JP3903074B2 - Image forming apparatus and liquid management method - Google Patents

Description

  The present invention relates to an image forming apparatus and a liquid management method, and more particularly, to a droplet management technique for managing a dissolved gas amount of a droplet for forming an image on a recording medium and maintaining a preferable state of the droplet.

  In recent years, inkjet printers have become widespread as data output devices for images and documents. Ink jet printers drive recording elements (nozzles) of a recording head according to data, and eject ink from the nozzles to form data on recording paper. As a discharge means for discharging ink, there are those using a PZT actuator that gives a pressure wave to the pressure chamber communicating with the nozzle, and those using a heat source that heats the ink in the ink chamber (pressure chamber) to generate bubbles. is there. By operating these ejection means, pressurized ink is ejected from the nozzles, and data such as an image is formed on the recording medium.

  In an ink jet printer, if air bubbles are mixed into ink in a recording head, the loss of pressure applied to the ink from the actuator increases, causing abnormal discharge such as abnormal ink discharge amount, abnormal discharge direction, and non-discharge. . Such an abnormal discharge affects the recorded image, and as a result, the image quality is remarkably deteriorated. Therefore, the quality of the recorded image can be maintained by detecting the ejection abnormality without delay and removing the cause of the ejection abnormality.

  As a method for preventing generation of bubbles in the print head (pressure chamber) that causes the above-described ejection abnormality, it is known to use so-called deaerated ink in which the amount of gas dissolved in the ink is reduced.

  In the method for managing the amount of dissolved gas in the liquid in the ink jet described in Patent Document 1, the ink jet recording apparatus, and the color filter manufacturing apparatus, the amount of dissolved gas in the unused ink that has returned through circulation in the ink jet head is measured. If the measured value exceeds a predetermined value, the ink is circulated to remove the dissolved gas in the ink, and the ink is managed so that the amount of dissolved gas in the ink becomes a predetermined value or less.

  The air removal method for an ink jet printer and the ink jet printer described in Patent Document 2 are configured to depressurize a tube provided in a passage through which ink flows to remove air contained in the ink in the tube. .

The ink jet recording apparatus described in Patent Document 3 includes a deaeration unit including a hollow fiber bundle between an ink container and a recording head, and is configured to supply ink to the recording head via the deaeration unit. Has been.
JP 2000-190529 A Japanese Patent Laid-Open No. 11-20194 JP 11-48491 A

However, when the degassing device, the dissolved oxygen meter for measuring the dissolved gas amount of the ink, and the print head are arranged in this order from the upstream side of the ink flow path, the dissolved gas measuring means is disposed downstream of the dissolved oxygen meter. Therefore, there is a problem in that the amount of dissolved gas in the ink in the print head becomes a problem. The same applies to a system that does not have a means for measuring dissolved gas in ink, such as a dissolved oxygen meter.

  In the method for managing the amount of dissolved gas in the liquid in the ink jet disclosed in Patent Document 1, the ink jet recording apparatus, and the color filter manufacturing apparatus, the distance between the dissolved oxygen meter that measures the amount of dissolved gas in the ink and the degassing device In case of low-duty printing that does not consume much ink due to a long period of time, or when ink is left in the inkjet head for a long time, the dissolved gas amount in the inkjet head is not exceeded. If the amount of dissolved gas in the ink exceeds the specified value when the ink reaches the dissolved oxygen meter, the deaeration mode is entered and printing is stopped, resulting in a time loss.

  In addition, the capacity of the deaeration device used here is considered to be sufficiently high with respect to the flow rate, but there is a problem that the degree of deaeration exceeds a specified value when the ink is left for a long time. Furthermore, there is no disclosure of a multihead in which a plurality of printheads are arranged. For example, when the deaeration device is disposed at one place where ink is supplied (that is, before branching), it can be considered that it cannot be judged well that the duty is different depending on the print head. On the other hand, disposing deaeration devices after branching in the multi-head and disposing a dissolved oxygen meter downstream of the print head are considered to increase the number of deaeration devices and increase costs.

  The air removal method for an ink jet printer and the ink jet printer described in Patent Document 2 and the ink jet recording apparatus described in Patent Document 3 include measuring means such as a dissolved oxygen meter for measuring the amount of dissolved gas in the ink. Therefore, the amount of dissolved gas in the ink in the apparatus cannot be grasped.

  The present invention has been made in view of such circumstances, and an image forming apparatus and a liquid management method for grasping the amount of dissolved gas in an ink in a recording head and performing ink maintenance such as deaeration in accordance with the grasped amount of ink. The purpose is to provide.

In order to achieve the above object, the invention according to claim 1 includes a recording head that discharges droplets onto a recording medium, the liquid supply means that stores liquid supplied to the recording head, the recording head, A deaeration unit which is provided between the liquid supply unit and degasses the liquid supplied to the recording head; a channel length of the liquid channel which connects the deaeration unit and the recording head; and at least the recording Dissolved gas in which the dissolved gas amount of the liquid in the recording head is estimated from the movement time calculated by the consumption amount of the liquid discharged from the head and the dissolution speed of the gas in the liquid channel. A gas amount estimating unit; and a liquid recovery unit that executes a liquid recovery process in the recording head when the dissolved gas amount in the liquid estimated by the dissolved gas amount estimating unit exceeds a predetermined specified value; It is provided with.

  That is, since a dissolved gas amount estimating means for estimating the amount of dissolved gas contained in the liquid in the recording head is provided, and the recovery process of the liquid in the recording head is executed based on the estimation result by the dissolved gas amount estimating means. Discharge abnormalities due to bubbles generated in the ink in the recording head can be prevented, and preferable discharge can be performed.

  Moreover, it is not necessary to provide a measuring means (dissolved oxygen meter or the like) for measuring the amount of dissolved gas, and the apparatus can be downsized.

  The recording medium is a medium from which droplets are ejected from the recording head, regardless of paper or paper such as continuous paper, cut paper, or seal paper, resin sheet such as an OHP sheet, film, cloth, or any other material or shape. Includes various media.

  Further, the liquid includes various liquids from which water, chemical liquid, processing liquid, ink, and the like can be discharged from the discharge holes.

The mode of estimating the dissolved gas amount in the liquid by the dissolved gas amount estimating means includes a mode of obtaining from the gas dissolution rate of the liquid channel and the flow rate of the liquid in the liquid channel. The movement time of the liquid depends on the configuration of the liquid flow path (flow path length, number of joints of the flow path, etc.), the discharge amount and discharge cycle of the liquid discharged from the recording head, the consumption amount of the liquid, the usage frequency of the recording head Can be calculated.

  In the recovery process by the liquid recovery means, a mode of performing degassing by removing the dissolved gas from the liquid in the recording head using a degassing means such as a degassing device, or discharging (discharging) the liquid from the discharge hole of the recording head. There is a mode in which a purge is performed, suction is performed by sucking out the liquid in the recording head using suction means such as a pump, and the liquid is newly filled into the recording head from the supply system.

  In the case where the estimated value of the dissolved gas amount exceeds a predetermined specified value during printing, it is preferable to perform a recovery process after stopping the printing.

  According to a second aspect of the present invention, the invention according to the first aspect further comprises a dissolved gas amount measuring means for measuring the dissolved gas amount of the liquid supplied to the recording head on the upstream side in the liquid flow direction of the recording head, When the dissolved gas amount measured by the dissolved gas amount measuring unit exceeds the specified value, the liquid recovery unit performs a recovery operation of the liquid in the recording head.

  That is, a dissolved gas amount measuring means for measuring (actually measuring) the dissolved gas amount of the liquid is provided on the upstream side in the liquid flow direction of the recording head, and the dissolved gas amount measured by the dissolved gas amount measuring means has a predetermined specified value. If it exceeds the maximum, ink recovery processing in the recording head is performed.

