JP3940745B2 - Underground excavator used for pipe roof construction method - Google Patents

Underground excavator used for pipe roof construction method Download PDF

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JP3940745B2
JP3940745B2 JP2005357770A JP2005357770A JP3940745B2 JP 3940745 B2 JP3940745 B2 JP 3940745B2 JP 2005357770 A JP2005357770 A JP 2005357770A JP 2005357770 A JP2005357770 A JP 2005357770A JP 3940745 B2 JP3940745 B2 JP 3940745B2
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propulsion
construction method
roof construction
excavator
joint
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JP2007162269A (en
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栄治 酒井
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株式会社アルファシビルエンジニアリング
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Description

本発明は、パイプルーフ工法に用いる地中掘進機に関する。   The present invention relates to an underground excavation machine used for a pipe roof construction method.

従来、都市部において既設地下構造物やパイプラインの直下に地下空間やトンネルを構築する場合において、パイプルーフ工法による先受け工や水平土留工および周辺地盤や周辺構造物への影響を防止するために対策工・補強工の補助工法が採用される場合が多い。そのような場合に、先ず推進管列を推進工法やオーガ式削進工法で施工するが、隣接の鋼管を接続するために継ぎ手が必要となる。それらの隣接する鋼管継ぎ手の目的は、地下空間を構築する場合にパイプルーフ鋼管の連接・嵌合箇所の地下水の流入を防止し、地山土粒子の崩落を抑止する事にある。そのためには、鋼管の両側に必ず接続を行う継ぎ手が必要となり、経済的にも施工的にも検討課題となっている。   Conventionally, when building underground spaces and tunnels directly under existing underground structures and pipelines in urban areas, in order to prevent the impact of the pipe roof construction method on the receiving construction, horizontal earth retaining, and the surrounding ground and surrounding structures. In many cases, countermeasures / reinforcement auxiliary methods are used. In such a case, the propulsion pipe row is first constructed by the propulsion method or the auger type cutting method, but a joint is required to connect adjacent steel pipes. The purpose of these adjacent steel pipe joints is to prevent the inflow of ground water in the connection and fitting locations of pipe roof steel pipes and to prevent the collapse of natural soil particles when constructing underground space. For this purpose, joints that always make connections on both sides of the steel pipe are necessary, which is a problem to be studied both economically and constructionally.

このように、パイプルーフ工法を採用する場合は施工期間の長期化や鋼管継ぎ手部のコストにより経済性が問題となる。また、鋼管挿入中に継ぎ手部の脱落や隣接鋼管と確実な接続・嵌合ができず、推進不能の事態を招きやすい状況が過去に見られた。その他、パイプルーフ工法終了時に内部の地下空間の掘削を行うが、継ぎ手部の接続不良のために地山の土粒子や地下水が掘削トンネル内に流入する事態も想定され、地下トンネル頂部に埋設されている生活関連のパイプラインや地下構造物への影響が大きかった。   As described above, when the pipe roof construction method is adopted, the economical efficiency becomes a problem due to the prolonged construction period and the cost of the steel pipe joint. In addition, it has been observed in the past that the joint part cannot be removed or the adjacent steel pipe cannot be securely connected or fitted while the steel pipe is being inserted, and the propulsion is likely to be impossible. In addition, the underground underground space is excavated at the end of the pipe roof construction method, but it is also assumed that soil particles and groundwater from the ground will flow into the excavation tunnel due to poor connection of the joint, and are buried at the top of the underground tunnel. The impact on living-related pipelines and underground structures was great.

そこで、削孔外周地盤に推進方向へ延びる溝を切削する溝切削装置を掘削装置の後部に設けた地中掘進機が特許文献1で提案されている。この技術によれば、溝切削装置で切削した溝に継ぎ手が挿入することで推進管を負荷なく円滑に埋入できる。しかしながら、この技術では継ぎ手の脱落等は抑制できるが、掘削装置の構造が複雑でコストがかかり、現場での連結に伴う作業時間の節減はできず工期を要していた。
特開2001−123791号公報
Therefore, Patent Document 1 proposes an underground excavation machine in which a groove cutting device for cutting a groove extending in the propulsion direction is provided on the outer periphery of the drilling hole at the rear portion of the excavation device. According to this technique, the propulsion pipe can be smoothly embedded without load by inserting the joint into the groove cut by the groove cutting device. However, this technique can suppress the dropout of the joint, but the construction of the excavator is complicated and expensive, and the work time associated with on-site connection cannot be saved, requiring a construction period.
JP 2001-123791 A

