JP3926446B2 - Through hole drilling method - Google Patents

Through hole drilling method Download PDF

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Publication number
JP3926446B2
JP3926446B2 JP29713297A JP29713297A JP3926446B2 JP 3926446 B2 JP3926446 B2 JP 3926446B2 JP 29713297 A JP29713297 A JP 29713297A JP 29713297 A JP29713297 A JP 29713297A JP 3926446 B2 JP3926446 B2 JP 3926446B2
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JP
Japan
Prior art keywords
drill
hole
workpiece
oil
drilling
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP29713297A
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Japanese (ja)
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JPH11129108A (en
Inventor
照彦 水谷
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チャンピオン工業株式会社
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Priority to JP29713297A priority Critical patent/JP3926446B2/en
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Description

【0001】
【発明の属する技術分野】
この発明は、ワークに深い貫通孔を穴あけ加工する方法に関するものである。
【0002】
【従来の技術】
ワークに深い貫通孔を穴あけ加工する際に、貫通孔がドリル長よりも長い場合や、貫通孔の径が途中から異なる場合は、まずワークの一端側から途中までの穴あけ加工を行ない、しかるのちにワークを反転させて他端側からの穴あけ加工を行なって、両側からの穴を貫通させている。
【0003】
上記深い貫通孔の穴あけ加工には、高圧の切削油を供給して切屑を後方に排出するタイプのドリルが用いられている。このタイプのドリルとしては、比較的小径の穴あけ加工に用いられるガンドリルおよび油穴付きドリルと、大径の穴あけ加工に用いられるBTA(Boring and Trepaning Association)工具がある。
【0004】
ガンドリルと油穴付きドリルは、シャンクの内側から高圧の切削油を供給してドリル先端の油穴から切削油を噴射し、シャンクの外周に設けたVみぞや螺旋みぞに沿って切屑と切削油を後方に排出している。BTA工具は、逆にシャンクの外周側から高圧の切削油を供給し、工具先端の油穴からシャンクの内側を通して切屑と切削油を排出している。なお、穴あけ加工に際して、ガンドリルとBTA工具を用いる場合は、通常工具側が回転駆動され、油穴付きドリルを用いる場合はワーク側が回転駆動される。
【0005】
図2は、ガンドリルを用いて、棒体のワーク1に途中で径が異なる貫通孔をあける場合の従来の加工手順を示す。まず第1工程としては、図2(a)に示すように、ワーク1の一端側に第1のガンドリル9aが配置され、ワーク1の中央部付近まで所要の径の穴10aが加工される。こののち、前記ガンドリル9aは後退して、ワーク1から抜き取られる。
【0006】
前記ガンドリル9aはシャンク11と先端のチップ12とで形成され、シャンク11とチップ12の外周面には軸方向に連なるVみぞ13が設けられている。シャンク11の内部には、高圧の切削油を供給する三日月状断面の給油孔14が設けられるとともに、チップ12の内部には、この給油孔14に連なり、先端に開口する油穴15が設けられ、切削加工時には、この油穴15から高圧の切削油が噴射される。この噴射された切削油は切屑とともに前記Vみぞ13を通して外部に排出される。
【0007】
第2工程は、図2(b)に示すように、ワーク1が左右反転されて前記加工された穴10aにパッキン16が装着された油栓17が差し込まれるとともに、前記第1のガンドリル9aが径の異なる第2のガンドリル9bに交換され、ワーク1の前記穴10aとは反対側の端面から所要の径の穴10bが加工される。この穴あけ加工は、穴10bが穴10aに貫通するまで行なわれ、そののち、前記第2のガンドリル9bと油栓17がワーク1から抜き取られて加工工程が完了する。
【0008】
上述したガンドリルを用いた穴あけ加工の工程は、油穴付きドリルやBTA工具を用いる場合も基本的に同じである。
【0009】
【発明が解決しようとする課題】
上述した従来の穴あけ加工方法は、ワークの反転作業や、ドリルおよび油栓の取り付け、取り外し作業を伴うため、段取りに多大の手間を要し、加工工程の時間も長くなる問題がある。
【0010】
そこで、この発明の課題は、段取りの手間が少なく、加工工程の時間を短縮できる深い貫通孔の穴あけ加工方法を提供することである。
【0011】
【課題を解決するための手段】
上記の課題を解決するために、この発明は、高圧の切削油を供給して切屑を後方に排出するタイプのドリルを用いて、ワークに貫通孔の穴あけ加工をするに際して、ワークの両側に2つの前記タイプのドリルを互いに対向させて同軸上に配置し、この2つのドリルを前進させてワークの両側から穴あけ加工を開始し、前記2つのドリルが当たる以前に、一方のドリルの前進を止めて、このドリルをワークから抜けきらない位置まで後退させ、他方のドリルのみを前進させて、前記ワーク両側からの穴を貫通させる方法を採用したのである。
【0012】
すなわち、ワークの両側に前記タイプのドリルを対向させて2つ配置し、ワークの両側から同時に穴あけ加工を行なうようにしたので、加工時間を短縮できるとともに、ワークの反転やドリル交換が不要となり、また、前記2つの穴が貫通する以前に、一方のドリルをワークに嵌まり込んだ位置まで後退させて油栓の代用としたので、油栓の取り付け、取り外し作業も不要とすることができる。
【0013】
また、前記途中で後退させるドリルの切削油供給圧力を、前記他方のドリルの切削油供給圧力よりも高くすることにより、前記2つの穴を貫通させるための切削加工で生じる切屑を、前記他方のドリルの後方へスムーズに排出することができる。
【0014】
【発明の実施の形態】
以下に、図1(a)、(b)に基づき、この発明の実施形態を説明する。この実施形態は、図2と同様に、棒体のワーク1に途中で径が異なる貫通孔をあけるものである。図1(a)に示すように、ワーク1の左右両側には径の異なる2つのガンドリル2a、2bが互いに対向して同軸上に配置され、これらの各ガンドリル2a、2bにより、ワーク1の左右両側から中央部付近まで2つの穴3a、3bが加工されている。
【0015】
前記ガンドリル2a、2bは、各々シャンク4a、4bと先端のチップ5a、5bとで形成され、各シャンク4a、4bとチップ5a、5bの外周面には軸方向に連なるVみぞ6a、6bが設けられている。各シャンク4a、4bの内部には、高圧の切削油を供給する三日月状断面の給油孔7a、7bが設けられ、各チップ5a、5bの内部には、各々給油孔7a、7bに連なり、先端に開口する油穴8a、8bが設けられている。
【0016】
前記各油穴8a、8bからは高圧の切削油が噴射され、この噴射された切削油は各穴3a、3bの加工で生じた切屑とともに前記各Vみぞ6a、6bを通して外部に排出されている。なお、右方のガンドリル2aの前記給油孔7aに供給される切削油の圧力は、左方のガンドリル2bの給油孔7bに供給される切削油の圧力よりも高く設定されている。
【0017】
図1(a)の状態まで加工が進んだのち、図1(b)に示すように、右方のガンドリル2aが後退し、左方のガンドリル2bが前進して前記2つの穴3a、3bを貫通させて穴あけ加工が完了している。前述したように、給油孔7aに供給される切削油の圧力は、給油孔7bに供給される切削油の圧力よりも高く設定されているため、このとき生じる切屑は、前記Vみぞ6bを通って左方のガンドリル2bの後方に排出される。
【0018】
上記の実施形態はガンドリルを用いた場合について述べたが、油穴付きドリルやBTA工具を用いる場合も、全く同様の手順で穴あけ加工をすることができる。ただし、油穴付きドリル等を用いてワークを回転駆動する場合は、一方のドリルを逆ねじのものにする必要がある。
【0019】
【発明の効果】
以上のように、この発明の貫通孔の穴あけ加工方法は、ワークの両側に高圧の切削油を供給して切屑を後方に排出するタイプのドリルを対向させて2つ配置し、ワークの両側から同時に穴あけ加工を行ない、両側からの穴が貫通する以前に、一方のドリルをワークに嵌まり込んだ状態で後退させて、他方のドリルで両側からの穴を貫通させるようにしたので、ワークの反転作業やドリルおよび油栓の取り付け、取り外し作業を不要とすることができ、かつ加工時間も短縮することができる。
【図面の簡単な説明】
【図1】a、bは実施形態の穴あけ加工手順の説明図
【図2】a、bは従来の穴あけ加工手順の説明図
【符号の説明】
1 ワーク
2a、2b ガンドリル
3a、3b 穴
4a、4b シャンク
5a、5b チップ
6a、6b Vみぞ
7a、7b 給油孔
8a、8b 油穴
9a、9b ガンドリル
10a、10b 穴
11 シャンク
12 チップ
13 Vみぞ
14 給油孔
15 油穴
16 パッキン
17 油栓
