JP3950448B2 - Method and apparatus for producing carbide from waste - Google Patents

Method and apparatus for producing carbide from waste Download PDF

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JP3950448B2
JP3950448B2 JP2003413867A JP2003413867A JP3950448B2 JP 3950448 B2 JP3950448 B2 JP 3950448B2 JP 2003413867 A JP2003413867 A JP 2003413867A JP 2003413867 A JP2003413867 A JP 2003413867A JP 3950448 B2 JP3950448 B2 JP 3950448B2
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carbide
exhaust gas
waste
furnace
heat
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JP2005171104A (en
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浩雅 楠田
健一 藤井
修一郎 畠山
正和 澤井
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Kawasaki Motors Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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Description

本発明は、都市ごみ、ごみ固形燃料(RDF)などの可燃性廃棄物の処理方法及び装置、詳しくは、廃棄物から炭化物を製造する方法及び装置に関するものである。なお、RDFはrefuse derived fuelの略で、ごみを乾燥、固形化、成形して得られたごみ固形燃料を言う。   The present invention relates to a method and apparatus for treating combustible waste such as municipal waste and solid waste fuel (RDF), and more particularly to a method and apparatus for producing carbide from waste. Note that RDF is an abbreviation for “fused derived fuel”, which is a solid waste fuel obtained by drying, solidifying, and molding waste.

従来、可燃性廃棄物からの炭化物の製造方法及び装置として、可燃性廃棄物を炭化装置に導入し低酸素雰囲気下で加熱して炭化し、炭化物を湿式粉砕機に導入して湿式粉砕し、かつ十分に湿潤状態にした後、脱水機に導入して脱水精製し乾燥するようにした構成が知られている(例えば、特許文献1参照)。   Conventionally, as a method and apparatus for producing carbide from combustible waste, combustible waste is introduced into a carbonization apparatus and heated in a low oxygen atmosphere to be carbonized, and the carbide is introduced into a wet pulverizer and wet pulverized. In addition, a configuration is known in which after a sufficiently wet state is introduced into a dehydrator, dehydrated, purified, and dried (see, for example, Patent Document 1).

また、廃棄物から製造された活性炭化物などの吸着剤を利用する方法及び装置として、都市ごみ等をごみピットに貯留した後、RDF(ごみ固形燃料)製造装置に導入してRDFを製造し、このRDFをごみ焼却プラントに投入して焼却し、このごみ焼却プラント及びごみピットからの排水を排水処理装置に導入して処理する方法において、下水汚泥等の廃棄物を活性炭製造装置に供給して粉末活性炭を製造し、この活性炭の一部をプリコートバグフィルタ式脱臭装置に導入するとともにRDF製造装置からの臭気ガスを導入して脱臭処理し、かつ、活性炭の一部をプリコートバグフィルタ式ダイオキシン類除去装置に導入するとともにごみ焼却プラントからの排ガスを導入して排ガス中のダイオキシン類を吸着除去し、さらに、活性炭の一部を排水処理装置に導入するとともに排水を導入して高度処理するようにした構成が知られている(特許文献2参照)。
特開平11−209768号公報(第2頁、図1、図2) 特開平11−193387号公報(第1頁、図2)
In addition, as a method and apparatus using an adsorbent such as activated carbon produced from waste, after storing municipal waste in the garbage pit, it is introduced into an RDF (garbage solid fuel) production apparatus to produce RDF, This RDF is put into a waste incineration plant and incinerated, and wastewater from the waste incineration plant and waste pit is introduced into a wastewater treatment device, and waste such as sewage sludge is supplied to the activated carbon production device. Powdered activated carbon is manufactured, a part of this activated carbon is introduced into the pre-coated bag filter type deodorizing device and the odor gas from the RDF manufacturing device is introduced to deodorize, and a part of the activated carbon is pre-coated bag filter type dioxins. In addition to being introduced into the removal device, the exhaust gas from the waste incineration plant is introduced to adsorb and remove dioxins in the exhaust gas. The introduced waste water is introduced into the waste water treatment apparatus is known arrangement which is adapted to advanced treatment (see Patent Document 2).
Japanese Patent Laid-Open No. 11-209768 (second page, FIGS. 1 and 2) JP-A-11-193387 (first page, FIG. 2)

炭化物を炭化物製造装置の外部で利用する場合は、ダイオキシン類の濃度が限りなく低いことが望ましい。従来から焼却灰の加熱脱塩素装置では、一般に電気ヒータが用いられており、この場合、電気ヒータによる加熱に多くの電力を必要とし、ランニングコストが嵩むという問題がある。また、上記の特許文献1記載のような装置においては、炭化物の水洗による塩素の洗い流しの際に、炭化物の表面積を大きくするために粉砕機を必要とする。さらに、活性炭化物を製造する際には、850℃以上の高温を必要とするが、この場合、塩素腐食の問題がある。また、炭化物は有価物として販売することが困難であるが、上記の特許文献2に記載されたような活性炭(活性炭化物)であれば有価で販売することができる。   When using carbide outside the carbide manufacturing apparatus, it is desirable that the concentration of dioxins is as low as possible. Conventionally, incinerator ash heat dechlorination apparatuses generally use an electric heater. In this case, there is a problem that a large amount of electric power is required for heating by the electric heater and the running cost increases. Moreover, in the apparatus as described in the above-mentioned Patent Document 1, a pulverizer is required in order to increase the surface area of the carbide when chlorine is washed away by washing the carbide. Furthermore, when producing activated carbide, a high temperature of 850 ° C. or higher is required. In this case, there is a problem of chlorine corrosion. Moreover, although it is difficult to sell carbide as a valuable material, activated carbon (activated carbide) as described in Patent Document 2 above can be sold as valuable.

