JP3893088B2 - Manufacturing method of substrate for semiconductor package - Google Patents

Manufacturing method of substrate for semiconductor package Download PDF

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Publication number
JP3893088B2
JP3893088B2 JP2002222523A JP2002222523A JP3893088B2 JP 3893088 B2 JP3893088 B2 JP 3893088B2 JP 2002222523 A JP2002222523 A JP 2002222523A JP 2002222523 A JP2002222523 A JP 2002222523A JP 3893088 B2 JP3893088 B2 JP 3893088B2
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hole
manufacturing
package substrate
metal plating
substrate
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JP2004063939A (en
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英二 平田
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日本シイエムケイ株式会社
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Description

【0001】
【発明の属する技術分野】
本発明は、半導体チップを搭載する半導体パッケージ用基板の製造方法に関する。
【0002】
【従来の技術】
半導体チップをプリント配線板(マザーボード)に実装する際、殆どの場合、当該半導体チップとプリント配線板の熱膨張差により発生する応力を緩和したり、或いは、狭ピッチ電極からなる半導体チップをプリント配線板に実装できるように電極ピッチを広げたりする目的で、半導体パッケージ用基板(以降これを「パッケージ基板」と呼ぶ。)を介して実装するようにしている。
【0003】
このようなパッケージ基板は、1シートに複数の個別パッケージ基板を配置し、当該個別パッケージ基板間、及び表裏の配線パターン間を、金めっき用リードとビアホールとで接続し、次いで、所望のソルダーレジストを形成した後、当該金めっき用リードを利用した電解金めっき処理により、各個別パッケージ基板の当該ソルダーレジストから露出した半導体チップ搭載側のボンディングパッド、並びにマザーボード実装側の外部接続パッドに電解Ni−Auめっき等を施すようにして製造される。そして、このような製造方法により得られたシート内の各個別パッケージ基板に半導体チップを搭載し、当該半導体チップを樹脂封止した後、個別の半導体パッケージに分割される。
【0004】
上記形態の製造方法により得られるパッケージ基板とその製造方法の一例(ここでは両面板を例にする)を図2及び図3を用いて説明する。
図2は個別のパッケージ基板の平面図を示したもので、(a)は半導体チップ搭載面であり、表裏の配線層間を接続するビアホール9と、半導体チップの電極とワイヤーボンディングにより接続されるボンディングパッド13と、当該ビアホール9とボンディングパッド13とを接続する配線パターン8とを有し、全てのボンディングパッド13が、後に当該ボンディングパッド13等に電解金めっきを施す際に使用される金めっき用リード14及び給電パッド14aにより接続されている。また、(b)はマザーボードへの実装面であり、当該ビアホール9の底部ランドたる外部接続パッド10が多数配列されている。
【0005】
続いて、上記構成のパッケージ基板の製造方法を、ビアホール9形成部の概略断面説明図を用いて説明する。
まず、図3(a)に示したように、絶縁層1の表裏に導体2を備えた絶縁基板3を用意する。次に、ビアホール形成部の表面側導体2aを除去してウインドウ部4を形成し(図3(b)参照)、露出した絶縁層1にレーザを照射し、裏面側導体2bに達する非貫通孔5を穿設する(図3(c)参照)。次に、デスミア処理により当該非貫通孔5内をクリーニングした後、表裏面に無電解金属めっき膜6、及び電解金属めっき膜7を析出させる(図3(d)参照)。次いで、一般的なフォトプロセスにより、表裏の配線層間を接続するビアホール9と、当該ビアホール9とボンディングパッド13(図2(a)参照)とを接続する配線パターン8、及び当該ビアホール9の底部ランドたる外部接続パッド10が形成されたパッケージ基板11aを得る(図3(e)参照)。
