JP3957573B2 - Air-driven transfer equipment - Google Patents

Air-driven transfer equipment Download PDF

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Publication number
JP3957573B2
JP3957573B2 JP2002185390A JP2002185390A JP3957573B2 JP 3957573 B2 JP3957573 B2 JP 3957573B2 JP 2002185390 A JP2002185390 A JP 2002185390A JP 2002185390 A JP2002185390 A JP 2002185390A JP 3957573 B2 JP3957573 B2 JP 3957573B2
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Japan
Prior art keywords
air
duct
air drive
slit
drive duct
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JP2002185390A
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JP2004026410A (en
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佐内 小杉
剛 福永
信行 松井
和夫 斉藤
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Kajima Corp
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Kajima Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、エア駆動ダクトに移動自在に配置された受圧部材からスリットを介して連結部材を突出させ、該連結部材を介して搬送体を搬送駆動するエア駆動搬送設備に関する。
【0002】
【従来の技術】
従来、エア駆動ダクト内に受圧部材や受圧部材を有する走行体を配置し、エア駆動ダクト内の受圧部材の前後のエア圧力差を利用して受圧部材や走行体を移動させ、エア駆動ダクトに形成されたスリットを介して連結部材を突出させ、連結部材に搬送体や敷設部材を保持される搬送設備として、特に問題となるのは、スリットから漏れるエアである。たとえば特許第3046356号には、図10に示すように、円形のエア駆動ダクト81に軸心方向に沿って形成されたスリット82に、係止部80aを介して係合される円柱状のシール用線材80をスリット82の内面に沿って配設したものが開示されている。
【0003】
【発明が解決しようとする課題】
しかし、上記従来構成では、▲1▼.エア駆動ダクト81内の圧力がダクト外の大気圧よりも大きい場合、シール用線材80がスリット82に押付けられるため、スリット82からの漏風を防止することができるが、エア駆動ダクト81内の圧力がダクト外の大気圧よりも小さい場合には、シール機能がない。エア駆動ダクトにより受圧用シール板84を介して得られる駆動力は、受圧用シール板84の前後の圧力差に決定されるが、a.搬送方向前方のエア駆動ダクト81内を負圧にすることができず、大きい駆動力が得られない。b.エア駆動ダクト81内を往復移動させる場合、エア駆動ダクト81の両端側に加圧エア供給装置が必要となり、コストが嵩む。▲2▼.スリット82に沿って移動する連結部材(図示せず)は、シール用線材80を変形させつつ移動し、元形状への復帰は係止部80aおよびシール用線材80の弾性による復元性にのみ頼ることになり、使用頻度が高いと復元性が低下して漏風を招く恐れがあり、信頼性が低くかつ寿命が短い。▲3▼.スリット82内に係止部80aが挿入されているため、連結部材との接触により磨耗するおそれがあり、寿命が短い。▲4▼.シール用線材80がエア駆動ダクト81内に突出しているため、受圧用シール板84に接触回避用の溝84aが必要となるが、この溝84aが漏風を招き、効率が悪いという問題があった。
【0004】
本発明は上記問題点を解決して、スリットからの漏風を確実に防止できて、寿命も長く、効率良く搬送することができる搬送装置を提供することを目的とする。
【0005】
【課題を解決するための手段】
上記目的を達成するために請求項1記載の発明は、エア駆動ダクトに移動自在に配置された受圧部材から、該エア駆動ダクトに長さ方向に沿って形成されたスリットを介して連結部材を突出し、該連結部材に連結された搬送体を搬送駆動するエア駆動搬送設備において、スリットをシールするシール装置は、エア駆動ダクトにスリットに沿って設けられてスリットの左右両側から中央部に向かいエア駆動ダクトの内側に湾曲して互いに当接し前記連結部材の通過を許容する弾性材からなる左右一対の内リップシールと、エア駆動ダクトの内リップシールの外側にスリットに沿って設けられて、スリットの左右両側から中央部に向かいエア駆動ダクトの外側に湾曲して互いに当接し前記連結部材の通過部を許容する弾性材からなる左右一対の外リップシールと、前記連結部材に移動方向の前方および後方に突出して設けられて内リップシールと外リップシールの間の空間部を移動する中間ガイド体とを具備し、エア駆動ダクト内の正圧により内リップシール同士が互いに押し付けられてシールし、またエア駆動ダクト内の負圧により外リップシール同士が互いに引き付けられてシールし、さらに中間ガイド体により内リップシールおよび外リップシールの隙間からの漏風を防止するように構成されたものである。
【0006】
請求項1記載の構成によれば、エア駆動ダクト内の押込み駆動用エアの正圧により、互いに押付けられる一対の内リップシールと、吸込み駆動用エアの負圧時の大気圧で互いに押付けられる一対の外リップシールとを設けたので、押込み駆動時において受圧部材の後方に発生する正圧と、吸込み駆動時に受圧部材の前方に発生する負圧とを、それぞれ良好にシールしてスリットからの漏風またはエアの流入を防止し、受圧部材前後の差圧を拡大して効率よく受圧部材を駆動することができる。また中間ガイド体により、連結部材の前方および後方に一対の内リップシール間と一対の外リップシール間とにそれぞれ生じる隙間からの漏風を防止して効果的にシールすることができる。
【0011】
請求項2記載の発明は、請求項1記載の構成において、連結部材は、内リップシールおよび外リップシールへの摺接面が厚みが薄い湾曲面に形成されるとともに、前記摺接面の摩擦抵抗が小さく形成されたものである。
【0012】
上記構成によれば、連結部材の摺接面を厚みが薄い湾曲面とすることで、リップシールとの摩擦抵抗を軽減してシール効果を向上させることができる。
【0013】
請求項3記載の発明は、請求項1または2記載の構成において、エア駆動ダクトを角筒状に形成するとともに、エア駆動ダクト内に、複数の内面を転動する車輪を介して移動自在な走行体を設けるとともに、該走行体に受圧部材を設け、エア駆動ダクトの外側に、搬送方向に沿って配設されたガイド部材に案内され走行自在な搬送台車を設け、走行体に取り付けられた連結部材の先端部を前記搬送台車に連結したものである。
【0014】
上記構成によれば、角筒内を走行する走行体により、エア駆動ダクト内を移動する受圧部材と、スリット内を移動する連結部材とを一定位置に保持することができ、エア駆動ダクト内およびスリット内をそれぞれ安定して移動させて、漏風を防止し、効率良く駆動することができる。