  Since the dissolved gas amount of the liquid in the vicinity of the recording head can be measured by the dissolved gas amount measuring means, the abnormality of the liquid recovery means can be determined and the dissolved gas amount of the liquid can be reliably grasped. The dissolved gas amount measuring means includes a dissolved oxygen meter that measures the amount of oxygen in the liquid.

In other words, in embodiments with a dissolved gas amount measuring means for measuring the dissolved amount of gas in the recording head upstream, the recovery process of the liquid is performed when the measured value by the solution exist gas amount measuring means exceeds a predetermined specified value .

  According to a third aspect of the present invention, in the first aspect of the invention, the dissolved gas amount measuring means for measuring the dissolved gas amount of the liquid delivered from the recording head is provided downstream of the recording head in the liquid flow direction. And when the dissolved gas amount of the liquid estimated by the dissolved gas amount estimating means does not exceed the specified value, the dissolved gas amount measured by the dissolved gas amount measuring means exceeds the specified value. However, the liquid recovery means does not perform the recovery operation of the liquid in the recording head.

  That is, in the aspect including the dissolved gas amount measuring means for measuring the dissolved gas amount on the downstream side of the recording head, even when the measurement result of the dissolved oxygen measuring means exceeds a predetermined specified value, the dissolved gas amount estimating means estimates When the amount of dissolved gas does not exceed the specified value, the liquid recovery process in the recording head is not performed, so that the liquid is not wasted.

Further, as shown in claim 4, in the invention of claim 1 Symbol placement, it includes a circulation path for circulating the liquid to the liquid supply means from the recording head, in which is deduced liquid by the dissolved gas amount estimation means When the amount of dissolved gas exceeds a predetermined specified value, the liquid recovery means circulates the liquid in the recording head to the liquid supply means through the circulation path, and uses the degassing means to It is characterized by performing a deaeration process of the liquid supplied to .

  That is, since the degassing means for removing the dissolved gas contained in the liquid is provided, the liquid supplied to the recording head is subjected to a predetermined degassing process.

  In order to perform the deaeration process of the liquid supplied to the recording head, the deaeration means may be provided on the upstream side of the liquid flow path of the recording head. Furthermore, it is preferable to shorten the distance between the deaeration means and the recording head.

Further, as shown in claim 5, in the invention of claim 1 Symbol mounting, comprising a liquid discharge means for the discharge hole to discharge the liquid in the recording head to the outside with the previous type recording head, the dissolved gas amount estimation when the dissolved amount of gas in the liquid was estimated by means exceeds a predetermined specified value, the liquid recovery hand stage, thereby discharging the liquid in the recording head using the liquid discharge means from said discharge hole It is characterized by.

  That is, since the liquid whose dissolved gas amount exceeds a predetermined specified value is discharged to the outside of the recording head, the recording head can be newly filled with liquid.

  In addition, you may use together discharge | emission of the liquid by this discharge | emission means, and the deaeration process described in Claim 4.

  The mode of discharging the liquid to the outside of the recording head includes a mode of performing a purge (preliminary discharge, idle discharge, dummy discharge, etc.) for discharging the liquid from the recording head to a maintenance member such as a cap, and a suction means such as a pump. There is a mode in which the liquid in the recording head is sucked.

According to a sixth aspect of the present invention, in the invention according to the fourth aspect, the apparatus further comprises a dissolved gas amount measuring unit that is provided in the circulation path and measures a dissolved gas amount of the liquid supplied to the recording head. When the dissolved gas amount of the liquid estimated by the gas amount estimation means exceeds the specified value, the liquid recovery means circulates the liquid in the recording head to the liquid supply means through the circulation path, and The degassing means is used to degas the liquid supplied to the recording head so that the measured value of the dissolved gas amount measuring means is not more than the specified value.

  That is, when the dissolved gas amount of the liquid in the recording head exceeds a predetermined specified value, the liquid in the recording head is circulated by the circulation means, and the liquid supplied to the recording head is deaerated. So no waste liquid is generated.

  Further, the dissolved gas amount measuring means is arranged downstream of the recording head in the liquid flow direction and can measure the dissolved gas amount of the liquid delivered from the recording head, so that the measured value is not more than a predetermined specified value. Thus, if it comprises so that a deaeration process may be performed, the amount of dissolved gas of the liquid in a recording head will not exceed this regulation value.

Further, as shown in claim 7, in the invention of claim 4, wherein, provided in the circulation path, the dissolved gas amount measuring means to measure the dissolved gas amount of liquid delivered from the recording head, the recording Liquid discharge means for discharging the liquid in the recording head to the outside from the ejection holes of the head, and when the dissolved gas amount of the liquid estimated by the dissolved gas amount estimation means exceeds the specified value The liquid recovery means uses the liquid discharge means to discharge the liquid in the recording head to the outside of the recording head, while the dissolved gas amount of the liquid supplied from the liquid supply means to the recording head is calculated as the dissolved gas. A deaeration process is performed using the deaeration unit so that the amount of dissolved gas in the liquid is not more than the specified value.

  In the aspect including the dissolved gas amount measuring means for measuring the dissolved gas amount on the downstream side of the recording head, the recovery process of the liquid in the print head is executed based on the estimated dissolved gas amount estimated by the dissolved gas estimating means.

  Further, according to an eighth aspect of the present invention, in the invention according to any one of the first to seventh aspects, the recording head temperature adjusting means for adjusting the storage temperature of the recording head and the dissolved gas amount estimating means are used. When the estimated dissolved gas amount approaches the specified value, the recording head temperature control means for controlling the storage temperature of the recording head to be lowered using the recording head temperature control means. It is characterized by.

  That is, since the storage temperature of the recording head is controlled to be lowered before the dissolved gas amount of the liquid in the recording head reaches a predetermined specified value, generation of bubbles of the liquid in the recording head can be suppressed. .

In order to achieve the above object, the invention according to claim 9 includes a recording head for discharging droplets onto a recording medium, the liquid supply means for storing the liquid supplied to the recording head, and the recording head. A liquid management method for an image forming apparatus, comprising: a degassing unit provided between the liquid supply unit and the liquid supply unit, wherein the liquid supplied to the recording head performs a degassing process. A flow length of a liquid flow path connecting to the recording head, a moving time of moving the liquid flow path calculated from at least a consumption amount of liquid discharged from the recording head, a gas dissolution rate of the liquid flow path, and From the above, the dissolved gas amount of the liquid in the recording head is estimated, and when the estimated dissolved gas amount exceeds a predetermined specified value, a recovery operation is performed on the liquid in the recording head.

  According to the present invention, there is provided a dissolved gas amount estimating means for estimating the dissolved gas amount contained in the liquid in the recording head, and when the estimated dissolved gas amount exceeds a predetermined specified value, The liquid is subjected to a liquid recovery process such as a deaeration process or a purge. Therefore, the amount of dissolved gas in the liquid in the recording head is managed so as to be equal to or less than the specified value, so that the generation of bubbles in the liquid in the recording head can be suppressed, and abnormal discharge due to the generation of bubbles can be prevented.

  Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

[Overall configuration of inkjet recording apparatus]
FIG. 1 is an overall configuration diagram of an ink jet recording apparatus according to an embodiment of the present invention. As shown in the figure, the inkjet recording apparatus 10 includes a print unit 12 having a plurality of print heads 12K, 12C, 12M, and 12Y provided for each ink color, and each print head 12K, 12C, 12M, An ink storage / loading unit 14 for storing ink to be supplied to 12Y, a paper feeding unit 18 for supplying recording paper 16, a decurling unit 20 for removing curling of the recording paper 16, and a nozzle of the printing unit 12 A suction belt transport unit 22 that is disposed to face a surface (ink ejection surface) and transports the recording paper 16 while maintaining the flatness of the recording paper 16, and a print detection unit 24 that reads a printing result by the printing unit 12, A paper discharge unit 26 that discharges printed recording paper (printed matter) to the outside.

