JP3955514B2 - Barrel inner diameter measuring device - Google Patents
Barrel inner diameter measuring device Download PDFInfo
- Publication number
- JP3955514B2 JP3955514B2 JP2002262922A JP2002262922A JP3955514B2 JP 3955514 B2 JP3955514 B2 JP 3955514B2 JP 2002262922 A JP2002262922 A JP 2002262922A JP 2002262922 A JP2002262922 A JP 2002262922A JP 3955514 B2 JP3955514 B2 JP 3955514B2
- Authority
- JP
- Japan
- Prior art keywords
- barrel
- inner diameter
- measuring device
- guide
- diameter measuring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
- B29C48/40—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/58—Component parts, details or accessories; Auxiliary operations
- B29B7/72—Measuring, controlling or regulating
- B29B7/728—Measuring data of the driving system, e.g. torque, speed, power, vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92009—Measured parameter
- B29C2948/92114—Dimensions
- B29C2948/92123—Diameter or circumference
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92323—Location or phase of measurement
- B29C2948/92361—Extrusion unit
- B29C2948/9238—Feeding, melting, plasticising or pumping zones, e.g. the melt itself
- B29C2948/924—Barrel or housing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Length Measuring Devices With Unspecified Measuring Means (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は2軸押出機バレルの内径寸法を測定する測定装置に係り、特に押出機に組付けられたバレルを取外すことなく組付けたまま測定する測定装置に関する。
【0002】
【従来の技術】
図4(イ)に示すように2軸押出機のバレル1は複数個のバレルブロック2a、2b、2c……を軸方向に繋いで組立てており、長期間使用している内に、内径面がスクリュとの接触により磨耗していくので、定期的にその磨耗量を測定し、磨耗量が許容限度を越えた場合、交換する必要がある。
2軸押出機においては2個のスクリュ軸に対応するバレル内面が交差する位置aから両スクリュ軸の中心線bおよび中心線c間での範囲Aおよび範囲Bはほとんど磨耗がなく、磨耗する個所は図4(ロ)に示すように両スクリュ軸の中心線bおよび中心線cから外側のX部およびY部であるが、従来の測定方法は押出機にバレル1を取付けたまま軸方向に長いバレル内径のC寸法を測定することが出来なかった。
【0003】
【発明が解決しょうとする課題】
従って、便宜的にD寸法、E寸法を測定し、X部およびY部の磨耗量を推定するか、或いはバレル1を押出機から取外し、シリンダゲージやマイクロメータにより測定する方法であり、磨耗量を測定するためには押出機からバレル1を取外す必要があり、その作業が面倒であったという欠点があった。
【0004】
本発明の目的は前述のような欠点を取除き、押出機からバレルを取外すことなく、正確な磨耗量を測定することが出来るバレル内径測定装置を提供することにある。
【0005】
【課題を解決するための手段】
前述の目的を達成するため本発明は2軸押出機の2個のスクリュ軸に対応するバレル内面が交差する位置aから両スクリュ軸の中心線bおよび中心線c間での範囲Aおよび範囲のほとんど磨耗がないバレルの内径面に嵌着され、軸方向に摺動するガイドと、このガイドに設けた水平面上に取付けられ、バレルの両スクリュ軸中心を結ぶ水平方向内径面に接触するようにした変位検出用接触子を有する水平方向の変位を検出する検出器とを有して成ることを特徴とするバレル内径測定装置とした。
【0006】
またガイドの摺動面はスクリュ外径とほぼ同一の円筒面を有し、この円筒面は2個のスクリュに対応するバレル内面が交差する位置aから2個のスクリュ軸中心を通る鉛直面までの範囲に少なくとも円周角30度の円筒面とすれば好適なバレル内径測定装置である。
【0007】
さらにまたガイドの摺動面は2個のスクリュに対応するバレル内面が交差する位置から2個のスクリュ軸中心を通る鉛直面までの範囲に軸直角断面上で片側1点を含む少なくとも3点でバレル内面に接触するように成せばより好適なバレル内径測定装置である。
【0008】
これにより押出機からバレルを取外すことなく、正確な磨耗量を測定することが出来る。
【0009】
【発明の実施の形態】
以下本発明の実施の形態を図1により説明する。
