JP3946453B2 - Heat resistant bottle - Google Patents

Heat resistant bottle Download PDF

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Publication number
JP3946453B2
JP3946453B2 JP2001055309A JP2001055309A JP3946453B2 JP 3946453 B2 JP3946453 B2 JP 3946453B2 JP 2001055309 A JP2001055309 A JP 2001055309A JP 2001055309 A JP2001055309 A JP 2001055309A JP 3946453 B2 JP3946453 B2 JP 3946453B2
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JP
Japan
Prior art keywords
shoulder
heat
rib
resistant bottle
stretching
Prior art date
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Expired - Fee Related
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JP2001055309A
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JP2002255141A (en
Inventor
幸夫 腰高
高雄 飯塚
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Yoshino Kogyosho Co Ltd
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Yoshino Kogyosho Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、耐熱ボトルに関する。
【0002】
【発明が解決しようとする課題】
内容物を加熱充填した350ml前後の小容量ボトルは、従来より市販されているが、肩部と底部を円形とし、胴部を角取りした6角形断面とした6面体ボトルはなかった。
その主要な理由は、減圧吸収パネルを配設した小容量の耐熱ボトルでは、胴部を6面体とすると、減圧吸収パネル面を大きくとることができず、減圧吸収量が少ないために内容物を90゜C前後まで加熱殺菌して熱充填できないという点にあった。
【0003】
減圧吸収パネル面を大きくするため、胴部の長さを長くして肩部の高さを低くすることが提案されているが、軸方向に延伸し続いて径方向に延伸するという従来の二軸延伸ブローでは肩部の下端部の肉厚が薄くなり、冷却時に、減圧によって変形するという問題があった。
【0004】
また、500ml〜1000mlの6面体の耐熱ボトルは従来より周知であるが、90゜C以上の高温加熱充填をした場合に、従来の二軸延伸ブローでは肩部の下端部の肉厚が薄くなり、冷温時に少しの衝撃を与えると肩部が変形するという問題が発生することがあった。
【0005】
本発明は、上記の問題点を解決し、肩部の肉厚を厚くして肩部を補強した角形の耐熱ボトルを提供すること、とくに肩部を補強し減圧吸収パネルを広くしたした350ml前後の耐熱ボトルを提供することを目的とする。
【0006】
【課題を解決するための手段】
本発明は、上記の課題を解決するため、耐熱ボトルとして、口部と肩部、胴部と底部とからなり、二軸延伸ブロー成形された耐熱ボトルであって、肩部と胴部との境目に横凹リブが配設され、肩部の高さを、ネックリングの下面から横凹リブの底部上端までの高さとし、底端から肩部上端までの高さに対して0.19〜0.25としており、胴部が、上下の円筒面と、角部を円弧面とし中央に減圧吸収パネルを設けた角形壁面とによって形成されており、横凹リブのリブ底径を、胴部の円筒面の外径に対して0.85〜0.92とし、肩部下端部の肉厚を厚くしたことを特徴とする構成を採用する。
【0007】
減圧吸収パネルを広くするため、胴部の角形壁面を4〜10面とし、とくに6〜8面体であることを特徴とする構成を採用する。
【0008】
耐熱ボトルの延伸ブロー成形方法として、延伸ロッドの作動と同時に、ブローエァを吹込み、径方向の延伸と軸方向の延伸を同時に行うように二軸延伸ブロー成形したことを特徴とする構成を採用する。
【0009】
【発明の実施の形態】
次に、本発明の実施形態について、図面を参照して説明する。
図1において、Ao はPETその他の合成樹脂を用いて二軸延伸ブロー成形された耐熱ボトルで、90゜C前後、或いはそれ以上に加熱殺菌された食用液が充填されており、口部1と肩部2、および胴部3と底部4とからなっている。
【0010】
口部1には、ねじ5とネックリング6が設けられ、ネックリング6の下方は肩部2に続いている。
肩部2は、上下に対向する多数の三角形の湾曲パネル7で形成されており、胴部3との境界には、横凹リブ8が配設されている。
【0011】
胴部3は、横凹リブ8に続く短い円筒面9と、各面に減圧吸収パネル10を配設し、角部を円弧面11とした6面体部12と、その下端の短い円筒面13とからなっている。
