JP3913264B2 - Soundproof room, prefabricated room, its assembly kit, audio room, panel coupling member and coupling mechanism - Google Patents

Description

  The present invention relates to a prefabricated room, and more particularly to a prefabricated room including a soundproof room and an audio room.

  Conventionally, when installing a soundproof room in a building, various methods are generally known in which various members are brought into the building and assembled and installed in the building. However, when assembling, a large amount of members are required, and it takes time and effort to transport and assemble.

  Therefore, after fixing the connecting member for connecting the panels to the end face of the panel that constitutes the wall of the soundproof room in the factory beforehand, the panel is brought to the site and assembled by connecting multiple panels in the building Possible soundproof rooms have become widespread.

  Patent Document 1 discloses a plurality of corner frame members that form an outer frame of a soundproof room assembled and installed in a building, a plurality of intermediate column members interposed between the corner frame members, and the corner frame members and the intermediate columns. The corner frame member is formed in an L-shaped section while the corner column member is formed in a T-shaped cross section. Are listed.

  In Patent Literature 2, a corner column having a tenon at the lower end is erected in the joint portion of the base material that mutually connects the ends in the room of the building, and the beam member for connecting the ends to the upper end of the corner column is provided. Tensile joints are constructed to construct a shaft assembly, and floor panels, wall panels, ceiling panels, other panels and doors with soundproof performance are fitted into the surface of this shaft assembly, and the ceiling, floor, There is described a soundproof room in which an interior room having all walls as a sound insulation section is formed, and the ends of the base material and the ends of the beam members are connected to each other.

  Patent Document 3 includes a door panel, a wall panel, a floor panel, and a ceiling panel having sound insulation performance. The door panel and a plurality of wall panels are fitted to each other so as to surround the floor panel, and a dowel hole and a fitting are received. And a soundproof room in which a ceiling panel is fitted and placed in a portion surrounded by the upper ends of the door panel and the wall panel. .

Japanese Patent Laid-Open No. 11-247471 Japanese Patent Laid-Open No. 11-287004 Japanese Patent No. 2741656

  However, any of the soundproof rooms described in Patent Documents 1 to 3 is difficult for an end user such as an individual other than a contractor to assemble such a soundproof room with a small number of people. The soundproof rooms described in Patent Documents 1 and 2 have a large number of constituent members and a complicated assembling process. In the soundproof room described in Patent Document 3, it is difficult to attach the door panel and the wall panel to the floor panel and to position them when the door panel and the wall panel are interconnected.

  Therefore, an object of the present invention is to enable end users such as individuals other than the traders to easily assemble with a small number of people.

In order to solve the above problems, the present invention provides:
In a prefabricated room (for example, a soundproof room, an audio room) that constructs a closed space (for example, a soundproof space) using a plurality of panels,
A plurality of first panels (20, 30, 40, 50) defining the sides of the closed space;
A panel receiver (11-16, etc.) for receiving each of the first panels, and a second panel (10) for defining the bottom of the closed space;
The panel receiver is attached so as to be able to hold the first panel between a part of the second panel body (for example, an end surface of the floor panel 10 in FIG. 1 or an upper surface of the floor panel 10 in FIG. 3). It is characterized by.

That is, when the present invention is applied to a soundproof room, for example, in a soundproof room that constructs a soundproof space using a plurality of soundproof panels,
A plurality of first sound insulation panels (20, 30, 40, 50) forming side portions of the sound insulation space;
A panel receiver (11-16, etc.) for receiving each of the first soundproof panels, and a second soundproof panel (10) that forms the bottom of the soundproof space;
In the process of constructing the soundproof space, the panel receiver is connected to a part of the second soundproof panel body (for example, the end surface of the floor panel 10 in FIG. 1 or the top surface of the floor panel 10 in FIG. 3). 1 It is attached so as to hold the soundproof panel.

More specifically, for example, in order to construct a cubic or rectangular parallelepiped soundproof room,
A plurality of first sound insulation panels (20, 30, 40, 50) forming side surfaces of the sound insulation space;
A second sound insulation panel (10) to which a panel receiver (11-16) for receiving each first sound insulation panel is attached and forms a bottom surface of the sound insulation space;
A third sound insulation panel (60) placed on each of the first sound insulation panels,
The panel receiver has one end attached to the bottom surface of the second soundproof panel, and at a required position (for example, a position separated by the thickness (w) of the first soundproof panel) from the end surface of the second soundproof panel. Just bend it up.

  At this time, the third soundproof panel is attached to an upper corner portion or a contact surface with the second panel in order to strengthen the connection between the panels in the soundproof room after assembly. Additional panel receivers (64-69) for receiving the panels may be attached.

Or, for example, in order to construct an inverted triangular prismatic soundproof room,
A plurality of first sound insulation panels (20, 30, 40, 50) forming side portions of the sound insulation space;
Panel receivers (11-16, 18) for receiving the first soundproof panels, and a second soundproof panel (10) forming the bottom of the soundproof space.
The panel receiver is
A first panel receiver having one surface along an end surface of the second soundproof panel and another surface bent at an angle corresponding to an attachment angle of the first soundproof panel from an upper corner of the end surface of the second soundproof panel. (11-16),
The further one surface and the further other surface form an attachment angle of the first soundproof panel, the further other surface is parallel to the other surface, and the further other surface is from the other surface to the first surface. What is necessary is just to make it have the 2nd panel receptacle (18) to which the said further one surface is attached to the upper surface of a said 2nd soundproof panel in the aspect located by the thickness of a soundproof panel.

  In order to further ensure the airtightness and soundproofing of the prefabricated room (soundproofing room), packings (22, 32, 45, 52) may be provided between the soundproofing panels.

  Furthermore, the prefabricated chamber assembly kit of the present invention includes the panels (10, 20, 30, 40, 50, etc.) constituting the prefabricated chamber.

  Still further, an audio room of the present invention includes the soundproof room (100) described above and a speaker in the soundproof room. This makes it possible to enjoy movies, music, etc. at a high volume.

