer 13 from the safety device / heat insulating material charging portion 22, a high place work by an operator is necessary. In addition to the vacuuming pipe 21, the heat insulating material filling pipe 51 is used. And the gas inflow pipe 52 allow the charging and filling of the heat insulating material to be performed by work on the ground or near the ground, and work at high places is not necessary. In this embodiment, the heat insulating material filling pipe 51 is provided on the inner tank unit 17 side, but may be provided on the outer tank upper member 15 side. Further, the gas inflow pipe 52 can be provided outside the outer tank upper member 15, but by passing the inner side of the outer tank upper member 15, it is possible to eliminate protrusions to the outer peripheral side.

図16及び図17は、外槽上部部材の外槽上部鏡板に吊り金具を設けた形態例を示すもので、図16は要部の正面図、図17は吊り具と吊り金具との係合を解除する操作手順を示す説明図である。   FIGS. 16 and 17 show an embodiment in which a hanging bracket is provided on the outer tank upper end plate of the outer tank upper member, FIG. 16 is a front view of the main part, and FIG. 17 is an engagement of the lifting tool and the hanging bracket. It is explanatory drawing which shows the operation procedure which cancels | releases.

本形態例に示す吊り金具61は、外槽上部部材15の外槽上部鏡板15bの上方に突出した状態で、かつ、外槽上部部材15の外径の範囲内で設けられており、外槽上部鏡板15bの上面に固着されるベース部材61aと、このベース部材61aの鉛直面61bに設けられた円形の鍔付部材61cとで形成されている。貯槽設置場所における外槽上部部材15の吊り上げは、あらかじめ案内ロープ62を取り付けた輪型吊りロープ63を吊り金具61の鍔付部材61cに係合させて行われ、横倒し状態の外槽上部部材15を輪型吊りロープ63を介してクレーンで吊り上げ、鉛直方向に立った状態としてから内槽ユニット17に向けて外槽上部部材15を下降させる。   The hanging metal fitting 61 shown in the present embodiment is provided in a state protruding above the outer tank upper end plate 15b of the outer tank upper member 15 and within the outer diameter range of the outer tank upper member 15, The base member 61a is fixed to the upper surface of the upper end plate 15b, and the circular brazing member 61c is provided on the vertical surface 61b of the base member 61a. The outer tank upper member 15 is lifted at the storage tank installation place by engaging a ring-shaped suspension rope 63 with a guide rope 62 attached in advance to the brazing member 61c of the suspension fitting 61, and the outer tank upper member 15 in a laid state is laid down. Is lifted by a crane via a ring-shaped suspension rope 63, and after standing in the vertical direction, the outer tank upper member 15 is lowered toward the inner tank unit 17.

図17(a)に示すように、内槽ユニット17と外槽上部部材15との接合作業が終了した後、地上の作業員64が案内ロープ62の下部を持った状態で、図17(b)に示すように輪型吊りロープ63を下げるとともに案内ロープ62を引くことにより、図17(c)に示すように輪型吊りロープ63を鍔付部材61cから取り外すことができる。したがって、輪型吊りロープ63を吊り金具61から取り外すための高所作業が不要となる。   As shown in FIG. 17A, after the joining operation of the inner tub unit 17 and the outer tub upper member 15 is completed, the ground worker 64 holds the lower portion of the guide rope 62 in the state shown in FIG. As shown in FIG. 17C, the ring-shaped suspension rope 63 is lowered and the guide rope 62 is pulled, so that the ring-shaped suspension rope 63 can be removed from the bracing member 61c as shown in FIG. Therefore, a high place work for removing the ring-shaped suspension rope 63 from the suspension fitting 61 becomes unnecessary.