胴部3と底部4との境には、円筒面13に続く横凹リブ14が配設されている。 底部4は、周壁15と底端壁16、複数の縦リブを突設した底壁17とからなっている。
【0012】
本発明のボトルは、肩部の下端部が薄肉になるのを防ぐために、特定の延伸ブロー成形方法を採用している。
その方法を図2を参照して説明する。
図2において、20は二つの割金型20a,b、底部金型20cとからなるブロー金型、21はコアガイド、22はネックサポート、23は周上に空気通路24を刻設した延伸ロッド、Pはプリフォームである。
【0013】
延伸ブローは、圧縮空気の吹込みと延伸ロッド23の作動開始をほとんど同時に行い、図2に二点鎖線で示すように、延伸ロッド23が一定の距離突き出されたときに、プリフォームPを、その根本部の樹脂p1 が、割金型20a,bの肩部に接するように径方向に膨張させる。
そして、延伸ロッド23の先端が、底部金型20cに接し、軸方向の延伸の完了とともに、高圧空気が吹き込まれてボトル全体の径方向の延伸が完了し、二軸延伸ブローボトルが成形される。
【0014】
成形にあたって、横凹リブ8の底径を小径にし、ブロー金型20の内方に向かって突出する凸リブ8Aの突出量を大きくすることによって凸リブ8A部にプリフォームPの樹脂を引っかけ、肩部全体に多量の樹脂が残るようにし、肩部の肉厚を厚くすることができる。
【0015】
図示したボトルは、350mlの耐熱ボトルで、横凹リブ8のリブ底径Aは61mmφ、胴部3の円筒面9の直径Bは66mmである。
肩部の高さC、すなわち、ネックリング6の下から、横凹リブ8の底部上部8aまでの高さは33.6mm、底端壁からネックリング6までの高さ、すなわち底端から肩部上端までの高さDを141.6mmとしている。
換言すると、胴部の長さ、すなわち、横凹リブ8の底部上部8aから底端までの長さを108mmとし、長くしている。
【0016】
上記の横凹リブ8のリブ底径Aをφ61mmとしたことによる肉厚分布に与える効果を、試験を通じて確認した。
試験は、上記の延伸ブローによって成形したリブ底径Aの異なる二つのボトルについて比較した。
いずれのボトルも、C=33.6mm、D=141.6mm、B=66mmとして、リブ底径Aをφ61mmとしたボトルと、リブ底径Aをφ62.5mmとしたボトルとの肩部2と胴部3の肉厚を測定し、その分布状態を比較した。
その結果、図3に示すような分布状態のグラフが得られた。
【0017】
測定効果からみると、リブ底径Aがφ62.5mmの場合には、肩部2の下端部の肉厚は、0.32mmであったが、リブ底径Aをφ61mmと小さくすると、肩部2の下端部の肉厚は0.43mmとなり、肩部2全体が厚肉となっている

【0018】
このことから、リブ底径Aが大きく、ブロー金型20の凸リブ8Aの突出量が少ない場合には、プリフォームPの樹脂が凸リブ8A部分に引っかからないで底部に向かって流動していくのに対して、突出量が大きい場合には、樹脂が凸リブ8A部分に引っかかり、流動が阻止されるということが理解できる。
リブ底径Aを小さくして突出量が大きくなると、流動を阻止する効果は大きくなるので、試験の結果確認されたA=φ61mm以下、胴部の円筒面9の径B=φ66mmに対して、0.92以下が好ましい。
Aの下限については、ボトルのデザインから考え、A=φ56mm、A/B=0.85までとることができる。
【0019】
次に、胴部3の長さについて説明すると、減圧吸収面を広くとるため、胴部3の長さが大きいほどよいが、そのことは、延伸にあたって、プリフォームPの樹脂が早くブロー金型20の凸リブ8A突出部に接触することになり、肩部2の肉厚を厚くするように作用する。
実施形態のものは、胴部3の長さは108mm、C=33.6mm、D=141.6mmとしているが、Cをさらに短くして、C=27mm、C/D=0.19ぐらいまでしてもよい。
したがって、A,B,C,Dの寸法範囲として、A/B=0.85〜0.92、C/D=0.19〜0.25前後とすることができる。
【0020】
上記の各部の寸法は、容量350mlで、胴部が6面体の耐熱ボトルに関するものであるが、上記の寸法割合は、350ml前後の小容量の耐熱ボトルでは4〜8面体のボトルにも適用でき、とくに10面体のボトルでは、各面の減圧吸収パネルの広さが小さくなるので、上記の寸法割合の採用は有効である。
【0021】
また、ボトルの容量との関係では、横凹リブの底径を小さくし、前記成形方法を採用することによって、肩部の下端部の肉厚を厚くし、肩部全体を厚肉にできる。
そのことによって、肩部が補強されるので、500〜1000mlの耐熱ボトルであっても、内容液の加熱温度を上げ、常温より低く冷蔵保存した場合にも肩部の減圧時の変形を防ぐことができる。
【0022】
【発明の効果】
本発明は、上記のように構成されているから、次の効果を奏する。
本発明のボトルは、肩部と胴部との境目に横凹リブを設け、横凹リブのリブ底の径を小さくし、延伸と同時に減圧空気を吹込み、プリフォームの樹脂を横凹リブに対応するブロー金型の凸リブ部分に引っかかるようにすることによって、肩部の肉厚の減少を阻止することができた。
【0023】
そのことによって、減圧による肩部の変形をなくし、胴部を長くして減圧吸収パネルを広くとることができ、6〜8面体の小容量の耐熱ボトルにおいて、90゜C前後、それ以上の加熱充填ができるようになった。
