JP3911579B2 - Pipe fitting tightening method - Google Patents

Description

[0001]
[Industrial application fields]
This invention ,tube Used for fastening joint components with nuts Pipe fitting It relates to the tightening method.
[0002]
[Prior art]
A first tubular joint member having a hexagonal flange and a male thread portion; a second tubular joint member abutted against the first tubular joint member; an annular gasket interposed between end faces of both joint members; and a first from the second tubular joint portion side. 2. Description of the Related Art A pipe joint including a nut threaded on a tubular joint member and a thrust bearing interposed between the second tubular joint member and the nut is conventionally known.
[0003]
In this pipe joint, after tightening the nut to the first tubular joint member by hand in advance, the hexagonal flange of the first tubular joint member is held with a tool and the nut is tightened with another tool, thereby fluid-tight connection. Is fulfilled. To ensure proper tightening, mark the first tubular joint member and the nut with the nut tightened by hand, then rotate the nut by the required rotation angle while visually checking it. Or a tightening determination method in which a torque wrench is used as a tightening tool and the nut is rotated until a required torque value is obtained.
[0004]
[Problems to be solved by the invention]
Conventional Pipe fitting In the tightening method, it is troublesome to rotate the nut by a required rotation angle while visually confirming it, or to rotate the nut until a required torque value is obtained using a torque wrench.
[0005]
Also, you may forget to put gaskets and thrust bearings when setting pipe fittings. Pipe fitting In the tightening method, it was not possible to detect forgetting to insert the gasket or the thrust bearing, and there was a problem that fluid leaked from the joint part after piping due to poor tightening.
[0006]
The purpose of this invention is to hand Tightening work can be made easy and poor tightening can be reliably prevented. Pipe fitting It is to provide a tightening method.
[0007]
[Means for Solving the Problems]
According to this invention Pipe fitting The tightening method is Pipe fittings that should be fitted with gaskets and thrust bearings, and that tighten the nuts to achieve a fluid tight connection In the tightening method, Tighten the nut by hand before tightening with a tightening device. When tightened normally nut A curve indicating the relationship between the tightening amount and the tightening torque value is obtained, and the allowable reference range of the tightening torque value for each tightening amount is set in advance throughout the entire process from the initial tightening to the end of tightening. Detecting the amount of attachment and tightening torque and determining whether they are within the reference range over the entire process from the initial tightening to the end of tightening To discover forgetting to insert gaskets and forgetting both gaskets and thrust bearings It is characterized by.
[0008]
nut The tightening amount of nut Rotation angle of nut The amount of displacement is used. Also, instead of tightening torque value, nut It is also possible to use the inclination of the tightening torque with respect to the tightening amount. It is more preferable to perform the tightening determination more densely than the determination in the latter half of the tightening. Also, nut Use a motor as a drive device for tightening nut The rotation angle may be calculated from the rotation time of the motor, and the tightening torque value may be calculated from the current value of the motor.
[0009]
[Action]
Of this invention Pipe fitting According to the tightening method, even if the operator does not check whether the tightening is normal or not, it is possible to prevent insufficient tightening or excessive tightening, and a gasket that must be interposed between the male thread member and the nut. And forgetting to insert thrust bearings.
[0010]
【Example】
Embodiments of the present invention will be described below with reference to the drawings.
[0011]
In this specification, the upper and lower sides refer to the state shown in FIG. 2, but the upper and lower sides are relative and may be used in the state where the upper side is the lower side, the horizontal side, or the diagonal side. As for front and rear, the left in FIG. 2 is the front and the right in FIG. 2 is the rear.
[0012]
1 to 7 are according to the present invention. Pipe fitting An electric type fastening device used for a fastening method is shown.
[0013]
This device is a device that sufficiently tightens a nut (36) that is hand-tightened to a male screw member (35) having a flange (35a), and is provided at the front end of a body (30) incorporating a servo motor (19). An upper plate (1) for preventing rotation of the male screw member provided in a forward projecting manner, and a lower plate (3) for supporting a gear provided on the lower side of the upper plate (1) in parallel with the upper plate (1) and freely movable up and down. The nut rotating gear (4) attached to the front end of the lower plate (3) and rotatable in a horizontal plane, and the nut rotating gear (4) provided between the upper plate (1) and the lower plate (3) 4) and a transmission spur gear (27) that meshes with and rotates.
