JP3897664B2 - Structure to prevent excessive deformation of refractory material structures - Google Patents

Structure to prevent excessive deformation of refractory material structures Download PDF

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Publication number
JP3897664B2
JP3897664B2 JP2002252717A JP2002252717A JP3897664B2 JP 3897664 B2 JP3897664 B2 JP 3897664B2 JP 2002252717 A JP2002252717 A JP 2002252717A JP 2002252717 A JP2002252717 A JP 2002252717A JP 3897664 B2 JP3897664 B2 JP 3897664B2
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Prior art keywords
refractory material
refractory
excessive deformation
cyclone
fluidized bed
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JP2002252717A
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JP2004092965A (en
Inventor
康晴 中馬
知充 横山
準市 東
利彦 吉岡
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Mitsubishi Heavy Industries Ltd
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Mitsubishi Heavy Industries Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、循環流動層ボイラのサイクロン等耐火材構造物の過大変形防止構造に関する。
【0002】
【従来の技術】
従来より石炭、脱水汚泥、都市ごみ等の燃焼若しくは燃焼ボイラとして循環流動層ボイラ(CFB)が多く用いられている。かかる循環流動層ボイラは、流動床熱交換器(ボイラ)等を付設した流動床炉(コンバスタ)出口側に、燃焼ガスと流動砂等を分離するサイクロンを設け、該サイクロンで分離した流動砂をシールポット等を介して前記流動床熱交換器若しくは流動床炉に戻しながら都市ごみ等の焼却若しくは燃焼ボイラとして機能させるものである。
【0003】
そして、前記サイクロンは、図5に示すように、ケーシング100 の内壁に断熱材101 を介しかつアンカー102 で支持させて多数の板状耐火材103 を互いに隣接する耐火材103 間に熱伸び吸収用の目地104 を配して張り付けた所謂耐火材構造物として施工される。
【0004】
【発明が解決しようとする課題】
ところが、上述したような従来のサイクロン(耐火材構造物)にあっては、循環流動層ボイラの高温運転中などにおいて、燃焼ガスと分離された流動砂等が目地104 内に侵入し、これが次第に堆積すると耐火材103 の熱伸びを吸収することが出来なくなり、最終的には、サイクロン下部に設置したエキスパンジョン部の許容値を超えるなどして、サイクロンが過大変形したり支持鉄骨が過大撓みするような損傷が生じるという問題点があった。
【0005】
そこで、本発明の目的は、簡単な構造で耐火材構造物の過大変形等を防止することができる耐火材構造物の過大変形防止構造を提供することにある。
【0006】
【課題を解決するための手段】
上記課題を解決するための本発明に係る耐火材構造物の過大変形防止構造は、ケーシング内壁に断熱材を介しかつアンカーで支持させて多数の板状耐火材を互いに隣接する耐火材間に熱伸び吸収用の目地を配して張り付けた耐火材構造物において、前記耐火材の熱伸びによる過大変形防止構造として、前記目地の内、水平目地部を斜め下向きに施工したことを特徴とする。
【0007】
また、ケーシング内壁に断熱材を介しかつアンカーで支持させて多数の板状耐火材を互いに隣接する耐火材間に熱伸び吸収用の目地を配して張り付けた耐火材構造物において、前記耐火材の熱伸びによる過大変形防止構造として、前記アンカーを耐火材の熱伸び方向に対し、斜めに傾けて設置したことを特徴とする。
【0010】
また、前記耐火材構造物は、循環流動層ボイラのサイクロンであることを特徴とする。
【0011】
【発明の実施の形態】
以下、本発明に係る耐火材構造物の過大変形防止構造を実施例により図面を用いて詳細に説明する。
【0012】
[第1実施例]
図1は本発明の第1実施例を示す循環流動層ボイラの概略構成図、図2は同じく図1のA部(サイクロン内壁部)拡大断面図である。
【0013】
図1に示すように、循環流動層ボイラにおいては、ボイラ水と熱交換を行う流動床熱交換器1を付設した流動床炉(コンバスタ)2は下方より一次空気を導入してけい砂等の流動砂と燃焼物を流動混合して一次燃焼を行った後、その上方のフリーボード部2aに二次空気を導入して二次燃焼を行い、可燃性ガスの燃焼完結を図っている。