本発明が解決しようとする課題は、従来のこれらの問題点を解消し、推進管の継ぎ手の脱落等を防止して確実な接続・嵌合が行え、しかも簡易な構造で現場での連結に伴う作業時間を節減できる低コストのパイプルーフ工法に用いる地中掘進機を提供することにある。   The problem to be solved by the present invention is to solve these conventional problems, prevent the joint of the propelling pipe from falling off, etc., and can be securely connected and fitted, and with a simple structure for on-site connection It is an object of the present invention to provide an underground excavation machine that can be used for a low-cost pipe roof construction method that can save working time.

かかる課題を解決した本発明の構成は、
1) 隣接させた複数の掘削装置を所定間隔をおいて連結し、各掘削装置の後方に複数体連結した推進管をそれぞれ接続し、各推進管を後方から押して前方の掘削装置で地盤を掘削しながら連結した推進管を地中に埋入するパイプルーフ工法に用いる地中掘進機であって、複数体連結した推進管の両側面それぞれに隣接する他の推進管と連接するための継ぎ手を設けるとともに、各掘削装置の前部に推進管の継ぎ手及び推進管同士を連結した連結部の空間を確保するように余掘りできる回転掘削刃を設け、余掘り部分に推進管の継ぎ手又は連結部を挿入して推進管を継ぎ手と連結部で複数連接させて地中に円滑に埋入できるようにしたことを特徴とする、パイプルーフ工法に用いる地中掘進機
2)隣接する掘削装置の回転掘削刃が、互いが干渉しないように自転公転する複数の小掘削刃で構成し、対向する小掘削刃の一辺を長く形成し、自転公転駆動してその刃先で掘削装置の両側のみを余掘りできるようにしたものである、前記1)記載のパイプルーフ工法に用いる地中掘進機
3) 隣接する掘削装置の回転掘削刃がそれぞれ逆方向に回転するものである、前記1)又は2)記載のパイプルーフ工法に用いる地中掘進機
4) 掘削装置の外殻の側面に余掘り箇所の崩落を防止する突起を設けた、前記1)〜3)いずれか記載のパイプルーフ工法に用いる地中掘進機
にある。
The configuration of the present invention that solves this problem is as follows.
1) a plurality of cutting devices are adjacent connecting at a predetermined interval, a propulsion tube in which a plurality of bodies consolidated at the rear of the excavating device is connected, the ground in front of the excavating device Press the propulsion tube from the rear An underground excavation machine used in a pipe roof construction method that embeds propulsion pipes that are connected while excavating, and is a joint for connecting with other propulsion pipes adjacent to both side surfaces of a plurality of connected propulsion pipes. provided with a rotary drilling blade surplus can digging to secure a space connecting portion which connects the joint and propulsion tube between the propulsion tube to the front of the drilling apparatus is provided, joint or connection of the propulsion tube outbreak portion The underground excavator used in the pipe roof construction method 2) of the adjacent excavation equipment , wherein a plurality of the propulsion pipes are connected to each other by joints and connecting parts so that they can be smoothly embedded in the ground. Rotating drilling blades interfere with each other It is composed of a plurality of small excavating blades that rotate and revolve so that one side of the opposing small excavating blade is formed long, and rotates and revolves so that only the sides of the excavator can be excavated with the cutting edge. The underground excavator used in the pipe roof construction method described in 1) 3) The ground used in the pipe roof construction method described in 1) or 2) above, in which the rotary excavation blades of adjacent excavation devices rotate in opposite directions. Middle excavation machine 4) The underground excavation machine used in the pipe roof construction method according to any one of 1) to 3) above, wherein a protrusion for preventing collapse of an overexcavation portion is provided on a side surface of the outer shell of the excavator.