【0015】
請求項4記載の発明は、請求項1乃至3のいずれかに記載の構成において、エア駆動ダクトの少なくとも一端部に、エア駆動ダクトに駆動用加圧エアを供給して正圧状態とし受圧部材を押込み駆動するとともに、エア駆動ダクトを吸引して負圧状態とし受圧部材を吸込み駆動する駆動エアユニットを設けたものである。
【0016】
上記構成によれば、エア駆動ダクトの一端側から加圧による押込み駆動と減圧による吸込み駆動とを行って搬送体を往復駆動することができ、エア駆動ダクトの端部にエア駆動ユニットを設置する空間がないような条件下であっても、エア駆動搬送設備を容易に設置することができる。
【0017】
【発明の実施の形態】
ここで、本発明に係るエア駆動搬送設備の実施の形態を図1〜図9に基づいて説明する。
【0018】
図1に示すように、このエア駆動搬送設備は、搬送経路Lに沿って配置されたエア駆動ダクト1と、該エア駆動ダクト1内に移動自在に配置されてシール板(受圧部材)3を有する走行体2と、前記エア駆動ダクト1の走行体2の搬送方向の少なくとも一方に接続されてエア駆動ダクト1を加圧(正圧:大気圧よりも大きい圧力をいう)または減圧(負圧:大気圧よりも小さい圧力をいう)する駆動エアユニット4と、エア駆動ダクト1の外側に搬送レール6を介して移動自在に配置された搬送台車5と、前記エア駆動ダクト1に搬送方向に形成されたスリット7を介して走行体2から突設されて搬送台車5に連結された連結部材8と、前記スリット7に設けられてスリット7および連結部材8との隙間をシールするシール装置9とを具備している。
【0019】
前記エア駆動ダクト1は、図2,図3に示すように、所定長さの正方形断面のダクト本体11の両側に、切欠き付きの接続用フランジ12を取り付け、フランジ12同士をシールパッキンを介装するとともにボルトなどの連結具により連結して所定長さの搬送経路Lが形成される。そしてエア駆動ダクト1の上面の中央部にはスリット7が全長にわたって形成されている。またエア駆動ダクト1の両端部に、搬送台車5を規制するストッパ13が設けられている。
【0020】
前記エア駆動ダクト1の両側に沿って左右一対の溝形(図は横置のH形断面)の搬送レール6が敷設され、搬送台車5には、搬送レール6の底面を転動する走行車輪14F,14Rと、搬送レール6の内側面を転動する振れ止め車輪15F,15Rが四隅位置にそれぞれ設けられている。
【0021】
前記走行体2は、図4,図5に示すように、角筒形断面の機体21の前後に取り付けられた面板22F,22Rと、面板22F,22Rの内面側外周部にそれぞれ取り付けられたシール板3と、機体21の面板22F前部に設けられてエア駆動ダクト1内の天面、底面に、左右側面をそれぞれ転動される左右一対の前部上走行ローラ(車輪)24Fおよび前部下走行ローラ(車輪)25Fならびに前部左右振れ止めローラ(車輪)26F,27Fと、機体21の面板22R後部に設けられてエア駆動ダクト1内の天面、底面、左右側面をそれぞれ転動される左右一対の上後走行ローラ(車輪)24Rおよび下後前走行ローラ(車輪)25Rならびに後部左右振れ止めローラ(車輪)26R,27Rと、機体21の前端部および後端部に設けられた停止板28R,28Lとが具備され、前後2枚のシール板3,3により空気の漏れ量が軽減されている。
【0022】
機体21の上面中央部には、スリット7を介して突出される連結部材8が立設されている。この連結部材8は、搬送方向に沿う薄板状で左右側面が円弧面を重ねた湾曲面状の摺接面31L,31Rに形成され、摺接面31L,31Rにたとえばテトラフロオロエチレンの集合体などの摩擦抵抗の小さい材料がコーティングされている。また連結部材8の中間位置に、連結部材8から搬送方向に沿う前後方向にそれぞれ所定量突出する中間ガイド体32が取り付けられている。そして連結部材の上端部に取り付けられた先端フランジ部33が搬送台車5底部の連結材34に連結されている。
【0023】
前記シール装置9は、図6〜図8に示すように、スリット7の両側にエア駆動ダクト1の天板上にスリット7沿って左右一対のガイド条材41が取り付けられ、これらガイド条材41上に、スリット7の両側から中央部に向かいエア駆動ダクト1側に湾曲して互いに当接する左右一対の内リップシール42が取り付けられている。これら内リップシール42は、たとえば耐磨耗性の合成ゴムなどの弾性材からなり、連結部材8の通過を許容するように構成されている。またこれら内リップシール42上には、スペーサ43を介してスリット7の両側から中央部に向かいエア駆動ダクト1の外側に湾曲して互いに当接する左右一対の外リップシール44が取り付けられ、これら外リップシール44はたとえば耐磨耗性の合成ゴムなどの弾性材からなり、連結部材8の通過を許容するように構成されている。そして、内リップシール42と外リップシール44の間に、中間ガイド体32が移動する空間部45が形成されている。
【0024】
したがって、エア駆動ダクト1内に駆動エアユニット4から圧縮空気が供給されて正圧となる場合には、図9(a)に示すように、内リップシール42同士が互いに押し付けられて密着し、スリット7をシールすることができる。また反対に、エア駆動ダクト1内が駆動エアユニット4により吸引されて負圧となる場合には、図9(b)に示すように、外側の大気圧が作用して外リップシール44同士が互いに引き付けられて密着し、スリット7をシールすることができる。
【0025】
また、連結部材8が通過する場合、弾性により内外リップシール42,44が連結部材8の摺接面31L,31Rに摺接されてシールされる。さらに平面視で先端部が先尖り状で、連結部材と同一厚みに形成された前記中間ガイド体32が、その先端側および後端側の上下面がそれぞれ内外リップシール42,44の基端側の湾曲部に摺接するように構成され、連結部材8により内外リップシール42,44が押し広げられた時に前後に生じる隙間からの漏風を防止することができる。
【0026】
前記駆動エアユニット4は、図1に示すように、たとえばエア駆動ダクト1のたとえば一端部(搬送経路が長い場合は複数基が中間部を含めて配置される)に配置されている。一方、給排気管52の他端側にエア駆動ダクト1内と大気側とを連通する開放弁(開閉用エアダンパ)50が設けられているが、同一構造に駆動エアユニット4を設けてもよい。
【0027】
前記駆動エアユニット4は、吸気開閉弁(開閉用エアダンパ)60を有するエア供給管61が駆動ファン53の吸気口に接続され、駆動ファン53の送気口に送気流量調整弁54を有する送気管55が、エア駆動ダクト1に連通され内開閉弁(開閉用エアダンパ)51が介在された給排気管52に接続されている。またこの給排気管52の内開閉弁51の上流側には、吸気流量調整弁56を有する吸気管57が接続され、この吸気管57はエア供給管61を介して駆動ファン53の吸気口に接続されている。さらに前記送気管55の送気流量調整弁54上流部に、排気開閉弁(開閉用エアダンパ)58を有するエア排出管59が接続されて構成されている。
【0028】
したがって、弁51,54,60を開、弁56,58を閉に操作することにより、エア駆動ダクト1内のエアを正圧として走行体2を押込み駆動することができ、また弁51,56,58を開、弁54,60を閉に操作することによりエア駆動ダクト1内のエアを吸引して負圧として走行体2を吸込み駆動することができる。
【0029】
ここで、走行体2の駆動は、走行体2の前後の差圧による推進力:F、走行体2の走行抵抗:a、連結部材8とシール装置9の摺動抵抗:b、搬送台車5の走行抵抗:cとすると、F≧(a+b+c)で走行駆動することができる。
