JP3898105B2 - Encapsulation system - Google Patents

Encapsulation system Download PDF

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Publication number
JP3898105B2
JP3898105B2 JP2002254543A JP2002254543A JP3898105B2 JP 3898105 B2 JP3898105 B2 JP 3898105B2 JP 2002254543 A JP2002254543 A JP 2002254543A JP 2002254543 A JP2002254543 A JP 2002254543A JP 3898105 B2 JP3898105 B2 JP 3898105B2
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holding
enclosure
movable
sealed
inclusion
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JP2004090981A (en
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俊文 木村
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Toppan Forms Co Ltd
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Toppan Forms Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、供給される所定数の封入物を封入位置まで搬送して封緘物に封入させる封入システムに関する。
【0002】
【従来の技術】
近年、例えば複数の帳票やチラシ等の封入物を封緘物に封入する封入システムでは、同封させる封入物の対応するそれぞれを搬送路上に供給し、供給時に丁合して積み重ね、封緘物が位置される封入位置まで搬送している。このような搬送路上での丁合、積み重ねは、搬送エラー等によるシステム停止時に封入物の人為的な入れ間違いを回避する必要がある。
【0003】
従来、封入システムは、封入する所定種類の封入物が個別毎に選択されて一部または全部異ならせて封入することができるようになってきており、当該封入物の個別毎の丁合、積み重ねは搬送路上で行われて封緘物が位置された封入位置まで搬送されるのが一般的である。一方、搬送路上では対象の封入物の供給や当該搬送自体で供給エラーや搬送エラーを起こす場合があり、このようなエラー発生時にはシステムを停止させ、作業者が丁合され積み重ねられた封入物を一旦取り出し、修復等を行って回復させた後に取り出した封入物を戻して続行させている。
【0004】
【発明が解決しようとする課題】
しかしながら、システムのエラー発生時に、作業者により取り出される封入物は単に積み重ねられたものであり、修復後に戻される際に、他の封入物と入れ間違いを生じ易いという問題があり、特に個人情報を扱う帳票等が封入対象の場合には入れ間違いを回避する必要がある。
【0005】
そこで、本発明は上記課題の鑑みなされたもので、個別毎に供給される封入物を供給毎に分離させて搬送させて封緘物に封入させる封入システムを提供することを目的とする。
【0006】
【課題を解決するための手段】
上記課題を解決するために、請求項1の発明では、個別毎に供給される所定数の封入物を一括して封入位置まで搬送して封緘物に封入させる封入システムであって、前記封入物を保持する所定数の封入物保持部を備えて搬送路を移動自在であり、当該封入物保持部が回動されることで段構成となって少なくとも当該封入物の供給位置で保持状態とされると共に、前記封入位置で当該封入物保持部が可動して保持解除状態とされる所定数の可動保持体と、前記所定数の可動保持体を前記搬送路で移動させる搬送駆動手段と、前記可動保持体のうち、対応の可動保持体を前記搬送路の所定位置で回動させる回動手段と、前記封入位置で前記可動保持体の封入物保持部を可動して保持解除状態とさせ、搬送した封入物を一体化させる保持解除手段と、前記一体化された封入物を前記封緘物に封入させる封入手段と、を有する構成とする。
【0007】
請求項2〜4の発明では、「前記可動保持体の備える前記封入物保持部は、前記回動により封入物保持状態とされたときの高さを調整する調整手段を備える」構成であり、
「前記可動保持体の備える前記封入物保持部に、当該封入物保持部が封入物保持状態とされたときに、既に供給されている前記封入物を押える押え手段が設けられる」構成であり、
「前記押え手段は、押えた封入物の抜き取りの一方向に回転自在である」構成である。
【0008】
このように、個別毎に供給される封入物を保持する所定数の封入物保持部を備えた可動保持体が所定数搬送路で移動されるもので、封入物保持部が回動手段により回動されることで段構成となって供給される封入物の封緘物の位置された封入位置まで保持状態とさせ、封入位置で封入保持部を保持解除させて所定段の封入物を一体化させ、当該封緘物に封入させる。すなわち、個別毎に供給される封入物を保持状態とされた封入物保持部で分離させて一括に保持させ、封入時に保持解除させて一体化した状態で封緘物に封入させることが可能となり、これによって諸事情で封入物が搬送途中で抜き取られても、戻す際の入れ間違いを回避させることが可能となるものである。
【0009】
【発明の実施の形態】
以下、本発明の好ましい実施形態を図により説明する。本発明に係る封入システムは、例えば封入封緘システムの一部を構成するシステムとして示すもので、封入物としての所定種類の帳票、用紙、チラシ等を丁合して封緘物に封入する封入システムを示したものである。
【0010】
図1に、本発明に係る封入システムにおける第1実施形態の概念構成図を示す。図1において、封入システム11には、所定位置に例えば2つの封入物供給部12,13がそれぞれ配置され、封入物(例えば個別情報が印字された帳票と、これに対応して同封されるチラシ等)14,15が個別毎に供給される。また、上記封入物14,15の封入位置に、封入部16が配置され、図示しない封緘物供給物より封緘物17が供給される。
【0011】
一方、封入システム11は、搬送路20に例えば2つの搬送溝21A,21Bが形成され、回動軸支持部22を備えた可動保持体23がその一部を当該搬送溝21A,21Bより表出させて当該搬送路20を移動する。この可動保持体23は、搬送路20で所定数配置される。このような可動保持体23は、詳細を図2および図3で説明するが、封入物14,15を保持する所定数の封入物保持部を備えて搬送路20を移動されるもので、当該封入物保持部が回動されることで段構成となって少なくとも封入物供給部13が配置された封入物15の供給位置で保持状態とされる。
【0012】
