JP3870744B2 - accumulator - Google Patents

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Publication number
JP3870744B2
JP3870744B2 JP2001315424A JP2001315424A JP3870744B2 JP 3870744 B2 JP3870744 B2 JP 3870744B2 JP 2001315424 A JP2001315424 A JP 2001315424A JP 2001315424 A JP2001315424 A JP 2001315424A JP 3870744 B2 JP3870744 B2 JP 3870744B2
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Prior art keywords
refrigerant
desiccant
outlet pipe
refrigerant outlet
oil return
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JP2003121031A (en
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康伸 伊藤
省吾 牧野
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Denso Corp
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Denso Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、冷凍サイクルにおいて、冷媒の気液を分離して液冷媒を溜めてガス冷媒を圧縮機吸入側に導出するアキュムレータにおいて、冷媒中の水分を吸着する乾燥剤の固定構造に関する。
【0002】
【従来の技術】
従来、デンソー公開技報 整理番号130−006(20001年1月15日発行)には、この種のアキュムレータにおいて、U字状の冷媒出口管の底部付近にオイル戻し穴を設けるとともに、このオイル戻し穴に吸入される液冷媒中の異物を除去するフィルタをU字状の冷媒出口管の底部に配置し、さらに、U字状の冷媒出口管の底部とアキュムレータ内の底面との間に、冷媒中の水分を吸着する乾燥剤を配置する構成が記載されている。
【0003】
【発明が解決しようとする課題】
しかし、上記の従来技術では、U字状の冷媒出口管の底部とアキュムレータ内の底面との間に乾燥剤を配置するだけであるので、乾燥剤の固定が不安定となり、車両の振動等により乾燥剤が移動しやすい。その結果、乾燥剤の移動によりアキュムレータ内の冷媒液面が泡立ち、冷媒の気液分離機能が損なわれるという不具合が生じる。
【0004】
そこで、U字状の冷媒出口管の底部とアキュムレータ内のタンク底部との間隔を小さくして、乾燥剤を冷媒出口管底部とアキュムレータ内のタンク底部との間で強く挟み込むことが考えられるが、このようにすると、フィルタにも強い押圧力が作用してフィルタが潰れてしまい、フィルタ機能が損なわれるという不具合が生じる。
【0005】
本発明は上記点に鑑みて、アキュムレータ内にて乾燥剤を簡単かつ確実に固定できるようにすることを目的とする。
【0006】
また、本発明は、アキュムレータ内の乾燥剤の固定とフィルタの破損防止とを両立することを他の目的とする。
【0007】
また、本発明は、アキュムレータにおいて、圧縮機へのオイル戻りを確保しやすい乾燥剤固定構造を提供することを他の目的とする。
【0008】
【課題を解決するための手段】
本発明は上記目的を達成するためになされたもので、請求項1に記載の発明では、冷凍サイクルの圧縮機(1)の吸入側に配置されて冷媒の気液を分離し、液冷媒を溜めるタンク本体部(50)と、冷凍サイクルの蒸発器(4)出口からの冷媒をタンク本体部(50)内に流入させる冷媒流入部(51)と、タンク本体部(50)内に配置されたU字状の冷媒出口管(52)と、冷媒出口管(52)の上部に設けられ、タンク本体部(50)内上部のガス冷媒を吸入するガス冷媒吸入部(52b)と、冷媒出口管(52)の底部(52c)付近に設けられ、タンク本体部(50)内下部の液冷媒および潤滑オイルを吸入するオイル戻し穴(55)と、タンク本体部(50)内の水分を吸着する乾燥剤(57)とを備え、
冷媒出口管(52)の底部(52c)において少なくともオイル戻し穴(55)の周囲を除く部位に乾燥剤(57)を上部から逆U状に装着し、乾燥剤(57)を紐状部材(58)により冷媒出口管(52)の底部(52c)に締め付け固定することを特徴とする。
【0009】
これにより、乾燥剤(57)を紐状部材(58)にて冷媒出口管(52)の底部(52c)に確実に締め付け固定できるので、乾燥剤(57)が車両の振動等により移動してタンク本体部(50)内の冷媒液面を泡立たせることがない。
【0010】
また、冷媒出口管(52)の底部(52c)において少なくともオイル戻し穴(55)の周囲を除く部位に乾燥剤(57)を上部から逆U状に装着するから、タンク本体部(50)内下部の液冷媒、オイルを乾燥剤(57)に妨げられることなく、オイル戻し穴(55)からスムースに吸入することができる。しかも、乾燥剤(57)をU字状冷媒出口管(52)の底部(52c)に装着するから、乾燥剤(57)の全体をタンク本体部(50)内下部の液冷媒中に浸漬することができる。その結果、乾燥剤(57)にオイルが捕捉されても、その捕捉オイルは再び周囲の液冷媒を通して圧縮機(1)側へ還流できる。
【0011】
従って、乾燥剤(57)にオイルが捕捉されたままにならず、圧縮機(1)へのオイル戻りを良好に維持し、圧縮機(1)の耐久性を向上できる。
【0012】
更に、乾燥剤(57)を逆U状の形態で配置するから、乾燥剤(57)がタンク本体部(50)の底部近傍の低い部位に位置していても、逆U状の形態により水分吸着剤の必要量を確保できる。
【0013】
請求項2に記載の発明では、請求項1において、オイル戻し穴(55)と重合するように配置され、オイル戻し穴(55)に吸入される異物を除去するフィルタ(56)を備え、
乾燥剤(57)を逆U状に装着する際に、乾燥剤(57)の逆U状の両端部(57b、57c)がフィルタ(56)よりも冷媒出口管(52)の径外方側へ位置するようにしたことを特徴とする。
【0014】
これにより、乾燥剤(57)を紐状部材(58)により冷媒出口管(52)の底部(52c)に締め付け固定するときに、紐状部材(58)がフィルタ(56)の面に直接当たることがほとんどなくなる。そのため、紐状部材(58)の締付力がフィルタ(56)の面に直接作用せず、紐状部材58の締め付け力によりフィルタ56が潰れて破損することを防止でき、フィルタ56のフィルタ機能を確実に保証できる。
【0015】
請求項3に記載の発明では、請求項1において、冷媒出口管(52)の底部(52c)に、オイル戻し穴(55)と重合するように嵌合保持され、オイル戻し穴(55)に吸入される異物を除去するリング状のフィルタ(56)を備え、
フィルタ(56)の外周面の円周長さ(L2)よりも乾燥剤(57)の逆U状形状の内側面の長さ(L1)を長くしたことを特徴とする。
【0016】
これにより、乾燥剤(57)の逆U状の両端部(57b、57c)がフィルタ(56)よりも冷媒出口管(52)の径外方側へ位置するので、請求項2と同様にフィルタ56のフィルタ機能を確実に保証できる。
【0017】
請求項4に記載の発明のように、請求項1ないし3のいずれか1つにおいて、紐状部材(58)を乾燥剤(57)と別体とし、この別体の紐状部材(58)を、乾燥剤(57)の逆U状形状の外側面の全周に巻き付けるようにしてよい。
【0018】
請求項5に記載の発明のように、請求項1ないし3のいずれか1つにおいて、紐状部材(58)を乾燥剤(57)に一体に構成してもよい。
【0024】
請求項に記載の発明では、冷凍サイクルの圧縮機(1)の吸入側に配置されて冷媒の気液を分離し、液冷媒を溜めるタンク本体部(50)と、冷凍サイクルの蒸発器(4)出口からの冷媒をタンク本体部(50)内に流入させる冷媒流入部(51)と、タンク本体部(50)内に配置されたU字状の冷媒出口管(52)と、冷媒出口管(52)の上部に設けられ、タンク本体部(50)内上部のガス冷媒を吸入するガス冷媒吸入部(52b)と、冷媒出口管(52)の底部(52c)付近に設けられ、タンク本体部(50)内下部の液冷媒および潤滑オイルを吸入するオイル戻し穴(55)と、タンク本体部(50)内の水分を吸着する乾燥剤(57)とを備え、
乾燥剤(57)は水分吸着剤を収容する袋状部材(57a)を有し、袋状部材(57a)に2箇所の貫通穴(57b)を設け、2箇所の貫通穴(57b)にU字状の冷媒出口管(52)を挿入することによって、乾燥剤(57)を冷媒出口管(52)の底部(52c)上面に被せるように装着したことを特徴とする。
【0025】
これにより、乾燥剤(57)の袋状部材(57a)に設けた2箇所の貫通穴(57b)にU字状の冷媒出口管(52)を挿入するだけで、他に保持手段を使用せずに、極めて簡便に乾燥剤(57)を冷媒出口管(52)の底部(52c)に装着、保持できる。
【0026】
しかも、乾燥剤(57)をU字状冷媒出口管(52)の底部(52c)に装着するから、請求項と同様に、圧縮機(1)へのオイル戻りを良好に維持でき、圧縮機(1)の潤滑性を良好に確保できる。
【0027】
