JP3887412B1 - Frozen seasoned shiitake mushroom - Google Patents

Frozen seasoned shiitake mushroom Download PDF

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JP3887412B1
JP3887412B1 JP2006041723A JP2006041723A JP3887412B1 JP 3887412 B1 JP3887412 B1 JP 3887412B1 JP 2006041723 A JP2006041723 A JP 2006041723A JP 2006041723 A JP2006041723 A JP 2006041723A JP 3887412 B1 JP3887412 B1 JP 3887412B1
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shiitake
water
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temperature
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JP2007075101A (en
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弘美 石田
英夫 栗木
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株式会社 ニッセン
栗木食品株式会社
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Abstract

【課題】従来の鞘付の冷凍味付枝豆や冷凍煮豆の製造工程と異なる製造工程により冷凍易味付け椎茸を製造すること。
【解決手段】椎茸を水温18℃で一晩流水して水もどし後、選別して水で2分間洗浄し、水温95℃以上の沸騰水に2分間入れてボイル後、水温18℃で椎茸の品温が25℃以下になるまで流水冷却し、水切りを行った後、トレハロース7g、ソルビトール9gを水390gに溶解させた調味液内に椎茸415gを1時間浸漬し、かつおだし8g、砂糖40gを加えて調味液の沸騰後に8分間加熱し、醤油45g、食塩0.8g、グルタミン酸ナトリュウム1.0gを加えて糖度が22となるまで加熱し、味醂9g、酒9gを加えて沸騰するまで加熱し、4時間放置後に、椎茸の中心温度が70℃になるまで1分以上再加熱して椎茸に味付けを行い、味付け後の椎茸を調味液内から取り出して真空冷却後に−40℃以下で30分間バラ凍結して冷凍味付け椎茸を製造した。
【選択図】なし
To produce a frozen easily seasoned shiitake mushroom by a production process different from the production process of a conventional frozen seasoned green soybean with pods and frozen boiled beans.
The shiitake mushrooms are run overnight at a water temperature of 18 ° C., returned to the water, sorted, washed with water for 2 minutes, placed in boiling water at a water temperature of 95 ° C. or higher for 2 minutes, boiled, and the temperature of the shiitake mushroom at 18 ° C. Cooling with running water until the product temperature is 25 ° C. or less, draining, and then immersing 415 g shiitake mushroom in a seasoning solution of 7 g trehalose and 9 g sorbitol in 390 g water for 1 hour, and 8 g dashi and 40 g sugar. In addition, after boiling the seasoning liquid, heat for 8 minutes, add 45 g of soy sauce, 0.8 g of salt, 1.0 g of sodium glutamate and heat until the sugar content becomes 22, and add until 9 g of miso and 9 g of sake are boiled. After standing for 4 hours, reheat the shiitake for at least 1 minute until the shiitake center temperature reaches 70 ° C., season the shiitake mushrooms, remove the seasoned shiitake from the seasoning liquid, and cool at −40 ° C. or lower for 30 minutes. Rose frozen To produce a frozen flavored shiitake mushrooms.
[Selection figure] None

Description

本発明は、椎茸を調味液内に浸漬して味付けを行い、味付け後の椎茸をバラ凍結して製造した冷凍味付け椎茸に関するものである。   The present invention relates to a frozen seasoned shiitake mushroom that is produced by immersing shiitake mushrooms in a seasoning liquid and seasoning the shiitake mushrooms to freeze them.