【0006】
しかし、上記製造方法によって得られるパッケージ基板は、表裏の導体全面にビアホール形成のための無電解金属めっき膜6、及び電解金属めっき膜7を析出させた後、エッチングによりパターン形成するため、接続信頼性に優れるビアホールは得られるものの、ファインパターン(微細配線)形成が難しく、当該パッケージ基板の小型、高密度配線化の要求に対応しきれないという問題があった。また、平坦性が要求されるボンディングパッド、及び外部接続パッドに平坦性に欠ける電解金属めっき膜7が形成されるため、半導体チップのワイヤーボンディング性、並びに半導体パッケージのマザーボードへの実装性が低下する等の懸念があった。
【0007】
このような問題を回避する方法として、特開2002−26515には次のような方法が開示されている。まず、絶縁層の表裏に導体を備えた絶縁基板を用意し、当該表裏の配線パターン形成を行う。次いで、表面側配線パターンの所望の位置に非貫通孔を穿設した後、当該表面側配線パターンの全面(非貫通孔内も含む)に無電解金属めっき膜を析出させ、次いで、当該非貫通孔とその周囲にのみ電解金属めっき膜を析出させる。そして最後に、フラッシュエッチングにて余分な無電解金属めっき膜を除去するというものである。
【0008】
このような製造方法とすれば、表裏の配線パターン形成が、予め絶縁基板に積層されている導体層の状態で行われ、且つ無電解金属めっき膜、及び電解金属めっき膜がビアホール形成部のみに形成されるため、ファインパターンの形成と、接続信頼性に優れるビアホールの形成を両立させることができる。また、図2に示したようなパッケージ基板を上記製造方法で製造した場合、ボンディングパッド、及び外部接続パッドに電解金属めっき膜が形成されないため、半導体チップのワイヤーボンディング性、並びに半導体パッケージのマザーボードへの実装性低下の懸念が回避できる。
【0009】
【発明が解決しようとする課題】
しかし、上記製造方法においても、以下のような不具合を有していた。即ち、ビアホールの形成の際の無電解金属めっき膜を、予めパターン形成された表面側配線パターン層全面に形成しているため、フラッシュエッチングだけでは、配線パターン間、特にファインパターン(配線パターン幅/配線パターン間隙=20μm/20μm以下のスペック)間に存在する絶縁層表面に、無電解金属めっき膜形成の際の触媒が残留し易く、絶縁特性が低下するおそれがあり、また、当該触媒を完全に除去するには、別途処理が必要となるため、製造工程が煩雑となり、製造コストの向上、並びに歩留まりの低下といった不具合を有するものであった。
【0010】
本発明は、配線パターン間の絶縁特性の低下を回避するために、別途処理を施す必要がなく、容易に絶縁特性に優れたパッケージ基板を得ることができるパッケージ基板の製造方法を提供することを目的とする。
【0011】
【課題を解決するための手段】
上記目的を達成すべく本発明半導体パッケージ用基板の製造方法は、半導体チップのボンディングパッドと外部接続パッドとが、層間接続用のビアホールと金めっき用リードにより接続されている半導体パッケージ用基板の製造方法であって、少なくとも最表層に積層された導体層の所望の位置から下層の導体に達する非貫通孔を穿設する工程と、当該非貫通孔の導通処理を無電解金属めっき膜形成処理により行う工程と、当該無電解金属めっき膜形成処理後、最表層に金めっき用リードと接続された配線パターンを形成する工程と、当該配線パターン形成後、非貫通孔とその周囲を除いた部位にめっきレジストを形成する工程と、当該めっきレジスト形成後、金めっき用リードを利用し、当該非貫通孔とその周囲に電解金属めっきを析出させる工程と、当該めっきレジストを剥離する工程とを含んでいることを特徴とする半導体パッケージ用基板の製造方法である。
【0012】
パッケージ基板を上記製造方法により製造することによって、ビアホール形成の際の無電解金属めっき膜が、配線パターン間の絶縁層上に形成されることがないため、配線パターン間の絶縁層表面に触媒が残留するおそれがなく、絶縁特性に優れたパッケージ基板を容易に得ることができる。また、ビアホールの電解金属めっき膜による凸部が形成される前に配線パターン形成を行うことができるため、一般的なドライフィルムによるパターン形成が可能となり、製造コストの増加を抑えることができる。
【0013】
【発明の実施の形態】
本発明の一実施の形態を、図1に示したビアホール形成部の概略断面説明図を用いて説明する。尚、製造するパッケージ基板としては、図2に示したものと同様のものとする。
【0014】
