JP3894258B2 - Stator winding structure - Google Patents

Stator winding structure Download PDF

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Publication number
JP3894258B2
JP3894258B2 JP34430798A JP34430798A JP3894258B2 JP 3894258 B2 JP3894258 B2 JP 3894258B2 JP 34430798 A JP34430798 A JP 34430798A JP 34430798 A JP34430798 A JP 34430798A JP 3894258 B2 JP3894258 B2 JP 3894258B2
Authority
JP
Japan
Prior art keywords
stator
coil
winding structure
stator winding
insulating bobbin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP34430798A
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Japanese (ja)
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JP2000175393A (en
Inventor
邦彦 飯島
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tamagawa Seiki Co Ltd
Original Assignee
Tamagawa Seiki Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tamagawa Seiki Co Ltd filed Critical Tamagawa Seiki Co Ltd
Priority to JP34430798A priority Critical patent/JP3894258B2/en
Publication of JP2000175393A publication Critical patent/JP2000175393A/en
Application granted granted Critical
Publication of JP3894258B2 publication Critical patent/JP3894258B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Brushless Motors (AREA)
  • Insulation, Fastening Of Motor, Generator Windings (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、ステータ巻線構造に関し、特に、コイルを巻回するボビンの側部に設けた弾性舌片を隣接するコイル間に配置し、各コイルとステータとの電気的導通を防止すると共にコイルの位置決めをするための新規な改良に関する。
【0002】
【従来の技術】
従来、用いられていたこの種のステータ巻線構造としては、一般に図6から図8で示される構成が採用されている。
図6から図8において符号1で示されるものは輪状のステータであり、このステータの内側には絶縁ボビン2に巻回されたコイル3が放射状に複数個配設されている。
【0003】
【発明が解決しようとする課題】
従来のステータ巻線構造は、以上のように構成されていたため、次のような課題が存在していた。
すなわち、各ボビンに巻回されたコイルは、各ボビン間に露出したステータに接触して電気的に導通し、各々のコイルの作用が変化し、モータ等の回転に支障を来たす場合があった。そのため、各コイルとステータとの絶縁を達成するために、絶縁紙や絶縁シートを各ボビン間に差し込んだり、樹脂にて一体成形封入したりする場合があるが、何れも部品が多くなり、コイルの固定も難しく、樹脂による成形時もコイルが動くことがあった。
【0004】
本発明は、以上のような課題を解決するためになされたもので、特に、コイルを巻回するボビンの側部に設けた弾性舌片を隣接するコイル間に配置し、各コイルとステータとの電気的導通を防止すると共にコイルの位置決めをすることができるステータ巻線構造を提供することを目的とする。
【0005】
【課題を解決するための手段】
本発明によるステータ巻線構造は、ステータ(1)に絶縁ボビン(2)を介してコイル(3)を巻回するステータ巻線構造において、前記絶縁ボビンの長手方向の両端に形成された各鍔部の側部に、前記絶縁ボビンの長手方向に沿って互いにヒンジ部を介して曲折自在に内側に延設され平面からみて先端が先細り状に形成された一対の弾性舌片が設けられ、隣接する前記絶縁ボビンの前記各弾性舌片同志が互いに接合して、前記各コイルとステータとの電気的導通を防止するようにした構成である。
【0006】
【発明の実施の形態】
以下、図面と共に本発明によるステータ巻線構造の好適な実施の形態について説明する。なお、従来例と同一又は同等部分には同一符号を用いて説明する。
図1から図3において符号1で示されるものは輪状のステータであり、このステータ1の内側には絶縁ボビン2に巻回されたコイル3が放射状に複数個配設されている。
【0007】
前記絶縁ボビン2の長手方向の両端に形成された各鍔部2a,2bの側部には、図2及び図3で特に示されるように、絶縁ボビン2の長手方向に沿って互いに内側に延設された薄板状の弾性舌片10,11が設けられており、各弾性舌片10,11は、隣接する絶縁ボビン2の各弾性舌片10,11同志で図3に示されるように互いに接合されている。尚、各弾性舌片10,11は、平面(図4,図5に示す)からみて、先端が先細り状に形成されている。
【0008】
前記弾性舌片10,11は、各コイル3,3間に位置しているため、各ボビン2間に隙間が存在しても各コイル3,3は各弾性舌片10,11により囲まれているため、コイル3とステータ1との電気的導通が防止されると共に、この各弾性舌片10,11によりコイル3の両端が覆われることによってコイル3の位置や姿勢の乱れが防止される。なお、この各弾性舌片10,11は巻線時に内側に曲折するが、コイル3の巻線後にその弾性によって図3のように姿勢が戻るものである。
【0009】
次に、図4及び図5は、他の実施の形態を示すもので、前記弾性舌片10,11がヒンジ部20を介して内側に曲折自在に形成されており、各絶縁ボビン2をステータ1に装着した場合には、各弾性舌片10,11を内側へ曲折することにより、図5で示されるように互いに接合して図3と同様の作用効果を得ることができる。
【0010】
【発明の効果】
本発明によるステータ巻線構造は、以上のように構成されているため、次のような効果を得ることができる。
すなわち、絶縁ボビンの側部に設けられた弾性舌片を各コイル間に配置させているため、各ボビン間の隙間内にコイルが入り込むことがなく、ステータとコイル間の電気的導通を確実に防止し、かつ、各コイルの形状の崩れ等の防止を達成することができる。
【図面の簡単な説明】
【図1】 本発明によるステータ巻線構造を示す要部の平面図である。
【図2】 図1の要部の側面図である。
【図3】 図1の要部の拡大平面図である。
【図4】 図1の他の形態を示す要部の平面図である。
【図5】 図4の各弾性舌片の接合状態を示す平面図である。
【図6】 従来構成の要部の平面図である。
【図7】 図6の要部の側面図である。
【図8】 図6の要部の拡大平面図である。
【符号の説明】
1 ステータ
2 絶縁ボビン
3 コイル
10,11 弾性舌片
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a stator winding structure, and in particular, an elastic tongue provided on a side portion of a bobbin around which a coil is wound is disposed between adjacent coils to prevent electrical continuity between each coil and the stator. The present invention relates to a new improvement for positioning.
[0002]
[Prior art]
Conventionally, as this type of stator winding structure, the configuration shown in FIGS. 6 to 8 is generally employed.
6 to 8 is a ring-shaped stator, and a plurality of coils 3 wound around an insulating bobbin 2 are radially arranged inside the stator.
[0003]
[Problems to be solved by the invention]
Since the conventional stator winding structure is configured as described above, the following problems exist.