  In addition, the present invention is a panel coupling member used in a prefabricated chamber in which a plurality of panels are coupled to each other to form a closed space, and receives the outer surfaces of the plurality of first panels that define the side portions of the closed space. An outer surface receiving portion and an inner surface receiving portion for receiving the inner surface of the first panel, wherein the outer surface receiving portion and the inner surface receiving portion are arranged with an interval corresponding to the panel thickness of the first panel. It is characterized by being. For this reason, when constructing the prefabricated chamber, the first panel can be easily attached.

  In particular, the connecting portion and the bottom surface receiving portion include a connecting portion that connects the outer surface receiving portion and the inner surface receiving portion, and a bottom surface receiving portion that receives the bottom surface of the second panel that defines the bottom portion of the closed space. Are arranged at intervals according to the panel thickness of the second panel that defines the bottom of the closed space, the positioning of the first panel and the second panel when constructing the prefabricated chamber is It will be easy.

  On the other hand, it has a connection part which connects the said outer surface receiving part and the said inner surface receiving part, and a bottom face receiving part which receives the bottom face of the 2nd panel which prescribes | regulates the bottom part of the said closed space, The said connection part and the said bottom face receiving part Are integrally formed, the bottom surface receiving portion receives the weight from the second panel, so that the connection between the bottom surface receiving portion and the second panel can be made unnecessary.

  Furthermore, the present invention is a coupling mechanism of a prefabricated chamber that couples a plurality of panels to each other to construct a closed space, and a coupling member that couples the panels to each other, and defines a bottom portion of the closed space. A long hole (groove) into which the first end of the coupling member is inserted is formed on the bottom surface of the second panel, and the coupling member is parallel to the first end and the first end. A second end that is formed and receives the outer surfaces of the plurality of first panels that define the side of the closed space; and a connection that connects the first end and the second end. Features. For this reason, not only the connection between the connection portion and the second panel can be made unnecessary, but also a positional shift between them can be prevented.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that some drawings are exaggerated for the convenience of description of the embodiment of the present invention. Therefore, it should be noted that the actual product is not limited to the number, size and ratio of members as shown.

(Embodiment 1)
FIG. 1 is a schematic exploded perspective view of a soundproof room 100 according to Embodiment 1 of the present invention, and shows the respective parts 10 to 60 of the soundproof room kit according to this embodiment. FIG. 2 is a schematic plan view and side view of the parts 10 to 60 shown in FIG. As shown in FIGS. 1 and 2, the soundproof room 100 (soundproof room assembly kit) of this embodiment is roughly divided into a floor panel 10, wall panels 20, 30, 50, a door panel 40, and a ceiling panel 60. Is done.

  The floor panel 10 has a length L of, for example, about 2.5 m to 3 m, a width W of, for example, about 1.5 m to 2 m, a thickness of, for example, about 5 cm to 10 cm, and a weight of about 30 to 50 kg. Moreover, as shown in FIG.1 and FIG.2 (a), the floor panel 10 is provided with the soundproofing material 17 which has the heat insulation effect containing a lead board, rock wool, etc. in the upper surface or inside. In addition, a sound absorbing material or the like may be selectively provided. A plurality (six in this case) of L-shaped panel receivers 11 to 16 are attached to the bottom surface of the floor panel 10.

  In the vicinity of the mounting positions of the panel receivers 11 to 16 on the floor panel 10, concave portions are provided according to the thicknesses of the panel receivers 11 to 16. Thereby, the bottom face of the panel receivers 11-16 and the bottom face of the floor panel 10 form the same plane. One end of the panel receivers 11 to 16 is fixed to the bottom surface of the floor panel 10 with screws, an adhesive, or the like, extends toward the outside of the floor panel 10 along the bottom surface, and has a width w from the end surface of the floor panel 10. It is bent upward in such a manner that the inside is located at a distance.

  The panel receivers 11 to 16 may be bent upward in such a manner that the outside is located at a distance of width w from the end surface of the floor panel 10. At this time, recesses for receiving the panel receivers 11 to 16 are provided on the side and bottom surfaces of the wall panels 20, 30 and 50 and the door panel 40, so that the outer surfaces of the panel receivers 11 to 16 and the wall panels 20, 30 and 50 and the door panel are provided. The 40 outer surfaces may be positioned on the same plane. By doing so, the unevenness of the surface of the soundproof room 100 is reduced, and the alignment of the wall panels 20, 30, 50 and the door panel 40 to the panel receivers 11 to 16 is facilitated when the soundproof room is constructed. Alternatively, the method of attaching the panel receivers 11 to 16 to the floor panel 10 is the same as the ceiling panel 60 side, which will be described later, and the size of the ceiling panel 60 and the floor panel 10 is the same. Instead, the wall panel 20 or the like may be placed on the upper surface.

  Here, the width w is substantially the same as the thickness w of the door panel 40 and the wall panels 20, 30, 50. Substantially the same width, thickness and other dimensions do not have to be completely the same (rather, they are not exactly the same), and the door panel 40 and the wall panels 20, 30, 50 are connected to the floor panel 10 and the panel. It can be leaned between the receptacles 11 to 16 (in this respect, the width w is wider than the thickness w), and after the soundproof room 100 is assembled, there is only a gap that can provide sufficient soundproofing between adjacent panels. The dimensions that are not. Specifically, the dimensional difference is about 1 mm. Hereinafter, in FIG. 2, similarly, the same reference numerals are assigned to substantially the same dimensions.

  Moreover, the height of the panel receivers 11-16 should just be the same grade as the thickness of the floor panel 10, and you may make it higher than it. Here, it is about 10 cm, for example. The panel receivers 11 to 16 are made of a hard body such as metal. Due to the size and material of the panel receivers 11 to 16, the end user can lean the door panel 40 and the wall panels 20, 30 and 50 on the panel receivers 11 to 16 when the soundproof room 100 is assembled. .