本発明によれば、余掘りした箇所に継ぎ手及び連結部を挿入するから、継ぎ手の脱落を防止して推進管を円滑に地中に埋入できる。また、溝切削装置を設ける必要がなく、前部の回転掘削刃で削孔を形成しながら継ぎ手及び連結部のための余掘りまで同時に行うから、掘削装置の構造を簡易にして低コスト化を図ることができる。さらに、地中掘進機は複数の掘削装置を予め連結した構造であるから、現場での連結工程を削減するとともに複数体を同時に操作できるようになるため工期短縮を図ることができる。   According to the present invention, since the joint and the connecting portion are inserted into the excessively dug portions, the joint can be smoothly embedded in the ground by preventing the joint from falling off. In addition, it is not necessary to provide a groove cutting device, and while forming a hole with the front rotary excavating blade, it also performs the excavation for the joint and the connecting portion at the same time, thereby simplifying the structure of the excavating device and reducing the cost. Can be planned. Furthermore, since the underground excavation machine has a structure in which a plurality of excavation apparatuses are connected in advance, the connection process at the site can be reduced and a plurality of bodies can be operated at the same time, thereby shortening the work period.

本発明では、隣接する掘削装置の回転掘削刃は、互いが干渉しないように自転公転する複数の小掘削刃で構成し、対向する小掘削刃の一辺を長く形成してその刃先で菱形に余掘りできるようにしたものが実用的である。隣接する掘削装置の回転掘削刃はそれぞれ逆方向に回転させるようにして直進性を高め、ローリングを防止する。掘削装置の外殻の側面には突起を設けて掘削装置の振動等による余掘り箇所の崩落を防止する。以下、本発明の実施例を図面に基づいて具体的に説明する。   In the present invention, the rotary excavating blades of adjacent excavating apparatuses are constituted by a plurality of small excavating blades that rotate and revolve so that they do not interfere with each other, and one side of the opposing small excavating blade is formed long, and the blade tip has a diamond shape. What you can dig is practical. The rotary excavating blades of the adjacent excavating devices are rotated in the opposite directions to improve straightness and prevent rolling. Protrusions are provided on the side surface of the outer shell of the excavator to prevent the collapse of the overexcavated portion due to vibration of the excavator. Embodiments of the present invention will be specifically described below with reference to the drawings.

図1は実施例の掘削装置の説明図、図2は実施例の掘削装置の正面図、図3は実施例の回転掘削刃の軌跡を示す説明図、図4,5は実施例の回転掘削刃の回転の様々な例を示す説明図、図6は実施例の推進管の説明図、図7は実施例のパイプルーフ工法により施工した状態を示す説明図である。図中、1は掘削装置、2は外殻、3は回転掘削刃、3a,3bは小掘削刃、3cは掘削ビット、4は連結部材、5は突起、6は排土口、7は排土管、7aはゲート、8は方向修正ジャッキ、9は減速機付きモータ、10は推進管、11は継ぎ手部、11aは継ぎ手、12は推進管10同士を連結する固定連結部、Cは覆工コンクリート、Fは鋼製支保工、Gは地盤、Tはトンネルである。 FIG. 1 is an explanatory diagram of an excavator of the embodiment, FIG. 2 is a front view of the excavator of the embodiment, FIG. 3 is an explanatory diagram showing the locus of the rotary excavator blade of the embodiment, and FIGS. 6 is an explanatory view showing various examples of blade rotation, FIG. 6 is an explanatory view of the propulsion pipe of the embodiment, and FIG. 7 is an explanatory view showing a state of being constructed by the pipe roof construction method of the embodiment. In the figure, 1 is an excavator, 2 is an outer shell, 3 is a rotary excavator blade, 3a and 3b are small excavator blades, 3c is an excavator bit, 4 is a connecting member, 5 is a protrusion, 6 is a discharge port, and 7 is an exhaust port. Earth pipe, 7a is a gate, 8 is a direction correction jack, 9 is a motor with a speed reducer, 10 is a propulsion pipe, 11 is a joint , 11a is a joint, 12 is a fixed connection for connecting the propulsion pipes 10 , and C is a lining Concrete, F is a steel support, G is the ground, and T is a tunnel.