解決しようとする問題点は、従来、廃棄物から炭化物を製造する場合、炭化物に再合成されたダイオキシン類が含まれ、また、炭化物の水洗を効率よく行うために粉砕機が必要であり、さらに、炭化物を加熱して活性炭化物にする場合に、塩素腐食のおそれがある点にある。   The problem to be solved is that, conventionally, when producing carbide from waste, dioxins re-synthesized into the carbide are included, and a pulverizer is necessary to efficiently wash the carbide with water. When the carbide is heated to be activated carbide, there is a risk of chlorine corrosion.

本発明は、廃棄物又はそのRDFから炭化物を製造する炭化設備において、炭化炉を流動床式とし、炭化物回収装置により回収された炭化物を冷却する前に加熱脱塩素部を設けて、高度にダイオキシン類を分解し、加熱脱塩素された炭化物を水槽に直接投入することで、ダイオキシン類の再合成を防止するようにしたことを最も主要な特徴とする。また、本発明においては、加熱脱塩素部の加温には、炭化物の顕熱を利用するか、又は炭化物の顕熱と排ガス燃焼炉(再燃焼炉)の高温排ガスとを利用して加温する。さらには、水洗により塩素含有率を低くした炭化物を、活性炭化コンベアにより、活性炭化物とする。塩素濃度を低くしているため、コンベアの塩素腐食の課題を解決できる。この場合、活性炭化コンベアの加熱には、炭化炉排ガスの燃焼ガスを用いる。   In the carbonization facility for producing carbide from waste or its RDF, the present invention has a carbonization furnace as a fluidized bed type, and a heating dechlorination unit is provided before cooling the carbide recovered by the carbide recovery device, so that highly dioxin is provided. The main feature is that recombination of dioxins is prevented by directly decomposing them and putting the dechlorinated carbide directly into the water tank. In the present invention, the heating and dechlorination section is heated by using sensible heat of carbide or by using sensible heat of carbide and high-temperature exhaust gas from an exhaust gas combustion furnace (recombustion furnace). To do. Furthermore, the carbide whose chlorine content has been lowered by washing with water is converted into an activated carbide by an activated carbonization conveyor. Because the chlorine concentration is low, the problem of chlorine corrosion of the conveyor can be solved. In this case, the combustion gas of the carbonization furnace exhaust gas is used for heating the activated carbonization conveyor.

本発明の廃棄物から炭化物を製造する方法は、都市ごみ、ごみ固形燃料などの廃棄物から炭化物を製造する方法において、廃棄物を流動床式炭化炉に投入して炭化させるとともに、炭化炉からの炭化物含有排ガスを炭化物分離回収器に導入して、排ガスと炭化物とに分離し、この排ガスを再燃焼炉に導入して排ガス中の可燃分を燃焼させ、炭化物分離回収器からの炭化物を加熱脱塩素部に導入して、炭化物自身の顕熱を熱源として加熱脱塩素化してダイオキシン類を分解した後、加熱脱塩素部からの炭化物を水槽に直接投入し塩素化合物を溶解させ脱塩除去して、ダイオキシン類の再合成を防止し、ついで、水槽からの炭化物を脱水して脱塩素・脱水炭化物とすることを特徴としている。   The method for producing carbide from the waste of the present invention is a method for producing carbide from waste such as municipal solid waste, solid waste fuel, etc., and the waste is charged into a fluidized bed type carbonization furnace and carbonized, and from the carbonization furnace. The carbide containing exhaust gas is introduced into the carbide separation and recovery device, separated into exhaust gas and carbide, this exhaust gas is introduced into the recombustion furnace to burn the combustible matter in the exhaust gas, and the carbide from the carbide separation and recovery device is heated Introduced into the dechlorination section, heat dechlorination using the sensible heat of the carbide itself as a heat source to decompose dioxins, and then directly input the carbide from the heat dechlorination section into the water tank to dissolve and remove the chlorine compound. It is characterized by preventing the resynthesis of dioxins and then dehydrating the carbide from the water tank to dechlorinated and dehydrated carbide.

また、本発明の廃棄物から炭化物を製造する方法は、都市ごみ、ごみ固形燃料などの廃棄物から炭化物を製造する方法において、廃棄物を流動床式炭化炉に投入して炭化させるとともに、炭化炉からの炭化物含有排ガスを炭化物分離回収器に導入して、排ガスと炭化物とに分離し、この排ガスを再燃焼炉に導入して排ガス中の可燃分を燃焼させ、炭化物分離回収器からの炭化物を加熱脱塩素部に導入して、炭化物自身の顕熱を熱源として加熱脱塩素化してダイオキシン類を分解した後、加熱脱塩素部からの炭化物を水槽に直接投入し塩素化合物を溶解させ脱塩除去して、ダイオキシン類の再合成を防止し、ついで、水槽からの炭化物を脱水して脱塩素・脱水炭化物とした後、この脱塩素・脱水炭化物の少なくとも一部を再燃焼炉内に設けられた活性炭化コンベアに導入し、再燃焼炉内の燃焼熱により加熱賦活して炭化物を活性炭化物とすることを特徴としている。   Further, the method for producing carbide from the waste according to the present invention is a method for producing carbide from waste such as municipal solid waste, solid fuel, and the like. Carbide-containing exhaust gas from the furnace is introduced into the carbide separation and recovery device, separated into exhaust gas and carbide, and this exhaust gas is introduced into the recombustion furnace to burn the combustible component in the exhaust gas, and the carbide from the carbide separation and recovery device Is introduced into the heating dechlorination section, and the desulfurization is performed by dechlorinating the sensible heat of the carbide itself to decompose the dioxins, and then the carbide from the heating dechlorination section is directly put into the water tank to dissolve the chlorine compound and desalinate. After removal, the dioxins are prevented from being re-synthesized, and then the carbide from the water tank is dehydrated to dechlorinated and dehydrated carbide, and at least a part of this dechlorinated and dehydrated carbide is provided in the recombustion furnace. Introduced into the activated carbon of the conveyor, and a carbide by heating activated by the heat of combustion of reburning furnace is characterized in that an active carbides.