  In FIG. 1, a magazine for rolled paper (continuous paper) is shown as an example of the paper supply unit 18, but a plurality of magazines having different paper widths, paper quality, and the like may be provided side by side. Further, instead of the roll paper magazine or in combination therewith, the paper may be supplied by a cassette in which cut papers are stacked and loaded.

  When multiple types of recording paper are used, an information recording body such as a barcode or wireless tag that records paper type information is attached to the magazine, and the information on the information recording body is read by a predetermined reader. Therefore, it is preferable to automatically determine the type of paper to be used and perform ink ejection control so as to realize appropriate ink ejection according to the type of paper.

  The recording paper 16 delivered from the paper supply unit 18 retains curl due to having been loaded in the magazine. In order to remove this curl, heat is applied to the recording paper 16 by the heating drum 30 in the direction opposite to the curl direction of the magazine in the decurling unit 20. At this time, it is more preferable to control the heating temperature so that the printed surface is slightly curled outward.

  In the case of an apparatus configuration that uses roll paper, a cutter (first cutter) 28 is provided as shown in FIG. 1, and the roll paper is cut into a desired size by the cutter 28. The cutter 28 includes a fixed blade 28A having a length equal to or greater than the conveyance path width of the recording paper 16, and a round blade 28B that moves along the fixed blade 28A. The fixed blade 28A is provided on the back side of the print. The round blade 28B is disposed on the printing surface side with the conveyance path interposed therebetween. Note that the cutter 28 is not necessary when cut paper is used.

  After the decurling process, the cut recording paper 16 is sent to the suction belt conveyance unit 22. The suction belt conveyance unit 22 has a structure in which an endless belt 33 is wound between rollers 31 and 32, and at least portions facing the nozzle surface of the printing unit 12 and the sensor surface of the printing detection unit 24 are horizontal ( Flat surface).

  The belt 33 has a width that is wider than the width of the recording paper 16, and a plurality of suction holes (not shown) are formed on the belt surface. As shown in FIG. 1, a suction chamber 34 is provided at a position facing the nozzle surface of the print unit 12 and the sensor surface of the print detection unit 24 inside the belt 33 spanned between the rollers 31 and 32. Then, the suction chamber 34 is sucked by the fan 35 to be a negative pressure, whereby the recording paper 16 on the belt 33 is sucked and held.

  When the power of a motor (not shown in FIG. 1, described as reference numeral 88 in FIG. 7) is transmitted to at least one of the rollers 31 and 32 around which the belt 33 is wound, the belt 33 rotates in the clockwise direction in FIG. , And the recording paper 16 held on the belt 33 is conveyed from left to right in FIG. Details of the belt 33 will be described later.

  Since ink adheres to the belt 33 when a borderless print or the like is printed, the belt cleaning unit 36 is provided at a predetermined position outside the belt 33 (an appropriate position other than the print area). Although details of the configuration of the belt cleaning unit 36 are not shown, for example, there are a method of niping a brush roll, a water absorbing roll, etc., an air blow method of blowing clean air, or a combination thereof. In the case where the cleaning roll is nipped, the cleaning effect is great if the belt linear velocity and the roller linear velocity are changed.

  Although a mode using a roller / nip conveyance mechanism instead of the suction belt conveyance unit 22 is also conceivable, if the roller / nip conveyance is performed in the print area, the image easily spreads because the roller contacts the printing surface of the sheet immediately after printing. There is a problem. Therefore, as in this example, suction belt conveyance that does not bring the image surface into contact with each other in the print region is preferable.

  A heating fan 40 is provided on the upstream side of the printing unit 12 on the paper conveyance path formed by the suction belt conveyance unit 22. The heating fan 40 blows heated air on the recording paper 16 before printing to heat the recording paper 16. Heating the recording paper 16 immediately before printing makes it easier for the ink to dry after landing.

  The printing unit 12 is a so-called full-line head in which a line-type head having a length corresponding to the maximum paper width is arranged in a direction orthogonal to the paper feeding direction (recording paper conveyance direction) (see FIG. 2). Although a detailed structural example will be described later, each of the print heads 12K, 12C, 12M, and 12Y has a length that exceeds at least one side of the maximum size recording paper 16 targeted by the inkjet recording apparatus 10, as shown in FIG. A line type head in which a plurality of ink discharge ports (nozzles) are arranged is formed.

  A print head corresponding to each color ink in the order of black (K), cyan (C), magenta (M), and yellow (Y) from the upstream side along the feeding direction of the recording paper 16 (hereinafter referred to as the recording paper transport direction). 12K, 12C, 12M, and 12Y are arranged. A color image can be formed on the recording paper 16 by discharging the color inks from the print heads 12K, 12C, 12M, and 12Y while the recording paper 16 is conveyed.

  As described above, according to the printing unit 12 in which the full line head that covers the entire width of the paper is provided for each ink color, the operation of relatively moving the recording paper 16 and the printing unit 12 in the recording paper transport direction is performed. The image can be recorded on the entire surface of the recording paper 16 only by performing it once (that is, by scanning in the recording paper conveyance direction once). Thus, high-speed printing is possible and productivity can be improved as compared with a serial (shuttle scan) type head in which the print head reciprocates in a direction substantially perpendicular to the recording paper conveyance direction.

  In this example, the configuration of KCMY standard colors (four colors) is illustrated, but the combination of ink colors and the number of colors is not limited to this embodiment, and light ink and dark ink are added as necessary. May be. For example, it is possible to add a print head that discharges light ink such as light cyan and light magenta.

  As shown in FIG. 1, the ink storage / loading unit 14 has tanks that store inks of colors corresponding to the print heads 12K, 12C, 12M, and 12Y, and each tank is connected via a conduit (not shown). The print heads 12K, 12C, 12M, and 12Y communicate with each other. Further, the ink storage / loading unit 14 includes notifying means (display means, warning sound generating means, etc.) for notifying when the ink remaining amount is low, and has a mechanism for preventing erroneous loading between colors. is doing.

  The print detection unit 24 includes an image sensor for imaging the droplet ejection result of the print unit 12, and functions as a means for checking nozzle clogging and other ejection defects from the droplet ejection image read by the image sensor.

  The print detection unit 24 of this example is composed of a line sensor having a light receiving element array that is wider than at least the ink ejection width (image recording width) by the print heads 12K, 12C, 12M, and 12Y. The line sensor includes an R sensor row in which photoelectric conversion elements (pixels) provided with red (R) color filters are arranged in a line, a G sensor row provided with green (G) color filters, The color separation line CCD sensor is composed of a B sensor array provided with a blue (B) color filter. Instead of the line sensor, an area sensor in which the light receiving elements are two-dimensionally arranged can be used.

  The print detection unit 24 reads test patterns (or actual images) printed by the print heads 12K, 12C, 12M, and 12Y of the respective colors, and detects ejection of each head. The ejection determination includes the presence / absence of ejection, measurement of dot size, measurement of dot landing position, and the like. In addition, the print detection unit 24 includes a light source (not shown) that irradiates light to the ejected dots.

  A post-drying unit 42 is provided following the print detection unit 24. The post-drying unit 42 is means for drying the printed image surface, and for example, a heating fan is used. Since it is preferable to avoid contact with the printing surface until the ink after printing is dried, a method of blowing hot air is preferred.

  When printing on porous paper with dye-based ink, the weather resistance of the image is improved by preventing contact with ozone or other things that cause dye molecules to break by blocking the paper holes by pressurization. There is an effect to.