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for drilling deep through holes in a workpiece.
[0002]
[Prior art]
When drilling a deep through hole in the workpiece, if the through hole is longer than the drill length or if the diameter of the through hole is different from the middle, first drill from one end of the workpiece to the middle. The workpiece is inverted and drilled from the other end side to penetrate the holes from both sides.
[0003]
In the drilling of the deep through hole, a drill of a type that supplies high-pressure cutting oil and discharges chips backward is used. As this type of drill, there are a gun drill and oil hole drill used for drilling a relatively small diameter, and a BTA (Boring and Trepaning Association) tool used for drilling a large diameter.
[0004]
Gun drills and drills with oil holes supply high-pressure cutting oil from the inside of the shank, spray the cutting oil from the oil hole at the tip of the drill, and cut chips and cutting oil along V grooves and spiral grooves provided on the outer periphery of the shank. Is discharged backwards. In contrast, the BTA tool supplies high-pressure cutting oil from the outer peripheral side of the shank, and discharges chips and cutting oil from the oil hole at the tip of the tool through the inside of the shank. In the drilling process, when using a gun drill and a BTA tool, the tool side is normally driven to rotate, and when using a drill with an oil hole, the workpiece side is driven to rotate.
[0005]
FIG. 2 shows a conventional processing procedure when a through-hole having a different diameter is formed in the middle of a rod work 1 using a gun drill. First, as a first step, as shown in FIG. 2A, the first gun drill 9 a is disposed on one end side of the work 1, and a hole 10 a having a required diameter is machined to the vicinity of the center of the work 1. Thereafter, the gun drill 9a is retracted and extracted from the workpiece 1.
[0006]
The gun drill 9a is formed of a shank 11 and a tip 12 at the tip, and an outer peripheral surface of the shank 11 and the tip 12 is provided with a V groove 13 continuous in the axial direction. An oil hole 14 having a crescent-shaped cross section for supplying high-pressure cutting oil is provided in the shank 11, and an oil hole 15 that is continuous with the oil supply hole 14 and opens at the tip is provided in the chip 12. At the time of cutting, high-pressure cutting oil is injected from the oil hole 15. The injected cutting oil is discharged to the outside through the V groove 13 together with the chips.
[0007]
In the second step, as shown in FIG. 2 (b), the workpiece 1 is reversed left and right, and the oil plug 17 with the packing 16 attached is inserted into the processed hole 10a, and the first gun drill 9a is It replaces | exchanges for the 2nd gun drill 9b from which a diameter differs, and the hole 10b of a required diameter is processed from the end surface on the opposite side to the said hole 10a of the workpiece | work 1. FIG. This drilling process is performed until the hole 10b penetrates the hole 10a, and then the second gun drill 9b and the oil plug 17 are extracted from the workpiece 1 to complete the processing process.
[0008]
The above-described drilling process using the gun drill is basically the same when using a drill with an oil hole or a BTA tool.
[0009]
[Problems to be solved by the invention]
The conventional drilling method described above involves work reversal work, drill and oil plug attachment / detachment work, and therefore requires a lot of labor for setup and increases the processing time.
[0010]
Accordingly, an object of the present invention is to provide a deep through-hole drilling method that can reduce the time required for the machining process with less setup work.
[0011]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the present invention uses a drill of a type that supplies high-pressure cutting oil and discharges chips to the rear, and when drilling a through-hole in a workpiece, the two on both sides of the workpiece. Two drills of the above type are placed on the same axis facing each other, the two drills are advanced to start drilling from both sides of the workpiece, and one drill is stopped before the two drills hit Thus, a method was adopted in which the drill was retracted to a position where it could not be removed from the workpiece, and only the other drill was advanced to penetrate the holes from both sides of the workpiece.