これらの方法において、炭化物分離回収器からの炭化物を加熱脱塩素部に導入するとともに、この加熱脱塩素部に再燃焼炉排ガスの一部を導入して、炭化物自身の顕熱と再燃焼炉排ガスの保有熱を熱源として加熱脱塩素化してダイオキシン類を分解した後、加熱脱塩素部からの炭化物を水槽に直接投入することが好ましい。   In these methods, the carbide from the carbide separator / recoverer is introduced into the heating dechlorination section, and a part of the reburning furnace exhaust gas is introduced into the heating dechlorination section so that the sensible heat of the carbide itself and the reburning furnace exhaust gas are introduced. It is preferable to decompose the dioxins by heat dechlorination using the retained heat as a heat source and then charge the carbide from the heat dechlorination part directly into the water tank.

本発明の廃棄物から炭化物を製造する装置は、都市ごみ、ごみ固形燃料などの廃棄物から炭化物を製造する装置であって、廃棄物を投入して炭化させるための流動床式炭化炉と、この炭化炉からの炭化物含有排ガスを導入して排ガスと炭化物とを分離するための炭化物分離回収器と、この炭化物分離回収器からの排ガス中の可燃分を燃焼させるための再燃焼炉と、前記炭化物分離回収器からの炭化物を導入し炭化物自身の顕熱を熱源として炭化物を加熱脱塩素化するための加熱脱塩素部と、この加熱脱塩素部からの炭化物を直接投入し攪拌して水洗するための水洗攪拌槽と、この水洗攪拌槽からの脱塩素炭化物を脱水するための脱水機とを備えたことを特徴としている。   The apparatus for producing carbide from the waste of the present invention is an apparatus for producing carbide from waste such as municipal waste, garbage solid fuel, etc., and a fluidized bed type carbonization furnace for charging and carbonizing the waste, A carbide separation and recovery device for separating the exhaust gas and the carbide by introducing the carbide-containing exhaust gas from the carbonization furnace, a recombustion furnace for burning the combustible component in the exhaust gas from the carbide separation and recovery device, and Carbide from the carbide separator / recovery unit is introduced, and the dechlorination unit for heating and dechlorination of the carbide using the sensible heat of the carbide itself as a heat source, and the carbide from this dechlorination unit are directly charged, stirred and washed with water. And a dehydrator for dehydrating dechlorinated carbide from the water agitation tank.

また、本発明の廃棄物から炭化物を製造する装置は、都市ごみ、ごみ固形燃料などの廃棄物から炭化物を製造する装置であって、廃棄物を投入して炭化させるための流動床式炭化炉と、この炭化炉からの炭化物含有排ガスを導入して排ガスと炭化物とを分離するための炭化物分離回収器と、この炭化物分離回収器からの排ガス中の可燃分を燃焼させるための再燃焼炉と、前記炭化物分離回収器からの炭化物を導入し炭化物自身の顕熱を熱源として炭化物を加熱脱塩素化するための加熱脱塩素部と、この加熱脱塩素部からの炭化物を直接投入し攪拌して水洗するための水洗攪拌槽と、この水洗攪拌槽からの脱塩素炭化物を脱水するための脱水機と、前記再燃焼炉内に設けられこの脱水機からの脱塩素・脱水炭化物の少なくとも一部を導入し再燃焼炉内の排ガスの燃焼熱により加熱賦活して炭化物を活性炭化物とするための活性炭化コンベアとを備えたことを特徴としている。   The apparatus for producing carbide from the waste according to the present invention is an apparatus for producing carbide from waste such as municipal solid waste, solid waste fuel, etc., and is a fluidized bed type carbonization furnace for charging and carbonizing waste. A carbide separation and recovery device for separating the exhaust gas and the carbide by introducing the carbide-containing exhaust gas from the carbonization furnace, and a recombustion furnace for burning the combustible component in the exhaust gas from the carbide separation and recovery device, A heating dechlorination section for introducing carbide from the carbide separation and recovery unit and heating and dechlorinating the carbide using the sensible heat of the carbide itself as a heat source, and directly adding the carbide from the heating dechlorination section and stirring A washing tank for washing with water, a dehydrator for dehydrating dechlorinated carbide from the washing tank, and at least a part of dechlorinated and dehydrated carbide from the dehydrator provided in the reburning furnace. Introduce and relapse Heating activated to the combustion heat of the exhaust gas in the furnace is characterized by comprising activated carbon of the conveyor for the carbides and activity carbides.