[0014]
At the front end of the upper plate (1), a flange fitting portion (2) opened forward is provided. The flange insertion part (2) corresponds to the head of the spanner, and the mouth width is matched to the outer dimension of the flange of the external thread member (35), and the flange (35a) of the external thread member (35) The male screw member (35) is prevented from rotating by being fitted into the flange fitting portion (2).
[0015]
A nut fitting portion (15) that opens forward and is coaxial with the flange fitting portion (2) is provided at the front end portion of the lower plate (3). The nut fitting portion (15) is formed into a notch shape having a cross-sectional area slightly larger than the cross-sectional area of the nut (36) so as not to prevent the nut (36) from rotating.
[0016]
The upper surface of the front end portion of the lower plate (3) is provided with an arcuate upward protruding portion (12) coaxial with the flange fitting portion (2), and the flange fitting portion is provided on the lower surface of the front end portion of the upper plate (1). An arcuate downward projecting portion (11) coaxial with (2) is provided.
[0017]
The nut rotating gear (4) is provided with a nut fitting portion (5) into which a nut (36) is fitted into a spur gear. The nut insertion portion (5) is formed so as to be coaxial with the flange insertion portion (2) in a state where the nut rotating gear (4) is supported by the lower plate (3). It has a mouth for taking in and out the nut (36), and the mouth width dimension is adjusted to the outer dimension of the nut (36). The upper and lower side surfaces of the nut rotation gear (4) are formed with upper and lower grooves (13) that fit into the lower protrusion (11) of the upper plate (1) and the upper protrusion (12) of the lower plate (3). ing.
[0018]
The nut rotating gear (4) is driven by a spur gear (27) meshing with the nut rotating gear (4) and rotated counterclockwise as viewed from above. The spur gear (27) meshing with the nut rotating gear (4) is attached to a vertical rotating shaft (14) penetrating near the front end of the upper plate (1) so as to rotate integrally therewith.
[0019]
The lower plate (3) is provided with two vertical guide bars (6). Each vertical guide rod (6) passes through the upper plate (1), and a rectangular parallelepiped block (7) is fixed to the upper end of each vertical guide rod (6). The lower end of each vertical guide rod (6) is fixed to the lower plate (3). A cylindrical eccentric roller (9) having outward flange portions (9a) at both ends is disposed on the upper surface of the upper plate (1). The eccentric roller (9) is rotatably attached to the block (7) by a pin (8) at the eccentric position of both flanges (9a). An eccentric roller rotation lever (11) is attached to the eccentric roller (9), and by operating this lever (11), the eccentric roller (9) is rotated, and the lower plate (3) and upper plate ( The lower plate (3) can be moved up and down relative to the upper plate (1) while maintaining the parallel state with 1).
[0020]
The eccentric roller (9) rotates in a state where it is always in contact with the upper surface of the upper plate (1) by its own weight and the weight of the lower plate (3) and the vertical guide rod (6) connected to the eccentric roller (9). ) Is in the highest position, the upper surface of the lower plate (3) hits the lower surface of the spur gear (27) that drives the nut rotating gear (4), and the nut rotating gear (4) and the spur gear that drives this (27) is just meshed. In this state, the arc-shaped upper and lower grooves (13) and (13) of the nut rotating gear (4) and the protrusions (11) and (12) of the upper and lower plates (1) and (3) are fitted together, The nut rotating gear (4) can be rotated around the vertical axis just below the flange fitting portion (2) of the upper plate (1) while being guided by both projecting portions (11) and (12). Between the lower plate (3) upper surface and the upper plate (1) lower surface and between the bottom surface of the lower groove (13) of the nut rotating gear (4) and the lower surface of the protrusion (11) of the upper plate (1) A slight gap is formed so that the nut rotating gear (4) can move up and down (see FIGS. 2, 5, and 6A).
[0021]
When the eccentric roller (9) rotates 90 degrees from this position, the nut rotating gear (4) and the spur gear (27) that drives the nut are slightly engaged (see FIG. 6 (b)). When the eccentric roller (9) further rotates 90 degrees from this position and the pin (8) comes to the lowest position, the upper plate (1) and the lower plate (3) are farthest from each other, and the nut rotating gear (4) And the spur gear (27) that drives this are released (see FIG. 6C).