請求項に記載の発明では、請求項において、オイル戻し穴(55)と重合するように配置され、オイル戻し穴(55)に吸入される異物を除去するフィルタ(56)を備え、冷媒出口管(52)の底部(52c)において少なくともオイル戻し穴(55)の周囲を除く部位にフィルタ(56)の上部から乾燥剤(57)を逆U状に装着することを特徴とする。
これによると、冷媒出口管(52)の底部(52c)において少なくともオイル戻し穴(55)の周囲を除く部位に乾燥剤(57)を上部から逆U状に装着するから、タンク本体部(50)内下部の液冷媒、オイルを乾燥剤(57)に妨げられることなく、オイル戻し穴(55)にスムースに吸入させることができる。
しかも、乾燥剤(57)をU字状冷媒出口管(52)の底部(52c)に装着するから、乾燥剤(57)の全体をタンク本体部(50)内下部の液冷媒中に浸漬することができる。その結果、乾燥剤(57)にオイルが一時的に捕捉された場合でも、その捕捉オイルは再び周囲の液冷媒を通して圧縮機(1)側へ還流できる。従って、圧縮機(1)へのオイル戻りを良好に維持できる。
【0028】
更に、乾燥剤(57)を逆U状の形態で配置するから、乾燥剤(57)がタンク本体部(50)の底部近傍の低い部位に位置していても、逆U状の形態により水分吸着剤の必要量を確保できる。
請求項8に記載の発明では、冷凍サイクルの圧縮機(1)の吸入側に配置されて冷媒の気液を分離し、液冷媒を溜めるタンク本体部(50)と、冷凍サイクルの蒸発器(4)出口からの冷媒をタンク本体部(50)内に流入させる冷媒流入部(51)と、タンク本体部(50)内に配置されたU字状の冷媒出口管(52)と、冷媒出口管(52)の上部に設けられ、タンク本体部(50)内上部のガス冷媒を吸入するガス冷媒吸入部(52b)と、冷媒出口管(52)の底部(52c)付近に設けられ、タンク本体部(50)内下部の液冷媒および潤滑オイルを吸入するオイル戻し穴(55)と、タンク本体部(50)内の水分を吸着する乾燥剤(57)とを備え、
冷媒出口管(52)の底部上面に乾燥剤(57)を配置し、更に、乾燥剤(57)を冷媒出口管(52)の底部上面に向かって押さえつける押さえ手段(58、59)を冷媒出口管(52)に備え、
オイル戻し穴(55)に吸入される異物を除去するフィルタ(56)を、オイル戻し穴(55)と重合するように配置し、
乾燥剤(57)は、冷媒出口管(52)の底部(52c)において少なくともオイル戻し穴(55)の周囲を除く部位にフィルタ(56)の上部から逆U状に装着されることを特徴とする。
これにより、冷媒出口管(52)の底部上面に配置した乾燥剤(57)を、押さえ手段(58、59)により冷媒出口管(52)の底部上面に向かって押さえつけるという、簡便な方法にて乾燥剤(57)を確実に冷媒出口管(52)の底部上面に固定できる。
しかも、乾燥剤(57)をU字状冷媒出口管(52)の底部(52c)に装着するから、乾燥剤(57)の全体をタンク本体部(50)内下部の液冷媒中に浸漬することができ、その結果、圧縮機(1)へのオイル戻りを良好に維持でき、圧縮機(1)の潤滑性を良好に確保できる。
さらに、請求項8に記載の発明では、請求項7と同様に冷媒出口管(52)の底部(52c)において少なくともオイル戻し穴(55)の周囲を除く部位に乾燥剤(57)を上部から逆U状に装着するから、請求項7と同様の作用効果を発揮できる。
請求項9に記載の発明のように、請求項8において、押さえ手段は、U字状冷媒出口管(52)の2つの管部(52d,52e)間で締め付けられる紐状部材(58)で構成できる。
また、請求項10に記載の発明のように、請求項8において、押さえ手段を、冷媒出口管(52)に固定される板状部材(59)で構成してもよい。
【0029】
なお、上記各手段の括弧内の符号は、後述する実施形態に記載の具体的手段との対応関係を示すものである。
【0030】
【発明の実施の形態】
(第1実施形態)
図1は第1実施形態による車両用空調装置の冷凍サイクルであり、圧縮機1はベルト、プーリー等を介して図示しない車両エンジンにより駆動される。圧縮機1から吐出された高圧のガス冷媒は凝縮器2に流入し、ここで、外気と熱交換して冷却され、凝縮する。
【0031】
そして、凝縮器2で凝縮した液冷媒は次に減圧装置3にて低圧に減圧されて霧状の気液2相状態となる。この減圧装置3はキャピラリチューブ、オリフィス、ノズルのような固定絞り、あるいはサイクル高圧側冷媒の状態(圧力、温度)に応動する適宜の可変絞り、あるいは固定絞りと可変絞りの組み合わせからなる。減圧後の低圧冷媒は蒸発器4において図示しない空調用送風機の送風空気から吸熱して蒸発する。
【0032】
蒸発器4は、車両用空調装置の室内ユニット部の空調ケース(図示せず)内に配置され、蒸発器4で冷却された冷風は周知のごとく図示しないヒータコア部で温度調整された後に車室内へ吹き出す。蒸発器4を通過した冷媒はアキュムレータ5にて気液分離された後に圧縮機1に吸入される。
【0033】
アキュムレータ5は、蒸発器4出口からの冷媒の気液を分離し液冷媒を溜めてガス冷媒を圧縮機1に吸入させるとともに、タンク底部側に溜まる液冷媒中に溶け込んでいるオイルを圧縮機1に吸入させるものである。
【0034】
図2、図3は第1実施形態によるアキュムレータ5の具体的構造を例示するものであり、アキュムレータ5は上下方向に延びる縦長の円筒状に成形されたタンク本体部50を有している。このタンク本体部50は、本例ではアルミニュウム等の金属により成形された上側タンク50aと下側タンク50bとを溶接等の接合手段により一体に接合して構成されている。
【0035】
タンク本体部50の上面部を貫通するように冷媒入口管51を配置している。冷媒入口管51は、蒸発器4出口からの冷媒をタンク本体部50内に流入させる冷媒流入部を構成する。また、タンク本体部50の内部に、U字状に曲げ形成された冷媒出口管52を配置するとともに、冷媒出口管52の一端部52aをタンク本体部50の上面部を貫通してタンク外部へ取り出すように配置している。この一端部52aは圧縮機1の吸入側に接続される。
【0036】
また、冷媒出口管52のU字状の他端部(上端部)52bは、タンク本体部50内の上部で、気液分離板53の椀状形状の下側空間に直接開口し、この上端開口部によりタンク本体部50内上部のガス冷媒を吸入するガス冷媒吸入部を構成している。
【0037】
気液分離板53は、冷媒入口管51の下端開口部に対して所定間隔を介在してタンク本体部50内の上部に配置されている。この気液分離板53は、中央部が高く、外周縁部が垂下する椀状の形状に成形されている。気液分離板53は金属又は樹脂にて成形され、冷媒出口管52の一端部52aが貫通する貫通穴を有し、この貫通穴部分にて気液分離板53は冷媒出口管52に固定されている。また、気液分離板53の外周縁部とタンク本体部50の内壁面との間には冷媒を通過させる隙間54が形成されている。
【0038】
冷媒入口管51および冷媒出口管52はともにアルミニュウム等の金属により成形される。冷媒入口管51はタンク本体部50の上面部の貫通穴に挿入され、この貫通穴部に溶接等の接合手段により固定される。また、冷媒出口管52の一端部(上端部)52aがタンク本体部50の上面部の貫通穴に挿入され、この貫通穴部に溶接等の接合手段により固定される。
【0039】
U字状の冷媒出口管52の底部52cの下面には径1mm程度の微小な円形穴からなるオイル戻し穴55が開けてある。更に、U字状の冷媒出口管52の底部52cにはオイル戻し穴55の開口位置に重合するようにフィルタ56が装着されている。
【0040】
従って、タンク本体部50内の下部に溜まる潤滑オイルをフィルタ56を通してオイル戻し穴55から冷媒出口管52内に吸入できる。なお、潤滑オイルは実際には液冷媒中に溶け込んでいるので、潤滑オイルとともに液冷媒がオイル戻し穴55から冷媒出口管52内に吸入されることになる。そして、冷媒中の異物をフィルタ56にて除去できるので、微小穴からなるオイル戻し穴55が冷媒中の異物により閉塞することを防止できる。
【0041】
このフィルタ56は図4、5に示すように本例ではリング状に形成され、冷媒出口管52に嵌合保持されるようになっている。フィルタ56は具体的には樹脂製の細かい網目状部材(メッシュ部材)からなり、この網目状部材のリング形状を120°の等間隔で配置した補強片56aにより補強するようになっている。
【0042】
更に、U字状の冷媒出口管52の底部52c付近には乾燥剤57を配置する。この乾燥剤57は、ゼオライトのような粒状の水分吸着材を袋状部材57a内に収納したものである。袋状部材57aはフェルトのような通気性のある柔軟な布状の材料で形成されている。
【0043】
乾燥剤57は図4、図5に示すように、U字状冷媒出口管52の底部52cに対してフィルタ56の上部から被せるように逆U状に装着している。ここで、乾燥剤57の逆U状形状の内側面の長さL1はフィルタ56の外周面の円周長さL2よりも長くしてある。このため、U字状冷媒出口管52の底部52cに乾燥剤57をフィルタ56の上部から逆U状に被せた直後の状態では、図5のように乾燥剤57の逆U状の両端部57b、57cがフィルタ56よりも冷媒出口管52の径外方側へ所定量αだけ突き出している。
【0044】
乾燥剤57を冷媒出口管52の底部52cに上から下に向かって逆U状に装着するから、冷媒出口管52の底部52cの下面に開口しているオイル戻し穴55の周囲を乾燥剤57により覆うことはない。従って、乾燥剤57がオイル戻し穴55への潤滑オイルの吸入を阻害することはない。
【0045】