これらの装置において、加熱脱塩素部が、炭化物分離回収器からの炭化物を導入し炭化物自身の顕熱を熱源とするとともに、再燃焼炉からの排ガスの一部を導入し炭化物を間接加熱して炭化物を加熱脱塩素化するように構成されることが好ましい。   In these devices, the heating dechlorination unit introduces the carbide from the carbide separation and recovery unit and uses the sensible heat of the carbide itself as a heat source, and also introduces a part of the exhaust gas from the recombustion furnace to indirectly heat the carbide. It is preferably configured to heat dechlorinate the carbide.

本発明は上記のように構成されているので、つぎのような効果を奏する。
(1) 炭化物に微量含まれるダイオキシン類濃度をさらに低濃度にすることができる。また、加熱脱塩素部では、加熱のための電気ヒータが不要であるので、ランニングコストの低減を図ることができる。また、加熱脱塩素化した炭化物を水洗攪拌槽に直接投入するので、ダイオキシン類の再合成を防止することができる。
(2) 炭化炉として流動床式炭化炉を用いるので、炭化物の粒径が細かくなり、水洗して塩素化合物を溶解させて除去する際に、微粉砕機が不要となる。
(3) 活性炭化物を製造する場合において、炭化物の塩素含有量が低いので、活性炭化コンベアの塩素腐食の問題が生じることはない。また、装置の数を減らすことができ、かつ、活性炭化コンベアの加温には、炭化炉排ガスの再燃焼の際の熱を用いることができる。
(4) 炭化物の場合は、有価物として販売することは困難であるが、活性炭化物を製造するので、この活性炭化物を有価で販売することができる。
Since this invention is comprised as mentioned above, there exist the following effects.
(1) The concentration of dioxins contained in a trace amount in the carbide can be further reduced. Moreover, since the heating dechlorination unit does not require an electric heater for heating, the running cost can be reduced. In addition, since the heat dechlorinated carbide is directly put into the washing and stirring tank, resynthesis of dioxins can be prevented.
(2) Since a fluidized bed type carbonization furnace is used as the carbonization furnace, the particle size of the carbides becomes fine, and a pulverizer is not required when the chlorine compound is dissolved and removed by washing with water.
(3) In the case of producing activated carbide , since the chlorine content of the carbide is low, the problem of chlorine corrosion of the activated carbon conveyor does not occur. Moreover, the number of apparatuses can be reduced, and the heat at the time of recombustion of the carbonization furnace exhaust gas can be used for heating the activated carbonization conveyor.
(4) In the case of carbides, it is difficult to be sold as a valuable resource, it is possible to sell Runode to produce activity carbide, this activity carbides valuable.

炭化物のダイオキシン類濃度を低減し、また、活性炭化物を製造する場合は、活性炭化コンベアの塩素腐食を防止するという目的を、廃棄物又はそのRDFから炭化物を製造する設備において、炭化炉を流動床方式とし、炭化物分離回収装置(例えば、サイクロン)の後段に、加熱脱塩素部を設け、加熱脱塩素部の熱源として、炭化物自身の顕熱、又は炭化物自身の顕熱と再燃焼排ガスを利用するようにし、加熱脱塩素部から排出される炭化物を水槽に直接投入し、この水槽内で攪拌して塩素化合物を溶解させて脱塩した後、脱水機にて脱水し、さらには、この脱水された炭化物の少なくとも一部を活性炭化コンベアに導入し、活性炭化物を得るようにし、この活性炭化コンベアを、再燃焼室内に設けることで、再燃焼室内の熱を加温に利用するという構成で実現した。   In the case of reducing the dioxin concentration of carbide and producing activated carbide, the purpose of preventing chlorine corrosion of activated carbon conveyor is to make the carbonization furnace a fluidized bed in the facility for producing carbide from waste or its RDF. A heating and dechlorination section is provided after the carbide separation and recovery device (for example, cyclone), and the sensible heat of the carbide itself, or the sensible heat of the carbide itself and the recombustion exhaust gas are used as the heat source of the heating and dechlorination section. Then, the carbide discharged from the heating dechlorination unit is directly put into a water tank, and the chlorine compound is dissolved in the water tank to dissolve and desalinate, and then dehydrated with a dehydrator, and further dehydrated. At least a part of the activated carbon is introduced into an activated carbonization conveyor to obtain activated carbide, and this activated carbonization conveyor is provided in the recombustion chamber so that the heat in the recombustion chamber is used for heating. It was realized in the configuration of that.

以下、本発明の実施の形態について説明するが、本発明は下記の実施の形態に何ら限定されるものではなく、適宜変更して実施できるものである。図1は、本発明の実施の第1形態による廃棄物から炭化物を製造する装置を示している。10は流動床式炭化炉、12は散気管、14は砂などの流動媒体である。砂などの流動媒体と灰分その他の資源化物は選別機(例えば、振動篩)16に導入され、砂などの流動媒体は再使用され、資源化物は系外に搬出される。なお、散気管の代りに、風箱及びこの風箱の上側に設けられた空気分散板からなる構成としてもよい。   Embodiments of the present invention will be described below, but the present invention is not limited to the following embodiments, and can be implemented with appropriate modifications. FIG. 1 shows an apparatus for producing carbide from waste according to a first embodiment of the present invention. 10 is a fluidized bed type carbonization furnace, 12 is an air diffuser, and 14 is a fluid medium such as sand. The fluid medium such as sand and the ash and other resource products are introduced into a sorter (for example, vibrating sieve) 16, the fluid medium such as sand is reused, and the resource products are carried out of the system. In addition, it is good also as a structure which consists of a wind box and the air dispersion plate provided in the upper side of this wind box instead of a diffuser tube.

