JP3968599B2 - Method for producing batter composition for fried food - Google Patents
Method for producing batter composition for fried food Download PDFInfo
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- JP3968599B2 JP3968599B2 JP31259996A JP31259996A JP3968599B2 JP 3968599 B2 JP3968599 B2 JP 3968599B2 JP 31259996 A JP31259996 A JP 31259996A JP 31259996 A JP31259996 A JP 31259996A JP 3968599 B2 JP3968599 B2 JP 3968599B2
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- batter
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Description
【0001】
【発明の属する技術分野】
本発明はフライ食品用バッター組成物及びそれを用いたフライ食品に関する。
【0002】
【従来の技術】
「衣揚げ」には、大別して天麩羅とフライがあり、天麩羅は小麦粉と水を混ぜたもの(バッター)を衣として食品につけたあと揚げるものであり、他の揚げ物とは異なり食品自体が焦げることはなく、厚めの衣が食品の風味をよく保つようにしたものであり、フライは食品の表面にパン粉と食品の接着のために小麦粉を水に溶いたもの(バッター)や卵をつけたのち、パン粉をつけて揚げたものであり、ともに衣をつけることにより揚げ種の旨味成分を保つと同時に衣と油の付加による揚げ種の味や物性を複雑化し、製品の形を保ちやすくするとともに商品の見栄えや増量をはかるものである。このように、フライ食品においては、衣またはその一部を形成しているバッターは、その商品価値を左右する重要な要素となっている。
【0003】
一般に、天麩羅やフライ類において、揚げ物の衣の食感はできるだけサクサクしたもの(クリスビー感)が望まれる。そのために従来、揚げ物用衣のバッター液中のグルテン形成を抑制し、軽く弱いドウ形成にいたるまでのグルテン網を形成させ、バッターの他の成分、例えば澱粉などの沈殿を抑制させる方法がとられていた。例えば、バッター温度を低下させる方法、攪拌を極端に少なくする方法などがあるが、工業的にはこれらの方法は実現性がなく、手作業で作ったような食感のよい揚げものの衣はできなかった。
【0004】
すなわち、工業生産において、バッターを作る場合、手作業とは異なり、機械による攪拌やポンプによる攪拌により、グルテンは一度ドウ形成された後、細分化され、分離した状態となるため(見かけ上、ドウ形成が抑制されたような状態となっている)、分離を防止し、バッターの安定化の目的のため、ガム類などの増粘物質が利用されるため、工業的に大量生産された揚げ物類の衣は手作業で作ったものより食感の劣ったものとなってしまう。特に、衣の付いた、油で揚げていない冷凍食品類においては、喫食時にそのまま揚げて美味しく食べられることを目的としているのでその影響は大きく、問題となる。
【0005】
【発明が解決しようとする課題】
そこで本発明においては、手作業で作られたようなクリスビー感のある食感を有するフライ食品を製造することのできるバッター組成物を提供することを目的とする。
【0006】
【課題を解決するための手段】
本発明者らは、小麦グルテンの構成成分であるグリアジンをバッターに添加することにより、機械攪拌におけるグルテンドウの細分化が起こっても、グリアジン網で分離を抑制する効果があり、このグリアジン網がガム類のような硬い衣とならずに、攪拌を伴っても小麦粉を軽く混ぜた状態を維持できることを見出し本発明に到達した。
【0007】
すなわち、本発明は、小麦グルテンより分画され、グリアジンを50重量%以上(乾量基準)含有するグリアジン主成分分画物を添加することを特徴とするフライ食品用バッター組成物の製造方法および前記製造方法により得られたバッター組成物を用いることを特徴とするフライ食品の製造方法である。
【0008】
グリアジン比率を高くしたバッターはグルテンドウが形成され、細分化が起こっても、グリアジン網の作用でその分離が抑制され、適度の粘性をもつとともに、その衣はクリスビー感に富み、硬くなることなく、その食感を長時間維持することができる。
【0009】
【発明の実施の形態】
グリアジン主成分分画物は、小麦グルテンを、例えば30〜70容量%のエタノール水溶液または30容量%以下の酸性エタノール水溶液で抽出し、遠心分離などの手段で上澄液を分離し、所望により濃縮し、それを好ましくは噴霧乾燥、真空乾燥などの手段で乾燥して粉末として得ることができる、グリアジンを主成分とする分画物である。
【0010】
本発明においては、グリアジン主成分分画物の分離方法には何ら限定されるものでなく、例えば30〜70容量%のエタノール水溶液、10〜20容量%のイソプロピルアルコールもしくはn−プロピルアルコール水溶液、20〜50容量%アセトン水溶液を用いることにより高濃度(80重量%以上)のグリアジンを分離する方法によることができる。また、酸性(pH3.5〜5.5)の5〜20容量%のエタノール水溶液を用いることにより中濃度(50〜80重量%未満)のグリアジンを含有する分画物を分離する方法によってもよい。