  Further, the panel receivers 11 to 16 can be covered with rubber or the like. In this way, corrosion of the panel receivers 11 to 16 main body, prevention of damage to the wall panels 20, 30, 50 and the door panel 40, and prevention of slippage of the wall panels 20, 30, 50 and the door panel 40 are ensured. The number of panel receivers 11 to 16 is not limited to six.

  The wall panels 20 and 50 have a height of about 1.8 m to 2.0 m, a width of about 2.5 m to 3 m, a thickness of about 3 cm to 5 cm, and a weight of about 30 to 50 kg, for example. The wall panels 20 and 50 are provided with soundproof materials 21 and 51 as shown in FIGS. 1 and 2B.

  In this embodiment, as shown in FIG.2 (c), the cross section of the wall panels 20 and 50 is made trapezoidal. In this way, the wall panels 20, 30, 50 and the door panel 40 are firmly assembled with each other, so that the soundproof room 100 is not easily collapsed even if there is a shake such as an earthquake. Does not slide horizontally. Each panel 20 or the like may have a rectangular cross section. This has the advantage that the end user can easily hold the panel 20 or the like when attached to the floor panel 10.

  On the upper and side surfaces of the wall panels 20 and 50, packings 22 and 52 made of a material having variable shape such as sponge and rubber are selectively provided. If it carries out like this, the airtightness between the adjacent wall panel 30 and the door panel 40 and the airtightness between the adjacent ceiling panels 60 will improve, and the soundproof level of the soundproof room 100 will be ensured.

  The wall panel 30 has a height of about 1.5 m to 2 m, a width of about 1.5 m to 2 m, a thickness of about 3 cm to 5 cm, and a weight of about 15 to 25 kg. The wall panel 30 is provided with a soundproof material 31 as shown in FIGS. 1 and 2D. In the present embodiment, as shown in FIG. 2E, the wall panel 30 has a trapezoidal cross section. A packing 32 is selectively provided on the top and side surfaces of the wall panel 30.

  Further, an outlet 33 for securing a power source in the soundproof room 100 is provided on the inner wall of the wall panel 30. A power cord 34 is provided on the outer wall of the wall panel 30. A power plug 35 connected to a commercial power source or the like is formed at the tip of the power cord 34. An electric wire connecting the power cord 34 and the outlet 33 is disposed in the wall panel 20. This electric wire is connected to a power connector 38 for electrically connecting to an electric lamp provided on the inner wall of the ceiling panel 60. The power connector 38 is provided on the upper surface of the wall panel 30.

  Further, the wall panel 30 is formed with a relatively large through-hole 37 connected to a duct attached to an air blowing outlet of the air conditioning installed outside the soundproof room 100. In addition, a relatively small ventilation hole 36 is formed in the wall panel 30. A silencer cap (not shown) is attached to the ventilation hole 36.

  The door panel 40 has a height of about 1.5 m to 2 m, a width of about 1.5 m to 2 m, a thickness of about 3 cm to 5 cm, and a weight of about 15 to 25 kg, for example. In the present embodiment, as shown in FIG. 2G, the cross section of the door panel 40 has a trapezoidal shape. A soundproof material (not shown) is provided on the inner surface or inside of the door panel 40. As shown in FIG. 2 (f), packing 45 is selectively provided on the upper and side surfaces of the door panel 40.

  The door panel 40 has a soundproof door portion 41 formed at the center, a frame portion 42 around the soundproof door portion 41, and a window portion 43 formed above the soundproof door portion 41 and having a pair of glass and the like. And a handle portion 44 attached in the vicinity of the window portion 43, and a connecting portion 46 that connects the door portion 41 and the frame portion 42. A packing (not shown) is selectively provided between the door portion 41 and the frame portion 42. The cross section of the door portion 41 has a trapezoidal shape similar to that of the door panel 40. The frame inner end surface of the frame portion 42 is inclined according to the shape of the door panel 40.

  The ceiling panel 60 has a length L of, for example, about 2.5 m to 3 m, a width of, for example, about 1.5 m to 2 m, a thickness of, for example, about 5 cm to 10 cm, and a weight of about 10 kg. In addition, as shown in FIG. 2H, the ceiling panel 60 has a plurality of (here, six) L-shaped panel receivers 64 to 69 attached to the upper surface of the ceiling panel 60. The mounting portions of the panel receivers 64 to 69 are provided with recesses according to the thickness of the panel receivers 64 to 69 so that the upper surfaces of the panel receivers 64 to 69 and the upper surface of the ceiling panel 60 form the same plane. Also good.

  One end of each of the panel receivers 64 to 69 is fixed to the upper surface of the ceiling panel 60 with a screw, an adhesive, or the like, extends toward the end surface of the ceiling panel 60 along the upper surface, and faces downward at the end surface of the ceiling panel 60. Is bent.

  Further, the ceiling panel 60 is lightened by using foamed polystyrene as a main material. Other panels may also be reduced in weight by using polystyrene foam or the like as a main material. A soundproof material 62 is provided on the upper surface or inside. Around the soundproof material 62, an edge 61 is formed in a circumferential shape, for example. The outer periphery of the edge 61 is located at a position w from the end surface of the ceiling panel 60. The length L and the width W of the edge portion 61 are the same as the length L and the width W of the floor panel 10. In addition, an electric lamp (not shown) is provided near the central portion of the soundproof material 62 of the ceiling panel 60, and an electric wire to the electric lamp is disposed in the ceiling panel 60. The electric wire is connected to the power connector 63. The power connector 63 is coupled to the power connector 38 formed on the upper surface of the wall panel 30.

  Next, a method for assembling the soundproof room 100 will be described. First, the end user places the floor panel 10 in a place where the soundproof room 100 is installed. The soundproof room 100 is assumed to be installed indoors in this embodiment, but it can also be installed outdoors. When installing outdoors, waterproof processing, exterior wall construction, etc. should just be performed on the outer surface of each panel 10-60.

  Subsequently, the end user leans the wall panel 20 between the floor panel 10 and the panel receivers 12 and 14 in such a manner that the surface on which the soundproof material 21 is formed is in the soundproof room 100. At this time, the end user aligns both ends of the formation surface of the soundproof material 21 so as to coincide with both ends of the long side of the floor panel 10. Similarly, the end user leans the wall panel 30 between the floor panel 10 and the panel receiver 16 and leans the wall panel 50 between the floor panel 10 and the panel receivers 13 and 14.