また、封入システム11は、上記可動保持体23を当該搬送路20で移動させる例えば搬送チェーン24を備え、当該搬送チェーン24に固定された回動軸支持部22を介して上記可動保持体23を移動させる。この搬送チェーン24が図示しない駆動モータ等と共に搬送駆動手段を構成する。そして、上記可動保持体23の搬送物保持部を回動させる所定位置に所定数の係合部25が配置される。すなわち、当該係合部25と移動する可動保持体23の備える回動係合部(図2で説明する)と係合することで搬送物保持部を回動させるものであり、当該係合部25および回動係合部により回動手段を構成する。
【0013】
ところで、搬送路20は、例えばエンドレス状に連環され、上記搬送チェーン24においてもエンドレス状に連環される。すなわち、上記搬送物保持部が回動された状態(搬送物保持状態)が一周して上方に移動されてきたときには当該搬送物保持部は回動前の状態に戻るようになっている(図2で詳述する)。
【0014】
さらに、封入システム11は、上記封入部16が配置された封入位置における搬送路20の下方には保持解除手段である保持部可動手段26が配置される。この保持部可動手段26は、封入位置で可動保持体23の封入物保持部を可動して保持解除状態とさせ、搬送した封入物14,15を一体化させる。そして、封入部16の対向位置に、伸縮自在の挿入ロッド27Aを備えて上記一体化された封入物14,15を封入部16上の封緘物17に封入させる封入手段27が配置されるものである。
【0015】
ここで、図2および図3に、図1の封入システムにおける可動保持体の説明図を示す。図2(A)において、可動保持体23は、回動軸支持部22に回動軸22A(図2(B)で説明する)が回動自在に取り付けられたもので、この回動軸22Aに例えば2つの保持体23A,23Bが所定間隔(上記搬送路20の搬送溝21A,21Bに対応)で取着される。この保持体23A,23Bは、封入物保持部31A,31B、軸取着部32A,32B、支持部33A,33Bおよび延出部34A,34Bにより構成される。
【0016】
すなわち、軸取着部32A,32Bが回動軸22Aに対して軸方向に摺動自在で取着され、当該軸取着部32A,32Bと支持部33A,33Bが一体で形成される。この支持部33A,33Bと封入物保持部31A,31Bとは延出部34A,34Bによりその長さが調整される。当該延出部34A,34Bの長さは、封入物保持部31A,31Bが回動されたときの高さとなる。この延出部34A,34Bを含めて調整手段を構成する。
【0017】
また、軸取着部32Aには回動係合部35が一体で形成され、上述の係合部25と係合することにより当該封入物保持部31A,31Bが回動される。さらに、各軸取着部32A,32Bには、当該封入物保持部31A,31Bが回動されたときに下方位置とされる保持部可動係合部36A,36Bが一体で形成され、封入位置で上記保持部可動手段26の可動ロッド(図6参照)と係合し、保持解除方向(回動軸方向で互いに拡がる方向)に可動される。そして、各軸取着部32A,32B間であって、回動軸22Aを覆うように付勢手段の一例としてのコイルバネ37が設けられる。このコイルバネ37は、封入物保持部31A,312B同士を引きつける方向に付勢する。
【0018】
上記封入物保持部31A,31Bは、例えばT字状部材で形成され、保持部材41A,41B、規制部材42A,42Bおよび延出支持部材43A,43Bにより構成される。保持部材41A,41Bは、保持体23A,23B(封入物保持部31A,31B)が回動されたときに水平となって封入物を載置させて保持させる。上記規制部材42A,42Bは上記保持部材41A,41Bが封入物保持状態で封入物が供給される際の規制の役割をなす。また、上記延出支持部材43A,43Bは、上記延出部34A,34Bを内包する状態で当該延出部34A,34Bに対して摺動固定自在となっている。
【0019】
また、上記回動軸22Aは、図2(B)に示すように、例えば断面角形状で例えば中間部分に延出部22A1が内包される形態とされて摺動固定自在となっており、封入物15の大きさに応じて各封入物保持部31A,31Bの間隔が調整自在とされる。この回動軸22Aの両端であって上記軸取着部32A,32Bの取着部分の取着軸22B1,22B2が段差状の小角形状で形成される。すなわち、取着軸22B1,22B2に取着される封入部保持部31A,31Bは、回動方向に対しては当該回動軸22Aにより共に回動自在となり、軸方向に対しては摺動自在となるもので、段差部分が上記コイルバネ37の付勢力に対するストッパとなる。そして、回動軸22Aの回動支持部22に支持される部分は、円柱形状に形成されるものである。なお、回動軸22Aにおける軸取着部32A,32Bが取着される部分が少なくとも角形状であればよく、他の部分は円柱形状であってもよい。
【0020】
図2(A)に戻り、上記回動軸支持部22は、支持する回動軸22Aに対して例えば90度の回転角度で回動自在とさせるもので、後述の図3(A)の回動した状態を保持し、保持体23A,23Bの自重で図2(A)の状態に回動して戻る。すなわち、図1で説明したように、搬送路20がエンドレス状の連環状態のときに、後述の図3(A)の状態で当該搬送路20の上部(保持状態)より下部(逆さ状態)となり、上部に戻るときに上記保持体23A,23Bの自重で図2(A)の状態となるものである。
【0021】
上記のように、図2(A)は保持体23A,23B(封入物保持部31A,31B)が回動される以前の状態であり、保持部材41A,41Bが搬送路20の搬送溝21A,21Bより表出された状態で封入物供給部12まで移動される。そして、当該可動保持体23が移動されて上記係合部25と回動係合部35とが係合されることで、図3(A)に示すように、回動軸22Aと共に保持体23A,23B(封入物保持部31A,31B)が回動されて起き上がるように直立状態となる。
【0022】
また、封入位置では、図3(B)に示すように、保持部可動係合部36A,36Bが上記保持部可動手段26の可動ロッド(図6参照)と係合して外側に可動されることにより保持状態を解除するもので、保持部材41A,42B上に載置された封入物15を先に供給されていた封入物14上に落とすことにより一体化させるものである。そして、保持状態解除後に、保持部可動手段26の可動ロッドを元に戻すことにより、コイルバネ37の付勢力により、図3(A)に示す状態に復帰されるものである。
【0023】
そこで、図4および図5に、図1の封入システムの動作説明図を示す。図4(A)〜図4(D)は側面的に図示したもので、可動保持体23の保持体23Aのみが図示されているが、保持体23Bもその動作状態は同様である。また、各保持体23A,23Bは、封入物14の高さ(用紙等であれば積み重ねの厚さ)に応じて延出部34A,34Bの長さが調整される。すなわち、封入物保持状態における封入物保持部31A,31Bの保持部材41A,41Bの高さを、供給される封入物の高さに応じて調整できることから、利便性の向上が図られるものである。
【0024】