従来、冷凍味付食品及びその製造方法の一例として、特開平8−242799号公報には、鞘付の冷凍枝豆およびその製造方法が開示され、この公報には次のことが記載されている。「第一工程:原料の枝豆100kgを分離し、商品化に好ましい大きさの枝豆のみを選択し、洗浄する。第二工程:洗浄した枝豆をスチームで2〜4分間ブランチング処理する。(中略)第三工程:ブランチング処理を行った枝豆を−30℃以下の条件で凍結し、その後−18℃以下の冷凍庫に保存した。第四工程:得られた冷凍枝豆を、温度70℃〜95℃の高濃度調味液(10%、15%、20%)に入れて解凍するとともに、温度40℃〜65℃の高濃度調味液に下げた状態で5〜15分間浸漬して味付けする。ここで高濃度調味液は、濃度10〜30%食塩水を主体にだしの素、化学調味料、香料などを調合した調味用液体である。この工程でも加熱するので、鞘付枝豆は、茹で上がり状態となった。また、枝豆の鞘の組織は凍結変性により鞘内部に調味液が浸透し易い状態となっているため、短時間に鞘の内部の豆まで味付けがなされた。第五工程:味付した鞘付枝豆を水切りした後、凍結して鞘付の冷凍味付枝豆にする工程である。この凍結も少なくとも−30℃以下で実施、凍結後に冷凍庫にて−18℃以下で保存した。第六工程:鞘付の冷凍味付枝豆を200gづつ所定の小袋に詰めて冷凍食品として商品化した。」(公報第5頁右欄18行乃至同欄42行を参照)。   Conventionally, as an example of a frozen flavored food and a method for producing the same, JP-A-8-242799 discloses a frozen green soybean with a sheath and a method for producing the same, and this gazette describes the following. “First step: 100 kg of green soybeans as raw materials are separated, and only green soybeans having a size suitable for commercialization are selected and washed. Second step: The washed green soybeans are blanched with steam for 2 to 4 minutes. ) Third step: The green soybeans subjected to the blanching treatment were frozen at a temperature of −30 ° C. or lower and then stored in a freezer at −18 ° C. or lower, the fourth step: the obtained frozen green soybeans at a temperature of 70 ° C. to 95 ° C. Thaw in a high-concentration seasoning liquid (10%, 15%, 20%) at 0 ° C. and immerse for 5-15 minutes in a state of being lowered into a high-concentration seasoning liquid at a temperature of 40 ° C. to 65 ° C. The high-concentration seasoning liquid is a condiment liquid consisting mainly of soy sauce, chemical seasonings, fragrances, etc., with a concentration of 10-30% saline. In addition, the structure of green soybean pods was frozen and denatured. Because the seasoning liquid easily penetrates into the pod, the beans inside the pod were seasoned in a short time.Fifth step: After draining the seasoned edamame, it was frozen and the pod was frozen. This freeze-flavored green soy bean is carried out at a temperature of -30 ° C. or lower, and after freezing it is stored in a freezer at a temperature of −18 ° C. or lower. It was packed into a predetermined sachet and commercialized as a frozen food. "(See page 5, right column, line 18 to column 42).

上記の記載からみて、この種の冷凍味付枝豆の製造工程では、ブランチング処理をすることが前提である。   In view of the above description, the manufacturing process of this type of frozen seasoned green soybeans is premised on blanching treatment.