  Then, the end user leans the door panel 40 between the floor panel 10 and the panel receiver 16. For example, the door panel 40 may be leaned while the soundproof door 41 is opened and the inner surface of the frame 42 is held.

  Finally, the ceiling panel 60 is aligned and fitted to the door panel 40 and the wall panels 20, 30, 50. As described above, since the edge 61 is formed on the ceiling panel 60, the alignment can be easily performed.

  As described above, the soundproof room kit of the present embodiment includes the floor panel 10 to which the panel receivers 11 to 16 are attached in a required manner, and the wall panel 20 having a size that matches the size of the floor panel 10. , 30, 50 and the door panel 40, and a ceiling panel 60 to which panel receivers 64-69 are attached in a required manner.

  Therefore, the end user can assemble the soundproof room 100 without the need for tools, time, and troublesome and complicated assembly. In particular, when the door panel 40 and the wall panels 20, 30, 50 are stood between the floor panel 10 and the panel receivers 11 to 16, even if they are released from the door panel 40 and the wall panels 20, 30, 50, Since it does not fall down, even one end user can assemble the soundproof room 100. Moreover, when enlarging the size of the soundproof room 100, it is desirable to increase the number of the panels 10 to 50 which are selectively attached to the end faces, rather than increasing the size of each panel 10 to 50.

  Actually, the soundproof room 100 was prepared by combining each panel 10 to 60 with a plurality of 2 × 4 soundproof panels having a size of 360 cm × 180 cm. Specifically, the floor panel 10 was mounted with panel receivers 11 to 16 attached to a 2 × 4 soundproof panel cut by the width w, and three floor panels 10 were arranged so that the long sides were adjacent to each other. As the wall panels 20 and 50, three 2 × 4 soundproof panels were arranged in a vertically long state. The wall panel 30 has two 2 × 4 soundproof panels formed with through holes 37 and the like arranged in a vertically long state. The door panel 40 is a vertically long 2 × 4 soundproof panel formed with a soundproof door 41 and the like, and a normal 2 × 4 soundproof panel. As the ceiling panel 60, three 2 × 4 soundproof panels are arranged so that the long sides are adjacent to each other. In this case, the soundproof room 100 can be constructed by one person, a loudspeaker is placed in the soundproof room 100, and a loud sound is produced with the soundproof door 41 closed. Met. In order to facilitate the mounting of the ceiling panel 60, the 2 × 4 soundproof panel used as the ceiling panel 60 may be divided into two parts or three parts, for example, having a size of 360 cm × 180 cm.

(Embodiment 2)
FIG. 3 is an explanatory diagram in the case where the wall panel 20 of the soundproof room 100 according to the second embodiment of the present invention is created by a plurality of panels 71 and 72. FIG. 3A is a perspective view of a connecting member 70 that connects the panels 71 and 72. FIG. 3B is a perspective view of the upper end surfaces of the panels 71 and 72. FIG. 3C is a perspective view showing a state in which the panels 71 and 72 are connected by the connecting member 70.

  As shown in FIG. 3A, the whole connecting member 70 is substantially U-shaped. However, the distance b between the inner ends of the connecting member 70 is longer than the distance a between the both ends of the connecting member 70. For example, the distance a is 10 cm and the distance b is 10.5 cm. The distance c is 5 cm, for example. Further, the diameter is about 7 mm. The connecting member 70 is made of a hard material such as aluminum or iron, but the hard member does not necessarily have to be hard. The connecting member 70 may be substantially U-shaped by being bent, or the three parts may be connected to each other by welding or the like. Note that the shape of the connecting member 70 is not limited to a U-shape, and may be a U-shape. Further, both the distances a and b may be 10 cm, for example.

  As shown in FIG. 3B, the panels 71 and 72 have grooves 73 and 74 formed at the upper end portions, respectively. The grooves 73 and 74 are, for example, semicircular with a radius of 15 mm and have a length of 6 cm. The grooves 73 and 74 may be provided with a connecting member receiver made of semicircular aluminum or the like (not shown). In this way, when the soundproof room 100 is disassembled, a bar-like object is inserted between the connection member receiver and the connection member 70, and the connection member 70 can be removed using the lever principle. Along with or instead of the connecting member receiver, the connecting member 70 may be partially U-shaped so that the shape of the connecting member 70 can be easily removed.

  Cylindrical holes having a depth of about 6 cm and a diameter of about 1.5 cm are vertically formed at both ends of the grooves 73 and 74, specifically, at a position where the distance to the end surfaces of the panels 71 and 72 is a / 2. ing. In these holes, pipes 75 and 76 having a length of about 6 cm, an outer periphery of 1.4 cm, and an inner periphery of 0.9 cm are selectively inserted and fixed with an adhesive or the like. The pipes 75 and 76 are made of a hard material such as aluminum or iron. In addition, with the pipes 71 and 72, or in place of them, a spring material that acts to bring the panels 71 and 72 closer to each other may be inserted into each hole, and both ends of the connecting member 70 may be selectively tapered.

  The connecting member 70 shown in FIG. 3A is inserted into the pipes 75 and 76 shown in FIG. If it carries out like this, the inner wall of the pipes 75 and 76 will be pushed by the connection member 70 in the direction in which the panels 71 and 72 approach mutually. The connecting member 70 does not necessarily have to be inserted until it reaches the bottom of the grooves 73 and 74 as long as it fits in the grooves 73 and 74. As shown in FIG. 3C, when the connecting member 70 is inserted into the grooves 73 and 74, the panels 71 and 72 can be connected with almost no gap.

  It is also possible to provide a packing between the panels 71 and 72. In this case, the length of the connecting member 70 may be lengthened in consideration of the thickness of the packing.