そして、可動保持体23(保持体23A,23B)は、図2(A)の状態で図1の搬送路20(搬送溝21A,21B)を移動され、封入物供給部12の位置で一旦停止される。停止状態で図4(A)に示すように、封入物供給部12(図1)より最初の封入物14が所定数供給され、順次積み重ねられる。当該封入物供給部12からの封入物14の供給が終了すると、移動が開始され、供給された封入物14を当該保持部材41A,41Bで押しながら図1に示す封入物供給部13の供給位置に向かう。
【0025】
上記可動保持体23が封入物供給部13の供給位置に向かう途中で、保持体23Aに設けられた回動係合部35と係合部25とが係合する(図4(B))。当該可動保持体23がそのまま移動し続けることにより、図4(C)に示すように、回動軸22Aを中心に保持体23A,23B(封入物保持部31A,31B)が回動され、上述の図3(A)に示す如く起きあがるように直立状態となり、次の封入物15を保持部材41A,41Bにより保持可能な状態とされる。
【0026】
この状態で可動保持体23は移動されて封入物供給部13の位置で一旦停止される。停止状態で図4(D)に示すように、封入物供給部13(図1)より次の封入物15が当該封入物保持部31A,31Bの保持部材41A,41B上に順次供給されて所定数積み重ねられる。そして、当該封入物供給部13よりの封入物15の供給が終了すると、当該封入物14,15を保持したまま一括で封入位置まで搬送する。
【0027】
封入位置では、図5(A)に示すように、保持部可動係合部36A,36Bに対して、その内側に保持部可動手段26の可動ロッド26A,26Bが係合された状態となる。そこで、図5(B)に示すように、保持部可動手段26において可動ロッド26A,26Bを回動軸22Aの軸方向外側に可動させることで封入物保持部31A,31Bを当該外側に可動させる。これにより、封入物15を保持していた保持部材41A,41Bが保持を解除した状態となり、当該封入物15が先に供給されていた封入物14上に落とされることとなって当該封入物14,15が一体化される。
【0028】
そして、図1に示す封入手段27の挿入ロッド27Aにより一体化された封入物14,15を、封入部16に供給された封緘物17内に挿入するすることにより、封入が行われる。一方、保持状態解除後に、保持部可動手段26の可動ロッド26A,26Bを元に戻すことにより、コイルバネ37の付勢力により、図3(A)に示す状態に復帰されるものである。なお、本発明に係る封入システムが適用される封入封緘システムでは、上記封緘物17に封入物14,15が封入された後に当該封緘物17が封緘されて封緘体とされるものである。
【0029】
このように、回動により保持状態とされた封入物保持部31A,31B(保持部材41A,41B)で個別毎に供給される封入物14と封入物15とを分離させて一括に保持させ、封入時に保持解除させて一体化した状態で封緘物に封入させることができもので、これによって当該封入システムの搬送エラーやその他の諸事情で封入物14,15が搬送途中で抜き取られても、戻す際の入れ間違いを回避させることができるものである。特に、封入封緘システムのように個人情報の帳票を扱う場合に入れ間違いの危険性が回避されるものである。
【0030】
なお、上記実施形態では、保持体23A,23B(封入物保持部31A,31B)を回動させる手段として、回動係合部35および係合部25により行わせる場合を示したが、例えば回転軸支持部22に回動モータ等の回動駆動手段を設けて回動軸22Aを回動させてもよい。また、上記実施形態では、各封入物保持部31A,31B間にコイルバネ37のような付勢手段を設ける場合を示したが、保持部可動手段26の可動ロッド26A,26Bで保持部可動係合部36A,36Bを把持して、回動軸22Aの軸方向に摺動させることとしてもよい。
【0031】
さらに、上記封入システム11において、保持解除手段として、封入物保持部31A,31Bを回動軸22Aに対して外側に可動させる場合を示したが、保持部材41A,41Bのみを規制部材42A,42Bに対して、例えばモータ等により観音開きさせるようにすることによっても、保持した封入物15の保持状態を解除させることもできるものである。これらのことは、以下に示す実施形態においても同様である。
【0032】
次に、図6に本発明の封入システムにかかる可動保持体の第2実施形態の構成図を示すと共に、図7に図6の可動保持体の動作説明図を示す。図6において、可動保持体23の基本構成は図2と同様であるが、保持部材41A,41Bの所定部分であって、回動されて封入物保持部が封入物保持状態とされたときに、既に供給されている封入物(14)を押える押え手段である押え回転部51A,51Bが回転支持状態で設けられたものである。この押え回転部51A,51Bの表面部分には、封入物に対して摩擦の大な例えばラバーが設けられる。そして、当該押え回転部51A,51Bは、押えた封入物(14)の抜き取りの一方向に回転自在とされる(図8で説明する)。
【0033】
上記可動保持体23は、図6の状態より保持体23A,23B(封入物保持部31A,31B)が回動されて図7(A)の状態となったときに、押え回転部51A,51Bが、下方状態となり既に供給された封入物(14)を押える。この場合、押え対象の所定数の封入物(14)の厚さに応じて延出部34A,34Bの長さが調整される。
【0034】
一方、封入位置では、図7(B)に示すように、図3(B)と同様に、保持部可動係合部36A,36Bが上記保持部可動手段26の可動ロッド26A,26B(図6)と係合して外側に可動されることにより保持状態を解除するもので、保持部材41A,42B上に載置された封入物15を先に供給されていた封入物14上に落とすことにより一体化させるものである。
【0035】
そこで、図8に、図6および図7における可動保持体の特徴部分の説明図を示す。図8(A)において、保持体23A,23B(封入物保持部31A,31B)が回動されて保持状態とされたときに、既に供給されていた封入物14を押え回転部51A,51Bで押えるものである。そして、図8(B)に示すように、上記押え回転部51A,51Bを例えば、ラチェット機構等により封入物14の抜き取り方向の一方向に回転自在とさせており、換言すれば当該押え回転部51A,51Bの回転方向にしか当該封入物14が抜き取られないようにしたものであり、逆に、一度抜き取った当該封入物14を差し込む(例えば元に戻す)ことができないようにしたものである。
【0036】
なお、上記押え回転部51A,51Bを一方向に回転させた場合、上記図7(B)に示すように封入物保持部31A,31Bを保持解除させると押え回転部51Bは順回転となり、押え回転部51Aは回転されないが、当該押え回転部51Aが当該封入物14上を擦った状態となっても問題はない。
【0037】
このように、押え回転部51A,51Bで既に供給されていた封入物14を押えることで、以降の搬送で当該封入物14が暴れたり、脱落することを防止することができ、当該押え回転部51A,51Bを一方向のみに回転自在とすることにより、一度抜き取った当該封入物14を元に戻すことができなくさせ、搬送後に戻させることとさせることで搬送時に他の封入物の混入を防止することができるものである。