この炭化炉に都市ごみ、ごみ固形燃料などの廃棄物が投入される。本実施形態の炭化物製造装置は、都市ごみ、RDFなどの廃棄物を投入して炭化させるための前記の流動床式炭化炉10と、この炭化炉10からの炭化物含有排ガスを導入して排ガスと炭化物とを分離するための炭化物分離回収器(例えば、サイクロン)18と、この炭化物分離回収器18からの排ガス中の可燃分を燃焼させるための再燃焼炉20と、炭化物分離回収器18からの炭化物を導入し炭化物自身の顕熱を熱源として炭化物を加熱脱塩素化するための加熱脱塩素部(例えば、コンベア)22と、この加熱脱塩素部22からの炭化物を排出機24により直接投入し攪拌して水洗するための水洗攪拌槽26と、この水洗攪拌槽26からの脱塩素炭化物を脱水するための脱水機(例えば、遠心脱水機)28とを備えている。なお、再燃焼炉20内には熱回収器を設けることが好ましい。   Wastes such as municipal waste and garbage solid fuel are put into this carbonization furnace. The carbide manufacturing apparatus of this embodiment introduces the above-mentioned fluidized bed type carbonization furnace 10 for introducing and carbonizing waste such as municipal waste and RDF, and the exhaust gas by introducing the carbide-containing exhaust gas from the carbonization furnace 10. A carbide separation / recovery device (for example, a cyclone) 18 for separating the carbide, a recombustion furnace 20 for combusting combustible components in the exhaust gas from the carbide separation / recovery device 18, and a carbide separation / recovery device 18 A heating dechlorination unit (for example, a conveyor) 22 for introducing carbide and heating and dechlorinating the carbide using the sensible heat of the carbide itself as a heat source, and a carbide from the heating dechlorination unit 22 are directly charged by a discharger 24. A washing and stirring tank 26 for stirring and washing with water, and a dehydrator (for example, a centrifugal dehydrator) 28 for dehydrating dechlorinated carbide from the washing and stirring tank 26 are provided. In addition, it is preferable to provide a heat recovery device in the recombustion furnace 20.

上記のように構成された装置において、廃棄物を流動床式炭化炉10に投入して炭化させるとともに、炭化炉10からの微粉の炭化物を含む炭化物含有排ガスを炭化物分離回収器18に導入して、排ガスと微粉の炭化物とに分離し、この排ガスを再燃焼炉20に導入して排ガス中の可燃分を燃焼させ、炭化物分離回収器18からの微粉の炭化物を加熱脱塩素部22に導入して、炭化物自身の顕熱を熱源として加熱脱塩素化してダイオキシン類を分解した後、加熱脱塩素部22からの炭化物を水洗攪拌槽26に直接投入し塩素化合物を溶解させ脱塩除去して、ダイオキシン類の再合成を防止し、ついで、水洗攪拌槽26からの炭化物を脱水機28に導入し脱水して脱塩素・脱水炭化物とする。脱塩素・脱水炭化物は炭化物ホッパ30に一旦貯えられた後、炭化物コンベア32でトラックなどに積み込み、系外に搬出される。   In the apparatus configured as described above, the waste is introduced into the fluidized bed carbonization furnace 10 to be carbonized, and the carbide-containing exhaust gas containing fine carbide from the carbonization furnace 10 is introduced into the carbide separation and recovery unit 18. The exhaust gas is separated into fine powdered carbide, and this exhaust gas is introduced into the re-combustion furnace 20 to burn the combustible component in the exhaust gas, and the fine powdered carbide from the carbide separation and recovery unit 18 is introduced into the heating dechlorination unit 22. Then, after heating and dechlorinating by using the sensible heat of the carbide itself as a heat source to decompose dioxins, the carbide from the heating and dechlorination section 22 is directly put into a water washing and stirring tank 26 to dissolve and demineralize the chlorine compound, Dioxins are prevented from being re-synthesized, and then the carbide from the washing and stirring tank 26 is introduced into the dehydrator 28 and dehydrated to obtain dechlorinated and dehydrated carbide. The dechlorinated / dehydrated carbide is temporarily stored in the carbide hopper 30, loaded onto a truck or the like by the carbide conveyor 32, and carried out of the system.

また、加熱脱塩素部22にジャケット34を設けて、炭化物分離回収器18からの炭化物を導入し炭化物自身の顕熱を熱源とするとともに、再燃焼炉20からの排ガスの一部をジャケット34に導入し炭化物を間接加熱して炭化物を加熱脱塩素化するように構成することが好ましい。
このように、炭化物分離回収器18からの炭化物を加熱脱塩素部22に導入するとともに、この加熱脱塩素部のジャケット34に再燃焼炉排ガスの一部を導入して、炭化物自身の顕熱と再燃焼炉排ガスの保有熱を熱源として効率よく加熱脱塩素化してダイオキシン類を分解した後、加熱脱塩素部22からの炭化物を水洗攪拌槽26に直接投入するように構成することが好ましい。
Further, a jacket 34 is provided in the heating dechlorination unit 22 to introduce carbide from the carbide separation and recovery unit 18 and use the sensible heat of the carbide itself as a heat source, and a part of the exhaust gas from the recombustion furnace 20 to the jacket 34. It is preferable that the carbide is introduced and indirectly heated to dechlorinate the carbide.
In this way, the carbide from the carbide separator / recovery unit 18 is introduced into the heating dechlorination unit 22, and a part of the recombustion furnace exhaust gas is introduced into the jacket 34 of the heating dechlorination unit, so that the sensible heat of the carbide itself is reduced. It is preferable that the heat from the re-combustion furnace exhaust gas is efficiently heated and dechlorinated to decompose dioxins and then the carbide from the heated dechlorination unit 22 is directly charged into the washing and stirring tank 26.