【0011】
分画物中のグリアジン濃度は溶媒比や前記条件の変化で調整することができ、グリアジン主成分分画物中に乾量基準としてグリアジンが50重量%以上含まれていればよく、蛋白質中60〜90重量%含まれていることが好ましい。
【0012】
グリアジン主成分分画物は、バッターに添加されるとき、前記のようにして分離されたままの状態でも、さらに乾燥を行った粉末状態でもよく、この形態に限定されるものではないが、好ましくは乾燥粉末である。その乾燥方法には限定されるものではないが、好ましくは噴霧乾燥法により粉末化したものである。
【0013】
バッター組成物中に、グリアジン主成分分画物は、グリアジンとして、水を含む全重量の0.5%以上含まれていればよく、好ましくは用いられる小麦粉に対し、1〜30重量%、特に好ましくは1〜15重量%添加する。
【0014】
また、バッター組成物には、通常小麦粉を70〜100重量%含み、そのほか、例えば食塩、ベーキングパウダー、乾燥卵白、乾燥全卵、脱脂粉乳、ショートニング、調味料、澱粉類、生卵、増粘剤、ゲル化剤など、通常配合されるものを併用しても本発明の効果を発揮することができる。
【0015】
このようなバッター組成物を用いてなるフライ食品としては、前記した衣揚げ食品またはそのような冷凍食品を対象とし、衣に包まれる種としては、例えば、野菜、魚介類、肉類、加工食品など種々のものを挙げることができるが、これらに限定されるものではない。
【0016】
【実施例】
以下、実施例を挙げて本発明をさらに詳細に説明する。実施例中、%は特に断らない限り重量基準である。
【0017】
参考例1(分画物1の調製)
小麦グルテン(粉末活性グルテン)1kgを70容量%のエタノール水溶液8リットルに溶解分散し、室温で2時間、プロペラ攪拌で抽出を行い、抽出液を遠心分離機を用いて分離し、上澄液を得た。分離した上澄液は真空濃縮機で濃縮し、真空乾燥機で乾燥して乾燥品とし、粉砕機で粉砕して、乾燥粉末として約300gのグリアジン主成分分画物を得た。以下、これを分画物1という。
【0018】
得られた分画物1の物性は下記のとおりであった。
水分 5%
蛋白質 93%
グリアジン量 85%(蛋白質中)
1/40水溶液のpH 6.8
酢酸酸度 0.6%
【0019】
参考例2(分画物2)
小麦グルテン(粉末活性グルテン)1kgから、15容量%のエタノール水溶液10リットルに3gのクエン酸を溶解した酸性エタノール水溶液を用いて参考例1と同様にして、上澄液を得た。この上澄液を固形分量約20%になるまで濃縮した後、噴霧乾燥機を用いて粉体とし、グリアジン主成分分画物約400gを得た。これを分画物2という。
【0020】
得られた分画物2の物性は下記のとおりであった。
水分 4%
蛋白質 78%
グリアジン量 70%(蛋白質中)
1/40水溶液のpH 4.3
クエン酸酸度 0.9%
【0021】
実施例1〜2、比較例1〜2
薄力粉100g(比較例1)、薄力粉90gと粉末活性グルテン10g(比較例2)、薄力粉90gと分画物1を10g(実施例1)、薄力粉90gと分画物2を10g(実施例2)のそれぞれの粉に1.7倍量(重量)の水を加え、プロペラ式攪拌機で攪拌し、バッターを作った。
【0022】
各バッター液を20℃の恒温水槽に入れ、プロペラ式攪拌機で攪拌(10〜15rpm)を行いながら経時的にバッターの粘度を測定する〔(株)東京計器製、B型粘度計〕とともにその状態を観察した。その結果を表1に示す。表1にみるとおり、実施例1、2のバッターはともに経時的に安定したものであった。
【0023】
【表1】
【0024】
実施例3〜4、比較例3〜4
実施例1〜2(実施例3〜4)、比較例1〜2(比較例3〜4)におけるプロペラ攪拌1時間後のバッターを用いて、人参と海老を種として天麩羅を試作した。油揚げ条件は180℃、3〜4分とした。また、油挙げ条件を180℃、1分としたものを油挙げ後急速凍結し、冷凍天麩羅を得た。これらの天麩羅を前者は油揚げ後直ぐに試食し、後者は冷凍品を油揚げ条件170℃、3分間で油挙げを行い、試食試料とて、官能評価した。
【0025】
【表2】
【0026】
実施例5、比較例5
薄力粉100g(比較例5)、薄力粉90gと分画物2を10g(実施例5)のそれぞれに、1.5倍量の水を加え、バッターを作った。このバッターを15℃で1時間攪拌した後、クリームコロッケ用のバッターとしてクリームコロッケを試作した。その結果、比較例5のバッターを用いたものの約30%がコロッケの衣が爆発を起こしたのに対し、実施例5においては衣の爆発は全くなかった。
【0027】
また、爆発を起こしていないコロッケにおいて、比較例5のものは硬い衣であるのに対し、実施例5の衣は比較例5の衣の約3〜5割程度膨らみ、非常にクリスビー感のある美味しいものであった。
【0028】
実施例6、比較例6
薄力粉100g(比較例6)、薄力粉90gと分画物2を10g(実施例6)のそれぞれに1.5倍量の水を加え、バッターを作り、実施例5と同様の処理を行い、これを用いて、トンカツを試作し、肉と衣の付き具合を比較した。その結果、比較例6のものは衣の付きが悪く、肉と衣の間に空洞ができたのに対し、実施例6のものはほとんど空洞ができず、肉に衣が付いていた。また、その衣は比較例6の衣に対し、約1.3〜1.5倍程度の厚さにまで膨らみ、クリスビー感のあるものであった。