【0038】
【発明の効果】
以上のように、請求項1の発明によれば、個別毎に供給される封入物を保持する所定数の封入物保持部を備えた可動保持体が所定数搬送路で移動されるもので、封入物保持部が回動手段により回動されることで段構成となって供給される封入物の封緘物の位置された封入位置まで保持状態とさせ、封入位置で封入保持部を保持解除させて所定段の封入物を一体化させ、当該封緘物に封入させる構成とすることにより、回動により保持状態とされた封入物保持部で個別毎に供給される封入物を分離させて一括に保持させ、封入時に分離させた封入物を一体化させることができ、これによって諸事情で封入物が搬送途中で抜き取られても、戻す際の入れ間違いを回避させることができるものである。
【0039】
請求項2記載の発明によれば、回動により封入物保持状態とされた封入物保持部の高さを供給される封入物の供給高さに応じて調整可能とすることにより、利便性の向上を図ることができるものである。
【0040】
請求項3および4記載の発明によれば、押え手段で既に供給されていた封入物を押えることで、搬送中の封入物が暴れたり、脱落することを防止することができ、当該押え手段を一方向のみに回転自在とすることにより、一度抜き取った当該封入物を元に戻すことができなくさせることで他の封入物の混入を防止することができるものである。
【図面の簡単な説明】
【図1】本発明に係る封入システムの第1実施形態の概念構成図である。
【図2】図1の封入システムにおける可動保持体の説明図(1)である。
【図3】図1の封入システムにおける可動保持体の説明図(2)である。
【図4】図1の封入システムの動作説明図(1)である。
【図5】図1の封入システムの動作説明図(2)である。
【図6】本発明の封入システムにかかる可動保持体の第2実施形態の構成図である。
【図7】図6の可動保持体の動作説明図である。
【図8】図6および図7における可動保持体の特徴部分の説明図である。
【符号の説明】
11 封入システム
12,13 封入物供給部
14,15 封入物
16 封入部
17 封緘物
22 回動軸支持部
22A 回動軸
23 可動保持体
24 搬送駆動手段
25 係合部
26 保持部可動手段
27 封入手段
31 封入物保持部
35 回動係合部
36 保持部可動係合部
41 保持部材
51 押え回転部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a sealing system that transports a predetermined number of supplied supplies to a sealing position and seals them in a sealed object.
[0002]
[Prior art]
In recent years, for example, in a sealing system that encloses inclusions such as a plurality of forms and leaflets, etc., the corresponding inclusions to be enclosed are supplied onto the transport path, stacked together at the time of supply, and the sealed articles are positioned. It is transported to the sealing position. Such collation and stacking on the conveyance path needs to avoid an artificial mistake in the inclusion when the system is stopped due to a conveyance error or the like.
[0003]
Conventionally, in a sealing system, a predetermined type of sealed material to be sealed is selected individually and can be sealed partially or entirely. In general, the sheet is transported to a sealing position where the sealed object is positioned on the transport path. On the other hand, there may be a supply error or a transport error in the supply of the target inclusion or the transfer itself on the transfer path. When such an error occurs, the system is stopped, and the worker has collated and stacked the inclusions. Once taken out and restored by restoration or the like, the taken out inclusion is returned to continue.
[0004]
[Problems to be solved by the invention]
However, when the system error occurs, the inclusions taken out by the operator are simply stacked, and when returned after repair, there is a problem that it is easy to make mistakes with other inclusions. It is necessary to avoid mistakes when the forms to be handled are to be sealed.
[0005]
Therefore, the present invention has been made in view of the above problems, and an object of the present invention is to provide an enclosing system in which encapsulated materials supplied for each individual are separated for each supply and conveyed to be enclosed in a sealed object.