まず、図1(a)に示したように、絶縁層1(厚さ20乃至400μm)の表裏に導体2(厚さ3乃至18μm)を備えた絶縁基板3を用意する。絶縁層1としては、ガラス繊維、アラミド繊維等の細い繊維が均一に織られたレーザ加工対応の繊維基材に、エポキシ樹脂、BT(ビスマレイミドトリアジン)樹脂、ポリイミド樹脂等が含浸されたもの;又は前記繊維基材のないもの;或いは無機フィラーが含有された樹脂等が挙げられる。また、導体2としては、一般的な銅箔等が挙げられる。次に、ビアホール形成部の表面側導体2aをエッチング除去してウインドウ部4を形成し(図1(b)参照)、当該ウインドウ部4から露出した絶縁層1にレーザ(例えば炭酸ガスレーザ)を照射することによって、裏面側導体2bに達する非貫通孔5を穿設する(図1(c)参照)。次に、デスミア処理により非貫通孔5内をクリーニングした後、表裏に無電解金属めっき膜6(例えば無電解銅めっき膜)を形成して非貫通孔の導通処理を行い(図1(d)参照)、次いで、一般的なフォトエッチングプロセスにて、表裏の配線パターン形成を行い、金めっき用リード14やボンディングパッド13(図2(a)参照)等を含んだ配線パターンを形成する(図1(e)参照)。次に、非貫通孔5とその周囲を除いた部位にめっきレジスト12を形成し(図1(f)参照)、次いで、金めっき用リード14及び給電パッド14aを利用して電解金属めっき(例えば電解銅めっき)処理を行い、当該非貫通孔とその周囲に電解金属めっき膜7(例えば電解銅めっき膜)を析出させる(図1(g)参照)。次に、表裏に形成されためっきレジスト12を除去することによって、表裏の配線層間を接続するビアホール9と、当該ビアホール9とボンディングパッド13(図2(a)参照)とを接続する配線パターン8、及び当該ビアホール9の底部ランドたる外部接続パッド10が形成されたパッケージ基板11を得る(図1(h)参照)。
【0015】
本発明を説明するにあたって、両面に配線パターンを備えたパッケージ基板を用いて説明したが、層数としてはこの限りでなく、ボンディングパッドと外部接続パッドとが、金めっき用リードとビアホールとで接続された構成であれば、3層以上の多層構造とすることも可能である。
【0016】
また、パッケージ基板として、半導体チップの電極とパッケージ基板のボンディングパッドとを、ワイヤーボンディングで接続する形態のパッケージ基板を用いて説明したが、両者をバンプ等を介して接続するフリップチップ実装タイプのパッケージ基板であっても同様の効果が得られることはいうまでもない。
【0017】
【発明の効果】
本発明方法により、半導体チップのボンディングパッドと外部接続パッドとが、層間接続用の金めっき用リードとビアホールにより接続されている半導体パッケージ用基板を製造すれば、ファインパターン間の絶縁特性に優れたパッケージ基板を容易に製造することができる。
【図面の簡単な説明】
【図1】本発明パッケージ基板の製造工程を説明するための概略断面説明図。
【図2】パッケージ基板の形態を説明するための概略平面説明図。
【図3】従来のパッケージ基板の製造工程を説明するための概略断面説明図。
【符号の説明】
1:絶縁層
2:導体
2a:表面側導体
2b:裏面側導体
3:絶縁基板
4:ウインドウ部
5:非貫通孔
6:無電解金属めっき膜
7:電解金属めっき膜
8:配線パターン
9:ビアホール
10:外部接続パッド
11、11a:パッケージ基板
12:めっきレジスト
13:ボンディングパッド
14:金めっき用リード
14a:給電パッド
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for manufacturing a semiconductor package substrate on which a semiconductor chip is mounted.
[0002]
[Prior art]
When mounting a semiconductor chip on a printed wiring board (motherboard), in most cases, the stress generated by the difference in thermal expansion between the semiconductor chip and the printed wiring board is relieved, or a semiconductor chip consisting of a narrow pitch electrode is printed. For the purpose of widening the electrode pitch so that it can be mounted on a board, mounting is performed via a semiconductor package substrate (hereinafter referred to as “package substrate”).