【0029】
【発明の効果】
本発明によれば、グリアジンを主成分とする分画物をフライ食品のバッターに使用することにより、大量生産を行う連続式のバッタリング操作においても安定性があり、クリスビー感に優れたフライ食品または冷凍フライ食品を得ることができる。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a batter composition for fried food and a fried food using the same.
[0002]
[Prior art]
“Fried clothes” can be broadly divided into tempura and fries. Tempura is a mixture of flour and water (batter) applied to food and then fried. Unlike other fried foods, the food itself burns. Rather, the thick garment was designed to keep the flavor of the food well, and the fried food was made by adding flour (batter) or eggs on the surface of the food in order to adhere the bread crumbs and food. It is fried with bread crumbs, and by adding garments together, it keeps the umami ingredients of the fried seeds, while at the same time complicating the taste and physical properties of the fried seeds by adding clothing and oil, making it easier to maintain the shape of the product The product looks and increases. Thus, in the fried food, the batter forming the garment or a part thereof is an important factor that affects the commercial value.
[0003]
In general, in the tempura and fries, the texture of the fried food is as crunchy as possible (crisby feeling). Therefore, conventionally, a method has been adopted in which gluten formation in the batter liquid of fried food clothing is suppressed, a gluten network is formed up to light and weak dough formation, and precipitation of other components of the batter such as starch is suppressed. It was. For example, there are methods to lower the batter temperature and extremely reduce the stirring, but industrially these methods are not feasible, and it is possible to create clothes with a good texture like hand-made. There wasn't.
[0004]
That is, when making batters in industrial production, unlike manual work, gluten is once dough-formed by mechanical stirring or pump stirring, and then is subdivided and separated (apparently, dough Fried foods that are mass-produced industrially because thickeners such as gums are used for the purpose of preventing separation and stabilizing batters. The garments will have a less texture than those made by hand. In particular, frozen foods with clothes, which are not fried in oil, are intended to be fried and eaten deliciously at the time of eating.