本実施例の掘削装置1は、図1,2に示すように断面円形の2体の外殻2を並列して外殻2同士を推進管10の固定連結部12と同じ間隔となるように連結部材4で連結し、前方には4体の小掘削刃3a,3bを自転及び排土管7を中心に公転するように取り付けている。小掘削刃3aは一辺を長く形成し、図3(b)に示す短辺側の小掘削刃3bの掘削軌跡と比較して図3(a)に示すように長辺側の小掘削刃3aで外殻2の両側方を余掘り(オーバーカット)できるようにしている。なお、小掘削刃3a,3bは互いが干渉しないように自転し且つ隣接する掘削装置1の回転掘削刃の回転が逆となるように公転させる。図4,5に回転の様々な例を示す。外殻2の側面には小掘削刃3aで掘削した余掘り部分の掘削後の崩落を防止する突起5を突設している。この突起5は掘削装置1同士の継ぎ手を兼ねる。推進管10は、図6に示すように掘削装置1の外殻2と同径の鋼管で構成され、2体は固定連結部12で固定的に連結され、その両側面に隣接する他の推進管10と連結する継ぎ手11aが形成されている。 As shown in FIGS. 1 and 2, the excavation apparatus 1 of the present embodiment has two outer shells 2 having a circular cross section in parallel so that the outer shells 2 are spaced from each other at the same interval as the fixed connection portion 12 of the propulsion pipe 10. Connected by a connecting member 4, four small excavating blades 3 a and 3 b are attached to the front so as to rotate and revolve around a soil discharge pipe 7. The small excavation blade 3a is formed with a long side, and compared with the excavation locus of the short excavation blade 3b on the short side shown in FIG. 3 (b), the small excavation blade 3a on the long side is shown in FIG. 3 (a). Thus, both sides of the outer shell 2 can be dug (overcut). The small excavation blades 3a and 3b rotate so that they do not interfere with each other and revolve so that the rotation of the rotary excavation blades of the adjacent excavation apparatuses 1 is reversed. 4 and 5 show various examples of rotation. On the side surface of the outer shell 2, a protrusion 5 is provided so as to prevent a collapse after the excavation of an overexcavated portion excavated by the small excavation blade 3 a. The protrusion 5 also serves as a joint between the excavating devices 1. As shown in FIG. 6, the propulsion pipe 10 is formed of a steel pipe having the same diameter as the outer shell 2 of the excavator 1, and the two bodies are fixedly connected by fixed connection portions 12, and other propulsion adjacent to both side surfaces thereof. A joint 11a connected to the tube 10 is formed.

本実施例では、トンネルTの始端位置の発進基地にジャッキを用いた推進装置(図示せず)を設置し、掘削装置1を地盤Gに向けて水平に配置して回転掘削刃3を駆動させ、推進装置で後端を押して地盤Gを掘進する。掘削土砂は排土口6から取り込まれて排土管7で外部へ運搬される。このとき、小掘削刃3aで削孔が断面菱形状に掘削されるように外殻2の両側を余掘りし、外殻2同士を連結している連結部材4・突起5及び推進管10の継ぎ手11a・固定連結部12の挿入を円滑にする。しかも余掘りした部分が掘削装置1の振動等により崩落しようとしても外殻2の突起5により抑止され、負荷や抵抗なく埋入できるように削孔の形状を保持する。 In the present embodiment, a propulsion device (not shown) using a jack is installed at the starting base at the start position of the tunnel T, and the excavating device 1 is disposed horizontally toward the ground G to drive the rotary excavating blade 3. The ground G is dug by pushing the rear end with the propulsion device. The excavated earth and sand is taken from the earth discharge port 6 and conveyed to the outside through the earth discharge pipe 7. At this time, both sides of the outer shell 2 are dug so that the drilling holes are excavated in a diamond shape with the small excavation blade 3a, and the connecting member 4 / projection 5 and the propulsion pipe 10 connecting the outer shells 2 to each other. It facilitates insertion of the joint 11a and the fixed connecting portion 12 . In addition, even if an excessively dug portion is about to collapse due to vibration of the excavator 1 or the like, it is restrained by the projection 5 of the outer shell 2, and the shape of the hole is maintained so that it can be buried without load or resistance.