That is, the coil wound around each bobbin contacts the stator exposed between the bobbins and becomes electrically conductive, and the action of each coil changes, which may hinder the rotation of the motor or the like. . Therefore, in order to achieve insulation between each coil and the stator, an insulating paper or an insulating sheet may be inserted between each bobbin or integrally molded and encapsulated with resin. It was difficult to fix the coil, and the coil sometimes moved during molding with resin.
[0004]
The present invention has been made to solve the above-described problems, and in particular, an elastic tongue provided on a side portion of a bobbin around which a coil is wound is disposed between adjacent coils, and each coil, stator, It is an object of the present invention to provide a stator winding structure that can prevent electrical continuity and can position a coil.
[0005]
[Means for Solving the Problems]
Stator winding structure according to the present invention, the stator winding structure for winding a coil (3) through an insulating bobbin (2) in the stator (1), the flanges formed in said opposite longitudinal ends of the insulating bobbin A pair of elastic tongue pieces are provided adjacent to each other along the longitudinal direction of the insulating bobbin so as to be able to bend to each other via hinges and have a tapered tip when viewed from the plane. The elastic tongues of the insulating bobbin are joined together to prevent electrical conduction between the coils and the stator.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, preferred embodiments of a stator winding structure according to the present invention will be described with reference to the drawings. Note that the same reference numerals are used for the same or equivalent parts as in the conventional example.
1 to 3 is a ring-shaped stator, and a plurality of coils 3 wound around an insulating bobbin 2 are radially arranged inside the stator 1.
[0007]
The side portions of the flanges 2a and 2b formed at both ends in the longitudinal direction of the insulating bobbin 2 extend inward along the longitudinal direction of the insulating bobbin 2 as particularly shown in FIGS. A thin plate-like elastic tongue piece 10, 11 is provided, and each elastic tongue piece 10, 11 is mutually connected as shown in FIG. 3 by each elastic tongue piece 10, 11 of the adjacent insulating bobbin 2. It is joined. Each of the elastic tongue pieces 10 and 11 has a tapered tip as viewed from the plane (shown in FIGS. 4 and 5).
[0008]
Since the elastic tongues 10 and 11 are positioned between the coils 3 and 3, the coils 3 and 3 are surrounded by the elastic tongues 10 and 11 even if a gap exists between the bobbins 2. Therefore, the electrical continuity between the coil 3 and the stator 1 is prevented, and both ends of the coil 3 are covered by the elastic tongue pieces 10 and 11, thereby preventing the position and posture of the coil 3 from being disturbed. Each of the elastic tongue pieces 10 and 11 bends inward during winding, but the posture is returned as shown in FIG.
[0009]
Next, FIGS. 4 and 5 show another embodiment, in which the elastic tongue pieces 10 and 11 are formed so as to be bent inward via a hinge portion 20, and each insulating bobbin 2 is fixed to a stator. 1, the elastic tongue pieces 10 and 11 are bent inward to be joined to each other as shown in FIG. 5 to obtain the same effect as that of FIG. 3.
[0010]
【The invention's effect】
Since the stator winding structure according to the present invention is configured as described above, the following effects can be obtained.
In other words, since the elastic tongue provided on the side of the insulating bobbin is disposed between the coils, the coil does not enter the gap between the bobbins, and the electrical continuity between the stator and the coil is ensured. It is possible to prevent the collapse of the shape of each coil.
[Brief description of the drawings]
FIG. 1 is a plan view of a main part showing a stator winding structure according to the present invention.
FIG. 2 is a side view of the main part of FIG.
FIG. 3 is an enlarged plan view of a main part of FIG. 1;
4 is a plan view of a main part showing another embodiment of FIG. 1. FIG.
5 is a plan view showing a joined state of each elastic tongue piece of FIG. 4; FIG.
FIG. 6 is a plan view of a main part of a conventional configuration.
7 is a side view of the main part of FIG. 6. FIG.
FIG. 8 is an enlarged plan view of the main part of FIG. 6;
[Explanation of symbols]
1 Stator 2 Insulating Bobbin 3 Coil 10, 11 Elastic tongue