[0022]
The vertical rotation shaft (14) of the transmission spur gear (27) that drives the nut tightening gear (4) is rotated by a DC servo motor (19) and a gear train. That is, a spur gear (21) is attached to a drive shaft (20) of a servomotor (19) that is rotated clockwise toward the front, and a horizontal rotation shaft parallel to the spur gear (21) is attached to the spur gear (21). The spur gear (22) having a worm (23) is provided on the rotating shaft of the spur gear (22), and the horizontal rotating shaft of the worm wheel (24) meshing with the worm (23) is provided with another spur gear (22). A worm (25) is provided, and a worm wheel (26) meshing with the worm (25) is attached to the vertical rotating shaft (14).
[0023]
The above gear train is housed in the body (30). On the upper surface of the body (30), as shown in FIG. 4, a start button (31), an emergency stop button (32), a light emitting diode (33) And an alarm buzzer (34) is provided.
[0024]
At the upper end of the vertical rotating shaft (14), there is a rotating plate (16) that rotates integrally therewith, and the rotation angle detector (17) counts the number of rotations of the vertical rotating shaft (14). The rotation number is converted into a nut rotation angle. A strain gauge (18) is attached to the peripheral surface of the vertical rotation shaft (14), and the strain amount of the vertical rotation shaft (14) is converted into a tightening torque by a tightening torque detector (28).
[0025]
In order to fasten the nut (36) to the male screw member (35) with this device, the following procedure is performed.
[0026]
First, the nut (36) is fastened to the male screw member (35) by hand. The positional relationship between the upper plate (1) and the lower plate (3) is the most distant. Next, the flange fitting portion (2) of the upper plate (1) is fitted to the flange (35a) of the male screw member (35), and the nut (36) is positioned above the nut fitting portion (15). Next, the nut fitting portion (5) is fitted to the nut (36), and the nut rotating gear (4) is placed on the lower plate (3). Next, rotate the eccentric roller (9) to bring the lower plate (3) closer to the upper plate (1), and finely adjust the nut rotating gear (4) by hand to drive it to the spur gear (27) Bite into. Now you are ready. Here, press the start button (31). After this, the nut (36) is automatically tightened, and it is also determined whether or not the tightening is normal, and the tightening operation is completed.
[0027]
As shown in the block diagram of FIG. 7, the tightening torque detected by the tightening torque detector (28) and the rotation angle detected by the rotation angle detector (17) are input to the microcomputer (29), which will be described later. Based on the tightening determination method, whether the tightening is normal is determined by the microcomputer (29), and the result is output by the light emitting diode (33) and the alarm buzzer (34). The microcomputer (29) gives instructions to the servo motor (19) such as the rotation speed of the nut (36), the rotation angle of the nut (36), the inversion of the nut (36), and the stop of the nut (36).
[0028]
The light-emitting diode (33) is, for example, green when tightening is normal, red when abnormal, or lit when preparation for inspection is complete, is off when tightening is normal, and flashes when abnormal. Or For example, the alarm buzzer (34) is sounded once when the tightening is normal and three times when the tightening is abnormal.
[0029]
FIG. 8 shows a block diagram when the tightening amount of the nut (36) is detected not as the rotation angle but as the displacement amount of the nut (36) with respect to the male screw member (35). In this case, for example, a laser displacement sensor (37) is attached to the male screw member (35), and a laser light receiving portion (38) is attached to the male screw member (35) of the nut (36) on the end surface of the flange. The displacement sensor (37) may be attached to the nut (36).
[0030]
The motor driving battery (39) and the microcomputer (29) may be built in the clamping device. For example, as shown in FIG. 9, the motor driving battery (39) and the microcomputer (29) are separated from the clamping device main body and held in the band (40). May be. In addition, the battery (39) and the microcomputer (29) can be integrated, or the microcomputer (29) can be built in the tightening device to separate only the battery (39).