再燃焼炉20からの排ガスの全部又は大部分はガス冷却器36に導入されて、噴霧水により冷却された後冷却された排ガスは空気予熱器38に導入されて空気を予熱する。空気予熱器38からの排ガスに消石灰粉末が添加された後、バグフィルタ40などの集塵装置に導入される。
排ガスに消石灰粉末が添加されることにより、排ガス中のHCl、SOxなどが除去される。そして、灰及び使用済み消石灰は灰ホッパ42に一旦貯えられた後、灰コンベア44でトラックなどに積み込まれ、系外に搬出される。46は消石灰ホッパ、48は煙突である。
All or most of the exhaust gas from the recombustion furnace 20 is introduced into the gas cooler 36, and the exhaust gas cooled after being cooled by the spray water is introduced into the air preheater 38 to preheat the air. After the slaked lime powder is added to the exhaust gas from the air preheater 38, it is introduced into a dust collector such as the bag filter 40.
By adding slaked lime powder to the exhaust gas, HCl, SOx, etc. in the exhaust gas are removed. The ash and used slaked lime are once stored in the ash hopper 42, then loaded onto a truck or the like by the ash conveyor 44, and carried out of the system. 46 is a slaked lime hopper, and 48 is a chimney.

図2は、本発明の実施の第2形態による廃棄物から炭化水素を製造する装置を示している。本実施形態の炭化物製造装置は、都市ごみ、RDFなどの廃棄物を投入して炭化させるための流動床式炭化炉10と、この炭化炉10からの炭化物含有排ガスを導入して排ガスと炭化物とを分離するための炭化物分離回収器(例えば、サイクロン)18と、この炭化物分離回収器18からの排ガス中の可燃分を燃焼させるための再燃焼炉20と、炭化物分離回収器18からの炭化物を導入し炭化物自身の顕熱を熱源として炭化物を加熱脱塩素化するための加熱脱塩素部(例えば、コンベア)22と、この加熱脱塩素部22からの炭化物を排出機24により直接投入し攪拌して水洗するための水洗攪拌槽26と、この水洗攪拌槽26からの脱塩素炭化物を脱水するための脱水機(例えば、遠心分離機)28と、前記再燃焼炉20内に設けられこの脱水機28からの脱塩素・脱水炭化物の少なくとも一部を導入し再燃焼炉20内の排ガスの燃焼熱により加熱賦活して炭化物を活性炭化物とするための活性炭化コンベア50とを備えている。このように、再燃焼炉20と活性炭化コンベア50とで活性炭化炉が構成される。52は活性炭化物搬出コンベア、54は活性炭化物容器である。この場合は、再燃焼炉20内には、熱回収器を設けない。   FIG. 2 shows an apparatus for producing hydrocarbons from waste according to the second embodiment of the present invention. The carbide manufacturing apparatus of the present embodiment introduces a fluidized bed type carbonization furnace 10 for charging and carbonizing waste such as municipal waste and RDF, and introducing a carbide-containing exhaust gas from the carbonization furnace 10 to generate exhaust gas and carbide. A carbide separation / recovery device (for example, a cyclone) 18 for separating the carbon dioxide, a recombustion furnace 20 for combusting combustible components in the exhaust gas from the carbide separation / recovery device 18, and a carbide from the carbide separation / recovery device 18. A dechlorination unit (for example, a conveyor) 22 for introducing and heating the decarburization of the carbide using the sensible heat of the carbide itself as a heat source, and the carbide from the dechlorination unit 22 are directly charged by the discharger 24 and stirred. A washing and stirring tank 26 for washing with water, a dehydrator (for example, a centrifuge) 28 for dehydrating dechlorinated carbide from the washing and stirring tank 26, and the recombustion furnace 20 are provided. And an activated carbon of the conveyor 50 to the active carbide heating activated to carbides by combustion heat of the exhaust gas at least partially introduced afterburning furnace 20 of dechlorination and dehydration carbides from dehydrator 28. Thus, the reburning furnace 20 and the activated carbonizing conveyor 50 constitute an activated carbonizing furnace. 52 is an activated carbide carry-out conveyor, and 54 is an activated carbide container. In this case, no heat recovery unit is provided in the recombustion furnace 20.