バレルブロック11にはスクリュ軸の外形面とほぼ同一形状の円筒面12、13が両スクリュ軸に対応するバレル内面が交差する位置aから両方向に向って両スクリュ軸中心を通る鉛直線に至る摺動部17を構成するガイド14が軸方向に摺動可能に装着されている。このガイド14に設けた水平面Fには変位検出器15が取付けてあり、その変位検出用接触子16がバレルブロック11の水平方向中心軸上の内径面に接触するようになっている。
【0010】
このような構成のガイド14をバレル11の内径面に装着することにより、変位検出器15をバレル11の直角断面内の位置を変化させることなく軸方向に移動させ、バレル11の軸方向の磨耗状態を測定することが可能となった。
【0011】
この変位検出器15はマイクロメータ等でも良いが、電気的、磁気式或いは光学式に位置を検出し、電気信号に変換し、正規の寸法に加工された基準面から得られた基準信号と実際に測定されるバレル内面水平位置信号の差により磨耗量を測定するもので、軸方向に磨耗状態のプロファイルを表示することができるように構成することが可能である。
【0012】
前述の実施例においては、ガイド14の摺動部17の円筒面12、13は幅方向が両スクリュ軸の中心線を通る鉛直面まで連続して形成されている例を説明したが、これに限らず図2に示すようにガイド18の摺動部19の円筒面25,26は両スクリュ軸の中心線を通る鉛直面の間に少なくとも円周角で30°あれば十分である。
【0013】
図3に(イ)より本発明の他の実施形態を説明する。この実施形態例はガイド21の形状が前述の実施形態と異なっており、前述のガイド14の下部にある摺動部17の円筒面12、13に換えて、摺動部24は一端が両スクリュ軸に対応するバレル内面の交差する線に夫々重なり、他端が夫々両スクリュ軸の中心線を通る鉛直面とバレル内面の交線に重なる平面22、23となっている。このような構成のガイド21を用いても変位検出器15をバレル11の軸直角断面内の位置を変化させずに軸方向に摺動させて、バレル11の軸方向の磨耗状態を測定することが可能である。
【0014】
またこの実施態様例においては、ガイド21の摺動部24が両スクリュ軸に対応するバレル内面の交差する線と両スクリュ軸の中心線を通る鉛直面とバレル内面の交線の3位置でバレル内面と接しているが、これに限らず図3(ロ)に示すように両スクリュ軸の中心線b、cを通る鉛直面とバレル内面の交差位置aの2位置間であれば、前記a位置と2個あるバレル内面の内の一側の一点dおよび他側の一点e、全3点は何処の位置であっても良い。
【0015】
【発明の効果】
以上説明したように本発明は当初に掲げたようなバレルの磨耗量を測定するため、成形機からバレルを取外すという面倒な作業をすることなく、成形機にバレルを取付けたまま正確な磨耗量の測定が可能となった。
【図面の簡単な説明】
【図1】本発明の1実施形態例を示す2軸押出機のバレル内径測定装置の説明図である。
【図2】本発明の他の実施形態例を示す2軸押出機のバレル内径測定装置の説明図である。
【図3】(イ)は本発明のさらに他の実施形態例を示す2軸押出機のバレル内径測定装置の説明図で、(ロ)は(イ)の詳細な説明図である。
【図4】2軸押出機のバレルの説明図で、(イ)はその正面図、(ロ)はそのZ矢視図である。
【符号の説明】
11 バレルブロック
12、13、25,26 円筒面
14、18、21 ガイド
15 変位検出器
16 変位検出用接触子
17、19、24 摺動部
22、23 平面
摺動部[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a measuring device for measuring the inner diameter of a twin-screw extruder barrel, and more particularly to a measuring device for measuring a barrel attached to an extruder without removing it.
[0002]
[Prior art]
As shown in FIG. 4 (a), the
In the twin-screw extruder, the range A and the range B between the center line b and the center line c of the screw shafts from the position a where the barrel inner surfaces corresponding to the two screw shafts intersect with each other are hardly worn, and are worn portions. As shown in FIG. 4 (b), the center line b and the center line c of both screw shafts are the X part and the Y part outside, but the conventional measuring method is the axial direction with the
[0003]
[Problems to be solved by the invention]
Therefore, for convenience, the D and E dimensions are measured to estimate the wear amount of the X part and the Y part, or the
[0004]
An object of the present invention is to provide a barrel inner diameter measuring apparatus capable of accurately measuring the amount of wear without removing the above-described drawbacks and removing the barrel from the extruder.