【0030】
また走行体2の駆動に必要な空気量、すなわち風速:u、エア駆動ダクト1の断面積:A、受圧面積:Ac、搬送方向前後のエア駆動ダクト1内の差圧:ΔPc、シール板の枚数:n、漏れ率:φとすると、
【0031】
【数1】

Figure 0003957573
で表される。ここで、r:空気比重量、g:重力加速度、k:係数である。
したがって、シール板の数:nを多くすると、漏れ率:φが小さくなり、小さい風量で走行駆動することができる。
【0032】
上記実施の形態において、搬送台車5を搬送経路の一端から他端側に実線矢印方向に移動させる場合、駆動エアユニット4の弁51,54,60を開、弁56,58を閉に操作して、駆動ファン53から加圧エアをエア駆動ダクト1の一端側に供給し、エア駆動ダクト1内の走行体2の前後の差圧により、シール板23F,23Rを介して走行体2が走行駆動される。なお、エア駆動ダクト1の他端に駆動エアユニット4が設けられる場合には、走行体2の前方の駆動エアユニット4内を吸引して負圧とすることで、走行体2の前後の圧力差を大きくして走行駆動力を大きくし、高速で搬送駆動することができる。エア駆動ダクト1の中間部に駆動エアユニット4を接続した場合には、走行体2の通過を検出して加圧と減圧とを切り替えればよい。
【0033】
走行体2では、エア駆動ダクト1内における後方のエア圧力を2枚のシール板23F,23Rでそれぞれ受けて前方に走行し、駆動力を連結部材8を介して搬送台車5に伝達し、搬送台車5が搬送レール6に沿って走行駆動される。
【0034】
この走行体2の走行時には、連結部材6がシール装置9の内リップシール42と外リップシール42とに挟まれた状態で、エア駆動ダクト1のスリット7がシールされている。特に、走行体2の後方で正圧となるエア駆動ダクト1では、エア圧が左右の内リップシール42を互いに押付ける方向に働くため、スリット7が良好にシールされてエア圧が走行体の駆動圧として効率良く働くことになる。
【0035】
またここで、エア駆動ダクト1の他端に設けられた駆動エアユニット4により、走行体2の前方のエア駆動ダクト1を負圧とした場合には、大気側のエア圧により外リップシール44を互いに押付ける方向に働くため、スリット7が良好にシールされて負圧が走行体2の駆動圧として効率良く働くことになる。
【0036】
さらにスリット7内では、走行中に連結部材8の前後で左右の内リップシール42および外リップシール44に僅かな隙間が発生するが、中間ガイド体32によりこの隙間からの漏風が効果的に防止される。
【0037】
搬送台車5を他端側から一端側に戻す場合には、駆動エアユニット4の弁51,56,58を開、弁54,60を閉に、駆動ファン5によりエア駆動ダクト1のエアを吸気して走行体2の前方を負圧とすることにより、駆動エアユニット4内の走行体2前後の差圧によりシール板23F,23Rを介して走行体2が走行駆動される。
【0038】
この時、エア駆動ダクト1内が負圧となる走行体2の前方のシール装置9では、大気側のエア圧が外リップシール44を互いに押付ける方向に働き、スリット7が良好にシールされて走行体2を効率良く走行駆動される。
【0039】
上記実施の形態によれば、エア駆動ダクト1のスリット7に設けたシール装置9に、内リップシール42を設けたので、エア駆動ダクト1内の正圧が左右の内リップシール42を互いに押付ける方向に働くことで、スリット7を効果的にシールすることができる。このように、エア駆動ダクト1の両端にそれぞれ加圧エアを供給するエアポンプを設けたエア駆動搬送設備では、内リップシール42により、走行体2の後方の正圧を効果的にシールして走行体2を効率良く往復移動させることができる。
【0040】
また外リップシール44により、エア駆動ダクト1内を負圧とした時に、大気圧が左右の外リップシール44を互いに押付ける方向に働き、スリット7を効果的にシールすることができる。したがって、エア駆動ダクト1の両端にそれぞれ減圧可能な駆動エアユニット4を設けたエア駆動搬送設備では、外リップシール44により、走行体2の前方の負圧を効果的にシールして走行体2を効率良く往復移動させることができる。
【0041】
さらに、シール装置に内リップシール42と外リップシール44とを設けることにより、エア駆動ダクト1の一端部に、加圧および減圧可能な駆動エアユニット4を設けるだけで、エア駆動ダクト1の加圧部分および減圧部分ともスリット7を効果的にシールすることができて、走行体2を効率良く往復移動させることができる。もちろん、エア駆動ダクト1の両端に、加圧および減圧可能な駆動エアユニット4を設けることで、走行体2の前後の差圧を大きくして、さらに効率良くかつ大きい駆動力で走行体2を往復移動させることができる。
【0042】
さらにまた連結部材8に、内リップシール42と外リップシール44の間の空間部45を移動する中間ガイド体32を設け、この中間ガイド体を先尖り上で前後にそれぞれ突出して、内リップシール42と外リップシール44の基端部にそれぞれ摺接するように構成したので、連結部材8の前後にできる隙間からの漏風を効果的に防止することができる。
【0043】
また走行体2の前後にそれぞれシール板23F,23Rを設けたので、エア駆動ダクト壱内における漏風を効果的に防止して、高い効率で走行体2を走行駆動することができる。また角筒状に形成されたエア駆動ダクト1の内面にそれぞれ転動する走行ローラ24F,24R,25F,25Rと振れ止めローラ26F,26R,27F,27Rを設けたので、走行体2の軸心のずれや回転を最小限に抑制して安定した姿勢で走行移動させることができる。したがって、スリット7やシール装置9に対する連結部材8の移動位置を安定させることができ、シール装置9によるシール効果を向上させることができる。
【0044】
【発明の効果】
維持用に述べたごとく請求項1記載の構成によれば、エア駆動ダクト内の押込み駆動用エアの正圧により、互いに押付けられる一対の内リップシールと、吸込み駆動用エアの負圧時の大気圧で互いに押付けられる一対の外リップシールとを設けたので、押込み駆動時において受圧部材の後方に発生する正圧と、吸込み駆動時に受圧部材の前方に発生する負圧とを、それぞれ良好にシールしてスリットからの漏風またはエアの流入を防止し、受圧部材前後の差圧を拡大して効率よく受圧部材を駆動することができる。また中間ガイド体により、連結部材の前方および後方に一対の内リップシール間と一対の外リップシール間とにそれぞれ生じる隙間からの漏風を防止して効果的にシールすることができる。
【0047】
請求項2記載の発明によれば、連結部材の摺接面を厚みが薄い湾曲面とすることで、リップシールとの摩擦抵抗を軽減してシール効果を向上させることができる。
【0048】
請求項3記載の発明によれば、角筒内を走行する走行体により、エア駆動ダクト内を移動する受圧部材と、スリット内を移動する連結部材とを一定位置に保持することができ、エア駆動ダクト内およびスリット内をそれぞれ安定して移動させて、漏風を防止し、効率良く駆動することができる。
【0049】
請求項4記載の発明によれば、エア駆動ダクトの一端側から加圧による押込み駆動と減圧による吸込み駆動とを行って搬送体を往復駆動することができ、エア駆動ダクトの端部にエア駆動ユニットを設置する空間がないような条件下であっても、エア駆動搬送設備を容易に設置することができる。
【図面の簡単な説明】
【図1】本発明に係るエア駆動搬送設備の実施の形態を示す全体構成図である。
【図2】同エア駆動搬送設備の走行体と搬送台車を示す側面断面図である。
【図3】同走行体と搬送台車を示す横断面図である。