  Further, the distance a of the connecting member 70 is lengthened, and through holes corresponding to the positions of the pipes 75 and 76 are formed on the ceiling panel 60 placed on the panels 71 and 72, and the space between the through holes is selectively formed. In addition, grooves corresponding to the grooves 73 and 74 may be formed, and the panels 71 and 72 and the ceiling panel 60 may be connected by the connecting member 70. In this case, the panel receivers 64 to 69 may or may not be attached.

  FIG. 13 is a modification of FIG. In this case, as shown in FIG. 3A, the connecting member 70 is formed in a U shape, and the distance between both ends inside the connecting member 70 and the distance between both ends of the base end of the connecting member 70 are made equal. Moreover, the front-end | tip is cut diagonally (for example, 45 degree | times) in the aspect in which the outer side is sharp. Further, as shown in FIG. 3B, a flat plate 77 having flexibility and / or rich shape memory is inserted into the pipes 75 and 76. The flat plates are substantially parallel to each other. When the connecting member 70 is inserted into the pipes 75 and 76, the distal end of the connecting member 70 is sharpened outside, so that the portion enters the outside of each flat plate 77. Therefore, the flat plate 77 is pressed inward by the connecting member 70 and deformed. For this reason, the flat plate 77 functions as a spring member. As a result, the distance between the panels 71 and 72 is reduced, and these are connected. When the connecting member 70 is removed, the flat plate 77 returns to its original shape.

(Embodiment 3)
FIG. 4 is a schematic exploded perspective view of the soundproof room 100 according to Embodiment 3 of the present invention, and shows the respective parts 10 to 50 of the soundproof room kit according to this embodiment. FIG. 5 is a side view of a state in which the door panel 40 and the wall panel 50 are attached to the floor panel 10 shown in FIG. In addition, matters, such as providing a soundproof material, packing, etc. in each part 10-50, are the same as that of the case of Embodiment 1. FIG.

  The floor panel 10 has a plurality of (here, six) panel receivers 11 to 16 attached to the bottom surface. One end of each of the panel receivers 12 to 15 is fixed to the bottom surface of the floor panel 10, extends toward the outside of the floor panel 10 along the bottom surface, and is bent upward at the end surface of the floor panel 10. The floor panel 10 is bent at a required angle at a position on the upper surface. The required angle is the same as the angle formed between the outer surface and the bottom surface of the door panel 40 and the wall panel 50. The panel receivers 11 and 16 are attached under the same conditions as in FIG.

  Further, a further panel receiver 18 is attached to the upper surface of the floor panel 10. The distance between the facing surfaces of the panel receivers 13 and 15 and the panel receiver 18 is the same as the thickness of the wall panel 50. When the soundproof room 100 is assembled, the wall panel 50 may be inserted between the panel receivers 13 and 15 and the panel receiver 18. Thereby, the coupling | bonding of the floor panel 10 and the wall panel 50 is completed.

  Further, panel receivers 53 and 54 for receiving the door panel 40 are formed on the upper portion of the wall panel 50. As described above, after the connection between the floor panel 10 and the wall panel 50 is completed, the door panel 40 is placed on the floor panel 10 and in the vicinity of the panel receivers 12 and 14 so that the outer surface of the door panel 40 is Defeat it so that it hits the inside of the receptacles 12 and 14. When the inner surface of the panel receivers 12 and 14 and the outer surface of the door panel 40 are tilted until they are parallel, the outer surface of the door panel 40 is received by the inner surfaces of the panel receivers 12 and 14, and the inner surface of the door panel 40 is Received on the outside.

  Here, the wall panels 20 and 30 are shown by way of example as having two parts, but may be one, or may be three or more. After the door panel 40 is attached to the floor panel 10, the soundproof room 100 is completed by attaching the wall panels 20 and 30 to the floor panel 10. The door portion 41 may be provided on the wall panel 30 side.

  Also in the case of the soundproof room kit of the present embodiment, the end user can assemble the soundproof room 100 without the need for tools, time, and troublesome and complicated assembly. . The wall panels 20 to 50 do not fall down even if the end user releases their hands after installation. Moreover, since each part 10-50 is mutually assembled | assembled firmly, even if it shakes, such as an earthquake, it is hard to collapse.

  In Embodiments 1 to 3, the rectangular parallelepiped and inverted triangular columnar soundproof rooms 100 have been described, but the shape of the soundproof room 100 is not limited to these. For example, it may be a rectangular parallelepiped shape or a cylindrical shape. The wall panel 20 or the like may have a rectangular cross section instead of a trapezoid.

  Further, the soundproof room 100 may be used as an audio room by bringing a speaker into the soundproof room 100 or by embedding or attaching a thin directional speaker of about several cm at the maximum to the wall panels 20 and 50 or the like. Good. A speaker connection target (such as a television) may be brought into the soundproof room 100 or viewed through a window such as the window 43. Actually, when the soundproof room 100 is used for an audio room, particularly for television viewing, the window 43 may be enlarged.

  The application of the present invention is not limited to the soundproof room and the audio room. It can also be used in children's rooms, study rooms, and temporary housing in disaster areas. In particular, if the method described in the second embodiment is used, a plurality of soundproof spaces partitioned from each other by a wall panel can be constructed as long as there is a space. In other words, the present invention can be considered as a prefabricated room in which the end user only needs to be able to be easily assembled by a small number of end users such as individuals other than the contractor, and the use is not limited.

(Embodiment 4)
Next, a panel receiver according to Embodiment 4 of the present invention will be described. This panel receiver is effective when constructing a temporary housing. According to one theory, in the Kanto region, if there is an earthquake at the level of the Great Hanshin-Awaji Earthquake, 200,000 temporary housing is required. In this case, the temporary housing constructed by the existing method is low in productivity, so it takes a long time to construct and cannot supply 200,000 houses as soon as possible. In addition, it is assumed that it is difficult to procure construction members for temporary housing due to excessive demand for temporary housing. Furthermore, in consideration of the limited construction space for temporary housing and the need to deal with privacy issues, it is necessary to provide temporary housing with an unprecedented technique.