上記のように構成された装置において、廃棄物を流動床式炭化炉10に投入して炭化させるとともに、炭化炉10からの微粉の炭化物を含む炭化物含有排ガスを炭化物分離回収器18に導入して、排ガスと微粉の炭化物とに分離し、この排ガスを再燃焼炉20に導入して排ガス中の可燃分を燃焼させ、炭化物分離回収器18からの炭化物を加熱脱塩素部22に導入して、炭化物自身の顕熱を熱源として加熱脱塩素化してダイオキシン類を分解した後、加熱脱塩素部22からの炭化物を水洗攪拌槽26に直接投入し塩素化合物を溶解させ脱塩除去して、ダイオキシン類の再合成を防止し、ついで、水洗攪拌槽26からの炭化物を脱水機28に導入し脱水して脱塩素・脱水炭化物とした後、この脱塩素・脱水炭化物の少なくとも一部、例えば10%程度を再燃焼炉20内に設けられた活性炭化コンベア50に導入し、再燃焼炉20内の燃焼熱により加熱賦活して炭化物を活性炭化物とする。活性炭化物は活性炭化物搬出コンベア52により取り出され、系外に搬出される。なお、活性炭化物の一部をバグフィルタ40入口の排ガス中に添加する場合もある。   In the apparatus configured as described above, the waste is introduced into the fluidized bed carbonization furnace 10 to be carbonized, and the carbide-containing exhaust gas containing fine carbide from the carbonization furnace 10 is introduced into the carbide separation and recovery unit 18. , Separated into exhaust gas and finely divided carbide, this exhaust gas is introduced into the reburning furnace 20 to combust combustible matter in the exhaust gas, and the carbide from the carbide separation and recovery unit 18 is introduced into the heating dechlorination unit 22, Dioxins are decomposed by heating and dechlorination using the sensible heat of the carbides themselves as a heat source, and then the carbides from the heating and dechlorination section 22 are directly put into the water washing and stirring tank 26 to dissolve and demineralize and remove chlorine compounds to dioxins. Then, the carbide from the washing and stirring tank 26 is introduced into the dehydrator 28 and dehydrated to obtain dechlorinated / dehydrated carbide, and then at least a part of this dechlorinated / dehydrated carbide, for example, 10 Introduced into the activated carbon of conveyor 50 it provided the degree to reburning furnace 20, a carbide by heating activated by the heat of combustion of reburning furnace 20 as an active carbides. The activated carbide is taken out by the activated carbide carrying conveyor 52 and carried out of the system. A part of the activated carbide may be added to the exhaust gas at the bag filter 40 inlet.

また、実施の第1形態(図1参照)の場合と同様に、加熱脱塩素部22にジャケット34を設けて、炭化物分離回収器18からの炭化物を導入し炭化物自身の顕熱を熱源とするとともに、再燃焼炉20からの排ガスの一部をジャケット34に導入し炭化物を間接加熱して炭化物を加熱脱塩素化するように構成することが好ましい。
このように、炭化物分離回収器18からの炭化物を加熱脱塩素部22に導入するとともに、この加熱脱塩素部のジャケット34に再燃焼炉排ガスの一部を導入して、炭化物自身の顕熱と再燃焼炉排ガスの保有熱を熱源として効率よく加熱脱塩素化してダイオキシン類を分解した後、加熱脱塩素部22からの炭化物を水洗攪拌槽26に直接投入するように構成することが好ましい。他の構成及び作用は、実施の第1形態(図1参照)の場合と同様である。
Further, as in the case of the first embodiment (see FIG. 1), a jacket 34 is provided in the heating dechlorination unit 22 to introduce carbide from the carbide separation and recovery unit 18 and use the sensible heat of the carbide itself as a heat source. At the same time, it is preferable that a part of the exhaust gas from the recombustion furnace 20 is introduced into the jacket 34 to indirectly heat the carbide to heat and dechlorinate the carbide.
In this way, the carbide from the carbide separator / recovery unit 18 is introduced into the heating dechlorination unit 22, and a part of the recombustion furnace exhaust gas is introduced into the jacket 34 of the heating dechlorination unit, so that the sensible heat of the carbide itself is reduced. It is preferable that the heat from the re-combustion furnace exhaust gas is efficiently heated and dechlorinated to decompose dioxins and then the carbide from the heated dechlorination unit 22 is directly charged into the washing and stirring tank 26. Other configurations and operations are the same as those in the first embodiment (see FIG. 1).

本発明の実施の第1形態による廃棄物から炭化物を製造する装置の概略構成図であるIt is a schematic block diagram of the apparatus which manufactures the carbide | carbonized_material from the waste by 1st Embodiment of this invention. 本発明の実施の第2形態による廃棄物から炭化物を製造する装置の概略構成図であるIt is a schematic block diagram of the apparatus which manufactures the carbide | carbonized_material from the waste by the 2nd Embodiment of this invention.

符号の説明Explanation of symbols

10 流動床式炭化炉
12 散気管
14 砂などの流動媒体
16 選別機
18 炭化物分離回収器
20 再燃焼炉
22 加熱脱塩素部
24 排出機
26 水洗攪拌槽
28 脱水機
30 炭化物ホッパ
32 炭化物コンベア
34 ジャケット
36 ガス冷却器
38 空気予熱器
40 バグフィルタ
42 灰ホッパ
44 灰コンベア
46 消石灰ホッパ
48 煙突
50 活性炭化コンベア
52 活性炭化物搬出コンベア
54 活性炭化物容器
DESCRIPTION OF SYMBOLS 10 Fluidized bed type carbonization furnace 12 Air diffuser pipe 14 Fluid medium such as sand 16 Sorter 18 Carbide separation and recovery unit 20 Recombustion furnace 22 Heat dechlorination unit 24 Discharger 26 Washing and stirring tank 28 Dehydrator 30 Carbide hopper 32 Carbide conveyor 34 Jacket 36 Gas cooler 38 Air preheater 40 Bag filter 42 Ash hopper 44 Ash conveyor 46 Slaked lime hopper 48 Chimney 50 Activated carbonization conveyor 52 Activated carbide delivery conveyor 54 Activated carbide container

Claims (4)