【図4】同走行体を示す平面図である。
【図5】同走行体を示す側面図である。
【図6】同走行体およびシール装置を示す側面図である。
【図7】同走行体およびシール装置を示す中央横断面図である。
【図8】同シール装置のリップシールを示す拡大横断面図である。
【図9】(a)(b)はそれぞれ同シール装置のリップシールの作用効果を示し、(a)はエア駆動ダクト内の正圧状態の拡大横断面図、(b)はエア駆動ダクト内の負圧状態の拡大横断面図である。
【図10】従来のエア駆動ダクトのシール装置を示す部分横断面図である。
【符号の説明】
L 搬送経路
1 エア駆動ダクト
2 走行体
3 受圧部材
4 駆動エアユニット
5 搬送台車
6 搬送レール
7 スリット
8 連結部材
9 シール装置
14F,14R 走行車輪
15F,15R 振れ止め車輪
21 機体
23F,23R シール板
24F,24R 上走行ローラ
25F,25R 下走行ローラ
26F,26R 左振れ止めローラ
27F,27R 右振れ止めローラ
31 摺接面
32 中間ガイド体
42 内リップシール
43 スペーサ
44 外リップシール
45 空間部
53 駆動ファン[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an air-driven transfer facility that protrudes a connecting member through a slit from a pressure receiving member that is movably disposed in an air-driven duct, and drives the transfer body through the connecting member.
[0002]
[Prior art]
Conventionally, a pressure receiving member or a traveling body having a pressure receiving member is arranged in an air driving duct, and the pressure receiving member and the traveling body are moved using an air pressure difference before and after the pressure receiving member in the air driving duct. As a transport facility in which the connecting member is protruded through the formed slit and the transport member and the laying member are held by the connecting member, air leaking from the slit is particularly problematic. For example, in Japanese Patent No. 3046356, as shown in FIG. 10, a cylindrical seal engaged with a slit 82 formed in a circular air drive duct 81 along the axial direction through a locking portion 80a. A wire rod 80 disposed along the inner surface of a slit 82 is disclosed.
[0003]
[Problems to be solved by the invention]
However, in the conventional configuration, {circle over (1)}. When the pressure in the air drive duct 81 is larger than the atmospheric pressure outside the duct, the sealing wire 80 is pressed against the slit 82, so that air leakage from the slit 82 can be prevented. When the pressure is smaller than the atmospheric pressure outside the duct, there is no sealing function. The driving force obtained through the pressure receiving seal plate 84 by the air drive duct is determined by the pressure difference before and after the pressure receiving seal plate 84. The inside of the air drive duct 81 in the front in the transport direction cannot be made negative, and a large driving force cannot be obtained. b. When reciprocating in the air drive duct 81, a pressurized air supply device is required on both ends of the air drive duct 81, which increases costs. (2). A connecting member (not shown) that moves along the slit 82 moves while deforming the sealing wire 80, and the return to the original shape depends only on the resilience due to the elasticity of the locking portion 80a and the sealing wire 80. In other words, if the frequency of use is high, the recoverability may be reduced and air leakage may occur, resulting in low reliability and a short life. (3). Since the locking portion 80a is inserted into the slit 82, there is a risk of wear due to contact with the connecting member, and the lifetime is short. (4). Since the sealing wire 80 protrudes into the air drive duct 81, a contact avoidance groove 84a is required in the pressure receiving seal plate 84. However, this groove 84a causes air leakage and has a problem of poor efficiency. .