また、吊り金具61を外槽上部鏡板15bの上方に突設し、外槽上部部材15の外径の範囲内に配置することにより、外槽胴部15aに前述の吊り金具23を突設した場合に比べて外槽14を大径化することが可能となり、低温液化ガス貯槽11をより大型化することができる。さらに、内槽12に設ける吊り金具にも、前記吊り金具61と同様の形状のものを内槽12の頂部や胴部側面に設けることができ、輪型吊りロープ63の取り外しを前記同様に案内ロープ62で行うことにより、内槽ユニット17を設置する際の高所作業も不要にできる。なお、吊り具には一般的に輪型吊りロープが用いられるが、その他の吊り具を使用することも可能である。また、吊り具と吊り金具との係合を解除可能な操作部材は案内ロープが簡便であるが、吊り具と吊り金具との係合状態に応じて適当な操作部材を用いることが可能である。   Moreover, the above-mentioned suspension metal fitting 23 protrudes from the outer tank trunk | drum 15a by projecting the suspension metal fitting 61 above the outer tank upper end plate 15b and arranging it within the outer diameter range of the outer tank upper member 15. Compared to the case, the outer tank 14 can be enlarged in diameter, and the low-temperature liquefied gas storage tank 11 can be further enlarged. Furthermore, the suspension fitting provided in the inner tub 12 can be provided with the same shape as that of the suspension fitting 61 on the top portion or the side of the trunk portion of the inner tub 12, and the removal of the ring-shaped suspension rope 63 is guided in the same manner as described above. By carrying out with the rope 62, it is possible to eliminate the work at a high place when the inner tank unit 17 is installed. In addition, although a ring-type suspension rope is generally used for the hanging tool, other hanging tools can also be used. The operation member capable of releasing the engagement between the hanging tool and the hanging bracket is a simple guide rope, but an appropriate operation member can be used depending on the engagement state between the hanging tool and the hanging bracket. .

なお、各部材の材料や形状は、特に限定されるものではなく、今までの低温液化ガス貯槽と同様のものとすることができる。また、工場での製造も、外槽14を外槽上部部材15と外槽下部部材16とに分割形成する以外は同様の手順で行うことが可能であり、工場の現有設備を大幅に変更する必要はない。さらに、外槽14の分割位置は、本形態例では外槽下部鏡板と外槽胴部との境界位置としたが、外槽胴部の下方で分割するようにしてもよい。   In addition, the material and shape of each member are not specifically limited, It can be made the same as that of the conventional low temperature liquefied gas storage tank. Also, manufacturing in the factory can be performed in the same procedure except that the outer tank 14 is divided into the outer tank upper member 15 and the outer tank lower member 16, and the existing facilities in the factory are significantly changed. There is no need. Furthermore, although the division position of the outer tub 14 is the boundary position between the outer tub lower end plate and the outer tub trunk in the present embodiment, it may be divided below the outer tub trunk.

本発明の低温液化ガス貯槽の一形態例を示す説明図である。It is explanatory drawing which shows one example of the low temperature liquefied gas storage tank of this invention. 完成した状態の低温液化ガス貯槽の一形態例を示す一部断面正面図である。It is a partial cross section front view which shows one example of the low temperature liquefied gas storage tank of the completed state. 内槽ユニットを立設した状態を示す正面図である。It is a front view which shows the state which established the inner tank unit. 低温液化ガス貯槽の平面図である。It is a top view of a low-temperature liquefied gas storage tank. 低温液化ガス貯槽の要部の正面図である。It is a front view of the principal part of a low-temperature liquefied gas storage tank. 各種配管の設置例を示す説明図である。It is explanatory drawing which shows the example of installation of various piping. 真空引き用配管を内槽ユニットに取り付けた例を示す説明図である。It is explanatory drawing which shows the example which attached piping for vacuuming to the inner tank unit. 外槽上部部材の下端部周方向に複数のガイド部材を着脱可能に設けた一形態例を示す全体図である。It is the whole figure which shows one form example which provided the some guide member so that attachment or detachment was possible in the lower end part circumferential direction of an outer tank upper member. 同じくガイド部材の一例を示す正面図である。It is a front view which similarly shows an example of a guide member. 外槽上部部材の内周面に複数のガイド部材を設けた一形態例を示す一部断面正面図である。It is a partial cross section front view which shows the one example which provided the some guide member in the internal peripheral surface of an outer tank upper member. 同じくガイド部材の構造例を示す正面図である。It is a front view which similarly shows the structural example of a guide member. 同じくガイド部材の他の構造例を示す正面図である。It is a front view which similarly shows the other structural example of a guide member. 同じくガイド部材の更に他の構造例を示す正面図である。It is a front view which shows the other structural example of a guide member similarly. 内槽と外槽との間の断熱層への断熱材の充填を貯槽下部から行えるようにした形態例を示す概略正面図である。It is a schematic front view which shows the example of a form which was able to perform the filling of the heat insulating material to the heat insulation layer between an inner tank and an outer tank from the storage tank lower part. 同じく概略平面図である。Similarly, it is a schematic plan view. 外槽上部部材の外槽上部鏡板に吊り金具を設けた形態例を示す要部の正面図である。It is a front view of the principal part which shows the example which provided the suspension metal fitting in the outer tank upper end panel of the outer tank upper member. 吊り具と吊り金具との係合を解除する操作手順を示す説明図である。It is explanatory drawing which shows the operation procedure which cancels | releases engagement with a hanging tool and a hanging metal fitting.