[0031]
FIG. 10 shows a first tubular joint part (male thread member) (35) having a male thread part and a hexagonal flange, a second tubular joint member, an annular gasket interposed between end faces of both joint members, A nut (36) screwed into the first tubular joint member (male thread member) (35) from the tubular joint portion side, and a thrust bearing interposed between the second tubular joint member and the nut (36) When tightening the pipe fittings provided, it is normal to tighten the nut (36) to the male thread member (35) by hand before tightening the nut (36) with a wrench. The relationship between the tightening angle and the tightening torque when there is an abnormality such as forgetting to insert a thrust bearing or the like. As can be seen from FIG. 10, when the nut tightening angle is up to about 80 degrees, the tightening torque increases in a linear relationship (inclination (1)) as the nut (36) is tightened. Go. The inclination changes when the nut tightening angle is about 80 degrees, and then the tightening torque increases in a linear relationship (inclination (2)). When the gasket is forgotten to be inserted, the increase amount of the tightening torque is larger than that in the normal case, and the inclination is different. If both the gasket and the thrust bearing are forgotten, the amount of increase in the tightening torque is further increased, and the inclination is different from that when the gasket is forgotten.
[0032]
From this, it can be understood that both the value of the tightening torque with respect to the tightening angle and the inclination of the tightening torque with respect to the tightening angle can be used as the reference value of the tightening determination method.
[0033]
Next, an embodiment of the tightening method will be described with reference to the flowchart of FIG.
[0034]
In advance, the nut (36) is manually tightened to the male screw member (35), and tightening by the tightening device is started. Initially, the nut is rotated at a low speed (step 1), and it is checked whether the tightening torque has reached the tightening start reference torque (step 2). If the tightening torque has not reached the tightening start reference torque, it is checked whether the rotation amount of the nut is 45 ° or more (step 3). When the rotation amount of the nut is less than 45 ° in step 3, the process returns to step 1. If the amount of rotation of the nut is 45 ° or more in step 3, it is determined that the nut is poorly tightened due to insufficient hand tightening, and the process proceeds to step 4. In step 4, the nut is inverted and it is determined whether the nut has returned to the initial position (step 5). If the nut has returned to the initial position, the inversion of the nut is stopped (step 6) and tightened. An alarm indicating a failure is issued and the tightening is terminated (step 7). If the tightening torque has reached the tightening start reference torque in step 2, the nut rotation speed is increased (step 8), and the tightening torque is detected each time the nut rotation amount increases by 0.5 °. (Step 9). Then, it is determined whether the tightening torque is within an allowable range (step 10). If it is determined in step 10 that the tightening torque is not within the allowable range, it is determined that the tightening is defective and the process proceeds to step 4. If the tightening torque is within the allowable range in step 10, it is determined whether the rotation angle of the nut is 20% or more of the specified tightening angle (step 11). If the rotation angle of the nut is less than 20% in step 11, the process returns to step 8. When the rotation angle of the nut is 20% or more in step 11, the rotation speed of the nut is further increased (step 12), and the tightening torque is detected every time the rotation amount of the nut increases by 1 degree (step 11). Step 13). Then, it is determined again whether the tightening torque is within the allowable range (step 14). If it is determined in step 14 that the tightening torque is not within the allowable range, it is determined that the tightening is defective and the process proceeds to step 4. If the tightening torque is within the allowable range in step 14, it is determined whether or not the rotation angle of the nut has reached 100% of the specified tightening angle (step 15). When the rotation angle of the nut is less than 100% of the specified tightening angle in step 15, the process returns to step 12. If the rotation angle of the nut has reached 100% of the specified tightening angle in step 15, it is determined whether the tightening torque has reached the specified tightening torque (step 16). If the tightening torque has reached the specified tightening torque in step 16, it is determined that the tightening has passed, and the rotation of the nut is stopped (step 17), so that the normal tightening has been performed. An end display is made (step 18). If the tightening torque does not reach the specified tightening torque in step 16, the nut is further rotated (step 19), and the tightening torque is detected each time the amount of rotation of the nut increases by one (step 20). It is determined whether the tightening torque is within the allowable range (step 21). If it is determined in step 21 that the tightening torque is not within the allowable range, it is determined that the tightening is defective and the process proceeds to step 4. If the tightening torque is within the allowable range in step 21, it is determined whether the rotation angle of the nut has reached 120% of the specified tightening angle (step 22). If the rotation angle of the nut is less than 120% of the specified tightening angle in step 22, the process returns to step 19. When the rotation angle of the nut has reached 120% of the specified tightening angle in step 22, it is determined whether the tightening torque has reached the specified tightening torque (step 23). If the tightening torque does not reach the specified tightening torque in step 23, it is determined that the tightening is defective and the process proceeds to step 4. If the tightening torque has reached the specified tightening torque in step 23, it is determined that the tightening has passed, and the process proceeds to step 17.