【0014】
そして、前記燃焼により高温加熱された燃焼ガスは流動砂とともに、サイクロン3に導かれ、該サイクロン3で燃焼ガスと流動砂とに分離した後、該燃焼ガスは、後部煙通4に導かれて後部熱交換器5内で前記した流動床炉(コンバスタ)2に導入する一次空気と二次空気に対して熱交換を行った後、図示しないバグフィルタを通して飛灰等を除去した後、図示しない煙突等により大気に放出される。一方、サイクロン3で分離した流動砂は、シールポット6により流動床炉(コンバスタ)2にホットリサイクル管7aを介して直接返入するものと流動床熱交換器1にコールドリサイクル管7bを介して返入するものとに分配制御される。
【0015】
前記サイクロン3は、図2に示すように、鋼板製ケーシング10の内壁にガラス繊維等からなる断熱材11を介しかつステンレス製のアンカー12で支持させてセラミックス等からなる多数の板状耐火材13を互いに隣接する耐火材13間に熱伸び吸収用の目地14を配して張り付けた所謂耐火材構造物として施工されている。
【0016】
そして、前記耐火材13の熱伸びによる過大変形防止構造として、前記目地14の内、水平目地部が斜め下向きに施工されている。
【0017】
従って、循環流動層ボイラの高温運転中などにおいて、サイクロン3内で燃焼ガスと分離された流動砂等が目地14内に侵入しても、振動等で落下するなど堆積しにくく、耐火材13の熱伸びを長期間に亙って良好に吸収することが出来る。この結果、従来のように、耐火材13の熱伸びがサイクロン3下部に設置したエキスパンジョン部(図示せず)の許容値を超えるなどして、サイクロン3が過大変形したり支持鉄骨が過大撓みするような損傷は生じない。
【0018】
[第2実施例]
図3は本発明の第2実施例を示すサイクロン内壁部の断面図である。
【0019】
これは、耐火材13の熱伸びによる過大変形防止構造として、第1実施例におけるアンカー12を耐火材13の熱伸び方向(図中矢印参照)に対し、斜め上向きに傾けてケーシング10に溶接等した例である。
【0020】
これによれば、アンカー12の剛性がアップして耐火材13の下方への熱伸びが抑制され、第1実施例と同様の効果が得られる。
【0021】
[第3実施例]
図4は本発明の第3実施例を示すサイクロン内壁部の断面図である。
【0022】
これは、耐火材13の熱伸びによる過大変形防止構造として、第1実施例における断熱材11に部分的に非変形部11aを設けた例である。非変形部11aとしては硬い断熱材11を用いても良いし、リング状の金属板でも良い。
【0023】
これによれば、断熱材11の取付強度がアップして耐火材13の下方への熱伸びが抑制され、第1実施例と同様の効果が得られる。
【0024】
尚、本発明は上記各実施例に限定されず、本発明の要旨を逸脱しない範囲で各種変更が可能であることはいうまでもない。例えば、本発明の過大変形防止構造をサイクロン内壁部だけでなく、シールポット6やホットリサイクル管7a及びコールドリサイクル管7bの内壁にも適用しても良い。また、循環流動層ボイラに限らず、他の設備等の耐火材構造体にも本発明は適用することができる。
【0025】
【発明の効果】
以上、実施例により具体的に説明したように、請求項1の発明によれば、ケーシング内壁に断熱材を介しかつアンカーで支持させて多数の板状耐火材を互いに隣接する耐火材間に熱伸び吸収用の目地を配して張り付けた耐火材構造物において、前記耐火材の熱伸びによる過大変形防止構造として、前記目地の内、水平目地部を斜め下向きに施工したので、簡単な構造で耐火材構造物の過大変形等を防止することができる。また、流動砂等が目地内に侵入しても、振動等で落下するなど堆積しにくく、耐火材の熱伸びを長期間に亙って良好に吸収することが出来る。
【0026】
請求項2の発明によれば、ケーシング内壁に断熱材を介しかつアンカーで支持させて多数の板状耐火材を互いに隣接する耐火材間に熱伸び吸収用の目地を配して張り付けた耐火材構造物において、前記耐火材の熱伸びによる過大変形防止構造として、前記アンカーを耐火材の熱伸び方向に対し、斜めに傾けて設置したので、簡単な構造で耐火材構造物の過大変形等を防止することができる。また、耐火材の下方への熱伸びが抑制される。
【0029】
請求項の発明によれば、前記耐火材構造物は、循環流動層ボイラのサイクロンであるので、ケーシングが60℃程度に対し850℃程度の高温となる耐火材の熱伸びを効果的に吸収又は抑制することができ、有効である。
【図面の簡単な説明】
【図1】本発明の第1実施例を示す循環流動層ボイラの概略構成図である。
【図2】同じく図1のA部(サイクロン内壁部)拡大断面図である。
【図3】本発明の第2実施例を示すサイクロン内壁部の断面図である。
【図4】本発明の第3実施例を示すサイクロン内壁部の断面図である。
【図5】従来のサイクロン内壁部の断面図である。
【符号の説明】
1 流動床熱交換器
2 流動床炉(コンバスタ)
3 サイクロン
4 後部煙通
5 後部熱交換器
6 シールポット
10 ケーシング
11 断熱材
12 アンカー
13 耐火材
14 目地
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a structure for preventing excessive deformation of a refractory material structure such as a cyclone of a circulating fluidized bed boiler.
