JP3942933B2 - Architectural board - Google Patents

Architectural board Download PDF

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Publication number
JP3942933B2
JP3942933B2 JP2002096719A JP2002096719A JP3942933B2 JP 3942933 B2 JP3942933 B2 JP 3942933B2 JP 2002096719 A JP2002096719 A JP 2002096719A JP 2002096719 A JP2002096719 A JP 2002096719A JP 3942933 B2 JP3942933 B2 JP 3942933B2
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JP
Japan
Prior art keywords
substrate
synthetic resin
board
resin net
building board
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2002096719A
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Japanese (ja)
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JP2003293485A (en
Inventor
譲二 日野林
敏彦 池田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Takiron Co Ltd
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Takiron Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP2002096719A priority Critical patent/JP3942933B2/en
Publication of JP2003293485A publication Critical patent/JP2003293485A/en
Application granted granted Critical
Publication of JP3942933B2 publication Critical patent/JP3942933B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、壁や床に貼付けられて外部からの衝撃を吸収、緩和することができる建築用板に関する。
【0002】
【従来の技術】
従来の建物の外壁や間仕切り壁は、その軸組の片面側または両面側に壁板を貼付けた構造のものが多い。このような構造の外壁や間仕切り壁は、施工が簡単であるという長所を有するが、壁板として合板、無機質パネル、合成樹脂パネル等が、以下に述べるような問題があった。
【0003】
【発明が解決しようとする課題】
即ち、上記の壁板として使用する合板、無機質パネル、合成樹脂パネル等は、外部からの衝撃を殆ど吸収できないという問題があり、外部から衝撃を受けると破損しやすいという問題があった。また、衝撃音も大きく、特に、軸組の両側に壁板を貼付けた中空構造の壁では、共鳴によって衝撃音が更に大きくなるという問題があった。
【0004】
このような問題に対処するため、軸組と壁板の間に緩衝シート等を挟み込んで衝撃を緩和することも行われているが、建築現場で緩衝シート等を挟み込む作業は面倒で施工性低下の一因となっており、また、緩衝シートの位置ずれや剥離、脱落等が生じる恐れもあった。
【0005】
同様に、床板を貼付ける場合も、衝撃の低減を図るために緩衝シート等を介在させることがあるが、床板を貼付ける前に緩衝シート等を敷設する作業が追加されるので施工性が低下し、また、緩衝シートの位置ズレが生じることもあった。
【0006】
本発明は上記の問題に対処すべくなされたもので、その目的とするところは、壁板や床板として貼付けるだけで外部からの衝撃を吸収、緩和でき、破損の防止や衝撃音の低減を図ることができる建築用板を提供することにある。
【0007】
【課題を解決するための手段】
上記目的を達成するため、本発明に係る建築用板は、合成樹脂の縦糸と横糸とこれらより細い中間糸をそれぞれの交点で融着し、縦糸と横糸で形成される方形網目内に中間糸を具備させた合成樹脂ネットを、その縦糸、横糸及び中間糸がいずれも建築用の基板の裏面に近接するように該基板の裏面に重ね合わせ、中間糸を覆うように接着剤を方形網目内に充填すると共に、縦糸、横糸及び中間糸と該基板の裏面との間に接着剤を薄層状に介在させて、合成樹脂ネットと基板を接着一体化したことを特徴とするものである。
【0008】
このような構成の建築用板を壁板や床板として貼付けると、外部から衝撃力が作用したとき、基板裏面の比較的柔軟な合成樹脂ネットが緩衝作用を発揮して衝撃力を吸収、緩和することができる。そのため、基板の破損を防止でき、衝撃音を抑制することができる。しかも、合成樹脂ネットは基板と接着一体化されているため、建築現場で合成樹脂ネットを挟み込む面倒な作業が一切不要となり、良好な施工性を維持することができる。特に、本発明の建築用板は、合成樹脂ネットが縦糸と横糸で形成される方形網目内に細い中間糸を有するネットであり、この中間糸を覆うように接着剤を方形網目内に充填して合成樹脂ネットと基板を接着一体化したものであるから、基板に対する合成樹脂ネットの接着強度が極めて大きい。従って、合成樹脂ネットが基板から剥離、脱落する恐れが皆無に等しく、長期に亘って良好な緩衝作用を持続して発揮することができる。
【0009】
【発明の実施の形態】