[0006]
[Means for Solving the Problems]
In order to solve the above-mentioned problem, the invention of claim 1 is a sealing system in which a predetermined number of sealed materials supplied individually are transported to a sealed position and sealed in a sealed material. A predetermined number of inclusion holding parts that can move the conveyance path, and the inclusion holding part is rotated to form a stepped configuration at least at the supply position of the inclusions. And a predetermined number of movable holding bodies in which the inclusion holding unit is movable and released from the holding position, a conveyance driving means for moving the predetermined number of movable holding bodies in the conveyance path, Among the movable holding bodies, a rotating means for rotating the corresponding movable holding body at a predetermined position of the transport path, and moving the enclosure holding part of the movable holding body at the enclosure position to release the holding state, Holding release means for integrating the conveyed inclusions; A structure having a sealed means for sealing the integrated enclosure in the sealed article.
[0007]
In invention of Claims 2-4, "the said enclosure holding | maintenance part with which the said movable holding body is provided is equipped with the adjustment means which adjusts the height when it is set as the enclosure holding | maintenance state by the said rotation",
The structure is provided with a pressing means for pressing the already supplied enclosure when the enclosure holding section is in an enclosure holding state in the enclosure holding section of the movable holding body,
“The presser means is rotatable in one direction of extracting the pressed inclusions”.
[0008]
As described above, the movable holding body including the predetermined number of the enclosure holding parts for holding the individually supplied enclosures is moved in the predetermined number of conveyance paths, and the enclosure holding part is rotated by the rotating means. It is moved to a holding state up to the sealing position where the sealing material of the enclosed material to be supplied is placed, and the holding member is released from the holding position to integrate the sealed material at a predetermined stage. And sealed in the sealed material. In other words, it becomes possible to separate the inclusions supplied individually and hold them in a holding state in a holding state, hold them together, release the holding at the time of sealing, and seal them in a sealed state in an integrated state, As a result, even if the inclusion is pulled out in the middle of transportation due to various circumstances, it is possible to avoid a mistake in insertion.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings. The enclosing system according to the present invention is shown as a system that constitutes a part of an encapsulating and sealing system, for example, and includes an enclosing system that collates a predetermined type of form, sheet, leaflet, etc. as an enclosing object and encloses it in the enclosing object It is shown.
[0010]
In FIG. 1, the conceptual block diagram of 1st Embodiment in the enclosure system which concerns on this invention is shown. In FIG. 1, for example, two inclusion supply units 12 and 13 are arranged at predetermined positions in the enclosure system 11, and the inclusion (for example, a form on which individual information is printed, and a leaflet enclosed in correspondence with the enclosure). Etc.) 14 and 15 are supplied individually. Moreover, the enclosure part 16 is arrange | positioned in the enclosure position of the said enclosures 14 and 15, and the sealing material 17 is supplied from the sealing material supply which is not shown in figure.
[0011]
On the other hand, in the enclosing system 11, for example, two conveyance grooves 21A and 21B are formed in the conveyance path 20, and a part of the movable holding body 23 including the rotation shaft support portion 22 is exposed from the conveyance grooves 21A and 21B. Then, the conveyance path 20 is moved. A predetermined number of the movable holders 23 are arranged on the conveyance path 20. The details of such a movable holding body 23 will be described with reference to FIGS. 2 and 3. The movable holding body 23 includes a predetermined number of inclusion holding parts that hold the inclusions 14 and 15 and is moved along the conveyance path 20. By rotating the enclosure holding part, it becomes a step configuration and at least is held at the supply position of the enclosure 15 where the enclosure supply part 13 is arranged.
[0012]
In addition, the encapsulation system 11 includes, for example, a transport chain 24 that moves the movable holder 23 along the transport path 20, and the movable holder 23 is moved via a rotation shaft support portion 22 fixed to the transport chain 24. Move. The transport chain 24 constitutes a transport driving means together with a drive motor (not shown). A predetermined number of engaging portions 25 are arranged at predetermined positions for rotating the conveyed product holding portion of the movable holding body 23. That is, the transported object holding part is rotated by engaging with the engaging part 25 and a rotating engaging part (described in FIG. 2) of the movable holding body 23 that moves. Rotating means is constituted by 25 and the rotating engagement portion.
[0013]
By the way, the transport path 20 is connected in an endless manner, for example, and is also connected in an endless manner in the transport chain 24. That is, when the state where the transported object holding unit is rotated (the transported object holding state) is moved upward after a full turn, the transported object holding unit returns to the state before the rotation (see FIG. 2).
[0014]
Further, in the enclosing system 11, a holding unit moving means 26, which is a holding releasing means, is arranged below the transport path 20 at the enclosing position where the enclosing unit 16 is arranged. The holding portion moving means 26 moves the inclusion holding portion of the movable holding body 23 at the enclosure position to release the holding, and integrates the conveyed inclusions 14 and 15. In addition, a sealing means 27 that includes a telescopic insertion rod 27A and seals the integrated sealed materials 14 and 15 in the sealed material 17 on the sealed portion 16 is disposed at a position opposite to the sealed portion 16. is there.
[0015]
Here, FIGS. 2 and 3 are explanatory views of the movable holding body in the encapsulation system of FIG. In FIG. 2 (A), the movable holding body 23 has a rotating shaft 22A (described with reference to FIG. 2 (B)) attached to a rotating shaft support portion 22 so as to be rotatable. For example, two holding bodies 23A and 23B are attached at predetermined intervals (corresponding to the conveyance grooves 21A and 21B of the conveyance path 20). The holding bodies 23A and 23B are configured by inclusion holding parts 31A and 31B, shaft attaching parts 32A and 32B, support parts 33A and 33B, and extending parts 34A and 34B.
[0016]
That is, the shaft attachment portions 32A and 32B are attached to be slidable in the axial direction with respect to the rotating shaft 22A, and the shaft attachment portions 32A and 32B and the support portions 33A and 33B are integrally formed. The lengths of the support portions 33A and 33B and the enclosure holding portions 31A and 31B are adjusted by the extension portions 34A and 34B. The length of the extension parts 34A and 34B is the height when the enclosure holding parts 31A and 31B are rotated. The adjusting means is configured including the extending portions 34A and 34B.