[0002]
[Prior art]
Conventionally, a circulating fluidized bed boiler (CFB) has been widely used as a combustion or combustion boiler for coal, dewatered sludge, municipal waste, and the like. Such a circulating fluidized bed boiler is provided with a cyclone for separating combustion gas and fluidized sand at the outlet side of a fluidized bed furnace (combustor) equipped with a fluidized bed heat exchanger (boiler) and the like. It functions as an incineration or combustion boiler for municipal waste or the like while returning to the fluidized bed heat exchanger or fluidized bed furnace through a seal pot or the like.
[0003]
As shown in FIG. 5, the cyclone supports a plurality of plate-like refractory materials 103 between adjacent refractory materials 103 by supporting the inner wall of the casing 100 with a heat insulating material 101 and anchors 102. It is constructed as a so-called refractory material structure with a joint 104 attached thereto.
[0004]
[Problems to be solved by the invention]
However, in the conventional cyclone (refractory material structure) as described above, fluid sand and the like separated from the combustion gas penetrate into the joint 104 during the high temperature operation of the circulating fluidized bed boiler, and this gradually increases. If deposited, the thermal elongation of the refractory material 103 cannot be absorbed, and eventually the cyclone will be excessively deformed or the supporting steel will be excessively bent due to exceeding the allowable value of the expansion section installed in the lower part of the cyclone. There was a problem that such damage occurred.
[0005]
Therefore, an object of the present invention is to provide a structure for preventing excessive deformation of a refractory material structure that can prevent excessive deformation of the refractory material structure with a simple structure.
[0006]
[Means for Solving the Problems]
In order to solve the above-described problems, the structure for preventing excessive deformation of a refractory material structure according to the present invention has a structure in which a large number of plate-like refractory materials are heated between adjacent refractory materials by supporting the inner wall of the casing with a heat insulator and anchors. In the refractory material structure attached with a joint for absorbing elongation , a horizontal joint portion of the joint is constructed obliquely downward as a structure for preventing excessive deformation due to thermal elongation of the refractory material.
[0007]
Further, in the refractory material structure in which a large number of plate-like refractory materials are attached to the inner wall of the casing via an insulating material and anchored, and joints for absorbing thermal elongation are arranged between adjacent refractory materials, As an over-deformation preventing structure due to thermal elongation, the anchor is installed obliquely with respect to the thermal elongation direction of the refractory material .
[0010]
The refractory material structure is a cyclone of a circulating fluidized bed boiler.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the structure for preventing excessive deformation of a refractory material structure according to the present invention will be described in detail with reference to the accompanying drawings.
[0012]
[First embodiment]
FIG. 1 is a schematic configuration diagram of a circulating fluidized bed boiler showing a first embodiment of the present invention, and FIG. 2 is an enlarged sectional view of a portion A (cyclone inner wall) of FIG.
[0013]
As shown in FIG. 1, in a circulating fluidized bed boiler, a fluidized bed furnace (combustor) 2 provided with a fluidized bed heat exchanger 1 for exchanging heat with boiler water introduces primary air from below, such as silica sand. After the fluidized sand and the combusted material are fluidly mixed to perform primary combustion, secondary air is introduced into the freeboard portion 2a above it to perform secondary combustion, thereby completing the combustion of the combustible gas.