図4において、紐状部材58は乾燥剤57を締め付けて冷媒出口管52の底部52cに固定する締結(バンド)部材である。この紐状部材58は、樹脂等により形成され、その一端部にパイプ状の係止部58aを有している。このパイプ状の係止部58aの内側面には係止爪を形成してある。紐状部材58は乾燥剤57の逆U状形状の外側面の全周に被せるように巻き付け、その後に、紐状部材58の他端部をその一端部のパイプ状係止部58a内に挿通し、紐状部材58の他端部を引っ張ることにより、紐状部材58の締め付け力が乾燥剤57に加わって、乾燥剤57を冷媒出口管52の底部52cに締め付け固定できる。
【0046】
紐状部材58の他端部の締め付け力を解放しても、紐状部材58の他端部にパイプ状係止部58aの内側面の係止爪が食い込むことにより、乾燥剤57の締め付け状態を維持できる。なお、図4ではパイプ状係止部58aから突き出す紐状部材58の他端部(不要な部分)を切断した後の状態を示す。
【0047】
次に、第1実施形態の作用効果を説明する。(1)乾燥剤57をU字状冷媒出口管52の底部52cに対してフィルタ56の上部から被せるように逆U状に装着し、紐状部材58により乾燥剤57をU字状冷媒出口管52の底部52cに締め付け固定しているから、乾燥剤57をU字状冷媒出口管52の底部52cに確実に固定できる。そのため、乾燥剤57が車両の振動等により移動してタンク本体部50内の冷媒液面を泡立たせることがない。
【0048】
(2)乾燥剤57をU字状冷媒出口管52の底部52cに逆U状に装着する際に、乾燥剤57の逆U状形状の内側面の長さL1をフィルタ56の外周面の円周長さL2よりも長くして、乾燥剤57の逆U状の両端部57b、57cが図5のようにフィルタ56よりも冷媒出口管52の径外方側(下方側)へ所定量αだけ突き出すようにしているから、紐状部材58により乾燥剤57をU字状冷媒出口管52の底部52cに締め付け固定するときに、紐状部材58の締め付け力がフィルタ56に直接加わることがほとんどない。そのため、乾燥剤57をフィルタ56の上部から被せ、締め付け固定する構成であっても、紐状部材58の締め付け力によりフィルタ56が潰れて破損することを防止でき、フィルタ56のフィルタ機能を確実に保証できる。
【0049】
(3)乾燥剤57をU字状冷媒出口管52の底部52cに対してフィルタ56の上部から逆U状に装着するから、フィルタ56の下面部およびオイル戻し穴55の周囲を乾燥剤57が覆うことはない。従って、タンク本体部50内下部の液冷媒、潤滑オイルをフィルタ56の下面部およびオイル戻し穴55を通して冷媒出口管52内へスムースに吸入できる。
【0050】
(4)乾燥剤57をU字状冷媒出口管52の底部52cに逆U状に装着するから、乾燥剤57の全体をタンク本体部50内下部の液冷媒中に浸漬することができる。
【0051】
ここで、乾燥剤57がもしタンク本体部50内上部のガス冷媒域に露出していると、このガス冷媒域の露出部では乾燥剤57にオイルが捕捉されたままとなり、タンク本体部50内下部の液冷媒中にオイルが移行しないので、乾燥剤57の捕捉オイルを圧縮機1に還流できず、圧縮機1の潤滑不足の原因となる。
【0052】
これに対し、本実施形態によると、乾燥剤57の全体を液冷媒中に浸漬できるので、乾燥剤57にオイルが一時的に捕捉されても、その捕捉オイルは再び周囲の液冷媒を通して圧縮機1側へ還流できる。
【0053】
しかも、乾燥剤57を逆U状の形態で配置するから、乾燥剤57がタンク本体部50の底部近傍の低い部位に位置していても、逆U状の形態により水分吸着剤の必要量を確保しやすい。
【0054】
(第2実施形態)
第1実施形態では、乾燥剤57とは別体の紐状部材58を用いて、乾燥剤57をU字状冷媒出口管52の底部52cに締め付け固定しているが、第2実施形態では、図6に示すように乾燥剤57の袋状部材57aの長手方向の両端部に紐状部材58を予め一体に取り付けている。そして、乾燥剤57を第1実施形態と同様にU字状冷媒出口管52の底部52cに逆U状に装着した後に、両端部の紐状部材58を締結して乾燥剤57をU字状冷媒出口管52の底部52cに締め付け固定する。
【0055】
(第3実施形態)
第3実施形態では、図7に示すように乾燥剤57の袋状部材57aの長手方向の一端部に紐状部材58を予め一体に取り付けておき、この紐状部材58の先端部に微細な鉤状係止部を多数有するテープ状係止部材58bを設けている。このテープ状係止部材58bは一般にマジックテープと称されているものである。
【0056】
そして、乾燥剤57をU字状冷媒出口管52の底部52cに逆U状に装着した後に、紐状部材58の先端部のテープ状係止部材58bを締め付けながら乾燥剤57の袋状部材57a表面に係止して、乾燥剤57をU字状冷媒出口管52の底部52cに締め付け固定する。
【0057】
(第4実施形態)
第1〜第3実施形態では、乾燥剤57をU字状冷媒出口管52の底部52cに逆U状に装着した後に、紐状部材58の締め付け力を乾燥剤57に直接作用させて、乾燥剤57をU字状冷媒出口管52の底部52cに締め付け固定しているが、第4実施形態は、紐状部材58の締め付け力を乾燥剤57に直接作用させない形態にて、乾燥剤57をU字状冷媒出口管52の底部52c上に保持するものである。
【0058】
図8は第4実施形態を示すものであり、U字状冷媒出口管52の底部52cにはリング状のフィルタ56を嵌合保持し、U字状冷媒出口管52の底部52cの上面側にフィルタ56を介して乾燥剤57を逆U状に装着している。
【0059】
そして、第1実施形態と同様の紐状部材58を、乾燥剤57の上部においてU字状冷媒出口管52の2つの管部52d、52eの間に交差状に掛け渡し、締め付ける。この紐状部材58の交差状の掛け渡し部により、乾燥剤57をU字状冷媒出口管52の底部52c上面に向かって押さえつけ、乾燥剤57をU字状冷媒出口管52の底部52c上に保持する。すなわち、第4実施形態では、交差状の掛け渡し部を有する紐状部材58により乾燥剤57の押さえ手段を構成している。
【0060】
なお、第4実施形態において、管部52d、52eの表面に凹凸面を形成して、この凹凸面に紐状部材58を係止するようにすれば、紐状部材58の管部52d、52eに対する締め付け位置の変動を容易に防ぐことができ、より一層好ましい構成となる。
【0061】
(第5実施形態)
第5実施形態は上記第4実施形態と同様の考え方のものであり、図9に示すように紐状部材58の代わりに板状の押さえ部材59を用い、この板状の押さえ部材59によって乾燥剤57をU字状冷媒出口管52の底部52c上面に向かって押さえつけ、乾燥剤57をU字状冷媒出口管52の底部52c上に保持する。
【0062】
なお、板状の押さえ部材59は金属製、樹脂製のいずれでもよく、金属製の場合は溶接、ろう付け、かしめ等の手段により板状の押さえ部材59の一端部をU字状冷媒出口管52の管部52d(または管部52e)に固定する。また、板状の押さえ部材59を樹脂製とする場合は、樹脂の弾性変形を利用した圧入係止構造等にて板状の押さえ部材59の一端部をU字状冷媒出口管52の管部52d(または管部52e)に固定するようにしてもよい。
【0063】
(第6実施形態)
第6実施形態は上記第1〜第5実施形態とは別の手段にて乾燥剤57をU字状冷媒出口管52の底部52c上に保持するものである。
【0064】
図10(a)は第6実施形態による乾燥剤57を示しており、乾燥剤57の袋状部材57aの長手方向の中央部に2箇所の貫通穴57bを設けている。第6実施形態ではU字状冷媒出口管52の底部52cにリング状のフィルタ56を嵌合保持した後に、乾燥剤57の2箇所の貫通穴57bにU字状冷媒出口管52の2つの管部52d、52eを挿入することによって、乾燥剤57をフィルタ56の上部から冷媒出口管52の底部52c上面に被せるように逆U状に装着している。図10(b)は冷媒出口管52の底部52cに乾燥剤57を装着した状態を示す。
【0065】
(他の実施形態)
なお、本発明によるアキュムレータは車両用に限らず、種々な用途のものに同様に適用できることはもちろんである。
【図面の簡単な説明】
【図1】本発明のアキュムレータを適用する冷凍サイクルの構成図である。
【図2】本発明の第1実施形態によるアキュムレータの縦断面図である。
【図3】第1実施形態によるアキュムレータの縦断面図で、冷媒出入口管の断面形状を示す。
【図4】第1実施形態による乾燥剤の締め付け固定構造を示す説明図である。
【図5】第1実施形態による乾燥剤装着過程の説明図である。
【図6】第2実施形態による乾燥剤単体の正面図である。
【図7】第3実施形態による乾燥剤単体の正面図である。
【図8】(a)は第4実施形態による乾燥剤の押さえ構造の説明図、(b)は(a)の上面図で、冷媒出口管を断面図示している。
【図9】第5実施形態による乾燥剤の押さえ構造の説明図である。
【図10】(a)は第6実施形態による乾燥剤単体の正面図、(b)は第6実施形態による乾燥剤を冷媒出口管に装着した状態の説明図である。
【符号の説明】
50…タンク本体部、52…U字状の冷媒出口管、55…オイル戻し穴、
56…フィルタ、57…乾燥剤、58…紐状部材。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a desiccant fixing structure that adsorbs moisture in a refrigerant in an accumulator that separates gas and liquid of the refrigerant, accumulates the liquid refrigerant, and leads the gas refrigerant to a compressor suction side in a refrigeration cycle.