[0017]
In addition, a rotation engagement portion 35 is formed integrally with the shaft attachment portion 32A, and the inclusion holding portions 31A and 31B are rotated by engaging with the engagement portion 25 described above. Furthermore, the shaft attachment portions 32A and 32B are integrally formed with holding portion movable engagement portions 36A and 36B which are positioned at lower positions when the inclusion holding portions 31A and 31B are rotated. Thus, it is engaged with the movable rod (see FIG. 6) of the holding unit moving means 26, and is moved in the holding release direction (the direction in which the rotating shafts expand to each other). A coil spring 37 as an example of an urging unit is provided between the shaft attaching portions 32A and 32B so as to cover the rotating shaft 22A. The coil spring 37 urges the inclusion holding portions 31A and 312B in a direction that attracts them.
[0018]
The said enclosure holding | maintenance part 31A, 31B is formed, for example with a T-shaped member, and is comprised by holding member 41A, 41B, regulation member 42A, 42B, and extension support member 43A, 43B. The holding members 41A and 41B become horizontal when the holding bodies 23A and 23B (inclusion material holding portions 31A and 31B) are rotated, and place and hold the inclusions. The restricting members 42A and 42B serve as a restriction when the inclusion is supplied while the holding members 41A and 41B are holding the inclusion. The extension support members 43A and 43B are slidably fixed with respect to the extension parts 34A and 34B in a state of including the extension parts 34A and 34B.
[0019]
Further, as shown in FIG. 2 (B), the rotating shaft 22A has, for example, an angular cross section and is configured such that the extended portion 22A1 is included in the middle portion, and is slidably fixed. Depending on the size of the object 15, the interval between the enclosure holding parts 31A, 31B can be adjusted. The attachment shafts 22B1 and 22B2 at both ends of the rotating shaft 22A and the attachment portions of the shaft attachment portions 32A and 32B are formed in a stepped small angle shape. That is, the enclosing portion holding portions 31A and 31B attached to the attachment shafts 22B1 and 22B2 are both rotatable by the rotation shaft 22A with respect to the rotation direction, and are slidable with respect to the axial direction. Thus, the step portion serves as a stopper against the urging force of the coil spring 37. And the part supported by the rotation support part 22 of 22 A of rotation shafts is formed in a column shape. In addition, the part to which shaft attachment part 32A, 32B in rotational axis 22A is attached should just be at least square shape, and another part may be cylindrical.
[0020]
Returning to FIG. 2A, the rotation shaft support portion 22 is rotatable at a rotation angle of, for example, 90 degrees with respect to the rotation shaft 22A to be supported. The state which moved is hold | maintained, and it rotates and returns to the state of FIG. 2 (A) with the dead weight of holding body 23A, 23B. That is, as described with reference to FIG. 1, when the transport path 20 is in an endless continuous state, it is lower (upside down) than the upper part (holding state) of the transport path 20 in the state of FIG. When returning to the upper part, the weights of the holding bodies 23A and 23B become the state shown in FIG.
[0021]
As described above, FIG. 2A shows a state before the holding bodies 23A and 23B (filled substance holding portions 31A and 31B) are rotated, and the holding members 41A and 41B are formed in the conveyance grooves 21A and 21A of the conveyance path 20. It moves to the enclosure supply part 12 in the state expressed from 21B. Then, as the movable holding body 23 is moved and the engaging portion 25 and the rotating engaging portion 35 are engaged, as shown in FIG. 3A, the holding body 23A together with the rotating shaft 22A. , 23B (filled substance holding portions 31A, 31B) are turned upright so as to be turned up.
[0022]
Further, in the enclosing position, as shown in FIG. 3B, the holding portion movable engagement portions 36A and 36B are engaged with the movable rod (see FIG. 6) of the holding portion moving means 26 and moved outward. Thus, the holding state is released, and the enclosure 15 placed on the holding members 41A and 42B is integrated by dropping onto the enclosure 14 previously supplied. Then, after the holding state is released, the movable rod of the holding unit moving means 26 is returned to the original state, and the state shown in FIG.
[0023]
FIG. 4 and FIG. 5 show operation explanatory diagrams of the enclosing system of FIG. 4 (A) to 4 (D) are side views, and only the holding body 23A of the movable holding body 23 is shown, but the operating state of the holding body 23B is the same. In addition, the lengths of the extending portions 34A and 34B of the holding bodies 23A and 23B are adjusted according to the height of the inclusion 14 (the thickness of the stack if paper or the like). That is, since the height of the holding members 41A and 41B of the enclosure holding parts 31A and 31B in the enclosure holding state can be adjusted according to the height of the supplied enclosure, the convenience is improved. .
[0024]
Then, the movable holding body 23 (holding bodies 23A and 23B) is moved along the conveying path 20 (conveying grooves 21A and 21B) of FIG. 1 in the state of FIG. Is done. In the stopped state, as shown in FIG. 4A, a predetermined number of the first inclusions 14 are supplied from the inclusion supply unit 12 (FIG. 1), and are sequentially stacked. When the supply of the enclosure 14 from the enclosure supply unit 12 is finished, the movement is started, and the supply position of the enclosure supply unit 13 shown in FIG. 1 is pushed while pushing the supplied enclosure 14 with the holding members 41A and 41B. Head for.
[0025]
On the way of the movable holding body 23 toward the supply position of the enclosure supply part 13, the rotation engaging part 35 and the engaging part 25 provided in the holding body 23A are engaged (FIG. 4B). When the movable holding body 23 continues to move as it is, as shown in FIG. 4C, the holding bodies 23A and 23B (filled substance holding portions 31A and 31B) are rotated around the rotation shaft 22A, and the above-mentioned As shown in FIG. 3A, the upright state is established so that the next enclosure 15 can be held by the holding members 41A and 41B.