以下、図面を参照して本発明の具体的な実施形態を詳述する。
【0010】
図1は本発明の一実施形態に係る建築用板の部分背面図、図2は図1のA−A線拡大部分断面図、図3(a)は同建築用板に用いる合成樹脂ネットの部分平面図、図3(b)は図3(a)のB−B線部分断面図、図4は同建築用板の一使用例を示す部分断面図、図5は同建築用板の他の使用例を示す部分断面図である。
この建築用板Pは、図1,図2に示すように、建築用の基板1の裏面に合成樹脂ネット2を重ね合わせて接着剤3により接着一体化したものである。
【0011】
基板1は、従来から壁板や床板として汎用されている建築用の板材であれば全て使用可能であり、例えば、建築用の合板、無機質板、樹脂板などが好適に使用される。
【0012】
合成樹脂ネット2は、図3(a),(b)に示すように、合成樹脂の太い縦糸2aと横糸2bとこれらより細い中間糸2dをそれぞれの交点で融着することによって、太い縦糸2aと横糸2bで形成される方形網目2cの内部に細い中間糸を具備させたネットである。この中間糸2dは、図3(a)に示すネット2では方形網目2cの内部に縦方向に設けられているが、横方向に設けられていてもよく、また、縦横の方向に2本設けられていてもよい。
【0013】
この合成樹脂ネット2は、図1,図2に示すように、縦糸2a、横糸2b、中間糸2dがいずれも基板1の裏面に近接するように基板1の裏面に重ね合わされ、細い中間糸2dを覆うように方形網目2cの内部に充填された接着剤3によって、基板1と接着一体化されている。そのため、基板1に対する合成樹脂ネット2の接着強度は極めて大きく、基板1から合成樹脂ネット2が剥離、脱落する恐れは皆無に等しい。なお、図2には図示されてないが、合成樹脂ネット2の各糸2a,2b,2dと基板1の裏面との間には上記の接着剤が薄層状に介在しており、この接着剤によって各糸2a,2b,2dが基板1の裏面に直接接着されている。
【0014】
以上のような建築用板Pは、例えば図4に示すように、柱4aと胴抜き4bにより構成される軸組4の片面側(例えば屋外側)に、該建築用板Pの合成樹脂ネット2が内側となるように止具等(不図示)で貼付固定して使用される。そして、軸組4の反対面側(例えば屋内側)には通常の内装用の壁板5が貼付固定され、中空構造の壁が形成される。尚、図4の壁にあっては、柱4aとしてH鋼が使用されているが、これ以外の角柱を使用しても勿論よく、また、壁板5に代えて本発明の建築用板Pを軸組4の反対面側に貼付固定しても勿論よい。
【0015】
このように軸組4の片面側に本発明の建築用板Pを貼付固定すると、外部から衝撃力が建築用板Pの基板1に作用したとき、基板裏面の比較的柔軟な合成樹脂ネット2によって衝撃力を吸収、緩和することができる。そのため、基板1が破損し難くなり、衝撃音も大幅に低減することができる。しかも、合成樹脂ネット2は既述したように基板1の裏面に強固に接着一体化されているため、基板1から剥離、脱落する恐れは皆無に等しく、長期に亘って良好な緩衝作用を持続して発揮することができる。また、本発明の建築用板Pを使用すると、従来のように建築現場で軸組4と壁板との間に緩衝シート等を挟み込む面倒な作業が一切不要となるため、施工性も良好である。
【0016】
尚、軸組4の中空部に吸音性の充填材(例えば、建設現場から発生する廃材の破砕片をバインダーで固めたものなど)を充填しておくと、衝撃音を更に低減させることができ、また、樹脂発泡体などの断熱材を充填すると、壁の断熱性を向上させることもできる。
【0017】
図6は本発明の建築用板Pの他の使用例を示す部分断面図であって、集合住宅等におけるコンクリート製の床地6の表面に、床板として本発明の建築用板Pをその合成樹脂ネット2を下側にして敷設したものである。
【0018】
このように本発明の建築用板Pを床板として敷設すると、子供達が飛び跳ねても、その衝撃が建築用板Pの基板裏面の合成樹脂ネット2によって吸収、緩和されるため、階下に衝撃が伝わり難くなる。また、施工の際には、従来のように緩衝シート等を敷設する作業が一切不要となるので、施工性も良好である。
【0019】
【発明の効果】
以上の説明から明らかなように、本発明の建築用板は、外部からの衝撃を基板裏面の合成樹脂ネットで吸収、緩和することができ、基板の破損防止や衝撃音の低減を図ることができるといった効果を奏する。しかも、合成樹脂ネットの剥離や脱落等が生じないため長期に亘って良好な緩衝作用を持続して発揮することができ、また、建築現場で緩衝シート等の挟み込み作業や敷設作業が一切不要となるため施工性も良好であるといった顕著な効果を奏する。
【図面の簡単な説明】
【図1】本発明の一実施形態に係る建築用板の部分背面図である。
【図2】図1のA−A線拡大部分断面図である。
【図3】(a)は同建築用板に用いる合成樹脂ネットの部分平面図、(b)は(a)のB−B線部分断面図である。
【図4】同建築用板の一使用例を示す部分断面図である。
【図5】同建築用板の他の使用例を示す部分断面図である。
【符号の説明】
P 建築用板
1 基板
2 合成樹脂ネット
2a 縦糸
2b 横糸
2c 方形網目
2d 中間糸
3 接着剤
4 軸組
4a 柱
4b 胴ぬき
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a building board that can be affixed to walls and floors to absorb and mitigate external impacts.
[0002]
[Prior art]