[0002]
[Prior art]
Conventionally, DENSO Public Technical Bulletin No. 130-006 (issued on January 15, 2000) has an oil return hole in the vicinity of the bottom of the U-shaped refrigerant outlet pipe in this type of accumulator. A filter for removing foreign matter in the liquid refrigerant sucked into the hole is disposed at the bottom of the U-shaped refrigerant outlet pipe, and further, between the bottom of the U-shaped refrigerant outlet pipe and the bottom surface in the accumulator, The structure which arrange | positions the desiccant which adsorb | sucks the water | moisture content in is described.
[0003]
[Problems to be solved by the invention]
However, in the above prior art, since the desiccant is only disposed between the bottom of the U-shaped refrigerant outlet pipe and the bottom of the accumulator, the desiccant becomes unstable and is caused by vehicle vibration or the like. Easy to move desiccant. As a result, the refrigerant liquid surface in the accumulator is bubbled by the movement of the desiccant, and the gas-liquid separation function of the refrigerant is impaired.
[0004]
Therefore, it is conceivable that the distance between the bottom of the U-shaped refrigerant outlet pipe and the tank bottom in the accumulator is reduced, and the desiccant is strongly sandwiched between the refrigerant outlet pipe bottom and the tank bottom in the accumulator. If it does in this way, a strong pressing force will act also on a filter, a filter will be crushed, and the malfunction that a filter function is impaired will arise.
[0005]
An object of this invention is to enable it to fix a desiccant easily and reliably in an accumulator in view of the said point.
[0006]
Another object of the present invention is to achieve both fixing of the desiccant in the accumulator and prevention of breakage of the filter.
[0007]
Another object of the present invention is to provide a desiccant fixing structure that facilitates ensuring the return of oil to the compressor in the accumulator.
[0008]
[Means for Solving the Problems]
The present invention has been made to achieve the above object. In the invention described in claim 1, the gas refrigerant is disposed on the suction side of the compressor (1) of the refrigeration cycle, and the liquid refrigerant is separated. A tank main body (50) to be stored, a refrigerant inflow portion (51) for allowing refrigerant from the evaporator (4) outlet of the refrigeration cycle to flow into the tank main body (50), and a tank main body (50). A U-shaped refrigerant outlet pipe (52), a gas refrigerant suction part (52b) provided at an upper part of the refrigerant outlet pipe (52) and sucking the gas refrigerant in the upper part of the tank body (50), and a refrigerant outlet An oil return hole (55) provided near the bottom (52c) of the pipe (52) for sucking liquid refrigerant and lubricating oil in the lower part of the tank body (50), and adsorbs moisture in the tank body (50) A desiccant (57)
A desiccant (57) is attached in an inverted U shape from the top to at least a portion of the bottom (52c) of the refrigerant outlet pipe (52) excluding the periphery of the oil return hole (55), and the desiccant (57) is attached to the string-like member (57). 58), and is fastened and fixed to the bottom (52c) of the refrigerant outlet pipe (52).
[0009]
Thus, the desiccant (57) can be securely fastened and fixed to the bottom (52c) of the refrigerant outlet pipe (52) by the string-like member (58), so that the desiccant (57) is moved by the vibration of the vehicle or the like. The refrigerant liquid level in the tank body (50) is not bubbled.
[0010]
In addition, since the desiccant (57) is mounted in an inverted U shape from the top on at least the portion around the oil return hole (55) in the bottom (52c) of the refrigerant outlet pipe (52), the tank main body (50) The lower liquid refrigerant and oil can be smoothly sucked from the oil return hole (55) without being obstructed by the desiccant (57). Moreover, since the desiccant (57) is attached to the bottom (52c) of the U-shaped refrigerant outlet pipe (52), the entire desiccant (57) is immersed in the liquid refrigerant in the lower part of the tank body (50). be able to. As a result, even if the oil is captured by the desiccant (57), the captured oil can be returned to the compressor (1) through the surrounding liquid refrigerant again.
[0011]
Therefore, oil does not remain trapped in the desiccant (57), the oil return to the compressor (1) can be maintained well, and the durability of the compressor (1) can be improved.
[0012]
Further, since the desiccant (57) is arranged in an inverted U shape, moisture is absorbed by the inverted U shape even if the desiccant (57) is located at a low position near the bottom of the tank body (50). The necessary amount of adsorbent can be secured.
[0013]
The invention according to claim 2 is provided with a filter (56) which is arranged so as to overlap with the oil return hole (55) and which removes foreign matter sucked into the oil return hole (55).
When the desiccant (57) is mounted in an inverted U shape, the opposite U-shaped ends (57b, 57c) of the desiccant (57) are on the radially outer side of the refrigerant outlet pipe (52) than the filter (56). It is characterized by being located in
[0014]
Thus, when the desiccant (57) is fastened and fixed to the bottom (52c) of the refrigerant outlet pipe (52) by the string-like member (58), the string-like member (58) directly contacts the surface of the filter (56). Most things disappear. Therefore, the tightening force of the string-like member (58) does not directly act on the surface of the filter (56), and the filter 56 can be prevented from being crushed and damaged by the tightening force of the string-like member 58. Can be guaranteed reliably.
[0015]
According to a third aspect of the present invention, in the first aspect, the bottom (52c) of the refrigerant outlet pipe (52) is fitted and held so as to overlap with the oil return hole (55), and the oil return hole (55). Provided with a ring-shaped filter (56) for removing inhaled foreign matter,
The length (L1) of the inner surface of the inverted U-shaped desiccant (57) is longer than the circumferential length (L2) of the outer peripheral surface of the filter (56).
[0016]
Accordingly, the opposite U-shaped end portions (57b, 57c) of the desiccant (57) are located on the radially outer side of the refrigerant outlet pipe (52) with respect to the filter (56). 56 filter functions can be reliably guaranteed.
[0017]
As in a fourth aspect of the present invention, in any one of the first to third aspects, the string member (58) is separated from the desiccant (57), and the separate string member (58). May be wound around the entire outer surface of the inverted U-shaped outer surface of the desiccant (57).
[0018]
As in the invention described in claim 5, in any one of claims 1 to 3, the string-like member (58) may be integrally formed with the desiccant (57).
[0024]
  Claim6In the invention described in the above, the tank main body (50) that is disposed on the suction side of the compressor (1) of the refrigeration cycle to separate the gas-liquid refrigerant and stores the liquid refrigerant, and the evaporator (4) outlet of the refrigeration cycle A refrigerant inflow part (51) for allowing refrigerant from the tank main body part (50) to flow, a U-shaped refrigerant outlet pipe (52) disposed in the tank main body part (50), and a refrigerant outlet pipe (52 ) And is provided in the vicinity of the bottom (52c) of the refrigerant outlet pipe (52) and the gas refrigerant suction part (52b) for sucking the gas refrigerant in the upper part of the tank main body (50). 50) An oil return hole (55) for sucking liquid refrigerant and lubricating oil in the lower part of the inner part, and a desiccant (57) for adsorbing moisture in the tank body (50),
  The desiccant (57) has a bag-like member (57a) for containing a moisture adsorbent, and the bag-like member (57a) is provided with two through holes (57b), and the two through holes (57b) are U-shaped. By inserting the letter-shaped refrigerant outlet pipe (52), the desiccant (57) is mounted so as to cover the upper surface of the bottom (52c) of the refrigerant outlet pipe (52).