[0012]
In other words, two drills of the above-mentioned type are arranged facing each other on both sides of the workpiece, and drilling is performed simultaneously from both sides of the workpiece, so that the machining time can be shortened and work reversal or drill replacement becomes unnecessary. In addition, since one of the drills is retracted to the position where it is fitted into the workpiece before the two holes penetrate, and the oil plug is used as a substitute, it is possible to eliminate the need for attaching and removing the oil plug.
[0013]
Further, by making the cutting oil supply pressure of the drill that is retreated in the middle higher than the cutting oil supply pressure of the other drill, chips generated in the cutting process for penetrating the two holes are removed. It can be smoothly discharged to the rear of the drill.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to FIGS. 1 (a) and 1 (b). In this embodiment, as in FIG. 2, through-holes having different diameters are formed in the rod work 1 in the middle. As shown in FIG. 1 (a), two gun drills 2a and 2b having different diameters are arranged on the left and right sides of the work 1 so as to face each other and coaxially. Two holes 3a and 3b are machined from both sides to the vicinity of the center.
[0015]
The gun drills 2a and 2b are each formed of shanks 4a and 4b and tips 5a and 5b at the tips, and V-grooves 6a and 6b connected in the axial direction are provided on the outer peripheral surfaces of the shanks 4a and 4b and the tips 5a and 5b. It has been. Each shank 4a, 4b is provided with a crescent-shaped oil supply hole 7a, 7b for supplying high-pressure cutting oil, and each tip 5a, 5b is connected to the oil supply hole 7a, 7b, respectively, Are provided with oil holes 8a and 8b.
[0016]
High-pressure cutting oil is injected from the oil holes 8a and 8b, and the injected cutting oil is discharged to the outside through the V-grooves 6a and 6b together with chips generated in the processing of the holes 3a and 3b. . The pressure of the cutting oil supplied to the oil supply hole 7a of the right gun drill 2a is set higher than the pressure of the cutting oil supplied to the oil supply hole 7b of the left gun drill 2b.
[0017]
After the processing has progressed to the state of FIG. 1A, as shown in FIG. 1B, the right gun drill 2a is retracted and the left gun drill 2b is advanced so that the two holes 3a and 3b are opened. Drilling has been completed. As described above, since the pressure of the cutting oil supplied to the oil supply hole 7a is set higher than the pressure of the cutting oil supplied to the oil supply hole 7b, chips generated at this time pass through the V groove 6b. And is discharged to the rear of the left gun drill 2b.
[0018]
Although the above embodiment has been described with respect to the case of using a gun drill, drilling can be performed in exactly the same procedure when using a drill with an oil hole or a BTA tool. However, when the workpiece is rotationally driven using a drill with an oil hole or the like, one of the drills needs to have a reverse screw.
[0019]
【The invention's effect】
As described above, in the through hole drilling method according to the present invention, two types of drills that supply high-pressure cutting oil to both sides of a workpiece and discharge chips rearward are arranged opposite to each other, from both sides of the workpiece. Drilling was performed at the same time, and before the holes from both sides penetrated, one drill was retracted while being fitted in the work, and the other drill was made to penetrate the holes from both sides. It is possible to eliminate the reversing work and the work of attaching and detaching the drill and oil plug, and the processing time can be shortened.
[Brief description of the drawings]
1A and 1B are explanatory diagrams of a drilling procedure of the embodiment. FIG. 2A and b are explanatory diagrams of a conventional drilling procedure. DESCRIPTION OF SYMBOLS
1 Work 2a, 2b Gun drill 3a, 3b Hole 4a, 4b Shank 5a, 5b Tip 6a, 6b V groove 7a, 7b Oil supply hole 8a, 8b Oil hole 9a, 9b Gun drill 10a, 10b Hole 11 Shank 12 Tip 13 V groove 14 Oil supply Hole 15 Oil hole 16 Packing 17 Oil stopper