[0005]
[Problems to be solved by the invention]
Then, in this invention, it aims at providing the batter composition which can manufacture the fried food which has the food texture with the crisbee feeling which was made by hand.
[0006]
[Means for Solving the Problems]
By adding gliadin, which is a constituent of wheat gluten, to the batter, the present inventors have an effect of suppressing separation by the gliadin net even if gluten dough fragmentation occurs in mechanical stirring. The present inventors have found that it is possible to maintain a lightly mixed state of flour even with agitation without reaching a hard garment like the kind.
[0007]
That is, the present invention relates to a method for producing a batter composition for fried food, characterized by adding a gliadin main component fraction that is fractionated from wheat gluten and contains 50% by weight or more (dry basis) of gliadin, and It is a manufacturing method of fried food characterized by using the batter composition obtained by the manufacturing method .
[0008]
The batter with a high gliadin ratio is formed with gluten dough, and even if fragmentation occurs, its separation is suppressed by the action of the gliadin network, it has an appropriate viscosity, and its garment is rich in a crisby feeling without becoming hard, The texture can be maintained for a long time.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
The gliadin main component fraction is obtained by extracting wheat gluten with, for example, 30 to 70 volume% ethanol aqueous solution or 30 volume% or less acidic ethanol aqueous solution, separating the supernatant by means such as centrifugation, and concentrating as desired. And a fraction containing gliadin as a main component, which can be preferably obtained by drying by means such as spray drying or vacuum drying.
[0010]
In the present invention, the method for separating the gliadin main component fraction is not limited in any way. For example, 30 to 70% by volume ethanol aqueous solution, 10 to 20% by volume isopropyl alcohol or n-propyl alcohol aqueous solution, 20 By using an aqueous solution of ˜50% by volume acetone, a method of separating high concentration (80% by weight or more) of gliadin can be employed. Alternatively, a method of separating a fraction containing medium concentration (less than 50 to 80% by weight) of gliadin by using an acidic (pH 3.5 to 5.5) aqueous solution of 5 to 20% by volume of ethanol. .
[0011]
The concentration of gliadin in the fraction can be adjusted by changing the solvent ratio and the above conditions, and it is sufficient that gliadin is contained in the main component fraction of gliadin in an amount of 50% by weight or more based on the dry weight. It is preferably contained in 90% by weight.
[0012]
The gliadin main component fraction, when added to the batter, may be in a state of being separated as described above or in a dried powder state, and is not limited to this form, but preferably Is a dry powder. The drying method is not limited, but is preferably powdered by a spray drying method.
[0013]
In the batter composition, the main component fraction of gliadin may be contained as gliadin in an amount of 0.5% or more of the total weight including water, and preferably 1 to 30% by weight, particularly with respect to the flour used. Preferably, 1 to 15% by weight is added.
[0014]
In addition, the batter composition usually contains 70 to 100% by weight of wheat flour. In addition, for example, salt, baking powder, dried egg white, dried whole egg, skimmed milk powder, shortening, seasoning, starches, raw egg, thickener. The effects of the present invention can also be exhibited by using a commonly used compound such as a gelling agent.
[0015]
As the fried food using such a batter composition, the above-mentioned fried food or such frozen food is a target, and examples of the species wrapped in clothes include vegetables, seafood, meat, processed food, etc. Although various things can be mentioned, it is not limited to these.
[0016]
【Example】
Hereinafter, the present invention will be described in more detail with reference to examples. In Examples,% is based on weight unless otherwise specified.
[0017]
Reference Example 1 (Preparation of fraction 1)
Dissolve and disperse 1 kg of wheat gluten (powder active gluten) in 8 liters of 70 volume% ethanol aqueous solution, extract with propeller stirring for 2 hours at room temperature, separate the extract using a centrifuge, Obtained. The separated supernatant was concentrated with a vacuum concentrator, dried with a vacuum dryer to obtain a dried product, and pulverized with a pulverizer to obtain about 300 g of a gliadin main component fraction as a dry powder. Hereinafter, this is referred to as a fraction 1.
[0018]
The physical properties of the obtained fraction 1 were as follows.