符号の説明Explanation of symbols

11…低温液化ガス貯槽、12…内槽、12a…吊り金具、12b…上部鏡板、13…断熱層、14…外槽、14a…溶接代、15…外槽上部部材、15a…外槽胴部、15b…外槽上部鏡板、16…外槽下部部材、17…内槽ユニット、18…内槽支持脚、19…貯槽支持脚、20…配管、21…真空引き用配管、21a…吸引口、22…安全器兼断熱材投入部、23…吊り金具、31…ガイド部材、32…装着部、32a…固定部、32b…腕部、32c…ネジ部材、32d…腕部、32e…挟着部材、33…ガイド部、33a…挿通孔、33b…ローラ、33c…ガイド棒、33d…止めねじ、41…ガイド部材、42a…短管、42b…先端部材、43a…軸受部材、43b…ローラ、44a…先端部材、44b…回動部材、44c…固定部材、51…断熱材充填管、51a…先端開口、52…ガス流入管、61…吊り金具、61a…ベース部材、61b…鉛直面、61c…鍔付部材、62…案内ロープ、63…輪型吊りロープ、64…作業員、21V,51V,52V…開閉弁   DESCRIPTION OF SYMBOLS 11 ... Low temperature liquefied gas storage tank, 12 ... Inner tank, 12a ... Hanging metal fitting, 12b ... Upper end plate, 13 ... Thermal insulation layer, 14 ... Outer tank, 14a ... Welding allowance, 15 ... Outer tank upper member, 15a ... Outer tank trunk 15b ... Outer tank upper end panel, 16 ... Outer tank lower member, 17 ... Inner tank unit, 18 ... Inner tank support leg, 19 ... Storage tank support leg, 20 ... Pipe, 21 ... Vacuum suction pipe, 21a ... Suction port, DESCRIPTION OF SYMBOLS 22 ... Safety device and heat insulating material injection | throwing-in part, 23 ... Suspension metal fitting, 31 ... Guide member, 32 ... Mounting part, 32a ... Fixing part, 32b ... Arm part, 32c ... Screw member, 32d ... Arm part, 32e ... Clamping member 33 ... Guide portion, 33a ... Insertion hole, 33b ... Roller, 33c ... Guide rod, 33d ... Set screw, 41 ... Guide member, 42a ... Short tube, 42b ... Tip member, 43a ... Bearing member, 43b ... Roller, 44a ... Tip member, 44b ... Rotating member, 44c Fixing member, 51 ... heat insulating material filling pipe, 51a ... tip opening, 52 ... gas inflow pipe, 61 ... suspension fitting, 61a ... base member, 61b ... vertical surface, 61c ... brazing member, 62 ... guide rope, 63 ... ring Type hanging rope, 64 ... Worker, 21V, 51V, 52V ... Open / close valve

Claims (15)

低温液化ガスを貯留する内槽と、該内槽の外側に粉状乃至粒状の断熱材を充填してなる真空引きされた真空断熱層を介して設けられた外槽とを有して貯槽設置場所に立設される低温液化ガス貯槽において、前記外槽を外槽下部部材と外槽上部部材とに分割形成し、前記外槽下部部材と前記内槽とを組み付けるとともに内槽内に連通する配管を前記外槽下部部材を貫通させて設けることにより内槽ユニットを一体的に形成し、前記外槽下部部材の下部から前記断熱層の上部に至る断熱材充填管を前記内槽ユニットに備えるか又は前記外槽上部部材の下部から前記断熱層の上部に至る断熱材充填管を前記外槽上部部材に備え、前記貯槽設置場所に立設して据え付けた前記内槽ユニットの外槽下部部材の上部に前記外槽上部部材を接合一体化し、前記真空引きにより断熱材充填管から前記粉状乃至粒状の断熱材を前記断熱層に充填することを特徴とする低温液化ガス貯槽。 A storage tank having an inner tank for storing a low-temperature liquefied gas and an outer tank provided via a vacuum-insulated vacuum insulating layer formed by filling a powdery or granular heat insulating material outside the inner tank. In the low-temperature liquefied gas storage tank standing at a place, the outer tank is divided into an outer tank lower member and an outer tank upper member, and the outer tank lower member and the inner tank are assembled and communicated with the inner tank. An inner tank unit is integrally formed by providing piping through the outer tank lower member, and the inner tank unit is provided with a heat insulating material filling pipe extending from the lower part of the outer tank lower member to the upper part of the heat insulating layer. Or an outer tank lower member of the