  2. Description of the Related Art In recent years, a self-built temporary housing has been attracting attention, which is constructed on site using members (for example, plywood) that are easily available even when an earthquake strikes. The panel receiver of this embodiment can be suitably used mainly for self-built temporary housing.

  FIG. 6 is a view showing a modification of the panel receiver 12 according to the fourth embodiment of the present invention. FIG. 7 is a diagram showing each part of the panel receiver 12 shown in FIG. As shown in FIGS. 6 and 7, in this embodiment, the panel receiver 12 includes an outer surface receiving portion 12a that receives the outer surface of the wall panel 20 and the like, an inner surface receiving portion 12d that receives the inner surface of the wall panel 20 and the like, and an outer surface receiving member. A connecting portion 12b that connects the portion 12a and the inner surface receiving portion 12d, a bottom surface receiving portion 12c that receives the bottom surface of the floor panel 10, and an insertion portion that forms an opening in the bottom surface of the floor panel 10 and is inserted into the opening. 12e. As the panel receiver 12, for example, iron plated with zinc or the like is used.

  The interval between the outer surface receiving portion 12a and the inner surface receiving portion 12d and the interval between the connecting portion 12b and the bottom surface receiving portion 12c can be varied. Therefore, even if the thickness of the panel received by the panel receiver 12 is not a specified one, the panel receiver 12 can be used. Actually, as will be described below, in the present embodiment, the outer surface receiving portion 12a and the inner surface receiving portion 12d are connected by an adhesive or the like at a required interval. The description of the present embodiment does not exclude the case where the distance between the outer surface receiving portion 12a and the inner surface receiving portion 12d is not variable.

  When this interval is a fixed type, the interval between the outer surface receiving portion 12a and the inner surface receiving portion 12d adds some play to the panel thickness, and if necessary, such as an interior cloth such as the wall panel 20 What is necessary is just to add and set thickness.

  The outer surface receiving portion 12a shown in FIG. 7A has, for example, a flat plate shape, a length d of 22.5 cm, a width e of 3.16 cm, and a thickness f of 0.3 cm.

  For example, the connecting portion 12b shown in FIG. 7B has a cylindrical shape bent into an L shape, has a length g of 11.46 cm, a thickness h of 0.3 cm, and a width i of 1. 1 cm, length j is 10.5 cm, width k is 3.16 cm, and width l is 25.6 cm. The outer surface receiving portion 12a and the connecting portion 12b are connected to each other by welding, for example.

  The floor surface receiving portion 12c shown in FIG. 7C has, for example, an L shape, a thickness m of 0.3 cm, a length n of 13.4 cm, and a length o of 9.8 cm. The insertion part 12e prevents displacement between the floor panel 10 and the panel receiver 12, and has a cylindrical shape, for example. The insertion portion 12e has a diameter p of 0.9 cm and a length q of 6 cm, and the position at 9.5 cm from the end (the right end in FIG. 7C) is the axis. The opening for receiving the insertion portion 12e may have a diameter of about 1 cm. If the panel receiver 12 is not variable, the height of the insertion portion 12e may be lower than the illustrated embodiment. Moreover, the insertion part 12e should just open the floor surface receiving part 12c, insert the member used as the insertion part 12e there, and may connect by welding etc. An intervening portion 12c ′ made of cloth, felt, knitted fabric, mesh, paper or the like is temporarily fixed to the floor surface receiving portion 12c by a temporary fixing portion 12c ″ such as a double-sided tape. Here, the intervening portion 12c ′ When the floor receiving portion 12c is inserted into the connecting portion 12b, an adhesive is applied.By providing the interposition portion 12c ′, the contact area between the connecting portion 12b and the floor receiving portion 12c can be increased. Note that the same effect may be obtained by roughening at least one surface of the connecting portion 12b and the floor receiving portion 12c.

  The inner surface receiving portion 12d shown in FIG. 7D has, for example, a width r of 2.5 cm and a length s of 12.3 cm. Also in the case of the inner surface receiving portion 12d, the interposition portion 12d ′ is temporarily fixed with a temporary fixing portion 12d ″ such as a double-sided tape as in the case of the floor surface receiving portion 12c. Note that the adhesive is water and heat resistant. If the water resistance is not excellent, in order to compensate for this, it is preferable to prevent the adhesive from touching water or the like with a waterproof resin or the like.

  Here, in the case of the soundproof room 100 shown in FIG. 1, the wall panel 20 and the like are arranged outside the floor panel 10. For this reason, it was necessary to make the ceiling panel 60 relatively larger than the floor panel 10. On the other hand, if the panel receiver 12 of this embodiment is used, the wall panel 20 etc. will be arrange | positioned on the edge part upper surface of the floor panel 10. FIG. For this reason, the floor panel 10 and the ceiling panel 60 can be made into the same magnitude | size. In other words, when the panel receiver 12 of the present embodiment is used, there is no need to process the size of the panel in a disaster area.

  As described above, if the distance between the outer surface receiving portion 12a and the inner surface receiving portion 12d is variable, the veneer plate, 2 × 4 panel, etc., which can be used as the panels 10 to 60 can be obtained. A temporary housing can be constructed in a short time and in large quantities using the plurality of panel receiving portions 12. In this case, the construction space for the temporary housing per unit is not so necessary, so it is possible to deal with the privacy problem.

  FIG. 8 is a diagram showing a modification of FIG. FIG. 8A is a partial cross-sectional view when the inner surface receiving portion 12d is inserted into the connecting portion 12b. As shown in FIG. 8A, a plurality of through holes are linearly formed in the inner surface receiving portion 12d. Each through hole has a diameter of, for example, 1 cm. A through hole is formed in the upper surface of the connection portion 12b. The through hole has a diameter of, for example, 1.5 cm. In the present embodiment, a rivet type fastener 12f corresponding to the through hole of the inner surface receiving portion 12d and the through hole of the connecting portion 12b is prepared. Then, in a state where the distance between the outer surface receiving portion 12a and the inner surface receiving portion 12d is adjusted, the fastener 12f is passed through the through hole of the inner surface receiving portion 12d and the through hole of the connecting portion 12b. In this case, the interval can be changed any number of times. Therefore, for example, it is possible to construct a temporary house using a plywood board for the time being and then replace the plywood board with a 2x4 panel or the like as soon as a 2 x 4 panel or the like is available.