[0004]
SUMMARY OF THE INVENTION An object of the present invention is to solve the above-mentioned problems and to provide a transport device that can reliably prevent air leakage from a slit, has a long life, and can be transported efficiently.
[0005]
[Means for Solving the Problems]
In order to achieve the above object, the invention according to claim 1 is characterized in that a connecting member is provided from a pressure receiving member arranged movably in an air drive duct through a slit formed in the air drive duct along the length direction. In an air-driven transfer facility that protrudes and drives a transfer body connected to the connecting member, a seal device that seals the slit is provided in the air drive duct along the slit so that the air is directed from the left and right sides of the slit toward the center. A pair of left and right inner lip seals made of an elastic material that are curved inward of the drive duct and abut against each other and allow the connecting member to pass therethrough, and are provided along the slits on the outside of the inner lip seal of the air drive duct. A pair of left and right outer parts made of an elastic material that curves from the left and right sides toward the center and to the outside of the air drive duct and abuts each other to allow the passage of the connecting member. And an intermediate guide body that is provided on the connecting member so as to protrude forward and rearward in the moving direction and moves in a space between the inner lip seal and the outer lip seal. The inner lip seals are pressed against each other for sealing, and the outer lip seals are attracted to each other for sealing by the negative pressure in the air drive duct, and further, air leakage from the gap between the inner lip seal and the outer lip seal is caused by the intermediate guide body. It is comprised so that it may prevent .
[0006]
According to the configuration of the first aspect, the pair of inner lip seals pressed against each other by the positive pressure of the pushing drive air in the air drive duct and the pair pushed against each other at the atmospheric pressure when the suction drive air is negative. Since the outer lip seal is provided, the positive pressure generated at the rear of the pressure receiving member during the pushing drive and the negative pressure generated at the front of the pressure receiving member during the suction driving are sealed well to leak air from the slit. Alternatively, the inflow of air can be prevented and the pressure receiving member can be efficiently driven by increasing the differential pressure before and after the pressure receiving member. Further, the intermediate guide body can effectively seal air by preventing air leakage from the gap between the pair of inner lip seals and the pair of outer lip seals in front and rear of the connecting member.
[0011]
According to a second aspect of the present invention, in the configuration according to the first aspect, the connecting member is formed in a curved surface having a thin sliding surface to the inner lip seal and the outer lip seal, and the friction of the sliding surface. resistance and is formed smaller.
[0012]
According to the said structure, the frictional resistance with a lip seal can be reduced and the sealing effect can be improved by making the sliding contact surface of a connection member into a curved surface with thin thickness .
[0013]
According to a third aspect of the present invention, in the configuration of the first or second aspect, the air drive duct is formed in a rectangular tube shape, and is movable in the air drive duct via a plurality of wheels that roll on the inner surface. A travel body is provided, a pressure receiving member is provided on the travel body, a transport carriage guided by a guide member disposed along the transport direction is provided outside the air drive duct, and the transport carriage is attached to the travel body. The distal end portion of the connecting member is connected to the transport carriage.
[0014]
According to the above configuration, the traveling body that travels in the rectangular tube can hold the pressure receiving member that moves in the air driving duct and the connecting member that moves in the slit in a fixed position, and the air driving duct and Each of the slits can be moved stably to prevent air leakage and drive efficiently.
[0015]
According to a fourth aspect of the present invention, in the structure according to any one of the first to third aspects, the pressure receiving member is configured to be in a positive pressure state by supplying driving air to the air driving duct to at least one end of the air driving duct. And a driving air unit that sucks and drives the pressure receiving member by sucking the air driving duct to bring it into a negative pressure state.
[0016]
According to the above configuration, the conveying body can be driven to reciprocate by performing pushing driving by pressurization and suction driving by decompression from one end side of the air driving duct, and the air driving unit is installed at the end of the air driving duct. Even under conditions where there is no space, it is possible to easily install an air-driven transfer facility.
[0017]
DETAILED DESCRIPTION OF THE INVENTION
Here, an embodiment of an air-driven transfer facility according to the present invention will be described with reference to FIGS.
[0018]
As shown in FIG. 1, this air-driven transport facility includes an air drive duct 1 disposed along a transport path L, and a seal plate (pressure receiving member) 3 that is movably disposed in the air drive duct 1. The air driving duct 1 is connected to at least one of the traveling body 2 having the air driving duct 1 and the conveying direction of the traveling body 2 to pressurize the air driving duct 1 (positive pressure: a pressure larger than atmospheric pressure) or depressurize (negative pressure). Drive air unit 4 that is less than atmospheric pressure), a transport carriage 5 that is movably disposed outside the air drive duct 1 via a transport rail 6, and the air drive duct 1 in the transport direction. A connecting member 8 that protrudes from the traveling body 2 through the formed slit 7 and is connected to the transport carriage 5, and a sealing device 9 that is provided in the slit 7 and seals a gap between the slit 7 and the connecting member 8. And There.
[0019]
As shown in FIGS. 2 and 3, the air drive duct 1 is provided with notched connecting flanges 12 on both sides of a square section duct body 11 having a predetermined length, and the flanges 12 are connected to each other via a seal packing. The conveying path L having a predetermined length is formed by being mounted and connected by a connecting tool such as a bolt. A slit 7 is formed over the entire length at the center of the upper surface of the air drive duct 1. Further, stoppers 13 for restricting the transport carriage 5 are provided at both ends of the air drive duct 1.
[0020]
A pair of left and right groove-shaped conveyance rails 6 (shown in the horizontal H-shaped cross section) are laid along both sides of the air drive duct 1, and the carriage wheel 5 rolls on the bottom surface of the conveyance rail 6. 14F and 14R and steadying wheels 15F and 15R that roll on the inner surface of the transport rail 6 are provided at four corner positions, respectively.
[0021]
As shown in FIGS. 4 and 5, the traveling body 2 has face plates 22F and 22R attached to the front and rear of the airframe 21 having a rectangular tube cross section, and seals attached to the outer peripheral portions on the inner surfaces of the face plates 22F and 22R. A pair of left and right front upper traveling rollers (wheels) 24F and a front lower portion, which are provided at the front portion of the plate 3 and the face plate 22F of the airframe 21 and roll on the top and bottom surfaces in the air drive duct 1 respectively on the left and right sides. Traveling rollers (wheels) 25F, front left and right steadying rollers (wheels) 26F and 27F, and rear surfaces of the face plate 22R of the fuselage 21 are rolled on the top, bottom and left and right sides of the air drive duct 1, respectively. A pair of left and right upper rear traveling rollers (wheels) 24R, lower rear front traveling rollers (wheels) 25R, rear left and right steadying rollers (wheels) 26R and 27R, and a front end portion and a rear end portion of the airframe 21 are provided. Stop plate 28R, is provided and the 28L, leakage of air is reduced by the sealing plates 3 of two front and rear.