さらに、特開平10−313807号公報には、冷凍煮豆およびその製造方法の発明が開示され、この公報には次のことが記載されている。「本発明の他の目的は、調味濃度が低く、過度の加熱を行わず、保存性を高める為の食品添加物(合成保存料、PH調整剤、酸味料等)の使用を除去ないし低減することにより、原料豆が本来有する味、新鮮な味を活かした煮豆、およびその製造方法を提供することにある。(中略)本発明においては、水炊きしたものではなく、ある程度の調理・加工(一次加工)した煮豆を冷凍することに特徴がある。本発明においては、このように原料豆の一次加工(多少の調理、加工)を行った後に冷凍するため、水炊き後単に冷凍した豆に生じるような、豆の「割れ」や「皮むけ」が効果的に防止される。加えて、本発明においては、完成品たる煮豆の最初の味付け(一次調味)は、原料豆の収穫時から、かなりの早い段階(例えば、収穫後未乾燥の状態)に行うことが可能となるため、「生き物」である原料豆が新鮮なうちに加工(一次加工)して、バラ凍結(IQF)することにより、原料豆の風味、新鮮味の保持が著しく容易となる。したがって、本発明によれば、豆の素材(原料豆)が本来有する味を保持し、且つ、新鮮な形で長期保存できる。(中略)更に、本発明によれば、原料豆を必要なときに(一次加工後)凍結保存し、必要なときに調理、加工(二次加工)できるため、煮豆生産業務の負荷を平準化したり、あるいは閑のあるときに生産するというようなコントロールを年間を通して行うことが可能となる。しかも、完成品の調味(二次加工)は、該完成品の「賞味期限」を考慮して適切な時期に行えばよいため、本来必要となる以上には保存用の食品添加物を加える必要がなくなり、この面からも、原料豆の風味、新鮮味の保持が容易となる(公報第2頁右欄3行乃至第3頁左欄26行を参照)。
特開平8−242799号公報 特開平10−313807号公報
Furthermore, Japanese Patent Laid-Open No. 10-313807 discloses an invention of a frozen boiled bean and a method for producing the same, and this publication describes the following. “Another object of the present invention is to reduce or reduce the use of food additives (synthetic preservatives, pH adjusters, acidulants, etc.) to improve shelf life, with low seasoning concentrations, no excessive heating. It is to provide a boiled bean that makes use of the original taste and fresh taste of the raw material beans, and a method for producing the same. (Omitted) In the present invention, it is not cooked with water, but is cooked and processed to some extent (primary The present invention is characterized by freezing the processed boiled beans.In the present invention, since it is frozen after the primary processing (some cooking, processing) of the raw material beans in this way, it is generated in the frozen beans after water cooking. In addition, “cracking” and “peeling” of beans are effectively prevented. In addition, in the present invention, the initial seasoning (primary seasoning) of the boiled beans that are the finished product can be performed at a considerably early stage (for example, in an undried state after harvesting) from the time of harvesting the raw beans. Therefore, by processing (primary processing) while the raw material beans that are “living creatures” are fresh, and then freezing roses (IQF), the flavor and freshness of the raw material beans can be easily maintained. Therefore, according to the present invention, the original taste of the bean material (raw beans) can be maintained and stored in a fresh form for a long time. (Omitted) Furthermore, according to the present invention, raw beans can be stored frozen when necessary (after primary processing), and cooked and processed (secondary processing) when necessary, so the load of boiled beans production is leveled It is possible to perform control throughout the year, such as production when there is a quiet period. In addition, the seasoning (secondary processing) of the finished product may be performed at an appropriate time in consideration of the “expiration date” of the finished product, so that it is necessary to add a food additive for storage beyond what is originally required. From this aspect as well, the flavor and freshness of the raw beans can be easily maintained (see page 2, right column, line 3 to page 3, left column, line 26).
JP-A-8-242799 Japanese Patent Laid-Open No. 10-313807

本発明は、従来の発明である鞘付の冷凍味付枝豆や冷凍煮豆の製造工程とは異なり、冷凍味付け椎茸を製造する場合に特定の製造工程を経て完成された冷凍味付け椎茸を提供することを課題とするものである。   The present invention provides a frozen seasoned shiitake mushroom completed through a specific manufacturing process when manufacturing a frozen seasoned shiitake mushroom, unlike the conventional process of manufacturing a frozen seasoned edamame or frozen boiled bean Is an issue.