  FIG. 8B is another example of FIG. In this example, a ratchet type fastener 12f is used. In the case of FIG. 8A, it is necessary to place the panel on the connection portion 12b after adjusting the distance between the outer surface receiving portion 12a and the inner surface receiving portion 12d according to the thickness of the panel. On the other hand, in the case of FIG. 8B, the inner surface receiving portion 12d and the outer surface receiving portion can be simply formed by placing the panel on the connecting portion 12b and then pressing the inner surface receiving portion 12d toward the outer surface receiving portion 12a. The space | interval with 12a can be adjusted and the user's labor at the time of construction of a temporary housing can be reduced.

  FIG. 9 is a diagram showing another example of FIG. Fig.9 (a) is sectional drawing of the panel receiver 12 of the aspect which omitted the bottom face receiving part 12c shown in FIG. In the case of this panel receiver 12, it is necessary to connect the lower part of the outer surface receiving part 12a to the side surface of the floor panel 20, but there is an advantage that the panel receiver 12 can be reduced in weight by the bottom receiving part 12c. The connection between the outer surface receiving portion 12a and the floor panel 20 may be performed using, for example, an adhesive or may be screwed. In particular, when a large earthquake occurs and it becomes necessary to transport and supply many panel receivers, there is an advantage that the number of transport and supply can be increased.

  FIG. 9B shows an example of the panel receiver 12 when the wall panel 20 or the like is disposed adjacent to the side surface of the floor panel 10 like the soundproof room 100 shown in FIG. In the case of the soundproof room 100 shown in FIG. 1, the arrangement adjustment of the panel receiver 12 and the like is troublesome. However, in the case of the panel receiver 12 shown in FIG. 9B, since the inner surface receiving portion 12d is provided, the floor panel 10 and the panel receiver are arranged in such a manner that the side surface of the floor panel 10 is applied to the right side surface of the inner surface receiving portion 12d in the drawing. If 12 or the like is connected, there is a merit that troublesome adjustment becomes unnecessary.

  FIG. 10 is a view showing a modification of the panel receiver 12 and the like shown in FIG. FIG. 10A shows a cross-sectional view near the intersection of the floor panel 10 and the wall panel 20. In this modification, a groove portion corresponding to the rising portion of the panel receiver 12 is formed in the frame portion of the wall panel 20 or the like. Further, a recess is formed on the bottom surface of the floor panel 10 at the mounting position of the panel receiver 12 by the thickness of the panel receiver 12. When the panel receiver 10 is mounted in such a manner, the panel receiver 12 and the like are not visible when the soundproof room 100 is used, and there is an advantage that the appearance is improved.

  FIG. 10B shows a cross-sectional view near the intersection of the ceiling panel 60 and the wall panel 20. In this modification, a groove is formed on each contact surface between the wall panel 20 and the ceiling panel 60, and one end side of the panel receiver 65 is attached to one side, and the other end side of the panel receiver 65 can be accommodated on the other side. . If it carries out like this, the panel receptacle 12 grade | etc., Becomes invisible when using the soundproof room 100 similarly to said case, and there exists a merit that an appearance improves.

  FIG. 11 is a view showing a modification of the panel receiver 12 and the like shown in FIG. FIG. 11A shows a cross-sectional view near the intersection of the floor panel 10 and the wall panel 20. In this modification, for example, a wall panel 20 and a floor panel 10 are used in which a 8.8 cm thick frame portion is sandwiched between, for example, 1 cm thick plywood. For example, when the wall panel 20 is manufactured, groove portions corresponding to the rising portions 12g and 12h of the panel receiver 12 are formed at both ends of the frame portion. As a result, the distance between the rising portions 12g and 12h is about 8.2 cm. Similarly, a groove portion corresponding to the thickness of the panel receiver 12 may be formed on the bottom surface of the floor panel 10 at the mounting position of the panel receiver 12. Here, the rising portion 12h is illustrated as being low (for example, 7 cm), but may be approximately the same as the rising portion 12g (for example, 12 cm). When the panel receiver 10 is attached in such a manner, the panel receiver 12 and the like are not visible when the soundproof room 100 is used, as in the case shown in FIG. In addition, since the plurality of rising portions 12g and 12h are provided, stable attachment is possible. Further, there is a manufacturing merit that the groove portion can be formed at the time of manufacturing the wall panel 20.

  FIG. 11B also shows a cross-sectional view near the intersection of the floor panel 10 and the wall panel 20. FIG. 12A is a plan view of the panel receiver 12 shown in FIG. FIG. 12B shows a modification thereof, in which the rising portion 12g is replaced with a shape like the insertion portion 12e. Such a panel receiver 12 is effective when the panel receiver 12 shown in FIG. 11A cannot be used. The panel receiver 12 is provided with a plurality of (for example, three) insertion portions 12e. Each insertion portion 12e is formed on a flat plate of 12 cm × 2.5 cm, for example, in such a manner that the peripheral end comes to a position about 5 mm from the short portion. Even in this case, the panel receiver 12 and the like are not visible when the soundproof room 100 is used, so that the appearance can be improved.

  FIG. 14 is a view showing a modification of the panel receiver 12 and the like shown in FIG. FIG. 14 shows a cross-sectional view near the intersection of the floor panel 10 and the wall panel 20. In this modification, the two rising portions of the panel receiver 12 each have an inclined surface in which the opposite side is chamfered. Further, a groove portion corresponding to the rising portion of the panel receiver 12 is formed in a frame portion of the floor panel 10 and the wall panel 20. Further, a recess is formed on the bottom surface of the floor panel 10 at the mounting position of the panel receiver 12 by the thickness of the panel receiver 12.

  When the panel receiver 10 is mounted in such a manner, the panel receiver 12 and the like are not visible when the soundproof room 100 is used, and the appearance is improved. With the same principle, there is an advantage that the gap between the floor panel 10 and the wall panel 20 is reduced.