[0022]
A connecting member 8 that protrudes through the slit 7 is erected at the center of the upper surface of the body 21. This connecting member 8 is formed in a curved sliding contact surface 31L, 31R in which the left and right side surfaces are arcuate surfaces along the conveying direction, and an assembly of, for example, tetrafluoroethylene is formed on the sliding contact surfaces 31L, 31R. A material with low frictional resistance is coated. Further, an intermediate guide body 32 that protrudes from the connecting member 8 in the front-rear direction along the transport direction by a predetermined amount is attached to an intermediate position of the connecting member 8. And the front-end | tip flange part 33 attached to the upper end part of a connection member is connected with the connection material 34 of the conveyance trolley 5 bottom part.
[0023]
As shown in FIGS. 6 to 8, the seal device 9 has a pair of left and right guide strips 41 mounted on the top plate of the air drive duct 1 along the slit 7 on both sides of the slit 7. A pair of left and right inner lip seals 42 that are curved toward the air drive duct 1 side from both sides of the slit 7 toward the center and are in contact with each other are attached. These inner lip seals 42 are made of, for example, an elastic material such as wear-resistant synthetic rubber, and are configured to allow passage of the connecting member 8. A pair of left and right outer lip seals 44 are attached to the inner lip seals 42 through the spacers 43 from the opposite sides of the slit 7 toward the center and are in contact with each other. The lip seal 44 is made of an elastic material such as wear-resistant synthetic rubber, and is configured to allow the connection member 8 to pass therethrough. A space 45 in which the intermediate guide body 32 moves is formed between the inner lip seal 42 and the outer lip seal 44.
[0024]
Therefore, when compressed air is supplied from the drive air unit 4 into the air drive duct 1 and becomes a positive pressure, the inner lip seals 42 are pressed against each other as shown in FIG. The slit 7 can be sealed. On the other hand, when the inside of the air drive duct 1 is sucked by the drive air unit 4 and becomes negative pressure, as shown in FIG. The slits 7 can be sealed by being attracted to each other.
[0025]
Further, when the connecting member 8 passes, the inner and outer lip seals 42 and 44 are slidably contacted with the sliding contact surfaces 31L and 31R of the connecting member 8 due to elasticity. Further, the intermediate guide body 32 having a pointed tip in a plan view and the same thickness as the connecting member has the upper and lower surfaces on the distal end side and the rear end side on the proximal end sides of the inner and outer lip seals 42 and 44, respectively. The lip seals 42 and 44 are pushed and spread by the connecting member 8 to prevent air leakage from the front and rear.
[0026]
As shown in FIG. 1, the drive air unit 4 is disposed, for example, at one end of the air drive duct 1 (a plurality of units are disposed including an intermediate portion when the transport path is long). On the other hand, an open valve (opening / closing air damper) 50 that connects the air drive duct 1 and the atmosphere side is provided on the other end side of the air supply / exhaust pipe 52, but the drive air unit 4 may be provided in the same structure. .
[0027]
In the drive air unit 4, an air supply pipe 61 having an intake opening / closing valve (opening / closing air damper) 60 is connected to an intake port of the drive fan 53, and an air supply flow rate adjusting valve 54 is provided at the air supply port of the drive fan 53. The trachea 55 is connected to an air supply / exhaust pipe 52 that communicates with the air drive duct 1 and that has an internal open / close valve (open / close air damper) 51 interposed therebetween. An intake pipe 57 having an intake air flow rate adjustment valve 56 is connected to the upstream side of the internal opening / closing valve 51 of the supply / exhaust pipe 52, and the intake pipe 57 is connected to the intake port of the drive fan 53 via the air supply pipe 61. It is connected. Further, an air discharge pipe 59 having an exhaust opening / closing valve (opening / closing air damper) 58 is connected to an upstream portion of the air supply flow rate adjusting valve 54 of the air supply pipe 55.
[0028]
Therefore, by operating the valves 51, 54 and 60 to be opened and the valves 56 and 58 to be closed, the traveling body 2 can be pushed and driven with the air in the air drive duct 1 as a positive pressure. , 58 are opened, and the valves 54, 60 are closed, whereby the air in the air drive duct 1 is sucked into the negative pressure to drive the traveling body 2 by suction.
[0029]
Here, the driving of the traveling body 2 is as follows: propulsive force due to differential pressure across the traveling body 2: F, traveling resistance of the traveling body 2: a, sliding resistance between the connecting member 8 and the seal device 9: b, and the transport carriage 5. Assuming that the traveling resistance is c, the traveling driving can be performed with F ≧ (a + b + c).
[0030]
Further, the amount of air necessary for driving the traveling body 2, that is, the wind speed: u, the cross-sectional area of the air drive duct 1: A, the pressure receiving area: Ac, the differential pressure in the air drive duct 1 before and after the conveying direction: ΔPc, If the number of sheets is n and the leakage rate is φ,
[0031]
[Expression 1]
Figure 0003957573
It is represented by Here, r: specific weight of air, g: acceleration of gravity, k: coefficient.
Therefore, when the number of seal plates: n is increased, the leakage rate: φ is reduced, and traveling can be performed with a small air volume.
[0032]
In the above embodiment, when the transport carriage 5 is moved from one end of the transport path to the other end in the direction of the solid arrow, the valves 51, 54, 60 of the drive air unit 4 are opened and the valves 56, 58 are closed. Then, pressurized air is supplied from the driving fan 53 to one end side of the air driving duct 1, and the traveling body 2 travels through the seal plates 23F and 23R due to the differential pressure across the traveling body 2 in the air driving duct 1. Driven. In the case where the driving air unit 4 is provided at the other end of the air driving duct 1, the pressure before and after the traveling body 2 is obtained by sucking the inside of the driving air unit 4 in front of the traveling body 2 to obtain a negative pressure. The driving force can be increased by increasing the difference, and can be driven at high speed. When the driving air unit 4 is connected to the intermediate portion of the air driving duct 1, it is only necessary to detect the passage of the traveling body 2 and switch between pressurization and decompression.