Claims (2)

高圧の切削油を供給して切屑を後方に排出するタイプのドリルを用いて、ワークに貫通孔の穴あけ加工をするに際して、ワークの両側に2つの前記タイプのドリルを互いに対向させて同軸上に配置し、この2つのドリルを前進させてワークの両側から穴あけ加工を開始し、前記2つのドリルが当たる以前に、一方のドリルの前進を止めて、このドリルをワークから抜けきらない位置まで後退させ、他方のドリルのみを前進させて、前記ワーク両側からの穴を貫通させることを特徴とする貫通孔の穴あけ加工方法。When drilling a through-hole in a workpiece using a drill that supplies high-pressure cutting oil and discharges chips backward, the above-mentioned two types of drills are opposed to each other on both sides of the workpiece on the same axis. Position and advance the two drills to start drilling from both sides of the workpiece. Before the two drills hit, stop the advancement of one of the drills and retract this drill to a position where it cannot be removed from the workpiece A through hole drilling method, wherein only the other drill is advanced to penetrate the holes from both sides of the workpiece. 前記途中で後退させるドリルの切削油供給圧力を、前記他方のドリルの切削油供給圧力よりも高くした請求項1に記載の貫通孔の穴あけ加工方法。The drilling method for a through hole according to claim 1, wherein a cutting oil supply pressure of a drill that is retreated in the middle is higher than a cutting oil supply pressure of the other drill.
JP29713297A 1997-10-29 1997-10-29 Through hole drilling method Expired - Fee Related JP3926446B2 (en)

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JP3926446B2 true JP3926446B2 (en) 2007-06-06

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ATE485911T1 (en) * 2005-12-06 2010-11-15 Magnaghi Aeronautica S P A METHOD AND DEVICE FOR DEEP HOLE DRILLING AND FOR PRODUCING NON-CYLINDRICAL INNER CONTOURS
JP5320583B2 (en) * 2009-02-20 2013-10-23 関戸機鋼株式会社 Driving tool
CN105345613B (en) * 2015-10-19 2017-11-07 上海现代先进超精密制造中心有限公司 One kind is used for the precision machined method of angle mirror deep hole
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