都市ごみ、ごみ固形燃料などの廃棄物から炭化物を製造する方法において、廃棄物を流動床式炭化炉に投入して炭化させるとともに、炭化炉からの炭化物含有排ガスを炭化物分離回収器に導入して、排ガスと炭化物とに分離し、この排ガスを再燃焼炉に導入して排ガス中の可燃分を燃焼させ、炭化物分離回収器からの炭化物を加熱脱塩素部に導入して、炭化物自身の顕熱を熱源として加熱脱塩素化してダイオキシン類を分解した後、加熱脱塩素部からの炭化物を水槽に直接投入し塩素化合物を溶解させ脱塩除去して、ダイオキシン類の再合成を防止し、ついで、水槽からの炭化物を脱水して脱塩素・脱水炭化物とした後、この脱塩素・脱水炭化物の少なくとも一部を再燃焼炉内に設けられた活性炭化コンベアに導入し、再燃焼炉内の燃焼熱により加熱賦活して炭化物を活性炭化物とすることを特徴とする廃棄物から炭化物を製造する方法。   In the method of producing carbide from waste such as municipal waste and solid fuel, the waste is put into a fluidized bed type carbonization furnace and carbonized, and the exhaust gas containing carbide from the carbonization furnace is introduced into the carbide separation and recovery unit. , Separated into exhaust gas and carbides, introduced this exhaust gas into a re-combustion furnace, combusted combustibles in the exhaust gas, introduced the carbide from the carbide separation and recovery unit into the heating dechlorination unit, sensible heat of the carbide itself After heating and dechlorinating the water as a heat source to decompose dioxins, the carbide from the heat dechlorination part is directly put into the water tank to dissolve and remove the chlorine compound to prevent re-synthesis of dioxins, After dehydrating the carbide from the water tank to dechlorinated and dehydrated carbide, at least a part of this dechlorinated and dehydrated carbide is introduced into an activated carbonization conveyor provided in the recombustion furnace, and the combustion heat in the recombustion furnace In Method for producing a carbide from a waste heat activated to, characterized in that the carbide and active carbides Ri. 炭化物分離回収器からの炭化物を加熱脱塩素部に導入するとともに、この加熱脱塩素部に再燃焼炉排ガスの一部を導入して、炭化物自身の顕熱と再燃焼炉排ガスの保有熱を熱源として加熱脱塩素化してダイオキシン類を分解した後、加熱脱塩素部からの炭化物を水槽に直接投入する請求項記載の廃棄物から炭化物を製造する方法 In addition to introducing the carbide from the carbide separation and recovery unit into the heating dechlorination unit, a part of the reburning furnace exhaust gas is introduced into this heating dechlorination unit, and the sensible heat of the carbide itself and the retained heat of the reburning furnace exhaust gas are used as a heat source after decomposing the dioxins heated by dechlorination as a method for producing a carbide of claims 1 to waste, wherein the carbide from the heating dechlorination unit directly fed to the water tank. 都市ごみ、ごみ固形燃料などの廃棄物から炭化物を製造する装置であって、廃棄物を投入して炭化させるための流動床式炭化炉と、この炭化炉からの炭化物含有排ガスを導入して排ガスと炭化物とを分離するための炭化物分離回収器と、この炭化物分離回収器からの排ガス中の可燃分を燃焼させるための再燃焼炉と、前記炭化物分離回収器からの炭化物を導入し炭化物自身の顕熱を熱源として炭化物を加熱脱塩素化するための加熱脱塩素部と、この加熱脱塩素部からの炭化物を直接投入し攪拌して水洗するための水洗攪拌槽と、この水洗攪拌槽からの脱塩素炭化物を脱水するための脱水機と、前記再燃焼炉内に設けられこの脱水機からの脱塩素・脱水炭化物の少なくとも一部を導入し再燃焼炉内の排ガスの燃焼熱により加熱賦活して炭化物を活性炭化物とするための活性炭化コンベアとを備えたことを特徴とする廃棄物から炭化物を製造する装置。   An apparatus for producing carbide from waste such as municipal solid waste, solid fuel, etc., which is a fluidized bed type carbonization furnace for charging and carbonizing waste, and exhaust gas by introducing carbide containing exhaust gas from this carbonization furnace A carbide separation and recovery device for separating the carbide from the carbide, a recombustion furnace for combusting combustibles in the exhaust gas from the carbide separation and recovery device, and introducing the carbide from the carbide separation and recovery device into the carbide itself A heating dechlorination unit for heating and dechlorinating carbide using sensible heat as a heat source, a water washing stirring tank for directly charging, stirring and washing the carbide from the heating dechlorination part, and a water washing stirring tank A dehydrator for dehydrating dechlorinated carbide, and at least a part of the dechlorinated / dehydrated carbide provided in the recombustion furnace is introduced into the recombustion furnace and heated and activated by the combustion heat of the exhaust gas in the recombustion furnace. Carbide Apparatus for producing carbide from waste comprising the activated carbon of the conveyor for the sex carbides. 加熱脱塩素部が、炭化物分離回収器からの炭化物を導入し炭化物自身の顕熱を熱源とするとともに、再燃焼炉からの排ガスの一部を導入し炭化物を間接加熱して炭化物を加熱脱塩素化するように構成された請求項記載の廃棄物から炭化物を製造する装置。 The heating dechlorination unit introduces the carbide from the carbide separator and uses the sensible heat of the carbide itself as a heat source, and also introduces part of the exhaust gas from the recombustion furnace to indirectly heat the carbide to heat and dechlorinate the carbide. The apparatus for producing carbide from the waste according to claim 3, wherein the apparatus is configured to convert the waste.
JP2003413867A 2003-12-11 2003-12-11 Method and apparatus for producing carbide from waste Expired - Lifetime JP3950448B2 (en)

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