また、500〜1000mlの耐熱ボトルにおいても、肩部を補強することができ、より高温で加熱充填できるようになった。
【図面の簡単な説明】
【図1】本発明ボトルの正面図である。
【図2】成形時のプリフォームの挙動説明図である。
【図3】リブ底径の径差による肉厚分布図である。
【符号の説明】
Ao ボトル
A リブ底径
B 円筒面の直径
C 肩部の高さ
D 底端から肩部上端までの高さ
P プリフォーム
P1 根本部樹脂
1 口部
2 肩部
3 胴部
4 底部
5 ねじ
6 ネックリング
7 湾曲パネル
8 横凹リブ
8A 凸リブ
8a 底部上部
9 円筒面
10 減圧吸収パネル
11 円弧面
12 6面体部
13 円筒面
14 横凹リブ
15 周壁
16 底端壁
17 底壁
20 ブロー金型
20a,b 両割金型
20c 底部金型
21 コアガイド
22 ネックサポート
23 延伸ロッド
24 空気通路
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a heat-resistant bottle.
[0002]
[Problems to be solved by the invention]
A small-capacity bottle of about 350 ml in which the contents are heated and filled has been commercially available, but there was no hexahedral bottle with a hexagonal cross section in which the shoulder and the bottom were circular and the body was chamfered.
The main reason for this is that with a small-capacity heat-resistant bottle equipped with a vacuum absorption panel, if the body is a hexahedron, the vacuum absorption panel surface cannot be made large, and the amount of vacuum absorption is small, so the contents can be reduced. The heat sterilization up to about 90 ° C and the heat filling cannot be performed.
[0003]
In order to enlarge the vacuum absorbing panel surface, it has been proposed to lengthen the length of the body and lower the height of the shoulder, but it has been proposed that the conventional two methods of stretching in the axial direction followed by stretching in the radial direction. Axial stretch blow has a problem that the thickness of the lower end portion of the shoulder portion becomes thin and deforms due to reduced pressure during cooling.
[0004]
In addition, 500ml-1000ml hexahedral heat resistant bottles are well known in the art. However, when heated and filled at a high temperature of 90 ° C or higher, conventional biaxial stretch blow reduces the thickness of the lower end of the shoulder. When a slight impact is applied during cold temperatures, there is a problem that the shoulder is deformed.
[0005]
The present invention solves the above problems and provides a square heat-resistant bottle having a thickened shoulder portion and reinforcing the shoulder portion, particularly around 350 ml in which the shoulder portion is reinforced and the vacuum absorbing panel is widened. An object is to provide a heat-resistant bottle.