  FIG. 15A is a plan view of the panel receiver 12 shown in FIG. FIG. 15B is a side view of the panel receiver 12 shown in FIG. Also in this modification, the rising portions 12e and 12g of the panel receiver 12 have slopes in such a form that the opposite sides are chamfered. In such a case, a groove corresponding to the rising portion of the panel receiver 12 is formed in the frame portion of the floor panel 10 and the wall panel 20, and the thickness of the panel receiver 12 is equal to the mounting position of the panel receiver 12 on the bottom surface of the floor panel 10. Only the recess is formed.

  When the panel receiver 10 is mounted in such a manner, the panel receiver 12 and the like are not visible when the soundproof room 100 is used, and the appearance is improved. With the same principle, there is an advantage that the gap between the floor panel 10 and the wall panel 20 is reduced.

  This type of panel receiver 12 is effective when a plurality of wall panels 20 are provided on one side of the soundproof room 100. That is, a groove corresponding to the rising portion 12e may be formed on each wall panel 20, and a groove corresponding to the rising portion 12g may be formed on the floor panel 10.

  In this embodiment, it should be noted that the shape of the slope of the rising portion is different between the panel receiver 12 shown in FIG. 14 and the panel receiver 12 shown in FIG. In the former, as in the connection member 70 of FIG. 13, each inclined surface has only the front end of the rising portion cut obliquely. This is due to the pair of rising portions. On the other hand, since the latter has a total of three rising portions, in order to improve both the connectivity between the wall panels 20 and the connectivity between each wall panel 20 and the floor panel 10, It is a conical shape that is eccentric with respect to the axis of the rising portion.

  FIG. 16 is a diagram showing a connecting member 70 ′ that connects the wall panel 30 and the wall panel 50 that are orthogonal to each other. Here, FIGS. 1 and 2 show examples in which each cross section of the wall panels 30 and 50 is trapezoidal, but each cross section has a rectangular shape (that is, a shape in which corners are not chamfered). In such a case, it becomes necessary to connect the wall panel 30 and the wall panel 50.

  Therefore, in this case, as shown in FIG. 16, the wall panel 30 and the wall panel 50 are connected by an L-shaped connecting member 70 '. The connecting member 70 ′ also has a rising portion as shown in FIG. 15 and the like. Further, optionally, these rising portions have slopes in a form in which the opposite side is chamfered. On the other hand, the wall panels 30 and 50 are also formed with grooves corresponding to the rising portions.

  The present invention is mainly applicable to the construction industry including the house industry, the music industry, and the like.

It is a typical exploded perspective view of soundproof room 100 of Embodiment 1 of the present invention. It is the typical top view and side view of parts 10-60 shown in FIG. It is explanatory drawing at the time of producing the wall panel 20 of the soundproof room 100 of Embodiment 2 of this invention with the several panels 71 and 72. FIG. It is a typical disassembled perspective view of the soundproof room 100 of Embodiment 3 of this invention. It is a side view of the state which attached the door panel 40 and the wall panel 50 to the floor panel 10 shown in FIG. It is a figure which shows the modification of the panel receiver 12 of Embodiment 4 of this invention. It is a figure which shows each site | part of the panel receptacle 12 shown in FIG. It is a figure which shows the modification of FIG. It is a figure which shows another example of FIG. It is a figure which shows the modification of FIG. It is a figure which shows the modification of panel receptacle 12 grade | etc., Shown in FIG. It is a figure which shows the modification of panel receptacle 12 grade | etc., Shown in FIG. It is a figure which shows the modification of FIG. It is a figure which shows the modification of panel receptacle 12 grade | etc., Shown in FIG. It is the top view and side view of the panel receiver 12 shown in FIG.12 (b). It is a figure which shows the connection member 70 'which connects the wall panel 30 and the wall panel 50. FIG.

Explanation of symbols

10 Floor panels 11-16 Panel receiver 20, 30, 50 Wall panel 40 Door panel 60 Ceiling panel

Claims (6)

In a prefabricated room that uses multiple panels to build a closed space,
A plurality of first panels defining the side of the closed space;
A panel receiver for receiving each of the first panels, and a second panel for defining the bottom of the closed space;
The panel receiver is attached so as to be able to hold the first panel between a part of the second panel body,
Each panel is formed with a portion for receiving a connecting member for connecting the panels to each other,
The connecting member is generally U-shaped as a whole, and the distance between both ends inside of the connecting member itself is longer than the distance between both ends of the connecting member itself, or
The connecting member is generally U-shaped as a whole, and the distance between the inner ends of the connecting member itself is equal to the distance between the proximal ends of the connecting member itself, and the tip is pointed outward. Are cut diagonally,
The receiving portion is formed by inserting a flat plate having flexibility and / or shape memory property into a pipe inserted into a hole formed in each panel, and the pipe is inserted into the pipe. When the connecting member is inserted, the outer end of the connecting member enters the outer side of each flat plate, and the flat plate is deformed by being pressed inward, so that the flat plate functions as a spring member, and the distance between the panels is reduced. A prefabricated chamber characterized by being made . The panel receiver includes an outer surface receiving portion that receives an outer surface of the first panel, an inner surface receiving portion that receives an inner surface of the first panel, a connection portion that connects the outer surface receiving portion and the inner surface receiving portion, A bottom receiving portion for receiving the bottom of the two panels;
The prefabricated chamber according to claim 1, wherein a distance between the outer surface receiving portion and the inner surface receiving portion and a distance between the connecting portion and the bottom surface receiving portion are variable.   The prefabricated chamber according to claim 1, wherein a packing is provided between the panels.   The prefabricated chamber according to any one of claims 1 to 3, wherein the panel is a soundproof panel.   A prefabricated chamber assembly kit comprising the panels constituting the prefabricated chamber according to any one of claims 1 to 4.   An audio room comprising the prefabricated room according to any one of claims 1 to 5 and a speaker in the prefabricated room.

Images