次に、掘削装置1の後端部に固定連結部12で連結した推進管10をその両側面に設けた継ぎ手11aでもって隣接した他の推進管10と連接させた状態で接続して推進装置で押して推進させる。継ぎ手11a及び固定連結部12は前記のように小掘削刃3aの余掘り部分や突起5により円滑に地盤Gに挿入され、推進途中に脱落を防止する。その後、推進管10を後続させて順に推進させ、図7(a),(b)に示すように推進管10を継ぎ手11aで隣接した他の推進管10と連接していき、アーチ状,コ字状又はロ字状のパイプルーフを形成して地盤Gが安定する。その結果、特殊な継ぎ手を従来の50%としてコスト縮減を図り、施工期間も複数連接した推進管10が挿入できるため60%程度短縮できる。 Next, the propulsion device 10 connected to the rear end portion of the excavator 1 by the fixed connection portion 12 is connected in a state where it is connected to another adjacent propulsion tube 10 with joints 11a provided on both side surfaces thereof. Press to propel. As described above, the joint 11a and the fixed connecting portion 12 are smoothly inserted into the ground G by the overexcavated portion of the small excavating blade 3a and the protrusions 5 to prevent falling off during the propulsion. Thereafter, the propulsion pipe 10 is followed and propelled in order, and as shown in FIGS. 7A and 7B , the propulsion pipe 10 is connected to another adjacent propulsion pipe 10 by a joint 11a, and the arch-shaped, A ground or G-shaped pipe roof is formed to stabilize the ground G. As a result, the cost is reduced by using a special joint as 50% of the conventional one, and the propulsion pipe 10 connected to a plurality of construction periods can be inserted, so that it can be reduced by about 60%.

このように、本実施例によれば余掘りした部分に継ぎ手11a及び固定連結部12を挿入するから、継ぎ手11aの脱落を防止して推進管10を円滑に地中に埋入できる。また、溝切削装置を設ける必要がなく、前部の回転掘削刃3で削孔を形成しながら継ぎ手11a及び固定連結部12のための余掘りまで同時に行うから、掘削装置1の構造を簡易にして低コスト化を図ることができる。さらに、地中掘進機は複数の掘削装置1を予め連結した構造であるから、現場での連結工程を削減するとともに複数体を同時に操作できるようになり、従来と比較して短い工期で施工できる。 As described above, according to the present embodiment, the joint 11a and the fixed connecting portion 12 are inserted into the dug portion, so that the joint 11a can be prevented from falling off and the propulsion pipe 10 can be smoothly embedded in the ground. In addition, it is not necessary to provide a groove cutting device, and since excavation for the joint 11a and the fixed connecting portion 12 is simultaneously performed while forming a hole with the front rotary excavating blade 3, the structure of the excavating device 1 is simplified. Cost reduction. Furthermore, since the underground excavation machine has a structure in which a plurality of excavating devices 1 are connected in advance, the number of on-site connection processes can be reduced and a plurality of bodies can be operated at the same time. .

本発明は、トンネルの防護工,地盤の崩落防止等の工事,地中に管を連結して打設する工事に有用である。   INDUSTRIAL APPLICABILITY The present invention is useful for tunnel protection work, construction work for preventing ground collapse, and construction work for connecting pipes in the ground.

実施例の掘削装置の説明図である。It is explanatory drawing of the excavation apparatus of an Example. 実施例の掘削装置の正面図である。It is a front view of the excavator of an example. 実施例の回転掘削刃の軌跡を示す説明図である。It is explanatory drawing which shows the locus | trajectory of the rotary excavation blade of an Example. 実施例の回転掘削刃の回転の様々な例を示す説明図である。It is explanatory drawing which shows the various examples of rotation of the rotary excavation blade of an Example. 実施例の回転掘削刃の回転の様々な例を示す説明図である。It is explanatory drawing which shows the various examples of rotation of the rotary excavation blade of an Example. 実施例の推進管の説明図である。It is explanatory drawing of the propulsion pipe of an Example. 実施例のパイプルーフ工法により施工した状態を示す説明図である。It is explanatory drawing which shows the state constructed by the pipe roof construction method of an Example.