[0003]
In such a package substrate, a plurality of individual package substrates are arranged on one sheet, the individual package substrates and the front and back wiring patterns are connected by gold plating leads and via holes, and then a desired solder resist Then, by electrolytic gold plating using the gold plating leads, electrolytic Ni— is applied to the bonding pads on the semiconductor chip mounting side exposed from the solder resist of each individual package substrate and the external connection pads on the motherboard mounting side. Manufactured by applying Au plating or the like. And after mounting a semiconductor chip on each individual package board | substrate in the sheet | seat obtained by such a manufacturing method, resin-sealing the said semiconductor chip, it divides | segments into an individual semiconductor package.
[0004]
A package substrate obtained by the manufacturing method of the above embodiment and an example of the manufacturing method (here, a double-sided board is taken as an example) will be described with reference to FIGS.
FIG. 2 shows a plan view of an individual package substrate. FIG. 2A shows a semiconductor chip mounting surface, a via hole 9 for connecting the front and back wiring layers, and a bonding connected to the electrodes of the semiconductor chip by wire bonding. For the gold plating, which has a pad 13 and a wiring pattern 8 for connecting the via hole 9 and the bonding pad 13, all the bonding pads 13 are used when electrolytic gold plating is applied to the bonding pad 13 or the like later. The lead 14 and the power supply pad 14a are connected. Further, (b) is a mounting surface on the mother board, and a large number of external connection pads 10 as the bottom land of the via hole 9 are arranged.
[0005]
Subsequently, a manufacturing method of the package substrate having the above-described configuration will be described with reference to schematic cross-sectional explanatory views of the via hole 9 forming portion.
First, as shown in FIG. 3A, an insulating substrate 3 having conductors 2 on both sides of the insulating layer 1 is prepared. Next, the surface side conductor 2a in the via hole forming portion is removed to form the window portion 4 (see FIG. 3B), and the exposed insulating layer 1 is irradiated with laser to reach the back side conductor 2b. 5 is drilled (see FIG. 3C). Next, after the inside of the non-through hole 5 is cleaned by a desmear process, an electroless metal plating film 6 and an electrolytic metal plating film 7 are deposited on the front and back surfaces (see FIG. 3D). Next, by a general photo process, the via hole 9 connecting the front and back wiring layers, the wiring pattern 8 connecting the via hole 9 and the bonding pad 13 (see FIG. 2A), and the bottom land of the via hole 9 are connected. A package substrate 11a on which the external connection pads 10 are formed is obtained (see FIG. 3E).
[0006]
However, since the package substrate obtained by the above manufacturing method forms a pattern by etching after depositing the electroless metal plating film 6 and the electrolytic metal plating film 7 for forming the via holes on the entire front and back conductor surfaces, Although a via hole excellent in performance can be obtained, it is difficult to form a fine pattern (fine wiring), and there is a problem that it is impossible to meet the demand for a compact and high-density wiring of the package substrate. Moreover, since the electroless metal plating film 7 lacking in flatness is formed on the bonding pad that requires flatness and the external connection pad, the wire bonding property of the semiconductor chip and the mountability of the semiconductor package on the motherboard are reduced. There was concern.
[0007]
As a method for avoiding such a problem, Japanese Patent Laid-Open No. 2002-26515 discloses the following method. First, an insulating substrate having conductors on the front and back sides of the insulating layer is prepared, and wiring patterns are formed on the front and back sides. Next, after a non-through hole is drilled at a desired position on the surface-side wiring pattern, an electroless metal plating film is deposited on the entire surface (including the inside of the non-through hole), and then the non-through hole is formed. An electrolytic metal plating film is deposited only on the hole and its periphery. Finally, excess electroless metal plating film is removed by flash etching.
[0008]
With such a manufacturing method, the front and back wiring pattern formation is performed in the state of the conductor layer previously laminated on the insulating substrate, and the electroless metal plating film and the electrolytic metal plating film are only on the via hole forming portion. Therefore, the formation of the fine pattern and the formation of the via hole having excellent connection reliability can be achieved at the same time. In addition, when the package substrate as shown in FIG. 2 is manufactured by the above manufacturing method, the electrolytic metal plating film is not formed on the bonding pad and the external connection pad, so that the wire bonding property of the semiconductor chip and the motherboard of the semiconductor package can be achieved. The concern about the decrease in mountability can be avoided.