[0025]
As a result, the holding means can be used only by inserting the U-shaped refrigerant outlet pipe (52) into the two through holes (57b) provided in the bag-like member (57a) of the desiccant (57). In addition, the desiccant (57) can be mounted and held on the bottom (52c) of the refrigerant outlet pipe (52) very simply.
[0026]
  Moreover, the desiccant (57) is attached to the bottom (52c) of the U-shaped refrigerant outlet pipe (52).1Similarly, the oil return to the compressor (1) can be maintained satisfactorily, and the lubricity of the compressor (1) can be ensured satisfactorily.
[0027]
  Claim7In the invention described in claim6And a filter (56) for removing foreign matter sucked into the oil return hole (55) at least at the bottom (52c) of the refrigerant outlet pipe (52). A desiccant (57) is attached in an inverted U shape from the upper part of the filter (56) to a portion excluding the periphery of the oil return hole (55).
  According to this, since the desiccant (57) is mounted in an inverted U shape from the top on at least the portion around the oil return hole (55) in the bottom (52c) of the refrigerant outlet pipe (52), the tank body (50 ) The liquid refrigerant and oil in the lower part can be smoothly sucked into the oil return hole (55) without being obstructed by the desiccant (57).
  Moreover, since the desiccant (57) is attached to the bottom (52c) of the U-shaped refrigerant outlet pipe (52), the entire desiccant (57) is immersed in the liquid refrigerant in the lower part of the tank body (50). be able to. As a result, even when the oil is temporarily captured by the desiccant (57), the captured oil can be recirculated to the compressor (1) through the surrounding liquid refrigerant. Therefore, the oil return to the compressor (1) can be maintained satisfactorily.
[0028]
  Further, since the desiccant (57) is arranged in an inverted U shape, moisture is absorbed by the inverted U shape even if the desiccant (57) is located at a low position near the bottom of the tank body (50). The necessary amount of adsorbent can be secured.
  In the invention according to claim 8, a tank main body (50) that is disposed on the suction side of the compressor (1) of the refrigeration cycle to separate the gas-liquid refrigerant and stores the liquid refrigerant, and an evaporator ( 4) A refrigerant inflow portion (51) for allowing refrigerant from the outlet to flow into the tank main body (50), a U-shaped refrigerant outlet pipe (52) disposed in the tank main body (50), and a refrigerant outlet Provided in the upper part of the pipe (52), provided near the bottom part (52c) of the gas refrigerant suction part (52b) for sucking the gas refrigerant in the upper part of the tank body part (50) and the refrigerant outlet pipe (52), An oil return hole (55) for sucking liquid refrigerant and lubricating oil in the lower part of the main body (50), and a desiccant (57) for adsorbing moisture in the tank main body (50),
  A desiccant (57) is arranged on the upper surface of the bottom of the refrigerant outlet pipe (52), and pressing means (58, 59) for pressing the desiccant (57) toward the upper surface of the bottom of the refrigerant outlet pipe (52) are further provided in the refrigerant outlet. Prepare for the tube (52)
  A filter (56) for removing foreign matter sucked into the oil return hole (55) is arranged so as to overlap with the oil return hole (55),
  The desiccant (57) is mounted in an inverted U shape from the top of the filter (56) at least on the bottom (52c) of the refrigerant outlet pipe (52) except for the periphery of the oil return hole (55). To do.
  Thus, the desiccant (57) disposed on the upper surface of the bottom of the refrigerant outlet pipe (52) is pressed by the pressing means (58, 59) toward the upper surface of the bottom of the refrigerant outlet pipe (52). The desiccant (57) can be reliably fixed to the bottom upper surface of the refrigerant outlet pipe (52).
  Moreover, since the desiccant (57) is attached to the bottom (52c) of the U-shaped refrigerant outlet pipe (52), the entire desiccant (57) is immersed in the liquid refrigerant in the lower part of the tank body (50). As a result, the oil return to the compressor (1) can be maintained satisfactorily, and the lubricity of the compressor (1) can be ensured satisfactorily.
  Furthermore, in the invention described in claim 8, as in the case of claim 7, the desiccant (57) is provided from the top to the portion of the bottom (52c) of the refrigerant outlet pipe (52) excluding at least the periphery of the oil return hole (55). Since it is mounted in an inverted U shape, the same effect as that of the seventh aspect can be exhibited.
  As in the invention described in claim 9, in claim 8, the pressing means is a string-like member (58) that is tightened between the two pipe portions (52d, 52e) of the U-shaped refrigerant outlet pipe (52). Can be configured.
  Further, as in the invention described in claim 10, in claim 8, the pressing means may be constituted by a plate-like member (59) fixed to the refrigerant outlet pipe (52).
[0029]
In addition, the code | symbol in the bracket | parenthesis of each said means shows the correspondence with the specific means as described in embodiment mentioned later.
[0030]
DETAILED DESCRIPTION OF THE INVENTION
(First embodiment)
FIG. 1 shows a refrigeration cycle of a vehicle air conditioner according to the first embodiment. The compressor 1 is driven by a vehicle engine (not shown) via a belt, a pulley, and the like. The high-pressure gas refrigerant discharged from the compressor 1 flows into the condenser 2, where it is cooled by heat exchange with the outside air and condensed.
[0031]
The liquid refrigerant condensed in the condenser 2 is then decompressed to a low pressure by the decompression device 3 to be in a mist-like gas-liquid two-phase state. The decompression device 3 is composed of a fixed throttle such as a capillary tube, an orifice, or a nozzle, an appropriate variable throttle that responds to the state (pressure, temperature) of the cycle high-pressure refrigerant, or a combination of a fixed throttle and a variable throttle. The decompressed low-pressure refrigerant absorbs heat from the air blown from an air-conditioning blower (not shown) in the evaporator 4 and evaporates.
[0032]
The evaporator 4 is arranged in an air conditioning case (not shown) of the indoor unit of the vehicle air conditioner. As is well known, the temperature of the cool air cooled by the evaporator 4 is adjusted by a heater core not shown in the vehicle interior. Blow out. The refrigerant that has passed through the evaporator 4 is gas-liquid separated by an accumulator 5 and then sucked into the compressor 1.
[0033]
The accumulator 5 separates the gas-liquid refrigerant from the outlet of the evaporator 4, stores the liquid refrigerant, sucks the gas refrigerant into the compressor 1, and also removes the oil dissolved in the liquid refrigerant collected on the tank bottom side. Inhaled.
[0034]
2 and 3 illustrate a specific structure of the accumulator 5 according to the first embodiment, and the accumulator 5 has a tank body 50 formed in a vertically long cylindrical shape extending in the vertical direction. In this example, the tank body 50 is formed by integrally joining an upper tank 50a and a lower tank 50b formed of a metal such as aluminum by joining means such as welding.
[0035]
A refrigerant inlet pipe 51 is disposed so as to penetrate the upper surface portion of the tank main body 50. The refrigerant inlet pipe 51 constitutes a refrigerant inflow portion for allowing the refrigerant from the outlet of the evaporator 4 to flow into the tank main body portion 50. In addition, a refrigerant outlet pipe 52 bent in a U shape is disposed inside the tank main body 50, and one end portion 52a of the refrigerant outlet pipe 52 passes through the upper surface of the tank main body 50 to the outside of the tank. It arranges so that it may take out. This one end 52 a is connected to the suction side of the compressor 1.
[0036]
Further, the U-shaped other end (upper end) 52b of the refrigerant outlet pipe 52 opens directly into the lower space of the gas-liquid separation plate 53 in the upper part in the tank main body 50, and this upper end. The opening constitutes a gas refrigerant suction part that sucks the gas refrigerant in the upper part of the tank main body 50.
[0037]
The gas-liquid separation plate 53 is disposed in the upper part of the tank main body 50 with a predetermined interval from the lower end opening of the refrigerant inlet pipe 51. The gas-liquid separation plate 53 is formed in a bowl-like shape having a high central portion and an outer peripheral edge hanging down. The gas-liquid separation plate 53 is formed of metal or resin, and has a through-hole through which one end portion 52a of the refrigerant outlet pipe 52 passes. The gas-liquid separation plate 53 is fixed to the refrigerant outlet pipe 52 at this through-hole portion. ing. Further, a gap 54 through which the refrigerant passes is formed between the outer peripheral edge of the gas-liquid separation plate 53 and the inner wall surface of the tank main body 50.