[0014]
Then, the combustion gas heated at high temperature by the combustion is led to the cyclone 3 together with the fluidized sand, and after being separated into the combustion gas and the fluidized sand by the cyclone 3, the combustion gas is guided to the rear smoke channel 4. After heat exchange is performed on the primary air and the secondary air introduced into the fluidized bed furnace (combustor) 2 in the rear heat exchanger 5, fly ash and the like are removed through a bag filter (not shown) and then not shown. Released into the atmosphere by a chimney or the like. On the other hand, the fluid sand separated by the cyclone 3 is directly returned to the fluidized bed furnace (combustor) 2 via the hot recycling pipe 7a by the seal pot 6 and the fluidized bed heat exchanger 1 via the cold recycling pipe 7b. Distribution control is performed on what is returned.
[0015]
As shown in FIG. 2, the cyclone 3 is supported by a stainless steel anchor 12 through a heat insulating material 11 made of glass fiber or the like on the inner wall of a steel plate casing 10 and a large number of plate-like refractory materials 13 made of ceramics or the like. Is constructed as a so-called refractory material structure in which joints 14 for absorbing thermal elongation are disposed between refractory materials 13 adjacent to each other.
[0016]
And as a structure for preventing excessive deformation due to thermal expansion of the refractory material 13, a horizontal joint portion of the joint 14 is constructed obliquely downward.
[0017]
Therefore, even when fluid sand or the like separated from the combustion gas in the cyclone 3 enters the joint 14 during high-temperature operation of the circulating fluidized bed boiler, it is difficult to accumulate due to falling due to vibration or the like. The thermal elongation can be absorbed well over a long period of time. As a result, the cyclone 3 is excessively deformed or the supporting steel frame is excessively large, for example, when the thermal elongation of the refractory material 13 exceeds the allowable value of an expansion portion (not shown) installed in the lower part of the cyclone 3 as in the prior art. No damaging damage occurs.
[0018]
[Second Embodiment]
FIG. 3 is a cross-sectional view of a cyclone inner wall portion showing a second embodiment of the present invention.
[0019]
This is a structure for preventing excessive deformation due to thermal elongation of the refractory material 13, such as welding the anchor 12 in the first embodiment obliquely upward with respect to the direction of thermal elongation of the refractory material 13 (see the arrow in the figure) to the casing 10. This is an example.
[0020]
According to this, the rigidity of the anchor 12 is increased, the downward thermal extension of the refractory material 13 is suppressed, and the same effect as in the first embodiment can be obtained.
[0021]
[Third embodiment]
FIG. 4 is a cross-sectional view of a cyclone inner wall portion showing a third embodiment of the present invention.
[0022]
This is an example in which a non-deformable portion 11a is partially provided in the heat insulating material 11 in the first embodiment as a structure for preventing excessive deformation due to thermal expansion of the refractory material 13. As the non-deformed portion 11a, a hard heat insulating material 11 may be used, or a ring-shaped metal plate may be used.
[0023]
According to this, the mounting strength of the heat insulating material 11 is increased and the downward thermal extension of the refractory material 13 is suppressed, and the same effect as in the first embodiment can be obtained.
[0024]
Needless to say, the present invention is not limited to the above embodiments, and various modifications can be made without departing from the scope of the present invention. For example, the excessive deformation preventing structure of the present invention may be applied not only to the inner wall of the cyclone but also to the inner walls of the seal pot 6, the hot recycling pipe 7a, and the cold recycling pipe 7b. Moreover, this invention is applicable not only to a circulating fluidized bed boiler but to refractory material structures, such as another installation.
[0025]
【The invention's effect】
As described above in detail with reference to the embodiments, according to the invention of claim 1, a large number of plate-like refractory materials are heated between adjacent refractory materials by supporting the inner wall of the casing via a heat insulating material and anchors. In the refractory material structure that has been bonded with stretch absorbing joints, the horizontal joints of the joints were constructed diagonally downward as a structure to prevent excessive deformation due to thermal expansion of the refractory materials. Excessive deformation of the refractory material structure can be prevented. Further, even if fluid sand or the like enters the joint, it is difficult to deposit due to falling due to vibration or the like, and the thermal elongation of the refractory material can be absorbed well over a long period of time.