[0006]
[Means for Solving the Problems]
In order to solve the above problems, the present invention is a heat-resistant bottle comprising a mouth portion and a shoulder portion, a trunk portion and a bottom portion, and a biaxial stretch blow-molded heat-resistant bottle, wherein the shoulder portion and the trunk portion are A laterally concave rib is arranged at the boundary, and the height of the shoulder is the height from the bottom surface of the neck ring to the bottom upper end of the laterally concave rib, and 0.19 to the height from the bottom end to the shoulder upper end The body portion is formed by upper and lower cylindrical surfaces and a square wall surface having a corner having a circular arc surface and a vacuum absorbing panel in the center, and the rib bottom diameter of the laterally concave rib is defined as the body portion. The configuration is characterized in that the thickness is 0.85 to 0.92 with respect to the outer diameter of the cylindrical surface, and the thickness of the lower end of the shoulder is increased.
[0007]
In order to widen the vacuum absorbing panel, a configuration is adopted in which the square wall surface of the body portion is 4 to 10 planes, particularly a 6 to 8 plane body.
[0008]
As a stretch blow molding method for heat-resistant bottles, a configuration is adopted in which a blower is blown simultaneously with the operation of the stretching rod , and biaxial stretch blow molding is performed so as to perform radial stretching and axial stretching simultaneously. .
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Next, embodiments of the present invention will be described with reference to the drawings.
In FIG. 1, Ao is a heat-resistant bottle formed by biaxial stretch blow molding using PET or other synthetic resin, filled with an edible liquid that has been sterilized by heating at around 90 ° C. or higher, It consists of a shoulder 2, a body 3 and a bottom 4.
[0010]
The mouth portion 1 is provided with a screw 5 and a neck ring 6, and the lower portion of the neck ring 6 continues to the shoulder portion 2.
The shoulder 2 is formed by a large number of triangular curved panels 7 facing vertically, and a laterally concave rib 8 is disposed at the boundary with the trunk 3.
[0011]
The body portion 3 includes a short cylindrical surface 9 following the laterally concave rib 8, a hexagonal portion 12 having a corner portion formed by an arcuate surface 11 with a reduced pressure absorption panel 10 disposed on each surface, and a short cylindrical surface 13 at the lower end thereof. It is made up of.
At the boundary between the body portion 3 and the bottom portion 4, laterally concave ribs 14 following the cylindrical surface 13 are disposed. The bottom 4 includes a peripheral wall 15, a bottom end wall 16, and a bottom wall 17 provided with a plurality of vertical ribs.
[0012]
The bottle of the present invention employs a specific stretch blow molding method in order to prevent the lower end of the shoulder from becoming thin.
The method will be described with reference to FIG.
In FIG. 2, 20 is a blow mold comprising two split molds 20a and 20b and a bottom mold 20c, 21 is a core guide, 22 is a neck support, and 23 is an extending rod having an air passage 24 carved on the circumference. , P is a preform.
[0013]
Stretching blows compressed air and starts operation of the stretching rod 23 almost simultaneously. As shown by a two-dot chain line in FIG. 2, when the stretching rod 23 is protruded by a certain distance, the preform P is The base portion resin p1 is expanded in the radial direction so as to be in contact with the shoulder portions of the split molds 20a and 20b.
And the front-end | tip of the extending | stretching rod 23 contacts the bottom part metal mold | die 20c, and with the completion of extending | stretching of an axial direction, high-pressure air is blown and the extending | stretching of the radial direction of the whole bottle is completed, and a biaxial stretching blow bottle is shape | molded. .
[0014]
In molding, the resin of the preform P is hooked on the convex rib 8A portion by reducing the bottom diameter of the lateral concave rib 8 and increasing the protruding amount of the convex rib 8A protruding inward of the blow mold 20, A large amount of resin remains on the entire shoulder portion, and the thickness of the shoulder portion can be increased.
[0015]
The illustrated bottle is a heat-resistant bottle of 350 ml, the rib bottom diameter A of the laterally concave rib 8 is 61 mmφ, and the diameter B of the cylindrical surface 9 of the body 3 is 66 mm.