[0038]
Both the refrigerant inlet pipe 51 and the refrigerant outlet pipe 52 are formed of a metal such as aluminum. The refrigerant inlet pipe 51 is inserted into a through hole in the upper surface of the tank main body 50, and is fixed to the through hole by a joining means such as welding. Further, one end (upper end) 52a of the refrigerant outlet pipe 52 is inserted into a through hole in the upper surface of the tank main body 50, and is fixed to the through hole by a joining means such as welding.
[0039]
An oil return hole 55 made of a minute circular hole having a diameter of about 1 mm is formed in the lower surface of the bottom 52c of the U-shaped refrigerant outlet pipe 52. Further, a filter 56 is attached to the bottom portion 52 c of the U-shaped refrigerant outlet pipe 52 so as to be superposed on the opening position of the oil return hole 55.
[0040]
Accordingly, the lubricating oil accumulated in the lower part of the tank main body 50 can be sucked into the refrigerant outlet pipe 52 from the oil return hole 55 through the filter 56. Since the lubricating oil is actually dissolved in the liquid refrigerant, the liquid refrigerant is sucked into the refrigerant outlet pipe 52 from the oil return hole 55 together with the lubricating oil. And since the foreign material in a refrigerant | coolant can be removed with the filter 56, it can prevent that the oil return hole 55 which consists of a micro hole is obstruct | occluded with the foreign material in a refrigerant | coolant.
[0041]
4 and 5, the filter 56 is formed in a ring shape in this example, and is fitted and held in the refrigerant outlet pipe 52. Specifically, the filter 56 is made of a fine mesh-like member (mesh member) made of resin, and the ring shape of the mesh-like member is reinforced by reinforcing pieces 56a arranged at equal intervals of 120 °.
[0042]
Further, a desiccant 57 is disposed near the bottom 52c of the U-shaped refrigerant outlet pipe 52. The desiccant 57 is obtained by storing a granular moisture adsorbent such as zeolite in a bag-like member 57a. The bag-like member 57a is formed of a breathable and flexible cloth-like material such as felt.
[0043]
As shown in FIGS. 4 and 5, the desiccant 57 is attached in an inverted U shape so as to cover the bottom 52 c of the U-shaped refrigerant outlet pipe 52 from the top of the filter 56. Here, the length L1 of the inner side surface of the inverted U-shape of the desiccant 57 is longer than the circumferential length L2 of the outer peripheral surface of the filter 56. Therefore, in a state immediately after the desiccant 57 is put on the bottom 52c of the U-shaped refrigerant outlet pipe 52 from the top of the filter 56 in an inverted U shape, both ends 57b of the inverted U shape of the desiccant 57 as shown in FIG. 57c protrudes from the filter 56 by a predetermined amount α toward the radially outer side of the refrigerant outlet pipe 52.
[0044]
Since the desiccant 57 is mounted on the bottom 52c of the refrigerant outlet pipe 52 in an inverted U shape from top to bottom, the desiccant 57 is disposed around the oil return hole 55 opened on the lower surface of the bottom 52c of the refrigerant outlet pipe 52. Will not cover. Therefore, the desiccant 57 does not hinder the intake of the lubricating oil into the oil return hole 55.
[0045]
In FIG. 4, a string-like member 58 is a fastening (band) member that fastens the desiccant 57 and fixes the desiccant 57 to the bottom 52 c of the refrigerant outlet pipe 52. The string-like member 58 is formed of resin or the like, and has a pipe-like locking portion 58a at one end thereof. Locking claws are formed on the inner surface of the pipe-shaped locking portion 58a. The string-like member 58 is wound so as to cover the entire outer surface of the reverse U-shaped outer surface of the desiccant 57, and then the other end of the string-like member 58 is inserted into the pipe-like engaging portion 58a at one end thereof. By pulling the other end of the string-like member 58, the tightening force of the string-like member 58 is applied to the desiccant 57, and the desiccant 57 can be fastened and fixed to the bottom 52c of the refrigerant outlet pipe 52.
[0046]
Even when the tightening force of the other end of the string-like member 58 is released, the fastening state of the desiccant 57 is caused by the engagement claws on the inner surface of the pipe-like engaging part 58a biting into the other end of the string-like member 58. Can be maintained. FIG. 4 shows a state after the other end portion (unnecessary portion) of the string-like member 58 protruding from the pipe-like locking portion 58a is cut.
[0047]
Next, the function and effect of the first embodiment will be described. (1) The desiccant 57 is mounted in an inverted U shape so as to cover the bottom 52c of the U-shaped refrigerant outlet pipe 52 from the upper part of the filter 56, and the desiccant 57 is attached to the U-shaped refrigerant outlet pipe by the string member 58. The desiccant 57 can be reliably fixed to the bottom portion 52c of the U-shaped refrigerant outlet pipe 52 because it is fastened and fixed to the bottom portion 52c of the 52. Therefore, the desiccant 57 does not move due to vehicle vibration or the like, and the refrigerant liquid level in the tank body 50 is not bubbled.
[0048]
(2) When the desiccant 57 is mounted on the bottom 52c of the U-shaped refrigerant outlet pipe 52 in a reverse U shape, the length L1 of the inner surface of the reverse U shape of the desiccant 57 is set to the circle on the outer peripheral surface of the filter 56. The opposite U-shaped ends 57b and 57c of the desiccant 57 are longer than the circumferential length L2 by a predetermined amount α toward the radially outer side (lower side) of the refrigerant outlet pipe 52 than the filter 56 as shown in FIG. Therefore, when the desiccant 57 is fastened and fixed to the bottom 52c of the U-shaped refrigerant outlet pipe 52 by the string-like member 58, the fastening force of the string-like member 58 is almost directly applied to the filter 56. Absent. Therefore, even if the desiccant 57 is placed over the filter 56 and tightened and fixed, the filter 56 can be prevented from being crushed and damaged by the tightening force of the string-like member 58, and the filter function of the filter 56 can be ensured. Can be guaranteed.
[0049]
(3) Since the desiccant 57 is mounted in a reverse U shape from the top of the filter 56 to the bottom 52c of the U-shaped refrigerant outlet pipe 52, the desiccant 57 is placed around the lower surface of the filter 56 and the oil return hole 55. Do not cover. Accordingly, the liquid refrigerant and lubricating oil in the lower part of the tank body 50 can be smoothly sucked into the refrigerant outlet pipe 52 through the lower surface of the filter 56 and the oil return hole 55.
[0050]
(4) Since the desiccant 57 is attached to the bottom 52c of the U-shaped refrigerant outlet pipe 52 in an inverted U shape, the entire desiccant 57 can be immersed in the liquid refrigerant in the lower part of the tank body 50.
[0051]
Here, if the desiccant 57 is exposed to the gas refrigerant region in the upper part of the tank main body 50, the oil remains captured by the desiccant 57 at the exposed portion of the gas refrigerant region, and the inside of the tank main body 50. Since the oil does not migrate into the lower liquid refrigerant, the oil captured by the desiccant 57 cannot be returned to the compressor 1, which causes insufficient lubrication of the compressor 1.
[0052]
On the other hand, according to the present embodiment, since the entire desiccant 57 can be immersed in the liquid refrigerant, even if the oil is temporarily captured by the desiccant 57, the captured oil is again passed through the surrounding liquid refrigerant to the compressor. Reflux to 1 side.
[0053]
In addition, since the desiccant 57 is arranged in an inverted U shape, even if the desiccant 57 is located at a low position near the bottom of the tank body 50, the required amount of moisture adsorbent can be reduced by the inverted U shape. Easy to secure.
[0054]
(Second Embodiment)
In the first embodiment, the stringer member 58 separate from the desiccant 57 is used to fasten and fix the desiccant 57 to the bottom 52c of the U-shaped refrigerant outlet pipe 52. In the second embodiment, As shown in FIG. 6, a string-like member 58 is integrally attached to both ends of the bag-like member 57a of the desiccant 57 in the longitudinal direction in advance. And after attaching desiccant 57 to the bottom part 52c of the U-shaped refrigerant | coolant exit pipe | tube 52 similarly to 1st Embodiment, the string-like member 58 of both ends is fastened and desiccant 57 is made into U shape. It is fastened and fixed to the bottom 52c of the refrigerant outlet pipe 52.
[0055]
(Third embodiment)
In the third embodiment, as shown in FIG. 7, a string-like member 58 is integrally attached to one end of the bag-like member 57 a of the desiccant 57 in the longitudinal direction in advance, and the tip of the string-like member 58 is finely attached. A tape-shaped locking member 58b having a number of hook-shaped locking portions is provided. The tape-like locking member 58b is generally called a magic tape.
[0056]
After the desiccant 57 is attached to the bottom 52c of the U-shaped refrigerant outlet pipe 52 in an inverted U shape, the bag-like member 57a of the desiccant 57 is tightened while tightening the tape-like locking member 58b at the tip of the string-like member 58. The desiccant 57 is fastened to the bottom 52c of the U-shaped refrigerant outlet pipe 52 by being locked to the surface.