  A heating / pressurizing unit 44 is provided following the post-drying unit 42. The heating / pressurizing unit 44 is a means for controlling the glossiness of the image surface, and pressurizes with a pressure roller 45 having a predetermined surface uneven shape while heating the image surface to transfer the uneven shape to the image surface. To do.

  The printed matter generated in this manner is outputted from the paper output unit 26. It is preferable that the original image to be printed (printed target image) and the test print are discharged separately. The ink jet recording apparatus 10 is provided with a sorting means (not shown) for switching the paper discharge path in order to select the print product of the main image and the print product of the test print and send them to the discharge units 26A and 26B. Yes. Note that when the main image and the test print are simultaneously formed in parallel on a large sheet, the test print portion is separated by a cutter (second cutter) 48. The cutter 48 is provided immediately before the paper discharge unit 26, and cuts the main image and the test print unit when the test print is performed on the image margin. The structure of the cutter 48 is the same as that of the first cutter 28 described above, and includes a fixed blade 48A and a round blade 48B.

  Although not shown in FIG. 1, the paper output unit 26A for the target prints is provided with a sorter for collecting prints according to print orders. Reference numeral 26B denotes a test print discharge unit.

  Next, the structure of the print head 50 will be described. Since the structures of the print heads 12K, 12C, 12M, and 12Y provided for the respective ink colors are common, the print heads are represented by reference numeral 50 in the following.

  FIG. 3 (a) is a plan perspective view showing an example of the structure of the print head 50, and FIG. 3 (b) is an enlarged view of a part thereof. 3C is a plan perspective view showing another structural example (print head 50 ′) of the print head 50, and FIG. 4 is a cross-sectional view showing the three-dimensional configuration of the ink chamber unit (in FIG. 3A). 4-4 is a sectional view taken along line 4-4). In order to increase the dot pitch printed on the recording paper surface, it is necessary to increase the nozzle pitch in the print head 50. As shown in FIGS. 3A to 3C and FIG. 4, the print head 50 of this example includes a plurality of inks including nozzles 51 from which ink droplets are ejected and pressure chambers 52 corresponding to the nozzles 51. The chamber units 53 have a structure in which the chamber units 53 are arranged in a staggered matrix, thereby achieving an increase in the apparent nozzle pitch density.

  That is, in the print head 50 according to the present embodiment, as shown in FIGS. 3A and 3B, the plurality of nozzles 51 that eject ink correspond to the entire width of the print medium in a direction substantially orthogonal to the print medium feed direction. This is a full line head having one or more nozzle rows arranged over a length of the same.

  Further, as shown in FIG. 3 (c), short two-dimensionally arranged heads 50 'may be arranged in a staggered manner and connected to form a length corresponding to the entire width of the print medium.

  The pressure chamber 52 provided corresponding to each nozzle 51 has a substantially square planar shape, and the nozzle 51 and the supply port 54 are provided at both corners on the diagonal line. Each pressure chamber 52 communicates with a common channel (not shown) through a supply port 54.

  An actuator 58 having an individual electrode 57 is joined to the diaphragm 56 constituting the top surface of the pressure chamber 52, and when the drive voltage is applied to the individual electrode 57, the actuator 58 is deformed so that the nozzle 51 Ink is ejected. When ink is ejected, new ink is supplied from the common flow path to the pressure chamber 52 through the supply port 54.

  A large number of ink chamber units 53 having such a structure are arranged in a grid pattern with a constant arrangement pattern along a row direction along the main scanning direction and an oblique column direction having a constant angle θ not orthogonal to the main scanning direction. The structure is With a structure in which a plurality of ink chamber units 53 are arranged at a constant pitch d along a certain angle θ with respect to the main scanning direction, the pitch P of the nozzles projected so as to be aligned in the main scanning direction is d × cos θ. .

  That is, in the main scanning direction, each nozzle 51 can be handled equivalently as a linear arrangement with a constant pitch P. With such a configuration, it is possible to realize a high-density nozzle configuration in which 2400 nozzle rows are projected per inch (2400 nozzles / inch) so as to be aligned in the main scanning direction. Hereinafter, for convenience of explanation, it is assumed that the nozzles 51 are linearly arranged at a constant interval (pitch P) along the longitudinal direction (main scanning direction) of the head.

  In implementing the present invention, the nozzle arrangement structure is not limited to the illustrated example. In the present embodiment, a method of ejecting ink droplets by deformation of an actuator 58 typified by a piezo element (piezoelectric element) is employed. In carrying out the present invention, the method for discharging ink is not particularly limited, and various methods such as a thermal jet method in which bubbles are generated by pressurizing ink with a heating element such as a heater and the ink is blown with the pressure can be applied.

  FIG. 5 is a schematic diagram showing the configuration of the ink supply system in the inkjet recording apparatus 10.

  The ink bottle 60 is a base tank for supplying ink, and is installed in the ink storage / loading unit 14 described with reference to FIG. In the form of the ink bottle 60, there are a system that replenishes ink from a replenishing port (not shown) and a cartridge system that replaces the entire tank when the ink remaining amount is low. A cartridge system is suitable for changing the ink type according to the intended use. In this case, it is preferable that the ink type information is identified by a barcode or the like, and ejection control is performed according to the ink type.

  As shown in FIG. 5, the ink bottle 60 is communicated with the sub tank 61 via the ink supply pipe, and further, gas (bubbles) dissolved in the ink is removed between the sub tank 61 and the print head 50. For this purpose, a deaeration device 62 is provided. Further, a filter (not shown) that removes foreign matters in the ink is provided between the sub tank 61 and the print deaerator 62. The filter mesh size of the filter is preferably equal to or smaller than the nozzle diameter (generally about 20 μm).

  The sub tank 61 has a function of improving a damper effect and a refill that prevent fluctuations in the internal pressure of the head. The mode in which the internal pressure is controlled by the sub tank 61 includes a mode in which the internal pressure in the ink chamber unit 53 is controlled by the difference in ink water level between the sub tank opened to the atmosphere and the ink chamber unit 53 in the print head 50, or a sealed sub tank. There is a mode in which the internal pressure of the sub tank and the ink chamber is controlled by a pump connected to the A, and any mode may be applied.

  Further, a dissolved oxygen meter 63 for measuring the amount of dissolved gas contained in the unused ink in the print head 50 is provided, and the amount of dissolved gas in the unused ink in the print head 50 was measured by the dissolved oxygen meter 63. Later, it is sent to the sub tank 61. In this way, an ink circulation path (not shown in FIG. 5 and shown as 100 in FIG. 8) is formed in the ink supply system from the print head 50 to the sub tank 61 via the dissolved oxygen meter 63.

  The inkjet recording apparatus 10 is provided with a cap 64 as a means for preventing the nozzle 51 from drying or preventing an increase in ink viscosity near the nozzle 51 and a cleaning blade 66 as a means for cleaning the nozzle surface.

  The maintenance unit including the cap 64 and the cleaning blade 66 can be moved relative to the print head 50 by a moving mechanism (not shown), and is moved from a predetermined retracted position to a maintenance position below the print head 50 as necessary. The

  The cap 64 is displaced up and down relatively with respect to the print head 50 by an elevator mechanism (not shown). The cap 64 is raised to a predetermined raised position when the power is turned off or during printing standby, and is brought into close contact with the print head 50, thereby covering the nozzle surface (ink ejection surface) with the cap 64.

  During printing or standby, if the frequency of use of a specific nozzle 51 is reduced and ink is not ejected for a certain period of time, the ink solvent near the nozzle evaporates and the ink viscosity increases. In such a state, ink cannot be ejected from the nozzle 51 even if the actuator 58 operates.