[0035]
Next, a tightening method for determination based on the tilt of the tightening torque will be described with reference to the flowchart of FIG.
[0036]
The nut is manually tightened in advance, and then tightening by the tightening device is started. Initially, the nut is rotated at a low speed (step 1), and it is checked whether the tightening torque has reached the tightening start reference torque (step 2). If the tightening torque has not reached the tightening start reference torque, it is checked whether the rotation amount of the nut is 45 ° or more (step 3). When the rotation amount of the nut is less than 45 ° in step 3, the process returns to step 1. If the amount of rotation of the nut is 45 ° or more in step 3, it is determined that the nut is not tightly tightened and the process proceeds to step 4. In step 4, the nut is inverted and it is determined whether the nut has returned to the initial position (step 5). If the nut has returned to the initial position, the inversion of the nut is stopped (step 6) and tightened. An alarm indicating a failure is issued and the tightening is terminated (step 7). If the tightening torque has reached the tightening start reference torque in step 2, the nut rotation speed is increased (step 8), and the tightening torque is detected each time the nut rotation amount increases by 2.5 °. (Step 9). Then, it is determined whether the tightening torque is within the allowable range of the inclination (1) (step 10). If it is determined in step 10 that the tightening torque is not within the allowable range, it is determined that the tightening is defective and the process proceeds to step 4. If the tightening torque is within the allowable range in step 10, it is determined whether the rotation angle of the nut is 20% or more of the specified tightening angle (step 11). If the rotation angle of the nut is less than 20% in step 11, the process returns to step 8. If the rotation angle of the nut is 20% or more in step 11, the rotation speed of the nut is further increased (step 12), and the inclination of the tightening torque is detected every time the rotation amount of the nut increases by 5 °. (Step 13). Then, it is determined again whether the tightening torque is within the allowable range of the inclination (1) (step 14). If the tightening torque is within the allowable range in step 14, it is determined whether or not the rotation angle of the nut has reached the specified tightening angle of 90 ° (step 15). If the rotation angle of the nut is less than 90 ° in step 15, the process returns to step 12. If it is determined in step 15 that the rotation angle of the nut is 90 ° or more, it is determined that the tightening is defective and the process proceeds to step 4. If it is determined in step 14 that the tightening torque is not within the allowable range of inclination (1), it is determined in step 16 whether the nut rotation angle is in the range of 70 ° to 90 °. If it is out of range, it is determined that the tightening is defective, and the process proceeds to Step 4. If the rotation angle of the nut is within the range of 70 ° to 90 °, it is determined whether the tightening torque is within the allowable range of the inclination (2) (step 17). If it is determined in step 17 that the tightening torque is not within the allowable range of the inclination (2), it is determined that the tightening is defective and the process proceeds to step 4. If the tightening torque is within the allowable range of the inclination (2) in step 17, it is determined whether or not the nut rotation angle has reached 90 ° (step 18). If the rotation angle of the nut is 90 ° in step 18, it is determined that the tightening has been passed, the rotation of the nut is stopped (step 23), and a tightening completion indication that normal tightening has been performed is displayed. (Step 24). If the rotation angle of the nut is less than 90 ° in step 18, the nut is further rotated (step 19), and the inclination of the tightening torque is detected each time the rotation amount of the nut increases by 5 ° (step 20). ), It is determined whether the tightening torque is within the allowable range of the inclination (2) (step 21). If it is determined in step 21 that the tightening torque is not within the allowable range of the inclination (2), it is determined that the tightening is defective and the process proceeds to step 4. If the tightening torque is within the allowable range in step 21, it is determined whether the rotation angle of the nut has reached 90 ° (step 22). If the rotation angle of the nut is less than 90 ° in step 22, the process returns to step 19. If the rotation angle of the nut has reached 90 ° in step 22, it is determined that the tightening has passed and the process proceeds to step 23.
[0037]
As an allowable range in the above embodiment, the tightening torque at the specified tightening angle is set to about −10% to + 10% as a full scale. The rotation angle of the nut is rotated at about 50% when the rotation angle is 20 to 100% until the rotation angle is 0 to 20%.