本発明は、椎茸を水温18℃で一晩流水して水もどしを行い、選別して水で2分間洗浄し、水温95℃以上の沸騰水に2分間入れてボイル後、水温18℃で椎茸の品温が25℃以下になるまで流水冷却し、水切りを行った後、トレハロース7g、ソルビトール9gを水390gに溶解させた調味液内に椎茸415gを1時間浸漬し、かつおだし8g、砂糖40gを加えて調味液の沸騰後に8分間加熱し、醤油45g、食塩0.8g、グルタミン酸ナトリュウム1.0gを加えて糖度が22となるように加熱し、味醂9g、酒9gを加えて沸騰するまで加熱し、4時間放置後に、椎茸の中心温度が70℃になるまで1分以上再加熱して椎茸に味付けを行い、味付け後の椎茸を調味液内から取り出して真空冷却後に−40℃以下で30分間バラ凍結して冷凍味付け椎茸を製造した。   In the present invention, shiitake is poured at a water temperature of 18 ° C. overnight to restore water, sorted, washed with water for 2 minutes, placed in boiling water at a water temperature of 95 ° C. or more for 2 minutes, boiled, and then shiitake at a water temperature of 18 ° C. Water was cooled until the product temperature was 25 ° C. or less, drained, and 415 g of shiitake mushrooms were soaked in a seasoning solution in which 7 g of trehalose and 9 g of sorbitol were dissolved in 390 g of water, 8 g of dashi, and 40 g of sugar. And boil for 8 minutes after boiling the seasoning liquid, add soy sauce 45g, salt 0.8g, and sodium glutamate 1.0g and heat to a sugar content of 22, until adding 9g miso and 9g sake until boiling Heat, leave for 4 hours, reheat for 1 minute or more until shiitake center temperature reaches 70 ° C, season the shiitake mushrooms, remove the seasoned shiitake from the seasoning liquid, cool at -40 ° C or lower after vacuum cooling Frozen rose for 30 minutes To produce a frozen flavored shiitake mushrooms with.

本発明を実施する際に適用されるトレハロースおよびソレビトールは甘味料である。   Trehalose and sorebitol applied in practicing the present invention are sweeteners.

本発明のバラ凍結により製造した冷凍味付け椎茸は、バラ凍結の前に椎茸に調味液を染み込ませることにより、充分に味付けができ、また、冷凍味付け椎茸を袋詰等した後に冷凍保管すれば、冷凍味付け椎茸を食する場合は、一つの袋に多数の椎茸が入っていても、バラ凍結されているので、必要な分だけ取り出した椎茸だけを解凍することにより食べることができ、袋詰された残りの冷凍味付け椎茸は冷凍されたままであり、袋詰食品の無駄のない利用ができるという効果がある。   Frozen seasoned shiitake mushrooms produced by freezing roses of the present invention can be sufficiently seasoned by soaking shiitake with the seasoning liquid before freezing roses, and if frozen frozen seasoned shiitake mushrooms are stored frozen after bagging, If you eat frozen seasoned shiitake mushrooms, even if there are many shiitake mushrooms in one bag, they are frozen, so you can eat them by thawing only the shiitake mushrooms you have taken out and packed The remaining frozen seasoned shiitake mushrooms remain frozen, and the effect is that the packaged food can be used without waste.

本発明による冷凍味付け椎茸は、椎茸を水温18℃で一晩流水して水もどしを行い、選別して水で2分間洗浄し、水温95℃以上の沸騰水に2分間入れてボイル後、水温18℃で椎茸の品温が25℃以下になるまで流水冷却し、水切りを行った後、トレハロース7g、ソルビトール9gを水390gに溶解させた調味液内に椎茸415gを1時間浸漬し、かつおだし8g、砂糖40gを加えて調味液の沸騰後に8分間加熱し、醤油45g、食塩0.8g、グルタミン酸ナトリュウム1.0gを加えて糖度が22となるように加熱し、味醂9g、酒9gを加えて沸騰するまで加熱し、4時間放置後に、椎茸の中心温度が70℃になるまで1分以上再加熱して椎茸に味付けを行い、味付け後の椎茸を調味液内から取り出して真空冷却後に−40℃以下で30分間バラ凍結して冷凍味付け椎茸を製造した。   Frozen seasoned shiitake mushrooms according to the present invention are prepared by flushing shiitake mushrooms overnight at a water temperature of 18 ° C, reconstituted, washed with water for 2 minutes, boiled in boiling water at a temperature of 95 ° C or higher for 2 minutes, boiled, Cooling with running water until the product temperature of shiitake is 25 ° C or lower at 18 ° C, draining, and then immersing 415g shiitake for 1 hour in a seasoning solution in which 7g of trehalose and 9g of sorbitol are dissolved in 390g of water. Add 8g and 40g of sugar and heat for 8 minutes after boiling the seasoning liquid, add 45g of soy sauce, 0.8g of salt and 1.0g of sodium glutamate and heat to a sugar content of 22, add 9g of miso and 9g of sake. Heat until boiling, leave it for 4 hours, reheat it for more than 1 minute until the shiitake center temperature reaches 70 ° C, season the shiitake mushrooms, take out the seasoned shiitake mushrooms from the seasoning liquid, and vacuum-cool. 40 ° C To produce a frozen flavored shiitake mushrooms for 30 minutes roses frozen under.