  Before such a state is reached (within the range of the viscosity that can be discharged by the operation of the actuator 58), the actuator 58 is operated, and the cap 64 (ink near the nozzle whose viscosity has increased) is discharged. Preliminary ejection (purging, idle ejection, brim ejection) is performed toward the ink receiver.

  Further, when air bubbles are mixed in the ink in the print head 50 (pressure chamber 52), the ink cannot be ejected from the nozzles even if the actuator 58 operates. In such a case, the cap 64 is applied to the print head 50, the ink in the pressure chamber 52 (ink mixed with bubbles) is removed by suction with the suction pump 67, and the suctioned and removed ink is sent to the collection tank 68. .

  In this suction operation, the deteriorated ink with increased viscosity (solidified) is sucked out when the ink is initially loaded into the head or when the ink is used after being stopped for a long time. Since the suction operation is performed on the entire ink in the pressure chamber 52, the amount of ink consumption increases. Therefore, it is preferable to perform preliminary ejection when the increase in ink viscosity is small.

  The cleaning blade 66 is made of an elastic member such as rubber, and can slide on the ink discharge surface (surface of the nozzle plate) of the print head 50 by a blade moving mechanism (wiper) (not shown). When ink droplets or foreign substances adhere to the nozzle plate, the nozzle plate surface is wiped by sliding the cleaning blade 66 on the nozzle plate to clean the nozzle plate surface. It should be noted that when the ink ejection surface is cleaned by the blade mechanism, preliminary ejection is performed in order to prevent foreign matter from being mixed into the nozzle 51 by the blade.

  FIG. 6 is a schematic configuration diagram showing the configuration of the deaeration device 62 shown in FIG.

  The deaeration device 62 includes a hollow fiber bundle having gas permeability in the deaeration region 62A, for example, an ink flow path 62B made of a fluorine-based tube or a silicon-based tube, and the ink sent from the sub tank 61 is an ink. After passing through the flow path 62B, it is supplied to the print head 50 after being subjected to a vacuum deaeration process.

  In the vacuum degassing process, when the degassing region 62A is depressurized by the vacuum pump 62C, the gas dissolved in the ink is separated by the negative pressure acting from the outer periphery of the ink flow path 62B, The separated gas is discharged into the atmosphere via the vacuum pump 62C. The deaeration device 62 includes a vacuum gauge 62D for managing the pressure (degree of vacuum) in the deaeration region.

  The degassing method of the ink in the degassing device 62 can apply a known technique such as the above-described vacuum (depressurized degassing) method, and various methods such as an ultrasonic vibration method and a centrifugal separation method can be applied. Is possible.

  FIG. 7 is a principal block diagram showing the system configuration of the inkjet recording apparatus 10. The inkjet recording apparatus 10 includes a communication interface 70, a system controller 72, a memory 74, a motor driver 76, a heater driver 78, a print control unit 80, an image buffer memory 82, a head driver 84, and the like.

The communication interface 70 is an interface unit that receives image data sent from the host computer 86. A serial interface such as USB (Universal Serial Bus) , IEEE 1394, Ethernet (registered trademark) , a wireless network, or a parallel interface such as Centronics can be applied to the communication interface 70. In this part, a buffer memory (not shown) for speeding up communication may be mounted. The image data sent from the host computer 86 is taken into the inkjet recording apparatus 10 via the communication interface 70 and temporarily stored in the memory 74. The memory 74 is a storage unit that temporarily stores an image input via the communication interface 70, and data is read and written through the system controller 72. The memory 74 is not limited to a memory made of a semiconductor element, and a magnetic medium such as a hard disk may be used.

  The system controller 72 is a control unit that controls the communication interface 70, the memory 74, the motor driver 76, the heater driver 78, and the like. The system controller 72 includes a central processing unit (CPU) and its peripheral circuits, and performs communication control with the host computer 86, read / write control of the memory 74, and the like, and controls the motor 88 and heater 89 of the transport system. A control signal to be controlled is generated.

  The motor driver 76 is a driver (drive circuit) that drives the motor 88 in accordance with an instruction from the system controller 72. Although only the motor driver 76 and the motor 88 are shown in FIG. 7, the system controller 72 controls a plurality of motor drivers and motors.

  The heater driver 78 is a driver that drives the heater 89 provided in the post-drying unit 42 and the like in accordance with an instruction from the system controller 72.

  The print control unit 80 has a signal processing function for performing various processing and correction processing for generating a print control signal from image data in the memory 74 in accordance with the control of the system controller 72, and the generated print control. A control unit that supplies signals to the head driver 84. Necessary signal processing is performed in the print controller 80, and the ejection amount and ejection timing of the ink droplets of the print head 50 are controlled via the head driver 84 based on the image data. Thereby, a desired dot size and dot arrangement are realized.

  The print control unit 80 includes an image buffer memory 82, and image data, parameters, and other data are temporarily stored in the image buffer memory 82 when image data is processed in the print control unit 80. In FIG. 7, the image buffer memory 82 is shown in a mode associated with the print control unit 80, but it can also be used as the memory 74. Also possible is an aspect in which the print controller 80 and the system controller 72 are integrated and configured with a single processor.

  The head driver 84 drives the actuators of the print heads 12K, 12C, 12M, and 12Y for each color based on the print data given from the print control unit 80. The head driver 84 may include a feedback control system for keeping the head driving conditions constant.

  The ink jet recording apparatus 10 includes an ink management function for managing the amount of dissolved gas contained in the ink to be a predetermined value or less. Although details of this function will be described later, the dissolved gas amount of ink in the print head 50 is estimated using the system controller 72, and if this estimated dissolved gas amount exceeds a predetermined specified value, Control is performed by the system controller 72 such that the ink is circulated to the degassing device 62 and the degassed ink is supplied to the print head 50 after being degassed by the degassing device 62. The predetermined specified value described above is determined from the dissolved gas allowable range of ink.

  The dissolved gas amount of the ink circulated from the print head 50 to the sub tank 61 is measured by a dissolved oxygen meter 63. The measurement result is sent to the system controller 72, and the amount of dissolved gas contained in the ink is compared with a predetermined specified value. If the amount of dissolved gas exceeds the specified value, the deaeration device 62 is operated. Re-deaeration is performed.

  Here, the gas measured by the dissolved oxygen meter includes not only oxygen but also various gases that can be dissolved in ink.

[First Embodiment]
Next, an ink management method and deaeration processing control of the inkjet recording apparatus 10 according to the first embodiment of the present invention will be described.

  In general, in the ink jet recording apparatus, when bubbles are mixed in the ink chamber unit 53 shown in FIGS. 3 and 4, a loss of pressure applied to the ink increases, and an ejection abnormality may occur.

  Such ejection abnormality causes image degradation such as streaks and color unevenness in the print result image, and remarkably lowers the print quality. Therefore, in order to prevent such image deterioration, degassed ink (within the allowable range of dissolved gas amount) may be used so that the dissolved gas amount is not more than a predetermined value.

  The ink jet recording apparatus 10 is configured to estimate the dissolved gas amount of ink in the print head 50 and perform a deaeration process based on the estimated value. However, since the ink in the nozzle 51 and the pressure chamber 52 (that is, the discharge downstream side from the common flow path) in the print head 50 cannot be circulated, it is discharged to the outside of the print head 50 during the deaeration process. A mode of (discharge) is preferable.

  FIG. 8 is a block diagram in which a portion related to the deaeration process is extracted from the ink supply system in the inkjet recording apparatus 10 shown in FIG. In FIG. 8, the direction indicated by the arrow indicates the direction of ink flow.