[0057]
(Fourth embodiment)
In the first to third embodiments, after attaching the desiccant 57 to the bottom 52c of the U-shaped refrigerant outlet pipe 52 in an inverted U shape, the tightening force of the string-like member 58 is directly applied to the desiccant 57 to dry it. The agent 57 is fastened and fixed to the bottom 52c of the U-shaped refrigerant outlet pipe 52. In the fourth embodiment, the desiccant 57 is not applied directly to the desiccant 57 in the form in which the fastening force of the string-like member 58 is applied. It is held on the bottom 52c of the U-shaped refrigerant outlet pipe 52.
[0058]
FIG. 8 shows a fourth embodiment. A ring-shaped filter 56 is fitted and held on the bottom 52 c of the U-shaped refrigerant outlet pipe 52, and on the upper surface side of the bottom 52 c of the U-shaped refrigerant outlet pipe 52. A desiccant 57 is mounted in an inverted U shape through the filter 56.
[0059]
Then, the same string-like member 58 as that in the first embodiment is crossed between the two pipe portions 52 d and 52 e of the U-shaped refrigerant outlet pipe 52 at the upper part of the desiccant 57 and tightened. By means of the crossing portion of the string-like member 58, the desiccant 57 is pressed toward the upper surface of the bottom 52c of the U-shaped refrigerant outlet pipe 52, and the desiccant 57 is placed on the bottom 52c of the U-shaped refrigerant outlet pipe 52. Hold. That is, in 4th Embodiment, the pressing means of the desiccant 57 is comprised by the string-like member 58 which has a cross-shaped extending part.
[0060]
In the fourth embodiment, if the surface of the tube portions 52d and 52e is formed with an uneven surface and the string member 58 is locked to the uneven surface, the tube portions 52d and 52e of the string member 58 are used. It is possible to easily prevent fluctuations in the tightening position with respect to, which is a more preferable configuration.
[0061]
(Fifth embodiment)
The fifth embodiment is based on the same idea as the fourth embodiment, and a plate-like pressing member 59 is used instead of the string-like member 58 as shown in FIG. The agent 57 is pressed toward the upper surface of the bottom 52c of the U-shaped refrigerant outlet pipe 52, and the desiccant 57 is held on the bottom 52c of the U-shaped refrigerant outlet pipe 52.
[0062]
The plate-like pressing member 59 may be made of either metal or resin. In the case of metal, one end of the plate-like pressing member 59 is connected to the U-shaped refrigerant outlet pipe by means such as welding, brazing, or caulking. It fixes to 52 pipe parts 52d (or pipe part 52e). When the plate-like pressing member 59 is made of resin, one end of the plate-like pressing member 59 is connected to the pipe portion of the U-shaped refrigerant outlet pipe 52 by a press-fit locking structure using elastic deformation of the resin. You may make it fix to 52d (or pipe part 52e).
[0063]
(Sixth embodiment)
In the sixth embodiment, the desiccant 57 is held on the bottom 52c of the U-shaped refrigerant outlet pipe 52 by means different from the first to fifth embodiments.
[0064]
FIG. 10A shows the desiccant 57 according to the sixth embodiment, and two through holes 57b are provided in the center of the bag-like member 57a of the desiccant 57 in the longitudinal direction. In the sixth embodiment, after the ring-shaped filter 56 is fitted and held on the bottom 52c of the U-shaped refrigerant outlet pipe 52, the two pipes of the U-shaped refrigerant outlet pipe 52 are inserted into the two through holes 57b of the desiccant 57. By inserting the portions 52d and 52e, the desiccant 57 is mounted in an inverted U shape so as to cover the top surface of the bottom portion 52c of the refrigerant outlet pipe 52 from the top of the filter 56. FIG. 10B shows a state where the desiccant 57 is attached to the bottom 52 c of the refrigerant outlet pipe 52.
[0065]
(Other embodiments)
It is needless to say that the accumulator according to the present invention can be applied not only to the vehicle but also to various uses.
[Brief description of the drawings]
FIG. 1 is a configuration diagram of a refrigeration cycle to which an accumulator of the present invention is applied.
FIG. 2 is a longitudinal sectional view of the accumulator according to the first embodiment of the present invention.
FIG. 3 is a longitudinal sectional view of the accumulator according to the first embodiment, showing the sectional shape of the refrigerant inlet / outlet pipe.
FIG. 4 is an explanatory view showing a desiccant tightening and fixing structure according to the first embodiment.
FIG. 5 is an explanatory diagram of a desiccant mounting process according to the first embodiment.
FIG. 6 is a front view of a desiccant alone according to a second embodiment.
FIG. 7 is a front view of a desiccant alone according to a third embodiment.
8A is an explanatory view of a desiccant holding structure according to a fourth embodiment, and FIG. 8B is a top view of FIG. 8A and shows a refrigerant outlet pipe in a cross-sectional view.
FIG. 9 is an explanatory diagram of a desiccant holding structure according to a fifth embodiment.
10A is a front view of a desiccant alone according to the sixth embodiment, and FIG. 10B is an explanatory view showing a state where the desiccant according to the sixth embodiment is attached to the refrigerant outlet pipe.
[Explanation of symbols]
50 ... Tank body, 52 ... U-shaped refrigerant outlet pipe, 55 ... Oil return hole,
56 ... Filter, 57 ... Desiccant, 58 ... String member.

Claims (10)

冷凍サイクルの圧縮機(1)の吸入側に配置されて冷媒の気液を分離し、液冷媒を溜めるタンク本体部(50)と、
前記冷凍サイクルの蒸発器(4)出口からの冷媒を前記タンク本体部(50)内に流入させる冷媒流入部(51)と、
前記タンク本体部(50)内に配置されたU字状の冷媒出口管(52)と、
前記冷媒出口管(52)の上部に設けられ、前記タンク本体部(50)内上部のガス冷媒を吸入するガス冷媒吸入部(52b)と、
前記冷媒出口管(52)の底部(52c)付近に設けられ、前記タンク本体部(50)内下部の液冷媒および潤滑オイルを吸入するオイル戻し穴(55)と、
前記タンク本体部(50)内の水分を吸着する乾燥剤(57)とを備え、
前記冷媒出口管(52)の底部(52c)において少なくとも前記オイル戻し穴(55)の周囲を除く部位に前記乾燥剤(57)を上部から逆U状に装着し、
前記乾燥剤(57)を紐状部材(58)により前記冷媒出口管(52)の底部(52c)に締め付け固定することを特徴とするアキュムレータ。
A tank body (50) that is disposed on the suction side of the compressor (1) of the refrigeration cycle, separates the gas-liquid refrigerant, and stores the liquid refrigerant;
A refrigerant inflow part (51) for allowing the refrigerant from the outlet of the evaporator (4) of the refrigeration cycle to flow into the tank body part (50);
A U-shaped refrigerant outlet pipe (52) disposed in the tank body (50);
A gas refrigerant suction part (52b) provided at an upper part of the refrigerant outlet pipe (52) and sucking a gas refrigerant in an upper part of the tank main body part (50);
An oil return hole (55) provided near the bottom (52c) of the refrigerant outlet pipe (52) and for sucking liquid refrigerant and lubricating oil in the lower part of the tank body (50);
A desiccant (57) that adsorbs moisture in the tank body (50),
The desiccant (57) is attached in an inverted U shape from the top to at least a portion around the oil return hole (55) in the bottom (52c) of the refrigerant outlet pipe (52),
An accumulator characterized in that the desiccant (57) is fastened and fixed to the bottom (52c) of the refrigerant outlet pipe (52) by a string-like member (58).
前記オイル戻し穴(55)と重合するように配置され、前記オイル戻し穴(55)に吸入される異物を除去するフィルタ(56)を備え、
前記乾燥剤(57)を逆U状に装着する際に、前記乾燥剤(57)の逆U状の両端部(57b、57c)が前記フィルタ(56)よりも前記冷媒出口管(52)の径外方側へ位置するようにしたことを特徴とする請求項1に記載のアキュムレータ。
A filter (56) arranged to overlap with the oil return hole (55) and removing foreign matter sucked into the oil return hole (55);
When the desiccant (57) is mounted in a reverse U shape, both ends (57b, 57c) of the reverse U shape of the desiccant (57) are closer to the refrigerant outlet pipe (52) than the filter (56). 2. The accumulator according to claim 1, wherein the accumulator is located on a radially outward side.
前記冷媒出口管(52)の底部(52c)に、前記オイル戻し穴(55)と重合するように嵌合保持され、前記オイル戻し穴(55)に吸入される異物を除去するリング状のフィルタ(56)を備え、
前記フィルタ(56)の外周面の円周長さ(L2)よりも前記乾燥剤(57)の逆U状形状の内側面の長さ(L1)を長くしたことを特徴とする請求項1に記載のアキュムレータ。
A ring-shaped filter that is fitted and held on the bottom (52c) of the refrigerant outlet pipe (52) so as to overlap with the oil return hole (55) and removes foreign matter sucked into the oil return hole (55). (56)
The length (L1) of the inner surface of the inverted U-shape of the desiccant (57) is longer than the circumferential length (L2) of the outer peripheral surface of the filter (56). The accumulator described.