[0009]
[Problems to be solved by the invention]
However, the above manufacturing method has the following problems. That is, since the electroless metal plating film at the time of forming the via hole is formed on the entire surface-side wiring pattern layer that has been patterned in advance, only the flash etching is performed between the wiring patterns, particularly the fine pattern (wiring pattern width / In the surface of the insulating layer existing between the wiring pattern gap = 20 μm / 20 μm or less), the catalyst at the time of forming the electroless metal plating film is likely to remain, and there is a possibility that the insulating characteristics may be deteriorated. In order to remove them, a separate process is required, which complicates the manufacturing process, resulting in problems such as an increase in manufacturing cost and a decrease in yield.
[0010]
It is an object of the present invention to provide a method of manufacturing a package substrate that can easily obtain a package substrate having excellent insulation characteristics without requiring separate processing in order to avoid a decrease in insulation characteristics between wiring patterns. Objective.
[0011]
[Means for Solving the Problems]
In order to achieve the above object, a semiconductor package substrate manufacturing method according to the present invention provides a semiconductor package substrate in which bonding pads and external connection pads of a semiconductor chip are connected by via holes for interlayer connection and leads for gold plating. A method of forming a non-through hole reaching a lower layer conductor from a desired position of a conductor layer laminated at least on the outermost layer, and conducting the non-through hole by an electroless metal plating film forming process. and performing, after the electroless metal plating film forming process, forming a connected wiring pattern and a gold plating leads on the outermost layer, after the wiring pattern formation, a portion of the non-through holes and excluding the periphery of precipitation and forming a plating resist, after the plating resist formation, utilizing a gold-plated leads, the electroless metal plating therearound with the blind holes That process and a method for manufacturing a semiconductor package substrate, characterized in that it contains a step of removing the plating resist.
[0012]
By manufacturing the package substrate by the above manufacturing method, the electroless metal plating film in forming the via hole is not formed on the insulating layer between the wiring patterns. There is no fear of remaining, and a package substrate having excellent insulating characteristics can be easily obtained. In addition, since the wiring pattern can be formed before the convex portion of the via hole by the electrolytic metal plating film is formed, the pattern can be formed by a general dry film, and an increase in manufacturing cost can be suppressed.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
An embodiment of the present invention will be described with reference to a schematic cross-sectional explanatory view of a via hole forming portion shown in FIG. Note that the package substrate to be manufactured is the same as that shown in FIG.
[0014]
First, as shown in FIG. 1A, an insulating substrate 3 having conductors 2 (thickness 3 to 18 μm) on both sides of an insulating layer 1 (thickness 20 to 400 μm) is prepared. As the insulating layer 1, a fiber substrate compatible with laser processing in which thin fibers such as glass fiber and aramid fiber are uniformly woven is impregnated with epoxy resin, BT (bismaleimide triazine) resin, polyimide resin, etc .; Or the thing without the said fiber base material; Or resin etc. which contained the inorganic filler are mentioned. Moreover, as the conductor 2, general copper foil etc. are mentioned. Next, the surface side conductor 2a of the via hole forming portion is removed by etching to form a window portion 4 (see FIG. 1B), and the insulating layer 1 exposed from the window portion 4 is irradiated with a laser (for example, a carbon dioxide laser). By doing so, the non-through hole 5 reaching the back-side conductor 2b is formed (see FIG. 1C). Next, after the inside of the non-through hole 5 is cleaned by a desmear process, an electroless metal plating film 6 (for example, an electroless copper plating film) is formed on the front and back surfaces to conduct the non-through hole (FIG. 1D). Next, the front and back wiring patterns are formed by a general photoetching process, and a wiring pattern including the gold plating leads 14 and the bonding pads 13 (see FIG. 2A) is formed (see FIG. 2). 1 (e)). Next, a plating resist 12 is formed on the portion excluding the non-through hole 5 and its periphery (see FIG. 1 (f)), and then electrolytic metal plating (for example, using the gold plating lead 14 and the power supply pad 14a) (Electrolytic copper plating) treatment is performed to deposit an electrolytic metal plating film 7 (for example, an electrolytic copper plating film) around the non-through hole and the periphery thereof (see FIG. 1G). Next, by removing the plating resist 12 formed on the front and back surfaces, a via hole 9 for connecting the front and back wiring layers, and a wiring pattern 8 for connecting the via hole 9 and the bonding pad 13 (see FIG. 2A). Then, a package substrate 11 on which the external connection pads 10 as the bottom lands of the via holes 9 are formed is obtained (see FIG. 1H).