Claims (1)

ステータ(1)に絶縁ボビン(2)を介してコイル(3)を巻回するステータ巻線構造において、前記絶縁ボビン (2) の長手方向の両端に形成された各鍔部 (2a,2b) の側部に、前記絶縁ボビン (2) の長手方向に沿って互いにヒンジ部 (20) を介して曲折自在に内側に延設され平面からみて先端が先細り状に形成された一対の弾性舌片 (10,11) が設けられ、隣接する前記絶縁ボビン (2) の前記各弾性舌片 (10,11) 同志が互いに接合して、前記各コイル(3)とステータ(1)との電気的導通を防止するように構成したことを特徴とするステータ巻線構造。In the stator winding structure in which the coil (3) is wound around the stator (1) via the insulating bobbin (2) , the flanges (2a, 2b) formed at both ends in the longitudinal direction of the insulating bobbin (2 ) A pair of elastic tongue pieces, which extend inward along the longitudinal direction of the insulating bobbin (2) via the hinge part (20) and have a tip tapered when viewed from the plane. (10, 11) are provided, and the elastic tongues (10, 11) of the adjacent insulating bobbins (2) are joined to each other to electrically connect the coils (3) and the stator (1). A stator winding structure characterized by being configured to prevent conduction.
JP34430798A 1998-12-03 1998-12-03 Stator winding structure Expired - Fee Related JP3894258B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP34430798A JP3894258B2 (en) 1998-12-03 1998-12-03 Stator winding structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP34430798A JP3894258B2 (en) 1998-12-03 1998-12-03 Stator winding structure

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JP2000175393A JP2000175393A (en) 2000-06-23
JP3894258B2 true JP3894258B2 (en) 2007-03-14

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002186212A (en) * 2000-12-11 2002-06-28 Tamagawa Seiki Co Ltd Stator structure with printed circuit board

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