Many of the conventional outer walls and partition walls of a building have a structure in which a wall plate is attached to one side or both sides of the frame. The outer wall and the partition wall having such a structure have an advantage that the construction is easy, but there are problems as described below, such as a plywood, an inorganic panel, and a synthetic resin panel as a wall board.
[0003]
[Problems to be solved by the invention]
That is, the plywood, the inorganic panel, the synthetic resin panel and the like used as the wall plate have a problem that they hardly absorb external impacts, and are easily damaged when subjected to external impacts. Moreover, there is a problem that the impact sound is loud, and particularly in the case of a wall having a hollow structure in which wall plates are attached to both sides of the shaft assembly, the impact sound is further increased by resonance.
[0004]
In order to deal with such problems, a shock absorbing sheet or the like is sandwiched between the shaft assembly and the wall plate to alleviate the impact, but the work of sandwiching the shock absorbing sheet or the like at the construction site is cumbersome and causes a decrease in workability. In addition, the buffer sheet may be displaced, peeled off, or dropped out.
[0005]
Similarly, when pasting a floorboard, a buffer sheet or the like may be interposed to reduce the impact, but the workability is reduced because the work of laying the buffer sheet or the like is added before the floorboard is pasted. In addition, the buffer sheet may be misaligned.
[0006]
The present invention has been made to cope with the above-mentioned problems, and the object of the present invention is to absorb and mitigate external impacts simply by attaching them as wall plates or floor plates, thereby preventing damage and reducing impact sound. The object is to provide a building board that can be designed.
[0007]
[Means for Solving the Problems]
In order to achieve the above-mentioned object, the building board according to the present invention comprises a synthetic resin warp, weft and a thinner intermediate yarn fused at their intersections, and the intermediate yarn within a square mesh formed by the warp and weft. A synthetic resin net provided with a superposition of the warp, weft and intermediate yarn on the back of the substrate so that the warp, weft and intermediate yarn are all close to the back of the substrate, and adhesive is applied in the square mesh so as to cover the intermediate yarn. to fill in, warp, the adhesive between the back surface of the weft and the intermediate thread and the substrate by interposing a thin layer, is characterized in that the synthetic resin net and the substrate was bonded and integrated.