The height C of the shoulder portion, that is, the height from the bottom of the neck ring 6 to the bottom upper portion 8a of the transverse concave rib 8, is the height from the bottom end wall to the neck ring 6, that is, the bottom end to the shoulder The height D to the upper end of the part is 141.6 mm.
In other words, the length of the body portion, that is, the length from the bottom upper portion 8a to the bottom end of the horizontal concave rib 8 is set to 108 mm, which is long.
[0016]
The effect on the wall thickness distribution due to the rib bottom diameter A of the lateral concave rib 8 being φ61 mm was confirmed through tests.
In the test, two bottles having different rib bottom diameters A formed by the stretch blow were compared.
Each bottle has a shoulder 2 of C = 33.6 mm, D = 141.6 mm, B = 66 mm, a bottle with a rib bottom diameter A of φ61 mm, and a bottle with a rib bottom diameter A of φ62.5 mm The wall thickness of the trunk | drum 3 was measured and the distribution state was compared.
As a result, a graph of the distribution state as shown in FIG. 3 was obtained.
[0017]
From the measurement effect, when the rib bottom diameter A is φ62.5 mm, the wall thickness of the lower end portion of the shoulder portion 2 was 0.32 mm, but when the rib bottom diameter A was reduced to φ61 mm, the shoulder portion The thickness of the lower end of 2 is 0.43 mm, and the entire shoulder 2 is thick.
[0018]
Accordingly, when the rib bottom diameter A is large and the protruding amount of the convex rib 8A of the blow mold 20 is small, the resin of the preform P flows toward the bottom without being caught by the convex rib 8A portion. On the other hand, when the protruding amount is large, it can be understood that the resin is caught by the convex rib 8A portion and the flow is prevented.
When the rib bottom diameter A is reduced and the protrusion amount is increased, the effect of preventing the flow is increased, so that A = φ61 mm or less confirmed as a result of the test and the diameter B = φ66 mm of the cylindrical surface 9 of the trunk portion, 0.92 or less is preferable.
Regarding the lower limit of A, considering the bottle design, A = φ56 mm and A / B = 0.85 can be taken.
[0019]
Next, the length of the body portion 3 will be described. In order to take a reduced pressure absorption surface, the length of the body portion 3 is preferably as large as possible. The 20 protruding ribs 8 </ b> A projecting portions are brought into contact with each other, so that the thickness of the shoulder portion 2 is increased.
In the embodiment, the length of the body 3 is 108 mm, C = 33.6 mm, and D = 141.6 mm. However, C is further shortened to C = 27 mm and C / D = 0.19. May be.
Therefore, the dimensional ranges of A, B, C, and D can be A / B = 0.85 to 0.92, and C / D = 0.19 to 0.25.
[0020]
The dimensions of the above parts are related to heat-resistant bottles with a capacity of 350 ml and a body part of hexahedron, but the above-mentioned dimensional ratio can be applied to 4- to 8-hedron bottles with heat-resistant bottles with a small capacity of around 350 ml. In particular, in the case of a decahedron bottle, the size of the vacuum absorbing panel on each side is small, so the use of the above dimensional ratio is effective.
[0021]
Further, in relation to the capacity of the bottle, by reducing the bottom diameter of the laterally concave rib and adopting the molding method, the thickness of the lower end portion of the shoulder portion can be increased and the entire shoulder portion can be increased in thickness.
As a result, the shoulder portion is reinforced, so that even in a heat-resistant bottle of 500 to 1000 ml, the heating temperature of the content liquid is raised and the shoulder portion is prevented from being deformed when stored under refrigeration below room temperature. Can do.
[0022]
【The invention's effect】
Since this invention is comprised as mentioned above, there exists the following effect.
The bottle of the present invention is provided with a horizontal concave rib at the boundary between the shoulder portion and the trunk portion, the diameter of the rib bottom of the horizontal concave rib is reduced, and decompressed air is blown simultaneously with stretching, and the preform resin is injected into the horizontal concave rib. It was possible to prevent a reduction in the thickness of the shoulder portion by catching on the convex rib portion of the blow mold corresponding to the above.