[0038]
In the above embodiment, the numerical values such as 20 °, 90 °, and 1 ° relating to the rotation angle are all one example, and an appropriate value such as the rotation angle according to the characteristics of the member to be tightened is appropriately set to the microcomputer (29). Set to
[0039]
Further, as a tightening start reference, a position where the tightening torque is about 7 kgf · cm is selected. In this way, tightening is not affected even if hand tightening is slightly insufficient, or even if the piping is bent or misaligned and tightening torque is slightly generated at the time of hand tightening. A start reference position can be set.
[0040]
In the above embodiment, whether the tightening is proper or not is determined from the relationship between the rotation angle of the nut (36) and the tightening torque, but instead of the rotation angle of the nut (36), the nut (36) is used. The distance of the screw member (35) can also be used. Alternatively, both the rotation angle of the nut (36) and the distance between the nut (36) and the male screw member may be used. The distance between the nut (36) and the external thread member (35) can be detected by a potentiometer, an eddy current displacement sensor, a laser displacement sensor, or the like.
[0041]
In the above embodiment, the tightening torque is detected by the strain gauges (18) (63). However, the tightening torque can be detected by other detection methods, for example, a magnetostrictive torque sensor. . The rotation angle can also be detected by converting an analog signal into an angle using a potentiometer.
[0042]
13 to 15 show a manual type fastening device. In the following description, the same components as those of the electric type tightening device are denoted by the same reference numerals and description thereof is omitted.
[0043]
A spur gear (49) for driving the nut tightening gear (4) is connected to a handle (57) having a horizontal rotating shaft (58) via a gear train. That is, the bevel gear (51) is attached to the horizontal rotation shaft (58) of the handle (57), and the bevel gear (51) is meshed with the bevel gear (52) having the vertical rotation shaft (59). A spur gear (53) is provided on the vertical rotation shaft (59) of the bevel gear (52). The attached reduction spur gear (55) is engaged, and the spur gear (49) for driving the nut tightening gear (4) is engaged with the spur gear (56) coaxial therewith.
[0044]
A rotary encoder (62) for detecting the rotation angle of the nut is attached to the upper end of the vertical rotation shaft (61) of the spur gear (49) that drives the nut tightening gear (4), and the vertical spur gear (55) A tightening torque detecting strain gauge (63) is attached to the rotating shaft (60).
[0045]
On both sides of the body (50), lower plate elevating levers (43) are swingably attached by swinging pins (44). A front end portion of the lower plate raising / lowering lever (43) is fixed to a rising portion (42a) provided on the lower plate (42) by a fixing pin (48). A hole in the lower plate lifting lever (43) into which the swing pin (44) is fitted is a long hole (45). On both sides of the body (50) closer to the base end than the swing pin (44), guide pins (46) are provided to project outward, and each lower plate lifting lever (43) A guide groove (47) for raising and lowering while maintaining the horizontal state is provided. As the lower plate lift lever (43) swings, when the lower plate (42) is lifted, the guide pin (46) is guided by the guide groove (47), and the swing pin (44) is long. By moving in the hole (45), the lower plate (42) moves up and down while maintaining the horizontal state.
[0046]
The tightening method when the above-described manual type tightening device is used is substantially the same as the tightening method when the electric type tightening device is used. In the case of the manual type, it is difficult to control the rotation angle speed by hand, but the rotation angle may not be controlled. In addition, since the nut (36) cannot be automatically stopped or reversed, the nut (36) is stopped when the end of tightening indication is displayed, and tightening is stopped when a tightening failure alarm is issued. Invert (36).
[0047]
In the above embodiment, the lower plates (3) and (42) can move with respect to the upper plates (1) and (41), but this is not always necessary. Further, the gear (4) with the fitting portion is not detachable and may be fixed to the lower plate.
[0048]
The graphs of FIGS. 16 to 18 show how the tightening torque, the motor current, the nut rotation angle, and the motor rotation speed change with the tightening time. 16 shows the case where tightening is normal, FIG. 17 shows the case without gasket, and FIG. 18 shows the case without gasket and thrust bearing. When the motor is operated, the rotation angle starts to increase, and after a while, the tightening torque and the motor current increase, and the rotation speed of the motor decreases. As shown in FIGS. 16 to 18, the torque curve and the motor current value curve with respect to the time axis at this time show the same locus regardless of whether the tightening is normal or abnormal, and whether the tightening is normal or not. It can be seen that the rotation time of the motor can be used instead of the rotation angle of the nut, and the current value of the motor can be used instead of the tightening torque.