  As shown in FIG. 5, the ink stored in the ink bottle 60 is supplied to the print head 50 via the sub tank 61 and the deaeration device 62. Also, unused ink in the print head 50 is returned to the sub tank 61 via the circulation path 100 including the dissolved oxygen meter 63. That is, the ink bottle 60, the sub tank 61, the deaeration device 62, the print head 50, the dissolved oxygen meter 63, and the sub tank 61 are arranged in this order from the upstream side of the ink flow path. When the sub tank 61 is omitted, the circulation path 100 including the dissolved oxygen meter 63 is formed between the print head 50 and the ink bottle 60. A mode in which the sub tank 61 is provided for controlling the internal pressure in the print head 50 and ensuring refilling is preferable.

  In addition, in the split type head shown in FIG. 3 (c), a mode in which a deaeration device 62, a dissolved oxygen meter 63, and a circulation path 100 are provided for each of the divided heads is preferable. If each head is provided with the degassing device 62, the dissolved oxygen meter 63, and the circulation path 100, the dissolved gas amount in the head can be optimized for each head when the duty of each head is different.

  The amount of dissolved gas in the ink in the print head 50 is estimated from the movement time of the ink from the deaerator 62 to the print head 50. In the estimation of the dissolved gas amount, the safety factor is set to 1 or more in order to ensure a sufficient margin. Further, it is determined whether or not to re-degas unused ink in the print head 50 from the measured value of the dissolved oxygen meter 63 and the estimated amount of dissolved gas.

  The movement time of the ink can be calculated from the product of the droplet ejection size and the droplet ejection amount during printing and the product of the droplet ejection size and the droplet ejection amount during maintenance.

  The ink flow path from the deaerator 62 to the print head 50 is mainly composed of an ink supply hose and a joint for connecting the supply hose. Therefore, if the dissolution rate of the gas dissolved in the ink from the outside of the supply hose and the joint is known, it is possible to estimate the amount of dissolved gas contained in the ink in the print head 50.

That is, the relationship between the ink moving time t and the dissolved gas amount V of the ink is as shown in the graph 120 shown in FIG. 9, and the slope (dv / dt) of the graph 120 corresponds to the gas dissolution rate described above. In the graph 120, V ₀ is an initial value of the dissolved gas, and has a different value for each ink. Further, V _sat indicates a saturated dissolved gas amount, and if this saturated dissolved gas amount is exceeded, bubbles may be generated in the ink.

  The ink dissolution rate is expressed by the following equation [Formula 1].

[Equation 1] (dv / dt) = (dv / dt) ₁ + (dv / dt) ₂ + (dv / dt) ₃ +
The ink dissolution rate (dv / dt) differs for each member (joint, hose, etc.) forming the ink flow path, and varies depending on environmental conditions such as temperature and humidity. Therefore, as shown in the equation [Formula 1], the gas dissolution rate (dv / dt) is determined by the gas dissolution rate (dv / dt) ₁ and (dv / dt) ₂ determined for each component of the ink flow path and the environmental parameters. , (Dv / dt) ₃ ,...

  In the ink supply system including the joint 200 (joint A), the joint 202 (joint B), the supply hose 210 (supply hose C), and the supply hose 212 (supply hose D) as shown in FIG. The dissolution rate of the gas shown is expressed by the following equation [Equation 2].

[Expression 2] (dv / dt) ₁ = (dvA / dt) + (dvB / dt) +
That is, (dv / dt) ₁ is the gas dissolution rate in the joint portion, and is determined from the number of joints and the structure of each joint. Assuming that the gas dissolution rates at the joint 200 and the joint 202 are dvA / dt and dvB / dt, respectively, (dv / dt) ₁ is expressed as the sum of dvA / dt and dvB / dt as shown in [Equation 2]. Is done.

When there are three or more joints, the gas dissolution rate (dv / dt) ₁ at the joint is expressed as the sum of the gas dissolution rates at all joints.

Further, (dv / dt) ₂ is the gas dissolution rate of the supply hose portion, and is represented by the total dissolution rate of the hose portion as shown in the following equation [Formula 3].

[Equation 3] (dv / dt) ₂ = (dvc / dt) + (dvD / dt) +
Assuming that the gas dissolution rates in the supply hose 210 and the supply hose 212 are dvc / dt and dvD / dt, respectively, (dv / dt) ₂ is the sum of dvc / dt and dvD / dt as shown in [Equation 3]. It is represented by As in the case of the joint, when there are three or more supply hoses, the gas dissolution rate (dV / dt) ₂ of the supply hose portion is represented by the sum of the gas dissolution rates at all joints. The gas dissolution rate in the supply hose is determined by the number of supply hoses and the material, surface area, length, etc. of each supply hose.

Further, (dv / dt) ₃ is a gas dissolution rate depending on the temperature (environmental temperature).

  A data table in which the gas dissolution rate is converted into data is prepared and stored in a memory means such as the memory 74 shown in FIG. 7, and the dissolved gas amount of ink is estimated while referring to the data table. Alternatively, the graphs and equations shown in FIGS. 9 and 10 may be programmed and stored using the program to estimate the dissolved gas amount of the ink.

  In addition, it is preferable to use a rewritable non-volatile memory such as an EEPROM so that the data table and the program can be updated as the memory means for recording the data table and the program.

  When the data table or the program is stored in a removable medium such as a memory card or CD-ROM, and the data table or the program is read into the apparatus when the apparatus is turned on, the latest data table is always referred to. can do.

  Next, deaeration control of the inkjet recording apparatus 10 will be described with reference to FIG. FIG. 11 is a flowchart showing the flow of deaeration control provided in the inkjet recording apparatus 10.

  When print data is acquired and printing is started (step S10), it is determined whether or not the dissolved gas amount of the ink measured by the dissolved oxygen meter 63 exceeds a specified value (step S12).

  When the measured value of the dissolved oxygen meter 63 does not exceed the specified value (NO determination), the process proceeds to step S14, and it is determined whether or not the estimated value of the dissolved gas amount exceeds the specified value.

  If it is determined in step S14 that the estimated value of the dissolved gas amount does not exceed the specified value (NO determination), the process proceeds to step 16 and printing is continued.

  During the execution of printing, the end of printing is monitored (step S18). If the printing is not ended in step S18 (NO determination), the process returns to step S12 and the measured value of the dissolved oxygen meter 63 is monitored.

  On the other hand, in step S18, when the last print data has been printed or a print end operation has been performed (YES determination), the print control of the inkjet recording apparatus 10 is ended (step S20).

  If it is determined in step S14 that the estimated value of the dissolved gas amount exceeds the specified value (YES determination), printing is interrupted and the process proceeds to step S24. In step S24, unused ink in the print head 50 is sent to the deaeration device 62 via the circulation path 100 shown in FIG. 8, and the deaeration process of the ink is executed.

  Then, it progresses to step S26, the estimated value of dissolved gas amount is reset, and it progresses to step S12.

  If it is determined in step S12 that the measured value of the dissolved oxygen meter 63 exceeds the specified value (YES determination), the process proceeds to step S22, and whether or not the estimated value of the dissolved gas exceeds the specified value. Is judged. If the estimated value of the dissolved gas amount does not exceed the specified value (NO determination), the process proceeds to step S16 and printing is continued.

  In step S22, when the estimated value of the dissolved gas amount exceeds the specified value (YES determination), the process proceeds to step S24, and unused ink in the print head 50 is sent to the deaerator 62, and the deaerator 62 is reached. The ink is deaerated using.

  In other words, even when the measured value of the dissolved oxygen meter 63 exceeds the specified value, if the estimated value of the dissolved gas amount does not exceed the specified value (that is, NO determination in step S14 of FIG. 11). ), The printing is continued, and the control in which the estimated value of the dissolved gas is given priority over the measured value of the dissolved oxygen meter 63 is performed.