[0026]
In this state, the movable holding body 23 is moved and temporarily stopped at the position of the enclosure supply unit 13. In the stopped state, as shown in FIG. 4D, the next enclosure 15 is sequentially supplied from the enclosure supply section 13 (FIG. 1) onto the holding members 41A and 41B of the enclosure holding sections 31A and 31B. A few are stacked. Then, when the supply of the inclusion 15 from the inclusion supply unit 13 is completed, the inclusions 14 and 15 are conveyed to the enclosure position in a lump.
[0027]
At the enclosing position, as shown in FIG. 5A, the movable rods 26A and 26B of the holding unit moving means 26 are engaged with the holding unit movable engagement portions 36A and 36B. Therefore, as shown in FIG. 5 (B), in the holding part moving means 26, the movable rods 26A, 26B are moved outward in the axial direction of the rotating shaft 22A, thereby moving the enclosure holding parts 31A, 31B to the outside. . As a result, the holding members 41A and 41B holding the enclosure 15 are released from the holding state, and the enclosure 15 is dropped onto the enclosure 14 previously supplied. , 15 are integrated.
[0028]
Then, the enclosures 14 and 15 integrated by the insertion rod 27A of the enclosure means 27 shown in FIG. 1 are inserted into the sealed object 17 supplied to the enclosure part 16, whereby the enclosure is performed. On the other hand, after the holding state is released, the movable rods 26 </ b> A and 26 </ b> B of the holding unit moving means 26 are returned to the original state, and the state shown in FIG. In addition, in the sealing system to which the sealing system according to the present invention is applied, after the sealing materials 14 and 15 are sealed in the sealing material 17, the sealing material 17 is sealed to form a sealing body.
[0029]
In this way, the enclosure 14 and the enclosure 15 that are supplied individually are separated and held together by the enclosure holding units 31A and 31B (holding members 41A and 41B) that are held by turning, It can be held in a sealed state in a state of being held and released at the time of sealing, and even if the inclusions 14 and 15 are pulled out in the middle of transportation due to a transportation error of the sealing system or other circumstances, It is possible to avoid mistakes when returning. In particular, the risk of mistakes can be avoided when handling personal information forms such as an encapsulating and sealing system.
[0030]
In the above-described embodiment, the case where the holding bodies 23A and 23B (the inclusion holding parts 31A and 31B) are rotated by the rotation engagement part 35 and the engagement part 25 is illustrated. A rotation driving means such as a rotation motor may be provided on the shaft support portion 22 to rotate the rotation shaft 22A. Further, in the above embodiment, the case where the urging means such as the coil spring 37 is provided between the respective enclosure holding parts 31A and 31B is shown, but the holding part movable engagement is performed by the movable rods 26A and 26B of the holding part movable means 26. The parts 36A and 36B may be gripped and slid in the axial direction of the rotation shaft 22A.
[0031]
Furthermore, in the sealing system 11, the case where the inclusion holding parts 31A and 31B are moved outward with respect to the rotation shaft 22A as the holding release means has been shown, but only the holding members 41A and 41B are the regulating members 42A and 42B. On the other hand, for example, the holding state of the held inclusion 15 can also be released by opening the door with a motor or the like. The same applies to the embodiments described below.
[0032]
Next, FIG. 6 shows a configuration diagram of a second embodiment of the movable holding body according to the sealing system of the present invention, and FIG. 7 shows an operation explanatory diagram of the movable holding body of FIG. In FIG. 6, the basic structure of the movable holding body 23 is the same as that in FIG. 2, but it is a predetermined part of the holding members 41A and 41B and is rotated and the enclosure holding part is brought into the enclosure holding state. The presser rotating portions 51A and 51B, which are presser means for pressing the already-filled inclusion (14), are provided in a rotationally supported state. For example, rubber having a large friction with respect to the encapsulated material is provided on the surface portions of the presser rotating portions 51A and 51B. And the said presser rotation part 51A, 51B can be freely rotated to one direction of extraction of the pressed enclosure (14) (it demonstrates in FIG. 8).
[0033]
When the holding bodies 23A and 23B (filled substance holding portions 31A and 31B) are rotated from the state shown in FIG. 6 to the state shown in FIG. 7A, the movable holding body 23 is pressed by the press rotating portions 51A and 51B. However, it will be in a downward state and will hold down the already-supplied inclusion (14). In this case, the lengths of the extending portions 34A and 34B are adjusted according to the thickness of the predetermined number of inclusions (14) to be pressed.
[0034]
On the other hand, in the enclosing position, as shown in FIG. 7B, the holding portion movable engagement portions 36A and 36B are movable rods 26A and 26B (FIG. 6) of the holding portion moving means 26, as in FIG. ) Is moved to the outside and released from the holding state, and the enclosure 15 placed on the holding members 41A and 42B is dropped onto the enclosure 14 previously supplied. To be integrated.
[0035]
FIG. 8 is an explanatory view of the characteristic part of the movable holding body in FIGS. 6 and 7. In FIG. 8A, when the holding bodies 23A and 23B (inclusion material holding portions 31A and 31B) are rotated to be in the holding state, the already supplied inclusion 14 is held by the press rotation portions 51A and 51B. It can be pressed. As shown in FIG. 8B, the presser rotating portions 51A and 51B are rotatable in one direction in the extraction direction of the enclosure 14 by, for example, a ratchet mechanism, in other words, the presser rotating portion. The enclosure 14 can be extracted only in the rotational direction of 51A and 51B, and conversely, the enclosure 14 once extracted cannot be inserted (for example, returned to its original state). .
[0036]
When the presser rotating parts 51A and 51B are rotated in one direction, as shown in FIG. 7B, when the holding of the inclusion holding parts 31A and 31B is released, the presser rotating part 51B is rotated forward, and the presser is rotated. Although the rotating part 51A is not rotated, there is no problem even if the presser rotating part 51A is rubbed on the enclosure 14.