[0049]
In other words, if the motor current value when the specified time elapses is within the specified range, it is possible to determine that the tightening has passed, otherwise the tightening failure can be determined. ) And the rotation angle detector (17) are not required, and the configuration of the tightening device can be simplified.
[0050]
【The invention's effect】
Of this invention Pipe fitting According to the tightening method, even if the operator does not check whether the tightening is normal, it is possible to prevent insufficient tightening or excessive tightening, and a gasket that must be interposed between the male thread member and the nut. And forgetting to insert a thrust bearing, etc., makes it easy to perform tightening work and reliably prevents poor tightening.
[Brief description of the drawings]
FIG. 1 is according to the present invention. Pipe fitting It is a disassembled perspective view which shows the principal part of one Example of the clamping device used for the clamping method.
FIG. 2 is a longitudinal sectional view of the same.
FIG. 3 is a cross-sectional view taken along line III-III in FIG.
4 is a plan view of a main part of the fastening device of FIG. 1. FIG.
FIG. 5 is a cross-sectional view of the same.
FIG. 6 is a side view showing the operation of the eccentric roller and the lower plate.
[Fig. 7] Tighten It is a block diagram which shows one Example of the clamping | tightening determination means of an attaching apparatus.
FIG. 8 is a block diagram showing another embodiment.
FIG. 9 is a perspective view schematically showing one embodiment of the arrangement of the control unit of the fastening device of FIG. 1;
FIG. 10 is a graph showing a relationship between a nut rotation angle and a tightening torque.
FIG. 11 is a flowchart showing an outline of a tightening method performed by detecting a nut rotation angle and a tightening torque.
FIG. 12 is a flowchart showing an outline of a tightening method performed by detecting a nut rotation angle and a tilt of a tightening torque.
FIG. 13 is according to the present invention. Pipe fitting It is a longitudinal cross-sectional view of the other Example of the clamping device used for the clamping method.
FIG. 14 is a side view showing the main part of the apparatus.
FIG. 15 is a plan view showing a main part of the apparatus.
FIG. 16 is a graph showing an example of a relationship among a tightening torque, a motor current, a nut rotation angle, and a motor rotation number with respect to a time axis when tightening is normal.
FIG. 17 is a graph showing an example of a relationship among a tightening torque, a motor current, a nut rotation angle, and a motor rotation speed with respect to a time axis when tightening is abnormal.
FIG. 18 is a graph showing another example of the relationship between the tightening torque, the motor current, the nut rotation angle, and the motor rotation speed with respect to the time axis when the tightening is abnormal.

Claims (7)

In a fitting tightening method for tightening a fitting that should be provided with a gasket and a thrust bearing and a fluid tight connection is achieved by tightening a nut ,
Tighten the nut by hand in advance and then tighten using the tightening device to obtain a curve indicating the relationship between the tightening amount of the nut and the tightening torque value when tightening is performed normally. The allowable reference range of the tightening torque value for each tightening amount is set in advance throughout the entire process from the initial stage to the end of tightening, and the detection of the tightening amount and the tightening torque value and whether these are within the reference range. A fitting tightening method characterized by discovering forgotten insertion of a gasket and / or a thrust bearing by performing the determination over the entire process from the initial tightening to the end of tightening. 2. The pipe joint tightening method according to claim 1, wherein the nut rotation angle is used as the nut tightening amount. 2. The pipe joint tightening method according to claim 1, wherein a nut displacement is used as the nut tightening amount. 2. The method of tightening a pipe joint according to claim 1, wherein an inclination of the tightening torque with respect to the tightening amount of the nut is used instead of the tightening torque value. 2. The method of tightening a pipe joint according to claim 1, wherein the determination at the initial stage of tightening is performed more densely than the determination at the second half of the tightening. With using the motor as a driving apparatus for performing the tightening of the nut, the pipe joint method tightening of claim 2, characterized in that to calculate the rotation angle of the nut from rotation time of the motor. 2. The pipe joint tightening method according to claim 1, wherein a motor is used as a driving device for tightening the nut, and a tightening torque value is calculated from a current value of the motor.

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