[0023]
As a result, shoulder deformation due to reduced pressure can be eliminated, the body can be lengthened, and the reduced pressure absorption panel can be widened. In a heat-resistant bottle with a small capacity of 6-octahedron, heating at about 90 ° C or higher is possible. Filling is now possible.
Moreover, even in a 500 to 1000 ml heat-resistant bottle, the shoulder portion can be reinforced, and heating and filling can be performed at a higher temperature.
[Brief description of the drawings]
FIG. 1 is a front view of a bottle of the present invention.
FIG. 2 is an explanatory diagram of the behavior of a preform during molding.
FIG. 3 is a thickness distribution diagram according to a difference in rib bottom diameter.
[Explanation of symbols]
Ao Bottle A Rib bottom diameter B Cylindrical surface diameter C Shoulder height D Height from bottom end to shoulder top P Preform P1 Base part resin 1 Mouth part 2 Shoulder part 3 Body part 4 Bottom part 5 Screw 6 Neck Ring 7 Curved panel 8 Horizontal concave rib 8A Convex rib 8a Bottom upper part 9 Cylindrical surface 10 Decompression absorption panel 11 Arc surface 12 Hexahedral part 13 Cylindrical surface 14 Horizontal concave rib 15 Peripheral wall 16 Bottom end wall 17 Bottom wall 20 Blow mold 20a, b Double die 20c Bottom die 21 Core guide 22 Neck support 23 Stretching rod 24 Air passage

Claims (3)

口部と肩部、胴部と底部とからなり、二軸延伸ブロー成形された耐熱ボトルであって、
肩部と胴部との境目に横凹リブが配設され、
肩部の高さを、ネックリングの下面から横凹リブの底部上端までの高さとし、底端から肩部上端までの高さに対して0.19〜0.25としており、
胴部が、上下の円筒面と、角部を円弧面とし中央に減圧吸収パネルを設けた角形壁面とによって形成されており、
横凹リブのリブ底径を、胴部の円筒面の外径に対して0.85〜0.92とし、肩部下端部の肉厚を厚くしたことを特徴とする耐熱ボトル。
It consists of a mouth and shoulders, a body and a bottom, and is a heat-resistant bottle that is biaxially stretch blow molded,
A laterally concave rib is arranged at the boundary between the shoulder and the trunk,
The height of the shoulder is the height from the bottom surface of the neck ring to the bottom upper end of the laterally concave rib, and is 0.19 to 0.25 relative to the height from the bottom end to the shoulder upper end,
The body portion is formed by upper and lower cylindrical surfaces and a square wall surface with a corner portion being an arc surface and a vacuum absorbing panel provided at the center,
A heat-resistant bottle, wherein the rib bottom diameter of the laterally concave rib is 0.85 to 0.92 with respect to the outer diameter of the cylindrical surface of the body portion, and the thickness of the lower end portion of the shoulder portion is increased.
胴部の角形壁面が6〜8面体であることを特徴とする請求項1記載の耐熱ボトル。  The heat-resistant bottle according to claim 1, wherein the square wall surface of the trunk is a 6-8 octahedron. 延伸ロッドの作動と同時に、ブローエァを吹込み、径方向の延伸と軸方向の延伸を同時に行うように二軸延伸ブロー成形したことを特徴とする請求項1、2記載の耐熱ボトル。  The heat-resistant bottle according to claim 1 or 2, wherein a blower is blown simultaneously with the operation of the stretching rod to perform biaxial stretching blow molding so as to perform radial stretching and axial stretching simultaneously.
JP2001055309A 2001-02-28 2001-02-28 Heat resistant bottle Expired - Fee Related JP3946453B2 (en)

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JP2005104547A (en) * 2003-09-30 2005-04-21 Toyo Seikan Kaisha Ltd Synthetic resin bottle
JP4864316B2 (en) 2003-11-26 2012-02-01 株式会社吉野工業所 Heat-resistant bottle type container made of synthetic resin
JP4694232B2 (en) * 2005-03-23 2011-06-08 大日本印刷株式会社 Plastic bottle container for heating
JP4683275B2 (en) * 2005-05-10 2011-05-18 サントリーホールディングス株式会社 Resin storage container

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