[0037]
In this way, by pressing the enclosure 14 that has already been supplied by the presser rotating portions 51A and 51B, it is possible to prevent the encapsulated matter 14 from being violated or dropped out in the subsequent conveyance. By making 51A and 51B rotatable only in one direction, the inclusion 14 once extracted cannot be returned to its original state, and can be returned after conveyance, so that other inclusions can be mixed during conveyance. It can be prevented.
[0038]
【The invention's effect】
As described above, according to the first aspect of the present invention, the movable holding body including the predetermined number of inclusion holding parts for holding the inclusions supplied for each individual is moved in the predetermined number of conveying paths. When the enclosure holding part is rotated by the rotating means, the enclosure is supplied to the enclosure position where the sealed enclosure of the enclosure supplied is placed, and the enclosure holding part is released from the holding position. By integrating a predetermined level of inclusions and enclosing the enclosure, the inclusions supplied individually are separated by the enclosure holding unit that is held by rotation, and collectively. The inclusions that are held and separated at the time of encapsulation can be integrated, so that even if the inclusions are pulled out during transportation for various reasons, it is possible to avoid mistakes when returning them.
[0039]
According to the second aspect of the present invention, the height of the enclosure holding portion that is brought into the enclosure holding state by the rotation can be adjusted according to the supply height of the supplied enclosure, thereby improving convenience. It is possible to improve.
[0040]
According to the inventions of claims 3 and 4, by pressing the sealed material that has already been supplied by the pressing means, it is possible to prevent the charged material being conveyed from being violated or dropped out. By making it possible to rotate only in one direction, it is possible to prevent the inclusions from being mixed with other inclusions by making it impossible to return the inclusions once extracted.
[Brief description of the drawings]
FIG. 1 is a conceptual configuration diagram of a first embodiment of an encapsulation system according to the present invention.
2 is an explanatory diagram (1) of a movable holding body in the enclosing system of FIG. 1; FIG.
FIG. 3 is an explanatory diagram (2) of the movable holding body in the enclosing system of FIG. 1;
4 is an operation explanatory view (1) of the enclosing system of FIG. 1; FIG.
FIG. 5 is an operation explanatory view (2) of the enclosing system of FIG. 1;
FIG. 6 is a configuration diagram of a second embodiment of the movable holding body according to the sealing system of the present invention.
7 is an operation explanatory view of the movable holding body of FIG. 6;
8 is an explanatory diagram of a characteristic part of the movable holding body in FIGS. 6 and 7. FIG.
[Explanation of symbols]
11 Enclosing system 12, 13 Enclosed material supply unit 14, 15 Enclosed material 16 Encapsulating unit 17 Sealed material 22 Rotating shaft support unit 22A Rotating shaft 23 Movable holding body 24 Transport driving means 25 Engaging unit 26 Holding unit moving means 27 Encapsulated Means 31 Enclosed matter holding part 35 Rotating engagement part 36 Holding part movable engaging part 41 Holding member 51 Presser rotating part

Claims (4)

個別毎に供給される所定数の封入物を一括して封入位置まで搬送して封緘物に封入させる封入システムであって、
前記封入物を保持する所定数の封入物保持部を備えて搬送路を移動自在であり、当該封入物保持部が回動されることで段構成となって少なくとも当該封入物の供給位置で保持状態とされると共に、前記封入位置で当該封入物保持部が可動して保持解除状態とされる所定数の可動保持体と、
前記所定数の可動保持体を前記搬送路で移動させる搬送駆動手段と、
前記可動保持体のうち、対応の可動保持体を前記搬送路の所定位置で回動させる回動手段と、
前記封入位置で前記可動保持体の封入物保持部を可動して保持解除状態とさせ、搬送した封入物を一体化させる保持解除手段と、
前記一体化された封入物を前記封緘物に封入させる封入手段と、
を有することを特徴とする封入システム。
A sealing system that transports a predetermined number of sealed items supplied individually to a sealed position and encloses them in sealed items,
A predetermined number of inclusion holding units for holding the inclusions are provided, and the conveyance path can be freely moved. By rotating the inclusion holding unit, a step configuration is formed and held at least at the supply position of the inclusions. And a predetermined number of movable holding bodies in which the enclosure holding unit is movable and released from the holding position at the enclosure position,
Transport driving means for moving the predetermined number of movable holders in the transport path;
A rotating means for rotating a corresponding movable holding body at a predetermined position of the transport path among the movable holding bodies;
Holding release means for moving the enclosure holding part of the movable holding body at the enclosure position to release the holding and integrating the conveyed enclosure;
Enclosing means for enclosing the integrated encapsulated material in the sealed material;
An encapsulation system characterized by comprising:
請求項1記載の封入システムであって、前記可動保持体の備える前記封入物保持部は、前記回動により封入物保持状態とされたときの高さを調整する調整手段を備えることを特徴とする封入システム。2. The enclosure system according to claim 1, wherein the enclosure holding unit included in the movable holding body includes an adjusting unit that adjusts a height when the enclosure is held by the rotation. 3. Encapsulation system to do. 請求項1または2記載の封入システムであって、前記可動保持体の備える前記封入物保持部に、当該封入物保持部が封入物保持状態とされたときに、既に供給されている前記封入物を押える押え手段が設けられることを特徴とする封入システム。3. The enclosure system according to claim 1, wherein the enclosure is already supplied to the enclosure holding unit included in the movable holder when the enclosure holding unit is in an enclosure holding state. 4. An encapsulating system comprising a pressing means for pressing 請求項3記載の封入システムであって、前記押え手段は、押えた封入物の抜き取りの一方向に回転自在であることを特徴とする封入システム。4. The enclosing system according to claim 3, wherein the pressing means is rotatable in one direction of extracting the pressed enclosure.
JP2002254543A 2002-08-30 2002-08-30 Encapsulation system Expired - Fee Related JP3898105B2 (en)

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JP3898105B2 true JP3898105B2 (en) 2007-03-28

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