[0008]
When a building board with such a structure is attached as a wall board or floor board, when an impact force is applied from the outside, a relatively flexible synthetic resin net on the back of the board exerts a buffering action to absorb and mitigate the impact force. can do. Therefore, damage to the substrate can be prevented, and impact noise can be suppressed. Moreover, since the synthetic resin net is bonded and integrated with the substrate, the troublesome work of sandwiching the synthetic resin net at the construction site is unnecessary, and good workability can be maintained. In particular, the building board of the present invention is a net having a thin intermediate thread in a square mesh in which a synthetic resin net is formed of warp and weft, and an adhesive is filled in the square mesh so as to cover the intermediate thread. Since the synthetic resin net and the substrate are bonded and integrated, the adhesive strength of the synthetic resin net to the substrate is extremely high. Therefore, there is no possibility that the synthetic resin net peels off from the substrate, and a good buffering action can be continuously exhibited over a long period of time.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, specific embodiments of the present invention will be described in detail with reference to the drawings.
[0010]
1 is a partial rear view of a building board according to an embodiment of the present invention, FIG. 2 is an enlarged partial sectional view taken along line AA of FIG. 1, and FIG. 3A is a synthetic resin net used for the building board. 3B is a partial cross-sectional view taken along the line BB of FIG. 3A, FIG. 4 is a partial cross-sectional view showing an example of use of the building board, and FIG. It is a fragmentary sectional view showing an example of use.
As shown in FIGS. 1 and 2, the building board P is obtained by superposing a synthetic resin net 2 on the back surface of a building substrate 1 and bonding and integrating them with an adhesive 3.
[0011]
The board | substrate 1 can use all if it is the board | plate material for construction conventionally used widely as a wall board or a floor board, for example, a plywood for construction, an inorganic board, a resin board etc. are used suitably.
[0012]
As shown in FIGS. 3A and 3B, the synthetic resin net 2 is obtained by fusing a thick warp 2a, a weft 2b, and a thinner intermediate yarn 2d of the synthetic resin at respective intersections to thereby obtain a thick warp 2a. And a net having a thin intermediate thread inside a square mesh 2c formed by the weft 2b. In the net 2 shown in FIG. 3 (a), the intermediate yarn 2d is provided in the vertical direction inside the rectangular mesh 2c, but may be provided in the horizontal direction, or two in the vertical and horizontal directions. It may be done.
[0013]
As shown in FIGS. 1 and 2, the synthetic resin net 2 is superposed on the back surface of the substrate 1 so that the warp yarn 2a, the weft yarn 2b, and the intermediate yarn 2d are all close to the back surface of the substrate 1, and the thin intermediate yarn 2d The substrate 1 is bonded and integrated with an adhesive 3 filled in the rectangular mesh 2c so as to cover the substrate. Therefore, the adhesive strength of the synthetic resin net 2 to the substrate 1 is extremely high, and there is no possibility that the synthetic resin net 2 is peeled off from the substrate 1 and dropped off. Although not shown in FIG. 2, the adhesive is interposed in a thin layer between the yarns 2 a, 2 b, 2 d of the synthetic resin net 2 and the back surface of the substrate 1. Thus, the yarns 2a, 2b, and 2d are directly bonded to the back surface of the substrate 1.
[0014]
For example, as shown in FIG. 4, the building board P as described above has a synthetic resin net of the building board P on one side (for example, the outdoor side) of the shaft assembly 4 constituted by the pillars 4 a and the trunks 4 b. Attached and fixed with a fastener or the like (not shown) so that 2 is inside. And the wall plate 5 for normal interior is stuck and fixed to the opposite surface side (for example, indoor side) of the shaft assembly 4, and the wall of a hollow structure is formed. In addition, in the wall of FIG. 4, although H steel is used as the pillar 4a, of course, you may use a prism other than this, and it replaces with the wall board 5, and is the board P for construction of this invention. Of course, it may be fixed to the opposite surface side of the shaft assembly 4.
[0015]
Thus, when the building board P of the present invention is stuck and fixed to one side of the shaft assembly 4, when an impact force is applied to the board 1 of the building board P from the outside, a relatively flexible synthetic resin net 2 on the back surface of the board. Can absorb and relieve the impact force. Therefore, it becomes difficult for the board | substrate 1 to be damaged, and an impact sound can also be reduced significantly. Moreover, since the synthetic resin net 2 is firmly bonded and integrated on the back surface of the substrate 1 as described above, there is no possibility of peeling or dropping from the substrate 1, and a good buffering effect is maintained over a long period of time. Can be demonstrated. In addition, when the building board P of the present invention is used, since there is no need for the troublesome work of sandwiching a buffer sheet or the like between the frame assembly 4 and the wall board at the construction site as in the past, the workability is also good. is there.