inner tank unit that is provided with a heat insulating material filling pipe extending from the lower part of the outer tank upper member to the upper part of the heat insulating layer, and is erected and installed at the storage tank installation place. The upper part of the outer tub is joined and integrated with the upper part of the Low-temperature liquefied gas storage tank, which comprises filling the powdery or granular insulation material on the heat insulating layer a heat insulating material filling tube by vacuum. 前記断熱層を真空引きするための真空引き用配管を前記外槽上部部材又は前記内槽ユニットに備えていることを特徴とする請求項1記載の低温液化ガス貯槽。   2. The low-temperature liquefied gas storage tank according to claim 1, wherein the outer tank upper member or the inner tank unit is provided with a vacuum piping for evacuating the heat insulating layer. 前記内槽は、該内槽の底部と前記外槽下部部材の底部内側とを接合する内槽支持脚によって前記外槽下部部材の底部上面に組み付けられ、前記内槽支持脚は、外槽下部部材の底部下面に設けられている貯槽支持脚に、外槽下部部材底板部を介して荷重を支持される位置に設けられていることを特徴とする請求項1又は2記載の低温液化ガス貯槽。   The inner tank is assembled to the upper surface of the bottom of the outer tank lower member by an inner tank support leg that joins the bottom of the inner tank and the inside of the bottom of the outer tank lower member, and the inner tank support leg is 3. The low-temperature liquefied gas storage tank according to claim 1, wherein the storage tank support leg provided on the lower surface of the bottom part of the member is provided at a position where the load is supported via the bottom plate part of the outer tank lower part member. . 前記外槽上部部材は、該外槽上部部材の内周方向に突出して外槽上部部材の内周面と前記内槽及び前記配管との接触を防止するための複数のガイド部材が設けられていることを特徴とする請求項1乃至3のいずれか1項記載の低温液化ガス貯槽。 The outer tub upper member is provided with a plurality of guide members that protrude in the inner peripheral direction of the outer tub upper member and prevent contact between the inner peripheral surface of the outer tub upper member and the inner tub and the pipe. The low-temperature liquefied gas storage tank according to any one of claims 1 to 3, wherein 前記外槽上部部材の下端部周方向には、外槽上部部材の下端開口を前記内槽の外周にガイドするための複数のガイド部材が着脱可能に設けられていることを特徴とする請求項1乃至3のいずれか1項記載の低温液化ガス貯槽。   The plurality of guide members for guiding the lower end opening of the outer tank upper member to the outer periphery of the inner tank are detachably provided in the circumferential direction of the lower end of the outer tank upper member. The low-temperature liquefied gas storage tank of any one of 1-3. 前記断熱材充填管が複数本設けられ、該複数の断熱材充填管の先端開口が、断熱層の最上部で互いに異なる方向に向いて開口していることを特徴とする請求項1乃至5のいずれか1項記載の低温液化ガス貯槽。   6. A plurality of the heat insulating material filling pipes are provided, and tip openings of the heat insulating material filling pipes open in different directions at the uppermost part of the heat insulating layer. The low-temperature liquefied gas storage tank of any one of Claims. 前記断熱層の最上部にガスを流入させるガス流入管を前記外槽上部部材に備えていることを特徴とする請求項1乃至6のいずれか1項記載の低温液化ガス貯槽。   The low-temperature liquefied gas storage tank according to any one of claims 1 to 6, wherein the outer tank upper member is provided with a gas inflow pipe through which gas flows into the uppermost part of the heat insulating layer. 