冷凍味付け椎茸の製造工程を具体的に説明する。     The manufacturing process of frozen seasoning shiitake mushroom will be specifically described.

(1)原材料
乾燥椎茸を冷凍味付け椎茸の原材料とした。
(2)水もどし
乾燥椎茸を水温18℃で一晩流水にさらした。
(3)選別および洗浄
製造に適する椎茸と、製造に適さない椎茸との選別を行
い、その後、水道水で2分間洗浄した。
(4)ボイル
洗浄後の椎茸を、95℃以上の沸騰水に2分間入れてボイルした。
(5)流水冷却
18℃の流水で椎茸の品温が25℃以下になるまで冷却した。
(6)水切り
冷却後の椎茸の水切りを行った。
(7)浸漬
トレハロース7g、ソルビトール9gを水390gに溶解させた調味液内に
水切り後の椎茸415gを1時間浸漬した。
(8)かつおだし、砂糖の添加および加熱
かつおだし8g、砂糖40gを加え、調味液の沸騰後に8分間加熱した。
(9)醤油、塩、グルタミン酸ナトリュウムの添加および加熱
醤油45g、食塩0.8g、グルタミン酸ナトリュウム1.0gを加えて屈折
糖度計を使用して糖度が22となるように調整して加熱した。
(10)味醂、酒の添加および加熱
味醂9g、酒9gを加えて沸騰するまで2分間加熱した。
(11)放置
加熱後の椎茸を4時間、放置した。
(12)再加熱
放置後の椎茸の中心温度が70℃になるまで1分以上再加熱して椎茸の味付
けを行った。
(13)真空冷却
味付け後の椎茸を調味液内から取り出し、真空冷却設備内で真空冷却を実施
した。
(14)バラ凍結
真空冷却後の椎茸をトンネルフリーザー内で−40℃以下で30分間凍結し
て、本発明の冷凍味付け椎茸を製造した。
(15)袋詰、個数のカウント、包装
バラ凍結後の椎茸を袋詰して、包装した。
(16)検査
バラ凍結した椎茸をすべて金属検査探知機に通し、金属検査を実施した。
(17)冷凍保管
バラ凍結した椎茸を冷凍保管庫で−18℃以下になるように保管した。
(1) Raw materials
Dried shiitake mushrooms were used as a raw material for frozen seasoned shiitake mushrooms.
(2) Water return
The dried shiitake was exposed to running water at a water temperature of 18 ° C. overnight.
(3) Sorting and washing
Selection of shiitake mushrooms that are suitable for manufacturing and shiitake mushrooms that are not suitable for manufacturing
After that, it was washed with tap water for 2 minutes.
(4) Boyle
The washed shiitake was boiled in boiling water at 95 ° C. or higher for 2 minutes.
(5) Running water cooling
The product was cooled with flowing water at 18 ° C. until the product temperature of shiitake became 25 ° C. or lower.
(6) Drainer
The shiitake mushroom was drained after cooling.
(7) Immersion
In a seasoning solution in which 7 g of trehalose and 9 g of sorbitol were dissolved in 390 g of water
415 g of shiitake mushroom after draining was immersed for 1 hour.
(8) Adding bonito, sugar, and heating
8 g of bonito and 40 g of sugar were added and heated for 8 minutes after boiling the seasoning liquid.
(9) Addition and heating of soy sauce, salt, sodium glutamate
Add 45g soy sauce, 0.8g salt, 1.0g sodium glutamate and refract
Using a sugar content meter, the sugar content was adjusted to 22 and heated.
(10) Addition of miso and sake and heating
9g miso and 9g sake were added and heated for 2 minutes until boiling.
(11) neglect
The heated shiitake mushrooms were left for 4 hours.
(12) Reheating
Season the shiitake mushrooms by reheating them for more than 1 minute until the center temperature of shiitake mushrooms reaches 70 ° C.
I did it.
(13) Vacuum cooling
Remove the seasoned shiitake mushrooms from the seasoning liquid and perform vacuum cooling in the vacuum cooling facility.
did.
(14) Rose freeze
Freeze shiitake after vacuum cooling in a tunnel freezer at -40 ° C or lower for 30 minutes
Thus, the frozen seasoned shiitake mushroom of the present invention was manufactured.
(15) Packing, counting, packaging
The shiitake mushrooms after freezing of roses were packed and packaged.
(16) Inspection
All frozen shiitake mushrooms were passed through a metal inspection detector, and metal inspection was conducted.
(17) Frozen storage
The frozen shiitake mushrooms were stored in a freezer at -18 ° C or lower.