[0005]
[Means for Solving the Problems]
In order to achieve the above-mentioned object, the present invention provides a range A and a range between the center line b and the center line c of the screw shafts from the position a where the barrel inner surfaces corresponding to the two screw shafts of the twin-screw extruder intersect. A guide that slides in the axial direction and is fitted on the inner diameter surface of the barrel with almost no wear, and is mounted on the horizontal plane provided on this guide so that it contacts the inner diameter surface in the horizontal direction that connects the screw shaft centers of the barrel. A barrel inner diameter measuring device comprising a detector for detecting a displacement in the horizontal direction having a displacement detecting contact.
[0006]
The sliding surface of the guide has a cylindrical surface that is substantially the same as the outer diameter of the screw. This cylindrical surface extends from a position a where the barrel inner surfaces corresponding to the two screws intersect to a vertical surface that passes through the center of the two screw shafts. If the cylindrical surface has a circumferential angle of at least 30 degrees within this range, it is a suitable barrel inner diameter measuring device.
[0007]
Furthermore, the sliding surface of the guide is at least three points including one point on one side on the cross section perpendicular to the axis from the position where the inner surface of the barrel corresponding to the two screws intersects to the vertical surface passing through the center of the two screw shafts. It is a more suitable barrel inner diameter measuring device if it is made to contact the inner surface of the barrel.
[0008]
As a result, an accurate amount of wear can be measured without removing the barrel from the extruder.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to FIG.
On the
[0010]
By mounting the
[0011]
The
[0012]
In the above-described embodiment, the
[0013]
Another embodiment of the present invention will be described with reference to FIG. In this embodiment, the shape of the
[0014]
In this embodiment, the
[0015]
【The invention's effect】
As described above, since the present invention measures the amount of wear of the barrel as originally stated, the accurate amount of wear can be maintained with the barrel attached to the molding machine without the troublesome work of removing the barrel from the molding machine. It became possible to measure.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram of a barrel inner diameter measuring device of a twin-screw extruder showing an embodiment of the present invention.
FIG. 2 is an explanatory view of a barrel inner diameter measuring device of a twin screw extruder showing another embodiment of the present invention.
FIG. 3A is an explanatory view of a barrel inner diameter measuring device of a twin-screw extruder showing still another embodiment of the present invention, and FIG. 3B is a detailed explanatory view of FIG.
FIGS. 4A and 4B are explanatory views of a barrel of a twin-screw extruder, in which FIG. 4A is a front view thereof and FIG.
[Explanation of symbols]
Claims (3)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002262922A JP3955514B2 (en) | 2002-09-09 | 2002-09-09 | Barrel inner diameter measuring device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002262922A JP3955514B2 (en) | 2002-09-09 | 2002-09-09 | Barrel inner diameter measuring device |
Publications (2)
Publication Number | Publication Date |
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JP2004098444A JP2004098444A (en) | 2004-04-02 |
JP3955514B2 true JP3955514B2 (en) | 2007-08-08 |
Family
ID=32262825
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2002262922A Expired - Fee Related JP3955514B2 (en) | 2002-09-09 | 2002-09-09 | Barrel inner diameter measuring device |
Country Status (1)
Country | Link |
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JP (1) | JP3955514B2 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE502006008660D1 (en) * | 2006-03-31 | 2011-02-17 | Coperion Gmbh | Measuring device for detecting the state of wear of screw extruder bores |
KR100917306B1 (en) | 2008-02-29 | 2009-09-11 | 두산엔진주식회사 | inside wear amount measurement system of cylinder liner |
DE502008001883D1 (en) * | 2008-03-10 | 2011-01-05 | Coperion Gmbh | Measuring device and method for detecting the state of wear of screw extruder bores |
JP4659063B2 (en) * | 2008-05-12 | 2011-03-30 | 株式会社日本製鋼所 | Cylinder inner diameter measuring device |
-
2002
- 2002-09-09 JP JP2002262922A patent/JP3955514B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
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JP2004098444A (en) | 2004-04-02 |
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