前記内槽の頂部及び外槽上部部材の上部鏡板からそれぞれ上方に突出する複数の吊り金具を備えていることを特徴とする請求項1乃至7のいずれか1項記載の低温液化ガス貯槽。   The cryogenic liquefied gas storage tank according to any one of claims 1 to 7, further comprising a plurality of suspension fittings protruding upward from the top end plate of the inner tank and the upper end plate of the outer tank upper member. 前記吊り金具に係合して前記外槽上部部材を吊り上げるための吊り具は、該吊り具と前記吊り金具との係合を、貯槽下部から解除可能な操作部材を備えていることを特徴とする請求項8記載の低温液化ガス貯槽。   The suspension for engaging the suspension fitting to lift the outer tank upper member includes an operation member capable of releasing the engagement of the suspension and the suspension fitting from the storage tank lower portion. The low-temperature liquefied gas storage tank according to claim 8. 低温液化ガスを貯留する内槽と、該内槽の外側に粉状乃至粒状の断熱材を充填してなる真空引きされた真空断熱層を介して設けられた外槽とを有して貯槽設置場所に立設される低温液化ガス貯槽の製造方法において、前記外槽を外槽下部部材と外槽上部部材とに分割形成し、前記外槽下部部材と前記内槽とを組み付けるとともに内槽内に連通する配管を前記外槽下部部材を貫通させて設けることにより内槽ユニットを一体的に形成し、前記外槽下部部材の下部から前記断熱層の上部に至る断熱材充填管を前記内槽ユニットに備えるか又は前記外槽上部部材の下部から前記断熱層の上部に至る断熱材充填管を前記外槽上部部材に備え、前記外槽上部部材と前記内槽ユニットとを別々に貯槽設置場所に搬送し、貯槽設置場所に内槽ユニットを据え付けた後、立設状態の内槽ユニットの上方に前記外槽上部部材を吊り上げ、外槽上部部材内に内槽ユニットの内槽を収納するようにして外槽上部部材を内槽ユニットに向けて下降させ、内槽ユニットの外槽下部部材の上部に外槽上部部材を接合して一体化し、前記内槽と前記外槽との間に、真空引きとともに前記断熱材充填管から前記粉状乃至粒状の断熱材を充填して前記断熱層を形成することを特徴とする低温液化ガス貯槽の製造方法。 A storage tank having an inner tank for storing a low-temperature liquefied gas and an outer tank provided via a vacuum-insulated vacuum insulating layer formed by filling a powdery or granular heat insulating material outside the inner tank. In the manufacturing method of the low-temperature liquefied gas storage tank erected at the place, the outer tank is divided into an outer tank lower member and an outer tank upper member, and the outer tank lower member and the inner tank are assembled and the inner tank is assembled. An inner tank unit is integrally formed by providing a pipe communicating with the outer tank lower member, and a heat insulating material filling pipe extending from the lower part of the outer tank lower member to the upper part of the heat insulating layer is provided in the inner tank. The outer tank upper member is provided with a heat insulating material filling pipe that is provided in the unit or extends from the lower part of the outer tank upper member to the upper part of the heat insulating layer, and the outer tank upper member and the inner tank unit are separately installed in the storage tank. And install the inner tank unit in the storage tank installation location. The outer tank upper member is lifted above the standing inner tank unit, and the outer tank upper member is directed toward the inner tank unit so that the inner tank of the inner tank unit is accommodated in the outer tank upper member. The outer tank upper member is joined to and integrated with the upper part of the outer tank lower member of the inner tank unit, and the powder or thru-material from the heat-insulating material filling pipe is vacuumed between the inner tank and the outer tank. A method for producing a low-temperature liquefied gas storage tank, comprising filling a granular heat insulating material to form the heat insulating layer. 