  On the other hand, when the measured value of the dissolved oxygen meter 63 exceeds the specified value and the estimated value of the dissolved gas amount exceeds the specified value (that is, YES determination in step S22), after the printing is interrupted, the print head The unused ink in 50 is returned to the deaeration device 62 to perform a deaeration process, and control is performed so that printing is not resumed until the degree of deaeration (dissolved gas amount of ink) falls below the specified value.

  Here, when unused ink in the print head 50 is circulated to deaerate, the internal pressure in the print head 50 fluctuates, so that ink may not be ejected. Therefore, printing is interrupted when the ink in the print head 50 is circulated.

  Further, when the measured value of the dissolved oxygen meter 63 does not exceed the specified value, the estimated value of the dissolved gas amount exceeds the specified value because the safety factor is 1 or more when the dissolved gas amount is estimated. It is considered impossible. In this case, since there is a possibility that the temperature of the print head 50 and the ink supply system has changed, the ink in the print head 50 and the ink supply system is degassed again, and the estimated value of the dissolved gas amount is reset. Control is performed as follows.

  If the same phenomenon occurs after this processing (that is, if YES is determined again in step S22), the dissolved oxygen meter 63 may be out of order, and control is performed so as to generate an abnormal alarm.

  In the ink supply system shown in this example, the dissolved oxygen meter 63 is provided in the circulation path 100 from the print head 50 to the sub tank 61. However, the degassing device 62 has a sufficiently high degassing capacity, and the amount of dissolved gas contained in the ink. Is less than a certain value, the dissolved oxygen meter 63 may not be provided.

  In an embodiment in which the dissolved oxygen meter 63 is omitted, the amount of dissolved gas in the print head 50 is estimated from the ink moving time from the deaerator 62 to the print head 50, and the estimated value exceeds a predetermined specified value. In this case, the unused ink in the print head 50 is returned to the deaeration device 62, and re-deaeration is executed. Printing is resumed when the amount of dissolved gas in the ink falls below a specified value after re-degassing.

  In the mode in which the dissolved oxygen meter 63 is omitted, step S12 is omitted in the flowchart shown in FIG.

  In the inkjet recording apparatus 10 configured as described above, the dissolved gas amount estimation means using the system controller 72 or the like is used to estimate the dissolved gas amount in the print head 50, and the estimated value of the dissolved gas amount is a predetermined value. When the specified value is exceeded, the ink containing unused ink in the print head 50 is sent to the deaeration device 62 via the circulation path 100 and is supplied to the print head 50 after performing the deaeration process. Thus, the ink whose dissolved gas amount is lower than the allowable value is supplied into the print head 50, and discharge abnormality due to bubbles generated in the ink can be prevented. Further, since maintenance such as purge and suction can be reduced, wasteful ink consumed during maintenance is not generated.

  Further, when the dissolved oxygen meter 63 is provided in the circulation path 100 from the print head 50 to the sub tank 61 (that is, downstream of the print head 50), the dissolved gas amount is measured by measuring the dissolved gas amount of the ink in the print head 50. Can be judged. When the deaeration capability of the deaeration device is sufficiently larger than the maximum ink flow rate, it is considered that the dissolved gas amount of the ink that has passed through the deaeration device 62 is in a certain amount of saturation. Therefore, the dissolved oxygen meter 63 is not necessarily required, and control may be performed based on the estimated value of the dissolved gas amount. However, in a mode in which the dissolved oxygen meter 63 is not provided, there is a problem that an abnormality of the deaeration device (for example, a vacuum pump capacity is insufficient and a desired deaeration level is not reached) cannot be determined.

  Even in the aspect including the circulation system including the circulation path 100, the ink in the nozzle 51 and the pressure chamber 52 shown in FIG. 4 cannot be circulated. Therefore, when the ink is circulated for re-deaeration, the purge is performed. It is recommended to use or suction.

[Second Embodiment]
Next, an ink management method and a deaeration process control of the inkjet recording apparatus 10 according to the second embodiment of the present invention will be described.

  FIG. 12 shows a schematic configuration of an ink supply system included in the inkjet recording apparatus 10 according to the second embodiment. 12, parts that are the same as or similar to those in FIG. 8 are given the same reference numerals, and descriptions thereof are omitted.

  As shown in FIG. 12, the ink supply system is arranged in the order of the ink bottle 60, the sub tank 61, the degassing device 62, the dissolved oxygen meter 63, and the print head 50 from the upstream side of the ink flow path. In other words, as compared with the ink supply system shown in FIG. 8, the dissolved oxygen meter 63 is arranged on the upstream side of the print head 50, and the circulation path 100 is omitted.

  FIG. 13 is a flowchart showing a flow of deaeration control of the inkjet recording apparatus 10 having the ink supply system shown in FIG.

  When printing data is acquired and printing is started (step S100), it is determined by the dissolved oxygen meter 63 whether or not the dissolved gas amount of ink exceeds a predetermined specified value (step S102).

  When the measured value of the dissolved oxygen meter 63 does not exceed the predetermined specified value (NO determination), it is determined whether or not the estimated value of the dissolved gas amount exceeds the specified value (step S104).

  In step S104, when the estimated value of the dissolved gas amount does not exceed the specified value (NO determination), the process proceeds to step 106, the printing is continued, and the printing end is monitored (step S108). If printing is not completed in step S108 (NO determination), the process returns to step S102, and the measured value of the dissolved oxygen meter 63 is monitored.

  On the other hand, when the last print data has been printed or a print end operation has been performed in step S108 (YES determination), the print control of the inkjet recording apparatus 10 is ended (step S110).

  In step S104, if the estimated value of the dissolved gas amount exceeds the specified value (YES determination), the printing is interrupted, and the process proceeds to step S112, and recovery such as purge and suction is performed in the print head 50. Processing is performed.

  Thereafter, the estimated value of the dissolved gas amount is reset (step S114), and the process proceeds to step 102.

  On the other hand, when the estimated value of the dissolved gas amount exceeds the specified value in step S102 (YES determination), the process proceeds to step S112, and recovery processing such as purge and suction is performed in the print head 50.

  That is, when the measured value of the dissolved oxygen meter 63 exceeds the specified value (that is, YES determination in step S102 of FIG. 13), the printing is interrupted and the print head 50 is restored to purge, suction, etc. Control is performed so that processing is performed.

  Further, when the measured value of the dissolved oxygen meter 63 does not exceed the specified value and the estimated value of the dissolved gas amount exceeds the specified value (that is, YES determination in step S104 in FIG. 13), printing is interrupted. Then, the print head 50 is controlled so that recovery processing such as purge and suction is performed. The recovery process is continuously performed until the dissolved gas amount becomes equal to or less than the specified value.

  On the other hand, when the measured value of the dissolved oxygen meter 63 does not exceed the specified value and the estimated value of the dissolved gas amount does not exceed the specified value (that is, NO determination in step S104), normal printing is continued.

  Also in this example, a mode in which the dissolved oxygen meter 63 is omitted is possible. In this case, when the estimated value of the dissolved gas amount exceeds a predetermined specified value, printing is interrupted and recovery processing such as purge and suction is executed, while the estimated value of the dissolved gas amount is set to a predetermined specified value. If the value is not exceeded, control is performed so that normal printing is continued. This mode may be applied when the dissolved oxygen meter 63 fails in the mode including the dissolved oxygen meter 63.

  In this example, a mode in which the deaeration device is omitted can be applied. That is, since the ink supply system shown in FIG. 12 does not have a circulation path from the print head 50 to the sub tank 61, unused ink in the print head 50 cannot be circulated and re-deaerated. In other words, when the measured value of the dissolved gas amount exceeds a predetermined specified value, the ink in the print head 50 can only be discharged to the outside of the print head, so by using sufficiently deaerated ink, The deaeration device 62 can be omitted. However, even when the deaeration device 62 is not used, a dissolved oxygen meter may be disposed in the ink flow path to estimate the amount of dissolved gas in the print head 50.