前記紐状部材(58)は前記乾燥剤(57)と別体であり、前記乾燥剤(57)の逆U状形状の外側面の全周に巻き付けることを特徴とする請求項1ないし3のいずれか1つに記載のアキュムレータ。  The said string-like member (58) is separate from the said desiccant (57), and is wound around the perimeter of the reverse U-shaped outer surface of the said desiccant (57). The accumulator according to any one of the above. 前記紐状部材(58)は前記乾燥剤(57)に一体に構成されていることを特徴とする請求項1ないし3のいずれか1つに記載のアキュムレータ。  The accumulator according to any one of claims 1 to 3, wherein the string-like member (58) is integrally formed with the desiccant (57). 冷凍サイクルの圧縮機(1)の吸入側に配置されて冷媒の気液を分離し、液冷媒を溜めるタンク本体部(50)と、
前記冷凍サイクルの蒸発器(4)出口からの冷媒を前記タンク本体部(50)内に流入させる冷媒流入部(51)と、
前記タンク本体部(50)内に配置されたU字状の冷媒出口管(52)と、
前記冷媒出口管(52)の上部に設けられ、前記タンク本体部(50)内上部のガス冷媒を吸入するガス冷媒吸入部(52b)と、
前記冷媒出口管(52)の底部(52c)付近に設けられ、前記タンク本体部(50)内下部の液冷媒および潤滑オイルを吸入するオイル戻し穴(55)と、
前記タンク本体部(50)内の水分を吸着する乾燥剤(57)とを備え、
前記乾燥剤(57)は水分吸着剤を収容する袋状部材(57a)を有し、
前記袋状部材(57a)に2箇所の貫通穴(57b)を設け、前記2箇所の貫通穴(57b)に前記U字状の冷媒出口管(52)を挿入することによって、前記乾燥剤(57)を前記冷媒出口管(52)の底部(52c)上面に被せるように装着したことを特徴とするアキュムレータ。
A tank body (50) that is disposed on the suction side of the compressor (1) of the refrigeration cycle, separates the gas-liquid refrigerant, and stores the liquid refrigerant;
A refrigerant inflow part (51) for allowing the refrigerant from the outlet of the evaporator (4) of the refrigeration cycle to flow into the tank body part (50);
A U-shaped refrigerant outlet pipe (52) disposed in the tank body (50);
A gas refrigerant suction part (52b) provided at an upper part of the refrigerant outlet pipe (52) and sucking a gas refrigerant in an upper part of the tank main body part (50);
An oil return hole (55) provided near the bottom (52c) of the refrigerant outlet pipe (52) and for sucking liquid refrigerant and lubricating oil in the lower part of the tank body (50);
A desiccant (57) that adsorbs moisture in the tank body (50),
The desiccant (57) has a bag-like member (57a) for containing a moisture adsorbent,
The bag-shaped member (57a) is provided with two through holes (57b), and the U-shaped refrigerant outlet pipe (52) is inserted into the two through holes (57b), thereby the desiccant ( 57) is mounted so as to cover the upper surface of the bottom (52c) of the refrigerant outlet pipe (52).
前記オイル戻し穴(55)と重合するように配置され、前記オイル戻し穴(55)に吸入される異物を除去するフィルタ(56)を備え、
前記冷媒出口管(52)の底部(52c)において少なくとも前記オイル戻し穴(55)の周囲を除く部位に前記フィルタ(56)の上部から前記乾燥剤(57)を逆U状に装着することを特徴とする請求項に記載のアキュムレータ。
A filter (56) arranged to overlap with the oil return hole (55) and removing foreign matter sucked into the oil return hole (55);
The desiccant (57) is mounted in an inverted U shape from the top of the filter (56) at least on the bottom (52c) of the refrigerant outlet pipe (52) except for the periphery of the oil return hole (55). The accumulator according to claim 6 , wherein the accumulator is characterized in that:
冷凍サイクルの圧縮機(1)の吸入側に配置されて冷媒の気液を分離し、液冷媒を溜めるタンク本体部(50)と、
前記冷凍サイクルの蒸発器(4)出口からの冷媒を前記タンク本体部(50)内に流入させる冷媒流入部(51)と、
前記タンク本体部(50)内に配置されたU字状の冷媒出口管(52)と、
前記冷媒出口管(52)の上部に設けられ、前記タンク本体部(50)内上部のガス冷媒を吸入するガス冷媒吸入部(52b)と、
前記冷媒出口管(52)の底部(52c)付近に設けられ、前記タンク本体部(50)内下部の液冷媒および潤滑オイルを吸入するオイル戻し穴(55)と、
前記タンク本体部(50)内の水分を吸着する乾燥剤(57)とを備え、
前記冷媒出口管(52)の底部上面に前記乾燥剤(57)を配置し、
更に、前記乾燥剤(57)を前記冷媒出口管(52)の底部上面に向かって押さえつける押さえ手段(58、59)を前記冷媒出口管(52)に備え、
前記オイル戻し穴(55)に吸入される異物を除去するフィルタ(56)を、前記オイル戻し穴(55)と重合するように配置し、
前記乾燥剤(57)は、前記冷媒出口管(52)の底部(52c)において少なくとも前記オイル戻し穴(55)の周囲を除く部位に前記フィルタ(56)の上部から逆U状に装着されることを特徴とするアキュムレータ。
A tank body (50) that is disposed on the suction side of the compressor (1) of the refrigeration cycle, separates the gas-liquid refrigerant, and stores the liquid refrigerant;
A refrigerant inflow part (51) for allowing the refrigerant from the outlet of the evaporator (4) of the refrigeration cycle to flow into the tank body part (50);
A U-shaped refrigerant outlet pipe (52) disposed in the tank body (50);
A gas refrigerant suction part (52b) provided at an upper part of the refrigerant outlet pipe (52) and sucking a gas refrigerant in an upper part of the tank main body part (50);
An oil return hole (55) provided near the bottom (52c) of the refrigerant outlet pipe (52) and for sucking liquid refrigerant and lubricating oil in the lower part of the tank body (50);
A desiccant (57) that adsorbs moisture in the tank body (50),
Placing the desiccant (57) on the bottom upper surface of the refrigerant outlet pipe (52);
Furthermore, Bei example wherein the desiccant (57) refrigerant outlet pipe presser means for pressing toward the bottom upper surface (52) (58, 59) to said refrigerant outlet pipe (52),
A filter (56) for removing foreign matter sucked into the oil return hole (55) is arranged so as to overlap with the oil return hole (55),
The desiccant (57) is mounted in a reverse U shape from the top of the filter (56) at a portion of the bottom (52c) of the refrigerant outlet pipe (52) excluding at least the periphery of the oil return hole (55). An accumulator characterized by that.
前記押さえ手段は、前記U字状冷媒出口管(52)の2つの管部(52d,52e)間に装着される紐状部材(58)であることを特徴とする請求項に記載のアキュムレータ。The accumulator according to claim 8 , wherein the pressing means is a string-like member (58) mounted between two pipe portions (52d, 52e) of the U-shaped refrigerant outlet pipe (52). . 前記押さえ手段は、前記冷媒出口管(52)に固定される板状部材(59)であることを特徴とする請求項に記載のアキュムレータ。The accumulator according to claim 8 , wherein the pressing means is a plate-like member (59) fixed to the refrigerant outlet pipe (52).
JP2001315424A 2001-10-12 2001-10-12 accumulator Expired - Fee Related JP3870744B2 (en)

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AU2002301460A AU2002301460B2 (en) 2001-10-12 2002-10-11 Accumulator and fixing structure of desiccant in the same

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JP2006105458A (en) * 2004-10-04 2006-04-20 Mitsubishi Electric Corp Refrigerant circulation system and hermetic compressor
CN101398240B (en) 2007-09-29 2011-01-19 浙江三花制冷集团有限公司 Oil return device and gas-liquid separator
JP5663219B2 (en) * 2010-07-13 2015-02-04 株式会社不二工機 Refrigerant tank
JP5849909B2 (en) * 2012-09-07 2016-02-03 株式会社デンソー accumulator

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US4291548A (en) * 1980-07-07 1981-09-29 General Motors Corporation Liquid accumulator
US4474035A (en) * 1983-12-23 1984-10-02 Ford Motor Company Domed accumulator for automotive air conditioning system
US5778697A (en) * 1996-03-15 1998-07-14 Parker-Hannifin Corporation Accumulator for refrigeration system
US5651266A (en) * 1996-04-04 1997-07-29 Eaton Corporation Drier/accumulator for refrigerant system and method of making same
US5814136A (en) * 1997-04-15 1998-09-29 Stanhope Products Company Desiccant container

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