[0026]
According to the invention of claim 2, a refractory material in which a large number of plate-like refractory materials are attached to the inner wall of the casing via the heat insulating material and anchored with joints for absorbing thermal elongation between adjacent refractory materials. In the structure, as the structure for preventing excessive deformation due to the thermal elongation of the refractory material, the anchor is installed obliquely with respect to the direction of thermal expansion of the refractory material, so that the refractory structure has an excessive deformation with a simple structure. Can be prevented. Moreover, the downward thermal extension of a refractory material is suppressed.
[0029]
According to the invention of claim 3 , since the refractory material structure is a cyclone of a circulating fluidized bed boiler, the casing effectively absorbs the thermal elongation of the refractory material at a high temperature of about 850 ° C. with respect to about 60 ° C. Or it can be suppressed and effective.
[Brief description of the drawings]
FIG. 1 is a schematic configuration diagram of a circulating fluidized bed boiler showing a first embodiment of the present invention.
FIG. 2 is an enlarged cross-sectional view of a portion A (cyclone inner wall portion) of FIG.
FIG. 3 is a sectional view of a cyclone inner wall portion showing a second embodiment of the present invention.
FIG. 4 is a sectional view of an inner wall portion of a cyclone showing a third embodiment of the present invention.
FIG. 5 is a cross-sectional view of a conventional cyclone inner wall.
[Explanation of symbols]
1 Fluidized bed heat exchanger 2 Fluidized bed furnace (combustor)
3 Cyclone 4 Rear smoke 5 Rear heat exchanger 6 Seal pot 10 Casing 11 Heat insulating material 12 Anchor 13 Refractory material 14 Joint

Claims (3)

ケーシング内壁に断熱材を介しかつアンカーで支持させて多数の板状耐火材を互いに隣接する耐火材間に熱伸び吸収用の目地を配して張り付けた耐火材構造物において、前記耐火材の熱伸びによる過大変形防止構造として、前記目地の内、水平目地部を斜め下向きに施工したことを特徴とする耐火材構造物の過大変形防止構造。A refractory material structure in which a large number of plate-like refractory materials are attached to an inner wall of a casing through a heat insulating material and anchored, and a joint for absorbing thermal elongation is disposed between adjacent refractory materials. A structure for preventing excessive deformation of a refractory material structure , wherein a horizontal joint portion is constructed obliquely downward in the joint as a structure for preventing excessive deformation due to elongation. ケーシング内壁に断熱材を介しかつアンカーで支持させて多数の板状耐火材を互いに隣接する耐火材間に熱伸び吸収用の目地を配して張り付けた耐火材構造物において、前記耐火材の熱伸びによる過大変形防止構造として、前記アンカーを耐火材の熱伸び方向に対し、斜めに傾けて設置したことを特徴とする耐火材構造物の過大変形防止構造。 A refractory material structure in which a large number of plate-like refractory materials are attached to an inner wall of a casing through a heat insulating material and anchored, and a joint for absorbing thermal elongation is disposed between adjacent refractory materials. A structure for preventing excessive deformation of a refractory material structure, wherein the anchor is installed obliquely with respect to the heat expansion direction of the refractory material as a structure for preventing excessive deformation due to elongation . 前記耐火材構造物は、循環流動層ボイラのサイクロンであることを特徴とする請求項1又は2記載の耐火材構造物の過大変形防止構造。Excessive deformation preventing structure of the refractory structure, according to claim 1 or 2 refractory structure as claimed is characterized in that a cyclone of a circulating fluidized bed boiler.
JP2002252717A 2002-08-30 2002-08-30 Structure to prevent excessive deformation of refractory material structures Expired - Fee Related JP3897664B2 (en)

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JP3897664B2 true JP3897664B2 (en) 2007-03-28

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JP5473228B2 (en) * 2008-01-30 2014-04-16 三菱重工業株式会社 Refractory support structure
JP6035094B2 (en) * 2012-09-26 2016-11-30 ニチアス株式会社 Inner material for combustion equipment and combustion furnace
JP6441530B1 (en) * 2018-07-13 2018-12-19 三菱日立パワーシステムズ株式会社 Wall surface structure and its assembling method
CN113324243B (en) * 2021-05-31 2022-10-11 浙江物产环能浦江热电有限公司 Protection plate for coal dropping port of circulating fluidized bed boiler and preparation device and preparation method thereof

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