前記内槽と前記外槽との間の真空引きは、前記外槽上部部材又は前記内槽ユニットに備えた真空引き用配管にて行うことを特徴とする請求項10記載の低温液化ガス貯槽の製造方法。   The vacuum liquefied gas storage tank according to claim 10, wherein the evacuation between the inner tub and the outer tub is performed by a evacuation pipe provided in the outer tub upper member or the inner tub unit. Production method. 前記断熱材の充填は、前記真空引き用配管による排気及び前記断熱材充填管による前記断熱材の供給と、前記真空引き用配管の開閉弁及び前記断熱材充填管の開閉弁を閉じてガス流入管によりガスを流入して前記断熱材の押圧とを繰り返すことにより断熱材を密に充填して前記断熱層を形成することを特徴とする請求項11記載の低温液化ガス貯槽の製造方法。 The heat insulating material is filled by exhausting the vacuuming pipe and supplying the heat insulating material by the heat insulating material filling pipe, closing the on-off valve of the vacuuming pipe and the on-off valve of the heat insulating material filling pipe, and supplying gas. The method for producing a low-temperature liquefied gas storage tank according to claim 11, wherein the heat insulating layer is formed by densely filling the heat insulating material by flowing gas through a pipe and repeatedly pressing the heat insulating material . 前記内槽ユニットは、前記内槽の底部と前記外槽下部部材の底部内側とを接合する内槽支持脚によって前記外槽下部部材の底部上面に組み付けるとともに、前記外槽下部部材の底部下面に貯槽支持脚を設けていることを特徴とする請求項10乃至12のいずれか1項記載の低温液化ガス貯槽の製造方法。 The inner tank unit is assembled to the upper surface of the bottom of the outer tank lower member by an inner tank support leg that joins the bottom of the inner tank and the inner bottom of the outer tank lower member, and is attached to the lower surface of the bottom of the outer tank lower member. The method for producing a cryogenic liquefied gas storage tank according to any one of claims 10 to 12, further comprising a tank support leg . 前記内槽支持脚は、前記貯槽支持脚に前記外槽下部部材底板部を介して荷重を支持される位置に設けられていることを特徴とする請求項13記載の低温液化ガス貯槽の製造方法。 The method for producing a cryogenic liquefied gas storage tank according to claim 13, wherein the inner tank support leg is provided at a position where a load is supported by the storage tank support leg through the bottom plate portion of the outer tank lower member. . 前記外槽上部部材を内槽ユニットに向けて下降させる際に外槽上部部材の下端開口を内槽の外周にガイドして外槽上部部材と内槽との接触を防止するための複数のガイド部材を外槽上部部材の下端部周方向に設け、外槽上部部材の下端が外槽下部部材の上端近傍に下降したときに前記ガイド部材を外槽上部部材の下端から取り外すことを特徴とする請求項10乃至14のいずれか1項記載の低温液化ガス貯槽の製造方法。 A plurality of guides for preventing the contact between the outer tank upper member and the inner tank by guiding the lower end opening of the outer tank upper member to the outer periphery of the inner tank when the outer tank upper member is lowered toward the inner tank unit. A member is provided in the circumferential direction of the lower end of the outer tub upper member, and the guide member is removed from the lower end of the outer tub upper member when the lower end of the outer tub upper member is lowered near the upper end of the outer tub lower member. The manufacturing method of the low-temperature liquefied gas storage tank of any one of Claims 10 thru | or 14.
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