5% moisture
Protein 93%
Amount of gliadin 85% (in protein)
PH of 1/40 aqueous solution 6.8
Acetic acidity 0.6%
[0019]
Reference Example 2 (fraction 2)
A supernatant was obtained from 1 kg of wheat gluten (powder active gluten) in the same manner as in Reference Example 1 using an acidic ethanol aqueous solution in which 3 g of citric acid was dissolved in 10 liters of a 15 vol% aqueous ethanol solution. The supernatant was concentrated to a solid content of about 20%, and then powdered using a spray dryer to obtain about 400 g of a gliadin main component fraction. This is called fraction 2.
[0020]
The physical properties of the obtained fraction 2 were as follows.
Moisture 4%
Protein 78%
Amount of gliadin 70% (in protein)
PH of 1/40 aqueous solution 4.3
Citric acidity 0.9%
[0021]
Examples 1-2 and Comparative Examples 1-2
Reinforced flour 100 g (Comparative Example 1), Reinforced flour 90 g and powdered active gluten 10 g (Comparative Example 2), Reinforced flour 90 g and fraction 1 10 g (Example 1), Reinforced flour 90 g and fraction 2 10 g (Example 2) 1.7 times the amount (weight) of water was added to each powder and stirred with a propeller stirrer to make a batter.
[0022]
Each batter solution is put in a constant temperature water bath at 20 ° C., and the viscosity of the batter is measured over time while being stirred (10-15 rpm) with a propeller type stirrer (Tokyo Keiki Co., Ltd., B-type viscometer) and its state Was observed. The results are shown in Table 1. As seen in Table 1, the batters of Examples 1 and 2 were both stable over time.
[0023]
[Table 1]
[0024]
Examples 3-4, Comparative Examples 3-4
Using a batter after 1 hour of propeller stirring in Examples 1 to 2 (Examples 3 to 4) and Comparative Examples 1 to 2 (Comparative Examples 3 to 4), a tempura was prototyped using carrots and shrimp as seeds. The frying conditions were 180 ° C. and 3 to 4 minutes. In addition, oil-lifting conditions at 180 ° C. for 1 minute were quick-frozen after raising the oil to obtain a frozen tempura. The former tempura was sampled immediately after frying, and the latter was subjected to sensory evaluation as a tasting sample by froze the frozen product at 170 ° C. for 3 minutes.
[0025]
[Table 2]
[0026]
Example 5, Comparative Example 5
A batter was made by adding 1.5 times the amount of water to 100 g of the flour (Comparative Example 5), 90 g of the flour and 10 g of the fraction 2 (Example 5). After stirring this batter at 15 ° C. for 1 hour, a cream croquette was made as a batter for cream croquette. As a result, about 30% of those using the batter of Comparative Example 5 caused the croquette clothes to explode, whereas in Example 5, there was no explosion of the clothes.
[0027]
Moreover, in the croquette which has not caused the explosion, the thing of the comparative example 5 is a hard garment, whereas the garment of the example 5 swells about 30 to 50% of the garment of the comparative example 5, and has a very crisby feeling. It was delicious.
[0028]
Example 6 and Comparative Example 6
100 g of weak flour (Comparative Example 6), 90 g of weak flour and 10 g of fraction 2 (Example 6), 1.5 times the amount of water was added to make a batter, and the same treatment as in Example 5 was performed. We made a prototype of tonkatsu and compared the condition of meat and clothing. As a result, the thing of the comparative example 6 had bad clothes, and the cavity was made between meat and clothes, while the thing of Example 6 hardly made a cavity and the clothes were attached to the meat. Further, the garment swelled to a thickness of about 1.3 to 1.5 times that of the garment of Comparative Example 6, and had a crisby feeling.
[0029]
【The invention's effect】
According to the present invention, by using a fraction mainly composed of gliadin as a batter for fried food, the fried food is stable even in continuous battering operation for mass production and has an excellent crisby feeling. Or frozen fried food can be obtained.
Claims (2)
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JP31259996A JP3968599B2 (en) | 1996-11-11 | 1996-11-11 | Method for producing batter composition for fried food |
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JP31259996A JP3968599B2 (en) | 1996-11-11 | 1996-11-11 | Method for producing batter composition for fried food |
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JPH10136922A JPH10136922A (en) | 1998-05-26 |
JP3968599B2 true JP3968599B2 (en) | 2007-08-29 |
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