  In the first embodiment and the second embodiment described above, when the estimated value of the dissolved gas amount approaches a predetermined specified value, it is preferable to reduce the temperature of the print head 50 to prevent the generation of bubbles. In general, as the temperature of the liquid decreases, the amount of gas that can be dissolved in the liquid increases.

  Further, it is preferable to shorten the interval at which non-ejection detection is performed to reduce the possibility of printing failure due to ejection abnormality.

  11 and 13 exemplify deaeration control at the time of printing execution, but this control can also be applied during a printing interval or during printing standby.

  In the present embodiment, a line head type print head corresponding to the full width of the recording medium is illustrated, but the present invention is also applicable to a serial type print head that performs printing while scanning a short print head in the width direction of the recording medium. Is possible.

In addition, the ink discharge method is exemplified by a method in which a piezoelectric element is driven to apply a discharge force to the ink. However, in the ink discharge method, the ink is generated by bubbles generated by heating the ink using a heat source such as a heater. whichever formula Ru given the discharge force may be applied.

  The present invention can be applied to a liquid droplet ejection apparatus that ejects liquid, such as water, a processing liquid, a chemical liquid, and the like onto a target medium from a nozzle provided in the ejection head, in addition to the ink jet recording apparatus.

  The ink management method and the deaeration control method shown in this embodiment can be programmed and recorded in a recording unit such as an internal memory or a memory card. Further, a recording medium on which the program is recorded may be distributed.

1 is a basic configuration diagram of an ink jet recording apparatus according to an embodiment of the present invention. FIG. 1 is a plan view of a main part around a printing unit of the ink jet recording apparatus shown in FIG. FIG. 1 is a perspective plan view showing an example of the structure of a print head. Sectional view along line 4-4 in FIG. Main part block diagram which shows the structure of the ink supply system of the inkjet recording device which concerns on this embodiment. Schematic configuration diagram showing the configuration of the deaeration device of the inkjet recording apparatus according to the present embodiment Main part block diagram which shows the system configuration | structure of the inkjet recording device which concerns on this embodiment. 1 is a block diagram showing a schematic configuration of an ink supply system according to a first embodiment. Graph showing the relationship between dissolved gas amount and ink transfer time The block diagram which shows an example of the structural member of the ink supply system shown in FIG. The flowchart which shows the flow of the deaeration control which concerns on 1st Embodiment. FIG. 3 is a block diagram showing a schematic configuration of an ink supply system according to a second embodiment. The flowchart which shows the flow of the deaeration control which concerns on 2nd Embodiment.

Explanation of symbols

  DESCRIPTION OF SYMBOLS 10 ... Inkjet recording device, 50 ... Print head, 60 ... Ink bottle, 61 ... Sub tank, 62 ... Deaeration device, 63 ... Dissolved oxygen meter, 72 ... System controller, 100 ... Circulation path

Claims (9)

A recording head for discharging droplets onto a recording medium;
The liquid supply means for storing the liquid supplied to the recording head;
A deaeration unit that is provided between the recording head and the liquid supply unit and that performs a deaeration process on the liquid supplied to the recording head;
A flow length of a liquid flow path connecting the degassing means and the recording head, a moving time calculated by at least a consumption amount of liquid discharged from the recording head, a movement time of the liquid flow path, A dissolved gas amount estimating means for estimating a dissolved gas amount of the liquid in the recording head from a gas dissolution rate ;
When the dissolved gas amount in the liquid estimated by the dissolved gas amount estimation unit exceeds a predetermined specified value, a liquid recovery unit that executes a recovery process of the liquid in the recording head;
An image forming apparatus comprising: On the upstream side in the liquid flow direction of the recording head, a dissolved gas amount measuring means for measuring the dissolved gas amount of the liquid supplied to the recording head is provided.
2. The image according to claim 1, wherein when the dissolved gas amount measured by the dissolved gas amount measuring unit exceeds the specified value, the liquid recovery unit performs a recovery operation of the liquid in the recording head. Forming equipment. On the downstream side in the liquid flow direction of the recording head, a dissolved gas amount measuring means for measuring the dissolved gas amount of the liquid delivered from the recording head is provided,
If the dissolved gas amount of the liquid estimated by the dissolved gas amount estimating means does not exceed the specified value, even if the dissolved gas amount measured by the dissolved gas amount measuring means exceeds the specified value, 2. The image forming apparatus according to claim 1, wherein the liquid recovery means does not perform a recovery operation of the liquid in the recording head. A circulation path for circulating the liquid from the recording head to the liquid supply means;
When the dissolved gas amount in the liquid estimated by the dissolved gas amount estimation unit exceeds a predetermined specified value, the liquid recovery unit circulates the liquid in the recording head to the liquid supply unit through the circulation path. together with the degasser with claim 1 Symbol placing the image forming apparatus and performing a degassing treatment of the liquid to be supplied to the recording head. Comprising a liquid discharge means for discharging from the discharge holes having the previous type recording head of the liquid in the recording head to the outside,
When the dissolved amount of gas in the liquid, which is inferred by the dissolved gas amount estimation means exceeds a predetermined specified value, the liquid recovery hand stage, the discharge of the liquid in the recording head using the liquid discharge means the image forming apparatus according to claim 1 Symbol mounting, characterized in that draining from the pores. A dissolved gas amount measuring means for measuring the dissolved gas amount of the liquid provided in the circulation path and supplied to the recording head ;
When the dissolved gas amount of the liquid estimated by the dissolved gas amount estimation means exceeds the specified value, the liquid recovery means circulates the liquid in the recording head to the liquid supply means through the circulation path. 5. The deaeration process of the liquid supplied to the recording head is performed using the deaeration unit so that the measured value of the dissolved gas amount measurement unit is equal to or less than the specified value. Image forming apparatus. Provided in the circulation path, the dissolved gas amount measuring means to measure the dissolved gas amount of liquid delivered from the recording head,
A liquid discharging means for discharging the liquid in the recording head to the outside from the ejection holes of the recording head;
With
When the dissolved gas amount of the liquid estimated by the dissolved gas amount estimation unit exceeds the specified value, the liquid recovery unit uses the liquid discharge unit to transfer the liquid in the recording head to the outside of the recording head. While discharging, the dissolved gas amount of the liquid supplied from the liquid supply unit to the recording head is measured by the dissolved gas amount measuring unit, and the deaeration is performed so that the dissolved gas amount of the liquid is equal to or less than the specified value. The image forming apparatus according to claim 4, wherein the deaeration process is performed using a unit. Recording head temperature adjusting means for adjusting the storage temperature of the recording head;
Recording head temperature control for controlling the storage temperature of the recording head to be lowered using the recording head temperature adjusting means when the dissolved gas amount estimated by the dissolved gas amount estimation means approaches the specified value Means,
The image forming apparatus according to claim 1, further comprising: A recording head for discharging droplets onto a recording medium, the liquid supply means for storing the liquid supplied to the recording head, and provided between the recording head and the liquid supply means and supplied to the recording head a degassing means for performing a degassing treatment in a liquid that is, a liquid management method of an image forming apparatus having a
A flow length of a liquid flow path connecting the degassing means and the recording head, a moving time calculated by at least a consumption amount of liquid discharged from the recording head, a movement time of the liquid flow path, The dissolved gas amount of the liquid in the recording head is estimated from the gas dissolution rate, and when the estimated dissolved gas amount exceeds a predetermined specified value, a recovery operation is performed on the liquid in the recording head. A liquid management method characterized by the above.

Images