[0033]
In the traveling body 2, the rear air pressure in the air drive duct 1 is received by the two seal plates 23 F and 23 R, respectively, and travels forward, and the driving force is transmitted to the transport carriage 5 via the connecting member 8. The carriage 5 is driven to travel along the transport rail 6.
[0034]
When the traveling body 2 travels, the slit 7 of the air drive duct 1 is sealed with the connecting member 6 sandwiched between the inner lip seal 42 and the outer lip seal 42 of the sealing device 9. In particular, in the air drive duct 1 that has a positive pressure behind the traveling body 2, the air pressure works in a direction to press the left and right inner lip seals 42 against each other, so that the slit 7 is well sealed and the air pressure is applied to the traveling body. It will work efficiently as a driving pressure.
[0035]
Here, when the air drive duct 1 provided at the other end of the air drive duct 1 has a negative pressure in the air drive duct 1 in front of the traveling body 2, the outer lip seal 44 is caused by the air pressure on the atmosphere side. Since the slits 7 are sealed well, the negative pressure works efficiently as the driving pressure of the traveling body 2.
[0036]
Further, in the slit 7, a slight gap is generated between the left and right inner lip seals 42 and the outer lip seal 44 before and after the connecting member 8 during traveling, but the intermediate guide body 32 effectively prevents air leakage from the gap. Is done.
[0037]
When the transport carriage 5 is returned from the other end side to the one end side, the valves 51, 56, 58 of the drive air unit 4 are opened, the valves 54, 60 are closed, and the air from the air drive duct 1 is sucked by the drive fan 5. By setting the front of the traveling body 2 to a negative pressure, the traveling body 2 is driven to travel through the seal plates 23F and 23R by the differential pressure across the traveling body 2 in the drive air unit 4.
[0038]
At this time, in the sealing device 9 in front of the traveling body 2 in which the air drive duct 1 has a negative pressure, the air pressure on the atmosphere side works in the direction of pressing the outer lip seals 44, and the slit 7 is well sealed. The traveling body 2 is driven to travel efficiently.
[0039]
According to the above embodiment, since the inner lip seal 42 is provided in the sealing device 9 provided in the slit 7 of the air drive duct 1, the positive pressure in the air drive duct 1 pushes the left and right inner lip seals 42 against each other. By working in the attaching direction, the slit 7 can be effectively sealed. As described above, in the air drive conveyance facility provided with the air pumps for supplying the pressurized air to both ends of the air drive duct 1, the inner lip seal 42 effectively seals the positive pressure behind the traveling body 2 and travels. The body 2 can be reciprocated efficiently.
[0040]
Further, when the pressure inside the air drive duct 1 is set to a negative pressure by the outer lip seal 44, the atmospheric pressure works in a direction to press the left and right outer lip seals 44 against each other, and the slit 7 can be effectively sealed. Therefore, in the air drive conveyance equipment provided with the drive air units 4 that can be depressurized at both ends of the air drive duct 1, the outer lip seal 44 effectively seals the negative pressure in front of the travel body 2 and the travel body 2. Can be reciprocated efficiently.
[0041]
Further, by providing the inner lip seal 42 and the outer lip seal 44 in the sealing device, the air drive duct 1 can be added only by providing the drive air unit 4 that can be pressurized and depressurized at one end of the air drive duct 1. The slit 7 can be effectively sealed in both the pressure part and the pressure reduction part, and the traveling body 2 can be efficiently reciprocated. Of course, by providing the drive air units 4 that can be pressurized and depressurized at both ends of the air drive duct 1, the differential pressure before and after the travel body 2 is increased, and the travel body 2 is more efficiently and with a large driving force. It can be reciprocated.
[0042]
Furthermore, the connecting member 8 is provided with an intermediate guide body 32 that moves in the space 45 between the inner lip seal 42 and the outer lip seal 44, and the intermediate guide body protrudes forward and backward on the pointed tip to thereby provide an inner lip seal. 42 and the base end portion of the outer lip seal 44 are configured to be slidably contacted with each other, so that air leakage from the gap formed before and after the connecting member 8 can be effectively prevented.
[0043]
Further, since the seal plates 23F and 23R are respectively provided before and after the traveling body 2, it is possible to effectively prevent air leakage in the air drive duct and to drive the traveling body 2 with high efficiency. Further, since the running rollers 24F, 24R, 25F, and 25R and the anti-sway rollers 26F, 26R, 27F, and 27R are provided on the inner surface of the air drive duct 1 that is formed in a rectangular tube shape, the axis of the traveling body 2 is provided. It is possible to travel and move in a stable posture with minimal deviation and rotation. Therefore, the movement position of the connecting member 8 with respect to the slit 7 and the sealing device 9 can be stabilized, and the sealing effect by the sealing device 9 can be improved.
[0044]
【The invention's effect】
According to the configuration of the first aspect as described for maintenance, the pair of inner lip seals pressed against each other by the positive pressure of the pushing driving air in the air driving duct and the large amount of the suction driving air at the negative pressure A pair of outer lip seals that are pressed against each other at atmospheric pressure are provided, so that the positive pressure generated behind the pressure receiving member during push-in driving and the negative pressure generated ahead of the pressure receiving member during suction driving are well sealed. Thus, the air leakage from the slit or the inflow of air can be prevented, the differential pressure before and after the pressure receiving member can be enlarged, and the pressure receiving member can be driven efficiently. Further, the intermediate guide body can effectively seal air by preventing air leakage from the gap between the pair of inner lip seals and the pair of outer lip seals in front and rear of the connecting member.
[0047]
According to the invention described in claim 2 , by making the sliding contact surface of the connecting member a curved surface having a small thickness, it is possible to reduce the frictional resistance with the lip seal and improve the sealing effect .
[0048]
According to the third aspect of the present invention, the traveling body to travel in the rectangular tube, can hold the pressure receiving member moving in the air-driven duct, and a connecting member that moves in the slit at a predetermined position, the air It is possible to stably move the inside of the drive duct and the inside of the slit to prevent air leakage and drive efficiently.