[0016]
If the hollow portion of the shaft assembly 4 is filled with a sound-absorbing filler (for example, a waste material fragmented from a construction site is solidified with a binder), the impact sound can be further reduced. Moreover, if a heat insulating material such as a resin foam is filled, the heat insulating property of the wall can be improved.
[0017]
FIG. 6 is a partial cross-sectional view showing another example of use of the building board P of the present invention. The building board P of the present invention is synthesized as a floor board on the surface of a concrete floor 6 in an apartment house or the like. The resin net 2 is laid on the lower side.
[0018]
As described above, when the building board P of the present invention is laid as a floor board, even if children jump, the impact is absorbed and alleviated by the synthetic resin net 2 on the back surface of the board of the building board P. It becomes difficult to convey. Moreover, since no work for laying a buffer sheet or the like is required at the time of construction, the workability is also good.
[0019]
【The invention's effect】
As is clear from the above description, the building board of the present invention can absorb and mitigate external impacts with the synthetic resin net on the back side of the substrate, thereby preventing damage to the substrate and reducing impact sound. There is an effect that can be done. In addition, since the synthetic resin net does not peel or drop off, it can continue to exhibit a good buffering action over a long period of time, and there is no need to sandwich or lay buffer sheets at the construction site. Therefore, there is a remarkable effect that the workability is also good.
[Brief description of the drawings]
FIG. 1 is a partial rear view of a building board according to an embodiment of the present invention.
FIG. 2 is an enlarged partial sectional view taken along line AA of FIG.
3A is a partial plan view of a synthetic resin net used for the building board, and FIG. 3B is a partial cross-sectional view taken along line BB in FIG.
FIG. 4 is a partial sectional view showing an example of use of the building board.
FIG. 5 is a partial sectional view showing another example of use of the building board.
[Explanation of symbols]
P Construction board 1 Substrate 2 Synthetic resin net 2a Warp yarn 2b Weft yarn 2c Square mesh 2d Intermediate yarn 3 Adhesive 4 Shaft 4a Pillar 4b

Claims (1)

合成樹脂の縦糸と横糸とこれらより細い中間糸をそれぞれの交点で融着し、縦糸と横糸で形成される方形網目内に中間糸を具備させた合成樹脂ネットを、その縦糸、横糸及び中間糸がいずれも建築用の基板の裏面に近接するように該基板の裏面に重ね合わせ、中間糸を覆うように接着剤を方形網目内に充填すると共に、縦糸、横糸及び中間糸と該基板の裏面との間に接着剤を薄層状に介在させて、合成樹脂ネットと基板を接着一体化したことを特徴とする建築用板。Synthetic resin warps, wefts and thinner intermediate yarns are fused at their respective intersections, and a synthetic resin net having intermediate yarns in a square mesh formed by the warps and wefts is formed into warps, wefts and intermediate yarns. backside of but both superimposed on the back surface of the substrate so as to approach the rear surface of the substrate for buildings, as well as filled with an adhesive so as to cover the intermediate thread in the square mesh, warp, weft and the intermediate thread and the substrate building board adhesive is interposed in a thin layer, the synthetic resin net and said substrate, characterized in that integrally bonded between.
JP2002096719A 2002-03-29 2002-03-29 Architectural board Expired - Fee Related JP3942933B2 (en)

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JP3942933B2 true JP3942933B2 (en) 2007-07-11

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JPH09279995A (en) * 1996-04-12 1997-10-28 Sekisui Jushi Co Ltd Decorative panel for tunnel
JP3286270B2 (en) * 1999-07-01 2002-05-27 日石三菱株式会社 Reinforcement mesh fabric and method of material reinforcement
JP4228497B2 (en) * 2000-02-09 2009-02-25 東レ株式会社 Reinforcing fabric

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