[0015]
In the description of the present invention, a package substrate having wiring patterns on both sides has been described. However, the number of layers is not limited to this, and bonding pads and external connection pads are connected by gold plating leads and via holes. If it is the structure which was made, it can also be set as the multilayered structure of three or more layers.
[0016]
In addition, the package substrate has been described using the package substrate in which the electrodes of the semiconductor chip and the bonding pads of the package substrate are connected by wire bonding, but the flip chip mounting type package in which both are connected via bumps or the like It goes without saying that the same effect can be obtained even with a substrate.
[0017]
【The invention's effect】
If a semiconductor package substrate in which a bonding pad of a semiconductor chip and an external connection pad are connected by a gold plating lead for interlayer connection and a via hole is manufactured by the method of the present invention, the insulating characteristics between fine patterns are excellent. A package substrate can be easily manufactured.
[Brief description of the drawings]
FIG. 1 is a schematic cross-sectional explanatory diagram for explaining a manufacturing process of a package substrate of the present invention.
FIG. 2 is a schematic plan view for explaining the form of a package substrate.
FIG. 3 is a schematic cross-sectional explanatory diagram for explaining a conventional manufacturing process of a package substrate.
[Explanation of symbols]
1: Insulating layer 2: Conductor 2a: Front side conductor 2b: Back side conductor 3: Insulating substrate 4: Window portion 5: Non-through hole 6: Electroless metal plating film 7: Electrolytic metal plating film 8: Wiring pattern 9: Via hole 10: External connection pads 11, 11a: Package substrate 12: Plating resist 13: Bonding pad 14: Gold plating lead 14a: Power supply pad

Claims (1)

半導体チップのボンディングパッドと外部接続パッドとが、層間接続用のビアホールと金めっき用リードにより接続されている半導体パッケージ用基板の製造方法であって、少なくとも最表層に積層された導体層の所望の位置から下層の導体に達する非貫通孔を穿設する工程と、当該非貫通孔の導通処理を無電解金属めっき膜形成処理により行う工程と、当該無電解金属めっき膜形成処理後、最表層に金めっき用リードと接続された配線パターンを形成する工程と、当該配線パターン形成後、非貫通孔とその周囲を除いた部位にめっきレジストを形成する工程と、当該めっきレジスト形成後、金めっき用リードを利用し、当該非貫通孔とその周囲に電解金属めっきを析出させる工程と、当該めっきレジストを剥離する工程とを含んでいることを特徴とする半導体パッケージ用基板の製造方法。A method of manufacturing a substrate for a semiconductor package, wherein a bonding pad and an external connection pad of a semiconductor chip are connected by a via hole for interlayer connection and a gold plating lead, and at least a desired conductor layer laminated on the outermost layer A step of drilling a non-through hole reaching a lower conductor from a position, a step of conducting the non-through hole conduction process by an electroless metal plating film formation process, and after the electroless metal plating film formation process , A step of forming a wiring pattern connected to the gold plating lead, a step of forming a plating resist in a portion excluding the non-through hole and its periphery after the formation of the wiring pattern, and a step for forming a gold plating after the formation of the plating resist Using a lead, and including a step of depositing electrolytic metal plating around the non-through hole and its periphery, and a step of stripping the plating resist The method of manufacturing a semiconductor package substrate, wherein.
JP2002222523A 2002-07-31 2002-07-31 Manufacturing method of substrate for semiconductor package Expired - Lifetime JP3893088B2 (en)

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