[0049]
According to the fourth aspect of the present invention, it is possible to reciprocate the conveyance body by performing pushing driving by pressurization and suction driving by depressurization from one end side of the air driving duct, and air driving is performed at the end of the air driving duct. Even under conditions where there is no space for installing the unit, the air-driven transfer facility can be easily installed.
[Brief description of the drawings]
FIG. 1 is an overall configuration diagram showing an embodiment of an air-driven transfer facility according to the present invention.
FIG. 2 is a side sectional view showing a traveling body and a transport carriage of the air-driven transport facility.
FIG. 3 is a transverse sectional view showing the traveling body and a transport carriage.
FIG. 4 is a plan view showing the traveling body.
FIG. 5 is a side view showing the traveling body.
FIG. 6 is a side view showing the traveling body and the sealing device.
FIG. 7 is a central cross-sectional view showing the traveling body and the sealing device.
FIG. 8 is an enlarged cross-sectional view showing a lip seal of the sealing device.
FIGS. 9A and 9B show the operational effects of the lip seal of the sealing device, respectively, FIG. 9A is an enlarged cross-sectional view of a positive pressure state in the air drive duct, and FIG. It is an expanded transverse sectional view of the negative pressure state.
FIG. 10 is a partial cross-sectional view showing a conventional air drive duct sealing device.
[Explanation of symbols]
L transport path 1 air drive duct 2 travel body 3 pressure receiving member 4 drive air unit 5 transport carriage 6 transport rail 7 slit 8 connecting member 9 sealing device 14F, 14R travel wheel 15F, 15R steady wheel 21 machine body 23F, 23R seal plate 24F , 24R Upper travel roller 25F, 25R Lower travel roller 26F, 26R Left steady roller 27F, 27R Right steady roller 31 Sliding contact surface 32 Intermediate guide body 42 Inner lip seal 43 Spacer 44 Outer lip seal 45 Space 53 Drive fan

Claims (4)

エア駆動ダクトに移動自在に配置された受圧部材から、該エア駆動ダクトに長さ方向に沿って形成されたスリットを介して連結部材を突出し、該連結部材に連結された搬送体を搬送駆動するエア駆動搬送設備において、
スリットをシールするシール装置は、
エア駆動ダクトにスリットに沿って設けられてスリットの左右両側から中央部に向かいエア駆動ダクトの内側に湾曲して互いに当接し前記連結部材の通過を許容する弾性材からなる左右一対の内リップシールと、
エア駆動ダクトの内リップシールの外側にスリットに沿って設けられて、スリットの左右両側から中央部に向かいエア駆動ダクトの外側に湾曲して互いに当接し前記連結部材の通過部を許容する弾性材からなる左右一対の外リップシールと、
前記連結部材に移動方向の前方および後方に突出して設けられて内リップシールと外リップシールの間の空間部を移動する中間ガイド体とを具備し、
エア駆動ダクト内の正圧により内リップシール同士が互いに押し付けられてシールし、またエア駆動ダクト内の負圧により外リップシール同士が互いに引き付けられてシールし、さらに中間ガイド体により内リップシールおよび外リップシールの隙間からの漏風を防止するように構成された
ことを特徴とするエア駆動搬送設備。
A connecting member protrudes from a pressure receiving member arranged movably in the air drive duct through a slit formed along the length direction of the air drive duct, and conveys and drives the conveyance body connected to the connection member. In air driven transfer equipment,
The sealing device that seals the slit is
A pair of left and right inner lip seals made of an elastic material that is provided along the slit in the air drive duct and curves toward the inside of the air drive duct from the left and right sides of the slit to the inside of the air drive duct and allows passage of the connecting member When,
An elastic material provided along the slit on the outer side of the inner lip seal of the air drive duct and curved toward the outer side of the air drive duct from the left and right sides of the slit toward the center to allow the connecting member to pass through. A pair of left and right outer lip seals,
An intermediate guide body provided on the connecting member so as to protrude forward and rearward in the moving direction and moving in a space between the inner lip seal and the outer lip seal;
The inner lip seals are pressed against each other by the positive pressure in the air drive duct, and the outer lip seals are attracted to each other by the negative pressure in the air drive duct to seal them. An air-driven conveyance facility configured to prevent air leakage from a gap between outer lip seals .
連結部材は、内リップシールおよび外リップシールへの摺接面が厚みが薄い湾曲面に形成されるとともに、前記摺接面の摩擦抵抗が小さく形成された
ことを特徴とする請求項1記載のエア駆動搬送設備。
2. The connecting member according to claim 1 , wherein a sliding contact surface to the inner lip seal and the outer lip seal is formed as a curved surface having a small thickness, and a frictional resistance of the sliding contact surface is formed to be small . Air-driven transfer equipment.
エア駆動ダクトを角筒状に形成し、
エア駆動ダクト内に、複数の内面を転動する車輪を介して移動自在な走行体を設けるとともに、該走行体に受圧部材を設け、
エア駆動ダクトの外側に、搬送方向に沿って配設されたガイド部材に案内され走行自在な搬送台車を設け、
走行体に取り付けられた連結部材の先端部を前記搬送台車に連結した
ことを特徴とする請求項1または2記載のエア駆動搬送設備。
The air drive duct is formed in a square tube shape,
In the air drive duct, while providing a traveling body that is movable via wheels that roll on a plurality of inner surfaces, a pressure receiving member is provided on the traveling body,
Provided on the outside of the air drive duct is a transport carriage guided by a guide member arranged along the transport direction and capable of traveling,
The air-driven transfer facility according to claim 1 or 2 , wherein a leading end portion of a connecting member attached to the traveling body is connected to the transfer carriage .
エア駆動ダクトの少なくとも一端部に、エア駆動ダクトに駆動用加圧エアを供給して正圧状態とし受圧部材を押込み駆動するとともに、エア駆動ダクトを吸引して負圧状態とし受圧部材を吸込み駆動する駆動エアユニットを設けた
ことを特徴とする請求項1乃至3のいずれかに記載のエア駆動搬送設備。
At least one end of the air drive duct is supplied with pressurized air for driving to the air drive duct to bring it into a positive pressure state to drive the pressure receiving member, and to suck the air drive duct into a negative pressure state to drive the pressure receiving member by suction. The air drive conveyance equipment according to any one of claims 1 to 3, wherein a drive air unit is provided .
JP2002185390A 2002-06-26 2002-06-26 Air-driven transfer equipment Expired - Fee Related JP3957573B2 (en)

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