符号の説明Explanation of symbols

1 掘削装置
2 外殻
3 回転掘削刃
3a,3b 小掘削刃
3c 掘削ビット
4 連結部材
5 突起
6 排土口
7 排土管
7a ゲート
8 方向修正ジャッキ
9 減速機付きモータ
10 推進管
11 継ぎ手部
11a 継ぎ手
12 固定連結部
C 覆工コンクリート
F 鋼製支保工
G 地盤
T トンネル
DESCRIPTION OF SYMBOLS 1 Excavator 2 Outer shell 3 Rotating excavation blade 3a, 3b Small excavation blade 3c Excavation bit 4 Connecting member 5 Protrusion 6 Earth removal port 7 Earth removal pipe 7a Gate 8 Direction correction jack 9 Motor with reduction gear 10 Propulsion pipe 11 Joint part 11a Joint 12 Fixed connection part C Lined concrete F Steel support G Ground T Tunnel

Claims (4)

隣接させた複数の掘削装置を所定間隔をおいて連結し、各掘削装置の後方に複数体連結した推進管をそれぞれ接続し、各推進管を後方から押して前方の掘削装置で地盤を掘削しながら連結した推進管を地中に埋入するパイプルーフ工法に用いる地中掘進機であって、複数体連結した推進管の両側面それぞれに隣接する他の推進管と連接するための継ぎ手を設けるとともに、各掘削装置の前部に推進管の継ぎ手及び推進管同士を連結した連結部の空間を確保するように余掘りできる回転掘削刃を設け、余掘り部分に推進管の継ぎ手又は連結部を挿入して推進管を継ぎ手と連結部で複数連接させて地中に円滑に埋入できるようにしたことを特徴とする、パイプルーフ工法に用いる地中掘進機。 A plurality of cutting devices are adjacent connecting at a predetermined interval, a propulsion tube in which a plurality of bodies consolidated at the rear of the excavating device is connected, excavating ground in front of the excavating device Press the propulsion tube from the rear An underground excavation machine used in the pipe roof construction method that embeds the connected propulsion pipes in the ground, and has a joint for connecting with other propulsion pipes adjacent to both side surfaces of the plural propulsion pipes connected to each other. with a rotary excavation blade surplus can digging to secure a space connecting portion which connects the joint and propulsion tube between the propulsion tube to the front of the drilling apparatus is provided, the joint or coupling portion of the propulsion tube outbreak portion An underground excavation machine used for a pipe roof construction method, characterized in that a plurality of propulsion pipes are connected by joints and connecting portions so that they can be smoothly embedded in the ground. 隣接する掘削装置の回転掘削刃が、互いが干渉しないように自転公転する複数の小掘削刃で構成し、対向する小掘削刃の一辺を長く形成し、自転公転駆動してその刃先で掘削装置の両側のみを余掘りできるようにしたものである、請求項1記載のパイプルーフ工法に用いる地中掘進機。   The rotary excavator blades of adjacent excavators are composed of a plurality of small excavator blades that rotate and revolve so that they do not interfere with each other, and one side of the opposing small excavator blade is formed long, and the excavator is driven by the rotation and revolution to drive the excavator. The underground excavation machine used for the pipe roof construction method according to claim 1, wherein only the both sides of the pipe can be dug. 隣接する掘削装置の回転掘削刃がそれぞれ逆方向に回転するものである、請求項1又は2記載のパイプルーフ工法に用いる地中掘進機。   The underground excavation machine used for the pipe roof construction method according to claim 1 or 2, wherein the rotary excavation blades of adjacent excavation apparatuses rotate in opposite directions. 掘削装置の外殻の側面に余掘り箇所の崩落を防止する突起を設けた、請求項1〜3いずれか記載のパイプルーフ工法に用いる地中掘進機。   The underground excavation machine used for the pipe roof construction method in any one of Claims 1-3 which provided the protrusion which prevents collapse of the overexcavation location in the side surface of the outer shell of a drilling apparatus.
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JP5339466B2 (en) * 2010-09-10 2013-11-13 株式会社アルファシビルエンジニアリング Pipe roof construction method
JP7431687B2 (en) 2020-07-20 2024-02-15 株式会社アルファシビルエンジニアリング Propulsion device that excavates in a house-shaped cross-section

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