上記の製造工程を、下記(表1)にまとめて示す。     The above production process is summarized in the following (Table 1).

比較例として、実施例1の製造工程(1)乃至(6)は同一とし、製造工程(7)乃至(12)に替えて、椎茸を蒸煮釜に入れて味付けする味付煮の製造工程を採用してバラ凍結して製造した冷凍味付け椎茸は食感が極めて悪く、食品として提供できないものであった。     As a comparative example, the manufacturing steps (1) to (6) of Example 1 are the same, and instead of the manufacturing steps (7) to (12), a seasoning boiled manufacturing process in which shiitake is put in a steaming pot and seasoned is used. The frozen seasoned shiitake mushrooms, which were manufactured by freezing roses, had a very bad texture and could not be provided as food.

Claims (1)

椎茸を水温18℃で一晩流水して水もどしを行い、選別して水で2分間洗浄し、水温95℃以上の沸騰水に2分間入れてボイル後、水温18℃で椎茸の品温が25℃以下になるまで流水冷却し、水切りを行った後、トレハロース7g、ソルビトール9gを水390g
に溶解させた調味液内に椎茸415gを1時間浸漬し、かつおだし8g、砂糖40gを加えて調味液の沸騰後に8分間加熱し、醤油45g、食塩0.8g、グルタミン酸ナトリュウム1.0gを加えて糖度が22となるように加熱し、味醂9g、酒9gを加えて沸騰するまで加熱し、4時間放置後に、椎茸の中心温度が70℃になるまで1分以上再加熱して椎茸に味付けを行い、味付け後の椎茸を調味液内から取り出して真空冷却後に−40℃以下で30分間バラ凍結して製造した冷凍味付け椎茸。
The shiitake mushrooms are run overnight at a water temperature of 18 ° C, drained, screened, washed with water for 2 minutes, placed in boiling water at a temperature of 95 ° C or higher for 2 minutes, boiled, and the product temperature of shiitake mushrooms at a water temperature of 18 ° C. Cooling with running water until the temperature is 25 ° C. or less, draining, and then adding 7 g of trehalose and 9 g of sorbitol to 390 g of water
415 g of shiitake mushrooms were soaked in the seasoning solution dissolved in 1 hour, 8 g of bonito and 40 g of sugar were added and heated for 8 minutes after boiling the seasoning solution, and 45 g of soy sauce, 0.8 g of salt and 1.0 g of sodium glutamate were added. Heat to a sugar content of 22, add 9g miso and 9g sake to boil, heat for 4 hours, and then reheat for 1 minute or more until shiitake center temperature reaches 70 ° C to season shiitake A frozen seasoned shiitake mushroom prepared by taking out the seasoned shiitake mushroom from the seasoning liquid and cooling it in a vacuum at −40 ° C. or lower for 30 minutes.
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